Note: Descriptions are shown in the official language in which they were submitted.
t.~S3S
Docket M-416
~ IAND-EIELD ELECTRICALLY SELECTABLE LABELER
Background of the Invention
Field of the Invention
This invention relates to the art of hand-held labelers.
Brief Description of the Prior Art
~ prior art hand-held labeler using thermographic
printing means is disclosed in U.S. patent ~o. 4,~64,396
grallted April 28, 1981 to Donald S. Stewart. Mechanically
operated labelers are disclosed in U.S. patent No.
3,957,562 granted May 1~ 7~ to Paul El. Hamisch, Jr.
and UOS. patent No. 4,116,747 granted September 26,
1978 to Paul H. Hamisch, Jr~ The llamisch, Jr. and St~wart
patents are assigned to the same assignee as the assignee
of the present application. A hal~-held labeler with a
battery in the handle portion is disclosed in Genman patent No~
2,253,565 granted December 16, 1~76 to Schroter.
Summary of the Invention
This invention relates to a hand-held labeler for
printing and applying pressure sensitive labels. The labeler
has a housing which mounts a label roll. The roll includes a
carrier web on which a series of pressure sensitive labels are
releasably mounted. The labeler has a print head with electrically
selectable printing elements, specifically of the thermographic
type. The print head is mounted on a support which can be skewed
relative to a cooperable platen to provide uniform pressure
contact between the printing elements and the labels~ The
support is preferably spring urged toward the platen so that
the printing elements exert pressure against the adjacent labelO
The amount of force exerted against the label can ~ varied by
.~LZO~53~i
nO cket M-416
s~aced apart screw-type adjusters. The amount of relati~e movement
of the print head and the platen toward each other is limited to
prevent damaye to the printing elements should there be no label
web between the printing elements and the platenO When the
thermographic print head is used there can be damage to both the
printing elements and the platen if the printing elements contact
the platen while energized. The support and its printing
elements can be moved relatively away from the platen P to
facilitate threading of the labeler. The support is preferably
lo made of metal and has a plurality of fins for dissipating heat
from the printing elements. A label deflector connected to the
support deflects printed labels into label applying relationship
with respect to a label applicator. The support with its fins
and the label deflector are preferably integrally molded.
The invention provides a convenient to use, compact
arrangement for a hand-held labeler. The applicator is disposed
at the front portion of the housing and the label roll is
mounted at a rear portion of the housing. The housing has a
movable section for mounting a keyboard. The keyboard is used
to input data to a control circuit which in turn controls the
printing elements and operates a visual display. The movable
section is preferably disposed at the top portion of the
housing and is movable between open and closed positions.
In the open position the user is provided with access to inside
of the housing. The handle preferably extends in the downward
direction and in one embodiment is shown to comprise a rechargeable
battery. In that embodiment, the carrier web is advanced by
means of a stepping motor coupled to a feed wheel through a
speed reducer. In another embodiment the carrier web is
advanced by a manually operable actuator disposed at the
handle. The battery is located in the central hole in the
label roll. The battery terminals make contact with contacts
which are connected to the circuit board. Thus, the battery i.s
compactly arranged on the labeler and yet the handle i5 capable
of mounting the actuator.
0()S3~i
Docket M 416
--3--
BRIEF DESCRIPTION OF THE DRAWING
FIG. 1 is a perspective view of a hand-held
labeler in accordance with one embodimen~ of the inven-
tion:
FIG. 2 is a perspective view of a portion
of the labeler showing structure located in the housing;
FIG. 3 is a perspective partially exploded
view of a drive mechanism for a toothed eed wheel;
FIG. 4 is a fragmentary sectional view showing
o the relationship of thermographic printing elements
to a platen roller;
FIG. 5 is a fragmentary, partly broken away,
side elevational view of the labeler;
FIG. 6 is an exploded perspective view of a
print head assembly and structure to which it is moun~ed;
FIG. 7 is a perspective, partly phantom
view of a labeler similar to the embodimen~ of FIGS.
1 through 6, but using a manual drive for the carrier
web;
FIG. 8 is an exploded, perspective, dia-
grammatic view shnwing the drive for the carrier web;
FIG. 9 is a sectional view showing a fluidic
drive for driving the feed wheel a~ a substantially
constant rate irrespective of the speed of actuation
~2~ 3~
Doc)cet M-~16-C
of a manually operable actuator;
FIG. 10 is a sectional view showing a Eragment of the Eluidic
device;
FIG. 11 is a sectional view showing the manner in which a
label roll and a battery which it carries are mounted to the
labeler;
FIG~ 12 is a functional block diagram of the electronic
control circuitry of the labeler according to the invention;
FIG. 13 is a schematic diagram including subfigures 13a
through 13f of the Inicrocomputer utilized in the labeler;
FIG. 14 is a schematic diagram of a s~epper motor driver
usable in conjunction with the present invention;
FIG. 15 is a schematic diagram including subfigures 15a and
15b of a thermographic print head and control circuitry usable in
one embodiment of the invention;
FIG. 16 is a schematic diagram including subigures 16a and
16b of a visual display and ~isplay driver usable in conjunction
with the present invention;
FIG. 17 on sheet 7 is a schematic diagram of a reset circuit
for the microcomputer utilized in the present invention;
FIGS. 18 and 19 are illustrations of two different
thermographic print heads usable in conjunction with the present
invention;
FIG. 20 is an illustration of various types of characters
that can be printed by the labeling machine according to the
present invention; and
FIGS. 21-26 are logical flow diagrams describing the logical
sequence of operations performed by the microcomputer during data
input and label printing operations, with FIG. 26 appearing on
sheet 15.
DETAILED DESCRIPTION OF THE PREFE~RED EMBODIMENTS
Referring initially to FIG. 1, th~re is
--4--
53~
--5--
shown a hand-held labeler generally indicated at 20.
The labeler 20 includes a housing generally indicated
at 21 comprised of housing sections 22 and 23 which
define opposite sides of the labeler 20. The ho~sing
21 also includes a movable housing section 24 as shown
to be pivotally mounted on the same axis as the label
applicator 25 which is shown to comprise a rotatable
roll. The housing also includes a handle 26 provided
by the outer shell of a rechargeable battery. The
handle 26 is removable as shown by phantom lines in
FIG. 1. As seen, the applicator 25 is disposed at
the front portion of ~he housing 21 and a label roll
R is mounted to a rear portion of the housing 21. A
keyboard 27 having a plurality of manually selectable
keys 28 is shown to be disposed at a top portion of
the housing 21. A visual display 29 is disposed
adjacent the keyboard 27 and is shown to face
upwardly and rearwardly. More specifically, the
keyboard 27 and the display 29 are mounted on the
movable section 24 of the housing 21. The movable
section 24 can be latched in the closed position by
means of latch teeth 30 (FIG. 2) which cooperate with
manually movable latches 31 moun~ed by the respective
housing sections 22 and 23. However, the latches 31
are movable to release the movable section 24 so that
the movable section 24 can be pivoted to the open
position shown in FIG. 2.
With reference to FIG. 2, there is diagram-
matically illustrated a printed circit board 32 dis-
posed in underlying relationship with respect to thekeyboard 27. The circuit board is shown to be adjacent
and generally parallel to the keyboard Z7, as also
shown in FIG. 5. A flexible, ribbon connector 33
comprised of a suitable number of side by-side elec-
trical conductors (nst shown) is connected to a switch
535
--6--
34, to a stepping motor 35 (FIG. 3), and to a pl~ralityof electrically selectable printing elements 36' disposed
on a print head 36. The switch 34 has a switch button
37 disposed at the handle 26 in a position to be operated
by the user's index finger. The stepping motor 35
has an output shaft 38 to which a spur gear 39 is
secured, The spur gear 39 is a pinion and is rela-
tively small. The spur gear 39 meshes with a rela-
tively large gear 40 to which is secured a relativel~
small gear 41. The gear 41 is a pinion for a rela-
tively large qear 42. A drive shaft 43 secured to
the gear 42 drives a feed wheel 44 having a plurality
of peripherally spaced teeth 45O The teeth 45 engage
a carrier web W at cuts C to draw the carrier web W
and labels L which it carries from the label roll R.
As best shown in FIG. 5, the web W is drawn over the
roll R and passe.s over a resilient device 46 to between
a brake roll 47 and a brake surface 48, to and partial-
ly around a roll 49, to between the printing elements
35 and the platen 50, through a sharp bend about a
delaminator 51 where the leading label on the web W
is dispensed into label applying relationship with
respect to applicator 25, partially around a roll 52,
partially around a roll 53, into engagement with the
toothed feed wheel 44, and out of the apparatus as
indicated at 54. With reference to FIG. 4, it will
be noted that in the event there is no carrier web W
between the printin~ elements 36' and the platen 50,
flanges or rolls 50' contacting the platen support 58
at locations 50" will prevent the printing elements
36' from contacting the platen roll 50. This will
prevent damage to both the platen 50 and to the
printing elements 36' which can re~ult from energi-
zation of the printing elements 36'~ For example, i~
the labeler 20 has a thermographic print head 36, the
3~
--7--
printing elements will not burn or fuse onto the
platen 50, and the printing elements 36' will not be
ruined.
With reference to FIG. 6, there are shown
fragmentary portions of subframe sections 55 and 56
mounted on the housing 21. The subframe sections
mount a platen assembly generally indicated at 57.
The subframe sections 55 and 56 also mount the delam-
inator 51 and the roller 52. The platen assembly 57
includes a support 58 for the print head 36. As shown,
the print head 36 includes plurality of separate
printing elements 36'. The printing elements 36' are
each connected to one of the conductors of the ribbon
connector 33 and are separately energizable. Alter-
natively, a serial-to-parallel converter (not shown)
may be mounted adjacent to the head 36 and interposed
between the elements 36' and the ribbon connector 33
in order to reduce the number of conductors required
in the ribbon connector 33. The use of such a con-
verter is particularly advantaseous when a long arraycontaining a large number of elements is used as the
print head 36. The labels L are sensitive to heat
and the heated area of the label L which a heated
printing element 36' contacts will change color, for
example, become darker. A deflector 59 guides a dela-
minated label into label applying relationship with
respect to the applicator 25. The support 58 rotatably
mounts the roll 49 about which ~he carrier web W passes.
A retainer plate 60 having a plurality of hold-down
fingers 61 holds the ribbon connector 33 in position.
Screws 62 are threadably received by the support 58.
A retainer 63 also holds the ribbon connector 33 in
position. Screws 64 are threadably received by the
support 58. The support 58 has oppositely extending
projections 65 and 66. The respective projec~ions 65
53~
--8--
and 66 threadably receive a threaded portion 67 of a
pin 68. Each pin 68 has an enlarged portion provid-
ing a shoulder 69. A spring 70 nests in a pocket 71
and bears against the respective subframe sections 55
and 56. The other end of the respec~ive spring 70
bears against the shoulder 69 to urge the support 58
and the print head 36 which it carries in the counter-
clockwise direction. The support 58 is pivotally
mounted on a pin 72 which also mounts the roll 49.
The pin 72 is received in elongated holes 72' in res-
pective subframe sections 55 and 56. The springs 70
urge the printing elements 36' into contact with the
adjacent label L as best shown in ~IG. 4. The printing
elements 36' exert a selected amount of pressure against
the label L in accordance with the adjustment of the
threaded pins 68. Because the pin 72 is undersize
with respect to the holes 72 in which it is received,
the support 58 and the print head 36 can skew with
repect to the platen 50. As shown, the printing
elements 36' are arranged in a line which extends
transversely to the direction of movement of the
carrier web W. If, for example, either end portion
of the line of printing elements 36 is bearing too
heavily against the label L, the respective threaded
pin 68 adjacent that end can be turned to reduce the
spring pressure. It is a feature of the invention to
be able to skew the support 58 by adjusting means
which are disposed at spaced apart locations. Both
housing sections 22 and 23 have enlarged cutouts or
holes 75 into which the projections 65 and 66 respec-
tively project. The projections 65 and 66 extend far
enough so that they can be easily actuated by the
user. During threading of the labeler 20, the carrier
web W is passed along the path illustrated in ~IG. 5.
~hen the leading end of the carrier web W is in position
~2~ 3S
g
to be passed between the print head 36 and the platen
50, the user pushes on the projections 65 and 66 to
pivot the support clockwise as viewed in FIGS. 5 and
6 to move the printing elements 36' away from the
platen 50. In this way the leading end of the carrier
W can be pushed through the space between the printing
elements 36' and the platen 50. If desired, the print
head 36 can be fixedly held in position and the platen
50 can be selectably moved toward and away from the
print head 36 by an alternative construction, not
shown. When the threading of the labeler is complete,
the projections 65 and 66 can be released whereupon
the springs 70 urge the support 58 and the print head
36 counterclockwise to their normal position as shown
in FIGS. 4 and 5.
With reference to the embodiment of FIGS. 7
through 10, there is shown a labeler 20A identical to
the labeler 20 except as described below. The labeler
20A uses a drive for a~vancing the carrier web W which
is manually powered. The handle 74 mounts a pivot 75
for a manually engageable lever actuator 76. The
lever actuator 76 carries a gear section 77 which
meshes with a gear 78. The gear 78 carries a pawl 79
which cooperates with a ratchet wheel 80 secured to
the feed wheel 44. The ratchet wheel 80 is shown to
have a plurality of teeth 81 with which a pawl 79
cooperates. A fluidic device generally indicated at
82 is shown to be disposed in the handle 74 and bears
against the handle 74 and the actuator or lever 76.
The fluidic device 82 includes a tubular cylinder 83
having a closed end portion 84 and a tubular piston
85 having a closed end portion 86. The cylinde~ 83
and the piston 85 have respective integrally formed
bearinys 87 and 88 in contact with bearing surfaces
89 and 90 of the handle 90 of the handle 74 and the
53Si
--10--
lever 76, respectively. The cylinder 83 has an
internal flange 91, and the piston 85 has an external
flange 92 to limit separational movement. A resilient
O-ring 93 is disposed between the piston 85 and the
cylinder 83 to provide an air seal therebetween. The
cylinder 83 and the piston 85 combine to provide a
chamber 94. A compression-type drive spring 95 is
disposed in the chamber 94 and bears against respec-
tive end portions 84 and 86 of the cylinder 83 and
the piston 85. The drive spring 95 can be located
outside the chamber according to another embodiment,
if desired. The end portion 84 contains a restricted
orifice 96 and the end portion 86 contains an opening
97 which is alternately opened and closed by means of
a valve 98. The constxuction of the valve 98 and the
end portion 86 are shown in greater detail in FIG.
10. The valve 98 is of the flapper type and has an
anchor portion 99 anchored in a recess 100. The valve
98 has a flexible resilient portion 101. The opening
97 has a tapered entry 102 for receiving the valve
98. The opening 97 is considerably larger than the
restricted orifice 96. When it is desired ~o operate
the labeler 20A, the user squeezes the lever 76 to
cause the piston 85 to telescope into the cylinder 83
and compress the drive spring 95, thereby causing air
within the chamber 94 to pass outwardly through the
orifice 96 and the opening 97, and the fluidic device
82 provides essentially no fluid resistance because
air can readily escape from the chamber 94. Essentially
all of the resistance is afforded by the spring 95O
~hen the lever 76 is released the spring 95 acts on
the lever 76 to drive the gear 98 and in turn the
ratchet wheel 80 and the feed wheel 44 at an essen-
tially constant rate. It i5 noted that upon release
of the lever 76, the valve 98 closes so that the only
535i
air entering the chamber 94 is through the restricted
orifice 96. Accordingly, the fluidic device B2 moves
from its distended position to its extended position
at a controlled, essentially constant rate. Accor-
dingly, the feed wheel 44 is driven at an essentiallyconstant rate. Printing on the labels L takes place
while the carrier web W and the label L which it
carries are advancin~ through the labeler 28. To
accommodate for variations in the angular velocity of
the feed wheel 44, a shaft encoder generally indicated
at 103 is provided. The shaft encoder 103 includes a
plurality of markings 104 on the feed wheel 44 and a
pickup device or sensor 105.
Because the labeler 20A does not rely on
battery energy to advance the carrier W, the battery
used to energize the printing elements 36' can be
relatively small. According to the invention, a
battery 107 i5 positioned in a central hole 106 in
the label roll R as best shown in FIG. 11. It is
preferred that the battery 107 fit snugly in the label
roll hole 106. As shown, the frame sections 55 and
56 rotatably mount roll mounting members 108. Elec-
trical contacts generally indicated at 109 are suit-
ably mounted within the mounting members 108 and are
urged by respective springs 110 into contact with
opposed terminals 111 and 112 of the battery 107.
Electrical energy from the battery 107 is passed from
the contacts 109 to conductors 113 and to the ribbon
connector 33 to the circuit board 32. The battery
107 can be part and parcel of the label roll R in
which event the battery 107 would fit snugly in the
label hole 106.
Referring now to FIG. 12, there is shown
the interrelationship between many of the previously
described mechanical and electromechanical portions
53~i
-12-
of the labeler such as the keyboard 27, the display
29, the stepping mo~or 35, the print head 36, the
trigger 37 and the control circuitry, which is respon-
sive to inputs from the keyboard 27 and the trigger
37 and serves to control the display 29, the stepping
motor 35 and the print head 36. The control circuitrY
is generally designated by the reference numeral 200
in FIG. 12, and comprises a microcomputer 202 which
includes a central processing unit, a read-only memory
and a random-access memory (not shown in FIG. 12 but
described in a subsequent portion of the application)
which cooperate to perform the functions required to
receive data from the keyboard 27 and provide the
required computations to drive the display ~9, the
stepping motor 35 and the print head 36 in accordance
with the instructions received from the keyboard 27.
The control signals from the microcomputer 202 that
drive the display 29 are applied to a display driver
204 and are processed thereby to convert the data
from the microcomputer 202 to segment driving data
that activate predetermined segments of the display
29. A motor driver 206 is responsive to step data
from the microcomputer 202 and serves to energize
various windings of the stepping motor 35 in a pre-
determined sequence in response to the step data inorder to cause ~he motor 35 to rotate. A print head
driver 208 provides power to the individual elements
of the print head 36. The print head driver may be
simply a plurality of amplifiers, one for earh element,
which amplify signals from the microcomputer 202, or
may include a serial-to-parallel converter that con-
verts serial digital data from the microcomputer 202
to parallel data for driving each of the individual
elements of the print head 36. When a serial-to~
parallel converter is employed, the print head driver
S35;
-13-
208 is preferably located on the same hybrid circuit
~oard as the print head 36 in order to substantially
reduce the number of leads required between the micro-
computer 202 and the assembly containing the print
head 36. This substantial reduction is achieved
because each element of ~he print head 36 must have
an individual lead connected thereto, and if the
print head driver 208 contained only amplifiers, or
if it were not located on the same circuit board as
the print head 36, the cable interconnecting the
print head circuit board and the microcomputer would
require a lead for each element. Since several
hundred elements can be contained in the print head,
it would not be practical to build such a cable.
However, by including a serial-to-parallel converter
in the print head driver, and by locating the print
head driver 208 on the same hybrid circuit board as
the print head 36, only that number of leads required
to supply the required data at the desired printing
rate need be provided.
A switch 210 is controlled by the trigger
37 and causes the microcomputer 202 to advane the
stepping motor 35 in order to cause the motor 35 to
feed the web whenever ~he trigger 37 is depressed. A
stop feed switch 212, which may be controlled, for
example, by a cam 35' driven by the motor 35, or by a
notch or the like in the web, is coupled to the micro-
computer 202 and serves to terminate the advancement
of the web after the web has been advanced a predeter-
mined amount, generally the length or width of a labelOA reset circuit 214 is coupled to the source of power
for the labeler, such as, for example, the output of
the regulated voltage which powers ~he control cir-
cuitry, resets the microcomputer 202 each time the
power is turned on to assure that no ex~raneous data
~ 2(~(~535
-14-
is present in the microcomputer 202 prior to the entry
of any data by the keyboard 27.
In operation, data to be printed is entered
into the microcomputer 202 manually via the keyboard
S 27, or automatically from another computer or data
output source, such as, for example, a cassette
recorder (not shown). The entered data may be
numeric, alphanumeric and may be of various fonts and
sizes, depending on the complexity of the program
stored in the microcomputer 202. For example, if the
data were entered from the keyboard 27, any of the
digits 0 through 9 could be entered, as well as a
dollar sign, slash and period. Also, with an appro-
priate program, the font can be changed to larger or
block letters, for example, by depressing the BK key
on the keyboard 27. Spaces can be entered by depres-
sing the S key, and the memory can be cleared in the
event of an error by depressing the C key. Also,
different fonts can be entered by depressing various
combinations of keys, for example, by simultaneously
pressing the BK and ~ keys prior to or while entering
data if the microcomputer 202 is programmed to recog-
ni2e such combinations.
Each line of entered data is di~played on
the display 29 as it is being entered, and if two
lines of data are being entered, the display is cleared
after the entry of the first line 80 that the second
line can be displayed. Once the input data has been
correctly entered, as evidenced by the display 29,
any number of labels can be printed by depressing the
trigger 37 to close the switch 210. The closing of
the switch 210 causes the microcomputer 202 to energize
the motor 35 via the motor driver 206, and to maintain
the motor 35 energized until the ~witch 212 is closed,
for example, by a notch or other indexing mark on the
3~
-15-
web, or by a cam 35' or the like driven by the motor
35 which indicates that a complete label has been
printed. The motor is then deenergized, and the
printing will stop until the trigger 37 is depressed
again.
During the time that the motor 35 is being
driven by the microcomputer 20~, the various elements
in the print head 36 are energized by the microcomputer
202 via the print head driver 208 in the sequence
necessary to cause the input data to be printed in
the desired fontO The data from the microcomputer
202 is applied to the print head driver 208 in
parallel or serial form, preferably in serial form,
in which case the pxint head driver converts the
1~ input informa~ion into parallel form for simulta-
neously energizing all of the elements in the line
array that need to be energized in order to define
one line of the array forming the character or
characters being printed.
The microcomputer 202 of FIG. 12 is illus-
trated in greater detail in FIG. 13. The microcomputer
202 can take on many different configurations, and a
typical configuration is illustrated in FIG. 13. In
the circuit illustrated in FIG. 13, the microcomputer
202 contains a central processing unit (CPU) 220 which
contains, in the present embodiment, an onboard random-
access memory (RAM) having a capacity of 128 bytes,
as well as an internal clock whose frequency is con-
trolled by a quartz crystal 222 and a pair of capaci-
tors 224 and ~26. In the present embodiment, an MC
6802 integrated circuit manufactured by Motorola,
Incorpora~ed, is used as the central processing unit
220; however, many similar integrated circuits manu-
factured by other manufacturers are available~
A read-only memorv ~ROM~ 228 is used in
-16-
conjunction with the central processing unit 220.
The read-only memory 228 serves to store various data
such as the program that controls the operation of
the CPU 220, various data, format data, error checking
data, and various miscellaneous data necessary to
assure proper ope~ation of the labeler. As in the
case of the central processing unit 220, various
circuits suitable for use as the read-only memory 228
are available, but in the present embodiment, a type
2716 read-only memory, which is capable of storing
16,000 bits of information, or 2,000 words of 8 bits
each, is used as the read-only memory 228. The capa-
city of the read-only memory 228 may be either
increased or reduced as necessary, depending on the
number of functions desired of the labeling machine,
and the number of fonts and formats required. The
type 2716 read-only memory illustrated in FIG. 13 is
manufactured by Motorola, Incorporated, Texas Instru-
ments and other manufacturers.
The microcomputer 2D2 also contains a pro-
grammable timer module (PTM) 230 which operates in
conjunction with the CPU 220 and provides various
timing signals, such as, for example, timing signals
for controlling the time duration that the thermo-
graphic printing elements are energized, as well as a
32 Hz signal (and a 32 Hz inverted signal from the
inverting amplifier 232) necessary for the operation
of the display driver 204. In addition, a 3 to 8 bit
demultiplexer 234, which may be a 74 LS I38 demulti-
plexer available from various manufacturers, as well
as a pair of peripheral interface adapters (PIA's)
236 and 238, which may be, for example, a type MC
6821 peripheral interface adapter available from
various manufacturers, are also employed. The func-
tion of the 3 to 8 bit demultiplexer 234 is to select
53~i
-17-
small portions of the memory 228 for further processing
by the CPU ~20, and the peripheral interface adapters
236 and 238 serve to provide an interface between the
various peripheral elements of the labeling machine,
such as, for example, the keyboard 27, the start feed
trigger 37, the stop feed switch 212 r as well as the
print head driver 208 and display driver 204.
In the schematic diagram illustrated in
FIG. 13, most of the connections to the various inte
grated circuits are designated by three different
designations, namely, by the pin number of the inte-
grated circuit package, by the integrated circuit
manufacturer's mnemonic designation, and by an inter-
connection designation which defines the interconnec~
tions between the various integrated circuits. In
the diagram of FIG. 13, the pin number designations
are shown above each lead to each integrated circuit,
and are positioned just outside of the blocks that
represent each of the integrated circuits. Typical
pin designations range from 1 through 16 for an inte-
grated circuit requiring relatively few connections,
such as the demultiplexer 234 to a range of 1 through
40 for integrated circuits requiring more connec~ions,
such as the CPU 220 and the peripheral interface
adaptors 236 and 238. The manufacturer's mnemonics
are placed adjacent to the pin numbers inside the
various blocks representing the various integrated
circuits, and serve generally to identify the various
functions performed. For example, mnemonics beginning
with a prefi~ A indicate address bits and mnemonics
beginning with the prefix D indicate data bits.
Finally, the interconnection designations are placed
adjacent the pin numbers outside of the various blocks
defining the various integrated circuits. These inter-
connection designations are also mnemonic in form~
S3~i
~18-
and if the same interconnection designation is present
on leads extending from two or more different
integrated circuits, it indicates that those leads
are interconnected. Using this convention in a
specific example, the lead designated AD 0 on the CPU
220 would be connected to the leads designated AD O on
the ROM 228, the PIAl 236 and the PIA2 238.
In operation, data is entered into the CPU
220 from the keyboard 27 via the PIAl 236. The PIAl
236 is sensitive to interconnéctions between the ter-
minals designated as COLl through COL4 and ROWl through
ROW4 to determine which of the switches of ~he keyboard
27 have been closed by a depression of the corresponding
keys during the entry of data. The data thus entered
is converted by the PIAl 236 to display data at outputs
Dl through D4 for driving the display driver 204, as
well as to data usable by the CPU 220 appearing at
the outputs DB0 ~hrough D~7 of the PIAl 236. The
entered data is also applied to the PTM 230, as well
as to the PIA2 238 which receives the entered data
(after processing by the CPU 220) and drives various
elements of the prin~ head 36 corresponding to outputs
DOTl through DOT7 of the PIA2 238. The PIA2 238 also
sequentially strobes the six digits of the display
via the outputs DIGl through DIG6.
In addition, the PIAl 236 drives the motor
driver 206 by applying motor phase signals Al, A2,
and Bl, B2 sequentially to the motor driver 206 when-
ever the switch 210 is closed by depressing the trigger
37. The drive signals continue to be generated until
the sensing switch 212 is closed by an index mark on
~he web, or otherwise.
The motor driver 206 is illustrated in
greater detail in FIG. 14, and comprises four ampli-
fier drivers 240, 242, 244 and 246, which drive one
3~
winding 248 o~ the stepper motor 35, and four ampli-
fier drivers 250, 252, 254 and 256, which drive a
second winding 258 of the motor 35. The motor driver
206 is responsive to the Al, A~, and Bl, B2 signals
from the PIA1 236 and serves alternatively to energize
the windings 248 and 258 in opposite directions
depending upon which one of the signals Al, A2, or
Bl, B2 is present, and causes the motor to be
advanced one step each time the signal present at Al,
A2, Bl, or B2 is stepped.
In the embodiment illustrated in FIG. 13,
each of the DOTl through DOT7 outputs from the PIA2
238 drives a single printing element of the print
head 36. Such a system is acceptable as long as the
number of individually actuable printing elements
remains relatively small, as in the case of the seven
elements driven by the outputs DOTl through DOT7.
However, if a print head having a substantially larger
number o~ individually selectable printing elements
is required, the number of leads required between the
PIA2 238 and the print head 36 can rapidly become
excessive. For example, if the print head 236 contains
two-hundred fifty-six individually addressable ele-
ments, two-hundred fifty-six individual leads would
be required to interconnect the print head 36 and the
PIA2 238 if the system of FIG. 13 were employed. This
would result in a highly impractical structure. There-
fore, in order to avoid this problem, and in accordance
with another important aspect of the present invention,
the PIA2 238 is replaced with the circuitry of FIG.
15, generally designated by the reference numeral
238', which drives the circuitry and thermal elements
located on a thick ~ilm substrate 239 which may be a
thick film print head of the type manufactured by the
R.ohm Corporation of Irvine, California.
~ZQ~53~
-20-
In the embodiment illustrated in FIG. 15, a
PIA 260 receives data representative of the character
to be printed from the CPU 220 via the data lines DB0
through DB7. The data thus received is converted to
serial form and appears at the output of the PIA 260
designated as DATA IN. In addition, common signals
designated as COMMl and C0MM2, as well as strobe signals
STRSELA through STRSELD, whose function will be described
in a subsequent portion of the specification, are
generated. The DATA IN signals are applied to a shift
register 262 (located on the substrate 2393 which
stores the serial data, and the COMMl and C0MM2 signals
are applied ~o alternate printing eiements of the
thermographic printing head 36 (also located on the
subs~rate 239). The STRSELA through STRSELD signals
are applied to a 4 to 16 bit demultiplexer 264, which
may be a type 74154 demultiplexer manufactured by
various manufacturers.
In the embodiment illustrated in FIG. 15,
the print head 3~ is also located on the substrate
239 and contains two-hundred fifty-six individual
printing elements connected to a one-hundred twenty-
eight stage shift register (located on the substrate
239) via one-hundred twenty-eight drivers which, in
the present embodiment, are one-hundred twenty-eight
AND gates (also located on the substrate 239).
The two-hundred fifty six printing elements
36' are connected to two common lines, namely, the
lines designated as COMMl and C0MM2 by two-hundred
fifty-six diodes 270 ~located on the substrate 239~.
One-hundred twenty-eight of the diodes 270 are con
nected to the common line COMMl and the one~hundred
twenty ei~ht diodes 270 are connected to the common
line C0MM2. Each of the AND gates 266 is connected
to a pair of adjacent resistive thermal printing ele-
S35
-21-
ments, and each element of each pair of adjacent
printing elements is connected to a different one of
the lines COMMl and C0MM2 via one of the diodes 270.
Thus, a single one o~ each pair of adjacent printing
elements can be selected by addressing both elements
of the pair via the appropriate AND gate 266, and
energizing one of the common lines COMMl or C0MM2 to
determine which printing element of the pair is to be
energized.
As a result of the use of the two common
lines COMMl and C0MM2, the shift register 262 need
have only one-hundred twenty-eight stages rather than
two-hundred fifty-six/ or one-half the number of
printing elements. The data for the one-hundred
twen~y-eight printing elements associated with the
common line COMMl is first loaded into the shift
register 262 via the DATA IN line, and the common
line COMMl is energized in order to energize the one-
hundred twenty-eight printing elements associated
~0 with the common line COMMl in accordance with the
data stored in the shift register 262 at that time.
Subsequently, data ~or the one-hundred twenty-eight
printing elements connected to the common line C0MM2
is loaded into the shift register 262 via the DATA IN
line, and the common line C0MM2 is energized in order
to energize various ones of the printing elements
associated with the common line C0MM2 in accordance
with the data now stored in the shift register 262.
Thus, by loading the data into the shift register 262
in two passes and alternately energizing one-half of
the t~o-hundred fifty-six print elements of the print
head 36, the number of stages in the shift register
262 can be reduced by a factor of two.
The previous discussion assumed that all of
the AND gates 266 were continuously enabled, and as a
~()53~
-22-
result, would transfer the contents of the shift
register 262 independently of any other inputs
applied to the AND gates 266. Such a sys~em is
readily workable and can be achieved simply by making
the second input of each of the AND gates 266 hi~h.
However, under certain circumstances, particularly a5
in the case of a hand held labeler, the battery power
available to drive the print head 36 is limited.
Consequently, it is not desirable to drive as many as
one-half of the total number of print elements at any
one time since this requires a substantial amount of
peak battery power. Consequently, the AND gates 266
are strobed in sixteen strobes STRl through STR16, in
the present embodiment, under the control of the strobe
signals STRSCLA through STRSCLD. As a result, no
more than eight printing elements are energized at
any one time, thus providing a substantial reduction
in peak power requirements. Thus, in the embodiment
illustrated in FIG. 15, the data for one-hundred
twenty-eight printing elements is first stored in the
shift register 262, and the AND gates 66 are strobed
sequentially, eight at a time, in a sixteen strobe
sequence until all one-hundred twenty-eight of the
AND gates 266 have been strobed. Then the data for
the second one-hundred twenty-eight printing elements
is loaded into the shift register 262, and the AND
gates 266 are again sequentially strobed to energi~e
the second group of printing elements. ~lthough, the
embodiment illustrated in FIG. 15 uses a sixteen strobe
sequence, it should be understood that any number of
strobes may be used in the sequence, and if more
battery or other peak power is available, a shorter
sequence wherein a greater number of the AND gates
266 are simultaneoulsy strobed during each strobe may
be used.
53S
-23-
In the illustrated embodiment, the individual
printing elements 36' are aligned in a straight line
array disposed in a direction substantially perpendi-
cular to the direction of travel of the carrier web
W; however, the printing elements 36' may be arranged
in various patterns, and the print head 36 may be
skewed with respect to the direction of travel of the
web W, depending on practical design considerations
and intended use. For example, a single line array
of the type illustrated in FIG. 15B provides a great
deal of format flexibility, and permits virtually any
character or symbol to be printed, depending on the
sophistication of the microprocessor 220, its
associated components and programming. If only a few
characters of a particular type are required, the
single line array may be s~ewed or even curved to
accomodate the particular type of characters being
printed, and thus permit a reduction in the complexity
of the microprocessor 220 and its associated circuitry
and programming. Also, for other applications, it
may be desired to use a multiple line printing head,
a matrix, or even to offset alternate ones of the
printing elements 36 in the direction of travel of
the web W to compensate for web movement during the
interval between energization of the lines COMMl and
C0MM2. If the printing elements are energi2ed se~uen-
tially, the line may be skewed to compensate for web
movement.
The display driver 204 and the display 29
are illustrated in greater detail in FIG. 16. As is
illustrated in FIG. 16, the display 29, in the present
embodiment, consists of six individual seven-segment
displays, which may be, for example, light emitting
diode displays, liquid crystal displays or the like.
In addition, i~ alpha chara~ters are required in addi-
~20~53S
-2~-
tion to the numeric characters, additional segments
may be provided. Decimal points are also provided
between the digits of the display.
The driver 204 comprises six converter drivers
272, 274, 276, 278, 280 and 282. In the illustrated
embodiment, type 4056 converters, manufactured by RCA
and other manufacturers, are used as the converters
272, 274, 276, 278, 280 and 28~; however, any converter
suitable for converting a four-bit digit defining
word to a seven-bit word for illuminating various
segments of the display may be used.
Each of the converter drivers 272, 274,
276, 278, 280 and 282 has four inputs Dl through D4
that are connected to the PIAl 236 and receive digit
defining data from the PIAl 236. In addition, each
of the converter drivers 272, 274, 276, 278, 280 and
282 has an input connected to one of the display strobe
outputs DIGl through DIG6 of the PIA2 238. A 32 Hz
clock signal is also applied to the display as well
as to the converter drivers 272, 274, 276, 278, 280
and 282. The seven outputs of each of the converter
drivers 272, 274, 276, 278, 2B0 and 282 are connected
to the seven segments of each of the digits of the
display, designated as segments a through g on each
of the digits and on the outputs of the converter
drivers 272, 274, 276, 278, 280 and 282.
In operation, the digit defining information
is presented to all of the converter drivers 272,
274, 276, 278, 280 and 282 via the inputs Dl through
D4. The data defining the digits is presented sequen-
tially, in synchronism with strobe signals that are
applied to the converter drivers 272, 274, 276, 278,
280 and 282 via the inputs DIGl through DIG6. Thus,
when da~a defining the first digit is applied to the
inputs Dl through D4, the strobe DIGl goes low and
~2~ 53~;
-25-
causes the converter driver 272 to read the data on
the lines Dl through D4 defining the first digit.
5imilarly, data defining the second through sixth
digits is presented on the lines Dl through D4 in
synchronism with the respective strobes DIG2 through
DIG6 to cause the various converter drivers 274, 276,
278, 280 and 282 to read the respective digit data on
the lines Dl through D~ at the time they are strobed.
Once the digit data has been read by the converter
drivers 272, 274, 276, 278, 280 and 282, the appro-
priate ones of the segments a through g of the various
digits are illuminated to generate the required display.
Since the display illustrated in FIG. 16 is
designed to display price information, all of the
decimal points, except for decimal points associated
with the fifth digit are connected to the 32 Hz clock
signal to prevent them from being illuminated.
Conversely, the decimal point associated with the
fifth digit is connected to an out-of-phase 32 Hz
signal to render it permanently illuminated. However,
if a permanently illuminated decimal point between
the dollars and cents digits of the display is not
desired, illumination of various decimal points can
be controlled by the microprocessor via one o~ the
peripheral interface adapters to provide selective
illumination of the various decimal points.
The reset circuit 214 is illustrated in
greater detail in FIG. 17, and in the embodiment
illustrated in FIG. 17t a type 555 timer circuit and
an amplifier 286 are used to provide a reset pulse to
the circuitry after power is first applied to the
circuit. Although the reset circuit illustrated in
FIG. 17 employs a timer and amplifier, any suitable
reset circuit that provides a reset pulse ater turn
on to the CPU 222, the PTM 230 t and the PIAs 236 and
~2~(~5~5
-2~-
238 may be utilized.
Re~erring now to FIG. 18, there is shown a
typical physical layout fQr the print hea~ and driver
circuitry illustrated schematically in FIG. 15. As
illustrated in FIG. 18, the print head 36 is located
on the substrate 239, and the print head driver cir-
cuitry is fabricated from one or more integrated
circuits 208 also located on the substrate 239.
Interconnections between the integrated driver cir-
cuitry 208 and the individual print elements are madeby a plurality of thick film metallic conductors 292
deposited on the substrate 239 by vapor deposition or
other hybrid or thick film circuit techniques. The
conductors 292 correspond to the interconnections
between the AND gates 266 and the print head 36 (FIG.
lS), and if a print head having two-hundred fifty-six
individual elements and two common lines, such as the
lines COMMl and C0~2, is utilized, the number of
individual conductors 292 may be as few as one~hundred
thirty, one-hundred twenty-eight to provide ~he inter-
connections between the individual printing elements
and the AND gates 266 plus two to serve as the common
lines CO~l and C0MM2. The inputs to the driver cir-
cuitry 208 may be provided by a plurality o~ conductors
294, similar to the conductors 292. The conductors
292 serve to apply the DATA IN signal as well as the
various strobe signals and common signals to the inte-
grated circuit driver circuitry 208. A connector 296
provides an electrical connection between the conduc-
tors 294 and the ribbon connector 33 (FIG. 6~. Since
it is no longer necessary to provide a direct connec-
tion between the microprocessor and each of the indi-
vidually addressable printing elements when a serial-
to-parallel converter is used, the number of conductors
294 and the number of conductors in the ribbon
)535
-27-
connector 33 may be substantially reduced.
In the embodiment illustrated in FIG. 18,
the individual printing elements of the print head 36
are disposed on a single straight line that is dis-
posed in a direction substantially perpendicular tothe direction of advancement of the web carrying the
labels (shown in dashed lines in FIG. 18). By making
the length of the print head 36 at least equal to the
width of the label web, printing can be made ~o occur
on any area of the web, thereby permitting any size
characters that can be accommodated by the web to be
printed. In addition, reverse, or negative, characters
wherein the background is darkened and the characters
are light (unprinted) can also be printed utilizing
the configuration of FIG. 18. Also, by appropriate
programming of the microprocessor characters of various
fonts and sizes, as well as various orientations, for
example, perpendicular to or parallel to the direction
of advancement of the web. Skew characters can also
be printed. Also, by appropriate programming, or by
utilizing a print head having two spaced groups o~
printing elements, such as the groups 36a and 36b
~FIG. 19), certain areas of the web may be reserved
as blank areas. Also, by appropriate programming or
by utili~ing two spaced groups of printing elements,
two sets of identical labels can be simultaneously
printed on a double width web. These labels can sub-
sequently be separated, either by cutting, or by
tearing if a perforated web is utilized. FIG. 20
shows few of the various types of characters that can
be printed by the labeler according to the present
invention, but it should be understood that many other
characters including alpha and numeric characters,
including script and non-standard characters, as well
as designs can be printed.
i~Q~35
-28-
FIGS. 21-26 illustrate the various logical
sequences followed by the logic circuits during the
entry and printing of data. FIGS. 21 and 22 illus-
trate the initialization routine wherein the various
timers, clocks, registers, etc. are cleared prior to
the entry of new data. In addition, FIG. 21 illus-
trates the font and/or format selection process along
with some error checking wherein the font and/or
format is selected by entering, via the keyboard or
otherwise; data to identify the font and/or format
selec~ed. In addition, the program determines whether
the data entered represents a valid font or format,
and restricts the data that may be entered once the
format has been selected. For example, if the dollar
format has been selected, only numbers preceded by a
dollar sign and having a decimal point between the
dollars and cents figures may be entered and printed.
If less restrictive formats are selected, any form of
data may be entered. Also, the VALID KEY ENTERED
block of FIG. 22 may incorporate various error check-
ing logic, such as, for example, logic permitting
only certain characters to be placed in a certain
field, check digit logic, and logic requiring the
data to be entered twice for verification purposes.
FIG. 23, in conjunction with the print sub-
routine of FIG. 25, illustrates the prinSing process.
In the printing process, the stepping motor is started
in order to advance the web, and the characters, in
the selected fon~ and format, are taken from the print
buffer. The data de~ining each column forming the
selected characaters is sequentially applied to the
print head to form ~he selected charac~ers on a column-
by-column basis as the web is advanced. During the
printing process, the length of time that each print
element is maintained energized may also be adjusted
Q(~535
-29-
depending on the size of the character being printed,
and whether a continuously printed character, or a
character wherein the individual imprints are visible,
is desired. When the printing of a first character
has been completed, the next character (or characters,
when more than one character is being printed across
the width of the web) is withdrawn from the print
buffer and the process is repeated until all of the
entered characters have been printed.
FIG. 24 illustrates a typical logic sequence
that would be employed if a series of labels having a
predetermined numeric or alphanumeric sequence were
desired. As illustrated in FIG. 24, the keyboard is
first enabled to receive data defining the first label
as well as data defining the increment between succes-
sive labels (and possibly the number of increments
required or the data defining the last label). In
addition, data defining the quantity of each label
required may be entered. Once the data has been
entered and the print switch activated, the print
routine is started to cause a label to be printed.
After a label has been printed, a determination is
made to see if all required labels of one type have
been printed. If not, the print subroutine is con-
tinued until all have been printed. After all labelsof one type have been printed, the number or character
in the print buffer is incremented (or decremented)
by the previously entered increment (or decrement).
The routine then pauses until the print switch is
again activated whereupon the required nu~ber of
labels containing the incremented (or decremented)
characters are printed.
FIG. 26 illustrates the logical sequence
employed for the controlling of the web advancing
s~epping motorO Basically, the logic gradually slews
(.J~35
-30-
the motor up to speed as the printing sequence begins,
maintains the motor operating at relatively constant
speed until the end of the label is reached, as indi-
cated by a notch or the like in the web or otherwise,
and gradually slows the motor to a stop after the end
of the label has been sensed.
Obviously, many modifications and variations
of the present invention are possible in ligh~ of the
above teachings. Thus, it is to be understood that,
within the scope of the appended claims, the invention
may be practiced otherwise than as specifically des-
cribed above.
