Note: Descriptions are shown in the official language in which they were submitted.
~9~j64;~
PATENT
ATTORNEY DOCKET NO. SSI-62
TITT~ OF THE lN~llON
MODULAR L~W AIR L~SS PATIENT SUPPORT SYSTEM AND
METHODS FOR AUTOMATIC PATIENT ~KNl~G AND
PRESSURE POINT RELIEF
BACKGROUND OF THE l~V~lION
The present invention relates to patient support
ystems and more particularly to a low air loss patient
~upport system.
Patients confined to beds for long periods of time
must be turned fre~uently to rest on different portions
of their bodies in order to avoid the onset of bed sores
or to alleviate discomfort associated with ame.
Turning the patient also helps avoid accumulation of
fluid in the lungs. Heretofore, turning a patient has
been a labor intensive task of the hospital staff, and
the rising cost of hospital staff has made this task
ever more expensive for the hospital and ultimately the
patient.
Though not a low air loss bed, one apparatus and
method of turning a patient is disclosed in U.S. Patent
No. 3,485,240 to Fountain. The apparatus has cushions
11, 12, which overlap one another substantially 80 that
substantially the patient's entire body may be accommo-
dated by each pad. Each cushion is normally not
inflated when the patient rests horizontally on the bed.
Each cushion has a surface that can be inclined when
inflated. A mechanism 30 individually inflates and
evacuates cushions 11, 12 and includes an outlet switch
31, a timer 32, and a four-way valve 33. In one
position, valve 33 connects cushion 11 to a vacuum to
evacuate same and cushion 12 to a pump to inflate same.
In a second position, cushion 12 is connected to the
~09~6 4 ~
pump and cushion ll is connected to the vacuum. The
timer controls the sequence of alternating between the
two positions of valve 33. Each cushion can be seg-
mented to permit different segments to be inflatable to
a different degree or contour.
In order to prevent slippage of the patient on the
inclined surface of the Fountain cushions, the patient
is required to be confined by straps 41, 42 around the
patient's legs for example. This constraint becomes
useless if the patient is an amputee and is detrimental
to the healing process if the patient has sores or
wounds on the legs or other portions of the body that
would be constrained by the straps. Moreover, such
straps are uncomfortable and interfere with the ability
of the patient to repose restfully. ~urthermore, the
inflation and evacuation mechanism 30 does not permit a
steady state of partial evacuation of cushions 11, 12,
requiring instead either total deflation or total
inflation during the steady state of operation that
occurs once inflation and evacuation is complete.
Another apparatus and method for automatically
turning a patient confined to a low air loss bed is
disclosed in European Patent Application Publication No.
0 260 087 A2 to Vrzalik. To eliminate the need for
confinement straps, this apparatus provides a retaining
means by specially configuring the shape of air bags
mounted transversely on a frame. In one embodiment,
this retaining means takes the form of a pillar which is
integral with each air bag and which, when inflated,
projects upwardly to form the end and corner of the air
bag. The means for moving the patient toward one side
of the frame when the substantially rectangular Vrzalik
air bag is inflated includes a trapezoidal-shaped cutout
in the top of the air bag and disposed between the
center of the bag and only one end of the bag. The bags
2~6~g
are disposed on the frame so that adjacent bags are
disposed with the cutout toward opposite sides of the
frame. All the bags with the cutout on one side of the
frame define a first set of bags, while the bags with
the cutout on the opposite side of the frame define a
second ~et of bags. When the first set of bags is
inflated while deflating the second set, the patient is
moved to one side of the bed.
The Vrzalik device also includes an air control box
that is interposed in the flow of air from a gas source
to a plurality of gas manifolds that connect to the air
bags. The air control box has individually adjustable
valves for changing the amount of gas delivered to each
of the gas manifolds. Each of the valves is individ-
ually adjustable to change the amount of flow from the
gas source through the air control box to each of the
gas manifolds. The air control box also has means for
heating the gas flowing through it. A heat sensor is
disposed in one of the gas manifolds and is operable so
that the heating means is controlled by signals there-
from.
The patient care industry has become sensitive to
the patient's psychological reaction to the environment
of life support machinery. Complex machinery such as
shown in Vrzalik Figs 1 and 6 tends to remind the
patient of the patient's precarious health and the
heroic and expensive technological effort that is
required to sustain the patient. Accordingly, it
becomes desireable to minimize the visibility of
connecting tubing and hosing such as shown in Vrzalik
Fig. 6 so that the patient support system more closely
resembles the bed in which the patient sleeps when at
home.
A low air loss patient support requires maintenance
by both technical personnel and hospital personnel. The
- 4 20956~
cost of providing such maintenance is directly propor-
tional to the time required to perform such maintenance.
OBJECTS AND SUMMARY OF THE ll~v~:N-llON
It is the principal object of the present invention
to provide an improved patient support system comprising
a plurality of separately pressurizable multi-chamber
inflatable ~acks in which combinations of adjacent sacks
define body support zones that support different regions
of the patient at differing sack pressures.
It is a further principal ob;ect of the present
invention to provide an improved patient support system
and method which permit automatically turning a patient
from side to side and back to horizontal at predeter-
mined intervals, even when the patient support is
articulated.
Yet another principal object of the present
invention is to provide an improved patient support
system and method for automatically and periodically
relieving pressure points between the patient and the
support system, even when the patent support is articu-
lated.
Another principal object of the present invention
is to provide an improved low air loss patient support
system with a modular construction and arrangement that
facilitates use, repair and maintenance of the system.
It also is a principal object of the present
invention to provide a multi-chambered inflatable sack
that facilitates automatically turning a patient and
relieving pressure points on a low air loss patient
support system.
A further principal object of the present invention
is to provide an improved modular support member that is
carried by the articulatable frame of a low air loss
patient support system and provides internal pathways
for the supply of air to one or more inflatable sacks
2 0 ~
detachably connected to the upper surface of the modular
support member.
Yet another principal object of the present
invention is to provide a quick-disconnect connection
fitting for attaching the inflatable sacks of a low air
loss patient support system to a modular support member
such that the sacks can be manually connected and
disconnected yet maintain an air-tight engagement while
they are connected.
Still another principal object of the present
invention is to provide a modular manifold for distri-
buting pressurized air to the sacks of a low air loss
patient support system through a plurality of pressure
control valves mounted on the manifold and easily
connected thereto and disconnected therefrom by manual
manipulations for ease of maintenance and servicing.
A still further principal object of the present
invention is to provide a bi-modal system of supplying
pressurized air to the inflatable sacks of a low air
loss patient support system.
Additional objects and advantages of the invention
will be set forth in part in the description which
follows, and in part will be obvious from the descrip-
tion, or may be learned by practice of the invention.
The objects and advantages of the invention may be
realized and attained by means of the instrumentalities
and combinations particularly pointed out in the
appended claims.
To achieve the objects and in accordance with the
purpose of the invention, as embodied and broadly
described herein, the modular low air loss patient
support system of the present invention preferably
includes a frame that carries the other components of
the system. The frame is mounted on castors for ease of
movement and preferably has a plurality of articulatable
2~3 3~ ~
sections that can be lifted by conventional hydraulic
lifting mechAni~ms and articulated by conventional
articulation devices.
In accordance with the present invention, a
plurality of elongated inflatable multi-chamber sacks
are disposed transversely across the patient support
system. Each sack preferably has four separately
defined chambers, including two opposite end chambers
and two intermediate chambers. A ~eparate ~ack entrance
opening is defined through the bottom of each end
chamber. Each intermediate chamber preferably is shaped
as a right-angle pentahedron and has a diagonal wall
that faces the center of the sack, and a base wall that
preferably forms a common wall with the adjacent end
chambers' vertically disposed internal side wall.
Preferably, a single web forms the diagonal wall of both
intermediate chambers. Because of the shape of the
intermediate chambers, one is disposed predominately to
the left side of the patient support, and the other is
disposed predominately to the right side of the patient
support. A restrictive flow passage is defined through
the common wall between each end chamber and each
adjacent intermediate chamber. Preferably, the restric-
tive flow passage includes a hole defined by a grommet
having an opening therethrough and mounted in a web that
forms both the base wall of an intermediate chamber and
the vertically disposed internal side wall of the end
chamber adjacent the intermediate chamber. The grommet
is sized to ensure that the end chambers have filling
priority over the intermediate chambers. Especially
when the patient is being supported atop the ~ection of
the sack which includes the intermediate chambers, the
end chambers fill with air before the intermediate
chambers and collapse for want of air after the inter-
mediate chambers.
.
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7 ~5~4~
In still further accordance with the present
invention, means are provided for supplying air to each
sack. The means for supplying air to each ~ack prefer-
ably includes a blower electrically powered by a motor
80 that the blower can supply pressurized air to the
sacks at pressures as high as thirty inches of standard
water.
The means for supplying air to each sack further
preferably includes a support member carried by the
frame. The support member preferably is rigid to
provide a rigid carrier on which to dispose the sacks
and may comprise a plurality of separate non-integral
sections so that a one-to-one correspondence exists
between each support member section and each articulat-
able section of the frame. Each section of the rigid
support member preferably comprises a modular support
member that defines a multi-layered plate which has an
upper layer, a lower layer and a middle layer between
the other two. The three-layered plate has a top
surface, a bottom surface, two opposed ends, and two
opposed side edges. A plurality of inlet openings are
defined through at least one of the side edges. In
appropriate embodiments, a plurality of exit openings
are defined in the opposite side edge. For example, the
plate at each end of the patient support only has inlet
openings defined through one of the side edges. A
plurality of air sack supply openings are defined
through the plate from the top surface and preferably
extend completely through the three layers of the plate.
In at least one of the plates, preferably the seat
plate, a plurality of pressure control valve openings
are defined through the bottom surface of the plate. A
plurality of channels preferably are defined and
enclosed between the top surface and the bottom surface
of the plate and connect the various inlet openings,
~0~6~
outlet openings, air ~ack supply openings, and pressure
control valve openings to achieve the desired configura-
tion of air supply to each of the sacks dispo~ed atop
the top surface of the plate.
In yet further accordance with the present inven-
tion, the means for supplying gas to the sacks also
preferably includes a hand-detachable airtight connec-
tion comprising one component secured to the air sack
and a second component secured to the modular support
member. The force required to connect and disconnect
these components is low enough to permit these opera-
tions to be accomplished manually by hospital staff
without difficulty. Both components preferably are
formed of a resilient plastic material. One of the
components comprises an elongated female connection
fitting that has an exterior configured to airtightly
engage an air sack supply opening defined through the
modular support member. A locking nut screws onto one
end of the fitting, which extends through the bottom
plate, and secures the fitting to the air sack supply
opening of the modular support member. The fitting
preferably has an axially disposed cylindrical coupling
opening with a fitting groove defined completely around
the interior thereof and near one end of the cylindrical
coupling opening. A resiliently deformable flexible O-
ring is held within the fitting groove. A channel
opening is defined through the coupling cylinder in a
direction normal to the axis of the coupling cylinder
and is disposed to be aligned with the support member
channel that connects to the air sack supply opening
which engages the fitting. A spring-loaded poppet is
disposed in the cylindrical coupling opening and is
biased to seal the coupling opening.
The other component of the connection includes an
elongated coupling that is secured at one end to the air
2Qg~ 4 1
g
entrance opening of the sack and extends outwardly
therefrom. The coupling has an axially defined opening
that permits air to pass through it and into the ~ack.
The ext~rior of the coupling is configured to be
received within the interior of the connection fitting's
cylindrical coupling opening. Insertion of the coupling
into the interior of th~ fitting depresses the poppet
sufficie~ntly to connect the channel opening with the
axially defined opening of the coupling. The coupling's
exterior surface defines a groove that is configured to
receive and seal around the deformable O-ring of the
connection fitting therein when the coupling is inserted
into the connection fitting. The O-ring seals and
provides a mechanical locking force that holds the
coupling in airtight engagement with the fitting.
The coupling pref~rably is secured to extend from
the air entrance opening of the air sack with the aid of
a grommet and a re~in~g ring. The grommet preferably
is heat sealed to the fabric of the air sack on the
interior surface of the air sack around the air entrance
opening. The coupling extends through the grommet and
the air entrance opening. A pull tab is fitted over the
coupling and rests against the exterior surface of the
air sack. A retaining ring is passed over the coupling
and mechanically locks against the coupling in air-tight
engagement with the air sack. The pull tab can be
grasped by the hand of a person who desires to discon-
nect the coupling from the fitting. In this way, the
material of the air sac~ need not be pulled during
disconnection of th~ coupling from the fitting. This
prevents tearing of the air sack near the air entrance
opening during the disconnection of the coupling from
the fitting.
In still further accordance with the present
invention, the means for supplying air to each of the
209~6~4
sacks further preferably includes a modular manifold for
distributing air from the blower to the sac~s. The
modular manifold preferably provides means for mounting
at leàst two pressure control valves thereon and for
connecting these valves to a 60urce of pressurized air
and to an electric power source. As embodied herein,
the modular manifold preferably includes a log manifold
that has an elongated body defining a hollow chamber
within same. A supply hose is connected to the main
body and carries pressurized air from the blower to the
hollow chamber of the main body. End walls are defined
at the narrow ends of the main body and contain a
conventional pressure check valve therein to permit
technicians to measure the pressure inside the hollow
chamber of the main body.
One section of the main body defines a mounting
wall on which a plurality of pressure control valves can
be mounted by inserting their valve stems into one of a
plurality of ports defined through the mounting wall and
spaced sufficiently apart from one another to permit
side-by-side mounting of the valves. Each port has a
bushing mounted therein to engage one or more O-rings on
the valve stem of each valve. This renders each valve
easily insertable and removable from the log manifold.
The log manifold further preferably includes a
circuit board that preferably is mounted to the exterior
of the main body adjacent the mounting wall and includes
electronic circuitry for transmitting electronic signals
between a microprocessor and the valves mounted on the
log manifold. A plurality of electrical connection
fittings are disposed on the circuit board, and each
fitting is positioned in convenient registry with one of
the ports defined through the mounting wall. These
electrical connection fittings are provided to receive
an electrical connector of each pressure control valve.
11 209~
One or more fuses are provided on the circuit board to
protect it and the components attached to it. Prefer-
ably, the fuses are mounted on the exterior of the log
manifold to provide technicians with relatively un-
obstructed access to them to facilitate troubleshooting
and fuse replacement.
In further accordance with the present invention,
means are provided for maintaininq a predetermined
pressure in the sacks. As embodied herein, the means
for maintaining a predetermined pressure in the ~acks
preferably includes a pressure control valve. In a
preferred embodiment, a plurality of pressure control
valves are provided, and each pressure control valve
controls the pressure to more than one sack or more than
one chamber of a sack. As embodied herein, each
pressure control valve includes a housing having an
inlet defined through one end and an outlet defined
through an opposite end. An elongated valve passage is
defined within the housing and preferably is disposed in
axial alignment with the inlet. The longitudinal axis
of the passage preferably is disposed perpendicularly
with respect to the axis of the valve outlet which is
connected to the passage. The housing further defines a
chamber disposed between the inlet and a first end of
the valve passage and preferably is cylindrical with the
axis of the cylinder disposed perpendicularly with
respect to the axis of the passage. The valve further
preferably includes a piston that is disposed within the
chamber and preferably rotatably displaceable therein to
vary the degree of communication through the chamber
that is permitted between the valve inlet and the valve
passage. The valve further ~ncludes an electric motor
that is mounted outside the housing and near the
chamber. The motor is connected to the piston via a
connecting shaft that has one end non-rotatably secured
~9~6~4
12
to the rotatable shaft of the motor and an opposite end
non-rotatably connected to the piston, which also is
cylindrical in shape. The piston has a slot extending
radially into the center of the piston so that depending
upon the position of this slot relative to the inlet and
the passage, more or less air flow is permitted to pass
through the holes between the inlet and the passage.
Accordingly, the position of the piston within the
chamber determines the degree of communication that is
permitted through the chamber and thus the degree of
communication permitted between the valve passage and
the valve inlet. This degree of communication effec-
tively regulates the pressure of the air flowing through
the valve. Preferably, the piston slot is configured so
as to provide a linear change in pressure as the piston
is rotated.
The pressure control valve further preferably
includes a pressure transducer that communicates with
the valve passage to sense the pressure therein. The
pressure transducer converts the pressure sensed in the
valve passage into an electrical signal that is trans-
mitted to an electronic circuit mounted on a circuit
card of the valve. The circuit card receives the
electrical signal transmitted from the transducer
corresponding to the pressure being sensed in the valve
passage. The circuit card has a comparator circuit that
compares the signal from the transducer to a reference
voltage signal received from a microprocessor via the
circuit board of the log manifold. The valve circuit
controls the valve motor according to the result of the
comparison of these signals received from the micro-
processor and transducer to open or close the valve to
increase or decrease the pressure. The control valve
has an electrical lead that is connected to the valve
circuit card and terminates in a plug that can be
13 ~0~5~
connected to the electrical connection fitting on the
log manifold.
A dump outlet hole is defined through the valve
housing in the vicinity of the valve chamber. A dump
passage is also defined through the valve piston and is
configured to connect the dump hole to the valve passage
upon displacement of the piston such that the dump hole
becomes aligned with the dump passage of the piston.
When the dump hole becomes aligned with the dump passage
of the piston, the valve inlet becomes completely
blocked off from any communication with the valve
passage. Upon suitable operator control of the micro-
processor, the dump hole becomes connected to the valve
passage via the dump passage of the piston to permit the
escape of air from the ~acks to the atmosphere in a
rapid deflation cycle.
A conventional pressure check valve is mounted in a
manual pressure check opening defined through the
housing of the pressure control valve. This permits the
pressure inside the pressure control valve to be
manually checked for purposes of calibrating the
pressure transducer for example.
The means for maintaining a predetermined pressure
preferably further includes a programmable micro-
processor, which preferably is preprogrammed to operate
the pressure control valves and the blower to pressurize
the sacks at particular reference pressures. The
microprocessor calculates each sack reference pressure
according to the height and weight of the patient, and
the portion of the patient being supported by the sacks
connected to the respective pressure control valve. For
example, the sacks supporting the head and chest of the
patient may require a different pressure than the sacks
supporting the feet of the patien~. The pressures also
differ depending upon whether the patient is lying on
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b ~ ~
14
his/her ide or back. A control panel ~s provlded to
enable the operator to provide thi6 information to the
microp~ GC e~sor, which i~ programmed to calculate ~
~eparate reference pressure for each ~ode of operation
of the patient support for each pressure control ~alve.
The microprocessor uses ~n algorithm to perform the
calculation of the sack reference pressure, and this al-
gorithm has constant6 which change according to the
elevation of the patient, the section of the patient
being supported, ~nd whether the patient is lying on the
patient's ~ide or the patient's back.
The output of the bJower preferably i5 controlled by
a blower control circuit which receives a control
voltage ~ignal from the microprocessor. A pressure
tr~nsducer measures the pressure preferably at the
outlet of the blower, and this measured pressure i~
supplied to the microprocessor which stores it in one of
- its memories. This memory is not continuously updated,
but rather is updated once every predetermined interval
of time in order to filter out brief transient pressure
-changes in the measured pressure so that such transients
do not affect control over the blower. The micro-
processor uses the highest pressure in the sacks to
calculate a reference pressure for the blower that is 3
to 4 inches of standard water higher than the highest
sack pressure. The microprocessor is preprogrammed to
compare the reference pressure with the measured
pressure. If this comparison has a discrepancy greater
than a predetermined discrepancy of about one inch of
standard water, then the microprocessor changes the
control voltage provided to the blower contro~ circuit
so as to reduce this discrepancy.
The sacks of the support system are divided into
separate body zones corresponding to a different portion
of the patient's body requiring a different level of
20~6~igl
pressure to support 6ame. Each body zone is controlled
by two pressure control valves in one operational mode,
one for the chambers on one side of the sacks and one
for the chambers on the other side of the sacks. In
another operational mode, the two pressure control
valves are connected so that each pressure control valve
controls the pressurization of the chambers in both
sides of every alternate sack in the body zone. The
microprocessor is preprogrammed to calculate an optimum
reference pressure for supporting the patient in each
body zone. This reference pressure is determined at the
valve passage where the pressure transducer of each
pressure control valve is sensing the pressure. This
reference pressure is calculated based upon the height
and weight of the patient. Once this reference pressure
has been calculated for the particular patient and for
the particular mode of operation of the patient support
system, for example, turning mode at a particular
attitude, pulsation mode at a particular level of
depressurization, standard operating mode, etc., the
microprocessor signals the circuit board which transmits
this signal to the circuit card of the pressure control
valve. The circuit card of the valve compares the
pressure being measured by the transducer in each valve
passage with the reference pressure which the micro-
processor has calculated for the particular conditions
of operation. Depending upon whether the measured
pressure is greater than or lower than the calculated
reference pressure, the circuit card signals the valve's
motor to open or close the valve to increase or decrease
the pressure to arrive at the target reference pressure.
The circuit card continuously monitors this comparison
and controls the valves accordingly.
The microprocessor preferably has parallel process-
ing capability and is connected electrically to the
-
209564ll
16
circuit board of the log manifold via a ribbon cable
electrical connector. The parallel processing cap-
ability of the microprocessor enables it to monitor and
control all of the pressure control valves simultaneous-
ly, as opposed to serially. This increases the re-
cponsiveness of the pressure controls to patient
movements in the support system.
In still further accordance with the present
invention, there is provided means for switching between
different modes of pressurizing the sacks. As embodied
herein, the mode switching means preferably includes at
least one flow diverter valve. The number of flow
diverter valves depends upon the number of different
pressure zones desired for the patent support system.
Each pressure zone, also known as a body zone, includes
one or more sacks or sack chambers which are to be
maintained with the same pressure characteristics. In
some instances for example, it is desired to have
opposite sides of the sack maintained at different
pressures. In other instances for example, it becomes
desireable to have the pressure in every other sack
alternately increasing together for a predetermined time
interval and then decreasing together for a predeter-
mined time interval.
Each flow diverter valve preferably is mounted
within a modular support member and includes a first
flow pathway and a second flow pathway. The ends of
each flow pathway are configured to connect with the
ends of two separate pairs of channels defined in the
modular support member. The flow pathways are mounted
on a rotating disk that can be rotated to change the
channels to which the ends of the two flow pathways are
connected. This changes the flow configuration of the
path leading from the blower to the individual sacks and
sack chambers. At one position of the rotating disk,
2 0 ~ ~ 6 4 4
17
all of the chambers on one side of the sacks of a body
zone are connected to the blower via one pressure
control ~alve and all of the other sides of the sacks in
the body zone are connected to the blower via a ~econd
pressure control valve. In a second position of the
rotating disk, every alternate sack in the body zone has
its chambers on both sides connected to one pressure
control valve, and every other alternate sack in the
body zone has both of its chambers connected to the
blower via a second pressure control valve. Switching
between the two positions of the rotating disk changes
the flow configuration from the blower to the individual
chambers of the sacks. This enables the present
invention to be operated in two distinctly different
modes of operation with a minimum number of valves and
connecting pathways.
The phrase "pressure profile" is used herein to
describe the range of pressures in the sacks of the
patient support system at any given support condition.
The pressure in the sacks in one body zone of the
support system likely will be different from the
pressure in the sacks of another body zone because the
different weight of different portions of the patient's
body imposes a corresponding different support require-
ment for each particular body zone. If the individual
pressures in the sacks of all of the body zones were to
be represented on a bar graph as a function of the
linear position of the sacks along the length of the
patient support, a line connecting the tops of the bars
in the graph would depict a certain profile. Hence, the
use of the term "pressure profile" to describe the
pressure conditions in all of the sacks at a given
moment in time, either when the pressures are changing
or in a steady state condition.
In accordance with one of the methods of the
20956~
18
present invention made possible by the ~upport system of
the present invention, the patient can be automatically
tilted from side-to-side in a predetermined sequence of
time intervals. The method of turning or tilting the
patient includes the step of configuring the flow
pathway from the blower to the sacks in each body zone
such that the two chambers in one side of each of the
sacks are controlled by one pressure control valve, and
the two chambers in the other side of each of the sacks
are controlled by another pressure control valve.
The step of separately controlling the air pressure
that is supplied to each side of each of the sacks in
each body zone preferably is accomplished by correctly
configuring the flow diverter valve. The next step in
tilting or turning the patient involves lowering the
pressure in the side of the sacks to which the patient
is to be tilted. The pressure must be lowered from a
first pressure profile, which previously was established
to support the patient in a horizontal position, to a
predetermined second pressure profile which depends upon
the height and weight of the patient and the angle to
which the patient is to be tilted. The next step in the
method of tilting or turning the patient requires
raising the pressure in the side of the sacks that is
opposite the side to which the patient is being tilted.
This requires raising the pressure in the non-tilted
side of each of the sacks to a predetermined third
pressure profile. This raised pressure compensates for
the lower pressure profile in the tilted side of the
sacks. Thus, the overall pressure being supplied to
support the patient remains sufficient to support the
patient in the tilted position.
Preferably the steps of lowering the pressure in
one side of the sacks occurs in conjunction with and at
the same time as the step of raising the pressure in the
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20~6~1
19
other sides of the sacks. The changes in pressure are
effected under the control of the microprocessor which
calculates the desired reference pressure for the tilted
condition based upon the height and weight of the
patient and transmits a corresponding reference voltage
signal to the circuit card of the pressure control valve
which closes the valve opening until the desired
pressure has been attained, as signaled by the pressure
transducer monitoring each pressure control valve. The
microprocessor can be programmed to maintain the patient
in the tilted position for a predetermined length of
time. At the end of this time, the microprocessor can
be programmed to return the patient gradually to the
horizontal position by reversing the procedure used to
tilt the patient. In other words, the pressure is
increased to the side of the sacks to which the patient
has been tilted, and decreased for the other side of the
sacks until both sides of the sacks attain the first
predetermined pressure profile.
The method of tilting or turning the patient also
includes the step of restraining the patient from
slipping off of the sacks while in the tilted condition.
This is accomplished by the unique construction of the
multi-chambered sacks and the manner in which the sacks
are depressurized and deflated. The grommet which
defines the hole connecting each intermediate chamber
with each end chamber plays a particularly important
role in the ability of each sack to restrain the patient
from slipping off of the sack during tilting. As the
pressure control valve controlling the side of the sack
to which the patient is to be tilted begins to close, it
reduces the pressure being supplied to this side of
these sacks. Thus, the pressure being supplied to the
end chamber and the intermedîate chamber connected
thereto via the flow restriction passage defined through
2~9~64~
- 20
the grommet are both being reduced in pressure. Recall
that the microprocessor presets the pressure in the sack
depending upon the height and weight of the patient.
Once the pressure is reduced from that preset pressure,
the weight of the patient above the intermediate chamber
begins to squeeze the air from the intermediate chamber
through the grommet and into the end chamber. This
reduction in pressure results in the deflation of the
intermediate chamber while the end chamber continues to
remain fully inflated, though at the same reduced
pressure as the connected intermediate chamber. Since
the end chamber remains inflated, it remains vertically
disposed at the end of the 6ack, and as such the
inflated end chamber acts as a constraint that prevents
the patient from rolling past the end chamber and
slipping off the sacks of the patient support.
In further accordance with the present invention, a
method is provided for using the patient support system
of the invention to provide pressure point relief
between the sacks and the patient by operating the
patient support in a pulsation mode of operation. As
embodied herein, the method for providing pressure point
relief preferably includes the step of configuring the
patient support system so that in each body zone, every
alternate sack is pressurized via one pressure control
valve and every other alternate sack is pressurized via
a second pressure control valve. This step preferably
is accomplished by configuring the flow diverter valve
to reconfigure the flow path to connect every other
adjacent sack in each zone to a separate pressure
control valve. The next step of the method includes
supplying air pressure at a first pressure profile to
the sacks connected to one of the pressure control
valves and supplying the sacks connected to the other
pressure control valve at the same first pressure
2~9~
profile.
The method for pulsating the pressure in the sacks
further includes the step of decreasing the pressure
being ~upplied to the sacks through one of the pressure
control valves during a first interval of time. The
pressure i5 decreased until a predetermined second
pressure profile is being provided to the sacks in this
first group, which includes every alternate sack.
The method of pulsating the pressure in the sacks
also includes the ~tep of increasing the pressure being
supplied to the sacks through the other of the pressure
control valves during the same first interval of time.
The pressure is increased until a predetermined third
pr~ssure profile is being provided to the sacks in this
second group, which includes the other set of alternat-
ing sacks. Preferably, the third pressure profile is
determined so that the average of the second and third
pressure profiles equals the first pressure profile.
The method for pulsating the pressure in the sacks
next includes the step of maintaining the first group of
alternating sacks at the second pressure profile while
maintaining the sacks in the second group of alternating
sacks at the third pressure profile. This maintenance
step occurs over a second interval of time.
The method for pulsating the pressure in the sacks
next includes the step of increasing the pressure in the
first group of alternating sacks until the third
pressure profile is attained while decreasing the
pressure being supplied to the sacks in the second group
of alternating sacks until the second pressure profile
is attained for the second group of alternating sacks.
Thus, the pressure profiles of the two groups of
alternating sacks are reversed during a third interval
of time.
Finally, the method of pulsating the pressure in
-
22 20~Ç~ i~
the sacks includes the step of maintaining the sacks in
the first group of alternating sacks at the third
pressure profile while maintaining the ~acks in the
~econd group of alternating sacks at the second pressure
profile. This maintenance step of the method occurs
during a fourth interval of time. This completes one
full cycle of pulsation, and this can be repeated as
long as the repetition is deemed to be therapeutic.
Preferably, the time intervals are equal. However,
the intervals of time can be selected as desired. For
example, the first and third intervals of time during
which the pressure is changing in the sacks can be
selected to be equal and very short. The second and
fourth intervals of time during which the two groups of
alternating sacks are maintained at different pressure
profiles can also be selected to be equal and can be
longer periods of time than the first and third inter-
vals. It also is possible to choose long periods of
time for the first and third intervals and short periods
of time for the second and fourth intervals.
The accompanying drawings which are incorporated in
and constitute a part of this specification, illustrate
one embodiment of the invention and, together with the
description, serve to explain the principles of the
invention.
BRIEF DESCRIPTION OF THE DRAWINGS
Fig. 1 is a perspective view of a preferred
embodiment of the present invention:
Fig. 2 shows a cut-away perspective view of a
preferred embodiment of components of the present
invention;
Fig. 3 illustrates a partial perspective view of a
portion of a component of an embodiment of the present
invention;
Fig. 4 illustrates a partial perspective view of
- ~ 20956~
23
components of an embodiment of the present invention;
Fig. 5 illustrates a partial cross-sectional ~iew
with the viewer's line of sight taken generally along
the lines 5--5 of Fig. 4;
Fig. 6 illustrates perspective assembly view of
embodiments of components of the present invention;
Fig. 7 illustrates a cut-away perspective view of
an embodiment of a component of the present invention;
Fig. 8 illustrates a cut-away side view of the
component like the one shown in Fig. 7;
Fig. 9a-9d illustrate different views of a pre-
ferred embodiment of a component of a device suitable
for use in the present invention;
Fig. 10 illustrates a perspective view of com-
ponents of an embodiment of the present invention;
Fig. 11 illustrates a schematic view of components
of an embodiment of the present invention;
Fig. 12 shows a schematic view of components of an
embodiment of the present invention;
Fig. 13 is a schematic representation of a support
mem~er With internaIly disposed air passages and valves
connected to mounting openings defined in the surface of the
support member.
Fig. 14 illustrates a cut-away perspective view of
a component of the present invention as if it were taken
along the lines 14--14 in Fig. 13;
Fig. 15 illustrates a component used in an embodi-
ment of the present invention; and
Fig. 16 illustrates an embodiment of a component of
the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Reference now will be made in detail to the present
preferred embodiments of the present invention, examples
of which are illustrated in the accompanying drawings.
As used herein, air tightly is a relative phrase that
refers to essentially no air leakage at the operating
air pressures of the present invention.
' ~ ,
~95~ ~
24
The preferred embodiment of the modular low air
loss patient ~upport system is shown in Fig. 1 and is
generally designated by the numeral 20.
The patient support system of the present invention
preferably includes a frame, indicated generally in Fig
1 by the numeral 30, having at least one articulatable
section 32. The frame carries the components of the
patient support system and typically has more than one
articulatable section and preferably is mounted on
castors for ease of movement in the hospital environ-
ment. The hydraulic lifting mechanisms for raising and
lowering portions of the frame, including the articulat-
able sections of the frame, are conventional, and
suitable ones are available from Hillenbrand Industries
of Batesville, Indiana, sold under the Hill-Rom brand.
In accordance with the present invention, a
plurality, preferably seventeen in the illustrated
embodiment (Figs. 12 and 13), of elongated inflatable
sacks are provided. As shown in Fig. 2 for example,
each of the sacks 34 of the present invention preferably
has a multi-chamber internal configuration, and prefer-
ably four chambers are provided. In one embodiment
shown in the drawings, the shape of each inflated sack
is generally rectangular and preferably has exterior
dimensions thirty-two inches long, ten and one-half
inches high, and four and one-half inches thick. The
patient support surface of each sack is provided by a
top 36 which measures four and one-half inches by
thirty-two inches, and a bottom 38 (Fig. 3) is similarly
dimensioned. Depending upon their location on the
patient support, the sack may include a plurality of pin
holes (not shown) to allow a small amount of air to
bleed from the sack. The diameters of the holes
preferably are about fifty thousandths of an inch, but
can be in the range of between eighteen to ninety
20~ 3~ ~
thousandths of an inch. Each exterior end 40 of each
~ack measures ten and one-half inches by four and one-
half inches, and each exterior side 42 measures ten and
one-half inches by thirty-two inches. Each ~ack is
preferably integrally formed of the same material, which
should be gas-tight and capable of being heat sealed.
The sacks preferably are formed of twill woven nylon
which is coated with urethane on the surfaces forming
the interior of the sack. The thickness of the urethane
coating is in the range of three ten thousandths of an
inch to two thousandths of an inch. Vinyl or nylon
coated with vinyl also would be a suitable material for
the sack. Unless the sacks are designed to be dispos-
able, the material should be capable of being laundered.
Internally, the sack preferably is configured with
four separately defined chambers. As shown in Fig. 2
for example, the internal webs 44 of each sack prefer-
ably are integral with the outside walls of each sack,
and are at least joined in airtight engagement there-
with. An end chamber 46 is disposed at an opposite end
of each sack. Each end chamber is generally rectangular
in shape with one of the narrow ends 48 formed by a
portion of the top of the sack, and the opposite narrow
end 50 formed by a portion of the bottom of the sack.
As shown in Fig. 5 for example, the narrow end of each
end chamber forming a section of the sack bottom is
provided with a sack air entrance opening 52 through the
bottom of the sack.
As shown in Fig. 2 for example, each multi-chamber
sack includes a pair of intermediate chambers 54
disposed between the end chambers. Each intermediate
chamber preferably is shaped as a right-angle penta-
hedron. Each intermediate chamber 54 has a base wall
56, an altitude wall 58, a diagonal wall 60, and two
opposite triangular-shaped side walls 62. Each base
- 26 ~9S~ ~
wall, altitude wall, and diagonal wall has a generally
rectangular shaped perimeter. Each base wall 56 is
connected at a right angle to each altitude wall 58.
Each diagonal wall 60 is connected at one edge to each
base wall and at an opposite edge to the altitude wall.
The edges of each triangular side wall are connected to
oppositely disposed edges of the base, altitude, and
diagonal walls. As shown in Fig. 2 for example, each
intermediate chamber is disposed within each sack so
that its diagonal wall faces toward the center of the
sack and toward the other intermediate chamber. One of
the intermediate chambers is disposed above the other
intermediate chamber so that it becomes conveniently
referred to as the upper intermediate chamber, while the
other intermediate chamber becomes the lower inter-
mediate chamber. The altitude wall of the upper
intermediate chamber preferably is formed by a middle
section of the top 36 of the sack 34. The altitude wall
of the lower intermediate chamber preferably is formed
by the middle section of the bottom 38 of the sack 34.
As shown in Fig. 1 for example, each sack prefer-
ably is disposed to extend transversely across the
longitudinal centerline of the patient support, and the
intermediate chambers are disposed in the center of each
sack. Thus, the intermediate chambers also are disposed
to extend transversely across the longitudinal center-
line of the patient support. As shown in Fig. 2 for
example, one of the intermediate chambers is disposed at
least partly above the other intermediate chamber and
preferably is disposed completely above the other
intermediate chamber. Because of the symmetrical
position of each sack relative to the longitudinal
centerline of the patient support system, one of the
intermediate chambers is disposed predominately to the
left side of the centerline and has a minority portion
27 2`0 9 5~
disposed to the right side of the centerline. Similar-
ly, the other of the intermediate chambers is disposed
predominately to the right side of the longitudinal
centerline of the patient support and has a minority
portion disposed to the left of the centerline.
Each sack has a pair of restrictive flow passages,
one connecting each of the end chambers to the adjacent
intermediate chamber. As shown in Fig. 2 for example,
preferably a single web serves as a common wall of an
end chamber and the base wall of the adjacent inter-
mediate chamber. As shown in Fig. 2 for example, each
restrictive flow passage can be defined by a hole 64
through the web that is common to the intermediate
chamber and the adjacent end chamber. Hole 64 prefer-
ably-is defined by a grommet having an opening there-
through and mounted in a web that forms both the base
wall of an intermediate chamber and the vertically
disposed internal side wall of the end chamber adjacent
the intermediate chamber. The grommet is sized to
ensure that the end chambers have filling priority over
the intermediate chambers and thus are the first to fill
with air and the last to collapse for want of air. For
sacks dimensioned as described above for example, a
grommet having a 1/4 inch diameter opening has been
suitable for achieving the desired filling and emptying
priority.
In further accordance with the present invention,
means are provided for supplying gas, preferably air, to
each sack of the patient support system of the present
invention. As embodied herein and shown schematically
in Fig. 12 for example, the means for supplying air to
each sack preferably includes a blower 66 powered
electrically by a motor which runs on a low direct
current voltage such as 24 volts. The blower must be
capable of supplying pressurized air to the sacks at
~0~5~4~
28
pressures as high as 30 inches of stAn~Ard water but
~hould be capable of supplying pressures in a preferred
range of 0 to 18 inches of standard water while operat-
ing in the blower's optimum performance range.
As shown in Fig. 12 for example, a pressure
transducer 246 measures the pressure at the blower
outlet. The measured pressure signal is transmitted to
a microprocessor (described hereafter) via a blower
control circuit 67 and a circuit board 150 (described
hereafter). Blower 66 preferably is controlled by
voltages supplied by a blower control circuit 67 which
receives a control voltage signal from the micropro-
cessor via a circuit board 150. The microprocessor is
preprogrammed to compare the pressure signal received
from pressure transducer 246 to a desired pressure
signal calculated by the microprocessor. Depending upon
the result of the comparison, the microprocessor
regulates the power supply to the blower control
circuit. However, the methodology used by the micro-
processor to compare the calculated pressure to the
measured pressure contains a built-in delay (preferably
about three seconds) so that the response to changes in
the measured blower pressure is not instantaneous. The
deliberate time delay in the response to the measured
blower pressure assures control loop stability and
prevents unwarranted pressure fluctuations in the sacks.
Otherwise, instantaneous real time pressure corrections
in response to the blower output pressure and control
valve output pressure could cause pressure oscillations
in the system.
As embodied herein and shown in Figs. 4, 5, and 14,
and schematically in Figs. 12 and 13, the means for
supplying air to each sack preferably further includes a
support member carried by the frame. The support member
preferably is rigid to provide a rigid carrier on which
-
203~4~
29
to dispose sacks 34 and may comprise a plurality of
separate non-integral sections so that a one-to-one
correspondence exists between each Cupport member
section and each articulatable section of the frame. As
shown in Fig. 14 for example, each section of the rigid
support member preferably comprises a modular support
member 68 and defines a multi-layered plate 70. Each
plate 70 preferably is thin and has a flat top surface
72 and an opposite bottom surface, which also preferably
is flat. As æhown in Fig. 14 for example, each plate
has an upper layer 74, a lower layer 76, and a middle
layer 78 disposed between the upper and lower layers.
As shown partially in Fig. 4 for example, the three
layers are sealed around the edges to form two opposed
ends 80 and two opposed side edges 82 joining between
the ends.
As shown in Figs. 4 and 13 for example, a plurality
of inlet openings 84 are defined through at least one of
the side edges 82. As shown in Fig. 13 for example,
depending upon the relative position of the modular
support member, some of the modular support members have
a plurality of outlet openings 86 defined in an opposite
side edge 82. The modular support manifold of Zone IV
for example also has a plurality of outlet openings 86
defined through the other of the side edges, while the
modular support manifold of Zone V only has inlet
openings 84 defined through one of the side edges 82,
and lacks outlet openings on the opposite side edge. As
partially shown in Fig. 4 for example, the inlet
openings 84 of one plate 70 are engaged by fittings 88
and flexible hoses 90 to become connected to the outlet
openings 86 of an adjacent modular support member.
As shown in Figs. 5 and 14, and schematically in
Fig. 13, for example, the upper layer defines a plural-
ity of air sack supply openings 92 which extend through
2 0 ~ 5 6 ~ !1
the top ~urface of each plate 70, and preferably through
all three layers of plate 70. As shown in Fig. 5 for
example, these air sack supply openings 92 are used to
hold a special connection fitting (described hereafter)
that connects the air sacks to a supply of controlled
pressurized air.
As shown schematically in Fig. 13 for example, at
least one of the modular support members defines a seat
sack support member 94 (Zone III) and includes a
plurality of pressure control valve openings 96 defined
through the lower layer 76 and extending through the
bottom surface of the plate 70. Each pressure control
valve opening 96 is configured to be connected to a
pressure control valve (described hereinafter). Each of
the ten pressure control valve openings 96 shown in Fig.
13 is schematically represented by a circle inscribed
within a box. To avoid unnecessarily cluttering Fig.
13, only three of the pressure control openings are
provided with designating numerals 96. Preferably, one
end of a rigid elbow 98 (Figs. 7 and 8) has a flexible
bellows (not shown) which is connected to each pressure
control valve opening 96, and the other end of the elbow
is connected to the output end of the pressure control
valve. The seat sack support member preferably includes
at least one pressure control valve opening for each
pressure control valve required by the particular
configuration of the patient support system. Each
pressure control valve opening intersects with a channel
(described hereafter) for supplying air to the air
sacks.
As shown in Figs. 5 and 14, and schematically in
Figs. 11-13, for example, the layers of each plate 70
preferably combine to define a plurality of separated
enclosed channels therethrough. In an alternative
embodiment, the channels can be formed by discrete
~1)95G~
31
flexible tubes. The channels are airtight and perform
the function of conduits for the transport of
pressurized air from the source of pressurized air to
the air sacks. The multi-layer construction of plate 70
allows ~ome channels to cross one another without
inter~ecting, if the air flow configuration requires
same. As shown schematically in Fig. 13 for example,
some channels 100 connect one of the inlet openings 84
of plate 70 to one of the outlet openings 86 defined
through the opposite side edge 82 of the plate 70. Some
of the channels 102 connect one of the inlet openings 84
defined through one of the side edges 82 to one or more
of the sack supply openings 92 defined through the top
surface of the plate 70 of the modular support member.
Each ~ir sack supply opening 92 communicates with at
least one of the channels. Other channels 104 include
one of the pressure control valve openings 96.
As embodied herein and shown in Figs. 2, 3 and 5
for example, the means for supplying gas to the sacks
preferably includes a hand-detachable airtight connec-
tion, an embodiment of same being designated generally
in Fig. 5 by the numeral 106. The connection comprises
two components, one secured to the air sack 34, and the
other secured to the modular support member 70. The
force required to insert one of the components into the
other component and to disconnect the components from
one another is low enough to permit these operations to
be accomplished manually by hospital staff without
difficulty. Accordingly, both components of the hand-
detachable connection 106 preferably are formed of a
semi-rigid plastic material with an elastic O-ring 114
secured within the interior of a female connection
fitting 108.
As shown in Fig. 5 for example, the component
secured to the modular support member comprises an
32 ~9~G~ i
elongated female connection fitting 108 having an
exterior configured to engage airtightly with the air
sack supply opening 92 defined through the plate 70. A
plenum 93 is defined between the exterior of fitting 108
and air sack supply opening 92. A lower end of the
connection fitting extends through the air sack supply
opening 92, and a locking nut 95 screws onto this end of
the fitting to secure same within the air sack supply
opening of the modular support member.
The female connection fitting 108 has an interior
configured with a hollow axially disposed coupling
opening 110, preferably a cylinder, to receive a
coupling in airtight engagement therewith. A cylindri-
cal poppet 97 is disposed in the cylindrical coupling
opening and is configured to slide within the cylindri-
cal coupling opening. Poppet 97 is closed at one end,
and a spring rests between the bottom 113 of the
interior of fitting 108 and the interior of the closed
end of poppet 97. The spring-loaded poppet is thereby
biased to seal off the entrance 111 of coupling opening
110 .
The connection fitting further defines a fitting
groove 112 completely around the interior of the fitting
and preferably near the entrance 111 of coupling opening
110. The connection fitting also includes a resiliently
deformable flexible 0-ring 114 held in the fitting
groove 112. As shown in Fig. 5 for example, the
coupling cylinder 110 defined in the interior of the
connection fitting further includes a channel opening
116 defined therethrough and in a direction normal to
the axis of the coupling cylinder 110. Because of
plenum 93, the connection fitting is always disposed in
the air sack supply opening 92 so that the channel
opening 116 communicates with the channel 102 that
connects to the air sack supply opening 92.
~ ~13 5 6 ~ ~
As shown in Figs. 2, 3, 5, and 6 for example, the
other component of the hand-detachable connection
includes an elongated coupling 118 that is secured at
one end to the air entrance opening 52 of the sack and
extends outwardly from the sack. The coupling has an
axial opening 120 defined therethrough to permit air to
pass through same and between the interior and exterior
of the sack. The exterior of coupling 118 is configured
to be received within the interior of the connection
fitting. The exterior of the coupling has a groove 122
therearound that is configured to seat around and seal
against the deformable O-ring 114 of the connection
fitting 108 therein when the coupling is inserted into
the connection fitting in airtight engagement with the
fitting. Groove 122 provides a locking detent to
mechanically lock and seal O-ring 114 therein.
As shown in Fig. 6 for example, the coupling is
secured to extend from the air entrance opening 52 of
the air sack with the aid of a grommet 126 and a
retaining ring 125. The grommet 126 is heat sealed to
the fabric of the air sack on the interior surface of
the air sack around the air entrance opening. The
coupling extends through the grommet 126 and the air
entrance opening. A pull tab 124 is fitted over the
coupling and rests against the exterior surface of the
air sack. Alternative embodiments of pull 124 are shown -
in Figs. 3 and 6 for example. A retaining ring 127 is
passed over the coupling and mechanically locks against
the coupling in air-tight engagement with the air sack.
The pull tab 124, which is sandwiched between retaining
ring 127 and the sack, can be grasped by the hand of a
person who desires to disconnect the coupling from the
fitting. In this way, the material of the air sack need
not be pulled during disconnection of the coupling from
the fitting. This prevents tearing of the air sack near
34 ~ a~
the air entrance opening during the disconnection of the
coupling from the fitting.
As ~hown in Fig. 5 for example, connection fitting
108 preferably includes a poppet 97 that is a spring
loaded cylindrical member disposed concentrically within
coupling cylinder 110 80 that one end of the spring 99
rests against the closed end of the poppet, and the
other end of the spring rests against the bottom 113 of
the interior of connection fitting 108. Thus, when
coupling 118 is inserted into coupling cylinder 110,
coupling 118 depresses poppet 97 and connects channel
opening 116 to axial opening 120 of coupling 118. When
no coupling 118 is inserted into coupling cylinder 110,
the ~pring forces the poppet to seal against 0-ring 114
and thereby seal the coupling cylinder opening 110 at
the entrance 111 thereof near the top layer 74 of plate
70. This permits one sack to be detached while air is
being supplied to the others without leakage of air
through the coupling cylinder opening 110. The sealing
effect of the poppet also prevents fluids from entering
the channels of plate 70, and this is advantageous
during cleaning of the upper surfaces of plate 70.
In keeping with the modular configuration of the
patient support system of the present invention, the
means for supplying air to each sack further preferably
includes a modular manifold for distributing air from
the blower to the sacks plugged into the modular sack
support member. The modular manifold provides means for
mounting at least two pressure control valves and for
connecting same to a source of pressurized air and to an
electric power source. Because its elongated shape
resembles a "log," such modular manifold is sometimes
referred to as the log manifold, and one embodiment is
designated by the numeral 128 in Fig. 10 for example.
Log manifold 128 includes an elongated main body 130
20~i 4~
that is hollow and defines a hollow chamber 132 within
same. As shown in Fig. 10 for example, main body 130 is
shaped as a long rectangular tube which preferably is
formed of aluminum or another light weight material such
as a hard plastic or resin. As shown in Fig. 10, an air
supply hose 134, which suitably is one and one quarter
inches in diameter, carries pressurized air from blower
66 to chamber 132 of main body 130. A first end wall
136 is defined at one narrow end of main body 130, and a
second end wall (not shown) is defined at the opposite
end of main body 130. A conventional pressure check
valve 138 such as shown in Fig. 13 for example, is
provided in each end wall to permit technicians to gauge
the pressure inside chamber 132.
One section of main body 130 defines a mounting
wall 140 on which a plurality of pressure control valves
162 tsuch as shown in Figs. 7 and 8 for example and
described in detail hereafter) can be mounted. A
plurality of ports 142 are defined through the mounting
wall and spaced sufficiently apart from one another to
permit side-by-side mounting of pressure control valves
162. Each port 142 has a bushing 144 mounted therein.
The bushing is configured to receive and secure a valve
stem 146 (Fig. 8) of a pressure control valve 162. As
shown in Fig. 7 for example, valve stem 146 typically
has one or more O-rings 148 engage with bushing 144 to
form an airtight connection that nonetheless is easily
detachable and engageable, respectively, by manual
removal and insertion of the pressure control valve.
This permits easy removal and replacement of the valve
and reduces repair time and inoperative time for the
patient support system as a whole.
The log manifold further includes a circuit board
150 preferably mounted on the exterior of the main body
adjacent the mounting wall 140. As shown in Fig. 10 for
36 ~0~64~
example, an electrical connector 152 is provided for
receiving a direct current power line to furni~h
electric power to operate circuit board 150. The
circuit board includes a plurality of electrical
connection fittings defined therein. Each electrical
connection fitting 154 or plug outlet is preferably
disposed in convenient regis~ry with one of the ports
142 defined in the mo~nting wall. Electrical connection
fittings 154 receive an electrical connector, e.g., plug
156, of a pressure control valve 162 to transmit
electrical power and signals thereto to operate the
various electrical components of the pressure control
valve. In addition, a plurality of fuses 158 are
provided on circuit board 150 to protect circuit board
150 and components connected thereto, such as a micro-
processor 160 (described hereinafter), from electrical
damage. As shown in Fig. 10 for example, the fuse
receptacles are on the exterior of the log manifold 128
to provide technicians with the unobstructed access that
facilitates troubleshooting and fuse replacement.
In further accordance with the patient support
system of the present invention, means are provided for
maintaining a predetermined pressure in the sacks. The
predetermined pressure is kept at a constant pre-
determined value for each of a number of groups of sacks
in the standard mode of operation or may be constantly
varying over time in a predetermined sequence in yet
other modes of operation of the patient support system
of the present invention. As embodied herein and shown
qchematically in Fig. 12 (in which electrical connec-
tions are shown in dashed lines and pneumatic connec-
tions are shown in solid lines, in both cases arrows
indicate the direction of electrical or pneumatic flow)
for example, the means for maintaining a predetermined
pressure preferably includes a programmable micro-
2 0 9 ~
processor 160 and at least one and preferably aplurality of pressure control valves 162, each of the
latter preferably monitored by a pressure sensing device
(not ~hown in Fig. 12 separately from valves 162).
As embodied herein and shown in Figs. 7 and 8 for
example, the means for maintaining a predetermined
pressure in the sacks includes a pressure control valve
162. Preferably, a plurality of pressure control valves
are provided, and each valve 162 can control the
pressure in a plurality of sacks 34 by means of being
connected to a gas manifold (such as modular support
member channels 100, 102, 104) which carries air from
the pressure control valve to each of the sacks.
Each pressure control valve includes a housing 164,
which preferably is formed of aluminum or another light
weight material. As shown in Fig. 8 for example, an
inlet 166 is defined through one end of the housing for
receiving air flow from a source of pressurized air. An
outlet 168 is also defined through the housing for per-
mitting the escape of air exiting the pressure control
valve. An elongated valve passage 170 is defined within
the housing and is preferably disposed in axial align-
ment with the inlet. The passage has a longitudinal
axis that preferably is disposed perpendicularly with
respect to the axis of the valve outlet, which is
,connected to the valve passage. The valve housing
further defines a chamber 172 disposed between the inlet
and a first end 174 of the valve passage. The pressure
control valve includes a piston 176 disposed in the
chamber. The piston is displaceable in the chamber to
vary the degree of communication through the chamber
that is permitted between the valve inlet and the valve
passage. The piston preferably is formed of a hard
polymeric or resinous material such as polycarbonate for
example. The pressure control valve further includes an
20~561~
38
electric motor 178 that preferably is mounted outside
the housing and near the chamber.
The pressure control valve preferably includes
means for connecting the motor to the piston in a manner
such that the operation of the motor causes displacement
of the piston within the chamber. As embodied herein
and shown in Fig. 8 for example, the connecting means
preferably includes a connecting shaft 180 that has one
end non-rotatably secured to the rotatable shaft 182 of
the motor 178. Connecting shaft 180 has its opposite
end non-rotatably connected to one end of the piston.
As shown in Fig. 9b for example, piston 176 has a groove
183 disposed diametrically through one end of the piston
to non-rotatably secure the end of connecting shaft 180
therein. Chamber 172 preferably is cylindrical and has
its longitudinal axis disposed perpendicularly relative
to the longitudinal axis of the valve passage. The
piston preferably is cylindrical and rotatably displace-
able in the chamber with a close clearance between the
piston and the chamber so as to minimize any passage of
air thereby. One end of the piston has a cam stop 181
which engages a stop (not shown) in chamber 172 to
restrict piston 176 from rotating 360- within chamber
172. As the motor shaft 182 rotates, the connecting
shaft 180 and piston 176 are rotatably displaced
relative to the chamber. As shown in Fig. 8 for
example, the piston has a flow slot 184 extending
radially into the center of the piston so that depending
upon the position of this slot 184 relative to the inlet
and the passage, more or less flow is allowed to pass
from the inlet 166, through this slot 184, and into the
passage 170. Thus, the position of the piston within
the chamber determines the degree of communication that
is permitted through the chamber and the degree of
communication permitted between the valve passage and
95~4~
the valve inlet. This degree of communication effec-
tively regulates the pressure of the air delivered by
the valve.
As shown in Fiqs 9a, 9b, 9c, and 9d for example,
piston slot 184 preferably is configured to result in a
linear relationship between the air flow permitted
throuqh the valve and the rotation of the piston. As
shown in Fiq. 9d for example, piston slot 184 preferably
comprises three distinctly shaped sections. The section
desiqnated 185 is closest to the surface of the piston
and is formed as a spheroidal section. The intermediate
section is desiqnated 187 and is formed as a semi-
cylinder. The section extendinq deepest into the center
of the piston is designated 189 and is formed as an
elongated cylinder with a spherical end.
As shown in Figs. 7 and 8 for example, the pressure
control valve further preferably includes a pressure
transducer 186 that communicates with the valve passage
to sense the pressure therein. Preferably, the pressure
transducer is mounted to the valve housing. An opening
188 is defined through the housing opposite where the
outlet is defined. The pressure transducer has a probe
(not shown) adjacent the opening to permit the trans-
ducer to sense the pressure in the valve passage. The
pressure transducer converts the pressure sensed in the
valve passage into an electrical signal such as an
analog voltage, and this voltage is transmitted to an
electronic circuit (described hereafter as a circuit
card) of the valve.
As shown in Fig. 7 for example, the pressure
control valve further includes an electronic circuit 190
which is mounted to the exterior of the housing on a
circuit card 192. The valve circuit contains a voltage
comparator network and voltage reference chips for
example. The valve circuit controls the power being
209~614
provided to the valve motor. The circuit card is
connected to the valve pressure transducer and receives
the electrical signals transmitted from the transducer
corresponding to the pressure being sensed by the
transducer in the valve passage. The circuit card
receives a reference voltage signal from a micro-
processor (described hereinafter) via circuit board 150.
The microprocessor sends an analog voltage signal to the
valve circuit 190 via circuit board 150. The valve
circuit compares this signal to the one from the
pressure transducer and computes a difference signal.
The valve circuit controls the valve motor 178 to open
or close the valve according to the magnitude and sign
(plus or minus) of the difference voltage signal.
As shown in Fig. 7 for example, The pressure
control valve further includes an electrical lead 194
that is connected at one end (not shown) to the valve
circuit card 192 and terminates at the other end in a
plug 156. This plug can be connected into a plug outlet
such as the electrical connection fitting 154 on the log
manifold 128 and thus is consistent with the modular
construction of the present invention.
As shown in Fig. 7 for example, the pressure
control valve further defines a dump outlet hole 196
through the valve housing in the vicinity of the valve
chamber. As shown in Fig. 8 for example, a dump passage
198 is defined through the valve piston and is con-
figured to connect the dump hole to the valve passage
upon displacement of the piston such that the dump hole
becomes aligned with the dump passage of the piston.
As shown in Fig. 1 for example, a microswitch 199
is disposed near the hydraulic controls for changing the
elevation of the patient support. When a control handle
201 is placed in the CPR mode of operation, microswitch
199 is activated, and the microprocessor turns off the
5~4~
41
blower and signals all of the valves to align the dump
passage of the piston with the dump hole. This causes
the rapid deflation of all of the air sacks and places
the support into a condition suitable for performing a
cardiopulmonary resuscitation (CPR) procedure on the
patient.
As shown in Fig. 16 for example, the control panel
of the present invention has a button for SEAT DEFLATE.
When the operator presses the SEAT DEFLATE button, the
microprocessor activates the two pressure control valves
which control the pressure in the sacks supporting the
~eat zone (Zone III shown in Figs. 12 and 13 for
example) of the support system. The microprocessor
signals the pressure control valves controlling the seat
zone to align their pistons' dump passages with the dump
holes in the valve housings in order to permit all of
the air in the sacks in the seat zone to escape to the
atmosphere through the dump holes. As shown in Fig. 8
for example, when the valve pistons are aligned in this
manner, the valve inlets are blocked by the pistons and
thus prevented from communicating with the valve
passages and valve outlets.
As shown in Fig. 8 for example, a conventional
pressure check valve 138 preferably is mounted in a
manual pressure check opening 200 defined through the
housing of each pressure control valve. As shown in
Fig. 9, a conventional pressure check valve 138 also
preferably is inserted into the end walls of log
manifold 128. As shown in Fig. 15 for example, check
valve 138 has a head 202 with a port 204 defined
therethrough for receiving a probe of a pressure
measuring instrument ~not shown). A collapsible bladder
flange 206 extends from head 202 to the opposite end of
check valve 138. The bladder flange extends through the
pressure check opening 200 in the housing of the
209~6~
42
pressure control valve. A slit 208 is formed axially
through the collapsible bladder flange and connects to
port 204. The bladder flange is resiliently collapsible
around l;lit 208 to prevent passage of air therethrough.
The probe of the measuring instrument is hollow and is
inserted through port 204 until the probe parts the
flange 206 to open the collapsible slit 208. This
allows the probe to access the pressùre in the control
valve or chamber of the log manifold, as the case may
be. Check valve 138 preferably is formed of a flexible
material such as a soft plastic or neoprene rubber. One
supplier of such check valves is Vernay Labs of Yellow
Springs, Ohio 45387.
As embodied herein and shown schematically in Fig.
12 for example, the means for maintaining a predeter-
mined pressure preferably includes a programmable
microprocessor 160. The microprocessor preferably has
parallel processing capability and is programmed to
operate the pressure control valves in conjunction with
the blower to pressurize the sacks according to the
height and weight of the patient. The height and weight
information is provided to the microprocessor by the
operator. This is accomplished by providing the desired
information via a control panel 210 such as shown in
Fig. 16 for example. The height of the patient is
displayed on a digital readout 212 in either inches or
centimeters, and the weight of the patient is displayed
on a separate digital readout 214 in either pounds or
kilograms.
As shown in Figs. 12 and 13 for example, five
pressure zones or body zones preferably include a head
zone (Zone 1 or I), a chest zone (Zone 2 or II), a seat
zone (Zone 3 or III), a thigh zone ~Zone 4 or IV), and a
leg and foot zone ~Zone 5 or V). Each body zone is
supplied with pressurized air from the blower via two
20~ a 64 ~
43
separate pressure control valves. In one configuration
of the air flow path from the blower to the ~acks, one
of the pressure control valves controls air supplied to
the chambers of each sack on one side of the patient
support system for each body zone, and the other
pressure control valve controls the air to the chambers
on the side of each sack on the opposite side of the
patient support system. In yet another configuration of
the air flow path from the blower to the sacks, one of
the pressure control valves controls the air supplied to
all of the chambers of every alternate sack in a body
zone, and the other pressure control valve controls the
air supplied to all of the chambers in the remaining
alternate sacks in the body zone.
The microprocessor is programmed to set the
reference pressure of each pressure control valve of
each body zone into which the patient support system has
been divided for purposes of controlling the pressure
supplied to air sacks 34 under particular portions of
the patient. Based upon the height and weight of the
patient, the ~icroprocessor is preprogrammed to calcu-
late an optimum reference pressure for supporting the
patient in each body zone. This reference pressure is
determined at the valve passage where the pressure
transducer of each pressure control valve is sensing the
pressure. The circuit card 192 performs a comparison
function in which it compares the reference pressure
signal transmitted to it from microprocessor 160 via
circuit board 150 to the pressure which it has received
from the pressure transducer. Depending upon the
difference between this signal received from the valve's
pressure transducer and the calculated desired signal
corresponding to the preset reference pressure, the
valve circuit 192 signals the valve motor to open or
close the pressure control valve, depending upon whether
20~5~
the pressure is to be increased or decreased. This
process continues until the desired reference pressure
is sensed by the pressure transducer of the pressure
control valve. The microprocessor has parallel process-
ing capability and thus can simultaneously supply each
of the pressure control valves with the reference
pressure for that particular control valve. Moreover,
the speed of each of the microprocessor and valve
circuits greatly exceeds the time in which the motors of
the pressure control valves can respond to the signals
received from the valve circuits. Thus, in practical
effect the motor response times limit the frequency with
which the pressure control valves can be corrected.
Moreover, the reference pressure calculated by the
microprocessor also can depend upon other factors such
as whether one or more articulatable sections of the
frame is elevated at an angle above or-below the
horizontal. Another factor which can affect the micro-
processor's calculation of the reference pressure for
the particular zone is whether the patient is being
supported in a tilted attitude at an angle below the
horizontal and whether this angle is tilted to the left
side of the patient support system or the right side.
Still another factor is whether the patient is lying on
his/her side or back.
Yet another factor that can affect the reference
pressure calculated by the microprocessor is whether the
patient comfort adjustment buttons 216 have been
manipulated via the control panel to adjust the pressure
desired by the patient in a particular zone to a
pressure slightly above or slightly below the ~eference
pressure that the microprocessor is preprogrammed to set
for that particular zone under the other conditions
noted, including, elevation angle, side lying or back
lying, and tilt attitude. As shown in Fig. 16 for
20956~
example, each body support zone has a triangular button
216 pointing upward and a triangular button 216
pointing downward. Depression of the upward button 216
increases the reference pressure that the microprocessor
calculates for that particular zone. Similarly, the
depression of the downward pointing button 216, de-
creases the reference pressure that the microprocessor
calculates for that particular zone. The range of
increase and decrease preferably is about twenty percent
of the reference pressure that is calculated for the
~tandard mode of operation in each particular zone.
This permits the patient to change the pressure notice-
ably, yet not so much as to endanger the patient by
producing a condition that is either over-inflated or
under-inflated for the sacks in a particular zone.
Moreover, the 20% limitation also can be overridden by
pressing the OVERRIDE button shown in Fig. 16. The
override function can be cancelled by pressing the RESET
button shown in Fig. 16.
One form of sack pressure algorithm which is
suitable for use by the microprocessor to calculate the
reference pressures for different configurations of the
patient support system of the present invention is as
follows:
Pressure = Cl x Weight + C2 x Height ~ C3
Table 1 provides parameters suitable for several
elevation configurations, patients lying on his/her
back, side lying, and all five zones. For example, the
constants Cl, C2 and C3 for each zone are the same for
elevation angles 0- through 29- with the patient lying
on his/her back. The values of Cl, C2 and C3 for side
lying are the same for elevation angles of 0- through
29-.
2 ~
46
TABLE 1
Elevation
Angle Zone Cl C2 C3
0- - 29- I 0.00473 0.04208 -1.27789
back lying II 0.02088 -0.01288 1.73891
III 0.03688 -0.10931 7.33525
IV 0.00778 -0.01828 2.21268
. V 0.00316 0.00482 0.61751
30- - 44- I 0.00857 0.02056 -0.22725
back lying II 0.02230 -0.03996 3.32860
III 0.01971 0.08197 -0.68941
IV 0.00554 0.03495 0.38316
V 0.00303 0.01~83 -0.12248
45- - 59- I 0.00152 0.02889 0.11170
back lying II 0.01349 -0.02296 3.06615
III 0.03714 0.01023 3.37064
IV 0.01014 0.09399 -3.39696
V 0.00298 -0.00337 1.40102
60- and above I 0.00571 -0.00976 1.77230
back lying II 0.01165 0.02598 -0.20917
III 0.01871 0.04853 4.35063
IV 0.02273 0.06610 -2.94674
V 0.00291 0.00292 0.99296
SL I 0.01175 0.00548 0.43111
(Side II 0.03276 0.03607 -1.78899
Lying) III 0.03715 -0.10824 8.22602
0- - 29- IV 0.01091 -0.00336 1.48258
V 0.00146 0.02093 -0.15271
The weight of the patient is supported by the
surface tension of the air sack as well as the air
pressure within the sack. Thus, values of Cl, C2, and
C3 can vary with air sack geometry or the properties,
such as stiffness, of the materials used to form the air
sack. Different air sack geometries may provide more or
less stiffness in the air sack.
Typically, a ribbon cable 218 electrical connector
(Fig. 10) connects circuit board 150 to microprocessor
160. Circuit board 150 receives analog signals from
microprocessor 160 and distributes same to the valve
209564 4
47
circuit card 192 of each particular pressure control
valve 162 for whlch the signal is intended. In
addition, in some embodiments, circuit board 150 can
return signals from the individual pressure control
valve circuitry 190 to the microprocessor. The voltage
signals from the microprocessor cause the valve circuit
card 192 to operate the motor of the pressure control
valve to expand or contract the valve opening to attain
a reference pressure, which the microprocessor is
preprogrammed to calculate. The valve circuit compares
the reference signal received from the microprocessor to
the signals received from pressure transducer 186 of the
pressure control valve. In effect, this enables the
support system of the present invention to monitor the
air pressure in the valve passage 170 near the valve
outlet 168, which is the location where the sensing
probe of the pre~s6ure transducer is disposed to sense
the pressure supplied to the air sack through the
pressure control valve.
In further accordance with the present invention,
there is provided means for switching between different
modes of pressurizing the sacks. As embodied herein and
shown schematically in Figs. 11, 12 and 13 for example,
the mode switching means preferably includes at least
one flow diverter valve 220 and preferably includes a
plurality of flow diverter valves 220. The number of
flow diverter valves depends upon the number of
different pressure zones desired for the patient support
system embodiment contemplated. A pressure zone
includes one or m~re sacks or sack chambers which are to
be maintained with the same pressure characteristics.
In some instances, it is desired to have opposite sides
of the sack maintained at different pressures. This
becomes desireable for example when the rotation mode of
the patient support system is operated. In other
48 2û95~4
instances it hecQmes desireable to have the pressure in
every other sack alternately increasing together for a
predetermined time interval and decreasing together for
a predetermined time interval. This becomes desireable
for example when the patient support system i8 operated
in the pulsation mode of operation.
As shown in Fig. 13 for example, each flow diverter
valve preferably is mounted within a modular support
member 68, and more than one diverter valve 220 can be
mounted in a modular support member such as the seat
sack ~upport member 94. However, other sack support
members 68, such as the head sack support member shown
in Fig. 13 for example, may lack a diverter valve. Each
diverter valve preferably is mounted between the top and
bottom surfaces of each plate 70. As shown sche-
matically in Fig. 11 for example, each diverter valve
has a first flow pathway 222 with a first inlet 224 at
one end and a first outlet 226 at the opposite end.
Each diverter valve further includes a second flow
pathway 228 with a second inlet 230 at one end and a
second outlet 232 at the opposite end. The flow
pathways are mounted and fixed on a rotating disk 234,
also referred to as a switching disk 234, that rotates
about a central pivot 236.
The so-called switching disk is rotatable for the
purpose of changing the path defined by the inlets and
outlets. As shown in solid lines in Fig. 11 for
example, first flow pathway 222 connects channel A with
channel B, and second flow pathway connects channel C
with channel D. Thus, a first inlet 224 of first
pathway 222 is connected to channel A and a first outlet
226 of first pathway 222 is connected to channel B.
Similarly, a first inlet 230 of second pathway 228 is
connected to channel D and a first outlet 232 of second
pathway 228 is connected to channel C. In the solid
-
line configuration shown schematically in Fig. 11, both
sides of every alternate sack are connected together and
thus maintained at the same pressure by a pressure
control valve connected to the sacks via pressure
control valve openings 96. This is the configuration
for the so-called pulsation (P) mode of operation.
As shown by the dotted line configuration of the
flow pathways, when the switching disk is rotated 90-
counterclockwise to the dotted line position (R), the
first flow pathway connects channel A to channel C, and
the second flow pathway connects channel B to channel D.
Thus, first inlet 224 of first pathway 222 is connected
to channel C, and second inlet 230 of second pathway 228
is connected to channel B. First outlet 226 of first
pathway 222 becomes connected to channel A, and second
outlet 232 of second pathway 228 becomes connected to
channel D. In the dotted line configuration shown in
Fig. 11, one side of all of the sacks are connected
together and thus can be maintained at a common
pressure, and the other side of all of the sacks are
connected together and also can be maintained at a
common pressure. This is the configuration for the so-
called rotation (R) mode of operation.
The use of the diverter valves by the present
invention enables the support system to be operated in
either a pulsation mode of operation or a rotation mode
of operation with a minimum number of valves and air
flow conduits. The diverter valve allows the air flow
paths of the support system to be reconfigured between
two distinctly different ways of connecting the pressur-
ized air source through the pressure control valves to
individual air sacks of the patient support system.
The patient support system of the present invention
can be operated to automatically rotate the patient,
i.e., turn the patient to one side or the other, at
-
- 20~'1tl
preset intervals of time. Referring to the control
panel chown in Fig. 16, the patient support cystem of
the present invention can be set to operate in a
rotational mode by pressing the SET UP button followed
by pressing the MODE SELECTION button until the ROTATION
indicator is lit. Then the rotation ~ection of the
control panel becomes illuminated and can be operated.
The operator selects the amount of time that the patient
is to be maintained in a right-tilted position, or a
horizontal position, or a left-tilted position. To
accomplish this for the horizontal position for example,
the operator activates the horizontal button 238
followed by activating the TIME button. This manipula-
tion enters the time interval during which the patient
support is to maintain the patient supported in the
horizontal position. This interval of time is displayed
on a digital readout 239. To set the time that the
patient is to spend in the right-tilted position, the
operator presses the right button 240 followed by the
TIME button. Again, the time interval which the patient
is to be maintained tilted to the right is displayed
digitally on readout 239. A similar procedure is
followed to set the time spent in the left-tilted
position.
In addition, right button 240 allows the operator
to select the attitude of the patient in the right-
tilted position. There are a number of illumination
bars disposed above the right button. Each illumination
bar corresponds to a different attitude to which the
patient can be tilted to the riqht. The operator
selects the desired attitude by continuously pressing
the triangular buttons above and below right button 240
until the bar adjacent the desired attitude is illumin-
ated. For example, the maximum attitude of tilt
requires the operator to continue pressing the downward
20~6~
pointing triangular button beneath right button 240
until the lowermost bar above the right button is lit.
The same procedure is followed to set the attitude for
the left-tilted position.
Moreover, as shown schematically in Fig. 12 for
example, the angle of elevation of the head and chest
section of the patient support is monitored by an
elevation sensing device 242, which ~ends signals to the
circuit board 150 of the modular valve mounting manifold
128. Figure 12 illustrates electrical signaling
pathways by dashed lines and pneumatic pathways by solid
lines. The arrows at the ends of the dotted lines
indicate the direction of the electrical signals along
the electrical pathways. The elevation sensing device
detects the angle at which the head and chest section
has been positioned, and supplies a corresponding signal
to the microprocessor via circuit board 150. Examples
of suitable elevation sensing devices are disclosed in
U.S. Patent Nos. 4,745,647 and 4,768,249, which patents
are hereby incorporated in their entireties herein by
reference. If this elevation information from the
sensing device 242 indicates that the angle of articula-
tion exceeds 30-, the microprocessor configures the
pressure profile to a standard mode of operation and
thus cancels any rotation or pulsation that may have
been selected by the operator. The rotation mode is
cancelled to avoid torquing the patient's body. The
pulsation mode is cancelled because the elevation of the
patient above 30- reduces the ability to float the
patient in the sacks in the seat zone during pulsation
of the three sacks therein. Thus, the "bottoming" of
the patient during pulsation at elevation angles above
30- is avoided. Upon reduction of the articulated angle
below 30-, the microprocessor does not automatically
resume either pulsation or rotation but requires any
mode other than the standard mode to be reset.
In accordance with the present invention, the
control over blower 66 preferably includes a blower
control circuit which controls the power ~upplied to
blower 66. Microprocessor 160 provides a blower control
voltage to blower control circuit 67 which controls the
power supply to blower 66 according to this blower
control voltage signal received from microprocessor 160.
A pressure transducer 246 measures the pressure prefer-
ably at the blower and communicates a signal correspond-
ing to the measured blower pressure to the micro-
processor 160 via blower control circuit 67 and circuit
board 150.
Microprocessor 160 has a blower control algorithm
which enables microprocessor 160 to calculate a desired
reference pressure for the blower. The blower control
algorithm preferably calculates this blower reference
pressure to be 3 to 4 inches of standard water higher
than the highest pressure in the air sacks. Typically,
the seat zone (Zone III) has this highest pressure for a
given height and weight setting (provided by the
operator to the microprocessor) regardless of the
elevation of the head and chest sections and whether the
patient is lying on his/her side or back. However, a
patient with abnormal body mass distribution (which
could be caused by a cast for example) may require the
highest sack pressure in one of the other zones. If
Zone III has the highest sack pressure, as the elevation
angle increases, the sack pressure in Zone III in-
creases, and the reference pressure for the blower also
increases to equal 3 to 4 inches of standard water above
the pressure of the sacks in Zone III.
Microprocessor 160 stores the signal from trans-
ducer 246 corresponding to the measured blower pressure
in the microprocessor memory, which is updated prefer-
2095~
53
ably only once every three seconds. Microprocessor 160calculstes the reference blower pressure about four
times each second and compares it to the stored measured
pressure about once each second. If the measured
pressure is more than about one inch of standard water
higher than the reference pressure calculated by
microprocessor 160, microprocessor 160 decreases the
control voltage by an increment of 1/256 of the maximum
control voltage signal that microprocessor 160 is
programmed to provide to blower control circuit 67.
This maximum voltage corresponds to the maximum output
of blower 66. If the measured blower pressure is more
than about one inch of standard water lower than the
reference pressure, then microprocessor 160 increases
the control voltage signal by an increment of 4/256
times the maximum control voltage. The increase or
decrease, if any, occurs about once each second.
Pressure deficits are of a greater concern, and thus
correction of such deficits occurs four times faster
than correction of excess pressures. The pressure
changes resulting from the blower control sequence occur
no more frequently than once each second and are no
greater than 1/256 of the maximum pressure for decreases
and 4/256 times the maximum pressure for increases.
Moreover, the microprocessor's three second delay in
updating the measured pressure used in the calculations
assures that changes in the measured pressure that have
very short durations will not lead to pressure instabil-
ity because of control loop exacerbation of short-lived
pressure fluctuations. This three second time interval
can change depending upon the pressure dynamics and
control dynamics of the system.
The selection of the rotation mode of operation on
control panel 210 causes the microprocessor to signal
the diverter valves to align their pathways for rota-
209564~
54
tional operation of the support system. Once theparameters of operation in the rotation mode have been
inputted, the microprocessor recalculates an optimum
reference pressure for each pressure control valve. The
microprocessor determines the appropriate tilt reference
pressure based upon the height and weight of the patient
and the angle of tilt selected by the operator. This is
accomplished such that the pressure in the low pressure
side of the sack and the pressure in the high pressure
side of the sack average out to the pressure that would
be set for the same sacks in the normal mode of opera-
tion, i.e., without any rotation. Thus, the average
pressure over the entire sack during the rotational mode
of operation is the same as it would be in the non-
rotational modes of operation.
The operator initiates the rotation by pressing the
RUN button on panel 210 in Fig. 16 for example. When
the operator presses the RUN button, the microprocessor
adjusts the pressure control valves 162 to set the new
tilt reference pressure in the end and intermediate
chambers on the side of the support system to be tilted.
This results in a reduction in the pressure in the end
and intermediate chambers of the tilted sides of the
sacks in each body zone. The microprocessor operates
the control valve to prevent this low sack pressure from
falling below 1 to 2 inches of standard water, because
this is the minimum pressure needed to keep the end
chamber inflated while the weight of the patient is
squeezing out air from the intermediate chamber. The
microprocessor also raises the pressure in the end and
intermediate chambers on the opposite side, i.e., non-
tilted side of the sacks of the support system. The
increase in pressure in the chambers of the untilted
~ide of the support system is needed to compensate for
the loss in pressure in the chambers on the tilted side
- 209~6~1
-
of the support system. The additional pressure allows
the patient to be supported in the tilted position as
comfortably as in the non-tilted position. The pressure
increase in the chambers of the non-tilted side of the
sacks is preferably sufficient so that the average
pressure between the two sides of each sack equals the
pressure in this sack when the patient is supported
thereon in a non-tilted position. In other words, one-
half of the sum of the pressure in the hiqh side of the
sack and the low side of the sack is equal to the normal
base line pressure of this particular sack in a non-
tilted mode of operation, i.e., when both sides of the
sack are at this same base line pressure.
In accordance with the present invention, a method
is provided for turning the patient on a low air loss
patient support system as in the present invention. As
embodied herein, the turning method includes the step of
grouping all of the sacks 34 into at least two body
zones that correspond to at least two different zones of
the patient's body. Each zone of the patient's body is
preferably supported by one or more sacks in one of the
two body zones. Preferably five body zones are in-
volved.
The next step in the method for turning a patient
is to pressurize all of the sacks according to a first
pressure profile that provides each sack in each body
zone with a respective first air pressure. This first
air pressure has been chosen so as to provide a first
respective level of support to that portion of the
patient's body supported by the sacks in that body zone.
The level of support is predetermined depending upon the
height and weight of the patient and calculated accord-
ingly by the microprocessor. The height and weight data
also affect the respective first air pressure that is
chosen for the sacks in that particular body zone.
-
2095~4~
56
The terms "pressure profile" are used to refer to
the fact that the pressure in each body zone may be
different because of the different support reguirement
of that particular body zone. If the individual
pressures in the sacks of all the body zones were to be
represented on a bar graph as a function of the linear
position of the sacks along the length of the patient
support, a line connecting the tops of the bars in the
graph would depict a certain profile. Hence the use of
the term "pressure profile" to describe the pressure
conditions in all of the sacks at a given moment in
time, either when the pressures are changing or in a
steady state condition.
The next step in turning the patient involves
separately controlling the air pressure that is supplied
to each side of each of the sacks. This preferably is
accomplished by supplying the chambers on one side of
the sacks in each body zone via a first pressure control
valve and supplying the chambers on the other side of
the sacks via a separate pressure control valve, and
connecting each pressure control valve to a four-way
diverter valve. The diverter valve can then be con-
figured to ensure that the air pressure being supplied
to the chambers on one side of each sack is being
controlled by one of the pressure control valves, and
the pressure being supplied to the chambers on the other
side of the sack of a particular zone is being supplied
through a separate pressure control valve.
The next step in turning the patient involves
lowering the pressure in the chambers on the side of the
sacks to which the patient is to be tilted. Specifi-
cally, the pressure must be lowered in the chambers of
one side of the sacks from a first pressure profile,
previously established, to a predetermined second
pressure profile. The second pressure profile is
20g~6~
57
predetermined according to the height and weight of the
patient and also according to the attitude to which the
patient is to be tilted. The greater the angle below
the horizontal to which the patient is to be tilted, the
lower the predetermined second pressure profile.
Another step in the method of turning the patient
requires raising the pressure in the chamber on the side
of the sacks that is opposite the side to which the
patient is being tilted. This involves raising the
pressure in the chamber of the non-tilted ~ide of each
of the sacks to a predetermined third pressure profile.
The raised pressure profile in the non-tilted sacks
compensates for the lower pressure profile in the side
of the sacks to which the patient has been tilted. When
the overall pressure being supplied to support the
patient has been reduced in half of the sack, as occurs
during tilting, that portion of the patient's body in
that particular body zone would not be maintained at the
desired level of support without increasing the pressure
in the non-tilted side of the sack.
The operator begins by lowering the pressure in one
side of the all of the sacks until the patient has been
tilted to the desired attitude of tilt beneath the
horizontal. As this is occurring, the microprocessor is
increasing the pressure in the non-tilted sacks such
that one-half of the sum of the pressure in the tilted
sacks plus the pressure in the untilted sacks equals the
base line pressure of the sacks before the tilting
procedure began. In the case just described, the base
line pressure corresponds to the pressure in the sack at
the first pressure profile. Preferably, the raising and
lowering of the pressures in the chambers of opposite
sides of the sacks occurs practically simultaneously.
Since preferably the microprocessor has parallel
processing capability and thus can control each of the
2095644
58
pressure control valves simultaneously, the speed with
which the tilting is effected (or any other pressure
changes in the ~acks) is primarily limited by the flow
restrictions in the pneumatic circuit, which is primar-
ily a function of the air sack volume and the pressure
level in the sacks.
In further accordance with the present invention,
the patient is maintained in the selected tilted
position for a predetermined length of time. At the end
of this predetermined length of time, which is clocked
by the microprocessor, the patient is returned to the
horizontal position by simultaneously increasing the
pressure in the side of the sacks to which the patient
previously had been tilted while decreasing the pressure
in the non-tilted side of the sacks until the pressure
in both sides of the sacks returns to the first pre-
determined pressure profile. The changes in pressure
from low to high or from high to low preferably occurs
over a time interval of about three minutes. This is
done to reduce the likelihood that the patient will
experience any uncomfortable sensation during these
pressure changes.
In still further accordance with the present
invention, the method of turning a patient can maintain
the patient in the horizontal position for a predeter-
mined interval of time. At the end of this predeter-
mined interval of time, the patient then can be tilted
to the side of the patient support system that is
opposite the side to which the patient had been tilted
prior to being maintained in the horizontal position.
Moreover, the amount of time which the patient spends in
a particular position, namely, left-tilted, horizontal,
and right-tilted, can be preselected so that the patient
can be maintained in one of the three positions for
however long is deemed therapeutic.
~9~
59
It is during the turning, i.e., rotation or
tilting, mode of operation that the grommet which
defines the hole 64 connecting each intermediate chamber
54 with each end chamber 46 of each sack 34 plays a
particularly important role. As the pressure control
valve controlling the side of the sack to which the
patient is to be tilted begins to close and reduce the
pressure being supplied to this side of these sacks, the
weight of the patient above the depressurizing inter-
mediate chamber 54 squeezes the air from the inter-
mediate chamber through the gromme~t and into the end
chamber 46 to compensate for the reduced pressure being
supplied to the end chamber via the pressure control
valve. Thus, the reduction in pressure initially serves
to deflate the intermediate chamber while maintaining
the end chamber as fully inflated as before the pressure
control valve began to reduce the pressure supplied
thereto. The pressure in the end chamber of course is
being reduced. However, the end chamber remains
completely inflated, unlike the connecting intermediate
chamber which is being squeezed by the weight of the
patient that no longer is being supported by the same
level of air pressure as was present when the sacks were
being maintained according to the first pressure profile
that was first set to maintain the patient in the
horizontal position atop the sacks. Moreover, since the
end chamber remains inflated, it acts as a passive
constraint to prevent the patient from rolling past the
end chamber and off of the patient support.
To operate the support system of the present
invention in the pulsation mode, the operator pushes the
SET UP button on the control panel illustrated in Fig.
16 for example. Then the operator presses the MODE
SELECTION button until the PULSATION indicator illu-
minates. When the PULSATION indicator is illuminated,
2095644
the pulsation section of the control panel also becomes
illuminated. The mic~L~cessor immediately ~ignals the
diverter val~es to align their pathways for the pulsa-
tion mode of operation. In the pulsation alignment of
the diverter valves, the channels of the modular support
members connect alternately adjacent air ~acks. This
results in two sets of sacks which can be operated at
two C~rarate and opposi~e pat~rns of pressurization.
As shown in Fig. 16 for example, the operator selects
the time interval for a complete pulsation cycle by
pressing the TIME button. The time interval for each
pulsation cycle is displayed in a digital readout 244
above ~he TIME button. The operator selects the degree
of depressurization in the phase of the pulsation cycle
in which the pressures in alternating sacks are lowered
while the pressures in the other sacks are increased
according to the amount that the pressures in the first
group Df alternating sac~s have been lowered. The
operator accomplishes this selection by pressing one of
the two triangular shaped buttons beneath the light bars
next to the MAX-MIN scale to illuminate the light bar
adjacent the desired level of depressurization. Once
the parameters of operation in the pulsation mode have
been i~putted, the microprocessor begins calculating a
pulsation reference pressure for each pressure control
valve. This pulsation r~ference pressure depends upon
the degree of depressurization selected by the operator
and the height and weight of the patient. Preferably,
the microprocessor maintains the pressures in adjacent
sacks such that one-half of the sum of the pressures in
the adjacent sacks equals the base line pressure for a
sack in that zone at the elevation angle, if any, and
taking into account whether the patient is side lying or
back lying. The operator initiates the pulsation of the
sacks by pressing the RUN button on panel 210 in Fig. 16
`~ - 20~6~
61
for example.
In further accordance with the present invention, a
method is provided for periodically relieving the
pressure of the patient support system against the
patient's body. This method preferably is accomplished
by pulsating the pressure in the sacks of the low air
loss patient support system having a plurality of sacks
disposed transversely across the length of the support
system. The pressure in a first group of sacks compris-
ing every alternating sack is depressurized relative to
the remaining sacks, which are provided with an increase
in pressure. The pressure differential between the two
separate sacks is maintained for a predetermined
interval of time. At the end of this time interval, the
pressure profiles switch 50 that the other set of
alternating sacks becomes depressurized while the first
set of alternating sacks receives a slight increase in
pressure. This opposite pressurization condition is
also maintained for a predetermined interval of time,
whereupon the cycle repeats itself until the pulsation
mode of operation is discontinued.
Prior to the initiation of the pulsation mode of
operation, all of the sacks in the patient support will
be maintained at a first pressure profile according to
the height and weight of the patient, the various angles
of inclination of any of the articulating sections of
the frame, and any tilt angle imposed upon the sacks.
However, preferably, the pulsation method will not be
operated in conjunction with any tilting of the patient,
and thus activation of the pulsation method auto-
matically discontinues operation in the tilting mode.
The steps of the method for pulsating the pressure
in the sacks of the low air loss patient support system
include configuring the air supply means of the patient
support to define two separate groups of alternating
5~
62
sacks. A first group of sacks includes either every odd
number sequenced sack in order from one end of the
patient support to the opposite end of the patient
support or every even number sequenced sack. For
purposes of this description, the first of the two
groups of sacks will be chosen to be the odd number
se~uenced sacks. In a preferred embodiment, the sacks
are further grouped into body zones to support the
patient's body at a predetermined pressure for all of
the sacks in the body zone. Thus, all of the sacks in a
particular body zone will be pressurized at the same
first pressure, and accordingly the individual first
pressure will be applied to all of the sacks in each
body zone. This step of configuring the sacks is
preferably accomplished by configuring a plurality of
diverter valves to connect every alternating sack in a
body zone.
The next step includes reducing the air pressure
being supplied to the sacks in the first group. This is
accomplished as the microprocessor controls the pressure
control valve of this first group to attain a second
pressure profile. The second pressure profile corres-
ponds to a decreased pulsation reference pressure calcu-
lated by the microprocessor when the degree of de-
pressurization was selected by the operator. The
microprocessor controls the pressure control valves
supplying air to the sacks in the first group until the
decreased pulsation reference pressure has been attained
by the sacks in this first group.
The next step occurs simultaneously with the first
step and includes supplying air pressure to the sacks in
the second of the two groups, namely, the group includ-
ing every even number sequenced sack in order from one
end of the patient support to the opposite end of the
patient support, at a third pressure profile. This
- 209~6~Ç
third pressure profile corresponds to an increased
pulsation reference pressure which the microprocessor
calculated for each pressure control valve controlling
the sacks in the second group for each individual body
zone. This increased pulsation reference pressure also
has been calculated by the microprocessor depending upon
the degree of depressurization selected by the operator.
This third pressure profile is designed to compensate
for the loss of pressurization by the first group of
sacks so that the patient support can continue to
maintain the patient at the same level of horizontal
support during the depressurization of the first group
of sacks. In other words, while the pressures in the
alternate groups of sacks are changing, the vertical
height of the patient above the floor is not changing
significantly from what it was prior to the onset of the
pulsation mode of operation. Thus, the microprocessor
maintains the pressures in the two groups of sacks such
that one-half the sum of the second and third pressure
profiles equals the first pressure profile.
The two steps involving the changes in pressuriza-
tion of the two groups of sacks, occur simultaneously
over a first time interval.
The method for pulsating the pressure in the sacks
further includes the step of maintaining the second and
third pressure profiles being supplied to the two groups
of sacks during a second interval of time. This is
accomplished by the microprocessor controlling the
pressure control valves to maintain the increased or
decreased pulsation reference pressures calculated by
the microprocessor for the respective group of sacks
over the time interval selected by the operator.
After the predetermined lower pressure has been
maintained for the sacks in the one group for the second
interval of time, the next step is to increase the
- 2095C~
64
pressure being supplied to this one group during a third
interval of time until each sack in this one group
attains a higher individual pressure corresponding to
the third pressure profile. At the same time that the
sacks in the first group of sacks are attaining the
higher individual pressure, the pressure being supplied
to the sacks in the other of the two groups is being
decreased to the lower pressure corresponding to the
~econd pressure profile. The pressure in the other of
the two groups is decreased until the predetermined
lower pressure is being provided to each individual sack
in this other group. The pressure decreases over this
third interval of time.
Finally, the third pressure profile in the one
group and the second pressure profile in the other group
are maintained during a fourth interval of time.
Preferably, all of the first, second, third, and
fourth intervals of time are of equal duration.
However, in some embodiments of the method of pulsating
the sacks of the present invention, the first interval
of time preferably equals the third interval of time,
and the second interval of time preferably equals the
fourth interval of time.
In yet another embodiment of the method of pulsat-
ing the sacks of the present invention, not only are the
first and third time intervals equal to each other as
well as the second and fourth time intervals being equal
to each other, but the first and third time intervals
are shorter than the second and fourth time intervals.
In other words, the time which the sacks spend alter-
nately changing pressures is less than the time during
which the sacks remain at the steady state higher or
lower pressures. Similarly, in yet another embodiment
of the method of pulsating the sacks of the present
invention, the second and fourth time intervals can be
~0~56~'~
equal to each other and shorter than the first and third
time intervals, which also are equal to each other.
It will be apparent to those ~killed in the art
that various modifications and variations can be made in
the present invention without departing from the scope
or spirit of the invention. Thus, it is intended that
the present invention cover the modifications and
variations of this invention provided they come within
the scope of the appended claims and their equivalents.