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Patent 1203644 Summary

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Claims and Abstract availability

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(12) Patent: (11) CA 1203644
(21) Application Number: 1203644
(54) English Title: AUTOMATICALLY ADJUSTABLE CHIP DESIGN METHOD
(54) French Title: SYSTEME DE FABRICATION DE PUCES REGLABLE AUTOMATIQUEMENT
Status: Term Expired - Post Grant
Bibliographic Data
(51) International Patent Classification (IPC):
  • H01L 21/70 (2006.01)
  • H01J 37/317 (2006.01)
  • H01L 21/027 (2006.01)
  • H01L 21/82 (2006.01)
  • H01L 27/02 (2006.01)
(72) Inventors :
  • ZASIO, JOHN J. (United States of America)
(73) Owners :
(71) Applicants :
(74) Agent: SMART & BIGGAR LP
(74) Associate agent:
(45) Issued: 1986-04-22
(22) Filed Date: 1983-09-29
Availability of licence: N/A
Dedicated to the Public: N/A
(25) Language of filing: English

Patent Cooperation Treaty (PCT): No

(30) Application Priority Data:
Application No. Country/Territory Date
06/430,096 (United States of America) 1982-09-30

Abstracts

English Abstract


ABSTRACT OF THE DISCLOSURE
A method and system for use with high speed automatad electron
beam systems in the fabrication of LSI and VLSI circuit chips
whereby the dimensions which define the physical sizes of the
elements that make up the circuit patterns of the chip can be easily
modified to meet the requirements of different wafer processing
facilities. A concept of pseudo apertures is employed to define the
patterns to be exposed by the electron beam system, even though
electron beam systems do not use apertures in the exposing process.
A group of shapes that may be exposed by the electron beam system
are defined. These shapes, which function as the pseudo apertures,
are then layed out on a grid system, according to established lay
out rules, in order to realize a desired circuit pattern. Data
specifying the shapes that have been combined to form each pattern
are compiled in an aperture table. The data of the aperture table
are then used to generate appropriate control signals to cause the
electron beam to scan the desired pattern. Changes can readily be
made to the data in the aperature tables, as well as the grid
system, thereby changing the dimensions and orientation of the
circuit patterns as needed.


Claims

Note: Claims are shown in the official language in which they were submitted.


CLAIMS
What is claimed is:
1. In an electron beam exposure system that includes means for
selectively scanning an electron beam on an object in order to
expose a desired pattern thereon, a method for defining the
particular pattern that is to be exposed by the scanning electron
beam on the object, said method comprising the steps of:
(a) defining a set of shapes that may be scanned by the
electron beam;
(b) specifying each of said shapes with aperture data that
defines the particular type of shape, such as line, rectangle, or
square, and the relative size of the shape;
(c) defining a grid system having unit dimensions;
(d) selectively positioning a group of said shapes on said
grid system so that a desired pattern is realized;
(e) generating an aperture table that contains a
collection of aperture data corresponding to the group of shapes
placed on the grid in step (d); and
(f) using the collection of aperture data from step (e) to
control the scanning of said electron beam so that the desired
pattern is exposed on said object.
2. The method as defined in claim 1 wherein the relative size

49
of the shapes as specified in the aperture data of step (b) is
defined by including within the aperture data user defined units
that specify the dimensions of the shape, such as the line width,
the length and width of a rectangle, the length of a side of a
square, and the like; and which user defined units may be readily
modified and related to the unit dimensions of the grid system of
step (c); whereby the dimensions of a desired pattern to be exposed
by the electron beam may be readily modified to suit the
requirements of a particular need.
3. The method as defined in claim 2 wherein the defining of
the grid system of step (c) and the generating of the aperture table
of step (e) includes a factoring in of the particular layout rules
associated with the electron beam exposure system that is to be used
for exposing the desired pattern; whereby the grid system and
aperture table define patterns that are compatible with said layout
rules; and further whereby a pattern that is compatible with a first
set of layout rules may be readily converted to a pattern that is
compatible with a second set of layout rules.
4. The method as defined in claim 3 wherein the collection of
aperture data contained in the aperture table generated in step (e)
may be scaled by an appropriate factor, thereby facilitating the
covering of a pattern that is compatible with a first set of layout

rules to a pattern that is compatible with a second set of layout
rules.
5. The method as defined in claim 3 wherein the dimensions of
each shape as specified in the aperture data of step (b) may be
independently scaled.
6. The method as defined in claim 5 wherein the unit
dimensions of the grid system of step (c) may be selectively scaled,
whereby the overall pattern size can be altered.
7. The method as defined in claim 3 wherein the method is
executed under the control of a computer, and further wherein a
program language is used by said computer to define the set of said
shapes that may be included within a given pattern and to generate
said aperture table to define the collection of shapes that make up
the given pattern.
8. The method as defined in claim 7 wherein a plurality of
aperture tables may be generated by said computer, each aperture
table defining a pattern that is to be exposed on an integrated
circuit chip during a given process step of the fabrication of said
chip on said electron beam system.

51
9. The method as defined in claim 8 wherein the computer
program includes the capability of:
(1) positioning a given pattern in a desired location
on the integrated circuit chip;
(2) combining a plurality of said patterns to form a
cell on the integrated circuit chip;
(3) positioning a given cell in a desired location;
(4) scaling a given cell to a desired size;
(5) flipping a desired cell to realize a mirror image
of the original cell pattern; and
(6) rotating a desired cell to achieve a desired
orientation of the cell pattern with regard to other cell patterns
included on the integrated circuit chip.
10. The method as defined in claim 9 wherein the computer
program further includes the capability of nesting the data that
defines each pattern and cell in a hierarchical fashion so that all
of the patterns and cells associated with an integrated circuit chip
may be defined by using the grid system defined in step (b) and an
aperture table as generated in step (e).
11. A system for defining the patterns to be exposed on an
integrated circuit chip by an electron beam system, said electron
beam system including means for selectively scanning the integrated

52
circuit chip with an exposing electron beam in response to control
signals, said pattern defining system comprising:
means for defining a set of shapes that may be scanned by
said electron beam;
means for specifying the location on the chip where a
particular shape defined by said defining means is to be scanned;
means for combining a plurality of said shapes at specified
locations to define a desired pattern; and
means for converting the defined pattern to appropriate
control signals that cause the electron beam system to expose the
desired pattern on the integrated circuit chip.
12. A system as defined in claim 11 wherein said defining means
includes an aperture data word for each shape to be defined, said
aperture data word specifying:
(1) the type of shape to be scanned, such as a line, a
rectangle, or a square, and
(2) the relative size of the shape to be scanned.
13. A system as defined in claim 12 wherein the types of shapes
to be scanned include:
(1) lines of a specified width having short ends;
(2) lines of a specified width having long ends;
(3) squares of a specified size; and
(4) rectangles having a specified length and width.

53
14. A system as defined in claim 13 wherein the types of
shapes to be scanned further include:
(5) notched pads comprising two rectangles having a specified
length and width with centers at the same location, with one
rectangle being rotated approximately 90° from the other rectangle.
15. A system as defined in claim 12 wherein the relative size
of the shapes to be scanned is specified in integer units, each
integer unit being relatable to a specific linear dimension.
16. A system as defined in claim 12 wherein said specifying
means comprises a grid system having unit dimensions, said unit
dimensions being relatable to the relative size of the shape to be
scanned.
17. A system as defined in claim 16 wherein the combining means
comprises:
means for laying out selected shapes on said grid system so
as to form a desired pattern; and
means for compiling the aperture data words corresponding
to the selected shapes of the desired pattern into an aperture table.
18. A system as defined in claim 17 wherein said lay out means
includes a set of layout rules for the particular electron beam
system on which the patterns are to be exposed, said rules including

54
minimum acceptable requirements for spacing between shapes, line
widths, and the like.
19. A system as defined in claim 18 wherein the aperture table
corresponding to a pattern layed out according to a first set of
layout rules may be readily modified to a pattern corresponding to a
second set of layout rules.
20. A system as defined in claim 19 wherein the modification of
the aperture table includes scaling of all the aperture words
contained therewithin by an appropriate scaling factor, whereby the
overall size of the pattern defined by the aperture table may be
modified.
21. A system as defined in claim 19 wherein the modification of
the aperture table includes selective adjustment of the aperture
words contained therewithin, whereby individual sections of the
pattern defined by the aperture table may be selectively modified.
22. A system as defined in claim 17 wherein a separate aperture
table may be defined for each pattern that is to be exposed on the
integrated circuit chip, each aperture table being generated from a
common set of aperture words.

Description

Note: Descriptions are shown in the official language in which they were submitted.


6~
AUTOMATICALLY ADJUSTABLE CHIP DESIGN MRTHOD
BACKGROUND OF THE INVENTION
This invention relates to the fabrication of large scale
integration tLSI) and very large scale integration (VLSI) circuit
ohips, and more particularly to an improved method of using a
high-speed automated electron beam system as a tool in the
fabrication o~ the chips. Even more particularly, the invention
provides a method whereby the dimensions which define the physical
si~es o~ the elements that make up the circuit patterns of the chip
can be readily changed to meet the requirements of different wa~er
processing facilities.
When an integrated c~rouit pattern is fabricated, it is one of
many chips, arranged in an orderly array, on a wafer of
semiconductor material. Prior to each step in the fabrication
process, the wafer is coated with a light sensitive photographic
material called a resist. The resist is exposed, by one of a
variety of methods, with the circuit pattern corresponding to the
next step of the process. After being exposed, the resist is
developed. The developing process uncovers those area of the wa~er
that are to be subjected to the next step o~ the process and
protects those areas of khe wafer that are not to be affected. When
the ~abrication process is complete, the wafer is ~cribed along the
unused channels between the chips and the individual chips are
broken off from the wafer,

36~
The circuit pattern can be exposed on the wafer by a variety of
well-known~ prior art methods. ~owever, since the method of
exposure is immaterial in terms of the present invention, only the
mask method will be discussed.
The circuit pattern for one chip, Por one step of the process,
is generated by one o~ the methods described below. A first method
employs a ~ask. The mask consists of a multiplicity of chip circuit
patterns arranged in the same array as they are to appear on the
wafer. The circuit pa~tern, reduced if necessary9 is placed~on a
glass plate which is inserted in a stap and repeat camera. The step
and repeat camera steps the pattern, reducing it again, if
necessary, exposing it after each step on a rPsist coated glass
plate in the same array as that of the wafer. The developed glass
plate then becomes the maskO
In another method, the stepped and repeated pattern is exposed
directly on the resist coated wafer, but again, the actual proc~ss
of transferring the circuit pattern to the wafer is immaterial to
the present invention.
A different mask is required for each process step in the
fabrication of a wafer. Each mask is assigned a layer number. The
mask for the fir3t step of the process is called layer-l, the mask
for the second step is called layer-2, etc. When smhll scale
integration (SSI) and medium scale integration (MSI) chips are
fabricated, a common method of making the mask is by the use of

"ruby-lith" material. Ihis material consists o~ a sheet of clear
plastic, about ten mils thick, wlth a sheet of red plastic, about
one mil thick, adhered to it. The outline of every element making
up the desired circuit is scribed into the red plastic material uch
that it cuts through the red plastic but not the clear plastic~ A
technician then peels off the undesired red plastic r~aterial,
leaving the desired circuit pattern. The result, called a "ruby" is
typically five hundred times the desired circuit size so
photographic methods are used to reduce it to a one-to-one si~e.
The red plastic is transparent to the human eye, to facilitate
checking of the rubies, but is opaque to the ligh~ used in
photographic reduction process.
As integrated circuit technology has improved to what is called
LSI, rubies became obsolete. The sheer volume of the circuits
involved made it impractical for a human to peel the unwanted red
plastic off without making mistakes. Concurrently, ~he use of
computers as a tool in designing integrated circuits became common.
In general 9 a chip consists of circuitry that performs a
desired function, and around the periphery of the chip, input buffer
circuits and out driver circuits that connect to leads of the chip
package~ Typically, the circuitry that performs the desired
function consists of a small number of circuit designs, called
cells, that are used in large quantities and interconnected in a
unique way to perform the desired function. Each cell consists of a

~3~
number of electronic elements, i.e., transistors, diodes and
re2istors, arranged in a fixed pattern with respect to each other.
The circuit patterns of the cells, and the other circuits on the
chip, are different for each step in the processing of a wafer,
requiring a different mask for each step.
The computer, because of its high speed and large storage
capacity, is an ideal tool to use in designing LSI and VLSI
circuits. The data describing the circuitry of each cell, as well
as the input buffer and output driver, for each step of the wafer
process is stored in the computer. This data typically comprises
the dimensions o~ the rectangles that make up the circuit and the
dimensions of the spacings between the rectangles. A chip designer,
using appropriate programs, can place the cells, input buffers and
output drivers, as desired, within the boundary of the chip. Other
programs are then used to interconnect the circuitry to perform the
desired function. The computer programs process this data as the
chip design evolves and build a data base corresponding to each
process step, or layer, of the wafer. When the chip design is
complete, the data base for each layer is used to generate the mask
for that layer.
In addition to the ruby9 another tool used to generate masks in
the prior art has been the photo-plotter. A photo~plotter consists,
basically, of an X-Y table, a light source and a set of apertureq.
A piece of photographic film is placed on the X-Y table and held
flat and in place wlth a vacuum system. An aperture, i.e~ 9 an

~2~3~
opening of the desired shape and size, is positioned between the
light source and the f~ilm. The X~Y table then ~oves the film under
the light source to expose the desired pattern. The light source
can be turned off while the table is being moved without an exposure
or while an aperture is being changed, turn on while the table is
being moved to expose a line or shape, or turned off whlle the table
is being moved to a ne~ location and then ~lashed momentarily ~o
e~pose the shape oP the selected aperture. The position of the X-Y
table, the aperture selected and the light source are all controlled
by the data ~rom the computer. In this fashion, the data is used to
generate the circuit pattern for one layer. The pattern generated
with the photo plotter is usually several hundred times normal size
and photographic reduetion methods are used to reduce it to the
necessary one-to-one size. The photo-plotter is, of course, much
more accurate than the manual "ruby" method, and has essentially
replaced the "ruby" method for all but the simplist of SSI or MSI
circuits~
As integrated circuit technology continued to progress to what
is now called VLSI, the photo-plotter method has essentially been
replaced with an electron beam system. There are two basic reasons
for this. One is that in VLSI t~chnology the dimensions used are on
the order of a micron. This is approaching the wavelength of light
and therefore light cannot be used to make the exposureO The second
reason, and every bit as important, is that the photo-plotter method

~ ~ A ,~ql
takes too much time to make the masks Every exposure made with ~
photo-plotter involves a movement of the X-Y table. The amount of
circuitry in a VLSI chip is so large that the time required to
expose a layer with a photo-plotter could exceed the mean time
between failure (MTBF) of the photo-plotter. In contrast, the
electron beam of an electron beam system is deflected electro-
magnetically and takes a very small fraction of the time required
for an equivalent movement of a photo-plotter.
The principles involved in making a mask are the same
whether a photo-plotter or an electron beam system is used. In the
electron beam system, photographic film is replaced by an emulsion
coated glass plate, the light source is replaced by the electron
beam~ and there is physically no aperture.
A wafer processing facility is usually called a "wafer line".
Each wafer line has a set o:E requirements that must be met when the
wafers are processed or the final product may not function as designed.
Among these requirements are that the dimensions used on the various
circuit patterns of the masks used in the fabrication steps be
tightly controlled. Because a manufacturer of VLSI chips will
typically attempt to find a second or third source for the chips,
either from other wafer lines within the same company or from
other companies, and because each "wafer line" has its own unique
set of requirements, including dimensional requirements, which
--6--

~2~:)36~
requirements require a unique but functionally equivalent mask for
each line, it would be an advancement in the art ko provide a
convenient way to generate these different, but equivalent masks.
Heretofore, a human has had to go through all the programs and data
involved in a chip design and change all the affected dimensions.
This is not only is time con3uming, but virtually guarantees that
mistakes will be made. ThPse mistakes may not only cause
catastrophic failures (which are usually easy but expensive to
solve), but they may also cause a degradation in circuit performance
(which i~ a diPficult problem to solve).

~3~
SUMMARY OF THE INVENTION
It is an object of the present invention to provide a method of
readily making different sets of masks for the same wa~er, the mask
sets being functionally identical7 but having the d1mensional
changes in the circuit patterns necessary to meet the requirementq
oP the particular wafer lines in which the mask sets will be used.
It is a further object of the present invention to provide a
system of defining the masks or patterns that are to be exposed on a
wafer in such a way that desired modifications, including scaling,
can easily be realizedO
The above and other objects of the inve~tion are realized by
utilizing a concept o~ easily visualized and understood pseudo
apertures from which control signals that ultimately define the
movement of the electron beam system can be generated, even though
the masks or patterns are exposed on the electron beam system
without the use of actual apertures. Advantageously, the invention
employs several program statements that allow the aperture to be
easily defined, and that further allow other necessary dimensional
parameters to be readily varied.
As indicated previously, apertures are used on photo-plotters
to shape the light beam into the desired shape to expose the film.
In contrast, an electron beam system exposes a shape by deflecting
the electron beam over the entire area of` the desired shape. The
present invention allows a designer to design a chip as if apertures
of the specified size and shape were to be used to form the exposure

6~
on the electron beam system. The necessary conversion from the
pseudo apertures to the movements which wi.ll deflect the electron
beam may advanta~eously be performed by a computer.
The aperture concept of the present invention allows the
user not only the ability to perform chip design using the easy-
to-visualize aperture, but also allows the user to readily make
~imensional changes, which dimensional changes are required if the
masks are to be used on wafer lines having different layout rules
from those of the wafer line for which the mask was originally made.
lQ Program statements for use by computer are provided by the
invention which allow new masks to be made with dimensional changes,
as required for different wafer processing lines, by changing a few
parameters in the statements. As an example, the electron beam
diameter, the increment of movement of the electron beam, the
scaling factor or the units used in the program, and the user
defined grid on which the circuit elements are to be placed, can
all be varied by changing parameters in a few statements. New masks
can then be made and used on the particular wafer line that
necessitated the change.
To summarize, according to a first broad aspect of the
present invention, there is provided in an electron beam exposure
system that includes means for selectively scanning an electron
beam on an object in order to expose a desired pa~tern thereon,
a method for defining the particular pattern that is to be exposed
_g_

by the scanning electron beam on the object, said method
comprising the steps o~:
(a) defining a set of shapes that may be scanned by the
electron beam;
(b) specifyi.ng each of said shapes with aperture data
that de~ines the particlllar type of shape, such as line, rectangle,
or square, and the relative size of the shape;
(c) defining a grid system having unit dimensions;
(d) selectively positioning a group of said shapes on
said grid system so that a desired pattern is realized;
(e) generating an aperture table tha~ contains a
collection of aperture data corresponding to the group of shapes
placed on the grid in step ~d); and
(f) usi.ng the collection of aperture data from step (e)
~o control the scanning of said electron beam so that the desired
pattern is exposed on said object.
According to a second broad aspect of the present
invention, there is provided a system Eor defining the patterns
to be exposed on an integrated circuit chip by an electron beam
system, said electron beam system including means for selectively
scanning the integrated circuit chip with an exposing electron
beam in response to control signals, said pattern defining system
comprisin~:
means for defining a set of shapes that may be scanned by
-9a-

~t3~
aid electron beam;
means for specifying the location on the chip where a
particular shape defined by said defi.ning means is to be scanned;
means for combining a plurality of said shapes at specified
locations to define a desired pattern; and
means for converting the defined pattern to appropriate
control signals that cause the electron beam system to expose the
desired pattern on the integrated circuit chip.
-9b-

33~
BRIEF DESCRIPTION OF THE DRAWINGS
The above and other objects, features, and advantages of the
present invention will be more apparent Prom the following detailed
description of the preferred embodiment~ presented in conjunction
with the following drawings, wherein:
FIGURES la, lb, lc, ld, le, and lf show typical mask patterns
that may be used for the first six layers of a basic block of a chip;
FIGURE 2 shows the basic block formed by the mask o~ the first
six layers of the grids on which the circuit elements are placed;
FIGURE 3 shows three ba~ic blocks that have been interconnected
by a Yirst metalization layer to form three representative cells;
FIGURE 4 dep.icts how one of the grids used in the design of the
chip is determined;
FIGURE 5 shows how a se~ond grid used in the design of the chip
is determined;
FIGURES 6a, 6b~ and 6c illustrate three dif~erent methods that
can be used to specify a rectangle;
FIGURE 7 is a flow chart showing how the library functions of
the present invention are loaded into a computer memory device;
FI&URE 8 is a flow chart showing the library functions of the
present inventlon for a single layer are executed;
FIGURE 9 is a flow chart showing the execution detail of a
library function;
FIGURE 10 is a flow chart showing how the data record

ll
describing a rectangle is generated by the present invention; and
FIGURE 11 shows the locatlon oP the rectangle of FIGURE 10 and
the various dimensions deri~ed.

~2~3G44
DESCRIPTION OF TE[E PREFERRED EMBODIMENT
The following is a description of the best presently
contemplated mode of carrying out the invention. The description
is given only for the purpose of illustratiny the general princi-
ples involved in the invention and should not be taken in a limit-
lng sense. The true scope of the invention can be determined by
referring to the appended claims.
FIGURE 1 shows a mask pattern that may be used for one
basic circuit block of a CMOS chip for layers one through six.
Although the chip contains other circuits besides the basic block,
only the basic block is discussed in the following description,
since it is sufficient to illustrate the principles of the inven-
tion. The same principles apply to all layers and all circuits
on the chip. Also, the invention is not restricted to CMOS tech-
nology but can be used with any integrated circuit technology.
FIGURE la shows a field mask used for ]ayer~l. During
the first step of the fabxication process, the areas within the
eight rectangles, 10-24, are protected by resist and the area
outside the
-12-

13
~3~
rectangles is subjected to the chip fabrication process~
FIGURE lb shows mask used on layer-2 to form a p-well. This
layer-2 mask, the cro~s-hatched rectangle 26, is superimposed on the
layer-l mask to show its relationship to the basic block. During
the second step of the fabrication process, the area outside the
cross-hatched recta~gle 2b is protecte~ by resist and the area
inside the cross hatched rectangle is subjected to the chip
fabrication processO
FIGURE lc shows the poly gate mask used on layer-l. This
layer-3 mask, comprising the four cross-hatched lines, 28-34, with a
square at each end, 36-50, is shown superimposed on the layer-l mask
in the figure to show its relationship to the basic block. During
the third step o~ the fabrication process, the cross-hatched areas
of the mask, 28-50, are exposed to the chip fabrication process,
while all other area3 are pro~ected by resist~
FIGURE ld shows the P+ implant mask used on layer-4. This
layer 4 mask, which includes the three cross-hatched rectangles,
52-56, is shown superimposed on the layer-l mask to show
relationshlp it has with the basic block. During~the fourth step of
the fabrication process, the areas within the three cross-hatched
rectangles 52-56, are protected by resist and the remaining area is
subjected to the chip fabrication process.
FIGURE le depicts the NI implant mask used on layer-5. This
layer-5 mask, compri3ing the three cross-hatched rectangles, 58-62,

14
73~
is likewi~e superimposed on the layer~l mask to show its
relationship to the basic block. During the fifth step o~ the chip
fabrication process, the areas within the three cross-hatched
rectangles, 58 62, are protected by the resist and the remaining
area is subjected to the process.
FIGURE lf sbow the contact mask used on layer-6. Thi~ layer-6
mask~ which includes the thirty six small squares 74, is shown
superimposed on the layer-l mask in the ~igure to show its
relationship to the basic block. During the sixth step of the
process, the area outside the thirty six squares 74 is protected by
the resist, and the area within the small squares 74 is subjected to
the process.
The first six process steps described above are used to form
the basic circuit block. Each block, for the example under
consideration, consists of eigh$ transistors.
Re~erring ~o FIGURE la, after the fi~th process step the areas
within the rectangles 18 and 20 each contain two N-channel
transistors while the areas within the rectangles 22 and 24 each
contain two P-channel transistors. The eight transistors are
arranged in complimentary pairs with a common gate, each pair
consisting of an N-channel and a P-channel transistor. The four
poly strips, 28-3ll of FIG~RE lc, form the common gate for each
pair. The contacts oP Figure lf provide an opening, through an
in.sulating layer of glass, to allow the circuit elements to be
interconnectedO

3~
The basic circuit block perform~ no logic ~unction since the
eight transistors are not connected to a volta~e source or ground
and are not interconnected. Four more process steps are required to
convert the blocks into cells and interconnect the cells (as well as
the other circuits on the chip). These steps include: layer 7, the
contactq made in layer 6 are interconnected in a desired manner with
metal lines by depositing a first layer of metalization; layer 8, a
layer of insulating glass i3 deposited and vias are etched in it t~
expose the contacts to be used in ~he next step; layer 9, the
exposed contacts are interconnected in the~desired manner with metal
lines by depositing a second layer o~ metalization, completing tha
electrical interconnections of the chip; layer 10, a protective
layer of glass is deposited over all of the chip except the bonding
pads whioh will be used to connect the input/output circuits of the
chip to chip package leads. Steps seven, eight and nine
"personalize" the chip, i.e., interconnect it to perform a
particular function.
TABLE 1, below, shows a typical set of layout rules for the
first seven layers of the preferred embodiment~ A set of rules
exist for the last three layers but the first seven are sufficient
to illustrate the present invention. The rules are established by a
particular wafer processing line~ The minimum dimensions shown
reflect the capabilities of tbe processing line, i.e., if a chip

16
design violates the rules, then it is unlikely that the waf`er can be
processed ~hrough all the steps without introducing de~ects which
will cause catastrophic failures within the circuits of the chip.
The minimum layout rules of Table 1 are determined by the
equipment, chemicals and materials used in the wafer line along with
the experience of the people working on the llne~ Each wafer line
has its own set of layout rules. In some cases, especially i~ the
lines are in different companies, the rules vary so much that masks
used on one line can not be used on the other line.
Examples of the ruleQ are: rule 1.2 states that the space
between rectangles 18 and 20 and between rectangle~ 22 and 24 of
FIGURE la can not be smaller than 5 microns; rule 1.3 states that
the spacing between rectangles 18 and 22 and between rectangles 20
and 24 of FIGURE la can not be smaller than 5 microns; rule 3.2
~tates that the gap, or space, between all the rectangles 28-50 of
FIGURE lc must be at ]east 3 microns; rule 5.2 states that space
between the rectangles 58-62 and 18 20 oP FIGURE le must be at least
2.5 microns.
All the rules shown help determine the sizes of the rectanglas
used in the six masks of FIGURE 1 and their relative location within
the basic circuit block. As stated previously, the minimum layout
rules reflect the capabilities of the wafer lineO They are not
established because of circuit parameters, That is, if a chlp were
designed using all the minimum dimensions o~ TABLE 1, it could be
fabricated by the wafer line with reasonable yield.

17
3~
TABLE 1.
,__ __
CMOSl LAYOUT ~ULES
All dimension~ in microns Min. Rule
1. Field Mask (clear field) layer = 010
1.1 Source Drain width 5.0
1.2 P+ to P+ and N-~ to N+ dif~usion spacing 5,0
1.3 Spacing bet~een N~ and P~ regionq in the 5.0
same substrate
20 P-Well Mask (dark field) layer = 020
201 Overlap of P- over N~ drain 3.5
2.2 Spacing between P- opening to P-~ drain 7.0
2.3 Spacing between P- opening and N+ contact 5.0
di~fuslon into N substrate
3. Poly Gate Mask (clear field) layer = 030
3~1 Minimum gate length 3.0
3.2 Poly to poly spacing 300

18
~2~3~
3.3 Gate overlap onto field oxide 3.0
3.4 Overlap around poly contact 3.0
4. P+ Implant Mask (clear field) layer - 040
4.i Overlap around ~ areas 2.5
4.2 Spacing from mask edge to P+ doped areas 2.5
5. N+ Implant Mask (clear field) layer = 050
5.1 Overlap around P+ areas 2.5
5.2 Spacing from mask edge to N~ doped areas 2.5
6. Contact mask (dark field) layer = 060
6.1 Minimum poly contact size 205
6.2 Minimum diffussion contact size 3.0
6.3 Spacing of SD contact to edge of field mask 2.0
6.4 Spacing between edge of diffusion contact 300
to poly gate
7. Fir~t Metal Mask (clear field) layer - 070
7.1 Minimum line width 4.0
7.2 Minimum spacing lOum length 3~0
7.3 Minimum spacing lOum length 3.0
7.4 Minimum overlap around contact 2~5
7.5 Mlnimum overlap around via 2.5

19
3~
Continuing with a description of the representative chip design
of FIGURES la-lf, FIGURE 2 shows a basic circuit block ~ormed by the
masks of the first six layers~ The rectangles that make up the
block are positioned on elther nine micron grid 70 or a ix micron
grid 72. The contacts formed by layer 6, to which the metalization
layers will connect when interconnecting the transistors of the
block to ~orm a cell and when inkerconnecting cPlls, are the small
squares 740 The figure shows both the ground and VDD bus at the
bottom of the block9 although th0se buses may be located at any
convenient locatlon. In the preferred embodiment, the ground and
VDD bus are alternately used between blocks.
FIGURE 3 shows three blocks that have been interconnected
("personalized") by the first metalization layer, layer-7, to ~orm
three different cells. The logic diagram and schematic diagram for
each resulting cell are also included in the figure. The
interconnecting metal wires and the contacts to which they connect
are shown cross-hatched in the figureO The AND-OR-INVERT gate
formed in the top block uses all eight transistors o~ the block
while the 2-input NOR gate and 2-input NAND gate formed in the
middle and owner block~, respectively; only use four transistorq
each. The remaining four transistors iTl each of the middle and
lower blocks could be used to ~orm another cell, i~ desired.
With the preceding as background, the process of designing a

3~4-~
CMOS VLSI chip can now be explained. The first step is to design
the electrical circuits that will be used on the chip, including
their position on the chip, and the masks o~ the first six process
steps that will be used to fabricate them. The ma~ks have to meet
the requirements of the layout rules for the particular wafer line
~hat is to be used~ Representative rules are ~hown in TABLE 1,
After the first step of the design has been completed as
described above, the second step is the design of the cells. The
cells consist of interconnected transistors of the block, as
described above. A cell is not limited to one block and may consi.st
of as many blocks as necessary to perform the desired logic function.
A cell that performs a particular function is only designed
once. That is, all functionally identical cells will be
interconnected identically. For example, all two~input NAND gates
used in the preferred embodiment will be interconnected as shown in
the bottom cell of FIGURE 3. This is done so that all functionally
identical cells will have similar electrical characteristîcs, since
the manner in which the cells are interconnected helps determine
their electrical characteristics, such as delay time, rise and fall
time, etcO
The third step in the design of the chip i5 the selection of
the cells that will be used, the assignment of input and output
pins, and the interconnçction o~ all the cells and input and output
buffers to perform the desired logic functionO The result of this

3~
third step is the ~asks that are u~ed during the last four process
steps to personalize the master slice. Again, the masks must meet
the requirements of the appropriate layout rules.
Computers are used extensively in the design of VLSI chips.
The sheer volume of the data involved dictates that the task can not
be performed manually. For example, in one embodiment, a CMOS
master slice contains 2250-blocks, or 18,000~transistors~ (A
"master slice" is a wafer having a large number of identioal blocks
formed thereon by the process of the first six steps. These blocks,
are then interconnected or "personalized" by the process o~ the last
~our steps (7-10) de~cribed above. While the present invention does
not require that the master slice concept be used, its utili~ation
does simplify the application of the invention.)
Typically, special purpose programs are written to simplify the
design task. The da~a specifying the first six layers of the master
slice and the data specifying the interconnections that ~orm the
cells, are stored by the computer program, typically on a rotatîng
disk storage systemO The data is stored by layer number, such that
the data for any layer can be changed or processed without affecting
the other layers.
A logic designer can use the design-oriented computer programs
to interconnect the cells without any concern as to how the master
slice is formed or how the blocka are interconnected to form
individual cells~ Programs are used which route the interconnecting

12~
traces between the cells used in the design and the other circuits
of the chip. The~e programs com~ine the data that describes the
fixed interconnections, i.e., the calls used and other circuits of
the chip, with the interconnections of the logic design. This
combined data is partitioned inko layers 9 by the program~ and
stored. The program can then process the data describi~g~.5any of the
ten layers involved in the embodiment and generate an output which
is u~ed to control an electron beam exposure sys ~m. The electron
bea~ system exposes the circuit pattern on a resist coated glass
plate to generate the mask.
The masks generated using the process described above will meet
the layout rules of the wafer line on which they are intended to be
u ed, but may be unsuitable for use on any other waf`er line because
of the different layout rules. In order to use the mask set on
another wafer line, it is necessary to change all the dimensions
~hich violate the layout rules (it is assumed in this description
that the dimensions can be changed without affecting the
functionability o~ the circuits)O In some cases, this can be a
formidable task. For example, it is not uncommon for as many as
150-cells to be defined for use on chip designs. Each cell uses
several wiring traces to interconnect the transistors of the block.
Thus, if the wiring traces have to be made wider to meet the new
layout rules of a different wafer line 9 the data describing the line
width in each o~ the 150-cell descriptions would have to be found
.~

36~
and changed, along with the data describing the line width of the
wiring traceq of the other circuits ~n ~he chip and the
interconnecting traces that personalize the chips.
The present in~ention uses several special program statements
and the concept of p~eudo apertures to provide a me~hod for easily
changing dimenslons to meet the requirements of different layout
rules. As explained 9 an ap~rture is used on photo-plotters to form
the beam of light into the desired shape, e.g~, circle, rectangle,
square, etc. The electron beam, on the other hand, does not US8 an
aperture. Rather, a shape is exposed by causing the electron beam
to deflect over all the area of the shape.
The program o~ the present invention is written as if apertures
are used by the electron beam system. The designer can then use the
more easily visualized and understood concept of apertures in the
chip design. BePore the aperture data is used by the electron beam
system7 the program converts this aperture data into the appropriate
electron beam commands.
The pre~ent invention uses the concept of an aperture table
with a plurality of position~ in the table. Each position can be
de~ined to hold the definition of an aperture. An aperture table
can be defined for each mask layer. In a preferred embodiment;
twenty-four position~ are included in the aperture table. Thus7 as
many as twenty four different apertures can be used for each mask
layer O

24
~1 O~f ~ A
The aperture table is defined with a program staSement which
has the format:
AT K NPOS NAPT NPOS NAPT NPOS NAPT
The letters AT are a mnemonic for "Aperture Table". K is used as a
flag. If K~l, the statement will clear the aperture table of all
previously defined apertures before using the remaining parameters
to de~ine new apertures for the positions chosen, as explained
below. If K=O, the existing aperture table is no~ cleared and the
remaining parameters are used to define apertures for the positions
chosen, as e~plained below. If K=-19 only the next parameter, the
fir~t NPOS, i3 used. The value used for the first NPOS is a scaling
factor for negative aperture values.
The parameter NPOS de~ines the aperture table position ?
through 24, which will have the aperture size specified by the
following NAPT "loaded" into it~ The posi~ions specified do not
have to be in numeric order and up to eight AT statements can be
used to load any positions in the aperture table;
The parameter NAPT defines the aperture in user defined units.
If the aperture is specified as a negative number, it will be
divided by the scaling factor (defined when K=-l, as explained
above) before being used. NAPT can have the following forms:
1000+N - This defines a line with short ends and a width of N
user defined units.
2000+N - Thl3 de~ine~ a line with long ends and a width of N
user defined units.

~i3~
3000~N - This de~ines a square of NxN us~r defined units~
lXXYY - This defines a rectangle of XX by YY user defined units.
2WWLL - This defines a notched pad consisting of t~o rectangles
with a width WW and length LL exposed with their centers in the same
place but with one rectangle rotated 90-degrees.
When a line is exposed by the electron beam system from point A
to point B, it extends beyond the points A and B by some amount D If
a 2000+N aperture is used (long ends), the line length is A-~N.
ThaS is, the line extends 1/2 the line width, N, at each end of the
line. If a lOOO~N aperture is used (short ends~, the line length is
A-B~N-2~ That is, the line extends 1/2 the line width, N, minus one
user defined unit, at each end of the line. This to eliminate a
double exposure, and the "ballooning" of the exposure that results,
at the corners were two lines meet at a right angle.
An aperture, defined in the aperture table, is used by a
statement which has the Pollowing form:
AP NPOS
The letters AP are a mnemonic for aperture. The parameter NPOS
specifies a position, 1 through 24t in the aperture table. when the
AP statement is used, all subsequent exposures will be made using
the aperture from the table position specified, until another AP
statement is used to change the definition.
TABLE 2 shows a typical aperture table used in the preferred
embodiment. The aperture table positi3n number t and the use of the

~6
~ ~ ~ 3 ~ ~ ~
aperture, are limited ver~ically on the left side o~ the Table. The
layer number, defined by a three diglt mlmber, 010=layer-1,
020=layer-2, ekc., are listed horizontally across the table.
TABLE 2 lists all the apertures that are de~ined. For example,
aperture position-l is used to draw a line with short ends and is
only used on layers 3, 7 and 9. When used on layer 3, it has a
width of 3-units while on layers 7 and 9 it has a width o~ 4-units.
Aperture position-l is-not defined for any other layers~
TABLE 2
APERTUR~ T'bL_ D~F~N ~iDN
APT LA = 010 020 030 0l10 050 060 070 080 090 100
1 Line ' ' 1003 ' ' 1004 ' lOol
2 Poly Cont ' 3008 ' ' -3005 3008 ~
3 S-D Cont ' ' ' ' 333008 9 ~ ~
4 VIA ' - 73008 -3005 3008
5 Field 1007 3015 ' 3012 3012
6 Power VIA ' ' ' ' ' ' ' -11005 11108
7 Horiz Bus ' ' ' ' ' ' ' ' 1008
9 IODR 10607 ' ' ' ' 1010 -11005
10 IODR Lines ' ' 1005 ' ' ' 2008 ' 2008
12 Diag Poly C ' 3008 ' ' -3005 20806

27
~3~
13 Diag SD C ' ' ~ ' ' 3003 20806 t ~ ~
14 Diag Via 7 ' ' ' I '20806 -3005 20806 '
16 SR Power ' ' ' ' ' '3012 3004 3012'
19 Test Pads ' ' ' ' ' '3072 3068 3076 3072
20 DC4 Pads ' ' ' ' ' ' '' 3010 3002
21 N-ch Poly ' ' 1003
22 P-ch Poly ~ ' 1003
24 I/O ' ' ' ' ' ' 30963090 3100 3092
TABLE 3 shows that portion of the computer program which
defines the aperture table for each layer. The BR statemen~ used in
the figure has the following format:
BR STNO LA LA LA LA LA LA
This statement causes the program to branch over (skip) the
number of following statement defined by the parameter STNO if the
layer number is not equal to any of the six numbers qefined by the
9iX LA parameters. Only one layer number has to be defined.
TABLE 3
__
APERTURF. TABLE PROG~AM
AT -1 2 Set scale for neg. APT
BR 1 010 FIELD
AT 1 5 1007 9 10607

-
28
~D3~
BR 1 020 P-Well
AT 1 53015
BR 3 030 POLY
AT 1 23008 101005 123008
AT O 211003 221003 11003
BR 1 040050 CN - CP
AT 1 53012
BR 2 060 CONTACT
AT 1 2-3005 33003
AT O 12-3005 133003
BR 4 070 ALl
AT 1 11004 23008 33008
AT O 43008 91010 102008
AT O 1220806 1320805 1420806
AT O 163012 lg3072 243096
BR 3 080 VIA
AT 1 4-3005 6~11005 9-11005
AT O 14-3005 163004 193068
AT O 243090

29
~36~
BR 4 090 AL2
AT 1 1 1004 4 3008 6 11108
AT 0 7 1008 10 2008 14 20~06
AT 0 16 3012 19 3076 20 3010
AT 0 24 3100
BR 1 100 COVER
AT 1 19 3072 20 3002 24 3092
As mentioned previously~ the design data describing a chip design
is partitioned by layer numberO When this data is to be processed
in preparation for making masks on the electron beam system, the
layer number is speci~ied to the program as part of the input data.
The program of TABLE 3 i~ similar to a sub-routine. At some
point in the main line program, a D0 statement causes the execution
of the ~irst AT statement of TABLE 3. The BR statements are
executed until a match is found between the specified layer number
and the layer number of the BR statement. when thi~ occurs the AT
statements following the BR statement are executed, establishing the
aperture table for the subsequent data to be processedO The
remaining BR statement, if any, are executed and eXecution returns
to the main line program~

3o
36~
The aperture concept of the present invention, in conjunction
with the program of TA~LE 3, greatly simplify the changing of
dimensions. If, as in the example given previously, it is necessary
to change the width of the metalization traces that interconnect all
the circuits of the chip, it is only necessary to change the AT
statement~ that define aperture~l for layers 7 and 9? and use the
program to reprocess the data and generate new mask~ on the electron
beam system.
Two additional program statements form part of the invention.
They are the dimension (DI 3) statement and the origin (OR 3)
statement9 shown in TA~LE 4. The DI 3 statement has the following
format:
DI 3 FLD LSBO LSBS INC
This dimension statement is used to set the dimensions used by the
electron beam systemO The letters DI are a mnemonic for DIMENSION
and the first parameter, 3, identifies the type of dimension
statement. The parameter FLD specifie~ the Sield size (the area
over which the electron beam can be deflected). When all o~ the
circuit patterns within one field are exposed, the mask is moved to
align another field under the electron beam~

31
3~
TABLE_
DIMLNSION AND ORIGIN STATEMENTE
DI 3 FLD LSBO LSBL INC
OR 3 Sl S2 COL ROW LVL L
The dimensions used by the electron beam system are controlled
by digital to analog converters (DACs). The numbçr of least
signi~icant bits o~ the particular DAC used for one unit of
dimension determines the unit size. For example, if only the least
significant bit (LSB) is required for one unit of movement, the unit
size would be one-eighth that of the unit that uses three,least
significant bits for one unit of movementO Advantageously,
movements within the electron beam system may be measured within a
grid system having an origin. The last three parameters of the
dimension statement define these dimension units as follows:
LSBO is the number of DAC LSBs ~or one unit of origin
movement;
~ LSBL is the number of DhC LSBs for one unit of lçngth
movement; and
INC i~ the number of DAC LSBs for one qpot incremen~.

32
~2g~3~6~
The OR 3 statement has the following format:
OR 3 Sl S2 COL ROW LVL L
The letter OR is a mnemonic for ORIGIN, and the first parameter, 3,
identifies the type of origin statement. The paramet rs Sl and S2
define the number of spots per user defined unit, the spot being
defined as the diameter of the electron beam used to expose the mask.
The parameters COL and ROW define the number of user units that
are used for the user defined horizontal and vertical grid. FIGURE
2 illustrates how this grid is used. The elements that make up the
basic circuit block are placed on grid points rather than absolute
dimensions. The remaining parameters, LVL and L, relate to origin
levels, and are of no interest to the present invention.
The use of the dimension and origin statements of the present
invention can be illustrated by returning to the example o~ the line
width change. In a preferred embodiment, the field size is normally
512-microns, the spot used is normally one-half micron, and the user
unit used in the program is normally one micron. The physical slze
of the spot is selected by a switch on the control panel of the
electron beam system. However, an exposure is made by moving the
electron beam in one spot increments and since the program generates
the data to control the electron beam, the spot size must be known
to the programO

3~
The program statements of the invention for the line exposure
example would be:
DI 3 512 4 4 4
OR 3 2 1 9 9
BR 4 070
AT 1 1 1004
BR 3 090
AT 1 1 1004
The DI statement defines the field to be 512-microns square. The
DACs are twelve bits wide, which means a number of up to 4096 could
be defined. Since the field is defined to be 512 microns, the least
significant bit of the DACs has a value of 1/8 micronO (512 is 1/8
of 11096). Beaause the spot is lJ2 micron, the last three parameters
of the dimension statement, defining the unit of movem0nts, are set
at 4, i.e., 4 x (l/o micron) = 1/2 micronO

- 34
~2~36~
The OR statement ~efines the scale factor Sl/S2 to be 2/1 = 2.
That is, two spots are equal to the user defined unit of one micron
used in the program. Also defined in this statement is the
horizontal and vertical grid size for the user defined grid (FIGURE
2). This grid size is defined to be 9 user units.
The AT statements define aperture number 1 to be 4 microns.
Thus, when the data is processed and the mask is exposed on the
electron beam syskem, the lines will be exposed by eight sweeps of
the electron beam, each sweep one spot away from the previous sweep
(8 sweeps x 1/2 micron dia. = 4 micron width).
Now, suppose the wafer is to be fabricated on a wafer line
which requires the line width to be a minimum of 4.75 microns. One
solution might be to change the AT statements to
AT 1 1 1005
and remaking the masks for layers 7 and 9. These masks would meet
the minimum line width requirament of the waPer line since the lines
would be 5 microns wide. Suppose it is necessary ~o use a line
width of 4.75 microns because a 5 micron line width would cause the
space between the lines to be so small as to violate another layout
rule. The program statements of the invention would be changed to:
DI 3 512 2 2 2
OR 3 4 1 9 9
AT -1 4

~33~
BR 4 070
AT 1 1~1019
BR 3 090
AT 1 1-1019 ~
A line width of 4 n 75-miorons can not be exposed with a
1/2 micron spot so tha spot size will have to be changed to
1/4-micron. The DI statement still defines the field to be
512-microns (it could be defined as 256-microns, giving the least
significant bit of the DACs a value of 1/16 micront if more accuracy
is required). Therefore, the least significant bits o~ the DACs are
still l/8-micron so the last three parameters 9 defining the units of
movement, are set at 2, i.e., (2xl/8 micron - 1/4 micron3.
The OR statement defines the scale ~actor Sl/S2 to be 4il = 4.
That is, four spots are equal to the unit, i.e.1 one micront of the
user unit used in the program.
The "AT -1 4" statement ~tates that any negative aperture
used is to have it5 stated value divided by ~our before use~ The

36
~2V3~
remaining two AT statements define the aperture f~r the line to be
-19 mlcrons. Thus, when the data is procecsed and the mask exposed
on the electron beam system, the lines will be exposed by nineteen
sweeps of the electron beam, each sweep one spot away from the
previous sweep (19 sweeps x 1/4 micron dia.=4.75 micron width).
FIGUR~ 2 shows khe rectangles of the basic block being
positioned on either six micron grid or a nine micron grid. The
grid used is established by the COL and ROW parameters of the OR 3
statement of TABLE 4. The actual values used are established by the
layout rules, as explained in the~following paragraphs.
The six micron grid is determined by the spacing between the
poly gate Qf layer-3 and the contacts of layer-6, as illustrated in
FIGURE 4. The contact 74 is shown centered between the poly gates
28 and 30. The wiring rules of TABLE 1 establish the minimum size
of the dimensions a, b, c, in the following manner.
Rule 3.1 states that the minimum gate length ~width, as shown
in the figure) is 3.0 microns. Thus, a = 3.0/2 = 105 microns.
Rule 6.4 states that the minimum spacing of a contact to a poly
gate is 3.0 microns. Thus, b = 3.0 microns.
Rule 6.2 states that the minimum contact size is 3.0 micronsO
Thus, c = 3 n 0/2 = 1.5 microns.
The sum Or a, b and c i9 600 microns, which is one of the grids
used in the above examples Or the preferred embodiment. The nine
micron grid is established by the spacing between the metal traces
-

37
~2~36i~L~
and the metal pad at the end of an adjacent trace, as illustrated in
FIGURE 5. The trace 82 is shown a distance f away from the pad 80
at the end of an adjacent trace. The pad 80 iA centered on the
contact 74. The minimum ~ize of ~he dimensions d, e, f, and g is
cstablished by the wiring rules of TABLE 1 in the following manner:
Rule 6.2 states that the minimum contact size is 3.0 microns.
Thus, d = 3.0/2 = 1O5 microns.
Rule 7.4 states that the minimum overlap around a contact is
2.5 microns. Thus, e = 2.5 microns.
Rule 7.2 states that the minimum spacing between metalization
over a length less than 10-microns, i.e~, when a metal trace is
next to a metal pad, is 3.0 microns. Thus, f = 3.0 mîcrons.
Rule 7.1 states that the minimum width of a metal line is 4.0
microns. Thus, g - 4.0/2 = 2.0 microns.
The sum of d, e, f, and g is 9.0 microns. This is a minimum
value and a grid oP 9.0 microns is used in tha examples of the
preferred embodiment. The sum of 2d plus 2e, 8.0 microns, also
establishes the size of aperture number three on layer-7.
FIGURE 6 shows the ways in which a rectangle can be described
to the program of the present invention ~there are additional ways,
but the three shown are sufficient to illustrate the invention).
The three ways are by specifying one point and an aperture (FIGURE
6a); by specifying two points and an aperture (FIGURE 6b); and by
spec~fying four points and an aperture (FIGURE 6c).

38
~ ~9
IIL~V~ ,~
The rectangle of FIGURE 6a is described by specifying a point
84 and an aperture size. The aperture would be speci~ied as a
3000-~N size, as e~plained in the description of the AT stat~ment.
The ~ollowing program statement would cause the rectangle to be
exposed by the electron beam system:
MA -3 Xl Yl
The mnemonic MA means move absolute to the coordinates Xl,Yl
86, i.e., the coordinates are with respect to the origin and not
with respect to the previous location. The parameter 3 means
"flash" or expose the current aperture when the speciried position
i5 reached, and the minus sign means that the coordinates Xl,Yl are
in grid units.
FIGURE 6b shows a rectangle 92 that is described by two points
88 and 90 and an aperture si~e. The aperture would be specified as
a lOOO~N size, as explained in the description of the AT statement.
The ~ollowing program statement would cause the rectangle to be
exposed by the electron beam system:
MA -4 Xl Yl X2 Y2
This is a move absolute statement, as described previously. The
initial move is to the point Xl,Yl 88. The parameter 4 means thak a
rectangle is to be drawn between the starting point Xl, Yl 88 and
X29Y2 90. The size (height) f the rectangle is determined by the
aperture selected. The negative sign means that the coordinates
Xl,Yl and X2,Y2 are in grid units.

39
36~
FIGURE 6c shows a rectangle 9l~ that is specified by four points
96-100 and the aperture size. The aperture would be specified as a
lOOO~N size, as explained in the description of' the AT instruction.
The following program would cause the rectangle to be exposed by the
electron beam system:
RE 1 Xl Yl X2 Y2 J A
RE is a mnemonic for rectangle. The parameter -1 means that
the coordinate~ used are in grid units. The coordinates Xl,Yl
specify the point 96 while the coordinates X2,Y2 speci~y the point
98. Since the shape is a rectangle 9 by specifying kwo diagonal
corners, the remaining two points 100 and 102 are also specified7
If the paramPter J is equal to one, only the outline of the
rectangle will be exposed. The outline will have a width equal to
the aperturs. If J is equal to zero, the entire area of the
rectangle will be exposed. If the parameter A is zero~ the
rectangle will have the size specified by the four points 96-102.
If A is a one, the size of the rectangle will be increased by the
aperture size, i.e., one half of the aperture size along each side
~pecified by the four points 96~102.
EYery rectangle in the master slice i5 defined using either the
9x6 micron grid or the 9x9 micron grid shown in FIGURE 2. FIGURE 6
shows that the location of the rectangle can be changed by changing
the grid and the size of a rectangle can be changed by changing
either the grid or the aperture size.
Thus, the invention allows any feature of the design to be

3~
changed by changing a rew s~a~emenks in the program. Rectangle
size~, and the spacing between rectangles, can be changed by
changing the column and row definition of the grid with the OR 3
statement of TABLE 4, or the size only can be changed by changing
the aperture size with the AT statement of TABLE 3, while the DI 3
statement of TABLE 4 can change the increment of movement of the
electron beam sy~tem if the size of the spot has to be changed.
FIGURES 7 through 10 are flow charts showing how the programs
utilize the present invention to genera~e an output for an electron
beam system that will expose the masks. These figures are explained
in the following paragraphs~ The term LIBF as used in the figures
and in the de~cription, is a library function consisting of
executable statements (instructions). A LIBF is analogous to a
subroutine and is "called" with a DO statement. LIBFs can be
nested 7 that is, a DO LIBF statement can be a statement within
another LIBF~ As indicated in the flow charts, the program consists
of a large number if LIBFs.
FIGURE 7 is a flow chart illustrating how the LIBFs are loaded
into the computer memory. APTBL 110 is the aperture table, which
will be loaded by the programO The remaining four circles 112-118
represent the LIBFs of a chip design. The basic block library 112
contains the LIBFs that define the basic block of the master slice.
The logic cell library 114 contains the LIBFs for all the cells ~hat
can be used in the chip design. The chip design library 116

41
contains the LIBFs that describe the input/output buffers and the
shift registers used for testing, that is, the librar3 contains all
the standard circuitry of the chip other than the basic block. The
DA (Design Automation) output library 118 contains the LIBFs that
will interconnect the cells and other circuitry to give the chip its
personality.
The LIBFs are read ard compiled one at a time. The name and
starting address of each LIBF i5 stored in the location equivalency
table (LET~ 120. As tbe LIBFs are being exscuted to generate the
design of a layer, the LET 120 is used to find the starting address
of a LIBF whenever a DO LIBF statement is executed~
FIGURE 8 is a flow chart showing how the LIBFs for a particular
layer are executed. The scale, i.e., increment of movement, is set
by a DI 3 statement in the block 1220 The grid used is set by the
COL and ROW parameters of an OR 3 statement in the block 124. The
aperture table 128 is loaded by the LIBF APTBL is the block 126. In
the preferred embodiment, the LIBF APTBL is shown as the series of
statements in TABLE 3 which load the aperture table with a set of
apertures, dependent upon the layer number specified in the block
121.
The remai~der of FIGURE 8 shows how two LIBFs, LIBF CHIP 128
and LIBF CELL 130, are executed. As can be seen, LIBF CELL 130 is
nested within LIBF CHIP 128~ Apertures are selected and rectangles
are defined, dependent upon the layer number, as shown by the blocks
132-136.

~2
~3~
FIGURE 9 is a flow chart showing how a LIBF i~ executed.
During the execution of LIBF A 138, the statement D() LIBF B is
executed. Thus, LIBF B is nested within LIBF A~ A D0 statement can
cbange tb~ origin and the flip and rotate parameters, so the new
values, if any, are saved by the blocks 142-144. The starting
address o~ LIBF B 140 is found in the LET 120 by the block 146.
The address of the next statement is LIBF A 138, ADD A, is
saved in the LIBF stack 148 by the block 150. Parameters being used
by LIBF A which might be changed during the execution of LIBF are
al~o savedO These parameters include the origin, the flip and
rotate parameters, the scale, and the grid. The statements of LIBF
B 140 are then executed by the block 152 until the end of the LIBF
is encountered.
The return address to LIBF A 138 and the saved parameters are
found in the LIBF stack 148 by the block 154~ The parameters are
reset to the saved values by the block 156-158 and the first
statement in LIBF A 138, following the D0 LIBF B is executed by the
block 160.
FIGURE 10 is a flow chart showing how a statement for exposing
a rectangle is compiled by the program to generate the data for the
electron beam system~ The previously set values, i.e. 9 parameters
set by previously executed statements are shown at khe upper right
o~ the figure.
The statement to be compiled is read from the file by block

43
~L2~3~
170. The statement is an RE statement whose parameter3 were
explained previously in the description of FIGURE 6c. The stat0ment
specifies that the coordinates are in grid units~ that the lower
left hand corner is at Xl,Yl=2,1 grid units and that the upper right
hand corner is at X2,Y2=5,5 grid units. The entire rectangle is to
be exposed and its size is to be increased by the size of the
aperture,
The center of the rectangle 9 XCC ~ YCC iS calculated in block
172. The number o~ microns per COLUMN grid and Xl and X2 are used
to calculate XCC while the number of microns per ROW grid and Yl and
Y2 are used to calculate YCC.
The X and Y length of the rectangle, XLA,YLA is calculated in
block 174. The same parameters that were used to calculate XCC,YCC
are used to calculate XLA,YLA.
The aperture code for the previously defined aperture n~mber
five is taken from the aperture table by block 178. The aperture
code type iB determined by block 180. The size of the aperture is
calculated by block 182. The aperture is specified as 3007. The
code of 3 specifies a square and therefore XA=YA=7.0 microns.
Since the RE statement specifies that the size of the rectangle
is to be ircreased by the size of the aperture, the new X and Y
length are calculated in block 184. This is done by adding the
values of XA and YA to XLA and YLA, respectively.
The rotate parameter R was previously defined to be a one,

44
~3~
indicating that the rectangle is ~o be rotated 90 degrees. That is,
it is to be rotated 90-degrees counter clockwise about the
previously defined relative origin XO~YO. The center of the
rectangle with respect to the chip origin, after rotation with
respect to XO, YO, is calcula~ed by block 186. Since a rotation is
to be done, the X and Y lengths are interchanged by block 188~
The previously defined scale factor is used by block 192 to
convert microns into spots. The data describing the rectangle is
shown in block 194. The X center, Y center, X length, and Y ]ength
are in spots and will be processed by another progr~m to convert
them into commands suitable for controlling the electron beam system.
FIGURE 11 shows the location of the rectangle with respect to
the origin of the chip, O,O, and with respect to a relative origin
at 50,100. Also shown are the various X and Y coordinates derived
by the program of FIGURE 10~
TABLE 5, shown below, contain a sample program listing of the
library function BLOCK which is used to generate the mask patterns
discussed in the description of FIGURE 1. Each time the library
function is entered ? previously defined parameters, as explained in
the description of FIGURE 10, determine where the rectangles are to
be positioned~
The library function consists of BR (branch) statements which
check for the layer number, AP (aperture) statements ~hich select an
aperture from the aperture table, and AR and RE statements which

~3~
dePin~ rectangle shapes.
The ~irst BR ~tatement checks for layer 3 or 6. If the layer
number agrees, aperture 2 is selected and a 2x4 array of rec~angles
is generated by the AR statement, using a previously defined grid.
The OR statement changes the grid for the remainder of the library
function.
The remaining BR statements check layer numbers until a match
is found with the specified layer number, Then the rectangle
statements following are ~xecuted. The first RE statement for layer
1 or 4 is the one explained in FIGURE 10.
TABLE 5 further illu~trates one of the power~ul features of the
invention. If the aperture sizes are changed in the aperture table
(TABLE 2)~ and if the grid is changed by changing the parameters of
the OR 3 statement of TABLE 5 (any number of OR 3 statements could
be inserted into the library function BLOCK), the sizes of any or
all of the rectangles on the masks which are used to fabricate the
first six layers can be changed.
The invention as above described allow~ dimensions to be easily
changed to meet the layout requiremen~s of di~ferent wafer
processing lines. The invention also allows a new design and a new
prooess to be developed simultaneouslyO The layout rules for the
new process can be made very liberal to allow prototype chips to be
made and checked out at the same time that the process is being
developed and checked out. As the process i~ perfected 9 the wiring

46
~2~36~
rules can be tightened, and the invention can be used to easily
change the masks. The resulting chips, being smaller, will be
~aster, and the sf~ects of the in¢reased speed on the design can be
analysed. The ability to develop both the process and the design
simultaneously greatly reduces the overall development time.
TABLE 5
PROGRAM LISTING OF BLOCK
LF BLOCK LIBF Basic circuit Block
BR 2030060 Poly Pads
AP 2
AR -4 0 1 12 2 2 4
OR 3 1 1 9 6 +1 1 Change to 9um x 6um grid
BR 3010040 Field & CN~
AP 5
RE -1 2 1 5 5 0
RE -1 2 7 511 0
BR 3010050 Field & CP+
AP 5

47
3~
RE-1 7 i 11 5 0
RE-1 7 7 1111 0
BR2020 P-Well
AP5
RE-1 0 0 512 0
BR6030 Poly ~ate~
AP21 N-ch
AR-1 0 2 6 2 1 2
AR-1 0 8 6 2 1 2
AP22 P-ch
AR1 6 2 6 2 1 2
AR-1 6 8 6 2 1 2
BR3060 Contact
AP3
AR-3 2 1 3 2 2 6
AR~3 7 1 3 2 2 6
OR-2 0 0 0 0 -1
OR-2 0 11 0 0 0
EN BLOCK

Representative Drawing

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Administrative Status

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Event History

Description Date
Inactive: IPC from MCD 2006-03-11
Inactive: IPC from MCD 2006-03-11
Inactive: IPC from MCD 2006-03-11
Inactive: IPC from MCD 2006-03-11
Inactive: Expired (old Act Patent) latest possible expiry date 2003-09-29
Grant by Issuance 1986-04-22

Abandonment History

There is no abandonment history.

Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
None
Past Owners on Record
JOHN J. ZASIO
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
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Document
Description 
Date
(yyyy-mm-dd) 
Number of pages   Size of Image (KB) 
Drawings 1993-06-23 9 267
Claims 1993-06-23 7 189
Abstract 1993-06-23 1 29
Descriptions 1993-06-23 49 1,309