Note: Descriptions are shown in the official language in which they were submitted.
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The inYention relates to a shaYing apparatus having a
shear plate with hair-entrance apertures and a cutting unit
which is rotatable relative to the shear plate, which cutting
unit comprises a cutting member having a central body which is
provided with cutters a cutter being equipped with a lead cutter
which is movable along a guide wall of the cutter, which lead
cutter is connected to the central body by means of a connecting
arm.
It is the object of the in~ention to provide an
improved construction which is less susceptible to dimensional
tolerances and suitable for mass production, and the invention
is characterized in that a lead cutter is urged against the
associated guide wall owing to elastic deformation of the
connecting arm.
For the correct operation of the cutting unit it is of
importance that all lead cutters directly engage with the guide
walls of the associated cutters. However, this demands a high
manufacturing accuracy of the components of the cutting unit,
in particular if the lead cutters are combined to one component.
However,
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by making the lead cutters in the rest position engage with the guide walls
under so-called pre-tension and employing the elastic deformation of the
connecting arms, wider dimensional tolerances for the lead cutters and the
cutting member are permissible.
The invention provides a shaving apparatus having a circular shear
plate provided with hair-entrance apertures and a cutting unit associated
with and rotatable relative to the shear plate, said cutting unit comprising
a cutting member having a circular central body, cutters extending from the
circumference of said central body toward the shear plate, each such cutter
having a guide wall, a hair-pulling member having a circular central portion,
lead cutters respectively associated with and movable relat:Lve to the cutters
along their respective guide walls, and elastically deformable substantially
V-shaped connecting arms respectively securing said lead cutters to said
central portion along its circumference, one limb of each connecting arm being
secured at its end to said central portion and extending in a substantially
tangential direction from said central portion, the other limb being connected
at its end to the associated lead cutter, each connecting arm being sufficient-
ly elastically deformed so as to urge its respective lead cutter against the
guide wall of the associated cutter, the force thereby exerted on each lead
cutter by such elastic deformation of the connecting arm having a component
normal to said guide wall and a component directed along said guide wall in
the direction of the shear plate.
During movement along the guide wall in a direction away from the
shear plate the lead cutter is preferably rotatable about a point near the
end of the first limb which is secured to the central body and the forces
exerted on the lead cutter by the cutter produce a counteracting torque.
-,
~ preferred embodiment of a shaving apparatus of the type
described in the foregoing, the lead cutters being connected to a central
portion by means of connecting arms, which central portion is secured to the
central body of the cutting member. The central body of the cutting member
and the central portion of the hair pulling member may be locked against
rotation relative to each other under the forces between the cu~ter and the
lead cutter by means of a cam hole joint. A cam can be formed by an offset
tab of the central portion, the tab engaging with a corresponding opening in
the central body of the cutting member.
The central body of the cutting member may be provided with at least
one cam which engages with a correspond-ing opening in the central portion.
Preferably the cam is undercut.
The invention will be explained hereinafter
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by means of a description of embodiments shown in the Figures.
Figure 1 shows an elevation of a shaving apparatus having three
shear plates.
Figure 2 shows the shaving apparatus of Figure 1 in side view and
partly in a cross-section taken on the line II-II in Figure 1.
Figure 3 shows the cutting member with lead cutters in perspective
in disassembled condition.
Figure 4 shows a plan view of the components shown ln Figure 3
assembled to a cutting unit.
Figure 5 is a cross-section taken on the line V-V in Figure 4.
Figure 6 shows a detail of the cross-section of Figure 5.
Figure 7 in a similar way as Figure 6 shows a detail of a different
embodiment.
Figure 8 is a plan view of the detail of Figure 7.
Figures 9 and 10 illustrate the operation of a lead cutter.
The shaving apparatus of Figures 1 and 2 comprises a housing 1,
oE which a part takes the form of a shear-plate holder 2 for three shear
plates 3. The shear plates 3 have hair-entrance apertures 4.
As is shown in the partial cross-section of Figure 2 a cutting
unit 5 is situated on the inner side of a sheer plate 3. This cutting unit
5, which for the sake of clarity is only shown schematically in Figure 2,
comprises a cutting member and lead cutters, and is shown in detail on an
enlarged scale in Figures 3 to 6.
The cutting unit 5 is coupled to the electric motor 10 by means of
the hollow spindle 6 ~Figure 2), the gear wheels 7 and 8 and the spindle 9,
so that the cutting unit is rotatable relative to the associated shear plate
3. The gear wheel 7 is rotatably journalled on a pin 11 which is mounted in
a mounting plate 12. The gear wheel 7 has a recess 13 which is closed by a
cover plate 14. This recess accommodates the flange 15 at the end of the
hollow spindle 6. By giving the flange 15 a non-round, for example square,
shape and by shaping the recess 13 accordingly, a coupling is obtained for
the transmission of the rotary movement of the gear wheel 7 to the spindle 6.
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The spring 16, which for the greater part is disposed in the hollow spindle
6 and which is tensioned between the hollow spindle 6 and the gear wheel 7,
exerts a force on the spindle 6 in the direction of the cutting unit 5. As
the cylindrical portion 17 of the spindle 6 bsars against the cutting unit 5
this force is exerted on the cutting unit and via the cutting unit on the
shear plate 3, so that the shear plate is pressed against the shear-plate
holder 2 with the edge 18. As a result of external forces, as may for
example occur during use of the shaving apparatus, the shear plate 3
together with the cutting unit 5 and the spindle 6 can be pressed inwards
against the action of the spring 16.
The coupling for the transmission of the rotary movement between
the spindle 6 and the cutting unit 5 is obtained in that the spindle 6 has
an end 19 of substantially rectangular cross-section. This end 19 engages
with a corresponding coupling opening 20 of the cutting unit 5.
The coupling to the electric motor 10 as described in the foregoing
is identical for the three cutting units of the apparatus in accordance with
Figures 1 and 2, the three gear wheels 7 being in engagement with a single
centrally disposed gear wheel 8 on the motor spindle 9.
The cutting unit 5 (Figures 3 -through 6) comprises a cut~ing
member 21 and a hair-pulling member 22 with lead cutters 23.
The cutting member 21 is substantially constituted by a central
body 24 which is provided with cutters 25 at the circumference. The central
body 24 has a coupling opening 20 and three recesses 26.
The hair-pulling member 22 comprises a central portion 27 to which
the lead cutters 23 are connected by means of the connecting arms 28. The
central portion 27 has a central opening 29. Preferably, the hair-pulling
member is integrally manufactured from a sheet material. The cams 30 are
formed by three tabs which are offset from the plane of the central portion
27. The cutting member 21 and the hair-pulling member 22 with the lead
cutters 23 can be assembled to a cutting unit 5 in a simple manner. For this
purpose the two members 21 and 22 are assembled in such a way that a lead
cutter 23 engages with each guide wall 31 of a cutter 25. This is already
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so before the central plate-shaped portion 27 has reached the central body
24. By rotating the hair-pulling member 22 relative to the cutting member
21 in the arrow direction P, it is achieved that the connecting arms 28 are
elastically deformed and the lead cutters 23 are urged against ~he associated
guide walls 31. After rotation of the two components relative to each other
the cams 30 are disposed opposite the recesses 26 and the components 21 and
22 can be slid further into each other until the central body 24 is positioned
against the central portion 27. The cams 30 are then situated in the recesses
26 and prevent the cutting member 21 and hair-pulling member 22 from being
rotated relative to each other under the influence of the forces obtaining
between the cutters and lead cutters. Thus, it is achieved that despite
dimensional tolerances, which for example arise during manufacture of the
hair-pulling member or the cutting member, or owing to tolerances on the
dimensions of these components, all lead cutters still engage with the
associated cutters.
For the sake of clarity Figure 5 only sho~s three cutters with
associated lead cutters. Ihe cams 30 are slightly undercut as is indicated
by the oblique side 32. This also provides a simply detachable connection
between the cutting member 21 and the hair-pulling member 22. The central
body 24 and the plate~shaped member 27 can also be fixed to each other in
known manner, for example by glueing or spot-welding.
Obviously, it is also possible to form the cams of the cam-hole
connection on the central body 24 of the cutting member 21 and to form
corresponding openings in the central portion 27 of the hair-pulling member.
The central cutter of the three cutters shown in Figure S is shown
on an enlarged scale in Figure 6. ~s is shown in Figure 6, the connecting
arm 28 is substantially V-shaped with a first limb 33 which at the end 34 is
connected to the central portion 27 and via sald central portion to the
central body 2~ of the cutting member 21. The limb 33 extends in a sub-
stantially tangential direction relative to the cutting member, as can be
seen in Figure 5. At one end the second limb 35 is connected to the lead
cutter 23. Owing to the elastic deformation of the connecting arm 28, which
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implies bending oE the lîmbs 33 and 35 and bending of the elbow 36 which
forms the connection between the limbs 33 and 35, the lead cutter 23 is
urged against the guide wall 31. As a result, the lead cutter 23 will exert
a force K on the cutter, which is generally composed of a force Kl normal to
the guide wall 31 and a force K2 along the guide wall in the direction of the
shear plate 3, which is schematically shown by interrupted lines in Figure 6.
The force K2 can be counteracted by a frictional force between the
guide wall 31 and the lead cutter 23 or by a reaction force exerted on the
lead cutter by the shear plate 3, so that the resulting reaction force R
exerted on the lead cutter by the cutter 25 and, as the case may be by the
shear plate 3, is equal to but directed oppositely to K and provides an
equilibrium.
During operation the lead cutter 23 will be subject to a slight
displacement along the guide wall 31 in a direction substantially away from
the shear plate 3. ~wing to the flexibili~y of the first limb 33 this dis-
placement may be considered approximately as a rotation about the end 34.
The resulting reaction force R has a momen~ arm A relative to said end 34, so
that a counteracting torque is produced as a result of which the lead cutter
23 returns to the position shown in Figure 6 once the cause of the displace-
ment no longer exists.
During the displacement the moment arm A will slightly decrease,
but the resulting reaction force ~ will increase, for example owing to
further deformation of the elbow 36 and the second limb 35, so that the
torque remains substantially constant. The advantage is that the first limb
33 may take the form of a comparatively weak leaf spring, so that during said
displacement of the lead cutter owing to the elastic deformation of the first
limb 33 no great counteracting forces are produced, whilst yet a sufficiently
large force or torque is available to return the lead cutter to the initial
position of Figure 6.
The first limb 33 may also take the form of a rigid part of the
connecting arm 28, which part is pivotably connected to the central body 24
at the end 34.
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In the embodiment of Figures 7 and 8 the connecting arm is also
substantially V-shaped and comprises a first limb 37 and a second limb 38.
The two limbs are co~mected by an elbow 39 which is entirely disposed in the
plane of the first limb 37. For the sake of simplicity the cutter 25, which
is shown schematically in Figure 7, has been omitted in Figure 8. This con-
struction of lead cutter with connecting arm can be manufactured very simply
and has virtually the same properties as that in accordance with Figures 3
through 6.
Figures 9 and 10 schematically show a side view of a part oE the
cutting unit 5 and a part of the shear plate 3 and serve to illustrate the
operation of the lead cutters. When a hair 40 is caught in a hair-entrance
aperture 4 this hair will soon come into contact with the sharp edge 41 of
the lead cutter 23 at the location A, owing to the rotary movement of the
cutter 25 and the lead cutter 23. The sharp edge is such ~hat it will
slightly penetrate the hair 40, but without cutting off the hair. The
reaction force which is exerted on the lead cutter 23 by the hair 40 will be
directed oppositely to the direction of movement P. This force should be
compensated for by the component Nl of the normal force N which is exerted
on the lead cutter 23 by the guide wall 31 of the cutter 25 (Figure 9). For
simplicity the slight frictional forces between the lead cutter 23 and the
cutter 25 have been neglected. The component N2 of the normal ~orce N will
cause the lead cutter 23 to slide along the guide wall 31. The angle t~
between the guide wall 31 and the wall 42 of the cutter 25 which engages with
the shear plate 3 should be smaller than 90.
Owing to inter alia the natural elastlcity of the s~in the hair 40
will be moved along by the lead cutter 23 until the cutting edge 43 of the
cutter 25 has reached the halr at the location B (Figure 10). Subsequently,
the hair will be cut by cooperation of the shear plate 3 and the cutter 25.
Thus a part of the hair 40 is cut which is longer than the part which would
be cut without lead cutter by a length equal to the distance between A and B,
so that a better shaving result is obtained.