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Patent 2186207 Summary

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(12) Patent: (11) CA 2186207
(54) English Title: MANDIBULAR DISTRACTION DEVICE FOR USE IN MANDIBULAR DISTRACTION OSTEOGENESIS
(54) French Title: DISPOSITIF DE DISTRACTION MANDIBULAIRE APRES UNE CORTICOTOMIE DE LA MANDIBULE
Status: Deemed expired
Bibliographic Data
(51) International Patent Classification (IPC):
  • A61C 7/10 (2006.01)
  • A61B 17/66 (2006.01)
(72) Inventors :
  • RAZDOLSKY, YAN (United States of America)
  • DRISCOLL, PATRICK JOHN (United States of America)
(73) Owners :
  • RAZDOLSKY, YAN (United States of America)
  • DRISCOLL, PATRICK JOHN (United States of America)
(71) Applicants :
  • RAZDOLSKY, YAN (United States of America)
  • DRISCOLL, PATRICK JOHN (United States of America)
(74) Agent: SMART & BIGGAR
(74) Associate agent:
(45) Issued: 2002-02-05
(22) Filed Date: 1996-09-23
(41) Open to Public Inspection: 1997-08-23
Examination requested: 1997-08-18
Availability of licence: N/A
(25) Language of filing: English

Patent Cooperation Treaty (PCT): No

(30) Application Priority Data:
Application No. Country/Territory Date
08/606,039 United States of America 1996-02-22

Abstracts

English Abstract




A mandibular distraction device for use in distracting the
mandible subsequent to corticotomy thereof includes first and
second sets of crowns adapted to be attached to the bicuspid and
molar teeth of respective opposite lateral sides of the mandible.
A first pair of expander assemblies are removably or fixedly
attachable to the opposite sides of the first set of crowns, and
a second pair of expander assemblies are removably or fixedly
attachable to the opposite sides of the second set of crowns.
Each pair of expander assemblies includes one expandable device
and one sliding tube assembly. Receptors are provided to be
attached to the bicuspid crowns and the molar crowns, and
corresponding connectors are provided to be attached to the screw
devices and sliding tube assemblies for connection thereof to the
crowns.


French Abstract

Dispositif d'exognathie pour l'élargissement de la mandibule après une corticotomie de celle-ci; il comprend une première et une seconde séries de couronnes adaptées pour être fixées aux molaires et aux prémolaires des côtés latéraux opposés respectifs de la mandibule. Une première paire de systèmes d'expansion est montée de façon amovible ou fixe sur les côtés opposés de la première série de couronnes, et une deuxième paire de ces systèmes est montée de façon amovible ou fixe sur les côtés opposés de la deuxième série de couronnes. Chaque paire de systèmes d'expansion comprend un dispositif d'expansion et un tube extensible. Des récepteurs sont prévus pour être fixés aux couronnes de prémolaires et aux couronnes de molaires; les connecteurs correspondants sont également prévus pour être fixés aux systèmes de vis et de tubes extensibles, assurant ainsi leur connexion aux couronnes.

Claims

Note: Claims are shown in the official language in which they were submitted.





I CLAIM:


Claim 1. A mandibular distraction device, comprising:
first and second sets of tooth engagement members
adapted to be attached to mandibular teeth of respective opposite
lateral sides of the mandible, wherein each of said first and
second sets of tooth engagement members has opposite sides;
a first pair of expander assemblies attached to said
opposite sides of said first set of tooth engagement members,
said first pair of expander assemblies comprising at least one
expandable screw device; and
a second pair of expander assemblies attached to said
opposite sides of said second set of tooth engagement members,
said second pair of expander assemblies also comprising at least
one expandable screw device.

Claim 2. The mandibular distraction device of claim 1,
wherein said first and second pairs of expander assemblies are
removably attached to said opposite sides of said tooth
engagement members.



Claim 3. The mandibular distraction device of claim 2,
wherein said first and second sets of tooth engagement members
have receptors attached thereto, and said first and second pairs


33



of expander assemblies have connectors attached thereto that are
removably engageable with said receptors.



Claim 4. The mandibular distraction device of claim 3,
wherein:
each of said receptors comprises a metal member fixed to at
least one of said tooth engagement members and has a connector
guide extending thereon; and
each said connector comprises a metal member fixed to one of
said expander assemblies and has an engagement surface
complementary to said connector guide of a respective one of said
receptors for removable engagement therewith.



Claim 5. The mandibular distraction device of claim 4,
wherein:
at least one of said receptors comprises a back portion
fixed to at least one of said tooth engagement members and a
front portion defining said connector guide, said connector guide
comprising a vertical slot open at front and upper areas thereof
and closed at said back area and a lower area thereof, said lower
area defining a vertical stop, and said slot tapering from said
back area adjacent to said back portion toward said front area;
and
at least one of said connectors comprising a plug having a


34





front portion fixed to one of said expander assemblies and a plug
portion that extends vertically and has a taper complementary to
said vertical slot of said at least one of said receptors.


Claim 6. The mandibular distraction device of claim 4,
wherein:
at least one of said receptors comprises a back portion
fixed to at least one of said tooth engagement members and a
front portion defining said connector guide, said connector guide
comprising a vertically tapering front member having a pair of
vertically extending flanges thereon defining spaces between said
front portion and said tooth engagement members and a vertical
stop; and
at least one of said connectors comprising a cap having a
front portion fixed to one of said expander assemblies having a
rear surface engageable with said front portion of said at least
one of said receptors and channel members on said front portion
that extend vertically and have a taper complementary to said
vertically tapering front member of said receptors, said front
portion being engageable with said vertical stop.


Claim 7. The mandibular distraction device of claim 6,
wherein:
said vertically extending flanges have secondary flanges









extending therefrom toward said at least one of said tooth
engagement members forming glue pockets adapted to receive glue
for gluing said cap to said receptor.


Claim 8. The mandibular distraction device of claim 6,
wherein:
said front portion of said at least one of said receptors
has a vertical alignment hole extending therein from an upper
surface thereof.

Claim 9. The mandibular distraction device of claim 6,
wherein said cap has a slot extending horizontally across said
front portion thereof at a lower end of said cap.


Claim 10. The mandibular distraction device of claim 6,
wherein said back portion of said at least one of said receptors
comprises horizontally extending tabs and said back portion is
fixed to two of said tooth engagement members.


Claim 11. The mandibular distraction device of claim 4,
wherein said receptors and said connectors are made of stainless
steel and soldered to said tooth engagement members and said
expander assemblies, respectively.



36




Claim 12. The mandibular distraction device of claim 1,
wherein said tooth engagement members are stainless steel crowns.


Claim 13. The mandibular distraction device of claim 1,
wherein said tooth engagement members are stainless steel bands.



Claim 14. The mandibular distraction device of claim 1,
wherein each said expandable screw device comprises first and
second body portions having aligned threaded holes extending
therein and a threaded shaft engaging both said threaded holes.



Claim 15. The mandibular distraction device of claim 1,
wherein each said set of tooth engagement members comprises a
plurality of members aligned for disposition on the teeth of one
side of the mandible, and each said expandable assembly comprises
a forward portion connected to some of said members of one said
set of tooth engagement members and a rearward portion connected
to the remainder of said members of the one said set of tooth
engagement members, said forward and rearward portions being
expandable relative to each other for separation of said some of
said members from said remainder of said members.



Claim 16. The mandibular distraction device of claim 15,
wherein said first set of tooth engagement members, having said


37





first pair of expandable assemblies thereon, are connected to
said second set of tooth engagement members having said second
pair of expandable assemblies thereon at said forward portions of
said expandable assemblies.

Claim 17. The mandibular distraction device of claim 16,
wherein said forward portions of said expandable assemblies and
said some of said tooth engagement members are connected to each
other by a further expandable assembly.

Claim 18. The mandibular distraction device of claim 4,
wherein:
at least one of said receptors comprises a front portion
defining said connector guide, said connector guide comprising a
pair of vertically extending flanges, a vertical stop on said
front portion, an intermediate portion extending from said front
portion and a back portion extending from said intermediate
portion and fixed to at least one of said tooth engagement
members, said intermediate portion spacing said back portion from
said front portion; and
at least one of said connectors comprising a cap having a
front portion fixed to one of said expander assemblies, a rear
surface engageable with said front portion of said at least one


38





of said receptors and channel members on said front portion for
engagement with said flanges, said front portion being engageable
with said vertical stop.


Claim 19. The mandibular distraction device of claim 1,
wherein each of said first and second pairs of expander
assemblies comprises a single said expandable screw device on one
of said opposite sides of the respective said set of tooth
engagement members and an expandable tube and pin slider device
on the other of said opposite sides of the respective said set of
tooth engagement members.


Claim 20. A mandibular distraction device, comprising:
first and second sets of tooth engagement members
adapted to be attached to the bicuspid and molar teeth of
respective opposite lateral sides of the mandible, wherein each
of said first and second sets of tooth engagement members has
opposite sides, and wherein each of said first and second sets of
tooth engagement members comprises bicuspid engagement members
and molar engagement members;
a first pair of expander assemblies removably attached
to said opposite sides of said first set of tooth engagement
members, said first pair of expander assemblies comprising at
least one expandable screw device;




39





a second pair of expander assemblies attached to said
opposite sides of said second set of tooth engagement members,
said second pair of expander assemblies also comprising at least
one expandable screw device;
bicuspid receptors attached to said bicuspid engagement
members and molar receptors attached to said molar engagement
members;
connectors attached to said first and second pairs of
expander assemblies, said connectors being removably engaged with
said receptors.


Claim 21. The mandibular distraction device of claim 20,
wherein:
each of said receptors comprises a metal member fixed to at
least one of said tooth engagement members and has a connector
guide extending substantially perpendicular to the direction of
expansion of one of said expander assemblies connected thereto;
and
each of said connectors comprises a metal member fixed to
one of said expander assemblies and has an engagement surface
complementary to said connector guide of a respective one of said
receptors for removable engagement therewith in a direction
substantially perpendicular the direction of expansion.









Claim 22. The mandibular distraction device of claim 21,
wherein:
at least one of said bicuspid receptors comprises a front
portion defining said connector guide, said connector guide
comprising a pair of vertically extending flanges, a vertical
stop on said front portion, an intermediate portion extending
from said front portion and a back portion extending from said
intermediate portion, said intermediate portion spacing said back
portion from said front portion, and said back portion being
connected with two of said bicuspid engagement members;
at least one of said molar receptors comprises a back
portion fixed to two of said molar engagement members and a front
portion defining said connector guide, said connector guide
having a pair of vertically extending flanges thereon, and a
vertical stop; and
said connectors comprising a cap having a front portion
fixed to one of said expander assemblies, a rear surface
engageable with said front portion of said at least one of said
receptors and channel members on said front portion for
engagement with said flanges, said front portion being engageable
with said vertical stop.

Claim 23. An assembly kit for a mandibular distraction
device comprising:


41


first and second sets of tooth engagement members
adapted to be attached to the bicuspid and molar teeth of
respective opposite lateral sides of the mandible, wherein each
of said first and second sets of tooth engagement members has
opposite sides, and wherein each of said first and second sets of
tooth engagement members comprises bicuspid engagement members
and molar engagement members;
a first pair of expander assemblies that are removably
or fixedly attachable to said opposite sides of said first set of
tooth engagement members, said first pair of expander assemblies
comprising at least one expandable screw device;
a second pair of expander assemblies that are removably
or fixedly attachable to said opposite sides of said second set
of tooth engagement members, said second pair of expander
assemblies also comprising at least one expandable screw device;
bicuspid receptors attachable to said bicuspid engagement
members and molar receptors attachable to said molar engagement
members; and
connectors attachable to said first and second pairs of
expander assemblies, said connectors being removably fixedly
engageable with said receptors.




42

Description

Note: Descriptions are shown in the official language in which they were submitted.


2 1 862G7
This application is a Continuation-in-Part of U.S. Patent
Application Serial No. 08/222,579, filed April 4, 1994, in the
name of Yan Razdolsky.



TITLE OF THE INVENTION

A MANDIBULAR DISTRACTION DEVICE FOR USE IN
MANDIBULAR DISTRACTION OSTEOGENESIS


R~Ç-POUND OF THE INVENTION
The present invention relates generally to the correction of
deficiencies in mandibular growth. More specifically, the
present invention relates to a device for mandibular distraction
osteogenesis the (lengthening of the lower jaw by stretching) for
correcting deficiencies in mandibular length.

Deficiencies in mandibular growth which lead to
characteristic protrusions of the maxillary teeth and
deficiencies of the chin are quite common in American and
Northern European populations. Data from recent large scale U.S.
Public Health Service surveys of the occlusion of children and
youth ages 6 through 10 indicate that about 20 percent of the
U.S. population has mandibular deficiency, and about 5 percent of
the total U.S. population has skeletal mandibular deficiency
(deficiency in the growth of the lower jaw) so severe that the
only way to correct such deficiency is to perform a total
mandibular (lower jaw) resection (osteotomy) and to advance the
lower jaw to a more favorable forward position.


21 86207
A total mandibular osteotomy, or a sagittal split osteotomy,
is a major surgical procedure that can have many complications.
In this procedure, as illustrated in Fig. 1, a human mandible is
split at opposite points on the mandible. The forward part of
the mandible is then brought apart from the rearward part and
stabilized with either: (1) screws at point S as labeled in the
figure (the forward part F is indicated in Fig. 1 by the arrows A
as having been moved; this procedure is used less commonly now
than in previous years due to the inherent difficulty in
positioning of three loose parts of the mandible correctly during
the surgery) or (2) splinting of the broken lower jaw to a
prefabricated interocclusal splint which is secured to the upper
jaw and allowing it to heal for approximately 2 months (during
which the patient cannot open his/her mouth, cannot communicate
or function and is fed through a straw).



This procedure cuts the bone marrow, and thus could be
detrimental to the inner nerves and blood vessels of the
mandible.

In addition, a total mandibular osteotomy can involve the
complications of bleeding, obstruction of the airway, possible
infection, neurological problems such as possible paralysis of
the inferior alveolar nerve and loss of sensation to the lip,


'~1 a62G7

failure of intermaxillary fixation (stabilization of the mandible
after surgery), relapse-movement of the lower jaw in the
direction from which it was advanced, and possible displacement
of the temporo-mandibular jaw joints during the surgery.




Needless to say, such surgery requires a hospital stay, is
very expensive and many patients are reluctant to agree to this.
Further, total treatment time is on the order of 30 months.



The other 15 percent of mandibular deficiencies are less
severe, and if they are caught early, during the pubertal growth

stage, are amenable to conventional orthodontics (braces) or a
combination of orthodontics and functional appliance treatment.
However, functional appliances are of most benefit to a patient
when the patient is undergoing body and jaw growth, and cannot
benefit adult (non-growing) patients.



One other prior art surgical technique bears mention. A
process of lengthening human long bones (limbs, arms, etc.) by
distraction osteogenesis has been utilized for the past 40 years.
This process was designed by a Russian surgeon, Dr. Gavriel A.
Ilizarov. The principles of the method of Dr. Ilizarov are
presented in an article based on a speech delivered by Dr.
Ilizarov on October 30, 1987 at the annual Scientific Program of


21 86207

the Alumni Association and material presented by Dr. Ilizarov at
a three day international conference on the Ilizarov techniques
for the management of difficult skeletal problems. His technique
is being widely used by orthopedic surgeons throughout the United
States and the world.



8UMMARY OF THE lNv~:h~ION
The object of the present invention is to provide an
appliance or device for distraction osteogenesis that is
applicable to the five percent of severe cases requiring surgery
as well as to the less severe 15 percent of cases if those cases
have missed their opportunity for orthodontic/functional
correction during their pubertal growth years. Distraction
osteogenesis is, by definition, the process of generating new
bone by stretching. Thus, it is the more specific object of the
present invention to provide a device for generating new
mandibular bone by stretching the mandible, while orthodontically
lengthening the mandible and minimizing the extent of the
conjunctive lower jaw surgery.

The objects of the present invention are met by a device
used in a method of mandibular distraction osteogenesis. This
method involves performing corticotomy surgery, where only the
cortex of the mandible is cut, leaving all bone marrow, nerve and


21 86207

blood vessels intact, at two points on opposite sides of the
mandible. The device is an expandable distraction device
attached to the teeth of the mandible on opposite sides of the
two points of the corticotomy surgery, and the expandable
distraction device is then periodically expanded until a desired
mandibular length is attained.



The method further comprises preparing the expandable
distraction device for attachment during the corticotomy surgery.
lo This includes fitting a plurality of stainless steel crowns onto
the teeth of the mandible, taking an impression of the teeth of
the mandible, removing the crowns from the teeth of the mandible
and placing the crowns in the impression, preparing a solid model
of the teeth of the mandible from the impression, the crowns
being located on the solid model, and then attaching the
expansion screw devices to the crowns.



Preferably, two expansion screw devices and two sliding tube
devices are attached to eight crowns fitted onto the teeth of the
mandible in the step of fitting, including two bicuspid and two
molar crowns on each side of the mandible.



The impression is preferably a rubber base impression that
is poured up with dental stone or plaster. The expansion screw


21 ~62Gl
devices and sliding tube devices are preferably soldered to the
crowns by means of sliding (removable) attachments, in a very
precise three dimensional location.



The expandable distraction device is subsequently expanded
in the desired direction of the distraction of the mandible. The
screw devices separate the crowns on each side of the mandible
from each other at the point of the corticotomy surgery on the
mandible. Preferably, the expandable screw devices are expanded
at a rate of lmm per day, starting the day of the surgery.



The objects of the present invention are thus met by the
provision of a mandibular distraction device having first and
second sets of tooth crowns (or possibly bands), a first set of
expandable screw and tube devices connected to the first set of
tooth crowns and a second set of expandable screw and tube
devices connected to the second set of tooth crowns.



Each expandable screw device preferably comprises first and
second body portions that have aligned threaded holes extending
therein and a threaded shaft engaging both of the threaded holes.



Further, each set of tooth crowns is preferably disposed
along a respective tooth line, each expandable screw device of


21 86~07

each set of expandable screw and tube devices being disposed on a
side of the tooth line opposite the other sliding tube of the
set. Each set of expandable screw and tube devices is soldered
to their respective set of tooth crowns.




Further, each set of tooth crowns preferably comprises a
plurality of crowns that are aligned for disposition on the teeth
of one side of the mandible. Each screw device has a forward
portion that connects to some of the bands on one set of tooth
crowns and a rearward portion connected to the remainder of the
crowns of the set. The forward and rearward portion are thus
expandable relative to each other for separation of the crowns
from each other.




Preferably, the first set of tooth crowns, having the first
set of expandable screw and tube devices thereon, is connected to
the second set of tooth crowns, having the second set of
expandable screw and tube devices thereon, at forward portions of
the expandable screw devices. If so desired, the forward
portions of the expandable screw and tube devices can be
connected to each other by heavy gauge stainless steel wire.



More broadly, the mandibular distraction device meeting the
objectives of the present invention comprises first and second


21 ~6207

sets of tooth engagement members that are adapted to be attached
to mandibular teeth of respective opposite lateral sides of the
mandible, wherein each of the first and second sets of tooth
engagement members has opposite sides. A first pair of expander
assemblies are attached to the opposite sides of the first set of
tooth engagement members, the first pair of expander assemblies
comprising at least one expandable screw device. A second pair
of expander assemblies is attached to the opposite sides of the
second set of tooth engagement members, the second pair of
expander assemblies also comprising at least one expandable screw
device. The first and second pairs of expander assemblies are
preferably removably attached to the opposite sides of the tooth
engagement members.



According to a further preferred feature of the present
invention, the first and second sets of tooth engagement members
have receptors attached thereto, and the first and second pairs
of expander assemblies have connectors attached thereto that are
removably engageable with the receptors. Each of the receptors
preferably comprises a metal member fixed to at least one of the
tooth engagement members and has a connector guide extending
thereon, and each connector preferably comprises a metal member
fixed to one of the extender assemblies and has an engagement
surface complementary to the connector guide of a respective one


- - 21 8~2~7

of the receptors for removable engagement therewith.



According to a first preferred embodiment of the present
invention, the receptors comprise a back portion fixed to at
least one of the tooth engagement members and a front portion
defining the connector guide. The connector guide comprises a
vertical slot open at front and upper areas thereof, and is
closed at the back area and a lower area thereof. The lower area
defines a vertical stop, and the slot tapers from the back area
adjacent to the back portion toward the front area. The
connectors preferably comprise a plug having a front portion
fixed to one of the expander assemblies and a plug portion that
extends vertically and has a taper complementary to the vertical
slot of the at least one of the receptors.

According to a further preferred embodiment of the receptors
and connectors of the present invention, the receptors comprise a
back portion fixed to at least one of the tooth engagement
members and a front portion defining the connector guide. The
connector guide comprises a vertically tapering front member
having a pair of vertically extending flanges thereon defining
spaces between the front portion and the tooth engagement members
and a vertical stop. The connectors comprise a cap having a
front portion fixed to one of the expander assemblies having a


21 862U7

rear surface engageable with the front portion of the at least
one of the receptors and channel members on the front portion
that extend vertically and have a taper complementary to the
vertically tapering front member of the receptors. The front
portion is engageable with the vertical stop.



According to the further preferred embodiment of the
receptors and connectors, the vertically extending flanges have
secondary flanges extending therefrom toward the at least one of
the tooth engagement members, thus forming glue pockets that are
adapted to receive glue for gluing the cap to the receptor. The
receptors may have a vertical alignment hole therein extending
from an upper surface thereof. The cap can also have a slot
extending horizontally across the front portion thereof at the
lower end thereof. The back portion of the receptors can also
comprise horizontally extending tabs so as to be fixable to two
tooth engagement members.



The receptors and connectors are preferably made of
stainless steel and soldered to the tooth engagement members and
the expander assemblies. As noted earlier, the tooth engagement
members may be stainless steel bands, but according to a
preferred feature of the present invention are stainless steel
crowns.





- 21 86207

Each expandable screw device comprises first and second body
portions having aligned threaded holes extending therein in a
threaded shaft engaging both of the threaded holes. Each set of
tooth engagement members comprises a plurality of members aligned
for disposition on the teeth of one side of the mandible, and
each expandable assembly comprises a forward portion connected to
some of the members of one set of tooth engagement members and a
rearward portion connected to the remainder of the members of the
one set of tooth engagement members. The forward and rearward
portions are expandable relative to each other for separation of
some of the members from the remainder of the members. The first
set of tooth engagement members having the first pair of
expandable assemblies thereon are connected to the second set of
tooth engagement members having the second pair of expandable
assemblies thereon at forward portions of the expandable
assemblies. The forward portions can be connected by a further
expandable assembly, or, as noted above, by heavy gauge stainless
steel wire.



The tooth engagement member is comprised of bicuspid and
molar engagement members. The receptors preferably include
bicuspid receptors attached to the bicuspid engagement members
and molar receptors attached to the molar engagement members.

21 862~7

One of the bicuspid receptors, according to a further
preferred embodiment of the present invention, may comprise a
front portion defining a connector guide, the connector guide
comprising a pair of vertically extending flanges, a vertical
stop on the front portion, an intermediate portion extending from
the front portion and a back portion extending from the
intermediate portion. The intermediate portion spaces the back
portion from the front portion, and the back portion is connected
with two of the bicuspid engagement members. The molar receptors
preferably comprise a back portion that is fixed to two of the
molar engagement members and a front portion defining the
connector guide, the connector guide having a pair of vertically
extending flanges thereon and a vertical stop. The connectors
comprise a cap having a front portion fixed to one of the
expander assemblies, the rear surface engageable with the front
portion with the at least one of the receptors and channel
members on the front portion for engagement with the flanges, the
front portion also being engageable with the vertical stop.



According to the present invention, the invention also
contemplates an assembly kit made up of the components described
above for constructing a mandibular distraction device, it being
understood that the mandibular distraction device is a custom
made device made by a doctor from the components for a particular

21 86~07

patient for the purposes of conducting the above-described
procedure.



Through the employment of mandibular distraction
osteogenesis according to the present invention, and the use of
the mandibular distraction device according to the present
invention, a number of significant advantages may be achieved.
As noted above, the invention will orthodontically lengthen the
mandible while minimizing the extent of the conjunctive lower jaw
surgery. Only corticotomy is employed.



Further, the invention will improve the facial profile by
advancing or lengthening the deficient mandible. This will
improve the lip balance, lip competence, and lip seal. This will
also help to eliminate mouth breathing pattern problems.
Further, incisor guidance and function will be established.



The invention will also reduce the orthodontic-surgical
treatment time. Treatment time can be expected to be reduced to
on the order of 12 months, instead of 30 months as with the prior
art sagittal split osteotomy surgery.



The invention will also bring the mandible forward, thus

bringing the tongue forward and diminishing chances for


21 86207

obstructive sleep apnea or snoring. Such correction will also
help to prevent class II mandibular deficiency/malocclusion. The
invention will help to correct unilateral cross bites and the
mandibular midline.

s




Further, the invention will minimize damage to the
periosteal and endosteal blood supply by performing a corticotomy
only, rather than a complete osteotomy as is now performed with
the sagittal split osteotomy surgery. This will minimize
swelling and post-surgical complications, and requires no
hospital stay and could be done on an outpatient basis.
Furthermore, the fact that the expansion screw assemblies are
detachable from the receptor assemblies means that the

orthodontist will generally not need to be present during
surgery. The precise pre-alignment will have been done during
fitting in the office.



Further, the procedure will be far less expensive than the
conventional mandibular osteotomy surgery. Patient costs for the
procedure are lower than the costs associated with prior art
methods such as the sagittal split osteotomy surgery. Obviously
this will tend to lower health care costs in general, which is a
great concern at this time.




14

21 ~6?07

Other significant advantages result to the benefit of the
patient. The procedure according to the present invention
results in less pain to the patient than the prior art procedure.
The recovery period after completion of the procedure is on the
order of two to three days, rather than two months as with other
methods. The jaw of the patient does not have to be wired shut
for two months, and the patient is able to return to work within
one week, as opposed to eight weeks with other methods. Thus it
is clear that the psychological impact of the procedure on the
patient will be significantly reduced as compared with the impact
of the prior art methods.



BRIEF DE8CRIPTION OF THE DRAWINGS
The present invention will be described in detail below with
reference to the accompanying drawings, in which:



Fig. 1 is a schematic drawing illustrating sagittal split
osteotomy surgery;



Fig. 2 is a top view of a mandibular distraction
osteogenesis device according to the present invention;



Fig. 3 is a side view of a portion of the mandibular

distraction device as seen in the direction of arrow B of Fig. 2;

21 8~2û7

Fig. 4 is a schematic representation of corticotomy surgery;



Fig. 5 is a partial perspective view of a Razdolsky
attachment plug according to a first embodiment of attachments
for the mandibular distraction device according to the present
invention;



Fig. 6 is a perspective view of a receptor according to the
first embodiment of the Razdolsky attachments, the receptor being
mounted on a crown;



Fig. 7 is an exploded view of the plug and a screw device
according to the first embodiment of the Razdolsky attachments;



Fig. 8 is an exploded view of a screw device, a cap and a
receptor according to a second embodiment of the Razdolsky
attachments according to the present invention;



Fig. 9 is a perspective view of a cap and a receptor
according to a third embodiment of the Razdolsky attachments of
the present invention;




Fig. 10 is a perspective view of the cap of Fig. 9;




16

21 86207

Fig. 11 is a perspective view from the rear of the receptor
of Fig. 9;



Fig. 12 is a perspective view of a receptor according to a
modification of the third embodiment of the Razdolsky
attachments;



Fig. 13 is a perspective view of a cap suitable for use with
the receptor of Fig. 12;

Fig. 14 is a perspective view of a screw device, cap and
receptor according to a fourth embodiment of the Razdolsky
attachments of the present invention;



Fig. 15 is a perspective view of the cap of Fig. 14;



Fig. 16 is a perspective view of the receptor of Fig. 14;



Fig. 17 is a schematic view of a receptor according to the
fourth embodiment of the Razdolsky attachments used together with
the receptor according to a fifth embodiment of the Razdolsky

attachments of the present invention;



Fig. 18A is a perspective view of the receptor according to

- 2 1 ~6207

the fifth embodiment of the Razdolsky attachments;

Fig. 18B is a perspective view of a screw device, cap and
receptor according to the fifth embodiment; and
s




Figs. l9A-19D are illustrations of steps in the process of
using the present invention.

DET~TT~D DESCRIPTION OF THE PREFERRED
EMBODINENT~ OF THE lNV~.. ION
A detailed description of the present invention will now be
presented with reference to the accompanying drawing figures. In
the various figures, the same reference numerals are used for
similar elements throughout. The description of the invention
will proceed with the description of a mandibular distraction
osteogenesis device and in particular Razdolsky attachments for
the purpose of securing expansion screws and sliding tubes onto
the stainless steel crowns in a precise angular fashion and
making both expansion screws and sliding tubes removable prior to
corticotomy surgery.



Turning to Fig. 2, there is illustrated a mandibular

distraction osteogenesis device 1 usable in distracting the
mandible. Initially, the device 1 includes a plurality of crowns


~ 86207

(or bands, collectively also referenced as tooth engagement
members) for placement on the teeth of the mandible of a patient
that is to undergo distraction osteogenesis. The tooth
engagement members of the present invention are preferably
crowns, but it should be recognized that bands could also be
employed instead of crowns; the description will primarily
discuss crowns. In Figs. 2 and 3, while the description
references crowns, the illustration in these figures is not meant
to be indicative of any particular type of crown but to be simply
a generic description of a crown or band for purposes of
illustrations.



Preferably there are provided a total of eight crowns, with
two bicuspid and two molar orthodontic crowns being provided for
each side of the mandible, as illustrated in Fig. 2. The crowns
are indicated by reference numbers 2 for the bicuspid crowns and
reference numbers 3 for the molar crowns. The mandible and the
relevant teeth are schematically illustrated by a dashed line in
Fig. 2.

One universal expansion screw 4 is soldered onto each buccal
(cheek) side of the crowns and one universal sliding tube device
5 is soldered onto each lingual (tongue) side of the crowns for
each side of the mandible. One universal expansion screw 4 and


21 86207
one sliding tube 5 is thus placed on each side of each set of
crowns. As can be seen from Fig. 2, the universal expansion
screws thus extend along the sides of the crowns and have
suitable portions thereof soldered to the respective crowns. The
universal expansion screws 4 are expandable to distract a forward
portion of the mandible, the upper portion as seen in Fig. 2,
from a rearward portion of the mandible by separating the
bicuspid bands 2 from the molar bands 3.



More specifically, and referring to Fig. 3, each universal
expansion screw 4 has two halves 6 and 7 separable from each
other by a screw mechanism 8. The screw mechanism 8 is a
suitable mechanism rotatable between the universal expansion
screw halves 6 and 7 to separate the halves from each other, such
as a right and left hand threaded shaft extending into and
engaging with corresponding threads in the halves 6 and 7.
Suitable guide rods 9 can also extend through the halves 6 and 7
to guide the separation of the halves 6 and 7 from each other.
As can be seen, suitable connecting portions are provided for
connecting the halves 6 and 7 to the respective bands 2 and 3.
Such connecting portions can take the form of appropriate metal
wires or bars. The universal expansion screw 4 can be of the
type illustrated in U.S. Patent 4,482,318, for example, or could
be of the type shown in U.S. Patent 4,571,177, suitably adapted





~1 8~07
to the present situation. These patents are incorporated herein
by reference.



By the above construction there is formed two separate
portions of the mandibular distraction device 1, one portion
being located on each side of the mandible. These portions are
preferably connected to each other by a suitable connecting wire
or bar 15, as illustrated in Fig. 2. However, note that in place
of the connecting wire or bar 15, an additional, smaller,
universal e~p~nsion screw 4 could be provided and incorporated
into the device 1, the universal expansion screw connecting the
two sides of the device 1 at the forward portions thereof in
order to allow for lateral mandibular expansion, in addition to
mandibular distraction or elongation.

As can be seen from Fig. 2, the bicuspid crowns 2 on each
side of the mandible are connected to the forward portions or
halves 6 of the universal expansion screws 4, and the molar
crowns 3 are connected to the rear portions or halves 7 of the
universal expansion screws 4. Thus, a unitary forward portion is
expansible in a forward direction relative to two separate
lateral portions on opposite sides of the mandible for elongation
or distraction of the mandible.


21 8~207

Though not specifically illustrated, the sliding tubes 5
represent simple expandable sliding tube and pin connections
connecting the forward and rearward portions of the device 1 on
each side of the mandible. These tube and pin connections have a
simple tube receiving a pin with the tube connected to one
portion and the pin connected to the other portion and extending
in the same direction as the expansion screws 4. Thus these
devices will simply follow the distraction of the mandible along
with the activation of the screw devices 4, but will provide for
lo support on the lingual side of the crowns in all directions
except for the direction of expansion. Such sliding tubes, as
well as the expansion screws and crowns, are separately readily
available from orthodontic suppliers.



While the above described distraction device 1 simply
solders the expansion screws and sliding tubes 5 to the crowns 2
and 3, it is preferred that specific attachments be employed for
this purpose, as will be described below. These attachments,
generally referred to as Razdolsky attachments, comprise receptor
attachments attached to the respective crowns, preferably by
soldering, and connector attachments connected to the respective
screw devices and sliding tubes 5 also by soldering. The
receptors and connectors are thus removably engageable with each
other so that they screw devices 4 and sliding tubes 5 can be

21 ~6207

removably attached to the crowns, for reasons as will be
discussed below in describing the method of mandibular
distraction osteogenesis in accordance with the device of the
present invention. At this point, specific description of the
Razdolsky attachments will be made.



A first embodiment of the Razdolsky attachments is
illustrated in Figs. 5-7. Fig. 5 illustrates a plug attachment
for attachment to a screw device 4, Fig. 6 illustrates a crown 2
or 3 having a connector 25 connected therewith and Fig. 7
illustrates a connection between the screw device 4 and the plug
20.



The attachment plug 20 according to the Razdolsky
attachments comprises a front portion 21 having a front surface
and a plug portion 22. The plug portion 22 tapers from its
distal end in the Z direction to the front portion 21, as
illustrated.



Fig. 6 illustrates a stainless steel crown 2 or 3,
preferably a stainless deep drawn thin shell molar or bicuspid
cap as are commercially available. The receptor 25 is soldered
to the stainless steel cap, and is preferably itself an
investment cast stainless steel, etc. Solder flow details are

21 86207

provided on each side as illustrated at 26, noting the beads on
the vertical sides of the receptor 25. The majority of the
receptor 2S comprises the back portion soldered to the cap. A
slot 27 is formed by a front portion 29, which has outwardly
jutting walls defining the slot 27 as a slot tapering from the
back portion toward the front. The slot is opened at its top and
forward sides, and is closed at the back and lower portions
thereof. The lower portion at 28 forms a vertical stop.



As seen in Fig. 7, expansion device solder legs 24 of the
screw device 4 can be soldered to the front portion 21 of the
plug 20 as noted at 23, designating a solder surface on the plug
20. During assembly, the plug 20 can then have its plug portion
22 vertically inserted into the slot 27 of the receptor 25, the
plug 22 being complementary to the slot 27 for a snug fit. The
plug 22 can be a solder plug and can provide a snug fit with a
very low viscosity adhesive joint in the receptor 25.



The receptor 25 has a height h and a radius of its back
surface R. The receptor 25 can thus be provided in several
general ranges of sizes for general ranges of the sizes of teeth.



A second embodiment of the Razdolsky attachments is
illustrated by Fig. 8. In this figure, the attachments comprise


21 862~7

a cover or cap 30 in place of the plug, and a receptor 35. The
receptor 35 is illustrated as attached to a molar crown 3, for
example by soldering. The receptor 35 has a front portion 38
having lateral flanges with respect to the back portion 37 that
is connected to the crown 3. The flanges have a slight taper
shown at 36. The cap or cover 30 has flanges or channel members
31 forming channels for engagement with the flanges of the front
portion 38. When engaged as illustrated, the slight taper wedges
the cap or cover 30 in place, and the cap 30 engages a vertical
stop 39 on the bottom of the receptor 35.



Figs. 9-11 illustrate a third embodiment according to the
Razdolsky attachments of the present invention. In this
embodiment, the cap 40 engages a receptor 45. The receptor 45
has a vertical stop 46 similar to the above embodiments, and an
alignment hole 47. The cap 40 has channels 42 for engaging the
rear surface of the receptor 45, with the turned flanges of the
channels 42 having a taper at 41. The taper is provided for a
tight fit against triangular engagement members 48 on the
receptor 45, which are similarly tapered. According to a
particular feature of this embodiment, glue pockets 49 are
provided on the back surface of the receptor 45 for gluing the
cap 40 to the receptor 45 during surgery.





21 ~6207

In a variation of the third embodiment illustrated in Fig
12, bendable wings 48b can be soldered at 48a to the rear
engagement portions 48 of the receptor 45. These bendable wings
can engage a molar cap 3.




Fig. 13 provides a front perspective view of the cap 40
according to the third embodiment of the Razdolsky attachments of
the present invention.



Figs. 14-16 describe a fourth embodiment of the Razdolsky
attachments according to the present invention. A cap 50 is

similar to the cap discussed with respect to the third embodiment
of the Razdolsky attachments and is connected to the screw device
4 in a similar manner. However, in this embodiment a slot 51 is
provided in the cap for receipt of a pry bar for removal of the
cap from the receptor during an intermediate step of the
procedure. It will be recognized that the slot could be provided
with the other embodiments of the connectors of the present
invention. A receptor 55 of this embodiment is similar to the
receptor of the third embodiment of the Razdolsky attachments in
that it has a similar front portion providing a vertical stop and
an alignment hole 57, and provides similar glue pockets at the
rear surface of the front portion. However, with this embodiment
the rear portion is extended further back and connected with two


21 &6207

laterally extending tabs 56 so that the single receptor 55 may be
connected with two molar caps 3 as illustrated in Fig. 14. As
seen at 58, the tabs 56 are soldered to the stainless steel caps.
Thus employment of this embodiment will reduce the number of
receptors and caps necessary for connection of the expansion
screw devices 4 and sliding tube devices 5 on the sides of the
lines of crowns. This will be further discussed below.



Figs. 17-18B illustrate a fifth embodiment of the Razdolsky
attachments according to the present invention, and can be used
together with the fourth embodiment. That is, in this embodiment
a receptor 65 has a front portion 67 with a vertical stop 66
similar to that of the third and fourth embodiments. However,
instead of having the laterally extending tabs of the fourth
embodiment, an intermediate portion 68 extends rearwardly from
one side of the rear surface of the front portion 67, and
continues into a back portion 69 that extends from the
intermediate portion 68 at an angle that is acute relative to the
direction of the expander assemblies. The cover 60 is similar to
the previous embodiments and is provided with a pry slot 61 for
engagement by a suitable tool, such as a thin bladed screwdriver,
etc. As illustrated in Fig. 18B, the back portion 69 is soldered
at 65a to two bicuspid crowns 2. The angle of the portion 69
allows the front 67 to be better aligned with respect to the


21 86207

assembly of the screw device 4 with its respective caps soldered
thereto. In this regard, note Fig. 17. In this figure, two
bicuspid caps are seen as connected with the receptor 65 and two
molar caps are seen as connected with the receptor 55 according
to the fourth embodiment. As seen in the figure, by the angled
rear portion 69 of the receptor 65, both the front portions of
the respective receptors can be aligned with reach other, making
the process of assembly a simple matter.



With respect to the fifth embodiment, the bicuspid receptor
65 that is illustrated in Fig. 18A is obviously only usable on
one side of the distraction device, i.e. on one side of the
mandible. However, it is contemplated that a symmetric bicuspid
receptor could be manufactured that would be usable on both sides
of the mandible so that only one part would have to be
manufactured.



The method of mandibular distraction osteogenesis according
to the present invention is as follows. Referring to Figs. 2-4,
first two bicuspid and two molar orthodontic crowns are fitted
onto the respective teeth of a patient's mandible on each side of
the mandible. Thus, a total of eight crowns are fitted onto the
teeth of the patient. A rubber base impression is then taken of
the patient's mandible with the crowns in place. The crowns are




28

21 8~237

then removed and placed into the impression. Then, the
impression is poured up with orthodontic (dental) stone or
plaster, so as to form a model of the patient's mandible, with
the crowns in place thereon on the appropriate teeth of the
mandible model.



The two universal expansion screws 4 are then soldered onto
the connectors of the Razdolsky attachments and the receptors are
soldered onto the crowns (Fig. l9A) in a very precise angular
fashion preferably using the laboratory instrument discussed in
U.S patent application Serial No. 08/222,579, filed April 4, 1994
(incorporated herein by reference). Two sliding tubes are also
soldered onto the crowns 2 and 3 in a simple fashion utilizing
the Razdolsky attachments. Thus the mandibular distraction
device 1 is formed. A suitable connection 15 (Fig. 2, which
shows the embodiment not using the attachments) may also be
provided, or an additional universal expansion screw 4 may also
be provided in place thereof to provide for lateral mandibular
e~p~n~ion. With the finished mandibular distraction device 1,
the device is now ready to be cemented into the patient's mouth.



Accordingly, the mandibular distraction device is cemented
into the patient's mouth prior to corticotomy surgery as at 70
(Fig. l9B). All expansion screws and sliding tubes are then


6 2 0 7

removed (Fig. l9C) by means of the Razdolsky attachments, which
guarantee the previous exact angular positioning, and are only to
be reinserted after the corticotomy surgery is performed. When
the screw devices and sliding tubes are removed by the use of the
S Razdolsky attachments, the crowns stay cemented on the patient's
teeth. This technique provides for maximum access and visibility
during the surgery. Corticotomy surgery is then performed, which
is the cutting of the outside layer (cortex) only of the mandible
(Fig. l9D). Referring to Fig. 4, a section of the patient's
mandible is schematically illustrated. Portion lO represents the
outer layer of the bone, i.e. the cortex. This portion is cut
during the corticotomy surgery. However the bone marrow 11 is
left intact. This reduces the chance of the nerves or the blood
vessels being severed. The location of the corticotomy surgery
is represented in Fig. 4 by the letters CS. The corticotomy
surgery is performed at two points on opposite sides of the
mandible to allow for the elongation or distraction of the
forward portion of the mandible from the rearward portion
thereof. The corticotomy preferably takes place posterior to the
lower second bicuspids, and preferably between the bicuspids and
the molars on each side of the mandible to allow for the two
bicuspid crowns 2 on each side to be displaced forwardly from the
rear molar crowns 3 with the expansion of the universal expansion
screws 4. Appropriate x-rays can be taken of the mandible in





2 1 ~6207

order to determine the exact thickness of the cortex to ensure
that the bone marrow 11 is not cut.



After the reinsertion of the expansion screws and sliding
S tubes after corticotomy surgery, the mandible is then distracted
by expanding the two universal expansion screws 4 inside of the
patient's mouth. This is accomplished by rotating the screws 8
of the universal expansion screws 4 periodically to extend the
forward portion of the mandible from the rearward portion
thereof. This is possible because the cortex has been cut in the
corticotomy surgery. The bone marrow is softer tissue and allows
for elongation to take place. Both bone and soft tissue
regeneration will occur during the process of expanding the
universal expansion screws 4 and distracting the mandible.
Preferably, the mandible is distracted at a rate of lmm per day
until the proper mandibular length is obtained. There may be
differential expansion between the left and right sides in order
to maintain expansion along the centerline of the mandible.



Note that when reinserting the expansion screws and sliding
tubes, the respective connectors are connected with the
respective receptors. At this time, the receptors and connectors
are preferably permanently bonded to each other prior to
adjustment of the mandible by a suitable adhesive. However, as

2 1 ~6207

an alternative to adhesive, it is contemplated that a locking
mechanism could be provided between each connector and receptor.
Such a locking mechanism would preferably be of a type in which
the receptor and connector are securely fixed with each other,
but which could be quickly released by the orthodontist or
surgeon, and different types of such locking mechanisms will
occur to those of skill in the art.



While preferred embodiments of the present invention have
been described above in some particularity, the scope of the
present invention should not be limited thereby, as various
modifications thereof will be apparent to those of skill in the
art.




32

Representative Drawing
A single figure which represents the drawing illustrating the invention.
Administrative Status

For a clearer understanding of the status of the application/patent presented on this page, the site Disclaimer , as well as the definitions for Patent , Administrative Status , Maintenance Fee  and Payment History  should be consulted.

Administrative Status

Title Date
Forecasted Issue Date 2002-02-05
(22) Filed 1996-09-23
Examination Requested 1997-08-18
(41) Open to Public Inspection 1997-08-23
(45) Issued 2002-02-05
Deemed Expired 2003-09-23

Abandonment History

There is no abandonment history.

Payment History

Fee Type Anniversary Year Due Date Amount Paid Paid Date
Application Fee $0.00 1996-09-23
Request for Examination $200.00 1997-08-18
Maintenance Fee - Application - New Act 2 1998-09-23 $50.00 1998-09-21
Maintenance Fee - Application - New Act 3 1999-09-23 $100.00 1999-09-23
Maintenance Fee - Application - New Act 4 2000-09-25 $100.00 2000-09-22
Maintenance Fee - Application - New Act 5 2001-09-24 $75.00 2001-09-24
Final Fee $300.00 2001-11-05
Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
RAZDOLSKY, YAN
DRISCOLL, PATRICK JOHN
Past Owners on Record
None
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
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Document
Description 
Date
(yyyy-mm-dd) 
Number of pages   Size of Image (KB) 
Representative Drawing 1997-10-07 1 6
Cover Page 1998-08-25 1 54
Cover Page 2002-01-07 1 45
Cover Page 1997-10-07 1 54
Claims 1997-01-31 10 318
Description 1997-01-31 32 1,064
Cover Page 2000-11-30 1 54
Drawings 1997-01-31 10 186
Cover Page 1997-01-31 1 17
Abstract 1997-01-31 1 24
Drawings 1997-08-18 9 130
Representative Drawing 2002-01-07 1 13
Representative Drawing 2000-11-30 1 6
Correspondence 2001-09-24 1 33
Correspondence 2001-11-05 1 40
Assignment 1996-09-23 3 136
Prosecution-Amendment 1997-08-18 11 223
Fees 2001-09-24 1 36