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Patent 1122790 Summary

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Claims and Abstract availability

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(12) Patent: (11) CA 1122790
(21) Application Number: 1122790
(54) English Title: METHOD OF REBUILDING VALVE BRIDGES
(54) French Title: METHODE DE REGARNISSAGE DES PORTE-CULBUTEURS DE SOUPAPES
Status: Term Expired - Post Grant
Bibliographic Data
(51) International Patent Classification (IPC):
  • B21K 1/20 (2006.01)
  • F2B 3/06 (2006.01)
(72) Inventors :
  • GREENE, HILLIARD F. (United States of America)
(73) Owners :
(71) Applicants :
(74) Agent: SMART & BIGGAR LP
(74) Associate agent:
(45) Issued: 1982-05-04
(22) Filed Date: 1976-10-22
Availability of licence: N/A
Dedicated to the Public: N/A
(25) Language of filing: English

Patent Cooperation Treaty (PCT): No

(30) Application Priority Data:
Application No. Country/Territory Date
721,803 (United States of America) 1976-09-08

Abstracts

English Abstract


ABSTRACT OF THE DISCLOSURE
An improved method is disclosed for rebuilding valve bridges that
are utilized as part of the mechanism to actuate the exhaust valves in
larger internal combustion engines, such as locomotive diesel engines
and that have oversized lash adjuster sockets due to wear.


Claims

Note: Claims are shown in the official language in which they were submitted.


THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. An improved method of rebuilding a used valve bridge that is
utilized in a diesel locomotive engine to actuate the exhaust valves associa-
ted with an engine cylinder in the diesel locomotive engine and that includes
a cross-arm portion having lash adjuster sockets formed therein, adjacent to
each of its distal ends, with the lash adjuster sockets being adapted to have
a lash adjuster press-fitted therein for providing smooth efficient operation
of the exhaust valves and with at least one of the lash adjuster sockets
having an oversized inner diameter dimension due to wear so that a standard
size lash adjuster can no longer be properly press-fitted therein, the
improved method consisting essentially of the steps of: maintaining a stock
of oversized lash adjusters which each include an outer cylindrical wall
having a radially outwardly extending rib formed thereon that is adapted to
be in surface to surface contact with the inner surface of the lash adjuster
sockets and that has an outer diameter dimension machined so as to be larger,
in diameter, than the outer diameter dimension of the corresponding rib on
a standard size lash adjuster and which each have indicia on their outer
bodies for indicating the size of their outer diameter dimension so as to
facilitate selection of an oversized lash adjuster having a particular over-
sized outer diameter dimension; disassembling the used valve bridge, includ-
ing removing the used lash adjusters from each of the lash adjuster sockets;
cleaning the valve bridge, including the lash adjuster sockets formed therein,
without machining the lash adjuster sockets in the valve bridge; measuring
the inner diameter of each of the oversized lash adjuster sockets in the valve
bridge; selecting an oversized lash adjuster from said stock of oversized
lash adjusters having an outer diameter dimension comparable to the measured
inner diameter dimension of each of the oversized lash adjuster sockets; and
reassembling the valve bridge including press-fitting the selected oversized
lash adjuster into the measured oversized lash adjuster socket so that the
17

radially outwardly extending rib formed thereon is in surface to surface con-
tact with the inner surface of the measured oversized lash adjuster socket.
2. The improved method described in claim 1 wherein the selected
oversized lash adjuster is a new lash adjuster.
3. The improved method described in claim 1 wherein the indicia
includes at least one colored band marked on the outer tubular side wall of
the body of the oversized lash adjuster.
4. The improved method described in claim 3 wherein the selected over-
sized lash adjuster is a new lash adjuster.
18

Description

Note: Descriptions are shown in the official language in which they were submitted.


BACKGROUND.AND SUMMARY OF THE INVENTION
The present invention relates to an improved method for rebuilding
valve bridges, and more particularly, to an improved, novel method for
rebuilding or salvaging a valve bridge wherein one or both of the lash
adjuster sockets therein have been worn oversized during usage.
In larger, internal combustion engines, such as, for example, diesel
engines used in locomotives, a valve bridge comprises a part of the
mechanism utilized to actuate the two exhaust valves that are associated
with an engine cylinder. Each such valve bridge includes a main body
10 portion and a cross arm portion whose outer, distal ends cooperate with
the valve stems of the two associated exhaust valves. The rocker arm
assembly of the engine periodically causes the valve bridge, and thus the
exhaust valves, to be moved in a direction parallel to the longitudinal axes
of the exhaust valves so as to open the valves.
Lash adjusters have long been used with valve bridges to improve the
operation of the exhaust valves and thus, the overall operation of the
engine. More particularly, a lash adjuster socket is formed in each of
the outer, distal ends of the cross-arm portion of a valve bridge, and a
lash adjuster is press-fit within each of these sockets. The lash adjusters
20 are positioned so that they are in direct contact with the upper ends of the
valve stems. The use of lash adjusters minimizes clearance problems in
the exhaust valve actuating mechanism and compensates for thermal expan-
sion and wear in this mechanism. The lash adjusters also serve to auto-
matically adjust the exhaust valve actuating mechanism for smooth efficient
operation and to reduce maintenance of the associated parts of that mechanism.
It has long been an accepted practice in the industry to rebuild the
valve bridges in an engine as a part of a regular engine maintenance
,~
-1- ' q~

Z7~
program. The rebuilding or maintenance of a valve bridge generally
includes the replacement of the lash adjusters carried by the valve
bridge with either new or "remanufactured" lash adjusters. However,
after a valve bridge has been rebuilt two or three times, it has frequently
been found that one or both of the lash adjuster sockets have become so
oversized, out of round, etc. due to wear that standard size new or re-
manufactured lash adjusters can no longer be press-fit within the sockets.
Insofar as the industry has been concerned, valve bridges that have such
worn lash adjuster sockets are no longer considered as being usable, and
it has been the general practice in the industry to discard or scrap such
worn valve bridges.
There are approximately eighteen million valve bridges presently in
use at the present time. I am aware of one major company in the industry
that has discarded over two hundred thousand worn valve bridges in the
last several years and of another company that has over one hundred and
fifty thousand worn valve bridges now awaiting scrapping. Since thè cost
of a new valve bridge is presently over thirty dollars, the industry
practice of discarding or scrapping worn valve bridges is of one consider-
able economic significance.
Accordingly, the industry has for years been attempting to solve the
problem of how to avoid having to discard or scrap these worn valve bridges
when, in effect, most of these worn valve bridges still have a long, useful
life, aside from the fact that their lash adjuster sockets have been worn
- oversize. In this regard, some persons have been rebuilding or repairing
worn valve bridges by "filling" the worn lash adjuster socket with a weld-
ment and then reaming or grinding out the socket to its original, inner
dian--eter dimension. While this method of rebuilding worn valve bridges
does generally produce satisfactory results, it is a tinle consuming

ll;~Z790
procedure and thus is relatively expensive.
Others have proposed, as a solution to this long-standing problem,
that the outer distal ends of the cross-arm portion of the valve bridges be
swedged, through the use of a press, so as to reduce the inner diameter
dimension of a worn lash adjuster socket and thereby to enable a standard
sized lash adjuster to again be press-fit within the socket. The difficulty
with this proposal is that there is a tendency for the cross-arm portions
of the worn valve bridges to crack as a result of this swedging action. In
addition, it has been found to be difficult to ascertain the amount of swedging
10 force needed to porperly resize the lash adjuster sockets without cracking
the cross-arm portion of the valve bridge.
Still others in the industry have proposed, as a solution to this long-
standing problem, to dip worn valve bridges in chrome plating solutions so
as to plate the valve bridges, including the inside of the lash adjuster
sockets. The sockets are then reground to their original inner dimension
so that standard size new or remanufactured lash adjusters can be press-
fitted therein. However, this proposal has not been widely adopted by the
industry because frequently particles o the plating "flake off" and get into
the hydraulic oil used with the lash adjusters thereby tending to cause the
20 lash adjusters to "freeze". It has also been suggested that the inside surfaces
of a worn lash adjuster socket be knurled so that the socket will be thereby
sized so as to again accept a standard size new or ret~lanufactured lash
adjuster, This knurling suggestion has also not found acceptance in the
industry because of the expense involved and because it did not really
provide a satisfactory rebuilt valve bridge.
In summary then, the industry has, for many years, followed the
practice of discarding or scrapping used valve bridges which were

zz790
structurally sound except that one or both of their lash adjuster sockets
were oversized, out of round, etc. This practice has prevailed even though
the industry has long recognized that this practice presents a serious
economic problem with respect to minimizing the cost of maintaining and
repairing internal combustion engines. Although a variety of solutions to
this longstanding problem have been proposed, none of the proposed solutions
has received widespread acceptance in the industry, and consequently, large
numbers of worn valve bridges are still being discarded or scrapped each
year, even though as noted these valve bridges were perfectly capable of
continued usage in engines but for the fact that one or both of their lash
adjuster sockets therein had been worn oversized.
My improved method of rebuilding worn valve bridges provides a
novel, inexpensive, and practical solution to this problem which has faced
the industry for many years.
According to the present invention there is provided an improved
method of rebuilding a used valve bridge that is utilized in a diesel
locomotive engine to actuate the exhaust valves associated with an engine
cylinder in the diesel locomotive engine and that includes a cross-arm
portion having lash adjuster sockets formed therein, adjacent to each of
its distal ends, with the lash adjuster sockets being adapted to have a lash
adjuster press-fitted therein for providing smooth efficient operation of
the exhaust valves and with at least one of the lash adjuster sockets having
an oversized inner diameter dimension due to wear so that a standard size
lash adjuster can no longer be properly press-fitted therein, the improved
method consisting essentially of the steps of: maintaining a stock of
oversized lash adjusters which each include an outer cylindrical wall having
a radially outwardly extending rib formed thereon that is adapted to be in
surface to surface contact with the inner surface of the lash adjuster
sockets and that has an outer diameter dimension machined so as to be larger,
in diameter, than the outer diameter dimension of the corresponding rib on
-- 4 --
1.~,
. i

~lZZ790
a standard size lash adjuster and which each have indicia on their outer
bodies for indicating the size of their outer diameter dimension so as to
facilitate selection of an oversized lash adjuster having a particular over-
sized outer diameter dimension; disassembling the used valve bridge, includ-
ing removing the used lash adjusters from each of the lash adjuster sockets;
cleaning the valve bridge, including the lash adjuster sockets formed therein,
without machining the lash adjuster sockets in the valve bridge; measuring
the inner diameter of each of the oversized lash adjuster sockets in the
valve bridge; selecting an oversized lash adjuster from said stock of over-
sized lash adjusters having an outer diameter dimension comparable to the
measured inner diameter dimension of each of the oversized lash adjuster
sockets; and reassembling the valve bridge including press-fitting the
selected oversized lash adjuster into the measured oversized lash adjuster
socket so that the radially outwardly extending rib formed thereon is in
surface to surface contact with the inner surface of the measured oversized
lash adjuster socket.
The performance of my improved method can be expeditiously
accomplished by having available groups of oversized lash adjusters, with
the adjusters in each of the groups being oversized by a specific, predeter-
mined amount. For example, one group would be oversized by fifteen
thousandths of an inch, the second by thirty thousandths of an inch and the
third by forty-five thousandths of an
- 4a -

790
inch over the standard diameter of a lash adjuster. Thus, a person
rebuilding worn valve bridges need only measure the inner diameter
dimension of a worn lash adjuster socket and then readily select an over-
sized lash adjuster from the group of lash adjusters having an oversized
dimension comparable to the measured inner diameter dimension of the
worn socket. To enable a person using my improved method to quickly
select the comparable oversized lash adjuster, color coding can be applied
to the oversized lash adjusters, which color coding will indicate the amount
that a particular la~adjuster is oversized with respect to the dimension
10 of the standard size lash adjuster.
Although from a superficial viewpoint, it might appear that the basic
concept underlying the improved method of my present invention should
have been obvious to a person having ordinary skill in this industry, the
fact remains that the industry has been aware of the problem for which
my method provides such a ready and practical solution for over twenty
years and yet prior to my invention, no one had developed a satisfactory
solution to this problem, much less developed a method similar to my
improved method as described and claimed herein. In this regard,
literally millions of used valve bridges have been discarded or scrapped by
20 those in the industry over the years even though but for the fact that their
lash adjuster sockets were oversized, these used valve bridges were
structurally sound and capable of many more years of satisfactory perform-
ance in internal combustion engines. In addition, there certainly was an
incentive to those in the industry to develop a solution to this longstanding
problem since a new valve bridge costs over $30. 00; whereas, a new lash
adjuster costs under $2. 00 and a remanufactured lash adjuster costs even
less. Furthermore, even though my improved method has only been

~2Z790
available to the industry for only a few months, it has already been
accepted by and recognized by persons in the industry as being a practical
answer to this longstanding problern and one that is significantly superior
to the methods which have heretofore been proposed to overcome this
proble m.
Accordingly, it is a primary object of my present invention to
provide an improved method of rebuilding a valve bridge wherein one or
both of the lash adjuster sockets therein have become oversized, out of
round, etc. due to wear. Another object of my present invention is to
10 provide an improved method of rebuilding or repairing a valve bridge of
the type described wherein the improved method includes the steps of
removing the old, used lash adjusters from the lash adjuster sockets in
the valve bridge, cleaning the valve bridge, measuring the inner diameter
dimension of each of the worn lash adjuster sockets, selecting a new or
remanufactured oversized lash adjuster having outer diameter dimension
comparable to the inner diameter dimensions of the measured lash
adjuster sockets, and then reassemblying the valve bridge by press-fitting
the oversiæed lash adjusters into the measured lash adjuster sockets. A
still further object of my present invention is to provide an improved
20 method as described wherein each oversized lash adjuster includes an
indicia on its body indicating the size of its outer diameter dimension so
as to facilitate the selection of the oversized lash adjuster having an outer
diarneter dimension comparable to the inner diameter or dimension of an
oversized lash adjuster socket.
These and other objects and advantages of my present invention will
become apparent from the following description of the preferred embodiment
of this invention, described in connection with the accompanying drawings.

Z790
DESCRIPTION OF THE DRAWINGS
FIGURE 1 is a partial, perspective view of a portion of an internal
combustion engine showing a part of the mechanism utilized to actuate the
two exhaust valves associated with one of the cylinders in the engine.
FIGURE 2 is a side, plan view of a valve bridge wherein one lash
adjuster is sho~,vn press-fit within one of the lash adjuster sockets of the
valve bridge and wherein a second lash adjuster, with its component parts
shown in an exploded position, is disposed adjacent to the other lash
adjuster socket of the valve bridge.
FIGURE 3 is a side, plan view of an oversized lash adjuster made
for use in connection with the improved method of my present invention.
FIGURE 4 is a vertical cross-section view taken along the line
4-4 in FIGURE 3.
FIGURE 5 is a partial vertical cross-section view taken along the
line 5-5 in FIGURE 2 and illustrates the difficulties which may occur
when a standard size lash adjuster is disposed within an oversi~ed lash
adjuster socket.
FIGURE 6 is a cross-sectional view similar to that shown in
FIGURE 5 and illustrates the fit between oversized lash adjuster socket
20 and an oversized lash adjuster selected so that its outer diameter dimension
is comparable to the inner diameter dimension of the lash adjuster socket.
Throughout the various figures of the drawings, the sarne reference
nurrlerals will be used to designate the same parts or components.
Moreover, when the terms "right", "left", "upper", "lower", "up", and
"down" are used herein, it is to be understood that these terms have
reference to the structure shown in the drawings as it would appear to a
person viewing the drawing.

~Z279
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring now to FIGURE 1 of tl~e drawings, a portion of a conven-
tional internal conlbustion engine is indicated generally at 10. The engine
10 may, for example, be a large diesel engine of the type utilized in
locomotives and includes a cylinder 12 which has two exhaust valves 14
and 16 associated therewith. The mechanism utilized to actuate the
exhaust valves 14 and 16 includes a cam shaft, not shown, a rocker arm
assembly, shown generally at 18 and a valve bridge assembly shown
generally at 20. Except as hereinafter noted, the valves 14 and 16, cam
shaft, rocker arm assembly 18 and valve bridge assembly 20 are of
conventional design and construction, and they all function in a conventional
manne r.
During the operation of the engine 10, rotation of the cam shaft
causes the rocker arm assembly 18 to depress the valve bridge 20 so as
to, in turn, cause the exhaust valves 14 and 16 to be moved away from
their seats 22 and 24 in the cylinder lZ. During normal engine operation
the exhaust valves 14 and 16 are opened and closed in the range of 800-900
times per minute depending on the R.P.M. of the engine 10, and proper
exhaust valve action is a critical factor in efficient engine operation.
As best shown in FIGURE 2, the valve bridge assembly 20 includes
a valve bridge 26 comprising a transverse cross-arm portion 28 and a
longitudinal main body portion 30. Lash adjuster sockets 32 and 34 are
forrned in the outer, distal ends 36 and 38, respectively, of the cross-arm
portion 28. The sockets 32 and 34 open downwardly tov.~ard the exhaust
valves 14 and 16, respectively, and the central longitudinal axes of the
sockets 32 and 34 are parallel with the central longitudinal axis of n~ain
body portion 30 of the valve bridge 26.
--8--

~lZZ790
To facilitate the action of the exhaust valves 14 and 16, lash
adjusters 40 and 42 are press-fit in the sockets 32 and 34, respectively,
in the distal ends 36 and 38 of the cross-arm portion Z8 of the valve
bridge Z6 and are disposed between the distal ends 36 and 38 and the
upper ends of the valve stems of the exhaust valves 14 and 16. The use
of the lash adjusters 40 and 4Z minimizes any clearance in the valve
actuating mechanism and compensates for thermal expansion and wear
in this mechanism. In addition, tha lash adjusters 40 and 4Z automatically
adjust the exhaust valve actuating mechanism so as to provide smooth
efficient operation of the exhaust valves and reduce the maintenance of
the associated parts of the mechanism.
The valve bridge 26, as shown in FIGURE Z, has been used for a
substantial period of time, and as a result, the inner diameter dimension
of the sockets 32 and 34 have become enlarged due to wear. However,
when the valve seat 22 was initially manufactured, the inner dimensions
of the sockets 32 and 34 were machined so that standard size lash adjusters
could be press-fit therein and so that the lash adjusters would remain
properly positioned within the sockets during normal operation of the
engine 10. In this regard, the standard outer diameter dimension of
conventional lash adjusters has for years been 0. 8755 inches.
The lash adjusters 40 and 42 are structurally and functionally identical
except as explained hereinbelow, the outer diameter of these adjusters
40 and 42 may be different since in accordance with the principles of my
invention, the outer dimension of these lash adjusters are selected so as
to be comparable with the inner diameter dimensions of the worn, over-
sized sockets 32 and 34 in which they are press-fit. In view of the

structural identity of the lash adjusters 40 and 42, only the adjuster 42,
as shown in FIGUI?ES 2-4, is described in detail.
The lash adjuster 42 includes a generally cylindrical outer body 44
having a radially outwardly extending flange 46 formed at its lower end 48.
The outer diameter of the flange 46 is greater than the inner diameter
dimension of the socket 34 so that the inner radial surface 50 of the
flange 46 abuts against the annular portion 51 of the cross-arm portion 28
immediately surrounding the socket. The upper end 52 of the body 44 has
a generally frustoconical shape and has a relatively small diameter, oil
10 inlet passage 54 disposed therein such that the central longitudinal axis of
the passage 54 is coaxial with the central longitudinal axis of the body 44
of the lash adjuster 42, The passage 54 is adapted to be connected with
a source of oil or hydraulic fluid, not shown.
The body 44 has a bore 56 and a smaller diameter counter-bore 58
formed therein. The bore 56 communicates the exterior of the body 44,
adjacent to the lower end 48 and with the counterbore 58 which, in turn,
communicates with the passage 54. The bore 56 and counterbore 58 are
forrned in the body 44 such that their central longitudinal axes are
coaxial with each other and with the central longitudinal axis of the body 44.
A cylindrical plunger 60 is disposed in the bore 56 so that relative,
sliding movement may occur between the plunger 60 and the body 44. The
plunger 60 includes a cylindrical recess 62 which faces the upper end 52 of
the body 44, when the plunger 60 is positioned within the body 44, and whose
central longitudinal axis is coaxial with the central longitudinal axis of the
body 44.
A cylindrical, stepped dialneter retainer 64 is press-fit within the
counterbore 58 and extends from the counterbore 58 to~ard the lower end
-10-

llZZ~O
48 of the body 44 so that its smaller diameter, lower projecting end 66
is disposed within the recess 62 of the plunger 60. A relatively small,
cylindrical recess 68 is formed in the upper, larger diameter end 70
of the retainer 64 and is in direct fluid communication with the passage
54. A passage 72 is formed in the upper end 70 of the retainer 64 and
extends between the recess 68 and the interior of the bore 56. The
central longitudinal axes of the retainer 64, its ends 66 and 70, and the
recess 68 therein, are coaxial with the central longitudinal axes of the
body 44 while the longitudinal axis of the passage 72 is disposed at an
acute angle with respect to the central longitudinal axis of the body 44.
A ball 74 is positioned within the recess 68 of the retainer 64. The
diameter of the ball 74 is larger than the diameter of the passage S4 so that
when the ball 74 is adjacent to the passage 54, the ball blocks flow through
the passage 54. The diameter of the ball 74, however, is less than the
diameter of the recess 68.
A coil compression spring 76 is disposed within the recess 62 of
the plunger 60 and extends between the lower end 78 of the plunger 60
and the shoulder 80 formed on the retainer 64 between the lower and upper
ends 66 and 70 thereof. The spring 76 urges the plunger 60 downwardly
in the bore 56, away from the retainer 64. A snap ring 82 is positioned
within a groove 84 formed in the bore 56, adjacent to the upper end 48 of
the body 44, and serves to retain the plunger 60 within the bore 56.
During operation of the engine 10, oil or other hydraulic fluid is
present within the passage 54, the recess 68, the passage 72, the recess
62 and that portion of the bore 56 between the upper end 52 of the body 44
and the lower end 78 of the plunger 60. As the cam shaft of l:he engine 10
rotates, the rocker arm assembly 18 forces the valve bridge assembly 20

11;~2790
to move downwardly toward the exhaust valves 14 and 16. During this
downward movement, the plunger 60 tends to move inwardly against the
force of the spring 76. The oil trapped in the body 44 forces the ball
74 to close the oil inlet passage 54. The continued downward movement of
the valve bridge assembly 20 causes the exhaust valves 14 and 16 to move
away from their seats 22 and 24. Some of the oil trapped in the body 44
leaks down through the clearance between the plunger 60 and the bore 56
during this relative mcv ement between the plunger 60 and the bore 56.
Continued cam shaft rotation allows the valve bridge assembly 20 to move
10 upwardly. When the valves 14 and 16 are again seated on their seats 22
and 24, respectively, the pressure on the lash adjuster plunger 60 is
~lo~n ~1 rdJ~
relieved. The lash adjuster spring 76 then moves the plunger 60 u~ard~,
relative to the bore 56, and this permits the ball 74 to move away from the
passage 54 so that oil is again permitted to enter the recess 68, through
the passage 54, and from there, flow through the passage 72 into the
interior of the lash adjuster body 44 so as to replenish any oil leakage that
occured during the downward stroke of the valve bridge assembly 20. This
cycle of operation is repeated each time the cam shaft actuates the rocker
arm assembly 18.
As shown in FIGURE 3, the outer cylindrical wall of the body 44 has
a raised rib 86 formed thereon adjacent to the flange 46. The outer
diameter dimension, indicated by the letter "A" in FIGURE 3, of the rib
86 is less than the outer diarr~eter of the flange 46 and is machined so as
to be comparable, in diameter, to the inner diameter dimension of the
socket 34, in which the lash adjuster is to be press-fit. More specifically,
the rib 86 includes an annular radially outwardly facing surface 88 whose
central longitudinal axis is coaxial to the longitudinal axis of the body 44

~Z;~790
and which is adapted to be in surface to surface contact with the inter
surface of the socket 34. The diametrical dimension "A" of this surface
88 is selected so that when the lash adjuster 42 is positioned within a lash
adjuster socket 34, a press-fit will exist between the lash adjuster and
the lash adjuster socket such as shown in FIGURE 6.
In accordance with my present invention, when it is desired to rebuild
a valve bridge such as the valve bridge 26, the bridge is removed from the
engine 10. Initially, the used lash adjusters are removed from the lash
adjuster sockets 32 and 34 in the bridge. The bridge, including the sockets
10 32 and 34, is then cleaned, and the inner diameter dimensions of the sockets
32 and 34 are measured by any conventional means. Oversized lash
adjuster 40 and 42 are then selected, with reference to their diameter
dimensions "A", so that their dimensions "A" match the measured inner
diameter dimensions of the oversized sockets 32 and 34. Thereafter, the
selected adjusters 40 and 42 are press-fit within the sockets 32 and 34,
respectively, and the rebuilt valve bridge 26 is again ready for use in
the engine 10.
FIGURE 5 illustrates the relationship which would occur between a lash
adjuster and a lash adjuster socket if a person attempted to use a standard
20 size lash adjuster in an oversized, worn lash adjuster socket such as the
socket 34. However, when a properly selected oversized lash adjuster,
such as the adjuster 42, is press-fit within an enlarged lash adjuster
socket 34, in accordance with the principles of my invention, the relation-
ship between the adjuster and socket is as illustrated in FIGURE 6 and is
similar to the relationship which exists between a standard size lash adjuster
and a standard sized socket in a newly manufactured valve bridge. Further-
more, a valve bridge assembly which has been rebuilt, pursuant to my

ll~Z7~0
improved method, will function in the same manner as a new valve bridge
assembly; whereas, if a person attempts to use a standard size lash
adjuster with an oversized worn socket, such as shown in FIGURE 5, the
valve bridge assembly will not function properly.
In accordance with the basic principle underlying my invention, the
diameter dimension "A" of the surface 88 of the lash adjuster 42 is
machined so that it has an outer diameter dimension greater than the
standard 0. 8755 inch dimension. To facilitate the selection of the proper
oversize lash adjuster to be used with a particular oversized worn lash
10 adjuster socket, groups of lash adjusters can be machined to different
oversize dimensions. For example, a frist group of oversized lash
adjusters can be made having a diameter dimension "A" of 0. ~G0
(+ ~ 000, - . 0005); a second group of oversized lash adjusters can be made
~ ~57~
having a dimension "A" of :~ (+ . 000, - . 0005); while still a third
group can be made having a diameter dimension "A" of 0. 88000 (+ . 000,
- . 0005). In this regard, and to enable a workman to distinguish between
the first, second and third groups, the first group might be coded with
indicia consisting of a single colored band or stripe being applied around
the outer surface of its body 44 between the rib 86 and the upper end 52.
20 Similarly, the oversize lash adjusters in the second group could be coded by
having two bands or stripes of the same or differing colors being applied
around the body 44 while the oversize lash adjusters in the third group
could be coded by having three bands or stripes of the same or differing
colors applied to the body 44. In this regard, the lash adjuster 42, as
shown in FIGURE 3, has two such bands or stripes, as indicated at 90,
applied to its body 44.
In conclusion, my improved method of rebuilding valve bridges, as
disclosed herein, provides a practical solution to a problem which the

llZZ790
industry has long faced. As noted above, after a valve bridge has been
used for an extended period, ~ two to three years, the inner diameter
dimension of the lash adjuster sockets in the valve bridge generally
become worn to such an extent that a standard lash adjuster can no
longer be press-fit within the worn socket. Over the years, there have
been a number of proposals as to how to resize the inner diameter
dimension of the worn lash adjuster sockets. None of these proposed
solutions, as a practical matter, have received wide spread acceptance in
the industry, primarily because of costs involved. Hence, prior to my
10 invention, it was still the general industry practice to discard or scrap
used valve bridges found to have the worn oversized lash adjuster sockets and
to replace these worn valve bridges with new valve bridges even though a
new valve bridge presently costs over $30. 00 and even though the worn
valve bridges were structurally sound and capable of further usage except
for the oversize sockets. With over millions of valve bridges in use in the
industry, the cost to the industry of discarding or scrapping these used
valve bridges was and is significant.
One of the principle advantages of the improved method of my
present invention is that it materially extends the productive life of such
20 used valve bridges without appreciably increasing the cost of rebuilding the
valve bridges. In other words, used valve bridges having worn oversized lash
adjuster sockets can be rebuilt, using my improved method, for substan-
tially the same cost as rebuilding valve bridges which do not have over-
sized lash adjuster sockets, and a person employing my method thus
realizes a significant saving equal to the cost of a new valve bridge.
Since my invention, as disclosed herein, may be embodied in other
specific forms without departing from the spirit or central characteristics

~;~Z790
thereof, the preferred embodiment described herein is there~ore to be
considered in all respects as illustrative and not restrictive, the scope
of my invention being indicated by the appended claims rather than by
the foregoing description, and all changes which come within the meaning
and range of equivalency of the claims are therefore intended to be
embraced therein.
-16-

Representative Drawing

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Administrative Status

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Event History

Description Date
Inactive: IPC from MCD 2006-03-11
Inactive: Expired (old Act Patent) latest possible expiry date 1999-05-04
Grant by Issuance 1982-05-04

Abandonment History

There is no abandonment history.

Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
None
Past Owners on Record
HILLIARD F. GREENE
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
Documents

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Document
Description 
Date
(yyyy-mm-dd) 
Number of pages   Size of Image (KB) 
Drawings 1994-02-15 2 79
Claims 1994-02-15 2 59
Cover Page 1994-02-15 1 8
Abstract 1994-02-15 1 8
Descriptions 1994-02-15 17 592