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Patent 2501748 Summary

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(12) Patent: (11) CA 2501748
(54) English Title: MAILING MACHINE INCLUDING PREVENTION OF LOSS OF POSTAL FUNDS
(54) French Title: MACHINE A AFFRANCHIR DOTE D'UN SYSTEME DE PREVENTION DE PERTE DE FONDS
Status: Deemed expired
Bibliographic Data
(51) International Patent Classification (IPC):
  • B41J 2/01 (2006.01)
  • B41J 29/00 (2006.01)
(72) Inventors :
  • NAMBUDIRI, ESWARAN C. (United States of America)
(73) Owners :
  • PITNEY BOWES INC. (United States of America)
(71) Applicants :
  • PITNEY BOWES INC. (United States of America)
(74) Agent: SIM & MCBURNEY
(74) Associate agent:
(45) Issued: 2008-10-07
(22) Filed Date: 1999-03-23
(41) Open to Public Inspection: 1999-09-24
Examination requested: 2005-04-15
Availability of licence: N/A
(25) Language of filing: English

Patent Cooperation Treaty (PCT): No

(30) Application Priority Data:
Application No. Country/Territory Date
09/046,902 United States of America 1998-03-24

Abstracts

English Abstract

An ink jet printing system includes a user interface for communicating messages between the ink jet printer and an operator and controller in operative communication with the user interface. The controller disables printing of certain information other than a test pattern in response to a predetermined event, generates a random message, prints a test pattern in response to a predetermined event, incorporates the generated random message within the test pattern, receives an indication of the random message from the operator, compares the received random message with the generated random message, and if the received random message equals the generated random message, enables printing of certain information other than the test pattern.


French Abstract

Un système d'impression à jet d'encre comprenant une interface utilisateur pour communiquer des messages entre l'imprimante à jet d'encre et un opérateur et un contrôleur en communication opérationnelle avec l'interface utilisateur. Le contrôleur désactive l'impression de certains renseignements autres qu'une séquence de test en réponse à un événement prédéterminé, génère un message aléatoire, imprime une séquence de test en réponse à un événement prédéterminé, incorpore le message aléatoire généré dans la séquence de test, reçoit une indication du message aléatoire provenant de l'opérateur, compare le message aléatoire reçu avec le message aléatoire généré, et si le message aléatoire reçu est égal au message aléatoire généré, permet l'impression de certains renseignements autres que la séquence de test.

Claims

Note: Claims are shown in the official language in which they were submitted.



What is claimed is:

1. An ink jet printing system, comprising:
a user interface for communicating messages between the ink jet
printing system and an operator; and
a control system in operative communication with the user interface for
conducting a test procedure in response to a predetermined event including:
disabling printing of certain information;
printing a message; and
receiving an indication of the message from the operator via the user
interface.
2. The ink jet printing system of claim 1, further comprising:
a replaceable cartridge containing a supply of ink; and wherein:
the control system is further for:
comparing the received message indication with the message; and
if the received message indication does not equal the message,
performing a maintenance operation on the replaceable cartridge.
3. The ink jet printing system of claim 2, wherein:
the control system is further for:
if the received message indication does not equal the message,
prompting the operator to inspect the replaceable cartridge.
4. The ink jet printing system of claim 3, wherein:
the predetermined event is an out of ink condition.
5. The ink jet printing system of claim 4, wherein:
the control system is further for:
if the received message indication does not equal the message,
conducting another test procedure using a subsequent message different from
the message.
6. The ink jet printing system of claim 5, wherein:
the message and the subsequent message are random numbers.



15




7. The ink jet printing system of claim 6, wherein:
the control system is further for:
if the received message indication does not equal the message a
predetermined number of times, instructing the operator to contact customer
technical support.
8. The ink jet printing system of claim 7, wherein:
the ink jet printing system is a postage printing system; and
the certain information other than the message is a postal indicia.
9. The ink jet printing system of claim 1, wherein:
the control system is further for:
if the received message indication does not equal the message,
prompting the operator to inspect the ink jet printing system.
10. The ink jet printing system of claim 9, wherein:
the control system is further for:
comparing the received message indication with the message; and
if the received message indication does not equal the message,
performing a maintenance operation on the ink jet printing system.



16

Description

Note: Descriptions are shown in the official language in which they were submitted.



CA 02501748 2007-08-01

MAILING MACHINE INCLUDING
PREVENTION OF LOSS OF POSTAL FUNDS

15 Field of the Invention
This invention relates to an ink jet printer including a disposable
cartridge where the ink jet printer includes the capability of ensuring that
the
cartridge is functioning properly before beginning normal operations. More
particularly, this invention is directed to a mailing machine including an ink
jet
printer having a disposable cartridge wherein the mailing machine prompts an
operator to perform a test print in response to a predetermined event to
determine if the cartridge is functioning properly so that postal funds are
not
lost.

Background of the Invention
Ink jet printers are well known in the art. Generally, an ink jet printer
includes an array of nozzles or orifices, a supply of ink, a plurality of thin
channels connecting the array of nozzles with the ink supply, respectively, a
plurality of ejection elements (typically either expanding vapor bubble
elements or piezoelectric transducer elements) corresponding to the array of
1


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nozzles and suitable driver electronics for controlling the ejection elements.
Typically, the array of nozzles and the ejection elements along with their
associated components are referred to as a print head. It is the activation of
the ejection elements that causes drops of ink to be expelled from the
nozzles. The ink ejected in this manner forms drops which travel along a
flight path until they reach a print medium such as a sheet of paper, overhead
transparency, envelope or the like. Once they reach the print medium, the
drops dry and collectively form a print image. Typically, the ejection
elements
are selectively activated or energized as relative movement is provided
io between the print head and the print medium so that a predetermined or
desired print image is achieved.
Generally, the array of nozzles, supply of ink, plurality of ejection
elements and driver electronics are packaged into a disposable cartridge. In
turn, the printer includes a carriage assembly for detachably mounting the
is cartridge thereto. In this manner, a fresh cartridge may be installed when
the
ink supply of the current cartridge has been consumed. Some ink jet printers
provide an indication to the user that the ink supply is running low while
others
do not. In either case, the printer continues to operate with the result being
that the user must recognize when the ink supply is exhausted and install a
20 fresh cartridge. Thus, it is generally intended for the cartridges to be
disposable.
To keep an ink jet printer in proper working order, a variety of
maintenance actions, such as capping, wiping, normal flushing, power
flushing, normal purging and power purging, have been developed. Most of
25 these maintenance actions are directed toward preventing the array of
nozzles from becoming clogged with stale ink or other debris. When not in
use, the print head is seaied off from ambient air by a cap. In this manner,
the evaporation rate of any solvents or other volatiles contained within the
ink
is reduced and the ink is less prone to clumping. A wiper blade is typically
3o employed to squeegee any excess ink or other debris off from the face plate
of the array of nozzles. This cleaning action is typically performed both
prior
to capping and prior to printing. A normal flush involves firing each nozzle
in
the array of nozzles a predetermined number or times to expel ink that may
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CA 02501748 1999-03-23

be beginning to clump. A power flush is similar to a normal flush except that
the number of time each nozzle is fired is substantially greater than that for
a
normal flush. A normal purge involves applying a vacuum for a
predetermined amount of time to the array of nozzles to suck out ink. A
power purge is similar to a normal purge except that the amount of time that
the vacuum is applied is substantially greater than that for a normal purge.
Recently, the postage meter industry and other envelope printing
industries have begun to incorporate ink jet printers. A typical postage meter
(one example of a postage printing apparatus) applies evidence of postage,
io commonly referred to as a postal indicia, to an envelope or other mailpiece
and accounts for the value of the postage dispensed. As is well known,
postage meters include an ascending register, that stores a running total of
all
postage dispensed by the meter, and a descending register, that holds the
remaining amount of postage credited to the meter and that is reduced by the
amount of postage dispensed during a transaction. Because U.S. Postal
Service regulations require that postage be paid in advance, it had
traditionally been required that the user of a postage meter periodically
present the meter to a Postal Service employee for recharging. However,
more recently it is possible to recharge a meter remotely using telephone
communications. At the time of recharging, the user paid to the Postal
Service the amount of postage to be credited to the meter and the meter is
recharged by increasing the setting of the descending register by the amount
paid. The postage meter generally also includes a control sum register which
provides a check upon the descending and ascending registers. The control
sum register has a running account of tfie total funds being added into the
meter. The control sum register must always correspond with the summed
readings of the ascending and descending registers. The control sum
register is the total amount of postage ever put into the machine and it is
alterable only when adding funds to the meter. In this manner, the dispensing
of postal funds may be accurately tracked and recorded.
Generally, the postage meter may be incorporated into a mailing
machine, which is also well known in the art, for automated handling of the
mailpieces. Mailing machines are readily available from manufacturers such

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CA 02501748 1999-03-23

as Pitney Bowes Inc. of Stamford, CT, USA and often include a variety of
different modules, which automate the processes of producing mailpieces.
The typical mailing machine includes a variety of different modules or sub-
systems where each module performs a different task on a mailpiece, such
as: singulating (separating the mailpieces one at a time from a stack of
mailpieces), weighing, sealing (wetting and closing the glued flap of an
envelope), applying evidence of postage, accounting for postage used
(performed by the postage meter), feeding roll tape or cut tape strips for
printing and stacking finished mailpieces. However, the exact configuration of
io each mailing machine is particular to the needs of the user. Customarily,
the
mailing machine also includes a transport apparatus, which feeds the
mailpieces in a path of travel through the successive modules of the mailing
machine.
Due to the inherent nature of printing an indicia of value (a postal
1s indicia being the equivalent of money), several issues arise with utilizing
ink
jet printing in a postage printing device. For example, if a general purpose
ink
jet printer runs out of ink or malfunctions while printing a document, then
the
user merely installs a new cartridge and reprints the document. On the other
hand, if a postage printing device runs out of ink or malfunctions while
printing
2o a postal indicia, then the user loses money because the postal funds
associated with that postal indicia cannot be recovered. Therefore, it is
desirable to ensure the proper functioning of the cartridge.
In some ink jet printers, it is known to print a test pattern after installing
a fresh cartridge. Generally, the test pattern may serve as an indicator of
the
25 performance of the ink jet printer or may be used to register multiple
print
heads. However, the operator of the ink jet printer may disregard the test
pattern by not printing it or by ignoring the results. If the operator
bypasses or
ignores the test print, then there is no assurance that the ink jet printer is
functioning properiy before normal operations resume.
30 Therefore, there is a need for a postage printing apparatus that
prevents an operator from bypassing or ignoring a test pattern printed in
response to a predetermined event, such as the installation of a fresh
cartridge.

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CA 02501748 1999-03-23

Summary of the Invention
The present invention provides a closed loop check routine for
ensuring the ink jet printer is in proper working order before certain
information may be printed.
In conventional fashion, this invention may be incorporated into a
variety of devices employing ink jet printing, such as: a general purpose ink
or
a postage printing system (mailing machine, postage meter, or the like).
In accordance with an aspect of the present invention, there is provided
an ink jet printing system comprising a user interface for communicating
messages between the ink jet printer and an operator and controller in
operative communication with the user interface. The controller disables
printing of certain information other than a test pattern in response to a
predetermined event, generates a random message, prints a test pattern in
response to a predetermined event, incorporates the generated random
message within the test pattern, receives an indication of the random
message from the operator, compares the received random message with the
generated random message, and if the received random message equals the
generated random message, enables printing of certain information other than
the test pattern.
Thus, the test pattern must be of sufficient quality and of sufficient
unpredictable content. In this manner, the operator must and is able to
discern
the random message. Unless the random message is accurately read and
entered, the ink jet printing system will not resume normal operations.
Another aspect of the invention is as follows:
An ink jet printing system, comprising:
a user interface for communicating messages between the ink jet
printing system and an operator; and
a control system in operative communication with the user interface for
conducting a test procedure in response to a predetermined event including:
disabling printing of certain information;
printing a message; and



CA 02501748 1999-03-23

receiving an indication of the message from the operator via the user
interface.
Therefore, it is now apparent that the present invention substantially
overcomes the disadvantages associated with the prior art. Additional
advantages of the invention will be set forth in the description which
follows,
and in part will be obvious from the description, or may be learned by
practice
of the invention. The objects and advantages of the invention may be realized
and obtained by means of the instrumentalities and combinations particularly
pointed out in the appended claims.

5a


CA 02501748 1999-03-23

Brief Description of the Drawinas
The accompanying drawings, which are incorporated in and constitute
a part of the specification, illustrate presently preferred embodiments of the
invention, and together with the general description given above and the
detailed description of the preferred embodiments given below, serve to
explain the principles of the invention. As shown throughout the drawings,
like reference numerals designate like or corresponding parts.
Fig. 1 is a simplified perspective view of a mailing machine that
incorporates the present invention.
Fig. 2 is a simplified schematic of a front elevational view of a mailing
machine which incorporates the present invention.
Fig. 3 is a simplified schematic of a sectional view of a printer module
including a cartridge in accordance with the present invention.
Fig. 4 is a plan of an envelope having a test pattern printed thereon in
accordance with the present invention.
Fig. 5 is a flow chart showing the operation of the mailing machine in
accordance with the present invention.

Detailed Description of the Preferred Embodiments
Referring to Fig. 1, a mailing machine 10 including a feed deck 240
2o and a user interface 380 is shown. The user interface 380 includes a
numeric
keypad 382, a set of keys 383, a display 384 (CRT, LED, LCD, or otherwise)
and a set of function keys 385. The keys 383 provide access to a set of "soft"
commands or functions, such as: enter, clear, download postage, generate
report, account setup, diagnostics and the like. By soft commands, it is
meant that these commands are not directly related to processing a batch of
mailpieces. In contrast, the function keys 385 provide access to a set of
"hard" commands, such as: start, stop, print tape, reset batch counter, weigh
mode on/off, sealer/moistener mode on/off and the like, which are directly
related to processing a batch of mailpieces. Further details of the mailing
machine 10 will be provided in the remaining Figures and the written text
below.

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CA 02501748 1999-03-23

Referring to Fig. 2, an simplified schematic of an elevational view of
the mailing machine 10 is shown. The mailing machine 10 includes a printer
module 100, a conveyor apparatus 200, a micro control system 300 and a
singulator module 400. Other modules of the mailing machine 10, such as
those described above, have not been shown for the sake of clarity. The
singulator module 400 receives a stack of envelopes (not shown), or other
mailpieces such as postcards, folders and the like, and separates and feeds
them in a seriatim fashion (one at a time) in a path of travel as indicated by
arrow A. Downstream from the path of travel, the conveyor apparatus 200
io feeds the envelopes 20 in the path of travel along the deck 240 past the
printer module 100 so that a postal indicia can be printed on each envelope
20. Together, the singulator module 400 and the conveyor module 200 nqake
up a transport apparatus for feeding the envelopes 20 through the various
modules of the mailing machine 10.
The singulator module 400 includes a feeder assembly 410 and a
retard assembly 430 which work cooperatively to separate a batch of
envelopes (not shown) and feed them one at a time to a pair of take-away
rollers 450. The feeder assembly 410 includes a pair of pulleys 412 having
an endless belt 414 extending therebetween. The feeder assembly 410 is
operatively connected to a motor 470 by any suitable drive train which causes
the endless belt 414 to rotate clockwise so as to feed the envelopes in the
direction indicated by arrow A. The retard assembly 430 includes a pair of
pulleys 432 having an endless belt 434 extending therebetween. The retard
assembly 430 is operatively connected to any suitable drive means (not
shown) which causes the endless belt 434 to rotate clockwise so as to
prevent the upper envelopes in the batch of envelopes from reaching the
take-away rollers 450. In this manner, only the bottom envelope in the stack
of envelopes advances to the take-away rollers 450. Those skilled in the art
will recognize that the retard assembly 430 may be operatively coupled to the
same motor as the feeder assembly 410.
The take-away rollers 450 are located adjacent to and downstream in
the path of travel from the singulator module 400. The take-away rollers 450
are operatively connected to motor 470 by any suitable drive train (not

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CA 02501748 1999-03-23

shown). Generally, it is preferable to design the feeder assembly drive train
and the take-away roller drive train so that the take-away rollers 450 operate
at a higher speed than the feeder assembly 410. Additionally, it is also
preferable that the take-away rollers 450 have a very positive nip so that
they
dominate control over the envelope 20. Consistent with this approach, the nip
between the feeder assembly 410 and the retard assembly 430 is suitably
designed to allow some degree of slippage.
The mailing machine 10 further includes a sensor module 500 which is
substantially in alignment with the nip of take-away rollers 450 for detecting
io the presence of the envelope 20. Preferably, the sensor module 500 is of
any
conventional optical type which includes a light emitter 502 and a light
detector 504. Generally, the light emitter 502 and the light detector 504 are
located in opposed relationship on opposite sides of the path of travel so
that
the envelope 20 passes therebetween. By measuring the amount of light that
the light detector 504 receives, the presence or absence of the envelope 20
can be determined. Generally, by detecting the lead and traii edges of the
envelope 20, the sensor module 500 provides signals to the micro control
system 300 which are used to determine the length of the envelope 20 and
measure the gap between successive envelopes 20.
The conveyor apparatus 200 includes an endless belt 210 looped
around a drive pulley 220 and an encoder pulley 222 which is located
downstream in the path of travel from the drive pulley 220 and proximate to
the printer module 100. The drive pulley 220 and the encoder pulley 222 are
substantially identical and are fixably mounted to respective shafts (not
shown) which are in turn rotatively mounted to any suitable structure (not
shown) such as a frame. The drive pulley 220 is operatively connected to a
motor 260 by any conventional means such as intermeshing gears (not
shown) or a timing belt (not shown) so that when the motor 260 rotates in
response to signals from the micro control system 300, the drive pulley 220
3o also rotates which in turn causes the endiess belt 210 to rotate and
advance
the envelope 20 along the path of travel.
The conveyor apparatus 200 further includes a plurality of idler pulleys
232, a plurality of normal force rollers 234 and a tensioner pulley 230. The
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CA 02501748 1999-03-23

tensioner pulley 230 is initially spring biased and then locked in place by
any
conventional manner such as a set screw and bracket (not shown). This
allows for constant and uniform tension on the endless belt 210. In this
manner, the endless belt 210 will not slip on the drive pulley 220 when the
s motor 260 is energized and caused to rotate. The idler pulleys 232 are
rotatively mounted to any suitable structure (not shown) along the path of
travel between the drive pulley 220 and the encoder pulley 222. The normal
force rollers 234 are located in opposed relationship and biased toward the
idler pulleys 232, the drive pulley 220 and the encoder pulley 222,
io respectively.
As described above, the normal force rollers 234 work to bias the
envelope 20 up against the deck 240. This is commonly referred to as top
surface registration which is beneficial for ink jet printing. Any variation
in
thickness of the envelope 20 is taken up by the deflection of the normal force
15 rollers 234. Thus, a constant space (the distance between the printer
module
100 and the deck 240) is set between the envelope 20-and the printer module
100 no matter what the thickness of the envelope 20. The constant space is
optimally set to a desired value to achieve quality printing. It is important
to
note that the deck 240 contains suitable openings (not shown) for the
20 conveyor apparatus 200.
The sensor module 500, the singulator module 400, conveyor
apparatus 200 and the printer module 100 are under the control of the micro
control system 300 which may be of any suitable combination of
microprocessors, firmware and software. The micro control system 300
25 includes a motor controller 310 which is in operative communication with
the
motors 260 and 470, a printer controller 320 which is in operative
communication with the printer module 100, a sensor controller 330 which is
in operative communication with the senc-or module 500; an accounting
module 340 for authorizing and accounting for the dispensing of postal funds;
3o a microprocessor 360; a security application specific integrated circuit
(ASIC)
370 and the user interface 380. The motor controller 310, the printer
controller 320, the sensor controller 330, the accounting module 340 and
other various components of the micro control system 300 are all in operative

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communication with each other over suitable communication lines. Generally,
the microprocessor 360 coordinates the operation and communications
between the various sub-systems of the mailing machine 10.
Referring to Fig. 3, the printer module 100 is used for printing a postal
indicia (not shown) on the envelope 20 (not shown). The printer module 100
includes a carriage 120 and a cartridge 110 detachably mounted to the
carriage 120 in conventional fashion using any suitable structure (not shown).
The cartridge 110 includes a nozzle plate 111 including an array of nozzles
(not shown), an actuator plate 112 including a plurality of ejection elements
io (not shown) corresponding to the array of nozzles and an ink supply 114 in
flowing communication with the actuator plate 112 and the nozzie plate 111.
Additionally, the cartridge 110 includes a contact pad 113 detachably
mounted to a corresponding contact pad 121 located on an exterior surfade of
the cartridge 110. The contact pad 113 is in operative communication with
the actuator plate 112 via a flex strip 115. The contact pad 121 is in
operative
communication with the printer controller 320 so that the printer controller
320
may supply suitable drive signals to the actuator plate 112 of the cartridge
110.
The printer module 100 further includes a maintenance assembly (not
shown) for capping and wiping the nozzle plate 111 and a repositioning
assembly (not shown) for moving the carriage 120 and thus the cartridge 110
from a maintenance position to a print position. In the print position, the
cartridge 110 is disposed above the path of travel of the envelope 20 (not
shown) so that printing may occur.
Each cartridge 110 is initially filled with a predetermined amount of the
ink 114. Since the ink 114 is used during printing and maintenance
operations, the ink 114 will be gradually consumed over time and eventually a
fresh cartridge 110 will need to be installed. To keep track of the amount of
the ink 114 available, the printer controller 320 estimates an amount of the
ink
114 used during all operations and subtracts this amount from the
predetermined amount initially available to obtain an estimate of an amount of
the ink 114 remaining. Any conventional technique for estimating ink can be
used, such as counting individual ink drops or counting postal indicias and

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maintenance operations (each consuming an estimated amount of the ink
114), may be employed. In the alternative, an active system (not shown),
such as a providing a thermistor in the ink reservoir, can be employed for
actively measuring the amount of remaining ink.
Referring to Fig. 4 in view of Figs. 2 and 3, a test pattern 390 printed
on the envelope 20 by the print module 100 is shown. The test pattern 390
spans the length of the array of nozzles (not shown), as identified by dashed
lines Ltap and Lbonom, so that each nozzle must be utilized to complete the
test
pattern 390.
With the structure of the mailing machine 10 described as above, the
operational characteristics will now be described. Referring primarily to Fig.
5, while referencing the structure of Figs. 1, 2, 3 and 4, a flow chart of a
check
routine 600 indicating the operation of the mailing machine 10 in accordance
with the present invention is shown. The check routine 600 represents a
closed loop process for ensuring that the printer module 100 (more
particularly the cartridge 110) is functioning properly before normal
operations
resume. Generally, the activities contained within the check routine 600 are
coordinated by the micro control system 300 and more specifically at the
supervision of the microprocessor 360.
At 602, when the print controller 320 determines that the amount of ink
114 remaining is less than or equal to threshold value, the micro control
system 300 recognizes an out of ink condition. Next, at 604, the
microprocessor 360 suspends operation of the accounting module 340 so
that no postal funds may be dispensed and no postal indicia may be printed.
In the alternative, the micro control system 300 may take any other action
that
has the effect of inhibiting printing of postage. However, the micro control
system 300 may allow printing of other information, such as: reports &
diagnostic results. Next, at 606, the operator is instructed via a message on
the user interface 380 to install a fresh cartridge 110. Next, at 608, the
operator is instructed via a message on the user interface 380 to feed a test
envelope 20 through the mailing machine 10. Next, at 610, the
microprocessor 360 generates a random number. Next, at 612, the random
number is printed on the envelope 20 as the test pattern 390. Next, at 614,

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the operator is instructed to retrieve the envelope 20 having the test pattern
390 and to enter the random number into the mailing machine 10 using the
keypad 382.
After the random number has been entered by the operator, a
determination is made, at 616, whether or not the entered random number is
the same as the generated random number. If yes, then at 618 normal
operations resume. That is, operation of the accounting module 340 is
established so that postal funds may be dispensed. On the other hand, if the
answer is no, then at 620 the operator is instructed to check the cartridge
110
io before control returns to 608.
It should now be apparent that the check routine 600 provides a
safeguard against the unintentional loss of postal funds due to a
malfunctioning print module 100. Basically, any problem that produces a poor
quality test pattern 390 where the random number cannot be read legibly
is forces the operator to make any necessary corrections before continuing.
Examples of the types of problems that the check routine 600 will help to
address are: (i) failure of the operator to remove the protective cover over
the
nozzle plate 111 of a new cartridge 110; (ii) installation of a defective
cartridge 110; (iii) failure of the operator to install the cartridge 110
properly in
20 the carriage 120 so that the contact pads 113 and 121 are in proper mating
relationship; (iv) installation of an empty or near empty cartridge 110; (v)
clogged or malfunctioning nozzles within the cartridge 110; and (vi) failure
of
the operator to interrogate the test pattern 390 before starting a batch run.
In the preferred embodiment, the failure of the comparison between
25 the generated random number and the entered random number sets a flag in
permanent'memory that disables postage accounting and postage printing.
This way, the operator cannot by-pass this routine 600 by power cycling the
mailing machine 10. Thus, the comparison operation must be executed
successfully.
30 In the preferred embodiment, the check routine 600 is performed upon
replacement of the cartridge 110 in response to an out of ink condition.
However, the check routine 600 with only slight modification may be run in
response to other predetermined events, such as: system power up/reboot;

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before each batch run; after a predetermined number of cycles; and/or at the
request of the operator. Those skilled in the art will recognize that there
exists great flexibility on when the check routine 600 is run and what
portions
of the check routine 600 need to be run.
In the preferred embodiment, the test pattern 390 is a random number
generated by a suitable random number generator or obtained from a table of
numbers (not shown) previously stored within the micro control system 300 by
the mailing machine manufacturer. However, so long as the random number
used within the test pattern 390 is not readily discernable by the operator
and
io consecutive numbers are not the same, the random numbers may be
obtained in any suitable manner. For example, the random number may be
derived from register data and/or clock/calendar data. I
As an extension of the basic concepts of the present invention, at d20,
the operator may be prompted with a list of suggested corrective actions
is corresponding to those examples of the types of problems discussed above.
In this manner, troubleshooting may be expedited. As a further extension, the
operator may be prompted to perform a maintenance operation, such as a
power purge, on the cartridge 110 before initiating the next test so that any
clogged nozzles may be restored to proper working order.
20 As another extension of the basic concepts of the present invention, if
the comparison between the entered random number and the generated
random number fails a predetermined number of times before being
successful, then the operator may be prompted to call customer technical
support and the telephone number along with a diagnostic code may be
25 displayed.
Many features of the preferred embodiment represent design choices
selected to best exploit the inventive concept as implemented in a mailing
machine. However, those skilled in the art will recognize that various
modifications can be made without departing from the spirit of the present
30 invention. For example, the preferred embodiments are described with
respect to bubble jet technology where the print head and the ink supply are
integrated within the cartridge 110. However, those skilled in the art will

-13-


CA 02501748 1999-03-23

readily be able to adapt the inventive concepts of the present invention to
other cartridge and print head configurations.
As another example, the preferred embodiments are described with
respect to using a random number as the text pattern 390. This is because
the typical mailing machine possess a full numeric keypad 382, but not a full
alpha keypad. However, those skilled in the art will be able to adapt the
inventive concepts of the present invention to utilize any suitable random
message and data entry scheme. For instance, the test pattern 390 may be
an alpha-numeric expression with other symbols included and the operator
io may be asked to choose the correct one from those presented on the display
384.
Therefore, the inventive concept in its broader aspects is not limited to
the specific details of the preferred embodiments but is defined by the
appended claims and their equivalents.

-14-

Representative Drawing
A single figure which represents the drawing illustrating the invention.
Administrative Status

For a clearer understanding of the status of the application/patent presented on this page, the site Disclaimer , as well as the definitions for Patent , Administrative Status , Maintenance Fee  and Payment History  should be consulted.

Administrative Status

Title Date
Forecasted Issue Date 2008-10-07
(22) Filed 1999-03-23
(41) Open to Public Inspection 1999-09-24
Examination Requested 2005-04-15
(45) Issued 2008-10-07
Deemed Expired 2019-03-25

Abandonment History

There is no abandonment history.

Payment History

Fee Type Anniversary Year Due Date Amount Paid Paid Date
Request for Examination $800.00 2005-04-15
Registration of a document - section 124 $100.00 2005-04-15
Application Fee $400.00 2005-04-15
Maintenance Fee - Application - New Act 2 2001-03-23 $100.00 2005-04-15
Maintenance Fee - Application - New Act 3 2002-03-25 $100.00 2005-04-15
Maintenance Fee - Application - New Act 4 2003-03-24 $100.00 2005-04-15
Maintenance Fee - Application - New Act 5 2004-03-23 $200.00 2005-04-15
Maintenance Fee - Application - New Act 6 2005-03-23 $200.00 2005-04-15
Maintenance Fee - Application - New Act 7 2006-03-23 $200.00 2006-03-02
Maintenance Fee - Application - New Act 8 2007-03-23 $200.00 2007-03-22
Maintenance Fee - Application - New Act 9 2008-03-25 $200.00 2008-03-06
Final Fee $300.00 2008-07-22
Maintenance Fee - Patent - New Act 10 2009-03-23 $250.00 2009-03-02
Maintenance Fee - Patent - New Act 11 2010-03-23 $250.00 2010-03-02
Maintenance Fee - Patent - New Act 12 2011-03-23 $250.00 2011-03-01
Maintenance Fee - Patent - New Act 13 2012-03-23 $250.00 2012-02-29
Maintenance Fee - Patent - New Act 14 2013-03-25 $250.00 2013-03-01
Maintenance Fee - Patent - New Act 15 2014-03-24 $450.00 2014-03-17
Maintenance Fee - Patent - New Act 16 2015-03-23 $450.00 2015-03-16
Maintenance Fee - Patent - New Act 17 2016-03-23 $450.00 2016-03-21
Maintenance Fee - Patent - New Act 18 2017-03-23 $450.00 2017-03-20
Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
PITNEY BOWES INC.
Past Owners on Record
NAMBUDIRI, ESWARAN C.
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
Documents

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Document
Description 
Date
(yyyy-mm-dd) 
Number of pages   Size of Image (KB) 
Abstract 1999-03-23 1 24
Description 1999-03-23 15 766
Claims 1999-03-23 2 62
Drawings 1999-03-23 5 76
Representative Drawing 2005-05-26 1 13
Cover Page 2005-05-27 1 44
Description 2007-08-01 15 745
Cover Page 2008-09-24 2 50
Correspondence 2005-04-27 1 36
Assignment 1999-03-23 3 119
Correspondence 2005-06-22 1 14
Prosecution-Amendment 2007-02-01 1 33
Prosecution-Amendment 2007-08-01 3 72
Correspondence 2008-07-22 1 58