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Patent 2075913 Summary

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(12) Patent Application: (11) CA 2075913
(54) English Title: COOKING KIT FOR MICROWAVE OVEN
(54) French Title: NECESSAIRE DE CUISSON POUR FOUR A MICRO-ONDES
Status: Dead
Bibliographic Data
Abstracts

English Abstract

2075913 9113529 PCTABS00007
A microwave-oven cooking-kit includes an invertible, a microwave
absorptive, first cooking member (10), having a first cooking
surface (20) adapted to cook a food thereon; a second cooking member
(12), having a second cooking surface adapted to cook a food
thereon. The first and second cooking members (10, 12) are
engageable to form, when engaged, a steam confining cooking chamber (40).
In some applications, the first member (10) is a bottom member;
in other applications, the first member (10) is a top member. The
weight of the first and second cooking members (10, 12) can be
chosen to duplicate low-pressure, pressure-cooker results. The
second cooking member (12) may be microwave-transmissive or
microwave-reflective. Two optional microwave-reflective, invertible,
accessory pan members (44, 46) one perforated (46) and one
imperforated (44), may be employed with the first and second members (10,
12) in various combinations.


Claims

Note: Claims are shown in the official language in which they were submitted.



PCT/US 90/01152
-26-
CLAIMS:
1. A microwave-oven cooking-kit, with engageable, invertible,
cooking members, which comprises:
an invertible, microwave-absorptive, first cooking member,
including a first surface adapted to cook a food thereon,
an invertible, second cooking member including a second
surface adapted to cook a food thereon,
a steam-confining, cooking chamber defined by said first
and second members,
means to retain said first and second members in engagement
(a) when said first member is the top member, (b) when said
second member is the top member; and (c) when said members
are inverted together.
said cooking members being adapted to cook food in the
first surface-up position with said first surface
supporting said food and also adapted to cook food in the
second surface-up position with said second surface
supporting said food.
2. The cooking kit of Claim 1 wherein said first cooking
member weighs between 1.5 and 3.0 pounds.
3. The cooking kit of Claim 1 wherein said second cooking
member weighs between 1.5 and 3.0 pounds.
4. The cooking kit of Claim 1 wherein said means to retain
said first and second members in engagement comprises at
least one handle member on said first cooking member and at
least one handle member on said second cooking member, said

WO 91/13529 PCT/US90/01152
-27-
handle members arranged in juxtaposition to permit
transport and inversion of said cooking kit as a unit.
5. The cooking kit of Claim 1 where said second cooking member
is a microwave-permeable bowl member having a rim.
6. The cooking kit of Claim 5 with said second cooking member
in its said rim resting on and engaged with said first
surface of said first cooking member; and an accessory pan
member having a base resting on said first surface in
heat-transfer relationship and being entirely confined
within said steam-confining chamber.

7. The cooking kit of Claim 6 where said accessory pan member
is perforated to permit the passage of steam and is
fabricated of a microwave reflective material.
8. The cooking kit of claim 1 where said second cooking member
is a microwave reflective first pan member having a base
and a sidewall with a rim; and said rim supports and
engages said first cooking member.
9. The cooking kit of claim 8 including a perforated,
accessory pan member in said steam confining chamber and
having a base supported above said second surface, a by-
product collection chamber defined by said accessory pan
member and by said first pan member, said by-product
collection chamber being entirely confined within said
steam-confining chamber.
10. The cooking kit of Claim 1 wherein said second cooking
member is a metal pan having a base and a sidewall, and
the open rim of said sidewall is engageable with said
first surface of said first cooking member and said base
comprises the said second surface.
11. The cooking kit of Claim 5 wherein said second cooking
member is formed from heat resistant glass, ceramic
material, glass-ceramic material or heat-resistant
plastic.


WO 91/13529 PCT/US90/01152
-28-
12. For use in a microwave oven, an invertible microwave
cooking apparatus comprising:
a heat generating member which includes a heat conductive
metal grill having in contact with its reverse surface a
microwave absorptive material; an imperforate, microwave
transmissive bowl member having a rim engaged with said
heat generating member; a steam confining chamber defined
by said heat, generating member and said bowl member; means
to retain said heat generating member and said bowl member
in engagement while said apparatus is inverted; said bowl
member being adapted in its rim-up position to confine
food in contact with an inner surface thereof while said
food is being heated said inner surface within said bowl
member being below but not in contact with said heat
conductive metal grill; and said bowl member being further
adapted in its rim-down position to confine vaporous
cooking by-products from cooking food in contact with said
heat conductive metal grill.
13. The cooking apparatus of Claim 12 wherein said heat
generating member weights between 1.5 and 3.0 pounds.
14. The cooking apparatus of Claim 12 with said bowl member in
its rim-down position, including an auxiliary pan member
having a base resting on said metal grill in heat transfer
relationship and being entirely confined within said
steam-confining chamber.

15. The cooking apparatus of Claim 12 wherein said bowl member
has at least one handle member and said heat generating
member has at least one handle member arranged in
juxtaposition with said handle members of said bowl member
to permit transport and inversion of said cooking
apparatus as a unit.
16. The cooking apparatus of Claim 12 wherein said bowl member
weighs between 1.5 and 3.0 pounds.


WO 91/13529 PCT/US90/01152
-29-
17. The cooking apparatus of Claim 12 including an auxiliary
imperforate metal pan having its base disposed within said
bowl member in its rim-up position and having a perforated
metal pan member positioned above said base of said
imperforate metal pan member to define a microwave
shielded chamber between the two said pans, said heat
generating member positioned above the open top of said
bowl member to define said steam confining chamber.
18. The microwave cooking apparatus of Claim 12 wherein said
bowl member is in its rim-down position including means
engageable with said metal grill for restricting location
of a food to a selected location on said grill, said
location comprising less than the cooking surface of said
metal grill.
19. The microwave cooking apparatus of Claim 18 wherein said
means for restricting location of a food comprises a
sleeve, open at each end and having a rim at each end,
said sleeve having a first rim engaged with said cooking
surface of said metal grill and having the second rim
disposed above said grill.
20. The microwave cooking apparatus of Claim 12 wherein said
bowl. member is in its rim-down position, including an
auxiliary imperforate metal pan member having a base and a
rim, said rim being engaged with said metal grill within
said steam confining chamber, whereby said auxiliary pan
member and the cooking surface of said metal grill define
a microwave shielded heating chamber.
21. The microwave heating apparatus of Claim 20 wherein said
bowl member weighs between 1.5 and 3.
22. The cooking apparatus of Claim 14 wherein said base of
said auxiliary pan member which engages said grill is
provided with perforations.


WO 91/13529 PCT/US90/01152
-30-

23. The microwave cooling apparatus of Claim 12 comprising:
a collector assembly comprising a microwave transmissive
pot, a metal pot engaged within said microwave
transmissive pot, and a perforated metal pan engaged
within said metal pot, a rim at the open end of said
microwave transmissive pot; said microwave transmissive
bowl member having its rim engaged with said rim of said
microwave transmissive pot to define an enclosed chamber
between said microwave transmissive bowl member and said
microwave transmissive pot;
said microwave transmissive pot resting upon said
microwave absorptive heating member.


Description

Note: Descriptions are shown in the official language in which they were submitted.


w~ 91/13529 PCI/llS90101152



5~




Cookine ~it ~or Microwave Oven


BAC~GRO~D OF THE IN~F~TIO~'

Field ol the In-~ention - The present invention concerns a
cooking kit tor use in a microwave oven. The kit has
invertible cool{ing members and optional in~ertible accessory
pan members.
The members may be employed in a variety o~ combinations. The
invention ior cooking various ioodstuiis via microwave energy,
e.g., baking, boiling, broiling, crusting, irying, pressure
cooking, searing, steamin~ and toasting.
Descri~tion o~ the Prior Art - U.S. Patents ~,701,~7~ and
:~,777,0~ describe preheating metal plates by means o~ a
microwave-absorptive heating member ~or use in microwave
~cQoking. U.S. Patents 3,731,037 and 3,3~'1,0~7 describe cooking
t~od in a container which is in a preheated, heat insulated
microwa~e chamber. ~'.S. Patent 3,~`~5,~ 0 describes the use ot
a microwH~e shielded ch~mber, pertorated on its ~ood recei~ing
sur~ac~, to permit reco~ery ol by-products o~ cDoking and to
u\ilize the later1t heat ~t ~aporization which is normally
disxipa~ed in microwa~e cooking techniques. U.S. Patents
3,~5~,0'~ and ~ 5,'~.1 describe methods and apparatus ior
mic1~wa~ cooking in metal containers. ~'.S. Patent 4,0~7,13
~escribes micro~a~e cool{ing a ~rozen pizza pie. U.S. Patent
4,3U-j,133 describes microwa~e cooking a truit pie ha~ing a

WO 91113529 Pl~/lJS90/0115
2~ ~ 39~ 3 ~ ~
double crust. U.S. Patent 4,'~ ' describes microwave sot't
cooking eggs. U.S. Patent ~,~Y~,5~ describes meltine and
det'rosting ~'ood. U.S. Patent ~,~]~ describes ~icrowave
heating grill constructior1x. U.S. Patent '~ 7 describes a
microwa~e o~en pre~sure cooker.

~icrowa~e Goolcin~
~icrowa~e cooking is conducted in microwave ovens that have
appropriate boundarv walls to cont'ine microwaves therein. In a
microwa~e oven most ~'oods and certain microwave absorptive
materials beco~e healed when exposed to microwave enerOy. Many
col)king utensils are avaiJable that are specially designed ~'or
u~e in a microwave oven cooking chamber. There are steak
makers, steamers, browning di~hes, egg cookers, pizza pie
cookers, bacon cookers, et cetera. Each ot' these special
p~lrpose de~ice~ employs its own unique operatinOa se~uence to
~ook a particular ~'ood proauct.
~ ~rincipal object ot' tnis invention is to pro~ide a kit oi'
multi-pur~oxe members that can be employed ~'or practically all
oi' the t'amiliar cooking requirements ~uch as baking, boiling,
broiling, crusting, t'rying, pressure cooking, searing
steaming, toa~ting.
It is anothel object ot' this invention to provide a kit which
can be used in a microwave oven t'or cooking materials such as
so~'t cook~ ggs and ~'ried eggs; nleats and ~egetables; ~'rozen
t'oods including TV dinners, sout'i'les, pizza pies, meat pies and
~'ru;t pieq, both one-crust and two-crust; bakinO~ cakes,
cookies, rolls, ~'ruit turnovers, biscuits, breads; heating and
pop~)ing po~corn; ooc)kinO deep t'ried pre-prepared i'rozen ~'ried
~'oods such ax i'ried chichen, ~'ried shrim~ and the like.
~TATEMENT OF TH~ PRESENT INVENTION
Accordi na to the present invention, a cooking kit i'or use in a
microwa~e o~en, consist.s oi' ~ngageable, invertible, cooking
meDIberx. Tn~ kit, in its simplest embodiment, includes an
invertible, microwave-absorpti~e, ~'irst cooking member, hith a
l'irst sur~'aoe t'abricated to cook a tood thereon; an invertible,




'

WO91/13~29 PCT/US90/01152
~ ` ? z ~
second cooking member with a second sur~ace ~abricated to cook
a $'ood thereon; a steam-con~'irling, cooking chamber de~ined b~-
said ~'irst and ~ecor~d members; and means to retain said t'irst
and second members in engagement (a) when said tirst member is
the top memb~r, (b) when said second melnber is the top m~lnber
and (c) when said ~'irst and second cooking members are inverted
together. Tht- weigr~ ot' the t'irst and second cooking members
can be choxen to duplicate low-pressure~ pressure-cc)oker
tesult.~. O~)l.iorl~l accessory pan members include a per~'osated
mic~rowave-ret'Lective, invertible, accessory pan member ancd an
impert'oral:~, microwa~e-re~lective, invertible accessory pan
member.
The micrc)~ave-~bsorpti~e Yirst cooking member includes a
homogerleous, mic~rowave-loss~ material, e.g., it ma~ be a
comyound Illelnber, ~'or example, a metal grill having microwave-
~b~orptive coatir~g mounted in a microwave-transmissive bowl.
The second member may be either microwave-rel'lective, partially
microwave-trarlsparent or microwave-transparent. The second
member may consist o~' two distinct cooking containers, one
microwave-transmissive and one microwave-re~lective, which can
be employed together or inclividually.
In one embodiment, the ~econd cooking member is a microwave-
t.ransmissivta howl made $'rom glass, ceramic, ~lass-ceramic, or
heat re~istarlt plastic. The bowl has a r.im which is engageable
with the t'irst cooking member to det'ine a steam coni'ining
chamber. Microwave energy passes through the microwave
transmissive cooking menlber to heat t'ood wi.thin the ~team
cotll'ining chamber b~ direct absorption o~' the microwave eneray.
In an alternative embodiment, the second cooking member is a
mierowa~e re~'lective bo-~l or pan member ~'ormed ~'rom metal such
as xtee~ or aluminuln al!oy. Tnt- microwave ret'lective second
c~l)king alelnbe-t !las a rim which engages the ~'irst cookin8 member
1,) de~ ste~lll con~'inirlg chamber. Food which is prepared in
t.he ~lt.ern~ t- embodiment will receive all o~' its heat t'rom
t.~ t'irxt coc)kirlg menl~er because the steam-con~'ining chamber ol''




. .

WO 91/13529 PCI/US90/01152
4 ~;;
the.second em ~ ~ ment is entirely suzrounded b-- microwave
r~t'lective metal. All o~' the microwa-e energy is absorbed b~
the microwave-loss~ substance o~' the t'irst: cooking member which
sup~lies all ot' t.he cooking heat t'or the t'ood. The ~'ood ma~ be
in direct .~ontac~ with the cooking sur~ace ot the ~irst cooking
memb~r or ~he t~irst cooking member may be on top ot' and
suppolted b~ Ihe second cooking member. In this embodiment the
l'ood on the cooking surt'ace ot' the second cooking member will
be hr-at.ed b- radiant erlerg~- enlarlating i'rom the heating sur~'ace
r,t' the t'irxt ~ooking member.
Irl ~ I'urttler enlbodiment, bot.h the microwave-transmissive second
cc)r)ki.ng membr-r and the mi.crowave-ret'lective second cooking
m~mt)er rna- br- mombinPd to pro~id~ l.w~, steam con~'ining chambers,
it' the al.tr-rrlati~e miorowave-relLectivr- second cooking member
~i.lJ. ~'i.t ~it~i.n t.he microwa~e-transmissis~e second cooking
member.
Thr- t'i7rst. and se(orld in~ertible oookirlg members may be employed
in various combinations. Optional accessor~- members may be
empl.oyed indi~ lual.ly with one or the other oi' said t'irst and
second members as well as with both ol' said ~'irst and second
in~ertibl.e cooking members in various combinations. In some
applications, the t'irst member is the bottom member; in other
appli.catioos, the t'irst. member ix ~he top member. Similarl~
in ~onle ~pplio~tions, the ~econd member is the bottom member
~rlri, in rther applications, tne second member is the top
member.
~ES~RIPTION OF T~E ~RA~7TNCS
The a(l~ant.~es arld benet'it~ resultin~ t'rom the described
elemerlts wiJl benl)me apparerlt t'rom the t'ollowing detailed
de~(riptiorl b~ relerr-n-e lo thr- actompan~-ing drawings in which:
FT~?IJR~ 1 ix ~ (~n(~x-se~tiorl illustr~ti.orl ol' a t'irst member1 a
heat gPrlerat.ing element.
FIG~IRE '' ix ~ croxs-secti.orl i'llustratiorl ot' a second member, a .
ch;~ t)r-r -t'ormi n~ ele!nent.



...... ... . . . .


:
' ~ ' :' :~' ,

W091/13529 PcT/Us9~/olls~
~ 5 z-~5~

FICURE ~ is a cross-secti.on illustration ot a third member, a
collector element, including, as shown, three
components.
FT~,URE ~ is a closs-section illustration ol an optional tourth
member, a pan element.
F~GURE 5 is a cros~-section illustration o~ an assembly o~ the
tirst and second elements.
FIGURE ~ cross-section il.Lustration o~ an alternative,
i.e., in~erted, assembly o~ the ~'irst and second
el.ements.
FIGIJRF. 7 i~ a cI-oss-section illustration o~ an assembly ot the
secorlt~ and third elements.
FIGI;RE ~ ix ~ cros~-sec~i~n illustràtion ot an assembly o~ the
lirsl. and third elements.
F~GURF. Y is a ~ross-section illustration o~ an assembly o~ the
lirsL eLement and arl optional pan element..
FICURE 1~ i~ a cross-section il.lustration ot an assembly o~ the
Yirst, second and third elemen~s.
FICURE 11 .is a cross-section illustration oi an assembly o~ the
tirst and second elements and an optional pan
element.
FIGURE 1'~ is a cro~s-~ec~iorl il.Lustration ot an assembly o~ the
~irst and second el.ements.
F~CURE ~:~ is ~ ross-section il.Lustration.oi an assembl~ o~ the
: - lirs~ and second e.lements, similar to Fi~ure 5
cl.u(iirlg a cross-section view ot a two-crust pie and

:
FIC~RF ]~ i.s a cross-section i..Llustration ot an assembl~ ot the
tirst., second and t-ourth elements including a cross-
se-lit)n ot a pi~za pie.

W091/13~29 PCT/US90/01152
~375~ 3 ~ ~
FIGURE 15 is a cross~~ection illus-tration ot' an assembl~ ot' the
Yirst and second elements similar to Figure ~
including a cross-section view ot' a pizza pi.e.
FIG~!RE 1~ is a cross-sect.ion illustration ot' an alternative
construction oJ' the ~'ourth e.lenlent Yor cake baking.
FIGURE 17 is a cross-section illustration ot' an assembly ol'.the
t'irst, second and ~'ourth elements wherein the Yourth
element. correspon~s to that illustrated in Figure 1~.
FTGURE 1~ is a cross-section illustration ot' the t'ourth element
similar to that ol' Figure 1~ containing a baked cake.
FICURE 1~ is ~ cross-section illustration o~' an assembly ot' the
~'irst an~/ 1'ourth elements with a baked cake in the
l'ou~rl elelllerlt.
FIGURF, '~ is a closs-section ot' the ~'irst and t'ourth elements
with a t'rozen t'ond illustrated in cross-section on
the l'ourth element.
FIrJURE ~1 is a cross-section illustration oi' an assembly oi' the
~'irst and ~econd elements and Yourth elernents showing
a t'rozen t'ood, in its tray, contained on the t'irst
e.l elnen t, .
FIGUR~ is a cross-section illustration ot' the Yirst element
: with an inverted, two-crust pie and pie pan
illustrated in cross-seotion.
FICIJRE ~3 is a cross-sect.iorl illustration ot' the Yirst, second
and t'olJrt.h elements wherein the ~'ourth element is a
pie pan and the pie pan contains a two-crust pie,
shown in cross-section.
F~CITRE ~ is ~ rross-section illu.stration ot' an assembl~ ot' the
~'irxt and secon~ elemerlts including a conical Yrustum
sleeve t'or heatin~ popcorn.




- - ~ -: ~ :

W091/13529 P~TtUSgO/01~52
~' 7 ' z~7~

FIGURE ~5 is a cross-section illustration ot' an assembl~ ot' the
t'irst, second and ~'ourth elements to provide a baking
chamber t'or biscuits, breads, rolls, etc.
FICURE ~ is a cross-se~tion illustration ot' a nested kit ot'
elements t~or shipping or storage.
DESCRIPTION OF T~E PR~FERRED EMBODIMENTS
The present invention will be described in several ditf'erent
and us~t'ul elnbodinlen1;s.
heat-gerleratirlg memt~er, ~'irst cookin~ member ~L~ is
illustrated in Figure 1. A microwave-transmissive, second
oooking member 1'~ is illustrated in Figure ~. A collector
assembl~ 1~ is illustrated in Figure ~. An optional pan
e~ement 1~ is illlJstrated in Figure 4.
All ot' the elements 1~ , 14, 1~ are intended to be ot' such
sha~e that the~ can be employed in ~arious combinations as will
be more t'ully set ~'orth.
The heat generating, t'irst cooking member 1() may be constructed
ot' a homogeneous, microwave-loss~ material, t'or example,
Garbot'ra~, a si~icon carbide compound manu$'actured by General
Re~'ractories ~ompan~, or ma~ be a compound member, as a metal
grill havina h microwave-absorptive coating mounted in a
rnic~rohave-~ral1smissive vessel. The i'ollowino pre$'erred
embodilllents will describe the compound member.
The heat generatin~, t'irst cooking member 1~, as shown in
Figure 1, comprises a microwave transmissive vessel 1~, a metal
grilling plate '~, a microwave absorpti~e substance ~'~ in
oontaot a xur~'ace ~)~' the m~tal grilling plate '~, a perimeter
sealing ring ~-~ an(1 an interior chamber '~ preterabl~ ~'illed
~ith ~ microwa~e-n()rl-absorptive heat insulator ~ which can be
a p~lr~iol~la~.e ~ rm~l insulatirlg substance such as vermicuLite.
Th~ heat gerler~ting, t'ir~1- coo~ing member 1~ also has
a~l)r-opriat.~ ~landLe elem~nts :~ which are t-abricated t-rom
nliorowa~e tranxparent h~at-inslllatin ma~erials. Pret'erably




' . ~ ~' ': ',: ' '

WO gl/13~29 2~ 3 PCT/US90/01152
~ . K `^`i: J

the metal grilling plate ~ is ~'lat but in some embodiment
the grilling plate '~ may be dished, i.e., concave, to
t'acilitate t'rying eygs, inf'ra or baking cakes, inf'ra.
PreS'er~bl~ the microwa~e tr.~ansmissive vessel 1~ i.s t'abricated
t'r(>m a sut)xt~noe such as he~t resis~ant glass or glass ceramic
or high t.emperat.ure resistant plastic. The metal grilling
~late ~ ix ~le~'erabl~ l'ormed t'rom aluminum alloys although
ste~l, copper or other metals and metal alloys may be employed.
The meta~ ~ri.l.lirlg plate '~ must transmit heat energy cluickly
and pro~-ide a rugged, reusable, cleanabl.e cooking surt'ace.
Th~ microwave absorptive substance ~'~ pre~'erably is a
di.spersion o~' Yerrite particles in an appropriate carrier such
as ~ siLicone rubber or ot.her temperature resistant carriers.
Tn a prel'erred ~mbodiment, a silicone rubber coating
oon)positiorl is t'illed with t'errite particles and applied as a .
reJativel- thick coating (up to about. 5 millimeters) to the
inner surt'~ce ot' the metal grillin~ pl.ate ~. The size ot' the
metal grill.ing plate ~ establishes the size oi' the other
elements in tne kit. Typically the metal grilling plate '~ has
a diameter i'rom ~ to l~ inches, pre~'erably about ~ to 1'~
inches.
The mi.c:to~ve-transmj.ssi~e, second cooking member 1~, as shown
in Figure '~, is impert'orate and has an essentially t'lat base
~ , la~erirlg ~idewalls ~, handle members ~, an~l a peripheral
ct)pLanar rim 3~. The peripheral rim ~ pre1erably is adapted
t.o engage the perimeter xealing r.ng ~4 ot' the heat generating,
~'irst cooking member l~ 'hereby, as illustrated in Fiyure ~, to
~slablixh ~ I)erime~er ~eal t'or a chamber 4~ that is bounded by
t.he mi_rowa~e-transmissive, second cooking member l~ and the
heat. generatir~y, i'irst cooking member l~. The rim `~ o~' th
microwave-t.r~nsmissi~e, second cooking member 1' rna~- engage the
met.al gril.lirly ~ e ~().
Tt. is an importar~ 'eature o~' this in~ention that the
mi~rowa~e-t.rarlsmissive, second cooking member l'~ have a
s~lt)starltial mass, prel'erabl ~t' t'rom about 1.~ to ~ pounds whereb~-




,. . .~

WO9lJ13529 ~75~ 3 PCT/US90/0~152

a reliable ctealing engagement between the rim ~ and theperimeter seali.n_ ring ','~ can be estab.li.shed, ~u~'t'icient to
permit development ot- superatmo.spheric pressure in t.he ohamber
4(). The sealing engagement. may be deve.loped between the rim ~
-~' the miurow~ transmissive, seoond cooking member l'~ and t,he
surt'a~e ot' the metal yri.ll:i.nO plat,e '~. The microw~ve
t.ran.smissive, seoond oooki.nd member 1'~ pret'erably is
t.ranC;r).qrent t.o Iight,. The microwave transmissive, second
rooking member 1~ can be t'ormed t'rom heat resistant glass,
gl~sx-oerami~ or ~.enlperature resistant plastic.
An v~)tiorlaJ ~ xsory met,al pot 44 is analogous to a t'rying pan
havirlg ~ b~.txe 5~, ~.apering sid~walls ~ and an outwardly
e~tenrling upper rim l'Lane ~-~ that rests upon the shoulder 54
ot' a microwave t.ransmissive pot 4-~. A pert'orated metal pan 4~
has a pert'orate~ bas~ ~ and tapering sidewalls ~ that permit
engagement. with the inner slJr~ace ot' the tapering sidewal,ls
o~' the metal pot 44. ThP metal pot 44 is ~-ret'erably ~'abricated
trom a.l~lmirlum or ~luminum alloy and has a thickness ot about
1.5 mil.limeters. The pertorated pan 4~ is pret'erably
tabr~ic~ted tr-om al.unlinlJm or aluminum aLlo- and has a thickness
ot' ~hollt. 1..S milLimeter~. The pert'orations ot' the pert'orated
pan 4~ mUC;~. he smAll enough to block passage ot' microwave
ener-g~; and large enough to permit t'ree passage ot' steam and
rerl(Jered h~-product. The pertorations are distributed over the
bas~ ~ in a prPt'erred embodiment. Alternati~el~ the
pert'orations are provided solel~ i.n the perimeter region ot' the
base ~, in which case, xome by-products wil.L remain in contact
wit:h t'ood on the pan. 1'he per~'oration area is about ~ to ~5
sq. millimeter. The total are~ ot' all ot' the pert'orations is
!'~om ahol.lt 1~) t.o about ~% nt' the total area ot' the base ~.
~ircllL~r perl'orat.ions t'rom a~out ().5 to IU millimeters diameter
are pret'erre-l.
The )ptional p~rl eLemerlt 1~, Figure 4, includes a base 7U and
~pxt~ln(1irlg xi-1e~al,ls 7'~, pret'erabl~ outwardl~- tapered. The
optior)~l par) ~lement 1~ pret'erabl~ is t'abricated t'rom aluminum
or ~lumir)um allo~. The ~ptionaL pan e.lement 1~ t'unc~ions to

WO91/13529 PCr/US90/01152 '
2~7~ t'~
. .. ' 1~
prevent spread ot liquids and cooking juices ~'rom l'ood products
that are being heated in the present apparatus and also as a
serving or eating dish. The base 7~ o~' the optional pan
element 1~ pret'erably rests in direct heat exchange engagement
with the exposed sur~'ace o~' the metal grilling plate ~ as
shown clearly in Figures Y, 11. Optionally, the sur~'ace ol' the
metal grilling plate ~ may be coated with a ~'ilm o~' cooking
oil or other liquid to improve the heat trans~'er between the
metal grilling plate '~ and the optional pan element 1~. A
similar t'ilm ol' coo.king oil, melted butter, or other ~'luid may
be placed in the optional pan element 1~ to cover the base 7U
and improve the heat exchange ~'rom the auxiliary cooking pan 1
to its i'ood contents.
Assembly o~' Elements
__
The elements o~' the present cooking assembly can be combined in
a variety o~' novel and use~'ul cooking utensils.
The microwave-transmissive, second cooking member 1'~ and the
heat generating, Yirst cooking member 1~ can be combined as
.shown in Figures 5, ~. In each o~ these examples, the rim ~
o~' the microwave-transmissive, qecond cooking member 1~ engages
the perimeter ring ~4 on the metal grilling plate ~ to provide
a steam con~'ining chamber 4~. When the microwave-transmissive,
second cooking member 1~ is ~'abricated ~'rom transparent
material such aq heat resistant glass and the temperature
within the chamber 4~ is above the steam condensa-tion
temperature, then the inner walls oY the microwave-
transmissive, second cooking rnember 1~ will be t'ree o~'
condensed moisture and the content~ cooking in chamber 4() will
be visible through the tranqparent walls o~ the microwave-
transmissive, second cooking member 1~. In Figure 5, the
weight o~ the microwave-transmissive, second cooking member 1~,
pret-erably 1.5 to ~ pounds, urges engagement ol the rim ~ and
sealing member ~4 or metal grilling plate ~ to pro'vide a seal
to conl'ine steam at slightly elevated pressures above
atmosE)heric. In Figure ~, the inverted combination ot' Figure 5
can be employed in a variety ol' l'ood heating sequences

WO91t13529 PCT/US90/01152
11 % ~t5 ~ 3
depending upon the nature o~ the ~'ood and the desires ot' the
cook --- the weight o~ the heat generating, t'irst cooking
m~mber 1~, pret'erably about 1.5 to ~ pounds, urges engagement
t... I~ro~ide a sea.l to con~'ine steam at slightly elevated
pressurex above atmoxpheric.
The mi.crowave-transmissive, second cooking member 1'~ may be
combined with the collector assembly 14 as shown in Figures 7,
1() wherein the rim ;~ ot' the microwa~e-transmissive, second
cooking member 1'~ engag~s the upper rim 5'~ ot- the microwave
transmi~si.ve pot ~'~ to ~'orm a chamber ~
As shown in Figure 1~, three ot' t.he members are combined in an
~ssemt~ly including the microwave-transmissive, second cooking
member 1'~, the colLector assembL- 14 and the heat generating,
t'irst cooking member 1~.
The heat generating, t'i.rst cooking member 1~ can be combined
with the collector member ]4 as shown in Figure ~ with a ~'ood
i.tem 7 ~, ~uch as a steak, resting upon the ~eri'orated plate
and supporting the metaJ grilling plate ~0.
The o~1:ional pan member 1~ may be combined with the heat
generating, ~'irst cooking member lU as shown in Figures ~, 11
wherein the .t'lat. base 7~ o~' the optional pan member 1~ rests
u~)orl the metal grilling plate '~0 oY the heat generating, ~'irst
cook.ing member IU. In Figure Y, the optiona~ pan member 1~
t'l.lnctions as a ~'rying pan, griddle plat.e, pizza-pie pan or cake
parl. In Figure 11, the o~tional pan member l~ is con~'ined
within a steam retaini.ng chamber 4~ and supports t'ood items
(n(:)t snown in Figure ]1) t.hat are being cooked.
Figure 1'~ illust.r~t.es t.he heat. generating, i'irst cooking member
1() an~ the micro~:a-e-transmissi~e, second cool~ir.~g member 1'~ as
an assemt)l~ in ~hi-h the he~t generating, t'irst cooking member
1~ is heirlg he~ted .qnd the contents oi' the microwa~e-
tranxmi~si~e, second cooking member 1'~ (e.g., soup, t'rozen
t'ood, et cet.era) is being heated b~ microwa~e energy. The
assembly o~' Figure 1" suggests that two di~'i'ering t'unctions o~'




:::: : . :, , : .
~ . , . ' ' : : , ' i .,,~, . '' .. ' : :

W091/13$29 PCT/~0/~1152
~. .,
Z~ 3 1 ~
the cooking member~s can be'carried out conc~lrrentl- in a
microwave oven chamber.
Other uset'ul combinations o~' the elen~ents are hereinafter
described as the~ are employ~ in ~ariolJs cooking operatiorls.
T. ~..Fro~e!! Two-crus_ Ple
.~ t'rozen two-crust pie ha.s presented di~'t'iculties in microwave
~ooking hecallse ot' se~era.l dit'~'erent. heat.ing requi.rements. The
bol.tom oru~t an~ the top crust requir-e hi.gh temperatures t'or
baking the past.r~ and browrling it to an aestheticalLy pleasing
apllearan~e --- wit.hollt burning. The interior ot' the t'rozen pie
ix largel.~ ~at.er (e.g., appLe pie, cherr~ pie, meat pie, etc.)
th~t re(~ es thawirlg and sut.)se~tllent heating to oomplete its
eooking e~ole.
The asst-mhl~- ot' elements shown in Figure 5 has been reproduced
in Figure 1~ to il..Lustrate double-crust pie cooking with the
pr~serlt. kil;.
A l'rozerl two-cru~t pie, typically a t'rui.t pie, can be baked
successt'ully b~ initially heating the assembly ot' Figure 5
unti~ the metal orilling plate ~ rises to t~5~-5~() degrees F,
i.e., sui't'ioient. to bake a pie crust. The pre-heated assembled
unil: ~-nsixting ol' the microwave-transmissive, second cooking
member 1~ and the heat generating, ~'irst cooking member 1~ is
removed from the microwave oven b~ means ot' the ju~taposed
handles ~ . A t'rozen t'ruit pie 7~ is introduced, Figure
1:~, into the chamber 4() in its met.al ple plate 7~ which is
E~laced directly upon the metal grilling plate '~. The
mitro~a~e-transmi.ssivel ~second cooking member 1~ is replaced
and the axsembl~ ax ~shown ;r~ Figure 1~ is returned to the
mit.rt)~ e o~en arld ~po~e~ to m.icro~n~e ener~--. The er-- ilign
~emper:l1ure ot' tht- metnl gril.l.ing pl~te '~ is transmitted
nlire~tl~ l..hrol~h t.ne meta.L r~ie plate l~ into the t'rozen pie
callsirlt (iet'ros~ir)g and act~la~ baking of a bottom pie crust ~.
~licr(-)-;a~e ~n~r~ ent.ers through the top pie crust ~ and bahes
the t.or) pie ~r~l~st ~ / an~l det'rost~ and heats the pie t'i.Lling ~4. -
The ~it~ t'illin~ ~ is n~so heated b-- heat c:onducted from the

WO91/13529 P~T/US90/01152
f ~ 7.~ 3;
metal grilling plate '~() through the metal pie plate 7~ and the
bottom crust X~. It' the upper pie crust X~ is imper~'orate, it
is easier t'or the trust X~ to rise upward.Ly and bake Llnil'ormly
in a dome shape.
In ~peration, ~he coolc considers the thermal capaeit~ ol' the
he~t generatin~, i'irst cooking member 1~ and chooses the amuunt
ot- t.imt- tn preheat the heat generating, i'irst cookin~ member 1
s~ t.hat, iherl the pie 7~ contacts the preheated metal grilling
pLatt- '~U, ~ s~litat)le amount ot' st.ored heat will be available
tor deli~er~ tt. the bottom crust X~. For some l'oods such aa a
'~ oz. t'r~ozell t'ruit pie, preheating the heat generating, i'irst
c~(loking membt-r 1() to s~.ore heat may not be necessary. While
t.hl~ pie del'rostx, it.s t'i.lling heats and its top crust browns,
t.he heal. gt-ner~l.i.rlg, t'irst cooking member 1~ has adequate time
~o heat ~.n~i brown the bottom crust. A small X oz. meat pie
wit.h a liqui/i 1'il1ing ma~ require more preheating or standing
time on a hol: ~t-~taL grilling plate '~.
Tn ~ll cases, the pie is con~'ined ithin the chamber 4~ while
in the baking prooess.
TT1e asst?mb~.- ot' Figure ]:~ may be employed to bake t'reshly
~repared tWo-orlJSt pies, i.e., pies which ha~e not been ~'rozen.
The appRratlJs ot Figure ]~ may be employed to cook one-crust
pies (top crllst.) by placing the t'rozen one-crust pie in its
mt-t.al pi.e plate into the chamber 4~ and placi.ng the assembl~ in
a microwave o~en ~'or e~posure to mi.croha~e energ~.
TT. T'izza P_es
The asxemt)l~ ol' Figurt- ll, reproduced in Figure 14, ma~ be
emplo~eli ~.o prepare ~ trt)zer1 pizza pie wherein the optiona.l pan
elelner,t 1~ is place(1 on t.he metal grilling plate '~() and a
l rOZerl P;Z7a Pi~ X~ iS placed on an accessor~ pan e.Lemen~
The axsembl~ ot' Figure 11 is preheate~i without the pizza pie to
~uil:able ele~ated temperature, pret'erabl~ ~'rom about ~5~-5
.ie~ree~ F. The pi z.~ pie X~ on thf? optional accessor~ pan
eit-rner1t l~ ix pl~ee~ .in a heat t.ransi'er relationship with the




: - .: .: , :: ' : .: : ,.

WO91/13529 PCT/US90/01152

metal grillin~'plate'~t) and the a.ssembl- is exposed to
microwave energ~. ~1icrowave energ~, entering through the
microhave-transmiss;ve, second cooking member 1'~, heat~ the
t(:)ppirlg ~ oi' the pi~.a pie ~tj and causes moisture S'rom the
pi~.za pie io l'orm st.ealn within the st.eam eonl'ining chamber 4U.
The ~tealll is corlt'ined at a slight superatmospheric pressure
determ;ned by the weight. ot' the microwave-transrnissive, second
cooking member 1~. Tt the trozen pizza pie ~(j has its own
aluminum l'c-il pan ~t), the op~ional accessor~ pan element 1~ is
not required and the assembl~ ma- be used as illustrated in
Figure 1~. The pi~za pie ~ ma~- be app.lied directlv to the
metal gril.ling plate '~(), on its aluminum ~'oil pan ~t). To
achi.e~e ~Init'ornl heà~ing ot' a piz7.a pie, it may be desirable to
app.t~ ~e-eral (irops ot' cooking oi.L to the top ot' the metal
grilling plate ~t) to ~chieve more ~nit-orm thermal contact
bet.weerl the meta~ gril.ling plate 'Lt) and the optional accessory
pan e.lement. 1~ (Figure ]~) or the aluminum toil pan ~t) (Figure
: 15)-
Tn Figure 11, n pert'c~rated pan 1t; may be used in place ot' the
r)ar, ltt on the metal gri.lling pl.ate '~t~. The peri'orations on pan
~tj ~to not hin~1er the crusting and browning ot a pizza pie
crust.
TII. ~ot ! t'.o(?ki~_and_Fr~
The combi.nation o~' the optional accessory pan member 1(j and the
hea~ generating, i'irst cooking member 1t~ is illustrated in
Figure ~ wherein the optional. accessory pan element 1ti
t'unctions as a griddle or t'r~ing pan. The combination ot' the
two members ot- Figure ~ is p.laced into a microwave oven and
heat:e(i unti.L an appropriate temperature is achieved. The unit
i5 then removed t'rom the over1 and its stored heat energy can be
emploved t'or ~'r--ing eggx outside the microwave oven. The meta.l
grilling plate '~'t) ma~ be conca-e t'or this embodiment to direct
the e~g tc~ard the c:enter ot' the plate.
1~. is known that i'resh eggs are serlsitive to microwave oven
cooking and, it' heated in a micro~ave oven, are ~'requentl~




: : ~ : ~ : : :

W091/13529 PCr/US90/01152
i 15 z~7~
cooked unevenly with some parts ~'irm and other parts
essentially raw. The unevenness can be o~'i'set in part by
providing rotating tables or b~ t'requentl~ opening the
microwave oven and manually mo~ing the cooking egg to dii't'erent
locations within the microwave oven chamber. However when eggs
are cooke~ according to the present invention, the heated
optional aCGeSSor~ pan member 1~ in combination with the heat
generating "'irst cooking member 1() retains appropriate heat to
eom~let.e coQking o~' a raw egg to the desi.red degree o~' t'irmness
out.side the microwave o~en.
Tn operati.on, when heat generating, ~'irst cooking member 1~,
the mi.crowave-transmissive, second cooking member 1~ and
accesxory pan 1~, as shown in Figure 11, are preheated, the
preheated alumi.num pan 1~ can become a i'rying pan to i'ry an egg
thereirI. The heat geoeratirIg~ l'irst cooking member 1~ is
heated to a suitab~e temperature and sui'i'icient heat is skored
in th~ assembIy. A she.Lled egg is applied t.o the heated
accessor~ pan 1~ and the cooking egg is not exposed to
microwa~e energy which could "harden" the egg yolk.
When heat. generat.i.ng, ~'irst cooking member 1~ and microwave-
transmissive, second cooking member 1'~, as shown in Figure 5,
are prehe~ted t'or a predetermined time, the assembly is
avai.Labl.e to soYt cook (e.g. coddle) an egg placed on the metal
~ri.IIing plat.e '~) or in a metal accessory pan 1~ (Figure ~).
~'ot~ that (1) the time required to preheat the metal grilling
.Late '~ in order to sot't cook ar1 egg is a t'raction ot' the time
re~uired to ~ry an egg; (~) the aluminum accessory pan 1~ is
rlot preheated empty; and (~) no oil is used to make good
thermaL contact. The egg is slowly so~'t cooked to indi~idual.
tast.e, i.e., about. t'i~e minutes, solely ''rom the heat energy
st.o~ed in ~the heat generating, ~'irst cooking member 1~.
~ther t'o~dx ~-hich ma~ be ~'ried or grilled can be placed on the
heated combination oi' the heat generating, ~'irst cooking member
1~ and the o~Itional accessor~- pan memher 1~ as shown in Figure
aI~d in Figure 11. The assembl~ o~' Figure 11 is prei'erred




-

W~91/13529 pCT/US90/01152
~75~3 1b

becaue (1) the heat collected in the chamber 4~ is not lost;
(~) any ~plattier is contained; and (:~) the Yood is ~hielded
trom the cooling action o~ circulating air which is present in
most micro~ave o~en chambers; and ~41 a hea~, glass,
microwavt--transmissive second cooking member 1~ increases in
microwave losxiness as it heats.
IV. Cake Bahin~
......... _. .. ._ .. . .
Baking cakex irl microwave ovens in th past has been ditticult
because o~ the unevenness ot the heat application. Cakes tend
to rise unevenl~ and to provide irregular top sur~aces which
are undesirable.
According to ~.he present invention, a cake batter Y'~ is mixed
and intr-oduced into a lightl~ grea.sed optional accessory pan
mem~er 1~', pre~erably having generally vertical or slightly
sLoping sidewalLs 7~', corresponding to a conventional cake tin
shc)wrl in Fiyure 1~. The quantity ot cak~ batter Y-~ should be
sutticient so that the baked cake will rise slightly above the
level ot the sidewalls 7-~'. The combination ot a heat
generating, tirst cooking member 10 and ~ microwave-
transmissi~e, seoond cooking member 1~ as in Figure 5, is
preheated in a microwave oven beiore placing the cake batter Y~
and the optional accessory pan member 1~' therein. The
combination ot heated heat generating, tirst cooking member ~,
a~cessor- pan member 1~' ~ith cake batter Y'~ and the microwave-
transmissi~e, second cooking member 1~ shown in Figure 17, is
~eturned to the microwave o~en wherein the cake bakes because
o~ t1) exposure to the microwave energy in the microwave oven;
(~? b~ conducti-~e heat trom the heat generating, ~irst cooking
member 1(); and (~) b~ the superatmospheric steam in the chamber
4~. Atter the cake ri~es above the le~el ot the rim ot the
optional acc.~exx/)r.- l~an member 1~' and completes.its baking, the
tol~ SlJrtaCe ol the cake ~, Figure 1~, wilL be irregular and
n~ither crlJsteli nor bro~ned. The assembl~ ot- Figure 1, is
relllo~ed trom the microwavt- o~er1 and disa~sembled. The heated
heat generat.ing, tirst cooking member 1~ is inverted and placed
on tol~ o~- the ~ake as shown in Figure 1~. The cake Y'~' ~ill be




"" : .:: - . . . - .,
- . : -
; ~ - - ~::
:: : ,

!~ 17 ~ ~ 3

browned, crusted and t'lattened to a unit'orm top sur~'ace by
direct contact with the heated metal grill plate ~.
The we;ght ot' the heat generating, ~irst cooking member 1~ does
not crush the oake ~' and it results in a t'lat top t'or the
cake coplaner with th upper rim o~' the optional accessor~ pan
member 1~'.
~dditional hrowning and crusting is possible bv exposing heat
generating, t'irst c~ooking member 1~ resting on top ot' pan
member 1~' t'or an additional period ot' time to microwave
energy. During this additional period ot' time, microwave
energy carlnot reach the baked cake becallse it is shielded on
its tol) b~ metal griL13ng plate '~ and on its sides and bottom
by actesxory pan member 1~'.
et'r(?s_ing_and Heat_ng_TV_Dinners
A t'rozen ~'ood, conventionally packaged on an aluminum l'nil tray
or on a high temperature resistant plastic trav or on another
heat-resistant support, is placed in an assembly o~' the type
shown in Figure 5, i.e., a heat generating, t'irst cooking
member 1~ and a microwave-transmissive, second cooking member
1'~. The t'rozen t'ood ~ can be quickly and conveniently heated.
T~' the assembly was not preheated bet'ore the ~'rozen i'ood was
placed therein, the microwave-transmissive, second cooking
member 1~ ma~ become coated with condensed moisture on its
inner surt'ace. The condensed moisture will run down on to the
surt'ace ot' the metal grillirlg plat.e '~ ot' the heat generating~
t'irst cooking member 1~, where it boils and ~'orms steam that
increases the total heat content o~' the assembly. At some
stage, Lhe ~ham~er ~ is heated above the dew point ol' its
steam oorltents arld the oondensation on the inner sur~'ace o~' the
microwa~-tr-arlslnissi~e, second cooking mem~er 1'~ disappears.
Thereat'ter the cook can ~isu~lly obser~e the t'ood and decide
wh~r) the t'o~d h;ls properl~- h~ated. The e~perienced cook will
recognize and take into account that some at'ter-cooking ot' the
t'tozen t'oo-1 m~ occur.




. . ~ .

WO91/13529 PC~/~S90/01152
i~7~3~.~3 1 ~

The ~'rozen l-ood ~(j ix heated by a combirlation oY heat conducted
t'rom the metal grilling plate '~t) through ~'rozen ~'ood container
Y4 and into the bottom portion~ oY the ~'rozen ~'ood ~t~.
~im~lltaneousl5 microwave energy entering chamber ~t) ~hrough the
microwavæ-transmissive, second cooking member 1~, penetrates
into the t'rozen t'oocl ~ causing volatili~at~ion o~' moisture and
heating ot' the ~'rozen ~'ood ~tj. The amount o~' dehydration o~'
the t'rozen t'ood Yt; is controlled because the volatilized stearn
is con~'ined at sli~htly superatmospheric pressures within the
chamber ~. Tt. may be desirable to spray selective areas o~'
t.he upper sur~'ace ot' the i'rozen ~'ood Y(j with moisture prior to
deYrostir1~ and heatir~g in order to reduce the hydration
tendencies oJ' peas and carrots, ~'or example, relative to the
meat l)()rt~i.ons. ~dding moisture is more ~'ully described in U.S.
Patent 4,~,555.
~'l. AlterrlaLive Techni~ue t`or Bakin~ PIes
An alternative technique t'or baking pies carl be described in
connection with Figures '~ and 1~. A i'rozen meat pie or other
moist ingredient pie having a bottom crust which is di~'~'icult
to bake satis~'actorily, can be baked in a novel manner with
sel~cted members o~' the kit ol' this invention. In Figure '~, a
t'ro~en pie ~ includes a bottom crust 10~, a top crust It)4 and
a mois~ure containing $'illing 10tj. The ~'rozen pie ~ is placed
on a metal pie pan lt)t) which may be aluminum i'oil or other
met:al. The ~'rozen pie Y~ i~ placed upside down with its top
crust lt)4 against the metal gril.Ling surt'ace ~t) ot' the heat
generating, ~'irst cooking member It) and covered by the
mi.crowave-transmissive, second cooking member 1~.
The asxemt)ly as ~.hown in Figure '~'~ is placed in a microwave
o~erl and e~posed t.o microwave energy. Microwave energy canno+
perle~rate 1he mel:al pie pan lt~ and aGcordingly ~'unctions to
heat. t.he microwave absorbent substance ~'~. That heat is
corl(il1cted to L~le metaL gril.ling plate ~t) and thence directly to
t.h~ top pi~ crust. ]t)4. The t.op pie crust 1~4 thaws and
~artial.l~ bakex to a xuitab.Le brown coloring. Thereat'ter the
assemh.Ly o~' Figure ~'~ is removed ~'rom the microwave oven. The




.,

WO91/13529 PCT/VS90/01152
f;'~' lY Z~9~;3 ~;

~'rozen pie ~ has its top crust l~4 partiall~ baked and its
bot-tom crust 1~'~ del'rosted and heated ~'rom the steam e~ol~ed
during the partial baking o~' top crust 1~4. This partiall~-
baked ~)ie is placed on the heat generating, t-irst co~hing
member 1() in its normal position and the assembly ix covered
with a microwave-tran~missive, ~econd cooking member 1~ to
produce the assembL-; o~ Figure '~'~. The aqueous pie i'illing 1
r-emains ~-ro~.en throughc)ut the partial baking o~ the top crust
1~4. Thu.s the pie Y~ remains essentially i-rozen and can be
easil~ ; nv erted.
The r~.atet1 assembly o~- Fjgure '~ is returned to the microwave
oven and taking ol ~he pie is completed. Durin~ the i'inal
stage ol the t,~.;ing, the bottom crust 1~'~ is heated primarily
b~ conduction ot' heat energ~ i-rom the metal grilling plate '~
through the pie pan ]~U. The aqueous pie ~'illing 1~ is heated
primaril~ by microwave energy which penetrates the microwave~
transmissive, second cooking member 1'~ and penetrates the top
erust 104. The prebrowned top crust 1~4, r~ow i'ree to rise,
wil~ rise, crust and turn brown. The chamber 4~ become-~ ~'illed
with superatmospheric steam, which combines with the ~5~~5U~
degrees F heat that is released by the metal grill suri'ace '~
to complete the neating and baking oY the side and bottom crust
1()'~ .
T~picalL~, in the operation described concerning Figure '~'~, the
pre~'erred dei'rosting and partial browning ot' the top sur~'ace oi'
th. pie occurs approximatel~ two minutes a~'ter the time
normally required ~'or the temperature o~' metal grilling plate
'~l) to ri~e to a temperature ot' about ~5~ degrees F. For
e~an~ple, i~' ~ne me~al grilling plate '~ required seven minutes
to rise to :~5l) ~teyrees F, then in contact with the l'rozen pie
orust, lhe m.--tal grilling plate ~ wilL heat in about nine

~'IT. Po~corn
~ number o~' pro~esses l'or bakin~ popcorn in rnicrowave ovens are
describe~ in the literature. ~'.S. Patents ~,Y7'~,~45;




.
' ~ " ' , ' ` ' ~ ` . , ,
' .`

WO 91/1352~ PCI/US90/01152
: ` if. .;

4,'~Y~ ; 4,4~5,~ ; 4,45~ . The kit ot the present
invention provides an improved popcorn making ~'acility as shown
in Figure '~4. The assembly ot' Figure 1'~ is provided ~ith a
~'rustoconicaL sleeve 1~ which is placed With it~ nar-~ow
opening on the metal ~rilling plate ~. The sleeve lO~
restricts unl)opped corn to the central region o~' the metal
~rilling plate ~ which is the hottest region. A supply 11~ o~'
unpopped popoorn is placed in the bottom o~' the ~'rustoconicàl
sleeve 1~. The microwave-transmissive, second cooking member
1~' is plaeed on the heat generating, ~'irst cookin~ member 1
and the assembly o~' Figure '~4 is placed in a microwave oven.
Heating the sllpply ll~ o~' unpopped popcorn causes popping to
occur to produce popped pop~orn 11~ which rise~ in the
~'rustoconical sleeve 1~ and over~'lows onto the cooler
perimeter o~' the heated suri'ace o~' the metal grilling plate ~.
A~'ter the popping is completed, the assembly oY Figure ~4 is
removed ~'rom the microwave oven and is inverted. The
microwave-transmissive, second cooking member 1~ thereai'ter
i'unctions as a warm serving di3h ~'or the popped popcorn 11'~.
The i'rustoconical sleeve 1~ is removed ~'rom the microwave-
transmissive, second cooking member 1~ a~'ter it is inverted to
its open top position. Pre~erably the Yrustoconical sleeve lU~
is t'orm~d ~'rom heat resistant glass.
VIII. Steam Cooking
____ __
Re~'erring to Figure 7, the present kit may be assembled to
produce a steamer type cooking utensil wherein a supply o~'
water is introduced into the chamber 41 beneath the pert'orated
accessory pan 4~ and the metal pot 44. The metal pot 44 ma- be
dispensed with or the metal pot 44 may be inverted over the
per~'orated accessory pan 4~. The water vaporizes and the
resulting steam is oontained within the chambers 4~, 41. An~
t'ood positioned on top o~' the per~'orated pan 4~ will be steamed
and thereby cooked in the manner o~ a steam cooker. This
technique is use~'ul 1'or sea~'oods (lobsters, shrimp, etc.),
dessert.s (plum puddings, iig puddings, etc.), steam heating
bakery goods (rolls, buns, et(.).




~, :

,,

W8 91/13529 ~ ~9~ ~ Pcl/us9O/01152

When.a per~'orated accessory pan 4~ is employed as a shel~'
wjthin the chamber 4~, a t'ood can be exposed to microwave
erlerg~ on a per~'orated accessory pan 4~ or directly in the
mi(ro~a~e transmissive pot ~. When a per~orated aecessorv pan
~ i.s used as a shell', water can be boiled beneath the
per~'orated accessory pan 4~, and the steam ~'rom the boiling
water will be contained within the chamber 4~, to steam cook
c~ntairled ~'ood. Stearn which contacts heated metal grilling
plate '~() becomes superheated.
To st.eam t'oods, ~'or e~ample, to cook ~'rozen lobster tails, the
cook ean t'irst. dip the ~'rozen lobster tails in water be~'ore
heating in the microwave-transmissive, second cooking member
1'~, in the assembl~ sho~n in Figure ~. Alternatively some
wa~er (:ould be ~'irst boiled in the microwave-transmissive7
second cooking member l'~; thereat'ter the t'rozen lobster tails
are placed in the boiling water and covered by heat generating,'
t'irst cooking member 1~. The t'ood is then e~posed to
superatmospheric steam, i.e., steam heated by the metal
grilling plate '~ and by microwave energy.
Another example ot' steaming is cooking a t'rankt'urter (hot dog)
in the assembl~ ot' Figure ~. The ~'rankt'urter is placed in the
microwa~e-transmissive, second cooking member 1~ and heated by
microwave energy and superatmospheric steam. Steam ~'rom
t'rank~'urter juices or t'rorn moisture added to the chamber by the
operator becomes superheated upon contact with the heated metal
gri.lli.ng plate '~(). When the ~'rank~'urter is heated, the
assembly oY Figure ~ is inverted to create the assembly o~'
Figure 5. The t'rankt'ur-ter t'alls onto the hot metal grilling
plate '~ and is grilled to the desired degree o~' browning.
Frankt'urter rolls also ma- be placed in the microwave-
transmissive, secorld cooking member 1'~ with the t'rank~urter ~'or
heating in t.he Figure ~ asseDlbly. ~'hen the elements are
inverted, the 1'rankl'urter rolls are toasted on the metal
grilling pla~e ~ ~hile the t'rankt'urters are being grilled.




.: ' ' ': ' - - --


WO 91/13~29 ~ ~,5~3 ~ PCT/US90/01152

IX. Frozen Fried _ oGdsA novel process ~'or heating and cooking ~-rozen pre~ried Yoods
such as ~'ried potatoes, ~'ried chicken employs the heat
generating, ~'irst cooking member 1~ and the microwave-
transmissive, second cooking member 1~ assembled as shown in
Figure ~. The assembly is preheated to an operating
temperature labout 5U~ degrees F) by exposure to microwaves in
a microwave oven. The assembly is removed and a i'rozen ~'ried
~ood is placed into the chamber 4~ on the base 3'~ o~' the
microwave-~ransmissive, second cooking member 1'~. The
preheated assembly is returned to the microwave oven and
exposed t.o microwave energy until the i'ood dei'rosts and heats
to a temperature approaching a desired serving temperature.
Thereupon t:he heat generating, ~'irst cooking member 1~ and the
microwa~e-transmissive, second cooking member 1~ are inverted
to a position shown in Figure 5 so that the warm, ~'ried ~'ood
~'alls by gravity onto the metal grilling plate '~U where the
t'ood bakes, browns, crusts, t'ries and/or se~rs as the case may
be in surl'ace contact with the hot metal grilling plate ~.
Dee~ ~'at t'rying can be simulated by applying a small quantity
ot' cooking oil to the t'rozen ~'ood to replace some o~' the oil
~hich may be dri~en oi'~' during the dei'rosting and heating.
When the heated 1'ood drops onto the heated metal grilling plate
~ at the moment o~' inversion o~' the assembly, there is no
signit'icant loss o~' temperature on the metal grilling plate '~,
as happens when a 1'rozen ~'ood contacts a heated metal grilling
plate.
In either the Figure 5 or the Figure ~ coni'iguration, the i'ood
can be stirred conveniently by removing the assembly ~'rom the
mlcrowave oven and ~'irmly holding handles 3~ together and
sha~ing the a~sembly to agitate its ~'ood contents.
. Steak Broiling
...~
In Figure ~, a xteak 74 is shown supported on a per~'orated
aluminum accessory pan 4~ over a ~icrowave-shielded by-product
' condensation chamber ~1 de~'ined by the metal pot ~4 and the




'` ~

WO91/13529 PCT/US90/01152
%~,7 ;3~3
per~`orated cake pan ~. The steak 74 contacts and ~upports the
heat generating, l'irst cooking member 1~. The weight o~' the
heat generating1 l'irst cooking member 1~ urges t~e metal
grilling plate ~ into engagement with the top o~' the steak 74.
The heated metal grilling plate ~ heats and grills the top
sur~'ace o~' the steak 74. Liquid by-products o~' the steak
process ~'al~ hy gravity into the by-product collection chamber
41 ~'rom where they may be recovered i'or use as gravy.
Microwave energy may enter into the steak 74 directly through
the sides o1' the s-teak to heat and cook the meat. Pre~'erably
any bones are remo~ed t'rom the steak 74 because bones might
interl'ere with the required surl'ace contact oi' the metal
grilling plate '~ with the upper surl'ace o~' the steak. Note
that the microwave-shielded by-product condensation chamber 41
is microwave-shieldecl which prevents microwave energy heating
ol' the by-products o~' cooking. The cooking by-products may be
saved ~'or subsequent cooking or may be discarded.
~I. Sausage Cook_~
Figure 1~ illustrates a microwave-transmissive, second cooking
member 1'~ on top o~' a collector assembly 14. This
con~'iguration is u~el'ul l'or rapid dei'rosting and heating l'ood
such as sausages which yield large quantities o~' liquid by-
products during cooking. Where the microwave transmissive pot
4~ o~' Figllre 1~ is ~'abricated i'rom glass or ceramic, it can
rest directl- on the metal ~rilling plate '~ whereby the heat
generating, l'irst cooking mernber lU is preheated while the by-
product producing $'ood is being precooked. A~'ter the product
xuch as sausages is adequately precooked, ~ia microwave energ~,
the collector agsembly 14 is removed and the assembl~ ol' Figure
is reconstituted to permit the searing and ~'inal grilling o~
th~ x~ux~ge on l.he heate~ metal grilling plate ~. The
prerheated sausage, i'or example, may complete its cooking on the
met:~l gl~illing plate '~ concurrentl~- with ~'rying an egg on the
met.al grilling plate ~. The egg-cooking and ~'inal sausae
~o(JI~irlg Hre pnel'erably condl~cted ;ithout microwave energy ---
i.e., outside the microwave oven.




.:

.:

~091/13529 PcT/~s~o/o~ls2
~ ~;7 5 ~

XII. Biscuit Baking
~iscuits may be baked with the assembl~ illustrated in Fi~ure
'~5 including a heat generating, ~'irst cooking member t~, a
microwave-transmissive, second cooklng member 1~ and an
in~erted metal pot ~. The met~l pot 44 and the metal grilling
plate ~ combine to del'ine a steam-coni'ir1ing baking chamber
~1. In this embodiment, the inverted metal pot 44 -t'unctions as
a microwave-ret'lective, second cooking member because it
combines with the heat generating, ~'irst cooking member 1~ to
create the steam-cont'ining chamber 1~1. Individual biscuits
~ are placed in the baking chamber 1~l and are protected t'rom
expos1lre to microwaves because they are surrounded by a metal
enclosure consisting ot' the inverted metal pot 44 and the metal
grilling pla~e '~. The metal grilling plate '~ may be at room
temperature when the biscuit baking commences or may be
preneated The biscuits 1~ are heated $'rom the heated metal
grilling p.late ~0 b~ conduction and rise ~e~pand) upwardly.
~-ter the biscuits have risen and the bottom suri'aces become
brown, the assembl~ may be removed t'rom the microwave oven and
~.he biscuits 1~ may be inverted on the heated metal grilling
plate ~ and the assembly oi' Figure '~5 reconstructed and
retl~rned t.o the microwave oven to brown the other sur-t'ace ol'
the biscuits The presence ot' the microwave-transmissive,
second cooking member 1'~ prevents any signit'icant heat loss
i'rom the s~stem and th~rther coniines the superatmospheric
pressure in the ~hamber 1~1 during the baking operation.
Nestin~
......... _._
~n a prei'erred embodiment, all oi' the elements ot' the present
cooking kit, namely, the heat generating, t'irst cooking member
1~, the microwa~e-transmissive, second cooking member 1~, the
coll~ctor asxemt,ly 1~ and the optiona1 pan element 1~ should be
nestable ~'or ship~ing an(l storage purposes. Note that the
optional pan element l~ is also a microwa~e-rei'lectivt- second
cookir1g member. ~ typical nested ~it is shown in Figure '~.
Prei'erabl~ all ot' tne elements in their nested condition should
t'i~ into a microwa~e o-en ~'or storage therein when not in use.
~esting requires appropriate design ot' the slopes ol the side




1.
,

WO91/13529 PCT/US90/01152
~ r'7~ 3 ~ '~5 ~ !~

walls o~' the various element~ and appropriate selections ol'
depths and widths. It may be desirable to pro~ide mor'e than
one metal pot 4~, ~'or e~ample, to devel~p ~ larger baking
chamber 1'~1.

CenPral Comments
, , ~, ., , . . .. ,.. _. .. .. .
When cooking is complete, t.he second cooking member 1'~ may be
le~'t i.n pLace on top ot' the heat generating, ~'irst cooking
member IU as shown in Fi.gure 1'~ to keep the l'ood warm during
serving.
It may be desirable to pro~ide additional use~'ul accessory
metal par1s ot' dit'l'erent sizes and shapes. Pret'erably the
cross-sectioll shape ol' the elements ot' the present kit are
circular. Other cross-sectiorls are t'easible and sometimes even
desirable, t'or e~ample, general.l- square, prel'erably with
rounded cornels; rectangular, pre~'erably with rounded corners;
o-~al; and other xhapes correspor1ding to the shape ol' the
anticipated l'ood ~rticle or container.




-,
'

Representative Drawing
A single figure which represents the drawing illustrating the invention.
Administrative Status

For a clearer understanding of the status of the application/patent presented on this page, the site Disclaimer , as well as the definitions for Patent , Administrative Status , Maintenance Fee  and Payment History  should be consulted.

Administrative Status

Title Date
Forecasted Issue Date Unavailable
(86) PCT Filing Date 1990-02-28
(87) PCT Publication Date 1991-08-29
(85) National Entry 1992-08-07
Examination Requested 1994-02-23
Dead Application 1998-03-02

Abandonment History

Abandonment Date Reason Reinstatement Date
1997-02-28 FAILURE TO PAY APPLICATION MAINTENANCE FEE

Payment History

Fee Type Anniversary Year Due Date Amount Paid Paid Date
Application Fee $0.00 1992-08-07
Maintenance Fee - Application - New Act 2 1992-02-28 $50.00 1992-08-07
Maintenance Fee - Application - New Act 3 1993-03-01 $50.00 1993-01-18
Maintenance Fee - Application - New Act 4 1994-02-28 $50.00 1994-01-13
Maintenance Fee - Application - New Act 5 1995-02-28 $75.00 1995-01-05
Maintenance Fee - Application - New Act 6 1996-02-28 $75.00 1996-02-08
Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
LEVINSON, MELVIN L.
Past Owners on Record
None
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
Documents

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Document
Description 
Date
(yyyy-mm-dd) 
Number of pages   Size of Image (KB) 
Description 1991-08-29 25 1,160
Representative Drawing 1999-01-12 1 12
Drawings 1991-08-29 5 228
Claims 1991-08-29 5 198
Abstract 1991-08-29 1 62
Cover Page 1991-08-29 1 20
Abstract 1991-08-29 1 61
Office Letter 1994-03-15 1 61
Prosecution Correspondence 1994-02-23 1 33
International Preliminary Examination Report 1992-08-07 10 260
Fees 1996-02-08 1 37
Fees 1995-01-05 1 35
Fees 1994-01-13 1 22
Fees 1993-01-13 1 25
Fees 1992-08-07 1 30