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Patent 2187892 Summary

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(12) Patent Application: (11) CA 2187892
(54) English Title: LEACHING OF A TITANIFEROUS MATERIAL
(54) French Title: LESSIVAGE D'UN MATERIAU TITANIFERE
Status: Deemed Abandoned and Beyond the Period of Reinstatement - Pending Response to Notice of Disregarded Communication
Bibliographic Data
(51) International Patent Classification (IPC):
  • C22B 1/02 (2006.01)
  • C22B 3/04 (2006.01)
  • C22B 3/06 (2006.01)
  • C22B 34/12 (2006.01)
(72) Inventors :
  • MCCLELLAND, ROSS ALEXANDER (Australia)
  • HOLLITT, MICHAEL JOHN (Australia)
(73) Owners :
  • TECHNOLOGICAL RESOURCES PTY LTD.
  • TECHNOLOGICAL RESOURCES PTY. LTD.
(71) Applicants :
  • TECHNOLOGICAL RESOURCES PTY LTD. (Australia)
  • TECHNOLOGICAL RESOURCES PTY. LTD. (Australia)
(74) Agent: SMART & BIGGAR LP
(74) Associate agent:
(45) Issued:
(86) PCT Filing Date: 1995-04-18
(87) Open to Public Inspection: 1995-10-26
Examination requested: 2002-04-12
Availability of licence: N/A
Dedicated to the Public: N/A
(25) Language of filing: English

Patent Cooperation Treaty (PCT): Yes
(86) PCT Filing Number: PCT/AU1995/000222
(87) International Publication Number: WO 1995028502
(85) National Entry: 1996-10-15

(30) Application Priority Data:
Application No. Country/Territory Date
PM 5119 (Australia) 1994-04-15

Abstracts

English Abstract


An industrially realistic process for upgrading of titaniferous materials is disclosed. The process comprises the following steps: (i) a
pretreatment which has the effect of rendering silica amenable to leaching under the particular conditions of a subsequent leach, and (ii)
an aqueous leach in the presence of an acid, the conditions of which are chosen such that silica which enters solution is not hydrolysed
or precipitated as a silicate. The pretreatment step (i) may comprise alkaline leaching, roasting or smelting. The leaching step (ii) may be
conducted at low solids densities.


French Abstract

L'invention se rapporte à un procédé réalisable à l'échelle industrielle, permettant de valoriser des matériaux titanifères. Ce procédé comprend les étapes suivantes: (i) un prétraitement visant à prédisposer la silice à un lessivage ultérieur soumis à des conditions particulières, et (ii) un lessivage aqueux en présence d'un acide, dont les conditions sont choisies de façon que la silice formant une solution ne soit ni hydrolysée, ni précipitée sous forme d'un silicate. L'étape de prétraitement (i) peut comprendre un lessivage alcalin, la calcination ou la fonte. L'étape de lessivage (ii) peut être effectuée avec des matières solides de faible masse volumique.

Claims

Note: Claims are shown in the official language in which they were submitted.


- 16 -
CLAIMS:
1. An industrially realistic process for upgrading
of titaniferous materials, which process comprises the
following steps:
(i) a pretreatment which has the effect of
rendering silica amenable to leaching
under the particular conditions of a
subsequent leach, and
(ii) an aqueous leach in the presence of an
acid, the conditions of which are chosen
such that silica which enters solution
is not hydrolysed or precipitated as a
silicate.
2. The process defined in claim 1 wherein the
pretreatment step (i) comprises alkaline leaching the
titaniferous material which has the effect of converting
silica to amorphous or crystalline silicates.
3. The process defined in claim 1 or claim 2 wherein
the pretreatment step (i) comprises roasting the
titaniferous material, with or without an additive, which
has the effect in roasting of converting contained silica
to silicates or transferring silica into a glassy phase.
4. The process defined in claim 2 or claim 3 wherein
the pretreatment step (i) comprises smelting the
titaniferous material to make a titaniferous slag.
5. The process defined in any one of the preceding
claims wherein the acid of the leach step (ii) comprises
any one of hydrochloric acid, sulphuric acid, an organic
acid, and sulphurous acid.

- 17 -
6. The process defined in any one of the preceding
claims which comprises conducting the leached step (ii) at
low solids densities.

Description

Note: Descriptions are shown in the official language in which they were submitted.


~WO 951Z8502 2 1 8 7 8 9 2 PCT/A
T - n~ of a ~I~;tnn; ' ~ ~r;nl
The ~resent invention relates to the removal of
impurities from a t;e-n;forous materi-1.
.
The term "titaniferoua Aterial" is ~1~ ~Lood
herein to mean a material whiah c~-~ntA; nq at leaat 2 wt%
titAni
In a l?articular ~ ; the preaent invention
yrovides a proaesa whereby silica and alumina are re~oved
10 from a t;t~n;foroua material using an aqueoua leach in the
~,L.se~ce of acid, with the effectivene3a of the leach in
removin~- these impuritiea ~ A by the - n_t;r~n of
~Le~ e q and the c~nA; eion~ of the leach.
In induatrial chlorination processea titanium
15 dioxide bearin,-" fe4A~to-l~q are fed with coke to
chlorinators of varioua designQ (fl--;A;- ~ bed, shaft,
molte~ salt), opor-tecl to a maximum t~ __r ~ in the
ran,,e 700-1200C. The at common type of induatrial
chlorinator ia of the fl~ ~A;- ~ bed deaign. Gaseous
20 chlorine is ~assed through the titania and aarbon bearin~
char~e, convertin~ t;t-n;~m dioxide to titanium
tetr~-hloride ~,aa, which is then removed in the exit ~aa
gtream and ~ ~ ~l_ Q~A to liquid tit_n; eotrAAhl~lride for
further pur;f;-At;~n and 3?rocoaE~;nsr-
The chlorination proceas as ~ nA~-to~ in
industrial chlorinatora i8 well suited to the converaion of
pure titanium dioxide feedstocks to ~;tAn;~m eetr~-hloride.
~}owever, moat other inputa (i.e. impurities in feedatocka)
CaU8e fl;ff;---lt;oq which greatly _ _1;-At~o either the
chlorination process itself or the 8~hao~ ont stagea of
C A_~At;~n and purification. The AetA-hod table provides
an ;nfl; -Ati~ln of the typeQ of proble~q ~n~o -n~orea In

21 87~q~
WO 95/2~502 PC r
-- 2 ^
~aaitiOn, each unit oSi inputs which does not enter proaucts
contribute~ ~ubE,tantially to the sr~n~ ~t;on o~ waEteE. for
tre~tment and A;'31;~ SO_ e inputs (e.g. he~vy_et~lE"
r~l;o~-tives) result in waste c~r;~;cAt;nn~ which _ay
5 require Epe~ t A; ~ 1 in nitored repoEitories.
Pre~erred input~ to chlorination are there~ e
hi~h srrade _aterial~, with the mineral rutile (at 95-96%
Tlo2) the Et ~uitable of pre~ent feeds. Shortage~ o~
rutile have led to the devel ~_ o~ other feedstockE.
formed by ~p5~ A~ng n~t~ lly occurrin~ ~1 ;te (at 40-60
Tio2), E,uch aa titaniferou~ slag (apprnY;~-~t~ly 86% TiO2)
and ~ynthetic rutile (varlouEly 92-95% Tio2). These
~g ~A;n5J pr~ceEE^~ have had iron re_oval as a prim ry
:EOCUE., but have ~Yt~n~d to re_oval of _ ~e and alkali
15 earth i_puritieg, as well aE. Eo_e ~-1 'n;~-m
-

2 1 8789~
o 95128502 ~ 3 ~ PCT/~Ug5/00222
t~l Chlnrin~tinn cnn(1~nc~tion Purification
Input
Fe, Mn Consumes Solid/liquid
nhl nri ne, chlorides
coke, f oul
increases ~ h,
gas volumes make sludges
Alkal i Def luidis e
&alkali earth f luid beds du~
metals to liquid
chlorides,
consu,m. e
chlorine, coke
Al Consumes Causes Causes
chlorine, corrosion corrosion,
coke makes
sludges
Si A~ t~c Can encourage May require
in duct dist; l l At; nr~
chlorinator, blockage. from product
reducing Condenses in
campaign part with
life. titanium
Consumes tetrachloride
coke,
chlorine
V ~ust be
removed by
.-h ~m; CA 1
treatment
and
distillation
Th, Ra A~ st~C
in
chlorinator
brichwork,
radioactive;
- causes
Ai cp-~c;ll
di~ficulties

W0 9S/28S02 2 1 8 7 8 9 ~ pcrlAu9sloo222
-- 4 --
In the l?rior ~Art 3ynthetic rutile ha3 been formed
from l ~tAn;fe~ro~n m;n_rAlA, e.g. ;l ;te, via v~riou..
techni~ue3. ~A~Anr~l;ng to the moat commAonly a~lied
techni"ue, a3 variou31y or-Arnt~d in We3tern ~u3tralia, the
5 titani~erou3 mineral i3 reauced wlth coal or char in a
rotary kiln, at t~ _ R in exces3 of 1100C. In thi3
?roce33 the iron content of the mineral i.. Aubatnn~;Ally
Al l; -- J . Sul~>hur addition3 are al30 made to convert
r n ~ impurit ie3 pAArt ially to ~ 1 rh; r . Fo 1 lowing
10 re~ At;nn the ~ roduct i3 cooled, 3~rA AAt~d from
A _ Q~; A t ~d ch~r, and then . ub j ected to a~ueou3 ; _ or
removal of virtually nll ~AnntA;n~d All;~A iron a3 ~a
rAhle fine iron oxide. ~rhe titaniAferou,, ~roduct of
t;nn ia treated with 2-5% a~ueou,, 3ul~huric acid for
15 "~; _pA~ f; nn oAf _ -8 and 30me reeidual iron. There i3
no sub3tantial 1 removal of A lkal i or A 1 1rA l; n ~
earth3, Al n; ailicon, vanadium or rAA;nn-lAl;ArA, in
this ~roce. a na A;-A-lceed or or-ArAted. Further, iron ~nd
ne~e removal ia ;- _ lete.
~ecent A;AA,1. .. E~ have ~rovided a ~roce3a which
A~re~A~t~ reA--A~;nn at lower t _ ~ .a and ~rovide3 for
hydrochloric Acid l~Ah~n~ ~fter the a~ueous AorAt;nn 2md
iron oxide 83~-- t;nn ste~a. ~-~AA,rA;nU to A;~103~rea the
rroce33 i3 ef ~ective in removing iron, _ - - e, alkali
25 and All~Al;n~ earth i_;purities, a ,A.~hAtAnt;Al ~ro~ortion of
Alllm;n; inrut3 ~nd 80A vanadiumA A3 well a3 thorium. The
proce33 may be o~AAAAAt~d as a retrofit on ~ ;ng kiln
ba3ed ;nRtAll~t;nn~. However, the ~rocess i3 ineffective in
full vanadium removal and has little A1- '~AA1 i_pAct on
30 3ilicon.
In another ~rior art invention relatively hi,,h
de~,ree3 of removal of ~,~n~Aillm _ --B, iron and
;n;llm have been achieved. In one such ~rocA3s ;1- ;te
i3 AfirAt t-h~rr-lly reduced to suhstAnt;Ally ~ _lete
35 reA~At;nn of it3 ferric oxide content (i.e. without

-
~w09s~l8so2 ~ 1 ~3 78 92 PCr~Aug5~00222
s-lhat~nt;Al -~ll;Pat;nn), normally in a rotary lciln. The
cooled, reduced product is then leached under 35 p~ai
yreaaure at 140-150C with excess ?o% hydrochloric acid for
removal of iron, ~ m~ m;n;~m and r~ e. The
5 leach liquor~ are apray roagted for ,. ~ t;nn of
Lyd~ ~ chloride, which i~ recirculated to the lPArh;ng
step .
In other l?Loc~nc~ the ilmenite u~Se~,es grain
r~f;- by thermal nY;~t;nn followed hy thermal
10 reA--. t;nn (either in a f7.-;A;AeA bed or a rotary kiln) . The
cooled, reduced product is then subjected to r _~ ic
l~A~h;ng with exces~ 20% hydrochloric acid, for removal of
the deleteriou~ impurities . Acid ~ t; nn i~3 also
p~-f~ 7 by ~pray roa~ting in thi~ proce~s.
In all of the above ;nnod hydrochloric acid
h;ng baAed ~ ~cea~A impurity removal is similar.
Vanadium, Al~m;n;~m and silicon removal is not fully
e_fective .
In yet another procesg ilmenite i~ th~^l ly
ao reduced (without Al1;Pot;nn) with carbon in a rotary
kiln, ~ollowed by cooling in a nnnnY;A; s~inq ~.h~r6:. The
cooled, reduced ~roduct iB leached under 20-30 p8i ~auge
pres~ure at 130C with 10-60% (typically 18-25%) ~3ul~huric
acid, in the 3?` ~ Q of a #eed material which assists
25 hydrolysi~ of di~solved titania, and cnn~ n~ly as~i~ts
l~A~h~ng Of impuritie~. ~ydrochloric acid u~age in pl~ce o~
aUlphuriC acid has been claimed for this z~rocess. Under
such circum~tance8 5imilar impurity removal to that
~chieved with other hydrochloric acid based systema is to
30 be ~ect-~A. Where sulphuric acid is uaed rAtl;oA~t;vity
removal will not be - _ lete.
A commonly adopted method for upgrading of
ilmenite to higher grade products is to smelt ilmenite with

21 87892
Wo 95128502 PCrlAUgS100222
-- 6 --
coke ~ddition in ~n electric furnace, ~roducing a molten
titan$ferous sla~ (for c~sting and crushin5~) and a ~i~J iron
~roduct. Of the ~roblem im~uritie_ only iron iQ removed in
this manner, and then only incomrletely as a reQult of
5 compositional limitation8 of the ~rocess.
A wide rans~e of ~ot~Ant~Al feed_tocks i8 available
for -rgrA~;n~ to high titania content materials suited to
rhlar;n~ti~n . ~ _ lr~ of ~rim~ry titania sources which
cannot be E~t~QfArt^rily ~rgrnded by ~rior art l?`C-~88~-
10 for the u~ ~^~ of pro~ rt ion of a material suited to
rhl^r;nl~ti^n include hard rock ~non detrital) ;l- ;taQ,
R;l~reo~R ~ - rR, m ny ~rimary ( - -~hared) ;1- ;tAR
and large anatase resource_ . ~any such R e ~ ry gources
(e.g. titania bearinsr slags) also exist.
Clearly there is a r~nR~ rAh~e incentive to
discover methods for ll~srrA~inlJ of tit_niferous ~^-tar;AlQ
which can e: cAlly ~roduce high grade ~roduct3 alst
irres~ectively of the nature of the im~urities in the feea.
At ~resent ~rc,ll~ce ~ of titania ~igment by the
20 choride ~roce3s require feed_tocks to havs silica levels as
low as ~ossible. In general st fes~qQtocL-Q are less than
2% sio~. Where, for various reasons, feedstocks with high
levele. of _ilica may be taken in, they are blended against
other low _ilioa feedstoclcs, often with significant c08t
25 md ~roductivity prn~lt;~R. Therefore sll~l?l;ara of
titaniferous feoARtocl~a for rhlor;n~t;^n traditionally
~elect ores and c, ~ ~ ~.trR which will re~ult in
bonaf;riAtr~l ~roduct~ with low levels of silica. This is
gQnr~rAlly achieved by mineral d~ ;n~J tachn;~ ~e baaed on
30 phyaical e _~rAt;~n~'. In these ~L-~28~oF it i8 only
r~e~-ihl~ to reject ae~ao~nt;J~lly the majority of free quartz
I~Articleg without gacrificinl7 L~ y of the valuable
titania minerals. ~ level of rn;narAlo~ir~ ly antrp~na~
~ilica will normally remain in titaniferoua c^nrantrAt~R.

~wo 95l28502 2 1 8 7 8 9 2 pC'r/Ai
In the ~ g ~A;n9 pL~ " for ilmenite to _Ynthotic rutile
- which ~re presently operrte~l, the removal of iron and other
major im~?urities result in a cnn~-~nt At;nn effect for the
silic~ which ~TAn~rh~t~R the requirement_ for ;l te
cnn- --ntr~t~R a_ feed_tock_ to ~rg ~A;n~ ~lant_. Silica i8
not removed by ny commerci~ rgrAAIng proce__.
rh~.m;cnl remov~l of _ilica from t;tnn;ferouR
cnn~ ~ntr~t~R and ~ d ~~t~r~l s can be achieved
theoretically by aqueoug ~n~h;ng under J~ l ;no
~nnA;tinna. However, when 8uch len~h;ng i3 attempted under
rr~ ticn~ conditions it has been found that the
effectivenes_ of the le~ch is reduced by form3 of _ilica in
the material which are not ~ hl~ to Alt~rnt;nn, i.e. are
inert to leachin~, or by ren-tinnn between _ilica which ha3
entered ~cl~;nn and other ~ _ R of the titaniferou-
m terial which result in the l?r~c;rit~t;nn of Rolid
_;1 C~o-R material. Thi8 pr~;rit~t;on thuR limita the
effectiveneRs of the leach in removing silica.
~hu8, in the l?rior art, _ilica and other
impuritie_ have been removed from tit~niferouR material3 by
aqueou_ le~h~nsr with very high e,.-~3n~ of _imple cau_tic
_~lvtil~ns, An eXCegg i3 n~c~8~ry to ~revent impurities
pre8ent within the t;tnn;ferous materiala (e.g. alumina)
from interferin51 with the effectiveness of the leach. In
some cases, the spent l~A~hJ~ntR, cnn~A;n;ng ---~-~n8~n of
unused reagent ~re directly AiR~rA~d~ Recycle of learh~nt
~imply has the effect of c~ t~ng <leleterious
impurities in the l~nr-h~nt and reducing the effectiveness
of the leach. The cost of the caustic l e^~hAnl in such
cases is l?rohibitive, ~ ;nlly when n~ rAl;~ stinn cost3
incurred for the purpose of liquor discard into the
environment are cnnRi~ red.
There is no prior art in eYistence or
cnnt~ t~A in which removal of 8ilica in a leach

WO 95/28502 21 8 7 ~ 9 2 PCT/AU95/00222
-- 8 --
c~n~ f~l in the ~ ~- - of ~cid il3 ;n~;~Af~cl to be
~ffective for the t . of titaniferous materials.
In sum~ry there i8 ~L~'F ' ly no industrially realistic
~rocess for the effective removal of silica from
5 titan~ ferous materials .
~ -cor~l~n~ly, the ~resent invention ~rovides an
indu~trially realistic proce~ for llr~JrJ~;n~ of
titaniferous materials, which ~rocess comprise~: the
following ste~
(i) a l?retreatment which haa the effect of
ron~Ar~n~ silica hl~ to le~rh;n~ under
the ~articular conditions of a ~ubsequent
leach, and
~ ii) an aqueous leach in the pL~ of an
acid, the conditions of which are chosen
such that silica whic~ enters so1~t; nn is
t hydrolysed or preci~itated ~8 a
~; 1 ; c~te .
It is ~LeLeLl_~ that ~>retreatment ste~ (i)
20 ;nrl~ an aqueous c~ustic f~~
It has been surprisingly discovered that the
~rocess of the invention can remove ~ilica, alumina and
other im~urities.
The tL~ ~ in ster (i) may include any
25 treatment which has the effect of ensurin~ th t the form of
the silica in the f;t-n; r~ous ---t~ l enterinS~ ste~? (ii)
is I hle to altAr~ti~n under the c~nA;fi~n~ of step
(ii). For example, the treatment may include ~f;n~ of
the tit~miferou~ m~terial to make a titaniferous slag. It
30 may lnclude roasting of ~he f I fnn~f~rous ---t~r;Al with
additives which h ve the effect in roasting of converting

21 87892
~Wo 9SI28502 P~T/AU95100222
c~nnt~;n~A silica to ~ At--~ or transferring ailica into a
glaasy ~hase . The treatment may also be an ~ 1 kA 1 i n~ leach
~_ ~ , with or without other additive_, which has the
effect of converting silica to ~ J~h~ or crystalline
5 ~;l;c-At~a. The LL~ may be a ~ 'nAt;r~n of these
L,. s or of these tr~t ~ and other tr~A a
which in r ' n~t;on have the de_ired effect.
Step ( i ) may be conducted in any suitable
eq~ , which equipment will de~end in part on the
10 method chosen to ~erform thi8 8tep-
8te~ ( ii ) i_ a leach conducted in the ~resence of~cid. Any ~uitable acid may be used, ;n~lvA;nSr hydrochloric
and _ul~huric acids, but also ;n~ A;ng weak acid~ such as
organic acid_ and sul~hurou_ acid. However, the leach _te~>
15 must be c~nA~ teA in such a manner that ~r~ itat; o~ of
silica to a solid ~reci~itate or gel is avoided. The _t
effective means of ensuring that hydroly_is is avoided is
by cr~nf~ t;na the leach at low solids densities, thereby
limiting the level of silica in the 8~ t;~n
The leach may be ~nA~ t~d in any suitable
A---- n~ ' . Tylpically it will be r ~nA~ teA in stirred t~mk
reactors. T,~Arhing may be cnnf1~t~i in lt;rl-~ gtage8 or
in a single stage, c~nt;n~usly or in batches. Solids and
liquids flows through l~A-h;nSI may be cocurrent or
25 counte .i~-_L. ~Aa~nta may be added atAg~wi~e to r^-;ntA;n
reagent strength throu5~h the leach or may be added in a
_ingle stage .
Solid/liquid E _ rAt;~'n may be C~nA~ t~d after
l~Ach;na in any suitable manner, ;nt~l~A;n5~ cycloning,
3 0 th; ~ n; nS;r~ f; l trat; ~n pressure f; l tr~t; ~n and
o~ntr;f~ At;r~n The s~ent leachant may be cycled through
leA~`hAnt treatment for the removal of iml?urities and back
into the leach. Alternatively, s~ent 1~A~ hAnt may be

WO 95/28502 ~ 1 ~ 7 8 9 2 pCT/A J9!
-- 10 --
A;~ l or ~?roceed to be used in other proceas stages.
J~lA;t;r~nl1 steps may be inco-~o-~Led into the
~rocess as desired. For example:
(i) The leach residue may ~Agg to further
~rocessing, e.g. hot acid leArh;ng for
the re~oval of impurities such as iron,
magnes ium and ~ e .
(ii) The leach residue may be wa~hed.
(iii) The leach residue may be driea and/or
cAl~-in~d and/or aggl~ t c'l.
(iv) Where 1~A-hnn1- is recycled a bleed
stream may be removed in order to limit
the c -~ n of ~articular
lmpuritie~ .
(v) A ~rol?ortion o~ the wash liquors may be
recycled as water make up.
(vi) The process may be p~-Jeded by "rS~r~1;nST
of the titaniferous material for the
removal of i~puritie~ such as iron,
~ ai and _ a~, and ~?artial
removal of Bilica ~nd alumin~.
(vii) S~ent ~A~ n~ and wash streams, whether
or not treated for silica removal, may
report to leach/ acid rQ~_norA~ n
circuit3 wherein any r-l;o~ctive
el ~ ~ removed in l~ h; nSr are
de~orted to a suitable l~olid residue.
Clearly there is great f 1~ ; h; 1; ty within the

- 21 ~7892
o95l28502 - 11 - pcrlAussloo222
proce3~- a~ A;~clo~d to a~~ ' te a wide range o~ _eed
materials, aff well as pretreatment, leach and eoll~t;~n
treatment c~n~;~;nna and ~ he process ~tel?s
herein may be inco "~ ted in any ~--;tnhle =er
into any other proce~s operated for the purpose of the
~-A;ng of titaniferous materi~
l~n
~le 1:
This example illustrate~ a multi stage
I?retl~ - fgl 1 l ~ by a leach in the ~ .,_ ce of acid
which has the effect of silica remoYal.
A titaniferou~ c~n~on~ ~te was ground, mixed and
~ggl ted with the AAA;~;on of 0.65% anydrou~ borax and
0.65% soda, ~dded a~ sodium cn~h~n~to, nd roasted with
char at 1000C. The - _-eit;on of the roasted product
~fter char ~nrn~ n i~ giYen in Table 1. The roasting wa~
cnn~ rteA to enhance the -h;l;ty of silica in the feed
to sub~equent lon~-h;n5r by fo~~t;r-n of a glassy pha~e.
The roa~ted material was subjected to le~-h;ng
with boiling 45 g~?I. NaOH in the ~ _CC of 45 ~L Na2B407,
1.8 gpI, sio~ and 0.66 gpL Al20, under re~lux at 5% solid~
~lensity ~or 4 hours. The le~ch re~idue (after solid/liquid
~ern~At;nn and washing) c~nfn;nod 2.53% sio2 nd 1.04%
Al20~. That is, silica and alumina removal was ineffective.
However, with the ~Y~-ort; ~m of inert ~ilica and alumina the
~orm of alumina and silica in the residue had been
converted to ~ m;n~ t~ of the fol~ thnid type.
The leach re~idue was then ~uhjected to room
t~ (25C) le~ch;ng with 100 slpl. ~lrh~o~ acid at
10% solids density for 30 minutes. After solid/liquid
~ern~ n and washin5r the residue of thi8 leach l nn~:~;n~A

~ 87892
WO 95128502 Pcr/AUs5/00222
-- 12 --
1.2% SiO~ and 0.3% Al~03. The preci~>itated Al~m;n~silicate
was . _ 1 et~l y removed .
~le 2:
A sam~ple of a ~luart~ bearinl7 titania c~ t~
5 wa3 fully nY;~ with air at 900C and then reduced in a
fl~l;A;--~, bed uging a hy~ /CO2 mixture such that the
l~inal state of virtually all c~ntn;n~d iron was the 2l
; intir~n state. A 700g sample of this c~ n-e (who~e
lit;On i8 recorded in Table 2) was then le~ched at
40wt% solids density for 4 hour~ at 175C in a ~ cl~;nn
made u~ by adding 242 g/L of 40% sodium s;l;cnte 8c~ n
(3.2:1 SiO2:Na20 weight basi~) and 15051/L of NaO!~.
A washed and dried aam~le of the leach residue
had the co~osition which i~ also recorded in Table 2. The5 _ajority of the residual silica in this _aterial wa~ ~ a
ium nl~m;nns;l;~te which has formea during the leach.
A 300g sample of the leach re~idue was leached llt
10% ~olids density for 1 hour at 25C in a Elol~ n of 5%
}~CL. After this cold acid le~ch a wa~hed and dried sam~le
20 of residue had the c- _-1it;~ln which i~ also recorded in
Table 2.
Clearly the ~cid leach had been ef f ective f or the
removal o~ silica de~o3ited as nl~ nte in the
initial leach.

21 8789~
WO 951Z850Z PCTI~
-- 13 ~
3~sa~ple 3:
Pellets of a ground titania slag ~a product of
ilmenite ~~t;nSr) having a co_position recorded in Table 3
were made u~ with addition of 1% Na2 B407 and ronsted at
1000C for two hours in a flow of 1:19 H2O/CO2 gas mixture,
to oxidise trivalent titania.
~ ~am~le of the ~ellet3 was then subjected to
l~ch;ng at 25wt% solids density with 20% H2~04 at 135C
for 6 hours. The analysis of the leach residue ~ .,L~ed in
Table 3 shows that there was neS~ ible removal of silica
in the acid leach.
A further sam~le of the ~ellets were ~ubjected to
~ rh nçr with boilin~ 100 snL NaOH for 6 hours at 10wt%
Elolid~ density at 165C. The ~ it;~n of the caustic
lQach residue is ~ aco~ 1 in Table 4. Bven at low slurry
;~ silica is retained as Al~m;n~ il;eAte due to
~t~a~ n of the ~e~ hJ~nt with alumina.
The caustic leached re3idue was subjected to an
acid leach with 20% HCL at 30% solids density for 6 hours
at reflux. The --~ n of the residue of acid leachin~J
i~ L~col-led in Table 4. The - ' n~tion of the caustic
leach treatment with the acid leach t~ ' had been
highly effective in the removal of silica in the Acid
leach .

21 87892
WO 95/28502 Pcrl~U9S/00222
-- 14 --
Table 1: C ~ ;nn of~ qlh~-~-lly p., ~F1-J Feed in Ex~le
1.
wt .%
Tio2 63 . 4
FeO 2 5 . 7
~io2 3 . 81
Al2O3 o . 83
Na2O 0 . 88
~gO 0.88
MnO 1. 10
other 2 . 0
Table 2: Con~ositions of Feed and Leach ~ in }Zxample
2.
Feed ~ n~ A~id LeAch
Leal:h Re3idue
Res idue
Tio2 65.7 66.4 67.7
FeO26.5 26.9 26.4
15sio2 3 . 1 0 . 94 0 . 37
Al2O3 o . 8 0 . 67 0 . 49
Na2O n.d. 0.2 n.d.
~o 1.1 0.88 0.88
MnO1.1 1.2 1.2
20 CaO n.d. 0.03 0.01
othert 1. 4 2 . 8 2 . 9
~N.B. ;n~lllA-~ water o~ hydra- ion.

~WO95/28S02 21 8 7 ~ 9 2 PCrlAU95100222 ~
Table 3: Compositions of Slag Feed and Acid Leach Re~idue
in Rxa~4ple 3.
Feed Slag Acid Leached Slag
Tio2 77 . 9 88
FeO 9.1 4.0
5sio2 2.8 3.1
Al2O3 3 .1 0 . 95
Na2O 0.08 0.05
~gO 4.8 2.15
MnO 0.24 0.11
10CaO 0.47 0.17
Other 0 . 5 1. 5
Table 4: Com~ositionR of Cau~atic Leach and S~ t Acid
Leach 17~3i~"913 in 13xam~le 3.
Caustic Leach Acid Leach
Re~idue Residue
Tio2 78.4 82.7
15FeO 9.1 7.7
SiO2 3.1 0.96
Al2O3 3.1 2.7
Na2O n.d. n.d.
MgO 4.8 4.8
20NnO 0.25 0.23
CaO 0.38 0.13
Other 0 . 9 0 . 8

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Administrative Status

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Event History

Description Date
Application Not Reinstated by Deadline 2009-04-20
Time Limit for Reversal Expired 2009-04-20
Inactive: Abandoned - No reply to s.30(2) Rules requisition 2008-07-22
Deemed Abandoned - Failure to Respond to Maintenance Fee Notice 2008-04-18
Inactive: S.30(2) Rules - Examiner requisition 2008-01-22
Amendment Received - Voluntary Amendment 2006-12-27
Inactive: S.29 Rules - Examiner requisition 2006-06-23
Inactive: S.30(2) Rules - Examiner requisition 2006-06-23
Inactive: IPC from MCD 2006-03-12
Letter Sent 2002-05-15
Inactive: Status info is complete as of Log entry date 2002-05-15
Inactive: Application prosecuted on TS as of Log entry date 2002-05-15
Request for Examination Requirements Determined Compliant 2002-04-12
All Requirements for Examination Determined Compliant 2002-04-12
Application Published (Open to Public Inspection) 1995-10-26

Abandonment History

Abandonment Date Reason Reinstatement Date
2008-04-18

Maintenance Fee

The last payment was received on 2007-03-21

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Fee History

Fee Type Anniversary Year Due Date Paid Date
MF (application, 3rd anniv.) - standard 03 1998-04-20 1998-03-23
MF (application, 4th anniv.) - standard 04 1999-04-19 1999-03-30
MF (application, 5th anniv.) - standard 05 2000-04-18 2000-03-16
MF (application, 6th anniv.) - standard 06 2001-04-18 2001-03-23
MF (application, 7th anniv.) - standard 07 2002-04-18 2002-03-20
Request for examination - standard 2002-04-12
MF (application, 8th anniv.) - standard 08 2003-04-18 2003-03-24
MF (application, 9th anniv.) - standard 09 2004-04-19 2004-03-25
MF (application, 10th anniv.) - standard 10 2005-04-18 2005-03-16
MF (application, 11th anniv.) - standard 11 2006-04-18 2006-03-17
MF (application, 12th anniv.) - standard 12 2007-04-18 2007-03-21
Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
TECHNOLOGICAL RESOURCES PTY LTD.
TECHNOLOGICAL RESOURCES PTY. LTD.
Past Owners on Record
MICHAEL JOHN HOLLITT
ROSS ALEXANDER MCCLELLAND
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
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Document
Description 
Date
(yyyy-mm-dd) 
Number of pages   Size of Image (KB) 
Description 1995-04-18 15 504
Cover Page 1995-04-18 1 16
Abstract 1995-04-18 1 42
Claims 1995-04-18 2 37
Claims 2006-12-27 2 41
Reminder - Request for Examination 2001-12-19 1 118
Acknowledgement of Request for Examination 2002-05-15 1 179
Courtesy - Abandonment Letter (Maintenance Fee) 2008-06-16 1 173
Courtesy - Abandonment Letter (R30(2)) 2008-10-28 1 165
PCT 1996-10-15 10 409
Correspondence 1996-11-21 1 47
Fees 1996-10-15 1 61