Note: Descriptions are shown in the official language in which they were submitted.
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Chisel alignment unit for a crust breaking facility
The present invention relates to a chisel alignment unit for a
facility used to break the crust of solidified electrolyte on an
electrolytic cell, in particular on a cell for producing aluminum.
In the manufacture of aluminum from aluminum oxide the latter is
dissolved in a fluoride melt made up for the greater part of
cryolite. The aluminum which separates out at the cathode collects
under the fluoride melt on the carbon floor of the cell; the su
face of this liquid aluminum acts as the cathode. Dipping into
the melt from above are anodes which, in the conventional reduc-
tion process, are made of amorphous carbon. As a result of the
electrolytic decomposition of the aluminum oxide, oxygen is pro-
duced at the carbon anodes; this oxygen combines with the carbon
in the anodes to form CO2 and C~. The electrolytic process takes
place in a temperature range of approximately 940-970C.
:,
The concentration of aluminum oxide decreases in the course of
the process. At an A12O3 concentration of 1-2 wt.~ the so-called
anode effect occurs producing an increase in voltage from e.g.
4-4.5 V to 30 V and more. Then at the latest the crust must be
; broken open and the concentration of aluminum oxide increased by
adding more alumina to the cell.
;'
Under normal operating conditions the cell is fed with aluminum
oxide regularly, even when no anode effect occurs. Also, whenever
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the anode effect occurs the crust must be broken open and the al-
umina concentration increased by the addition of more aluminum
oxide, which is called servicing the cell.
For many years now servicing the cell includes breaking open the
cru~t of solidlfied melt between the anodes and the side ledge
o the cell, and then adding fresh aluminum oxide. This process
which is still widely practised today is finding increasing cri-
ticism because of the pollution of the air in the pot room and
the air outside. In recent years therefore it has become increas~-
ingly necessary and obligatory to hood over or encapsulate the
reductlon cells and to treat the exhaust gases. It is however
not possible to capture completely all the exhaust gases by hood-
ing the cells if the cells are serviced in the classical manner
between the anodes and the side ledge of the cells.
.,
More recently therefore aluminum producers have been going over
to servicing at the longitudinal axis of the cell. After breaking
open the crust, the alumina is fed to the cell either locally
, and continuously according to the point feeder principle or dis-
continuously along the whole of the central axis of the cell.
In both cases a storage bunker for alumina is provided above the
cell. The same applies for the transverse cell feeding proposed
recently by the applicant ( US Patent No. 4 172 018).
The breaking open of the solidified electrolyte is carried out
with conventional, well known devices fitted with chisels which
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are rectangular or round in cross section.
These chisels tend to rotate as they are pushed through the hard
crust of solidified electrolyte.
Various devices which are described in technical literature are
S aimed at preventing the rotation of chisels which are rectangular
in cross section e.g.
a) An alignment device in the pressure cylinder, without center~ng
rolls, for a crust breaker with small displacement distances.
b) An alignment device in the pressure cylinder and the same again
below this, which constitutes therefore a so-called double
alignment unit.
c) An alignment device for the piston rod.
The known forms of alignment device have the disadvantage that
both the devlce and the chisel have to be somewhat massive in
design which causes difficulty and awkwardness in their use. Also,
there is the danger that the bearing to prevent rotation becomes
worn due to the alumina particles which enter that part. The
proper functioning of the bearings is then affected.
It is therefore an object of the invention to develop an align-
ment unit for aligning and guiding the chisel of a crust breaker
used to break open the solidified crust of electrolyte on a re-
duction cell, such that the chisel, in spite of the simple and
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relatively light construction of the unit is prevented from
rotating and that the unit exhibits a long service life with
little susceptibility to breaking down.
In accordance with the invention there is provided
a chisel alignment unit for a facility to break open the
crust of solidified electrolyte on an electrolyte cell which
comprises:
a) a mechanically stable alignment box, extending from the
under side of the chisel in its non-working position to
the piston rod,
b) a chisel which features at least one flat, vertical
alignment surface,
c) at least one alignment roll which i5 secured to the
alignment box, and engages the alignment surface and,
d) an electrolyte wiper which i9 unted on the alignment
box, below the alignment rolls, and extends across the
whole width of the alignment surface or surfaces.
In a particular embodiment the alignment roll is
secured to the alignment box via roller bearing~.
! The invention also contemplates a cell for the
production of aluminum having a chisel alignment unit of
the invention.
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The alignment box is made of solid steel sheet which
is for example 2-3 mm thick and provides therefore the
mechanical stability re~uired of such a unit.
In a preferred version the alignment box can,
apart from-its lower side which has the opening for the
chisel, be made air-tight. In hooded cells the align-
ment box, in a first version, penetrates the hooding
over the cell so that only it~ air-tight
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part projects out. The top sheet of the box is in turn penetrated
by the piston rod which pushes the chisel down to break open the
crust. This penetration of the alignment box top is however also
air-tight. In a second version the alignment box - also called
the alignment housing - is flanged onto the lower side of the
pressure cylinder. According to a further version the cell cover-
ing can also be the top sheet of the alignment box.
The alignment rolls are preferably wear resistant metallic cast-
ings e.g. cast steel or grey cast iron. These are mounted on a
roller bearing without ball bearings or the like. The alignment
rolls which preferably have a diameter of some centimeters do not
lie directly on the alignment surface of the chisel; they have
a little play of Clmm.
In principle the design and arrangement of the alignment roll/
rolls, depending on the chisel to be aligned, can be such as best
suits the situation ln question.
If a chisel has only one vertical alignment surface e.g. such as
is the case with chisels with semi-circular cross section, then
only one roll which extends over the whole of the alignment sur-
face or two smaller rolls at the ends of this alignment surfacecan be employed. This can however prevent only a rotation of the
chisel but not a sideways displacement of the same.
It is useful therefore - in particular in the case of chisels with
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small cross section - to provide two parallel, flat alignment sur-
faces in the vertical direction, so that a pair of counterfacing
rolls or two pairs of rolls at the ends of the alignment surfaces
can prevent rotation and sideways displacement of the chisel. If
a pair of rolls is provided in the middle of the alignment sur-
faces, these rolls extend over the greater part of the width of
the alignment surfaces.
Independent of the number and position of the alignment rolls,
their longitudinal axis always lies horizontal. This longitudina~
axis lies preferably in the same horizontal plane in the lowest
part of the alignment box.
On drawing the chisel back from the working position into the
stationary position solidified electrolyte is pulled up on the
chisel. To prevent this crust coming between the chisel and the
alignment roll~rolls a wiper is provided on the under side of the
alignment box and extends over the whole of the alignment sur-
face/surfaces. The lower edge of the wiper, which lies against
the alignment surface/surfaces and has less play than the align-
ment rolls, is preferably not horizontal, but is e.g. inclined
or V-shaped.
Preventing the rotation or sideways displacement of chisels of
small cross section, which can be employed with large piston
movement only when stably positioned in accordance with the in-
vention, is of great importance as this allows change over to
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central feed or point feed of alumina in existing cells without
requiring much change in anode spacing along the central axis of
the cell.
The crust breaker facility which comprises in principle pressure
cylinder, piston rod, chisel and alignment box is mounted directly
or indirectly on the cell superstructure or is a component part
of a servicing vehicle or cell manipulator.
The stability of the chisel holder with its alignment box in 3
accordance with the invention is, compared with known piston
alignment units, much less complicated and more effective.
A special version of the invention is shown schematically in the
drawings viz.,
Fig. 1: A vertical, longitudinal section of a crust breaking
facllity in the stationary position, shown with view
through part of the lower part of the facility, and its
alignment holder for the chisel.
Fig. 2: A horiæontal section along II-II in fig. 1.
Fig. 1 shows a block-shaped alignment box 10 made of steel sheet.
The chisel 12, in this case a fish-tail-shaped chisel, passes
through this box 10. Two, opposite lying, parallel alignment sur-
faces 13 - the larger faces of the chisel which is rectangular in
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cross section - are in contact with a pair of alignment rolls 14
positioned at the sides of the chisel. The relatively massive
construction of the chisel 12 prevents the other sides of the
chisel i.e. these not in contact with the rolls, from being de-
flected out of line. According to another version, not shown here,a further pair of rolls can be provided on the other sides, or
the alignment rolls, preferably positioned in the middle, extend
over a larger part of the chisel width.
The roller bearings 16 are secured to the upper side of the base~
sheet of the alignment box e.g. by welding.
On the under side of the base sheet there is a wiper 18 for remov-
ing electrolyte from the chisel. This wiper which extends over
the whole width of the alignment surfaces prevents residual soli-
dified electrolyte, which adheres to the chisel as it is raised,
from coming between the rolls and the alignment surface. No wipers
are provided on the narrow sides of the chisel 12.
As viewed in the longitudlnal section, the wiper 18 is V-shaped,
the angle ~ being preferably between 90 and 150.
The allgnment box penetrates the covering 20 over the cell; gas-
kets 22 are provided to ensure more effective sealing in of the
exhaust gases.
