Note: Descriptions are shown in the official language in which they were submitted.
2~ 78290
Proceæs for preparinq alkYlhYdroqenchlorosilaneg
The present invention relate~ to a process for
preparlng alkylhydrogenchlorosilanes of the qeneral formula
Rx H 8i Cly (I~
(wherein R is an alkyl radical, x i8 1 or 2 and y is 1 or 2
and the total of x and y is equal to 3 ),
by comproportionation of an alkylchlorosilane of the general
formula ( II ) e
Ra Si Cln (II)
(where R is an alkyl radical, a is 1 or 2 and n is 2 or 3 and
the total of a and n i~ equal to 4 ),
with a hydrogenchlorosilane of the general formula (III)~
Rb Hc si C14-b-c (III)
(where R is an alkyl radical, b is 0, 1, 2 or 3 and c is 1,
2, 3 or 4 and the total of b and c is equal to or smaller
than 4 ) .
When x is 2, two of R in the formula (I) may be the
same or different. When a is 2, two of R ln the formula (II)
20 may be the Eame or different. When b is 2 or 3, two or three
of R in the formula (III) may be the same or different.
Alkylhydrogenchlorosilanes are important, inter
alia as stereoregulating, catalyst components which are used,
for example, in the polymerization of olefins. In addition,
such alkylhydroqenchlorosilanes serve to introduce reactive
groups into silicones and are used for the preparation of
organofunctional silanes and protecting group reaqents.
It is known that of the type of compounds of the
234~3-576
7~a
.
- 2 -
general formula ~I1 only methylhydrogendichlorosilane is
available on a large scale as byproduct from the Muller-
Pochow synthe3is, but this alone is not sufficient to meet
the specific requirement for progress in these fields of
application. The urgently needed dimethylhydrogenchloro-
silane which likewise occurs in very low concentrations in
the crude product from the Mi~ller-Rochow synthesis can be
isolated only partially and with considerable technical
outlay, additionally in only unsatisfactory purity, 80 that
10 it is scarcely available for possible large-scale
applications. Many attempts have therefore already been made
to f ind other synthetic routes .
It has thus been proposed that the Miiller-~ochow
synthesis be carried out in the presence of hydrogen ~ e . g .
U.S. Patent 4,973,7251. Although very high proportions of
methylhydrogenchlorosilanes are formed in this way,
methylhydrogendichlorosilane predominates here too. Thus,
this synthetic route is not economical, either, for the
preparation of dimethylhydrogenchlorosilane and also does not
20 represent a synthetic route independent of coupled production
of other products.
Attempts have already been made to obtain dimethyl-
dichlorosilane by catalytic comproportionation which,
however, leads to only very small conversions with large
material losses, even under drastic conditions. Voronkov
reacted dimethyldichlorosilane with dihydrogenorganochloro-
silanes in the presence of a high concentration of Friedel-
Crafts catalyst, by distilling off the resulting
23443-576
2~ 78290
dlmethylchlorosilane from the reaction eS~uilibrium (M. G.
Voronkov, L. A. Abramas, Jzv. Akad. I~auk SSSR, Ser. Khim.
1974 (3), 698-700). In this reaction, dihydrogenorgano-
chlorosilane is the hydrogen-supplying agent. ~lowever, the
Voronkov process is too complicated for large-scale use. In
particular, the formation of relatively large amounts of
residues which are difiicult to dispose of stands in the way
of industrial realization.
This has also been particularly true or attempts
to prepare such doubly alkylated hydrogenchlorosilanes by
means of the Grignard reaction. It has also been proposed
that the Voronkov hydrogenation be carried out in the
presence of ammonium halide catalysts immobilized on silica
gel (I~-A 42 40 730). Ammonium halides immobilized on silica
gels do not have sufficient stability at temperatures above
120C and have a catalyst service life which is too short for
continuous operation under the reaction conditions to be
employed .
It is therefore an ob~ect of the invention to
20 develop a process which makes it possible to prepare
alkylhydrogenchlorosilanes of the general formula (I) in a
simple and economical manner.
It has now surprisingly been found that a compound
of the general formula (II) may be reacted in a simple and
economical manner in admixture with a hydrogen-donating agent
of the general formula (III) in the presence of a catalyst
which has advantageously been previously saturated with
hydrogen halide, giving the alkylhydrogenchlorosilane of the
23443-576
~ 7829û
.
-- 4 --
general formula ~I) in good yield. For this purpose, the
reaction mixture i8 preferably passed with heating over the
prepared catalyst bed; and the crude product i~ preferably
worked up subsequently using distillation methods.
The present invention accordingly provides a
process for preparing alkylhydrogenchloro3ilanes of the
general formula
Rx H Si Cly ~I)
~wherein R is an alkyl radical, x is 1 or 2 and y is 1 or 2
and the total of x and y is equal to 3),
by cQmproportionation of an alkylchlorosilane of the general
formula
F~a Si Cln ~II)
~wherein R is an alkyl radical, a is 1 or 2 and n is 2 or 3
and the ~um of a and n is equal to 4 ),
with hydro~enchlorosilanes of the general formula ~III):
Rb Hc Si Cl4-b-C ~ III )
~wherein R is an alkyl radical, b ls 0, 1, 2 or 3 and c is 1,
2, 3 or 4 and the total of b and c is equal to or smaller
than 4 ),
in the presence of a catalyst saturated with a hydrogen
halide. In the general formulae (I), ~II) and ~III),
identical or different alkyl radlcals are represented by R.
These can be alkyl radicals having from 1 to 18 carbon atom~
and having a linear, branched or cyclic structure; the alkyl
radicals can be either saturated or unsaturated. Preferably,
the alkyl radical~ are lower alkyl radicals having 1 to 4
carbon atoms.
23443-576
2~ 7829~
For the reactlon ln the procesæ of the lnventlon,
preferred is to use a zlrconlum-contalnlng and/or aluminum-
contalnlng catalyst. Supports for these catalysts are
advantageously porous and have a total pore volume of, for
example, from 0.01 to 10 cm3~g.
5ultable catalysts used in the process of the
lnvention are generally those whose catalyst support has an
BET surface area of from 5 to 500 m /g.
In the process of the lnvention, preferred is to
use a catalyst based on zlrconium oxide and/or aluminum
oxlde. These oxidic systems may also contain hydroxyl
groups, particularly on the catalyst surface, as are known
for amphoteric to strongly acid inorganic oxide systems. The
zirconium and/or aluminum oxides or their oxide hydroxides
are here generally not restricted to one modification.
Preferred are, especially r-aluminum oxide, but also
a-~luminum oxide and r-aluminum oxide hydroxide. The
catalyst support may be made in the form of extrudates,
tubes, toothed wheels, spheres, chippings or powder.
The proces3 of the invention may be carried out in
a stirred tank reactor, a multitube reactor or in a fixed-bed
reactor with or without recirculation, continuously or
batchwise .
The reactor used ls preferably a heatable tube
provided with temperature regulatlon, contalning the catalyst
fixed bed and fed with the starting materials, as is
generally customary, via the metering devices, a mixing
nozzle, the vaporizer and the preheater. The crude product
23443-576
~1 78290
.
-- 6
arriving at the reactor outlet may either be passed directly
to a continuous distillation procesE or, if desired, be
liquefied by cooling or quenching and worked up by
dlstillation .
In the process of the invention, the reaction is
preferably carried out at a temperature between 60C and
290C. The reactlon is preferably carried out under
atmospheric pressure or elevated pressure, for example up to
20 bar abs. These parameters are selected as a function of
the physical and reactive properties of the starting
materials, likewise the mean residence time ~ which is
generally between one minute and 20 minutes, i.e. in the
process of the invention, the reaction over the catalyst iB
preferably carried out over a period of from 1 to 20 minutes.
The reaction ls preferably carried out under atmospheric
pressure, if desired it is also possible to work under
subatmospheric pressure. However, advantages for the
reactivity of some systems are gained and improved space-tlme
yields are achieved by carrying out the synthetic reaction
20 under superatmospheric pressure and, if desired, also in the
li~auid phase, so that the reaction in the process of the
inventlon 18 preferably carried out under atmospheric
pressure or elevated pressure.
The catalytic activity for the reaction to be
carried out in the process of the lnventlon is generally
achieved by treatment o~ the catalyst support with a hydrogen
halide until saturation is reached, preferably by a treatment
with hydrogen chloride or hydrogen bromide. The saturated
234~3-576
21 78~9~
.
-- 7
state 1~ generally reached when the hydrogen halide i8 no
longer absorbed, for example in a treatment of the catalyst
support in a flow reactor, where towards the end of the
treatment, hydrogen chloride again leaves the end of the
reactor. The treatment temperature is generally not crltical
and may be above room temperature, for example at reaction
temperature. Preferably, a catalyst saturated with hydrogen
halide at temperatures between 180 and 200C is used for the
reaction in the process of the invention.
The molar ratios in which the starting materials of
the general formulae (I) and (III) are used for the reaction
in the process of the invention may be equimolar; however,
one starting material may be used for the reaction in a
10-fold to 12-fold excess or deficiency compared with the
other, preferably in up to 3-fold exce~s or deficiency (i.e.,
3:1 to 1:3).
To obtain the de~3ired tarçlet product in
particularly good purity, the crude product obtained by the
reaction in the process of the invention i3 worked up by
distillation; the process of the invention is thu3
advanta~eou61y carried out continuously.
Examples of products of the general formula (I)
which can be prepared by the process of the invention are
li~ted below:
ethylhydrogendichlorosilane,
n-propylhydrogendichloro~ilane,
isobutylhydrogendichlorosilane,
n-pentylhydrogendichlor4silane,
23443-576
21 78290
cyclopentylhydrogendichlorosi lane,
cyclohexylhydrogendichlorosilane,
octylhydrogendichloro6ilane,
decylhydrogendichlorosilane,
hexadecylhydrogendichlorosilane,
octadecylhydrogendichlorosilane,
dimethylhydroqenchlorosilane,
ethylmethylhydrogenchlorosilane,
diethylhydrogenchlorosilane,
propylmethylhydrogenchlorosilane,
dipropylhydrogenchlorosilane,
diisobutylhydrogenchlorosilane,
dicyclopentylhydrogenchlorosilane,
dicyclohexylhydrogenchlorosilane,
cyclohexylmethylhydrogenchlorosilane,
octadecylmethylhydrogenchlorosilane, etc.
~xamples which may be mentioned o~ the
alkylchlorosilanes of the general formula (II) are the
compounds methyltrichlorosilane, dimethyldichlorosilane,
20 trimethylchlorosilane, ethyltrichlorosilane,
ethylmethyldichlorosilane, ethyldimethylchloroailane, tert-
butyldimethylchlorosilane, diethyldichlorosilane,
propyltrichlorosilane, propylmethyldichlorosilane,
dipropyldichlorosilane, isobutyltrichlorosilane,
isobutylmethyldichlorosilane, diisobutyldichloro3ilane,
pentyltrichlorosilane, cyclopentyltrichlorosilane,
cyclopentylmethyldichlorosilane, dicyclopentyldichlorosilane,
cyclohexyltrichlorosilane, cyclohexylmethyldichlorosilane,
23443-576
21 78290
dlcyclohexyldichloros$1ane, octyltrichlorosilane,
decyltrichlorosilane, hexadecyltrichlorosllane,
octadecylmethyldichlorosilane, etc. Preferably, a and _ ln
the formula (II) are both 2.
Bxamples which may be mentioned of hydrogensllanes
of the general formula (III) are trlchlorosilane,
dlchlorosilane, monochlorosilane, monosilane,
methyldihydrogenchlorosllane, methyltrlhydrogensilane,
dimethyldlhydrogensllane, ethyltrlhydrogensllane,
ethylmethyldihydrogenailane, dlethyldlhydrogensilane,
propyltrihydrogensllane, propylmethyldihydrogensilane,
dipropyldihydroqensilane, isobutyltrihydrogensllane,
isobutylmethyldihydrogensllane, dllsobutyldihydrogensllane,
cyclopentyltrlhydrogensllane, cyclopentylmethyldihydro0en-
sllane, dicyclopentyldihydrogensilane, cyclohexyltrlhydrogen-
sllane, cyclohexylmethyldihydrogensilane, dioctyldihydrogen-
sllane, octadecylmethyldlhydrogensllane, 2-cyclohexenylethyl-
trihydrogensllane, eto. Preferably, _ and in the formula
(III) are both 2, or _ is 1 and c is 2.
The lnvention is illustrated in more detail by the
following examples:
BxamPle 1 ~ . .
An upright reactor (a~out 2 liters capacity) was
used. The reactor had a double-walled glass tube heated by
means of a thermostat and an inter~al diameter of 50 mm and a
height of about 1000 mm. The catalyst charge comprised
granulated y-A1203 having a particle size of from 1 to 3 mm
which had been saturated at 180C with gaseous HCl. The
23443-576
21 78290
.
-- 10 --
homogeneous mixture of the starting materials was conveyed
continuously via a vaporizer and a preheater into the reactor
in a descending direction at the residence times sho~n ln
Table 1, corresponding metering rates and the operatlng
temperatureE~ likewise mentioned therein. After passing
through the reactor, the product mixture was condensed out in
a condenser and a downstream low-temperature condenser and
finally isolated by the customary method~ of column
distillation .
Table 1 shows the results o~ carrying out the
process of the invention for preparing
dimethylhydrogenchlorosilane from dimethyldichlorosilane and
dimethylsilane under various conditions used by way of
example for the procesE~ of the invention.
23443-576
11 - 2~ 78290
Table 1:
Dimethyll.~llv~.. hlorosllane from dimethrlsilane nnd
dimethylchlorosilane
Re~ction l~ r~t~o Res~dence Yleld of
5 ~L~L~ ~cn,),si~, (cn,~ cl~ t~me ~CH,),HsiCl
[~C] [mol] ~ m~n] lZ
160 1 1 2 . 8 84
5.3 96
8, o e~ 100
8~ 1 1 8.r 98
5.3 92
80~.7 1 lo.s ~ loo
10 r le 2
Preparation of dimethyl~l~ ILV~ tosilan~ rom dl-
methyldichlorosilane Ahd cycioheXyldih2~iLu-, ~' lofo8ilane
Uffing a method similAr to ~xampie 1, from d mi~ture of
520 g (4 mol) of dimethy~ t~h~in~ arid 30D g (2 mol~
15 of cyclohe~yldil~dlu., ' tnrosilane there were isolated,
at a converslon of about 72 % of the dimethyldlchloro-
silane used in about g hours at 224C~ A residence time
of about 12 mlnute8 and parallel dlstillation of the
crude product with recycling of cyclohe~yll~ v "endl-
20 chlorosilane and dimethyldichlorosilane, a totnl of 346 9(91 %~ of dimethyll~ v.~ ' 7nrosilane and 412 g (95 %)
of cyclohexyl~r~chl rosilanê.
r le 3
Preparation of diniethyi~.i~v~, -' torosilane from di-
25 methyldichlorosiiane and i:dethy1dii.r~iv~ hlbro8ilane
U3ing a method similar td E~xample 1, A m~ture of 1045 g(8.1 mol) of dimethyldichlovidsllàhe And 4~7 q ~5.67 mol)
of methyldihrl~ J .. I~ln~osiiàne gave, in abollt 36 operat-
ing hour3 at 237C and a residence time of about
30 14 minute3, a crude product havlng the follo~ting composi-
tion according to gas ~h~ Lv~ hr ~
23443-576
21 78290
-- 12 --
methyldil ~,1 vy~ ~hlorosllane 1 9
methylh~l.v~ chlorosilnne 21 1
dlmethyll ~I,v~, hlorosllAne 45 7 ~
methyltrlchlorosilane 18 O 96
5dimethyldlchlorosilane 1 3 %
The careful distillation via a l~Lo-~tv~ column having
40 theoretlcal plates gave 679 g of dimethylhll.ug~
chlorosilane ~ 89 ~ yield, based on the dimethyldichloro-
81 lane used And on the theoretically possible transfer of
10 sil - h~l.v ,~ bonds, or 67 9~ of the total SlH used)
r le 4
Uslng a method sil~dild~ to E~Ainple i~ 1I cntaly~t charge
comprising granulAted %~ having a particle size of
about 2 mm was saturated wlth H~r at 180C A mi cture of
15 methyll,ll,vy A1rhlorosilane and dicnethyldichlorosilane
ln a molar ratlo of 2 5: 1 was reacted over thls cata-
lyst at a reaction t~ Lule of 142C and a rc~q~c`
time of 16 minutes The re8ulting crude product had the
following composition according to gas 1,~ Lv~
methyldih~l,v, 1~o8ilAne 0 4 9
methylhl ~L vy - . AA i rh t c~t o8 ildhe g B . g
dimethyll ~l,., ' lc rosilane 16 8 9
methyltrichlorosilane 25 g 9
dimethyldichlorosilane 8 O ~
In 2B operating hou~s~ 346 g ~2 68 idol~ of dimethyldi-
chlorosilnne dnd 770 q ~6 t ~ol) of hethr~ Lvy '~-
chlorosilane gAve about ilOO g of crude product from
which 182 g of dimethyl1~ ' ic ro811Ane were isolated
by dlstillation Thi~ ~:vL-~ iv~ to a conversion of 72
30 for the dimethyldlchlorosiiane
234g3-576
2l 78290
- 13 -
r le S
Preparatlon of cycloQentr~ L~ onllt~hloro3llane from
cyclopentyltrichloroElilane And cyclopentyldih,l
chlorosilane
S Using a method similar to l;xnmple 1, d mixture of 2~4 q
of cyclopentyltrichlorosllnne ahd i35 g of cyclopentyldl-
lL~ hloro~ilane, b.p. 138nC~ (molar ratio 1: 1)gave, at 187nC and an average re~irlr~n~e time of 6 minutes
and an operating time of about 2 hours, 166 g (98 96
10 yield) of cyclopentylll~lLo~ rhlnrosilnne~ b.p. s~nc
( 9 torr ) .
r le 6
Preparntion of dimethr~ IL6,~ 10~osiiàne from dl-
methyldichlorosilane dnd methylsilane
15 Using a method similar to Exainpie i~ a mixture of methyl-
silnne and dimethyldlchlo~osilane ih a molar ratio of
about 0 . 35 : 1 gnve, nt 195C and residence times between
15 nnd 20 minute~, the target product in a yield of about
97 %. The mnin L~ ' L wa3 methyltrichlorosilnne.
20 r -1Q 7
PLe~L-l-iOn of isobiltyl~dL~rJ~ hlnt-osiiane from
isobutyltrichlorosilAne dnd isobbtylsilane
uslng a method simlldr to Exa~ple 1~ 383 ~ of isobutyl-
trichloro3ilane 0nd itt g of lsobutyltrlh~lL~
25 gave, in nbout 3 hobrs of operation nt 180nC and a
residence time of about ~ minutes~ about 600 g (nbout
9 5 & yield ) of ~ sobutyl~ h l oros ilane
b.p. 122~C.
r le 8
30 Prepnrntion of isob~lJcyi~ethyli~ L~n~ ' lnrosllane from
i~obutylmethyldichio~osildfië ahd isoblltylmethylsilane
Using n method s~miiar to EXample i, isobutylmethyidi-
chlorosilane and isob~ltyiMë~hyl8ilane 1~1 ~1 inolar ratlo o
1: 1 were reacted aat 168C and d ~esldencé time of about
23443-576
_ _ _ _ _ _ _ _ _ _ _ _ . _
- 21 78290
.
-- 14 --
10 minutes to give i~obutylmethylh~lLL,~, ' loro~ilane,
b.p. 121 - 123C, with a product yield of 94 J6. In ~m
operating time of 4 hours, 171 g of i~obutylmethyldi-
chloro~ilime and 102 g of i~obutylmethylsilAne were u~ed
S ~nd 154 g of target product ere i~olnted ~ 1~ .
234~-576
