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Patent 2073974 Summary

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(12) Patent Application: (11) CA 2073974
(54) English Title: PROCESS FOR THE HIGH DENSITY FERMENTATION OF ESCHERICHIA COLI IN AN AGITATOR VESSEL FERMENTOR
(54) French Title: PROCEDE DE FERMENTATION HAUTE DENSITE DE E. COLI DANS UNE ENCEINTE DE FERMENTATION PAR AGITATION
Status: Dead
Bibliographic Data
(51) International Patent Classification (IPC):
  • C12N 1/20 (2006.01)
  • C12M 1/36 (2006.01)
(72) Inventors :
  • DECKWER, WOLF-DIETER (Germany)
  • KNORRE, WOLFGANG (Germany)
  • KORZ, DIETER (Germany)
  • POHL, HANS D. (Germany)
  • RIESENBERG, DIETER (Germany)
  • ROSS, ANTON (Germany)
  • SANDERS, ERNST (Germany)
  • SCHULZ, VOLKER (Germany)
(73) Owners :
  • GESELLSCHAFT FUER BIOTECHNOLOGISCHE FORSCHUNG M.B.H. (GBF) (Germany)
  • ZIMET ZENTRALINSTITUT FUER MIKOBIOLOGIE UND EXPERIMENTELLE THERAPIE (Germany)
(71) Applicants :
(74) Agent: FETHERSTONHAUGH & CO.
(74) Associate agent:
(45) Issued:
(86) PCT Filing Date: 1990-12-24
(87) Open to Public Inspection: 1991-07-20
Availability of licence: N/A
(25) Language of filing: English

Patent Cooperation Treaty (PCT): Yes
(86) PCT Filing Number: PCT/EP1990/002301
(87) International Publication Number: WO1991/010721
(85) National Entry: 1992-07-15

(30) Application Priority Data:
Application No. Country/Territory Date
P 40 01 518.1 Germany 1990-01-19

Abstracts

English Abstract



Abstract

The invention relates to a process for the high
cell-density fermentation of Escherichia coli in an
agitated tank fermenter.


Claims

Note: Claims are shown in the official language in which they were submitted.


1. Process the high cell-density fermentation of
Escherichia coli in an agitated tank fermenter, characterized in
that fermentation is carried out in a medium containing a
nitrogen source, organic carbon source and mineral salts, and
the fermentation is carried out in sections by providing
- firstly a batch section with maximum specific growth rate and
- then a fed-batch section with submaximum specific growth rate
having an approximately constant time profile, the latter growth
rate being controlled and/or regulated via the oxygen input,
using a glucose solution supplemented with magnesium sulphate.

2. Process according to Claim 1, characterized in that the
magnesium sulphate for supplementing the glucose solution is
added separately into the agitated tank fermenter.
3. Process according to Claim 1, characterised in
that an approximately constant submaximum specific growth
rate is provided as time profile in the fed-batch
section.
4. Process according to Claim 1, 2 or 3, charac-
terised in that the fed-batch section is completed, after
the maximum oxygen input predetermined by the agitated
tank fermenter has been reached, by a subsection in which
the submaximum specific growth rate decreases.
5. Process according to any of the preceding claims,
characterised in that E. coli K12 or a derivative thereof
and, preferably, the derivative E. coli TG1 is fermented.
6. Process according to any of the preceding claims,
characterised in that fermentation is carried out in the
presence of supplines, and auxotrophies are compensated.
7. Process according to Claim 6, characterised in
that, in the case of thiamine auxotrophy of the E. coli
strain to to fermented, fermentation is carried out in
the presence of thiamine.
8. Process according to Claim 7, characterised in
that E. coli TG1 is fermented in the presence of a
thiamine concentration ? 4.5 mg/1.
9. Process according to any of the preceding claims,

- 2 -
characterised in that
- the gaseous oxygen is introduced throughout the fermen-
tation only with the aid of air or
- the gaseous oxygen is introduced at the start of
fermentation with air and later with air enriched in
oxygen or with pure oxygen.
10. Process according to any of the preceding claims,
characterised in that monosaccharides, disaccharides
and/or polyols are used as organic carbon source.
11. Process according to Claim 10, characterised in
that glucose, sucrose, lactose and/or glycerol is used as
organic carbon source.
12. Process according to any of the preceding claims,
characterised in that a glucose solution which is supple-
mented with magnesium sulphate and which contains an
antifoam agent is used in the fed-batch section.
13. Process according to any of the preceding claims,
characterised in that glucose solution (especially of a
concentration ? 700 g/l) supplemented with magnesium
sulphate of a concentration ? 19.2 g of MgSO4.7H2O/l is
used in the fed-batch section.
14. Process according to any of the preceding claims,
characterised in that the nutrient medium employed in the
process already contains all the nutrient substrates for
the entire fermentation with the exceptions that
- aqueous ammonia solution (especially of a concentration
? 25%) is metered in for pH adjustment,
- glucose solution (especially of a concentration
? 700 g/l) supplemented with magnesium sulphate (es-
pecially of a concentration ? 19.2 g MgSO4.7H2O/l) is
metered in during the fed-batch section and
- where appropriate antifoam agent, for example Ucolub
N115, is metered in.
15. Process according to any of the preceding claims,
characterised in that the nutrient medium employed
qualitatively comprises the following components:
glucose, potassium dihydrogen phosphate, diammonium
hydrogen phosphate, magnesium sulphate, iron citrate,
cobalt chloride, manganese chloride, copper chloride,

- 3 -
boric acid, sodium molybdate, zinc acetate, Titriplex III
and/or citric acid and, where appropriate, antifoam
agents and, where appropriate, supplines to compensate
auxotrophies.
16. Process according to any of the preceding claims,
characterised in that the nutrient medium used comprises
the following components: glucose (? 50 g/l), RH2PO4
(? 13.3 g/l), (NH4)2HPO4 (? 4 g/l), MgSO4.7H2O (? 1.2 g/l),
iron citrate (? 60 mg/l), CoCl2.6H2O (? 2.5 mg/l),
MnCl2.4H2O (? 15 mg/l), CuCl2.2H2O (? 1.5 mg/l), H3BO3
(? 3 mg/l), Na2MoO4.2H2O (? 2.5 mg/l), Zn(CH3COO)2.2H2O (?
8 mg/l), Titriplex III (? 8.4 mg/l) and/or citric acid
(? 1.7 g/l) and, where appropriate, antifoam agent Ucolub
N115 (? 0.1 ml/l).
17. Process according to any of the preceding claims,
characterised in that the constituents of the nutrient
medium are introduced into the fermenter in the following
sequence:
- first potassium dihydrogen phosphate, diammonium
hydrogen phosphate and/or citric acid;
- then a solution, which is made up from stock solutions
whers appropriate, of cobalt chloride, manganese chlor-
ide, copper chloride, boric acid, sodium molybdate, zinc
acetate and/or Titriplex III,
- then iron citrate,
- then, where appropriate, an antifoam agent and
then sterilised.
18. Process according to Claim 17, charactarised in
that Titriplex III is introduced first for the solution
made up from stock solution
19. Process according to any of ths preceding claims,
characterised in that, after sterilisation of the solu-
tion initially introducad into the fermenter, a steri-
lised solution of glucose and/or magnesium sulphate is
introduced into the fermenter.
20. Process according to any of the preceding claims,
characterised in that fermentation in the batch section
is carried out at a pH ? 7.5, in particular in the range
from 6.6 to 6.9 and preferably at about 6.8.

- 4 -
21. Process according to Claim 20, characterised in
that the pH is adjusted using aqueous ammonia solution
(of a concentration of, in particular, ? 25%).
22. Process according to any of the preceding claims,
characterised in that a pO2 ? 1%, preferably in the range
from 5 to 20% and, in particular, about 10%, is adjusted
in the batch section by gradually increasing the stirrer
speed.
23. Process according to any of the preceding claims,
characterised in that, after the batch section is com-
plete, the transition to the submaximum specific growth
rate in the fed-batch section is effected by
- either reducing the stirrer speed, in particular in the
time period from 5 to 60 min,
- or keeping the stirrer speed constant, in particular in
the time period from 0.5 to 10 h.
24. Process according to any of the preceding claims,
characterised in that a pO2 ? 1%, preferably in the range
from 5 to 20% and, in particular, of about 10%, is
adjusted in the fed-batch section by means of the glucose
metering.
25. Process according to any of the preceding claims,
characterised in that the required submaximum specific
growth rate is adjusted in the fed-batch section by
increasing the oxygen input.
26. Process according to Claim 25, characterised in
that the stirrer speed, the gas introduction rate, the
pressure and/or the oxygen content of the air is/are
increased, or the gas introduced is oxygen.
27. Process according to any of the preceding claims,
characterised in that the submaximum specific growth rate
in the fed-batch section is monitored and, with its aid,
the oxygen input is adjusted appropriately.
28. Process according to Claim 27, characterised in
that the submaximum specific growth rate is monitored by
means of the oxygen content of the air leaving the
fermenter.
29. Process according to any of the preceding claims,
characterised in that after the maximum technically

- 5 -
possible oxygen input has been reached in the fed-batch
section the culture is fermented further by means of pO2
control by metering in glucose while the submaximum
specific growth rate falls.
30. Process according to any of the preceding claims,
characterised in that the concentration of dry biomass is
altered by alteration of
- the ratio of the duration of the batch section to the
duration of the fed-batch section and/or
- the level of the submaximum specific growth rate, which
is to be kept constant, in the fed-batch section.

Description

Note: Descriptions are shown in the official language in which they were submitted.


`~ Title ef the inve~tio~ zSr~
Proce~ for the high cell-den~ity far~entation of
E~cherlchia coli in an agita~ed tank ferment2r
Field of thQ inventio~
S The invantion relate~ to a process for the high
cell--den~ity fermentation of E. coli ~train~, specific
ally tho~e Yuitable a~ ho ts for vectors with recombinant
expression systems. The field of the invention lie~ in
those branches of indu~try in a national economy which
hsve a biotechnological ~ector and employ in the la~tar
B. coli strainY as producer organisms.
Prior art
E~ coli i~ often used a~ cellular host for the
production of recombinant DNA product~. Beside-~ a high
intracellular concentration of the de3ired product, a
crucial preregui~ite for a high overall yield is ~he
achievement of high concentrations of cells in the
fer~enter.
The problems which ari~e in the cul~ivation at
high cell den~ities in a conventional agitated ~ank
fermenter are those of growth inhibition owing to the
initial ~ub~trate concentxations being too high, the
con3umption of a~sential con~tituent~ of the nutrient
medium during the cour~e of cultivation, the formation of
metabolic by-product~ which have inhibitory effect~, and
the limited capacity of oxygen introduction.
Variou~ ~trategies c.~n b~ used to attempt to meet
the increasing oxygen dema~d o~ a growiny B. coli
~ulture, nam~lys increa~ing the ~tirrer ~peed and the ga~
introduction rate, introducing air enriched in o~ygen
(Jung et al. 1988; Pa~3 et al. 1989; RrUger 1989;
~ppstein et al. 1989), introducing pure oxygen ~a3 (Bauer
and Sh~loach 1974; Shiloach and Bauer 1975; Bauer and
White 1976; ~auer and Ziv 1976; ~ori et al. 1979; Gleiser
and ~au~r 1981; ~itzutani et al. 1986; Bailey et al.
1987 ; ~an et al . 1987; ~r~ger 1989), cultivation at low
temperature~ (Shiloa~h and Bauer 1975; ~auer and Whi~e
1976; Bauer and Ziv 1976) and under elevated pre~ure
(T~ai et al. 1987).

3 7~
E. coli ha~ been fermented in a glucose/mineral
~alt medium with exce~s oxygen up to 16 . 5 g of dry
biomass of X/l (Reiling et al. 1985). R~Uger (1989) and
Eppstein et al . ( 1989 ) achieved 19 g of X/l . Growth at
higher ~ell densitie~ required a fed-batch technique in
order, on the one hand, to eliminat~ inhibikion and
limitation of ~ub~tancss and, on the other hand, to
prevent the formation of inhibitory metabolic by-
product~. It was necessary in all casas to metex in other
nutrient~ as well besides the C source and ammonia as N
qour~e and pH regulator. U~ing a glucose/mineral salt
medium, Eppstein et al . ( 1989 ) achieved 39 g of a~/l by
additional subsequent feeding with salts. Fas~ et al.
(lgB9) achiered 45 g of XJl by metering~ glut:ose ~olution,
which al~o contained magnesium 3ulphate, into a
glucoYe/mineral salt ~edium which had been initially
introduced. Additional ~ubsequent feeding with salts by
Pan et al. (1987) resulted in ~5 g of X/l.
Other fed-batch fermentations were carried out in
gluco~s/mineral ~alt media whic~, beforQ inoculation
thereof, additionally contained yea~t extract or auto-
lysad yeast powder. 38 g of ~Jl were obtained without
additional ~ub~equent feeding during cell growth apar~
from glucose and ammonia (Mori et al. lg79~. Additional
matering in of ~alt-~ produced higher biomas~ concentra-
tions with 47 g of ~/l (Bausr and White 1976), 55 g of
~/1 (Shiloach and Bauer 1975) and 68 g o~ X~l (B~uer and
ZiY 1976). Additional metering in of ~alts, trace ele-
ments and vitamins re ulted in 70 g of X/l (Fie~chko and
3n Rit~ch 1986). It wa~ possible to obtain very high call
densitie~ of 110 g o~ X/l ~Cutayar and Psillon 1989) and
125 g o~ X/l (~ori et al. 1979) by co~plex ub~equant
feeding with ~alt~, yea~t extract and trace el~ment~ in
addition to the customary me~ering in of gluco~e and
ammonia. Further ~uppl~mentation of a glucose/mineral
~alt medium which already contained yea~t extrac~ before
inocula~ion with Bacto tryp~one or pep~one, and the
metering in of thase complax substrat2~ ~uring the
fermontation re~ulted in no further increase in th

_ 3 ~
bioma3s concentration (~ailey et al. 1987; Tsai et al.
1987). Very high biomass concentrations o~ 80 to 105 g of
X/l (~ppstein et al. 198~) were achievad by combina~ion
of th~ ~ed-batch technique de~crib~d above (me~ering in
of glucose and salts) by introduction of air enriched in
oxygen. Kr~ger (1989) achieved 112 g of ~/1 by introd~c-
ing pure oxygen gas.
All the proc~s~es described above are associated
with the di~ad~an~age tha~ thay represent very co~plex
subsequent feeding ~y~tem~. ~he addition of all the
additional n~trients apart fro~ glucose, or gluco~e mixcd
with magne~ium sulphate, a~d æmmonia requires specific
metering in of nutrient sub~trates, which co~pri~e
either o~ly intermittent addition~ or time-controllQd
addition phas3~. This also applie~ to the inpst of the
ga~eous oxygen ~ub~trata. The aim is a process for
achieving high cell den~ities u~ing a gluco~e/minsral
salt medium without the nece~sity for fur~her nu~rient~,
apart from tha usual gluco~e ~olution mixed with mag-
ne~ium sulphate, and ammonia, with the u~u~l introductiono~ air, and where po~sible without the nec2s~ity for
enrichment with pure oxygan.
E. coli cells which act as ho~t~ for vectors and
thu~ are used for the production of recombinant DNA
product3 must b~ fermented appropriately for the ex-
pression y~tem to be employed for ~ha recombinant
product. ThiY mean~ that E. coli ho~t-~ with expre~ion
systæms which c~n b~ ~witched on are inltially fermentQd
at high eell d~nsitis~ and then the ~witching on of the
recombinant D~A e~pre~ion i~ carried outc Al~o known for
. coli ar~ a n~mber o~ homologou~ and h2terologous
expre~ion ~y3tem~ which are con~titutive or ~or which
expr~ssion i5 higher at low~r SpQCi~iC growth rate~ than
at the ~aximu~ ~pecific growth rate pos~ible, ~, in the
3S particular nut~ient medium. ~he ~pecific growth rate i~
defined as follow~:

~ . d~/dt.

~ 4 -
In .~ome ca~e a ~rowth of E. coli with ~
has bèen achieved. Thus, Zabriskie and Arcuri (1986)
achieved growth of the culture with ~ by feeding
the carbon source into the fermentation solution at a
constant rate which was lower than that which would have
resulted in ~. However, the di ad~antage of this
procedure i8 that ~ change continuously. If tha metering
rate were kept con~tant throughout the fed-batch proces~,
~ would f~ll continuously.
Allen and Luli ~1985) developed a ~trategy for
the intermittent read~u~tment of the ~pecific growth rate
~ with increasing cell den~ity by readjusting the ~eeding
rate~ of the carbon source from time to tLme. The
implicit disadvantage of thi~ ~trat~gy i~ that ~ changes
lS co~tinuou~ly in a tolerance range which d~pend~ on the
frequency of the off-line measurement~ of gluco~e and
cell d3nsi~y, although growth is at ~ < ~. Changes in
the 3pecific growth rate entail fluctuation3 in mata-
boli~m and may ha~e a de~tabili~ing effect, especially
when there i~ production of m~tabolic by-product~ with
inhibitor~ effect~. Lee and Mohler (1989) prs~anted a
controlled growth-rate fermentation in order to achieve
grow~h at constan~ ~. The core of the procedure is
continuou~ mea~urem~nt of ths carbon dioxide released by
the cell~ during growth, the instan~a~eous growth ra~e
calcula~ed from this by c~mputer, and the imm~diate
ad~ust~nt, which i3 nece~ary to main~ain the required
gxowth rate, o~ th~ metering rate of th~ carbon souxco
with the coupled feeding o~ the C ~ource. ~ee and Mohler
~0 (1989) were able in ~hi~ way to cultiva~a ~. coli a~
approximately con~tant ~ < ~ the range of cell
d~nsities ~om 0.3 t~ 60 g o~ ~/1 (EP 031594~ ~2). T~
3trategy of maintaining ~ constant via msa3urement of ~he
variable C02 is, however, as~ociated in principle with the
di~ad~antage that CO2 is ~ot in every case a growth-corre-
lated ~ignal. ~his particularly applies when change~ inmetaboli~m take place or a~aplerotic bio ynthetic path-
way~ are u~ed by the cell~, which may ocour par~iculaxly
~ith very high cell den~ities and carbon deficiency.


-- 5 --
Another disadvantage of the hee and Mohler procedure is
that growth rapidly Rtop~ after exhau6tion of all ~he
po3sibilitie~ for increa~ing the oxygen input in the
particular ferment0r 3y8tem U ed, because the di~olvsd
oxygen concentration decrea~Qs immediately. Thu~, after
the growth phase at ~ - const ~ , no detectable
prolongation o~ growth to increase the cell density
further at ~ c ~3~ iq posYibla when ~ i3 continuou31y
decreasing. Furtharmore, the di~solved carbon dioxide
concentration depends ve~y greatly on ~he pH in the
ad~usted p~ range; small pH change~ have adverse effect~
on the measured signal and may result in falsification of
the ~alculation of ~
It is therefore al~o the intantion that this
inYention de~criba a fermentation proces~ ab12 ~pecifi-
cally to re~ult in ve~y high cell densitie~ of E. coli
with ~table metabolism.

Ai~ o~ th~ i ven~io~
Tha aim of the invention compri~e~ de~cribing a
proceoR for achi~ving high cell densitie~ of E. coli in
an agitated tank fermanter, where srowth at the maximum
specific growth rate is followed by forcing growth at
~ubmaximum ~pQCi~iC growth rate, and the dissolved oxygen
concentration in the fer~entation msdium is maintained at
or above a defined value.

Su~ary of thQ iN~e~ion
~ he invention ha3 the ob~ect of describing, with
avoidance of the di3advantages of th~ prior art, a
proc~ with which B. coli can be fermented in a gluco~e/
~i~eral ~alt m~dium in ~n agitated tank fermenter to high
cQll dQnsities without further metering in of other
nutrient 3ub~trate~, apart fro~ tha subsequent feeding
with gluco~e ~upplemented with magnesium ~ulphate,
ammonia and an~ifoam agent, being nece~ary and without
oxygen-enrichment of ~he air which i3 introduced bein~
necessary. The intention in thi~ connection wa~ that
formentation be carried out in ~uch a way that the growth

~- 6 - 2~ 7~
of the E. coli cells takes place initially at the ma~imu~
specific growth rat~ and then ater an appropriate
interval at ~ubmaximum ~pecific growth rate.
The object on which the invention i~ bas~d i~
S achieved by a proce~ for the high call-density fexmenta-
tion of Eschorichia coli in an agitated tank fermenter,
which i~ characteri~ed in that fsrmhntation is carried
out in a medium containing a nitrogen source, organic
carbon source and mineral salt~, and ~he f~rmentation is
carxied out in ections by providing
- fir~tly a batch section with maxi~um specific growth
ra~e and
- then a fed-ba~ch section with ~ubmaximum specific
growth rata, the latter being co~trolled and/or regulated
15via the o~ygen i~put~ using a ~lucose solution supple-
mented with ma~ne~ium ulphate.
j. According to a spacific embodimen~, a time
I profile with an approximat~ly con3tant ~ubmaximum
~pecific growth rate can be provided in the fed-batch
20~ction. It is furthermora pos~ible for the fed-batch
s2ction to be comple~Qd, after the maximum oxygen input
predete~mined by the agitated tank fermenter ha~ bee~
r~ached, by a sub~ection in which the ~pecific growth
rate decre sa~.
25To carry out the proGess according to the in~e~-
tion it i~ pos~ible to fermant E. coli R12 or a deriva-
tive thareof and, preferably, the derivatiYe ~. coli TGl.
It i po~sible to carry out ~he ferment~tion in
the pr~e~ce of ~upplin~ a~d thereby to compensate
30au~o~rophi~s. In the c~e of a thia~in~ auxotrop~y, the
~. coli ~rain can b~ ~e~m~nted in ~he ~re~once of
thiamine. Fo~ exam~le, ~. coli ~Gl can be fermen~ed in
the prRsen~e o a thihmine concentration s 4.5 m~/l.
It is pos~ible to introduce the gaseous o~yqen
35only with the aid of air throughout the ferm~ntation.
~owover, it i~ al~o pos~ible for the sa~eou~ oxygen ~irRt
to be in~roduced with ~he aid of air and then to use air
onriched with oxy~en, or oxygen.
~ono~accharides, di~accharide~ and/or polyols

- 7 ~ J~J~ 7~
can be used a~ organic carbon source. ~xæmple8 are
glucos~, ~ucrosa, lactosa and glycerol.
According to a qpe~if ic embodiment, a glucose
~olution which i~ ~upplemented with magnesiu~ ~ulphato
S and contain~ an antifoam agent can be u~ed in tho fed-
- batch section.
According to another ~pecific embodiment o~ the
p~oce~s according to ~ha i~vention, gluco~e ~olution (for
example of a concentration s 700 g/l) supplemented with
0 magnesium ulphate of a concen~ration 19.2 g of
~gS0~.7H20/l can be used in th~ fed-~atch section.
According to another ~pecific e~bodiment, the
nutrient mediu~ ~mployed in the process according to the
in~ention ean already contain all the nutrient 5ub~rate8
for the entire ferme~tation with the exceptions tha~
- aquaou3 ammonia solution (for example of a concentra-
tion < 25%) i9 metered in f or pH ad~ust~ent,
- gluco~e 301ution ( for example of a concentration
~ 700 g/l) ~upplemented with ma~ne~ium ~ulphate (for
example of a conc~ntration < 19.2 g of MgSO~.7H20/l) i~
mete~ed in during the fed-~a~ch ~ection and
- where appropriats an~ifoam age~t, for example Ucolub
N115, iQ metered in.
The nutrient medium employ~d i~ the proce~s
according to the inv~ntion can qualitati~ely compri~ tha
following compono~t~, for example:
gluco~e, pota~sium dihydrogen pho~phate, diammonium
hydrog~n phosphate, magnesiu~ ~ulphate, iro~ ~itrat~,
cobalt chloride, mansane~e chloride, copper chloride;
borlc acid,-~odium ~olybdate, zinc ac~tate, Titriplex III
and/or citric acid and, wher3 appropriate, antifoa~
agent~ and, whare appropriata, ~uppline~ to compensate
auxo~rophies.
In particul~r, the nut~i3nt ~edlum employed can
compri~, for exa~ple, ~he following component~: gluco~e
(< 50 g/l~, RH2PO, (s 13.3 g/l), (~H4)2HPb (S 4 g/1),
NgSO,.7HzO (s 1.2 g/l), iron Gi~rate (5 60 mg/l),
CoCl2.6H~O ( 2.5 mg/l), MnCl2.4H~O (s 15 mg/l), CuCl2.2~2O
(s 1.5 mg/l), H3BO3 (s 3 mg/l), Na~0O~.2H2O Is ~.5 mg/l),

2~a~9 7
~ 8 ~
Zn(CH3C00)z.2H~O (s 8 mg/l), Titriplex III (s 8.4 mg/l)
and/or citric acid ~ 1.7 g/l) and, where apprspriato,
antifoan agent Ucolub ~115 (s 0.1 m~
To carry out the proce3s according to the inve~-
tlon, the constituent~ o~ the nutrisnt medium can beintroduced into th~ fermenter in the following _equence:
- first potassium dihydrogen phosphate, dia~onium
hydrogen phospha~o a~d/or citric acid;
- then a aolution, which i3 made up ~rom ~tock solution~
where appxopriate, of cobalt chloride, manganase chlor
ids, COppGr chloride, boric acid, sodium molybdate9 zinc
acetate andJor Titriplex III,
- then iron citra~e,
- then, wh~re appropriate, an antifoam agent,
after which ~terili~ation i~ carried ou~.
Titriple~ III can be introduced fir~t for the
~olution mada up rom stock ~olution3.
After th& solution which ha~ been introduced
initially into ths fermenter ha~ been 3terili~ed it is
po~sible to intxoduce a ~terili~ed ~olu~ion o~ glucosa
and/or magne3ium sulphatQ into the f~rmenter.
A lag pha3~ may occur after the inoculation o~
the nutrient medium and before ths batch section.
Farmentation in the batch ~ection can be carried
out, ~or exampl~, at a p~ s 7 . 5, in particular in tha
range fro~ 6.6 to 6.9 and preferably at ~bout 6.8. ~he
pEI can b~ ad~u~ted u~ing aqlleous ammonia 8dUtiOIl ( of a
concentration of, for exa~pl~, s 25~).
A~cording to a specific e~bod~men~ of ~he proceRs
a~cording to the inven~ion, a P02 2 1%, praferably in the
range ~rom 5 to 20% and, in p~rticular, about 10%, can be
ad~u~ted in ~he ba~ch section by gradually increa~ng the
sti~rar speed.
The transition to the ~ubmaximum ~peci~ic grow~h
~5 rate in th~ fed-batch sec~ion after the b~tch section i~
complete ca~ be effected by
- ei~her ~educing the s~irrer 3peed, for example in the
range fro~ 5 to 60 min,
- or keeping th~ ~tirrer qpeed con~ant, for example in

-- 9 --
~he ransa from 0.5 to 10 h.
A P02 2 1%, preferably in the range from 5 ~o 20~
and, in par~icular, of abou~ 10%, can be ad~usted in ~he
fed-batch section by means of ~he glueose metQring.
It i~ also possible to ad~ust the requirad sub-
- maximum ~pecific growth rata in the fed~batch section by
inc~easing the o~ygen input. It i~ po-~ible for this
purposa to increase the ~tirrer speed, the gas introduc-
tion rate, the pres~ure and/or the oxygen content o~ the
air, or to introduce oxygen gas.
Whon the ~ubmaximum sp~cific growth rate in the
fed-batch ection i~ monitored, it is po~sible with its
aid to ad~ust the oxygen inpu~ appropriately. ThQ 3ub
maximu~ ~pacific growth rate can be monitored, for
1~ e~ample, by m~ans of the oxyge~ con~ent of the air
l~aaving tho f~ nter.
~ccording to a speciic embodimant of the proce~3
according to the invention, after the maximum technically
po~ible oxygen input has been reached in the fed-batch
section it is po~sible to ferment the cultura further ~y
meanY Of P02 control by me~ering in glucose while the
su~maximum ~pecific ~rowth rate falls.
It qhould also be mentioned, for the ~ake of
complet~ne~s, that th~ concentration of dry biomass can
be altered by alteration of
- the xatio of the duration o~ the ba~ch ~action to the
duration of the fed-batch section andJor
the level of the submaximum specific growth rate, which
; i3 to ba kept approx~ately constant, in the ~ed-batch
~ctionO Thu~, it is pos~i~le to ach~ve a~ least abou~
95 g of X/l, for examplo, on culti~ation of E. coli ~G1
at ~ = 0.107 l/h - con~ in thæ f~d-batch ec~ion.
After it ha~ cea3ed to be pos~ible to increa~e
further the oxyge~ inpu~ effi~iency or the particular
fermsnter ~y8~em, surprisingly ~he presen~ procas~
pe~lt8 further growt~, al~hough with ~alling ~ without
the occur~nce of oxygen d~ficie~cy ~o~ the cell~ in the
culture solution by means of the pre~e~ P02 control. A
dry bioma~3 concen~ration o~ at least 110 g o X/l ha~

- 10 ~ 2~ 3~',,J~
been obtained in the medium describad abov~ with ~. coli
~Gl in thi~ mannar, the final volu~e not e~cesding 76% of
tha fermantar ne~ volume.
The invention i~ explained in detail hereinafter
by a fi~ure and an exemplary embodimen~.

~xempl~ry ~bodiment
~he high cell-den~ity fermen~ation proces~ i9 to
be described in datail taking the example of ~he cultiva-
tion of E~ coli TGl in a 72 1 fermenter (B.Braun
Mel~ungen A~, type 8015.1.01).
The 37 l o~ nutrient 501ution to ba inoculated
cont~ined ~he following con~tituent~: glucoss (25 g/l),
R~2PO4 (13.3 g/l), (NH4)2HP04 (4 g/l), MgSO4-7H20 (1.2 g~l),
iron(III) citrate (60 mg/l), CoCl2 6H2O (2.5 mg~l),
~hC12 4HzO (15 mg/l), CuCl2-2H20 (1.5 mg~l), H3BO3 (3 mg/l),
Na2~oO42H20 (2.5 mg/l), Zn(CH3COO)2-2H20 (~ mg/l)/ thiamine
(4.s mg~l), Titriplex III (8.4 mg/l), citric acid (1.7
g/l) and Ucolub N115 (0.1 ml/l). ~his nutrlent ~olution
wa~ prepared in th~ following way: firstly, 148 g of
~0 (NH4)2HP04/ 492.1 g of KH2PO~ and 62.9 g of citric acid a~
dry ~ubstance were dis~ol~ed in about 30 1 of deioni~ed
watar i~ tha fermanter; this wa~ followed by ~ddition of
257.4 ml of trace mixture ~olution, addition o an
iron(III) citrate solution (2.22 g of iron(III) citrate
in 300 ml) and o 3.7 ml of ~colub NllS. The trace
mixtur~ solu~ion wa~ prepar~d from ~tocX olutions in the
following way: 62.2 ml o~ Titriplax III (5 g/l), 34O3 ml
o~ CoClz-2HzO (2.7 g/13, 34.7 ~1 of CuCl8-2~2O (1.6 g~l),
34.7 of ml M~Cl2-4H20 (16 g/l), 27.8 ml of H3BO3 (4 g~l),
30.8 ml o~ Na2MoO~2H20 (3 g/l) a~d 32~9 ml of
Zn(C~3COO)2-2~O (9 g/l). The ~olution in th~ fer~n~e~
wa~ terili~d in the u~ual way. Also added sub~eq~ently
for c~m~letion-w~re sepaxately ~terili~ed glucose solu-
` tion (1.0175 kg of glucose monohydrate in 2.5 1 of H20)/
sterili~ed magn~ium sulpha~e solu~ion (44.4 g of
NgSO~-7H2O in 1 1 of ~2O), thia~ine ~olution ~terilised by
filkration (166.5 mg in 100 ml of H2O), the pH was
ad~usted t~ 6.8 with aqueous ammo~ia Rolution (25%), and

finally the mixture wa~ made up to 36.8 l with ~eril~
H20. It wa subsequently inoculated with 200 ml of a
thawed glycerol pre~erved cultur~ (20% v/v3 of E. coli
TG1.
E. coli TG1 wa~ cultivated at a tempera~ure of
28C, a pre~sure of 1.5 bar, a pH of 6.8 and a gas
intxoduction rate of 85 l/min. The pH was kept constan~
throughout the fermentation b~ controlled ~e~ering in of
25% NHa. Fig. 1 ~hows the tine cour~e~ of the stirrer
speed, the concentration of dry biomas~ X, the glucose
concentration and the di3solved oxygen concentration.
In the ba~ch ~ection of the high cell-den~ity
farmentation, the culture grew, after the inoculation at
time t ~ O and after a ~hort lag pha~e o about 2 h, at
th~ maximum s~ecific growth rate (~ 0.456 1/h~. Ater
tha PO2 had reached 10% it was subsequently kept con~tant
by controlled increase of the ~irrer speed. The batch
section wa~ co~pletQd after con~umption of the gluco~e
întroduced at the start. The PO2 increased draxtically.
A~t2r thiC there was no further control of the PO2 via
the ~tirrer speed. To reduce tho specific growth rate
fro~ ~ = O.456 to ~ ~ 0.11 1/h, the ~tirrer ~psed wa~
reduced from 420 rpm to 250 rpm over a 30-minute period.
~he PO2 control was ubsequently operated via the meter-
ing in of glucose ~olution (700 g/l) ~upple~ented with
magnesium ulphate (lg.2 g of MgSO~-7~20/l). ~he main-
tena~ce of ~ constant in pha~e 1 of ~he fed-batch ~ection
wa~ effected by increa3ing the oxygen input. For thi~
purpo~e I the ~pead wa~ 9et via a proportional plu~
integral con~rollex ~i~h the control variable ~6. The
~peciic growth rate wa~ determined i~directly from the
o:scyçle~ balance~ of tha 3y~tem by th~ followi3lg fonnula:
a,,~(t)
t
K~ao2(~

where: Qo2 i~ the o~ygen con~ump~ion rate and
R i3 the quoti~nt of the dry bioma~

12 ~ 'al~
concentration at time to and ths yield cesf~ici0nt
for oxygell.
A dry bioma3~ concen~ration of 95 g/l ~a~ reached
at l:h~ ~d of the first pha~e of the fadbatch ~ection
S Becau~e it wa3 no lon~er po~i~le to increase the oxys~er
inpu~ into the culture ~olution ~fter the maaci;mum techni~
cally possi~le Rtlrrar ~peed had been ~ached, ths
culture ~hen g:re~ in phase 2 of the ~ed batch section at
a constantly falling ~. A dry bioma~s of 110 g of X/l wa~
obtained at the end of thi~ pha3e and thus at the comple-
tion o~ the ~srmentation.

Representative Drawing

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Administrative Status

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Administrative Status

Title Date
Forecasted Issue Date Unavailable
(86) PCT Filing Date 1990-12-24
(87) PCT Publication Date 1991-07-20
(85) National Entry 1992-07-15
Dead Application 1996-06-24

Abandonment History

There is no abandonment history.

Payment History

Fee Type Anniversary Year Due Date Amount Paid Paid Date
Application Fee $0.00 1992-07-15
Maintenance Fee - Application - New Act 2 1992-12-24 $100.00 1992-07-15
Registration of a document - section 124 $0.00 1993-02-19
Registration of a document - section 124 $0.00 1993-02-19
Maintenance Fee - Application - New Act 3 1993-12-24 $100.00 1993-10-22
Maintenance Fee - Application - New Act 4 1994-12-26 $100.00 1994-10-19
Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
GESELLSCHAFT FUER BIOTECHNOLOGISCHE FORSCHUNG M.B.H. (GBF)
ZIMET ZENTRALINSTITUT FUER MIKOBIOLOGIE UND EXPERIMENTELLE THERAPIE
Past Owners on Record
DECKWER, WOLF-DIETER
KNORRE, WOLFGANG
KORZ, DIETER
POHL, HANS D.
RIESENBERG, DIETER
ROSS, ANTON
SANDERS, ERNST
SCHULZ, VOLKER
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
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Document
Description 
Date
(yyyy-mm-dd) 
Number of pages   Size of Image (KB) 
Drawings 1991-07-20 1 36
Claims 1991-07-20 5 247
Abstract 1991-07-20 1 13
Cover Page 1991-07-20 1 33
Description 1991-07-20 12 676
International Preliminary Examination Report 1992-07-15 38 1,407
Fees 1994-10-19 1 46
Fees 1993-10-22 1 34
Fees 1992-07-15 1 43