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Patent 1050719 Summary

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(12) Patent: (11) CA 1050719
(21) Application Number: 1050719
(54) English Title: SINTERED HOLLOW TETRAFLUOROETHYLENE POLYMER RESINS
(54) French Title: RESINES POLYMERIQUES, FRITTEES DE TETRAFLUOETHYLENE, A STRUCTURE EVIDEE
Status: Term Expired - Post Grant Beyond Limit
Bibliographic Data
Abstracts

English Abstract


TITLE
SINTERED HOLLOW SINTERED
POLYMER RESINS
ABSTRACT OF THE DISCLOSURE
Void containing particles of sintered non-melt-
fabricable tetrafluoroethylene polymer resins are prepared by
atomizing an aqueous dispersion-containing unsintered tetra-
fluoroethylene polymer particles, a surface active agent and
a foaming agent, and passing the atomized dispersion into a
sintering chamber where the unsintered polymer particles
coalesce and sinter.


Claims

Note: Claims are shown in the official language in which they were submitted.


The embodiments of the invention in which an exclusive prop-
erty or privilege is claimed are defined as follows:
1. A resin comprising sintered particles of a non-
melt-fabricable tetrafluoroethylene polymer wherein the
particles have an average particle size of between about 5
and 500 microns, a sphere factor of between 1.0 and about 1.2,
said resin particles containing at least one enclosed void
which causes the resin to have a precipitation rate in tri-
chloroethylene of no greater than 20%.
2. The resin of Claim 1 wherein the polymer is
polytetrafluoroethylene.
3. The resin of Claim 1 wherein the polymer is a
copolymer of tetrafluoroethylene and at least one other co-
polymerizable ethylenically unsaturated monomer.
4. The resin of Claim 3 wherein the other copoly-
merizable ethylenically unsaturated monomer is hexafluoropro-
pylene.
5. The resin of Claim 3 wherein the other copoly-
merizable ethylenically unsaturated monomer is perfluoro
(propyl vinyl ether).
6. The resin of Claim 1 wherein the tetrafluoro-
ethylene polymer was prepared by aqueous dispersion polymeri-
zation.
7. The resin of Claim 6 wherein the polymer is
polytetrafluoroethylene.
- 20 -

8. The resin of Claim 5 wherein the polymer is a
copolymer of tetrafluoroethylene and at least one other co-
polymerizable ethylenically unsaturated monomer.
9. Process for preparing sintered particles of
non-melt-fabricable tetrafluoroethylene polymers having
at least one enclosed void therein, which comprises:
(a) atomizing an aqueous dispersion obtained
from the dispersion polymerization of tetrafluoro-
ethylene, containing (i) 5-80% by weight of unsin-
tered non-melt-fabricable tetrafluoroethylene
polymer resin particles based on the weight of
the water and the particles, wherein the particles
have an average particle size of about 0.05 to
about 0.5 micron, (ii) about 0.2 to about 20% by
weight based on the weight of the resin particles
of a nonionic or anionic surface active agent
having a boiling point less than the sintering
temperature of the polymer, and (iii) about 0.2
to about 20% by weight based on the weight of
the dispersion of a liquid or solid foaming agent,
said liquid foaming agent having a boiling point
below the sintering temperature of the polymer
and having a solubility in water of 15 gm./100
ml. or less at 25°C., said solid foaming agent
being decomposible into volatile components at
a temperature below the sintering temperature
of the polymer;
(b) heating the atomized aqueous dispersion
at a temperature above the sintering temperature
of the polymer;
- 21 -

(c) cooling the sintered polymer particles
to below the sintering temperature of the polymer;
and
(d) recovering the sintered polymer particles.
- 22 -

Description

Note: Descriptions are shown in the official language in which they were submitted.


~5~7~L9
Fleld o~ the In~ention
This invention relates to te~rafluoroethylene polymer
resins and their preparation; and more particularly to sintered
tetra~luoroethylene polymer resins.
BACKGROUND
Tetrafluoroethylene polymer resins have good heat
resistance and chemical resistance, as well as low ~riction
and non stick properties. Thus they are useful as coating
materials and lubricants. However, the resins have a high
specific gravi~y and a low affinity for organic solvents which
make them susceptible to precipi~ating from an organic liquid
dispersion. It thus is difficult to apply the resins to sub-
strates from an organic liquld vehicle such as trichloro-
ethylene.
SUMMARY OF THE IN~ENTION
-
A sintered tetrafluoroethylene polymer resin has now
~een obtained which remains suspended and dispersed in an
organic solvent such as tri~hloroethylene to a much greater
extent than any heretofore obtainable.
This resin comprises sintered particles of a non-
melt-fabricable tetrafluoroethylene polymer wherein the
particles have an average particle size o~ between about 5
and 500 microns, and a sphere factor of between 1.0 and about
1.2, said resin particles containing at least one enclosed
void which causes the resin to have a precipitation rate in
trichloroethylene o~ no greater than 20%.
The particles are prepared b~ (a~ atomlzing an
aqueous dispersion obtained from the dispersion polymerization
of tetrafluoroethylene, containing (i) 5-80% by weight of'
unsintered non-melt f`abricable tetrafluoroethylene polymer
- 2 - ~

1~507~
resin particles, based on the weight of the water and the
particles, wherein the particles have an a~erage particle
size o~ about 0.05 to about 0.5 micron, (li) about Q.2 to
about 20% by weight based on the weight o~ the resin parti-
cles of a nonionic or anionic surface active agent having a
boiling point less than the sintering temperature of the
polymer, and (iii) about 0.2 to about 20% by weight based on
the weight of the dispersion of a liquid or solid foaming ~
agent, said liquid foaming agent having a boiling point ;
below the sintering temperature of the polymer and having a
solubility in water o~ 15 gm./100 ml. or less at 25C., said
soli.d foaming agent being decomposible into volatile compon-
ents at a temperature below the sintering temperature of
the polymer; (b) heating the atomi~ed aqueous dispersion
at a temperature above the sintering temperature of the
polymer; (c) cooling the sintered polymer particles to below ~ -
the slntering temperature of the polymer; and (d) recovering
the sintered polymer particles.
DESCRIPTION OF T~E DRAWINGS
_
Figure 1 is a schematic cliagram of the equipment
u~ed in this invention.
Figure 2 is an enlargement of a photograph of resin
particles of this invention.
DESCRIPTION OF THE I~ENTION
The tetrafluoroethylene polymer powder-employed in
this invention may be the homopolymer of tetrafluoroethylene
or a non-melt-fabricable copolymer thereo~ with at least one
other copolymerizable ethylenically unsaturated monomer. The
comonomers include monochlorlnated perfluorinated olefins of
2-4 carbon atoms, such as chlorotrifluoroethylene, per~luori-
-- 3 --
. . . ... .. _

~ ~ 5~
nated (alkyl vinyl) monomers o~ 3~10 carbon atoms such as
hexa~luoropropylene; or per~luoro(aIkyl vinyl ethers~ o~ 3;10
carbon ato~s such as per~luoro(methyl vinyl ether) or perfluoro
(propyl v~nyl ether). me copolymers mu~t be non-melt-
~abricable, i.e., copolymers ln which the melt vi~co~ity o:E
the copolymer i8 at lea~t 1 x 109 poise~ at 380C. ~Che amount
of each comonomer pre3ent must therefore not be great enough
to render the copolymer melt-~abricable. The amount will vary
dependin~ on the comonomer used, but can easily be determined
by ~inding ~he melt visco~ity. The melt viscosity 1~ mea~ured
according to A~Lerican Society of Testing Materlals test
D-1~38-52T, modi~ied as descr~bed ~ollowing: me cylinder~ ;
ori~ice and piston tip are made o~ a corro~ion-re~l~tant allo~,
H~YNES STELLITE~ 19, made by Hayne~ Stellite Co~Lpany. 'rhe 5.0
æm- 5ample iS charged to the 9.53 mm. inslde diameter cgllnder,
whtch 1~ maintalned at 372C, * l~C. Five minutes after the
sample i~ charged to the cylinder it ig extruded through a
2~10 mm. diameter, 8.oo mm. lon~ square edged under a load
(piston plus weight) o~ 5000 grams. This corresponds to a
shear stress o~ 0.457 kilograms per cm.2. m e melt visco~ity
in poises is calculated as 53150 divided by the ob~ervable
extru~ion rate in grams per minute.
me un~intered tetra~luoroethylene resln powder
emplo,yed herein æhould be resin powder prepared b~ the aqueous
di3per~ion polymerization method. Resin particles produced by
thls method generally have an a~erage particle ~ize of between
about 0.05 and 005 micron~ and hence, it is convenlent to use
this size particle herein~ However, it is under~tood th~t
smaller or larger ~ize particle~ can be employed.
me amount o~ the tetrafluoroethylene resin powder
* denotes trade mark

~a151~7~
present in the aqueous dispersion used in the process of this
invention should be between about 5 and about 80% by weight
based on the weight of the dispersion, and preferably between ~,,
about 20 and 60%. If more than 80%, the dispersion tends to
become unstable and coagulates; whlle if less than 5%, the
heat load becomes lar~e which makes the process economically ,,
un~avorable.
The aqueous dispersion used in the process of this
invention also conkains about 0.2 to about 20% by weight based
on the weight of the polymer present 7 preferably 0.5 to 10%, of ,~
a nonionic or anionic surface acti~e agent, which acts to ~
stabilize the dispersion and assist the foamlng agent. If the ~ '
sur~ace active agent is not present, the particles obtained
from the process are generally not hollow. The surface
active agents should have a boiling point less than the
sintering temperature of the polymer.
Suitable nonionic surface active agents include the
reaction products of ethylene oxide with other compounds which
impart hydrophobic moieties to the resultant surfactant, such as
propylene oxide, amines, saturated and unsaturated alcohols
and acids, and alkyl phenols. For purposes of illustration,
some of the foregoing mentioned nonionic surfactants are fur-
ther illustrated hereinafter by the formulae:
A. R ~ (A)n H ~x
wherein (A)n is the group ~C2H40~n or a mixture of the
groups ~C2H40~a and ~C3H60~b, wherein n in each instance
is an integer of from 2 to 50 and preferably 2 to 18, b is
an integer of 0 to 30, and a is an integer of at least 2,
a ~ b being equal to n; x is an integer of 1, 2, or 3; and
3 R is an aliphatic hydrocarbon group which can be saturate,d

1~5~7~
or unsaturated, straight-chain, branched, or cyclic, or
combinations thereof and will generall~ contain from 8 to
24 carbon atoms, preferably from 8 to 18 carbon atomsi
examples o~ R groups include oleyl, stearylg tridecyl,
lauryl, decyl and the groups derived from aliphatic glycols
and triols;
B. R'-C6H40 (B)mH,
wherein B is the group ~C2H40~C or a mixture of the groups
~C2H40~C and ~C3H60~d, wherein m in each instance is an integer
o~ from 2 to 50 and preferably 8 to 20, d is an integer of O
to 30, c ig an integer of at least 2, c ~ d being equal to m;
R' is a monovalent aliphatic and usually saturated and con-
taining 4 to 20 carbon atoms and pre~erably 8 to 12 carbon
atoms;
~. R~
R3 - N ~(CH2CH20)pH ~z
and
R2
R3 - CON C(CH2CH20)pH ] ,
wherein p is an integer of 2 to 50, z is an integ.er of 1 or
2, R3 is an alkyl group containing 1 to 8 carbon atoms, R2
is a chemical bond to a group ~CH2CH20)pH , when z is 2 and
an alkyl group of 1 to 8 carbon atoms when z is 1, with the
proviso ~hat at least 5 carbon atoms are provided by R2 + R3 ;
and
D. The polyalkylene oxlde block copolymers o~ the
~ormula
HO (c2H4o)e(c3H6o)f(c2H4 )g ~
wherein f is an integer of from 15 to 65 and e and g are
3 lntegers sufficiently large that e ~ g total 20 to 90% of the
-- 6 --

11~5~
total weight of the polymer. Preferred compounds of this class `~
are those in which g is zero. For each o~ the surface active
agents A-D of the foregoing described formulae, the hydrophobic
and hydrophilic moieties are proportioned such and the total
molecular weight is such tha~ the copolymer is a surface active
agent, the aforementioned requirement of water solu~ility is
met, and preferably the aforementioned degree o~ vola~ility is
also met. Additional specific surface active agents include
CH3(cH2)4cH2(oc~I2cH2)30Hi
CH3 ( CH2) 6CH2 ( oCH2C~I2) 30H;
3(cH2)locH2(ocH2cH2)l2(ocH~cH3)cH2)5oH;
CH3 ( CH2) 8CH2 ( OCH2CH2) 10
CH3 ( CH2) 8CH2 (0CH2CH2) 50H; and
CH3c(cH3)2c}l2c(cH3)2~3-(ocH2cH2)loo~I. ,
Suitable anionic surface active agents include those
commonly used in fluorocarbon polymerization such as those
descr~bed in U.S. Patent Nos. 2,559,6297 2,559,752, 2,816,082,
and ln German Patent No. 1,194,580 and French Patent No~
13406,778. Surf`ace active agenks con~alning fluoroalkyl groups
of at least 6 carbon atoms are commonly used, wherein the term
fluoroalkyl is understood to include also the completely
fluorinated alkyl groups containing one or more of hydrogen or
chlorine atoms in addition to fluorine.
Another class of the fluoroalkyl surface active
agents, as disclosed in U.S. Patent No. 2,559,752, have the
structure BtCF2)nCOOY, wherein B is hydrogen or fluorlne; Y
is hydrogen, the ammonium radical, a lo~Jer alkyl amine
radical or a ~etra(lower alkyl ammonium) radical, and n is
an integer of from 6 to 20 and preferably ~rom 6 to 12.
3 Suitable hydrocarbon-based surface active agents
- 7 -

whlch can be used under the conditions described herein include :
both ionic types such as isodium lauryl sulfate and nonionlc
t~pes such as TRITON* X 100.
The ioamina agent e~ployed in the aqueou~ di~per~ion
should be volatile or decomposable into volatlle components.
It ~hould be one that i~ liquid or ~olid until it reaches the
noz~le opening and ~hould have a bolling point or decompo~i-
tion temperature, as the case ma~ be, bel~w the sinterlng
temperature o~ the tetra~l~oroethylene polymer. Pre~erably
liquid ~oaming agents should have a solub~lity in water of
0-15 ~m./100 ml. or less at 25C. and a boiling point of between
about 25 and about 120C. If solid, they should have a
decomposition point of between about 25 and about 120C.
The ~oamlng agent ~hould be pre6ent ~n an amount o.~ betw~en
about 0.2 to about 20~ by welght ba~ed on the weight o~ the
a~ueou~ dlæpersion, and preferably between about 0.5 and
about 10~. Ammonlum bicarbonate and carbonate are especially
ef~ective ~ince thelr decompos~tion product~ are gases.
Suitable llquid or ga~eou~ foam~ng agents include halocarbon3
of 1-6 carbon atom~ such as trichlorotrifluoroethane, tr~
chloromonofluoromethane, chloroform, methylene chlorlde9
1,1-di~luoro~2,2,2-trichloroethane, 1,1-dichloro-2J2,2-
tri.~luoroethane, or l,l-di~luoroethane; hydrocarbons o~ 5-~8
carbon atoms such a~ pentane or hexane; organic hydrocarbon
or halohydrocarbon ether~ or esters such as ethyl acetate,
dlethyl ether, petroleum ether or diprop~l ether. Halocarbon
foaming agent~ are preferred among liquid ~oaming agents
becau~e o~ lower ~lammabilit~
The disper~ion used in the proce~s i~ prepared by
polymerl3~ng the monomers~ tetra~luoroethyl0ne alone or a
* denote~ trade mark
- 8 -

'7~
mixture thereo~ with comonomers3 provided the amount o:f
comonomer 1~ not suf~ic~ent to re~ul~ in a melt-fabricable
copolymer, by the aqueous di~persion polymeriza~ion procedure.
To the re~ulting aqueous dispersion can be adde~ the surEace
active agent and the foa~ing agent.
To aid in obt~ining a ætable3 unifo~ dispersion,
especially when the foaming agent is a volatile one~ it is
preferable to emulslfy or suspend the lngredlents by sub~ect-
ing the aqueous dispersion to an ultrasonic wave. A suitable
ultrasor~c wave generator i~ SONIFIER* B--12 Model B-12A manu-
~actured by Branson Sonlcpower Compar~. Alternativel~, or
additionally, a stable, ~ni~orm dlsper~on may be~ obtained by
increa~ing the solubility of the foaming agent eikher through
lowerlng the temperature o~ the aqueous dispersion or through
malntalning the di~persion under pressure.
In addiyion to the ingredients di~cussed above, the
aqueous dispersion may contain flller materials in powder ~orm
such as pigments, carbon black, colloidal silica powder,
molybdenum disulfide power or graphite powder. me size o~
the riller material should be ~mallg e.g., about the ~ame
~ize as the tetra~luoroethylene polymer particles or less~
The amount o~ flller that can be preæent is at most l~bouk 3%
based on the ~eight of polymer.
The dispersion is ~ed to an ~to~izer at a tempera-
ture below the slntering temperature of the polymer, and
pre~erably at room temperature, e.g., 20-30Co ~ where it
passes throucgh an in~ec~io~ nozzle lnto the a~mo~phere of a
~ntering chamber malntained æt a temperature above the
s1nterinca temperature of ~he polymer~ By the term "atom~ze"
i~ meant that the a~ueou~ disperæion is separated into minute
* denotes trade mark

1~5~7~
droplets. The e~uipment employed is similar to the spray drying
equipment employed in, e.g., the production of dried foods such
as dried milk.
The atomizer employed can be any atom~zer that can
distribute fine drops of the aqueous disperslon substantially
uniformly into the sintering chamber. A binary fluid nozzle,
high pressure nozzle, or the like, are among the atomizers that
can be employed. Preferably a binary fluid nozzle is used
because less shear force detrimental to the polymer particles
is appl~ed as compared with some other types of atomizers.
In the sintering chamber, the temperature o~ the
atmo~phere therein must be above the sinterlng temperature of
the polymer particles and high enough to cause the particles
to sinter within about 0.5 ~o about 5 seconds, i.e., during
free fall. The temperature of the atmosphere should not be so ~ -
high, however, as to cause substantial decomposition of the
polymer. The atmosphere can be any gas inert to the polymer
particles, e.g., nitrogen or helium, but pre~erably it will be
air, which o~ course, will contain fuel exhaust gas -lf a gas
burner is used to heat the atmosphere. Pre~erably also it
wlll be composed of the same gas used in the atomizer. Dur-
ing slntering, moisture, surface active agent and foaming
agent are vaporized and the resin particles are coalesced and
sintered into hollow particles.
The sintered particles are then cooled to below the
slntering temperature and collected by any usual means~ such
as by means of a filter bag or cyclone.
The sintered particles have an average particle
size between about 5 and 500 microns and thus are produced by
the coalescin~ o~ the smaller unsintered polymer partic]es of
-- 10 --

~L0507~9
the atomized dispersion. The sintered particles are round
having a sphere factor of between 1.0 and about 1.2. The
~intered par~icles also contain enclosed voids which result
rrom the coalescing action of the unsintered part;icles. Each
sintered particle appears to contain one large void, but this
is not known with certainty. The void content is measured
indirectly by measuring the precipitation rate of the resin
particles in trichloroethylene, as more fully described below.
As mentioned above, the precipitation rate in trichloroethylene
should be no more than 20%, preferably no more than 10%, and
most preferably no more than 2%.
The size of the sintered particles can be altered as
desired by varying the pressure of the inert gas flowing
through the atomizer (referred to in the Examples as "primary"
gas, as opposed to the heated gas wlthin the sintering chamber),
by varying the construction of the atomizer nozzle, by varying
the velocity of the aqueous dispersion traveling into the
atomlzer, or by varying the amount of foaming agent in the
a~ueous dispersion.
The sintered particles are useful as additives for
coating materials, grease and inks, and Gan be applled ~rom
a dispersion in an organic liquid.
In the Examples described below, particle properties
were determined as described following:
Average particle size is measured by placing a small
amount of sample on a glass slide and dispersing it into a
thin layer by shaking. The plate is then microphotographed.
On a print, the largest and shortest diameters (a and b) of
- each particle are measured~ using more than 300 particles
3 selected at random. The average particle size is calculated
~.
, - - ,,~

50'7~
as rOllOws: ~ ;
average particle = _ ~ 2
Sphere factor is a measure of the degree o~ round-
ness o~ a particle and is measured by the equation:
Sphere ~actor = n ~ (b-i) (i ~ l, 2, 3...n)
The degree to which the unsintered partlcles of
polytetrarluoroethylene or of a non-melt-~abricable betra-
fluoroethylene copolymer become sintered is measured by "DTA
percent sintered" value. 40 milligrams o~ sample is placed in
a sample tube and heated up to 350C. at a heating rate Ol'
5C./min.; during this time the peak meltlng point of the
resin is recorded. Then the DTA percent sintered value is
calculated according to the equation:
DTA percent _ 2 x dl 10
sintered ~2 x dl) ~ d2 x 0
wherein dl is the height o~ khe absorption peak of sintered
polymer and d2 ls the height o~ the absorption peak of
unsintered polymer. This Differential Thermal Analysis (DTA)
is based on the ~act that sintered polytetrafluoroethylene is
about 50% crystalline and melts at about 327C. and unsintered
polytetra~luoroethylene is almost 100% crystalline and melts at
about 340C. For copolymers, d1 an~ d2 will be lower. The
height Or the absorption peak on the DTA graph is used in the
equation above.
The void content of the sintered particles is
determined by measuring the precipitatlon rate in trichloro-
ethylene. This determination is made by placing 1 gm. of the
sintered particles into a 25 ml. glass stoppered bottle,
adding 25 ml. o~ trichloroethylene, shaking ~or 20 seconds
to disperse the contents and then allowing the contents to
stand in the bo~tle for two hours~ The trichloroethylene
- 12 -

~s~9 ~:
and sintered particles suspended in it are then removed by
syphoning them out wi~h an aspirator. The sintered particles
that have precipitated to the bottom of the bottle are then
dried and weighed to obtain weight value W2. The precipl-
tation rate, measured in %, is calculated as follows: ~
W2 ' :
% Precipitation Rate = 1~ gm x 100.
Apparent specific gravity is determined according to
the procedure described in A5TM D 1457-62To
The following Examples are illustratlve of the invention.
Exam~e 1
Referring to Figure 1, air (referred to in the
Examples herein as primary air) pressured by air compressor
(3) is sent through pipe (4) to binary fluid nozzle (5). By
suction and gravity, the aqueous dispersion in tank (1) is
delivered through pipe (2) to binary fluid nozzle (5). The
primary air atomizes the dispersion emerging from the outlet
(6) of nozzle t5) into fine drops. These ~ine drops then
emerge inko sintering chamber t9). Air (referred to as secon-
dary air in the Examples herein) is heated by air heater (7)
having a built-in gas burner (19) and is sent via pipe (8)
into the sintering chamber (9). The pipe (8) and sintering
chamber (9) are ordinarily insulated with asbestos material.
The fine drops atomized from nozzle t5) are mixed with the
heated air in sintering chamber (9) where they foam. The
moisture and additives volatize and the tetrafluoroethylene
particles sinter. The sintered powder is cooled in cooling
section (10) by cool air from cooling pipe (11). After being
cooled to below its melting point, the sintered powder is
sent to cyclone tl2) and recovered from outlet (13) into
receiver (20). The exhaust gas is exhausted by exhaust fan
_ ~3 - ,

~ "
~507~L~
(14) into the atmo~phere through conduit (15). The tempera-
ture in the system is controlled b,y thermo~eter~ ~16, 17 and
18~ placed in the secondary air pipeJ slntering chamber and
at the inlet of the cyclone, respect~vely.
In thls Example,3 gm. of TRITON X-100 (nonion~c
~ur~ace actlve agent ma~ufactured by Rohm and Haas Co.) was
dis~olved ln 50 gm. o~ water and then 50 gm. of 1,1,2-tri
chloro-1,2,2-trifluoroethane wa~ added thereto. me mixture
wa~ made lnto an emulsion at 8C~ with the use of an ultra-
30nic wave. ml~ emulsion was added to, mlxed with and di~-
persed in 1000 gm. of aqu~ous dlsper~ion containing 35~ by
weight o~ polytetrafluoroethylene flne particles havln~ an
average ~i~e of 0.2~.
The dl~perslon wa~ put ln tank (1) shown ln Flgure
1. After starting exhaust fan (14~, gas burner (19) in ~ir
heater (7) was ign~ted to heat 3intering chamber (9~0 men,
after ~tarting primary air compre~sor (3), the disperslon wa~
atomi~ed ~rom blnary fluid nozzle (5) havlng a diameter of
o.8 mm. into sintering chamber (9~.
me propertie~ of the ~intered powder obtained from
cyclone (12) and the condltion~ of manu~acture are a~ ~hown ln
Table 1 under column 1.
1000 Gm~ of aqueou~ disper310n contain$n~ 35% by
weight of a copolymer conslsting of WQi1i`8 of tetrafluoroethyl-
ene and about 0.15~ by weight of unit~ of hexafluoropropylene
was added with 106 gm. of water emulslon containing 6 Km. o~
TRITON X-100 and 50 gmO of 1,lg2-trichloro-1,2,2-tri~luoro thane.
me disper~ion thu~ prepared was atomized in the same manner as
~n Example 1.

The properties and the condit~ons of manufacture o~
the slntered powder thus obtained are ~hown in Table 1 under
c o Lu~ 2 0
Ex~m~e 3
1000 Gm. of aqueous disper~ion containing 20~ by
welght o~ polytetrafluoroethylene was addecl ~lth 112 gm. of
water emul~ion containing 12 gm. o~ TRITO~ X-100 and 50 gm.
o~ 1~1,2-trichloro-1,2,2~tri~1uoroethane. The di~persion thus
prepared was atomized in the ~ame manner a5 in Example 1.
me propertles and the condition~ of manuf~cture o~
the ~intered powder thus obta~ned are ~hown in Table 1 ~n
column 3. ` '
Example 4
1000 ~m. o~ aqueous di~per~ion conta~nin~ 60~ by
weight o~ pol~tetrafluoroethylene was added with 136 gmO o~
water emulslon containing 36 gm. of TRITON X-100 and 50 gmO
o~ 1,1,2-trichloro-1,2,2-tri~luoroethane. me dispersion thus
prepared was atomized ln the same manner as ln Exa~ple lo
The properties and the conditions o~ manu~acture o~
powder thus obtained are shown in Table 1 in colum~ 4.
~ '' '
1000 ~m. of aqueous di~per~ion containlng 35% by
weight of polytetra~luoroe~hylene was added with 81 gmO of
wa~er emul~on containing 6 gm. o~ TRITON X-100 and ~5 gm. o~
propyl ether. The dispersion thus prepared was atomlzed in
the same manner a~ in Exa~ple 1.
The propertles and the conditions o~ manu~acture o~
powder thu~ obtained are shown in Table 1 in column 5.
Ex~m~le 6
1000 ~m. o~ aqueou~ dl~perslon containing 35% by
- 15 -
,

~)507~9
weight of polytetra~luoroethylene was added wlth 6 gm. of
TRITON X-100 and 50 gm. of ammonium carbonate. The di6per-
sion thu~ prepared was atomized in the same manner a in
Example 17
me properties and the conditions of manufacture o~
powder thu~ obta~ned are shown ln Table 1 ln column 6.
Example 7
1000 Gm. of aqueou~ di3persion containing 35% by
weight of tetrafluoroethylene was added with 106 gm. o~ water
emul~ion containing 6 gm. of dodecyl benzene ~ulfo~ate and
25 gm. o~ petroleum ether~ The d~per~ion thus prepared was
atomized in the ~ame manner as ln Example 1.
The propertie~ and the conditions of manu~acture of
powder thu~ obtained are shown in Table 1 in column 7.
Ex~mple 8
me Bame dispersion as in execution Exa~ple 1 above
was atomized ~rom hi~h pressure nozzle having a diameter o~
1.5 mm. in the 3ame manner as in Example 1.
me properties and the conditions o~ manufacture o~
~0 powder thus obtained are sho~n in Table 1 in column 8.
- 16
.~

<IMG>
- 17 -

7~ ~
(No use of foaming agent)
1000 GmP o~ aqueous dl~per~ion containing 35~ by
welght o~ polytetra~luoroethylene was add d with 3 gm. o~
TRITON ~-100. me di~persion thu~ prepared wa~ atomi~ed in
the ~ame manner a~ in Example 1.
The properties and the condition~ o~ manufacture of
p~wder thu~ obtalned are sho~n in Table 2 under column 1.
(No u3e o~ ~ur~ace active a~ent)
1000 Gm. o~ aqueou~ di~persion containing 35~ by
welght o~ polytetrafluoroethylene wa~ added with 25 gm. of
propyl ether, whlch was atomized in the 8am2 manner a~ ln
Example 1.
me propertie~ and the condition~ o~ manufacture of
powder thus obtained are shown ln Table 2 under column 2~ :
Com~ari~on Example C (Example o~ a copolymer that i8 melt-
~abricable)
1000 ~m. of aqueous di~per~ion containlng 20~ by
wei~ht of tetra~luoroethylene - hex~fluoropropylen~ copolymer
(84/16 by weight) was added with 112 gm. of water emulsion con-
-tainin~ 12 ~m. o~ TRITON X-100 and 50 gm. of 1,1,2-trich:Loro-
1,2,2-trifluoroethane. me dlsperslon thu~ prepared was
atomized ~n the ~ame manner a3 in Bx~mple lo
The properties and -the condltions of manu~acture o~
powder thus obtained are shown in Table 2 under column 3.
- 18 _

<IMG>
- 19 -

Representative Drawing

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Administrative Status

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Event History

Description Date
Inactive: IPC expired 2018-01-01
Inactive: IPC expired 2014-01-01
Inactive: IPC deactivated 2011-07-26
Inactive: IPC from MCD 2006-03-11
Inactive: IPC from MCD 2006-03-11
Inactive: First IPC derived 2006-03-11
Inactive: IPC from MCD 2006-03-11
Inactive: IPC from MCD 2006-03-11
Inactive: IPC from MCD 2006-03-11
Inactive: Expired (old Act Patent) latest possible expiry date 1996-03-20
Grant by Issuance 1979-03-20

Abandonment History

There is no abandonment history.

Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
None
Past Owners on Record
None
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
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Document
Description 
Date
(yyyy-mm-dd) 
Number of pages   Size of Image (KB) 
Claims 1994-04-18 3 78
Abstract 1994-04-18 1 17
Cover Page 1994-04-18 1 22
Drawings 1994-04-18 2 131
Descriptions 1994-04-18 18 741