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Patent 2218104 Summary

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(12) Patent Application: (11) CA 2218104
(54) English Title: LOW-VISCOSITY POLYURETHANE PREPOLYMER
(54) French Title: PREPOLYMERE DE POLYURETHANNE A FAIBLE VISCOSITE
Status: Dead
Bibliographic Data
(51) International Patent Classification (IPC):
  • C08L 75/04 (2006.01)
  • C08G 18/08 (2006.01)
  • C08G 18/10 (2006.01)
  • C08G 18/12 (2006.01)
  • C08G 18/36 (2006.01)
  • C08G 18/64 (2006.01)
  • C08K 5/01 (2006.01)
  • C08K 5/521 (2006.01)
  • C09D 175/04 (2006.01)
  • C09J 175/04 (2006.01)
(72) Inventors :
  • BILLETER, MARC ROLF (Germany)
(73) Owners :
  • BILLETER, MARC ROLF (Not Available)
(71) Applicants :
  • BILLETER, MARC ROLF (Germany)
(74) Agent: GOWLING LAFLEUR HENDERSON LLP
(74) Associate agent:
(45) Issued:
(86) PCT Filing Date: 1996-04-14
(87) Open to Public Inspection: 1996-10-17
Availability of licence: N/A
(25) Language of filing: English

Patent Cooperation Treaty (PCT): Yes
(86) PCT Filing Number: PCT/EP1996/001571
(87) International Publication Number: WO1996/032431
(85) National Entry: 1997-10-10

(30) Application Priority Data:
Application No. Country/Territory Date
195 13 442.7 Germany 1995-04-13

Abstracts

English Abstract

The invention concerns a low-viscosity polyurethane prepolymer consisting of: a) organic polyisocyanates; b) polyols selected from the group comprising hydroxypolyester polyols, hydroxylpolyetherpolyols and their mixed polyols; c) organic natural substances with at least one hydroxyl group, a carboxyl group, an ester group or a conjugatable double bond; d) phosphoric acid ester as marker; d) viscosity stabilizers; and f) acceleration catalysts for hardening the prepolymer selected from the group comprising organic and organometallic amines.


French Abstract

La présente invention concerne un prépolymère de polyuréthanne à faible viscosité, constitué par: a) des polyisocyanates organiques; b) des polyols appartenant au groupe comprenant les hydroxypolyesterpolyols, les hydroxylpolyétherpolyols et leurs polyols mixtes; c) des matières naturelles organiques, comprenant au moins un groupe hydroxyle, un groupe carboxyle, un groupe ester ou une liaison double pouvant être conjuguée; d) un ester d'acide phosphorique comme marqueur; e) des stabilisateurs de viscosité; et f) des catalyseurs d'accélération, pour le durcissement du prépolymère, appartenant au groupe des amines organiques et organométalliques.

Claims

Note: Claims are shown in the official language in which they were submitted.



CLAIMS

1. Low viscosity polyurethane prepolymer composition up to 120 mPas at 20°C,
comprising

a polyurethane prepolymer of
mPas
a) organic polyisocyanates,
b) polyols from the group of hydroxyl polyester polyols, hydroxyl polyether
polyols and their mixed polyols,
c) organic natural substances with at least one hydroxyl group, a carboxyl
group, an ester group of a conjugatable double bond,
and as further components
d) phosphates as marking agents,
e) viscosity stabilizers,
f) accelerating catalysts fur curing the prepolymer from the
group of organic amines and metallorganic compounds.

2. Composition according to claim 1, characterized in that it additionally
contains an isocyanate semipreolymer for controlling the final viscosity.

3. Composition according to claim 1, characterized in that it contains
flame-retarding agents.

4. Composition according to one of the claims 1 to 3, characterized in that
it contains monocyclic, bifunctional oxazolidine as an antifoaming agent and
reactive moisture trapping agent.

5. Composition according to one of the claims 1 to 4, characterized in that
it contains metallorganic salts.

6. Composition according to claim 1. characterized in that the polyisocyanates
are chosen from the group of aliphatic, cycloaliphatic and aromatic
diisocyanates of empirical formula X(NCO)2, in which X stands for an aliphatic
radical with 4 to 12 C-atoms, a cyclcaliphatic radical with 6 to 15
C-atoms or an aromatic radical with 6 to 15 C-atoms.



7. Composition according to claim 6, characterized in that the
polyisocyanate is an isomer mixture of diphenyl methane-4,4'-diisocyanate and
diphenyl methane-2,4'-diisocyanate with a NCO content of approximately 30%.

8. Composition according to claim 7, characterized in that the isomer
mixture has a NCO content between 30 and 32%.

9. Composition according to claim 7 or 8, characterized in that the isomer
mixture has a density of 1.08 to 1.20 g/cm3.

10. Composition according to claim 1, characterized in that polyols are
chosen from the group of polyester, polyether, polyetherester and
polyesteresther polyols of molecular weight 200 to 10,000.

11. Composition according to claim 10, characterized in that the selected
polyols have a molecular weight of 700 to 3000.

12. Composition according to claim 1, characterized in that the natural
substance is rosin.

13. Composition according to claim 1, characterized in that the natural
substance is castor oil.

14. Composition according to claim 1, characterized in that the phosphate
has a refractive index of 1400 to 1420 and a boiling point of 75 to 85°C
at 5 mbar.

15. Composition according to claim 1 and 14, characterized in that the
phosphate is triethyl phosphate.

16. Composition according to claim 1, characterized in that the viscosity
stabilizer is a bifunctional, aromatic diisocyanate or an isomer mixture
thereof.

17. Composition according to claim 15, characterized in that the viscosity
stabilizer is an isomer mixture of 2,4-toluylene diisocyanate and



2,6-toluylene diisocyanate.

18. Composition according to claim 1, characterized in that the viscosity
stabilizer is 4-methyl-dioxolan-(2)-one.

19. Composition according to claim 1, characterized in that the viscosity
stabilizer is n-alkyl benzene.

20. Composition according to claim 1 and 2, characterized in that the
isocyanate semiprepolymer has a free NCO content of 5 to 20%.

21. Composition according to claim 20, characterized in that the isocyanate
prepolymer has a free NCO content of 7 to 12%.

22. Composition according to claim 1, characterized in that the accelerating
catalyst is an organic amine of empirical formula C12H24N2O3.

23. Compostion according to claim 1, characterized in that the accelerating
catalyst an organic amine of empirical formula C5H14N2 or C6H10N2.

24. Composition according to claim 22 and 23, characterized in that the
accelerating catalyst is a mixture of 60 to 90% C12H24O3 and 40 to 10%
C5H14N2 or C6H10N2.

25. Composition according to claim 1, characterized in that the accelerating
catalyst is an organic tin compound.

26. Composition according to claim 35, characterized in that the accelerating
catalyst is dibutyl tin dilaurate.

27. Composition according to claim 25, characterized in that the accelerating
catalyst is tin-II-octoate.

28. Composition according to claim 1 and 3, characterized in that the
flame-retarding agent is a phosphoric acid polyol, namely phosphoric acid ethylene
glycol polyester with alkyl ester and hydroxyl alkyl ester groups and a




phosphorus fraction of 5 to 30% (m/m).

29. Composition according to claim 28, characterized in that the phosphoric
acid polyol has a phosphorus fraction of 10 to 20% (m/m).

30. Composition according to claim 27 and 28, characterized in that the
phosphoric acid polyol has a hydroxyl number of 60 to 80 mg KOH/g and an
acid number >2mg KOH/g.

31. Composition according to claim 28 and 29, characterized in that the
phosphoric acid polyol has a hydroxyl number of 100 to 140 mg KOH/g and an
acid number > 1 mg KOH/g.

32. Composition according to claim 1 and 3, characterized in that the
flame-retarding agent is a halogenated or phosphated polyol with a hydroxyl number
of 50 to 200 mg KOH/g.

33. Composition according to claim 1 to 3, characterized in that additional
polymethyl siloxane is provided as flame-retarding stabilizing additive.

34. Composition according to one of the claims 28 to 32, characterized in
that the flame-retarding stabilizing additive is present in a proportion of
0.5 to 3 parts for 100 parts of flame-retarding agent.

35. Composition according to claim 34, characterized in that the
flame-retarding stabilizing additive is present with a proportion of 1 to 2 parts
for 100 parts of flame-retarding agent.

36. Composition according to claim 1 and 4, characterized in that the
oxazolidine has blocked amino and/or kydroxyl groups activatable by water or
moisture.

37. Composition according to claim 36, characterized in that the oxazolidine
has a functionality of 2 and an equivalent weight of 90 to 140.

38. Composition according to claim 37, characterized in that the oxazolidine



has a functionality of 100 to 120.

39. Composition according to claim 37 or 38, characterized in that more than
90% of the oxazolidine is mono-oxazolidine.

40. Composition according to claim 39, characterized in that more that 98%
of the oxazolidine is mono-oxazolidine.

41. Composition according to claim 1 and 5, characterized in that the
metallorganic salts are those of carboxylic acids of empirical formula
C10H20O2 to C22H44O2.

42. Composition according to claim 41, characterized in that the
metallorganic salts are those of carboxylic acids of empirical formula C18H36O2.

Description

Note: Descriptions are shown in the official language in which they were submitted.


CA 02218104 1997-10-10

LOW VIS~OSIIY POLYI~RETEk~E PREPOLY~IER ~OHPOSI~IO~i




T~e i~ve~tio~ ~elates to a ~ow viscosity polyuretha~e prepclymer compQSi~iOn~

Polyuretha~e prepoly~ers are e~g. used as edge ~nd surf ace fi~ishi~g -age~ts
for materials~ part~ulz~ly those havi~g a oertal~ ~at~ral da~pnes~ or
ab$orb molsture fra~ t~e enviro~ent~ Typic~l exzmples are mould~nss,
boar~s7 etc. made from w~od, ~ooden ma~erials or other natural ~brous ma~-
erials. In order tc avoid solvent ~aste a~d e~ssions increasi~g use is
bein~ made of polymer systems cont~tuiug li~tle or ~o solTJen~. Such poly-
~ers are ge~erally kno~Tn aud are described ~n the l~terature.

O~e of the vital prereq~isites for the seall~ or ~ishin~ (also Prim~n~ or
grou~ding) i~ a~ ~dequately good ~Te~ab~llty and Pe~etr~tabiilty via the
pores into the substrate ~ the par~lcul~r ma~erlal. AS a functio~ of the
a~m and p~rpose of t~e sealing or finish~ng, a polymer viscosity of 50 to
120 mPas ~e 20~~ ~s expected. H~therto use has been ~ade of one-component
pol~rethane ~o~ g masses ~DE 33 39 683 Al? EP 0 076 956 Al, US 5 126
4~1 Cl)7 ~h1oh are diluted dow~ ~a the desired ~-lsoosity with s~ghtly
polar to ~polar solve~uts, e.~ a~lphatic es~ers, such as 571ycOl or ethyl
acetate a~d arom~t~c ~y~rocar~ons, such as tolue~le, ~ylene, etC. It is
also known (E~ 0 0~7 195 Al) ~o ~nc~rporate l~to a prepolymer a ~on-vol~ile
~oLve~, na2ely a Cpecif~c l~ctone, in order to red~c~ the vlscosity~
sol~ds COhce~tration of 30 to 7~, mAi~ly 60Z is sought.

Such one-co~ponent polyuIethane adhesives cont~n ~er~inal ~CO groups and
a~e gene~ally called isocyanztopolyurethanes ~ Such isocyana~opo~yu~ethanes,
also E~now~ as prepolymers or preadducts, can be prep~ed ~th a s~oLchlo-
metric polyisocyanate e~cess, startlng ~oth ~ram lo~- ahd also hi h molecular
hydro~yl polyeste~ polyol~, as well as the correspondl~ hydroxyl polyether
p~lyols. The poly~ socyanate excess a~d f~nctlonality o~ ~he star~in~ ~at-
erlals mus~ be such th2t the ~ealing o~ f~nls~;ng of the material edges or
surfaces leads to a s~tlsf~ctory strength, durab~lity and elastlclty and i~
particular an adequate stora~e ~ability o~ at lea~t s~x months al e.g. Z0~C,
w~hilst still ensur~g a rapid curi~g of the isocyan~opolyuret~ane followi~g
applicztio~ 3igadva~tages ~lth ~c~ solvent-diluted Lsocya~te polyure~h-
ane prepolymers are the unpleasant~ smell, the toxicolo~ical ob~e~tio~-
abillty, the solve~t e~issions, the curi~g reaceio~ delayed by the solve~ts


Amended sheet



CA 02218104 1997-10-10



~k~o~ and proble~ti~l e.~. in the edge sealing of ehipboards by solvent
retention ~ the wood materi~l~ a~d the r~latively high e~ergy ~hich ~ust be
used in orde~ t~ dry znd further process such ~inished ch~pboards w~ln an
e~ouomlc time period. ~he ¢u~ing reaceion takes pla~e in t~o stages, on the
one ha~d by evapor2ting t~e sol~e~t and on t~e other by t~e action of at~os-
pheric humidity~ ~he curi~ speed is essentially depe~den~ on the mo~sture
coLtent of the m~terial ~d the ambient air. ~2 is produced as a byproduct
and as the end p~oduct ~re obtained crossli~ed polvurethane ~iurets. Fl~-
ally, the t~us finishet surfaces ~st be workable, e. g. ~y gr~nding,
polis~ing, etc.

~he proble~ of the inve~tion i~ to for~ulate a Co~positiOn for a solve~t-
free, lo~- vl~cosity ~50 to 120 m~asl2a~C~, maisture-curln~ isocyanatopoly-
uretha~e prepol~mer, which has an opti~u~ ~e~ting and penetration behaviour
with respect to wood and ~ther porous materials with a rela~ively short
curing time and i~p~oved ~t~rage st~bility. It ts a ~urther pr~blem of the
in~ention ~o impro~e the ~ech~i~ai characteristies of the thus ~reated
~a~er~als, such as the sh~l~kage a~d swelling cha~acterlsti~s under the
actio~ of moisture, transverse teusile, compressive, be~ding ~d tenslle
st~ength, ~hi~st creatîng an ad~esive ~ase for adhesives, coatlng ma~erlals,
etc. o~ ~e thus t~ea~ed ~aterials. ~s a f~ctlon of the lntended use, the
s~face ~ished ~t~ the prepo~ymer ~ust be -water diffusion-tl~ht or wa~er
dif ~usibLe.

According to the inventlon, this prob~em l$ solved by a polyurethane p~e-
polymer ~ompos~tio~ ~lth the ~ollow~n~ formulation
a polyuret~ane prepoly~er of

a) organlc polylsocya~ates.
b) polyols from the group of hydroxyl polyester polyols, hydroxyl polyether
pol~ols or t~ei~ m~xed polyo~s, s~ch as hydroxyl polyester polyether
polyol,
c) orga~c natural subs~ances wi~4 at least one hydroxyl group, a carboxyl
group, an e . te~ group or at least o~e conjugatable double band7
and as ~urther compone~ts
d~ phosph~tes as marklng agents,

Amended she et

CA 02218104 1997-10-10




e) v~cosity sta~ilizers~
~) accelera~ng ca~alysts for ~u~ing the prepolymer from the ~oup of
or~a~iC a~d metallorganic ~ml~es~

A~ ~olyiso~yanates accord~ng to feature a~ are ~n partieular sui~able
aliphatic, cyclozliphatic and ~rcm~tic dii~ocyan~tes. ~re~erence is ~iven
to tke use of those of genera' formula X(~C0)2, ~n ~hich X ~ta~ds for a~
allphatic hydroca~bon radical with 4 to ~ C-atoms ~ cycloalip~atic hydro-
carbo~ radical w~t4 6 to 15 C-ato~ or an aro~atic ~y~rocarbon ~th 6 to 15
G-2so~s .

Pre~erred aromatic~ ~liphatic or cyclo~llphatic diisocy~na~es are 2,4 and
2,~-toluyle~e dilsocyana~es or their isomer ~ixtures, 4,4'-d~phe~yl methane
d~lsocyanate and 2,4'-diphcnyl methane diisocyanate~ tetra~e~yl xylylene,
di~socy~te, isophorone dlisocYanate, 1~6-he~ane di~socyanate, ~1Z~4
and Z,4,~-trl~ethyl he~e~ylene di-socy~nate, ~yclohexane diisocyanate.
methyl ~yclohe~ane d~isoc~n~te, preferably 4,4'-dip~enyl me~hane diisocy-
anate wl~h up to 80h 2~4'-diphenyl methane d~isocyanate Such a ~lxture
ca~ have a density o~ 1.0~ to 1.20 ~/cm . Prefere~ce ls ~iven to che use of
a~ lso~er ~lxture o~ diphenyl methane-4,L'-dl~socyanate a~d dlphenyl me~ha~e-
Z, 4~ -~iisocyanate wt th a free ~1~0 content of approxi~ately 30,0 .

As polyols according to feature b~ ~re suitable ~o~ or high molecul~r weight
polyester ~dlor polyether polyols of ~olecul~r ~eight 200 to 1000. For
specif~c applications po~yether es~er or polyecter ether polyols have proved
satisfactory to a li~ited egte~t and are obtalne~ by the alkox~latio~ of
carbo~ylic acids or Polyesters or by the c~dens~tlo~ of polye~hers with

polyfu~ctional carboxylic acl~s. ~o~e~er, s~id formul~tions only m~intzin

t~eir low YiSCosit~ state for a rela~i~-ely short time (4~ ~o 1~4 hours),
~o t~at ~peedy proees~i~g is "ecessary. P~eference is given to polyols ~ith
molecular weight betwee~ 700 and 3000. They are prepared by reacting
epoxides ~h alcohols. ~lcohcls w~hich can be used are e.g. ethylene
glycol, diethy~ene glycol, propyle~e glycol, g~ycerol, trl~ethyl propane ~nd
pentae~ ritol. ~s epoxides are suitabie e.g. e~y}ene ox~de, propylene
~xlde, ~ut~l o~d~, sty~ene o~lde, cyclohe~ane oxide or epichlorohydr~n.
~e~ra~ydrofuran c~ ~e used i~ place of an epo~ide.


A~ended sheet


. . . _ . _ _ . . , , _

CA 02218104 1997-10-10


3 (A)
Besides polyols, according to feature c~ use is ~ade of ~atural substa~ces
w~th a~ leas~ one hyd~oxide ~roup, a carbo~yl group, an escer group or a
¢onjugat~41e dou41e bond, such as e.~. rosins a d castcr oil. P~efere~ce ls
given to ros1ns ~i~h a~ least one methyl ester gr~up wlth 1 to 5 conjugat-
able double bords, ~hich can be used durl~g Che additio~ reactio~. The acld
nu~ber of suc~ compo~ds is ldeally bèt~ee~ 0.5 a~d 50, prefe~ably bet~een 2
and 20 mg ~OH/g.




~e~ded sheet

CA 02218104 1997-10-10

-- 4 --

As ~arklng ~gents accord~ng to feature d~ hich prevent a sudden viscosl~y
ri~e durlng t~e Polyaddi~ion reaction o~ diisocyanate ~mth the polyhydroxyl
compound to the lsocya atopoly~retha~e prepolymer, but do not i~alr ~he
polyaddltion reaction, use is made of es~ers of phosp~o~ic 2cid, preferably
h~vl~g a refraetive index of 1400 to 1~20 and a bolll~g po~n~ of 75 to 85~C
a~ 5 mbar. ~rlet~yl phosp~ate i5 partlcularly effeotiYe. ~hese addltives
~o ~ot prevent t~e polyaddition re~ion and are characterized by thei~
flame-retard~ng ~aracteristics.

Fa~ t~e viscoslty stabilization of the prepolymer (~eature e), ~an be used
on the one hand bif~nctional, aro~tic dilsocyanates, p~eferzbly Z,4 and
2,6-toluylene dlisocyanates. a~ well as thelr lsomer mixtures and on the
other addlt~ves of organic compounds ~uch a~ 4-methyl dloxola~-(2)-one o~
n-al~yl be~ze~e, ~hich co~tribute to v~scos~ty ~tabil~zatlon for several
months.

To accelerate the ~eaction of the d- lsoeyanates lt ls p~ssible to use co~-
ventioual, ~O~L ca~a~ysts ~fe~ture .~, suc~ as dibu~yl till dilau~ate~ tin-
II-o~toate or ~mines of the gcneral emp~rical form~la C12~24~203 or those of
t~e gene~al empiri~l fonmula C5~14N2 or C6~10N2. ~refera~ly use ls m~de of
n~etallic a~lne eurin~ a~e~s. namely o~ a mlxture o~ 60 ~o ~0~ of the
hî~her valence and 4~ to lOX of the lower vale4ce ammne. Good resul~s have
llso 4~e~ obtzi~ed wlth ~ixtures of the aforemen~ioned me~alorganic com-
pounds 2nd organic ~mines.

A fi~al viscoslty between 2S a~d 70 m~as is obtai~ed ~lt~ the aforeme~ioned
~ompo~l~io~. ~u m2~y other aPPlications, partlcularly ~or the appl~ca~ion,
coat~, e~¢., a higher final viscosity is desi~ed~ I~ order to illcre~se
the ~is~oslty e.g. to 120 m~asl~0~C, i~ is possible to bi~d isocya~ate sem~-
prepolymers ~ith a free ~C0 content of 5 to 20 and preferably 7 to 12~ ln
the polyaddltlo~ reacticn. ~he viscositY re~i~s stable for 6 to 18 month~
w~th a m~ di~e~enoe o~ 10~.

Ad~-antageously flame-re~rding agent~ ~re added to ~he prepoly~er and ~s .
such have proved p~rticula~ly satisfactory p~o~phoric acld polyols ~ith a
phosp~orus ~raction of 5 to 3~ (m~m~, prefer2bly 10 to 20 ~mlm~.




_ . . . . . .... . . . _ _ _ _ _ ... . . ... . _ _

CA 02218104 1997-10-10




Il order to reduce o~ preve~t moisture a'osorptlon, preferably ~ols~ure trap-
p-ng agen~s sre added, Mo~oeyclic, bifunctional o~azolldine has proved
particularly ~uitable. Oxazolidi~e also ser~eS as an a~tifoa~1n~ agent and
as such h~s g~eat signif1cance withi~ the scope of the ~rese~t i~ventio~.
lt prevents ~he fo~ f~rmatio~ ~hich i~ ot~eFwlse observed on ~pply~ng P~R
prepoly~ers ~aking ~t necessary ~o scraPe the appl7' ca~ion several ~i~es,
w~ich leads to a correspo~ m g mater1al loss. ~rough the suppresslon of
foam format~on and co~sequently bubble formatio~, the oxazo~ldi~7e simul-
taneously has a flame-retard~g a~ion

Co~vent1o~al polyur~~~ane prePol~er5 are d~ff1cult to ~-~r~ ~ollo~ng curin~,
because ~elr el 2~tic~ is e~cessive and the work7ng ~ools, e.g. a~rasive
paper~, gr~ding ~-heels or Polishing devices ve~y rapldly become clogged and
ineffectlve. Accordin~ to the inve~tio~ th~s is avoided i~ tna~ metal-
organ~c ~alts are ~d~ed to t~e prepolYmer, nzmely tho~e of ~ar.boxylic acids
o~ empirical formula C~0~0~2 to C22H~4~2' P 18 ~6 2

~e lo~ Viscosl;y polyurethane ~o~ul~tions accordi~g ~o the l~vention are
s.l~able ~0t o~ly for the fi~ls~ or ~ealing o~ ~orous sur~a~e~ ~ut al~o
25 adhe~ives, as reactlve ~hinners or dllue~ts for t~e most ~aried Poly-
ure~hane ~ompo~nds or ~orm~la~icns and as pri~ers far dye~, v~nLshes,
lacq~ers, plastics a~d ~ther materl~ls.

hxample~

The followil~ ~eaniugs are attributed to the a~breviations ~sed ln the
~ollo~ing examples~

p~T 4,4' or ~4'-diphenyl melhane dlisocyana~e

P~ polyetherpoLyol with a molecul~r ~eight of 700 to 3C00

~atural resan ~ased on rosin e~ter of acld nu~ber 5 to ~ mg
~OH/g

KA~ Am~ne acceler~tor

CA 02218104 1997-10-10




-- 6 --

MARX Phosphate a~ ~ar~ing agent

STAB1 ~oluylene diiso~yanate ~DI) as sta~ilizer

STAB2 ~-a}kyl benze~e ~s stabillzer

SEMI Polyure~hane semiPrePol}~er ~ith a visco~lty of 70G0 to 1200
~Pas as a viscos~ty regnl2~Qr far sett~g a hi~her vlscoslty.

Exa~ple ~ ~lo~ viscosi~y P~R prepo,y~er ~rth a ~iscosity ~f 50 mPas/20~C)

MDI 5~A~00
P~D 16.620 ~
N~ 8.310 g
~AT 0~008 g
MA~Y~ 8.31~ g
SL~B1 0.2~ g
AB 2 8.21~ g

~he ~I is placed ~ a do~le-~alled, rool2ble reactor, the ra~ material-
te~perature ~ot exceedi~g 22~C or droppin$ bela~- 18~C In a premlxi~g con-
tainer premlxl~g takes plaee of the de~atere~ ~ED (~-ate~ c~nten~ m~x 500 ppm~
and the ~ 150 de~atered to ~he same ~imum w~ter content) unt11 a st~eak-
free, homogeneous polyol m~ss is obtai~ed. The polyol ~ass, which should be
~n ~he s~e temperature ran~e as t~e ~P~ is t~en added slo~ly, acco~pa~ed
~y const2nt ~tirring a~d te~perature co~trol tc the isocya~te. The mlxl~g
reactor is advantageously e~acuatèd to approximately 150 m~ar. After
m~ing the polyol Lraction into the isoc~anate~ ehe acceler~tor is a~ ed.
As soo~ as a~ exothér2ic te~perature of max 35~~ is reached, the ~ar~ng
~e~t is added to the wi~ure. wsich is ~ooled to belo~- 2~'C. I~mediately
znd wh~lst e~clud~ng at~osp~erlc h~ dity, the ~tab~liz2r 1 CTDI) is added,
~xed in in stre~k-free ~an~er a~d l~m~ tely subseque~tly 2ixed with the
st~bl I ~ 7-~r 2 a~d thoroughly ~tirred ~r at lea t 5 to 10 minutes. The
vl~o~ity ~o~trol ~ust ~ive 3S t~ 3~ mPas/20~C and a sueoessful reaction ls
reve~led by a pale yellow, stre~k--'ree, flake-f~ee, transpare~t soiution.
~he ~hus o~ai~ed ~R prepolymer is le~t to s~an~ 'ar 2h h, ~hllst ex~lud~ng

CA 02218104 1997-10-10



a~mosphexic humidi~ and at a storage ~e~perature of approxi~tely 20~C.
~he subseque~t ~lseos~ty meaSure~eht must give apFro~mately 50 ~Pas/20~C.

E~ample 2

~DI 46.000 ~
P~D13 150 g
6.~70 g
~T 0 0~6 g
~ARK 7.670
~I 19.755
~ABZ 6.570
S~AB1 ~.21~ ~

I~ add~tion to example 1, 2n ~ socyznate semipolymer (SEMI) is added toincrease the f~nal vlscosltv. As in exa~ple 1, the MbI ls placed ~ a
double-~alled, coolable re~eor and the r~w ~2~erial tempera~ure must ~at
d~op below 18~C and must ~ot axceed ~2~C. I~ a pre~ixing container pre-
mix~g takes pl~e o~ ~he dewatered PE~ ~ater coRte~t max 500 ppm) and the
lso de~atered ~o t~e same ~zter co~tent) u~ll a s~reak-free, homogen-
eolls polyol mass ~s obtai~ed. ~ubsequently the pclyol ~as~ is slo~Tly added
to the isocyana~e accompa2led by con~t~nt s~irri~g and maint~in~ the
afore~entioued ranga. ~d-vTantageously the mi~ing reactor is evacua~ed ~o
zpproxl~ately 150 ~a~. As soo~ as the po~yo1 fraction is intermlxed ~n the
isocyanaee, the acceler~tor is added, ~ut only i~ a m~ nm exothermlc state
of 35~C is ~ot reached wlt~l~ 20 minutes. Other~ise the accelerator quan-
~ity ca~ be added. If the accelerator suppl~ lead~ to the exothe~mlc temp~
erature of approxl~ately 35~~ ediate mlxin~ with the m~king z~ent ta~es
place ~nd t~e mlxture is cooled to below 2~~C. Accompanled by slaw stirring~
the semipoly~er wit~ a viscositY o~ 7000 to 12000 ~Past20~~l prefera~ly
10000 mPas +/- 5~0 mP~ ~S stirred in. As soo~ as a mLxture v~scosity rise
is Lndicated by the process ~iscosimeter installed in or o~ the reac~o~.
i~me~tely mas~ing take~ place w~th the stabilizer 2. On re~ing a homo-
ge~eou6 ~lx~ure ~he T~ can be ~dded, ~h~lst e~cludlng a~mospheric ~u~idlty.
A~ter 10 min -~irri~g a visco~y C~sta~cY o~ approxl~ately 120 mPas~20~G
is re~c~ed. ~ny vis~o~ity correctlo~s a~e performed after 24 h. I~ the

CA 02218104 1997-10-10



cas~ o~ inadequate viscosity ret~cke~n~ can ~a~e place ~t4 ~he se~i-
polymer, whereas lf the ~iSCosLty is too high the mlxthre ls diluted a~ i~
example 1. The correc~io~s sho~ld ~ot ~e more t~an 5 ~t.~ ~ased o~ ~e
~otal ~xture, ~eeause other~se the vmscosity stabilitv decreas~s.

~isCosit~ as a function of tl~e at a tes~ te~pe~ature of 20~C:

~e~t tlme 2xample i Exa2ple 2

l~medi~tely after p~eparation 30 ~0
AIter 3h 33 120
After 5 h 37 120
After 24 h 50 120
After 43 h 50 120
After 144 h 50 123
~fter 432 h 50 125
Af~e~ ~5~0 h SS 125
A~ter 10000 h 55 13~

0~ c~ecklng the cu~i~g time the fol~o~g results were o~ e~ compared
wi~h a one-compone4t, msistUre-curl~ ~ol~lreth2ne prepolymer di~uted ~t~
solve2t ~toluene) wi~ a s~milz~ accele~aeion and a solids co~tent of ~0
(herei~after called LM-P~R):

Ex~ple 1: Af~er 12 to 24 h 80~ of the ~i~al s~reng.h and a~er 72 h
10~ of the fi~al strength is rea~hed. ~o~ever, the pro~nct ca~ be mecha~
i~ally further worked after 1~ to 24 1 (ac a fu~ctiou OL the atmospherlc and
~aterlal moisture co~ten~, ~s ~e~ as tne ProcessLng temperature~, e.g. by
grlnd~g, calibrating~ ~rl~mi~g the sealed chipboard or coating ~he fi~ished
materlal surface.

~X-~R; Only a~ter 18 days ls 80~ of the final stren~th and after Z8 days
lOOX of the f~nal strength reached. The storage te~perature i~ ~ 20~,
emp~rica~ly 35 to 40~C.

A ~ate~ia~, such as e.~. ~h~pbcards with a bul~ densi~y bet~een 400 and

CA 02218104 1997-10-10

_ 9 _

800 kg/m3, directly after the c~ring of the polyureth~e prepolyme~ accord-
ing to example 1 on ~he chipbo~rd ~ave neit~er a swel~ing nor a shri~kage
effect. Thus~ tnere is no ~eed to su~sequen~ly callbrate such a chipboard.
A~ opposed to this, a ~ s~stem ~as described herein~efore~ has ~ ~hrlnk-
age effect of on average Z~ o~ the board thick~ess. In addit~on~ a co~mer-
~i~lly available ~ter glass ~yste~ has a swell~ng effec~ of on avera~e
11~. Such baards must be reworked, ~-h~ch Lnvolves additional costs.

Example 3

M~I 60.940 pb~ (p2rts b~ weight)
PEP 14.320
NE 5.730
FS 1.430
0.010
~AR~ 8.Q50
ST~Bl 0.2~0
ST~B3 0~40Q
S~AB~ 7.160
FF L.720

Total lOQ.OOQ pb~- (parts ~ elght~

~he followlng meanlngs are used:

FS fireproofi~g a~ent phospho~us pol~ol
STAB~ fiame-~etarding stabi~izer ~polyslloxane)
FF ~ois~ure trappi~g agen~ and antifoam~ng age~t
MCS carboxylîc acid metal salt

~he sa~e procedure as i~ e~ample 1 i adop~ea, but the FS is siowly added,
aceompanled by st~rr~n~, at a low speed o~ the polyol mass (compr~si~g PE~
and ~H), in s~ch a way that ~o streaks are ~ormed. If the ~S is added too
rapidly, a2 nndesired ir~compatibllity with the rem~ining polyol mass ~hust
be e~p~cted. In t~s case the polyQl m~ture must be reprePared.

CA 02218104 1997-10-10


- 10

~he STAB3 is externally prem1~ed ~n th~ STAB2 and together, following the
addition of STABl and after a correspond~T stirring tlme are subseouently
mixed. After a sti~ring tl~e of 5 to 10 m~nutes, the FF is
supplied, ~hil~ e~cludi~ atmospheric h~mi dl~T~ and o~ce a~aln ~tlrring
e~kes place at z ~lo~ speed for min 10 m~nu~es. It must be ens~red tha~
excessi~ely vigorous stirri~g does not ~ntroduce bubbles.

The same process procedure ~lth the parameters af e~ample 2 leads eo a
hlghe~ ~inal viscosity.

E~a~le 4

prepol;mer accordl~g to example 1 98 pbw
~CS 2 pb~T

Total 100 p~

MCS ~n ~he form of a ~i~e po~der, at the e~ of the pro~ess is dispersed ln
a hlgh-speed dissol~er until a lump-free, ~omo~eneous, f~nely dispersed
mlx~ure is obtai~ed, w~h ~as a mil~y colo~r.

~e prepoLymer obtained ca~ be mechanica~Ly re~-orked extremely ~ell, e.g. by
gri~din8 or polishin~.

~he same proces~ procedure ~ith the para~eters of e~amples 2 and 4 leads to
a prepolymer with a~ l~creased flnal ~iscosity.

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Administrative Status

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Administrative Status

Title Date
Forecasted Issue Date Unavailable
(86) PCT Filing Date 1996-04-14
(87) PCT Publication Date 1996-10-17
(85) National Entry 1997-10-10
Dead Application 1999-04-14

Abandonment History

Abandonment Date Reason Reinstatement Date
1998-04-14 FAILURE TO PAY APPLICATION MAINTENANCE FEE

Payment History

Fee Type Anniversary Year Due Date Amount Paid Paid Date
Application Fee $150.00 1997-10-10
Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
BILLETER, MARC ROLF
Past Owners on Record
None
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
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Document
Description 
Date
(yyyy-mm-dd) 
Number of pages   Size of Image (KB) 
Cover Page 1998-01-20 1 37
Abstract 1997-10-10 1 52
Description 1997-10-10 11 420
Claims 1997-10-10 5 153
PCT 1998-03-18 7 235
Assignment 1997-10-10 3 115
International Preliminary Examination Report 1997-10-10 14 522