Note: Descriptions are shown in the official language in which they were submitted.
CA 02244568 2006-10-03
ADJUSTABLE CONNECTOR ASSEMBLY FOR VERTICALLY
COUPLING THE ADJACENT LATERAL EDGES OF
CONSTRUCTION WALL PANELS
FIELD OF THE INVENTION
The invention generally relates to building frame members
which are adapted for receiving structural panels, particularly
structural panels with sheet metal surfaces and elongated
reinforcing steel members.
BACKGROUND OF THE INVENTION
United States Patent No. 5,373,678, issued to Hesser on
December 20, 1994, teaches an improved structural panel in
which a light-weight structural material is enclosed between
two portions of sheet metal and the combination panel is
further strengthened by reinforcing steel beams which are
housed and enclosed within the structural panel sheets.
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'*%.~ CA 02244568 1998-08-07 11~
When uniform structural ,panels are used tQ construct all or
significant portions of a building, it is useful to formulate a
standardized means of framing and positioning the various
structural panels. A building will only be as strong as its
weakest member. Accordingly, it is important to position and
frame the structural panels with framing members which are
capable of securing and holding the various portions of such
building or structure and will also allow the flexibility of
providing a variety of building accessories or options.
Aluminum is a useful material for constructing such building
frame members. Aluminum has high strength properties for
structural metal applications, has a high resistance to
corrosion, is easily fabricated, is reasonably light weight, can
be welded or mechanically fastened together, and otherwise has
properties making it acceptable as a building material.
Aluminum is also desirable for other reasons. For instance,
it is easy to work with and fabricate frame members from
alunminum. This is because the appropriate alloys or blends of
aluminum can be produced by an extrusion process.= Extruding is a
very efficient and reliable way to fabricate such building
components and is desirable. Materials other than aluminum may
readily be utilized, as for example, plastic, fiberglass, steel,
etc.
Standardization is also very helpful in this regard. There
arQ a variety of building components which lend themselves to
standardization. For instance, a typical house will have a
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pitched roof which extends from eave members along opposita si,des
through a pitched roof to a ridge top. Additionally, a building
will normally have an interior baseboard. Most buildings,
whether residential or commercial, will also have a need for
conduits and passageways through which electrical,
communications, and other wiring or cabling may be passed and
will also have outside corners which may vary in angularity from
90 degrees to 45 degrees to 30 degrees, will also have varying
roof designs such as gabled or hip roofs and will have gable to
gable connections thereby forming valleys. Finally, most
buildings will require a series of windows or other openings
along exterior walls. Accordingly, it is helpful to be able to
develop standardized apparatus which may be appropriate to each
of these purposes.
Prefabricated, or other forms of standardized or hasty
structures, require roofs just like any other. Roofs are
complicated portions of the building, typically requiring
substructures such as ridge beams, trusses, eaves, and roof
framing beams. The pitch of a roof dictates many=specific
requirements of construction and also may provide important
building advantages, as will be discussed in greater detail
later. In the construction of such structures, it would be
helpful to be able to adjust the pitch of the roof as required
for a given construction situation.
United States Patent No. 5,454,204, issued to ordal, on
October 3, 1995, teaches a window frame which can be manufactured
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through an extrusion process. The window frame taught by Jordal
is adapted to secure a window within a"C" frame enveloping the
window components. Jordal does not, however, teach a means and
apparatus for securing the window frame itself to a building
comprising structural panels. The point of Jo al is in the use
of thermal breaks.
What is not provided in the prior art is a simple frame
apparatus which is adapted to secure a window or door frame to a
building comprising structural panels. It would be useful if
such a frame-mounting apparatus was also adapted with means of
providing other accessories, such as a storm shutter or
decorative accessories for the door or window.
United States Patent No. 5,423,157, entitled "Longitudinally
Assembled Roof Structure and Method For Making Same", issued to
Watanabe. et al, on June 13, 1995, in fact, teaches a roof which
is manufactured of longitudinally aligned roof panels.
Generally, Watanabe teaches roof panels which comprise
interlocking sections so that such panels assemble to one another
as they rise from the eaves to tx;e roof-ridge. It can be seen
that it would be both difficult and compromise the integrity of
the roof panels if it were necessary to cut or sever a given roof
panel. This is because it would interrupt the structural
integrity of the roof panel as well as the fact that a
significant coupling member would be lost by cutting off one of
the sides.
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Similarly, United States PatPnt No. 4,729,202, issued to
Furland, on March 8, 1988, teacheg another roof structure
comprising pre-cut roof panels which are longitudinally disposed
from eaves to roof-ridge. In the case of Furland, certain
fasteners are taught. As with Watanabe, Furland deals with the
means of interlocking the longitudinally disposed roof panels to
one another.
United States Patent No. 4,327,532, issued to Hatthe-wo, on
May 4, 1982, teaches an adjustabl.e-eave apparatus for building
curtain-wall skylights and greenhouses, and other small
structures, made of glass panels retained by aluminum tubes.
Matthews comprises a hinged-type apparatus which would affix to
each individual vertical aluminum tube so that a glass and
aluminum wall could be made of adjustable pitch by aligning a
series aluminum tubes with glass panels. Accordingly, the
placement of each hinge would be critical. Additionally, the
hinge would receive the entire stress of the weight of the sloped
glass and aluminum wall. Matthews does not teach an overhanging
eave.
United States Patent No. 4,075,811, issued to Keith, on
November 11, 1976, teaches both a roof panel that is lightweight
and structurally strong and also a means of fastening such a roof
panel together with nut-and-bolt-type fasteners which are
tightened between pairs of structural panels through a
protruding-accessory design to h,Ad the frames of the two panels
in close proximity with each other and then covered with a
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CA 02244568 1998-08-07
shroud. The apparatus taught by Eejj;h can easily be seen to
interrupt the continuity of the efarface of one or the other side
of each pair of structural panels.
United States Patent No. 4,004,373, issued to Eschbach,
al, on January 25, 1977, teaches extrusions for partitions,
walls, and enclosures which provide a general "C" frame.
Included within the Eschbach patent are a variety of clip-on type
connections, which include enclosed shrouds, which are useful in
clamping and assembling such component panels of a temporary
nature, such as the shell of a vehicle. The components of
Eschbach are generally capable of manufacture with the extrusion
process, but generally do not teach a means and apparatus of
securely anchoring a more permanent type building, such as a
house, to the foundation nor accommodating it with means of
delivering conduit for electricity, cornmunications lines, or
other utilities.
United States Patent No. 4,196,555, issued to Hencres,
on April 8, 1980, teaches another means of linking structural
panels which are of a solid-core type. Such includes
interlocking frame members. In:particular, Rencies teaches a
corner structure and a means and apparatus of pivoting or
providing angled relationships between such structural panels.
The apparatus taught by Henges does not provide for any
decorative aspect, nor for the area near the foundation of a wall
through which conduit for electrical and communications lines may
be passed.
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What is not provided in the prior art is an apparatus for
serving as the baseboard for an interior wall for a foundational
shroud for an exterior wall for a permanent building manufactured
of interlocking structural panels. It would also be helpful to
have such a baseboard or foundational shroud which can be removed
or clipped into place in order to install, remove, or service
electrical or communications lines and to conceal and protect
such lines from sight or from the elements.
What is not provided in the prior art is a roof-ridge
apparatus which is uniquely adapted to receive roof.panels and
to permit a roof to be constructed with variable pitch so that it
will not be necessary to cut or trim longitudinally disposed roof
panels in order to fit the size of a given building. It would
also be useful to find such an apparatus which could be
manufactured through an extrusion process.
What is not provided in the prior art is an outside or
inside corner apparatus which can be adjusted to connect vertical
walls at different angles so that 90 degree corners and 45 degree
bay window corners can be formed with the same connector.
What is not provided in the prior art is an apparatus that
can connect structural panels in various roof designs such as a
sloping roof connected to a vertical wall or a gable roof
connected to another gable roof to form a valley. It would be
useful to have such an apparatus that can be adjusted to fit the
various pitches found in building roof designs.
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SUIdMAB,Y OF THIS IDiVENTIODt
United States Patent No. 5,5j3,678, issued to ge$ger, on
December 20, 1994, teaches a structural wall panel. Hesser's
structural wall building panels comprise an outer and inner metal
skin spaced by an intermediate insulating core of foamed polymer.
Each such panel is adapted to have at least one interlocking edge
with a metal lined tongue in a metal lined groove adapted to
facilitate interconnection of panels as they are longitudinally
interconnected. The panels taught by Hesser also comprise a
reinforcing steel beam on the other side of the metal line
groove. Fasteners may be passed through various portions of the
interconnecting grooves and flanges in order to facilitate the
connection.
While the mechanism taught by es e enables adjacent
structural panels to interconnect, it does not teach a means of
framing the structural panels so as to specifically accommodate
certain portions of a building structure, such as the roof, the
eaves, the foundational frame members, and the frames for doors
and windows and the outside or inside corners.
Such structural panels can be easily fabricated in mass
quantities. With appropriate interconnecting members, they can
be used for rapid structure of strong and reliable buildings.
One of the advantages of such structural panels is in the
standardization of the sizes and interconnecting members which
not only make them easy to work with but also easy and quick to
assemble and train construction workers for accomplishing even
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what would ordinarily be complicated tasks. such standardization
also facilitates the ability to standardize certain building
accessories.
The Inventor has solved the problem of providing a means of
fastening window frames to buildings of structural panels by
providing a uniquely adapted "C" frame apparatus which can fit
over either the tops or sides of such structural panels and is
adapted to receive a window or door frame. Such is suitable for
manufacture with the extrusion process as it of uniform cross-
section throughout its entire length. The unique frame member
taught herein further comprises a channe3, through which a storm
shutter or decorative fixtures may be securely mounted about a
window or door.
It is an object of the present invention to provide a means
of securing window frames to a structural panel-type building.
It is a further object of the present invention to
provide such a frame-mounting apparatus which may be manufactured
through the extrusion process.
It is a further object of the present invention to provide
such an extruded frame mounting apparatus which will further
accommodate the secure positioning of storm shutters or
decorative fixtures about a door or window.
Buildings constructed with the structural panels such as
those taught by Hesser are assemuled with the vertical edges
connected together to form a continuous vertical wall assembly.
The vertical walls resist windload forces transferee from the
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roof to the outside shear walls. These loads must then be
transferred to the building foundation concrete slab or footer.
These structural elements are designed to resist the positive and
negative perpendicular loads and :.he vertical or uplift loads.
It is, therefore, a necessary and important element of the
building design to utilize a structural connector to attach the
bottom horizontal edge of the structural wall panels to the
building foundation. It would also be useful for the connector
apparatus to be able to facilitate the installation of electrical
wiring or communication lines within a concealed passageway.
The inventor has overcome the problems of the prior art by
adapting a "C" frame member with apparatus for receiving a shroud
member for concealing such electrical, communications, or other
conduit or lines which may be necessary to install through a
building near the floor or foundation. The assembly taught
herein may easily be removed and installed by a variety of means,
such as snap-ins or clip-ons.
The apparatus may be manufactured with an anchoring member
which is built into the "C" frame or it may comprise a separate
member for fastening onto the side of a "C" frame.
It is an object of the present invention to provide a
foundational anchor which transfers the positive and negative
wind loads to the building foundation.
it is, then, a further object of the present invention to
provide a foundational frame member which improves the resistance
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of structural paneb frame to both positive and negative wi1ld
load.
It is a further object of the present invention to provide a
baseboard or foundational anchor shroud through which electrical
or communications or other conduit may be passed.
It is a further object of the present invention to provide
such a foundational shroud or baseboard shroud which can be
manufactured through the extrusion process.
It is a further object of the present invention to
provide such an extruded foundational shroud or baseboard shroud
which may simply be installed or removed for servicing.
Perhaps the most critical portion of any roof structure is
the ridge top. At the ridge top, the two sloping halves come
together. It is important that the two converging halves fit
precisely together so that water intrusion or air filtration will
not occur. The ridge connection must be structurally strong and
the beam between the halves must cause two sloping members to fit
together.
It is well known that roofs are typically made with a pitch.
The pitch serves multiple purposes. one purpose is to prevent
the accumulation of rainwater or snow or other foreign objects on
the roof in order to prevent cof-~:osion or to prevent foreign
articles from resting out of sight on the roof. Other purposes
may include aesthetics or ventilation considerations. The pitch
of the roof may be anywhere from a gradual or shallow angle to a
steep or a sharp angle.
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It sllpuld be noted that buildings constructed with
structural panels such as those taught by Hesser are designed
with a variety of pitches generally ranging from a 3" rise in 12"
of run to a 12" rise in 12", of run. It is desirable, therefore,
to have available a roof ridge member that can accommodate a
variety of building designs.
The inventor has solved this problem by providing a roof
ridge member with frame receiving members for receiving the edges
of the structural panel members taught by Hesser and further
comprise an elongated rotating sleeve member for providing a
stable and reliable ridge which can adjust between a range of
pitches sufficient to permit any reasonable roof pitch.
It is, then, an object of the present invention to provide a
structural beam between the sloped halves of a structural panel
roof that will withstand the forces of wind and other elements.
It is a further object that the ridge beam can be thermally
broken.
It is, then, an object of the present invention to provide a
roof framing structure for framing a roof comprising structural
panels such as those taught in Hesser.
it is a further object of the present invention to teach
such a roof framing apparatus which can accommodate roofs of
adjustable pitch.
It is a further object of the present invention to provide a
roof ridge mechanism which will work with a reasonable range of
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roof pitches as may be required to accommodate specific buildings.
It is a further object of the present invention to provide
such a roof ridge apparatus which may be manufactured through an
extrusion process.
It is a further object that the beam enables the
construction of free standing rigid structures that do not need
an elaborate and expensive truss system to support the roof.
It is a further object of the invention to enable the
connection of the two sloping roof halves with a thru-bolt
connection.
It is a further object of the invention to provide a
structural connection at the panel ends which efficiently handles
and manages the transfer of positive and negative windloads
through the aluminum "Ul' channel to the foundation.
It is a further object of the invention to improve the
current method of framing roof panels in order to better
withstand the positive or negative windloads which may be placed
upon the building foundation.
Other features and advantages of the present-invention will
be apparent from the following description in which the preferred
embodiments have been set forth in conjunction with the
accompanying drawings.
Another critical part of a building is the outside corners.
Due to the high windloads exerted at this area of a building, it
is neceseary to utilize a structural member that can be securely
anchored to the building foundation so as to hold the building
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coxnerS down during severe windst orms. It would be useful that
this member be adjustable to accommodate various corner angles
from 30 degrees through 90 degrees.
The inventor has solved this problem by providing an outside
corner membex for receiving the vertical edges of a structural
panel such as those taught by Hesser that completes two C-shaped
receiving members connected by an elongated rotational axle
member which can adjust between a range of angles sufficient to
accommodate any building design.
It is then an object of the invention to provide a
structural column between the two verticalwalls of an outside or
inside corner that will withstand hurricane strength windloads.
It is a further object of the invention that the corner
connector can be thermally broken.
It is a further object of the present invention to teach a
corner apparatus that can be adjusted through a range of angles.
It is a further object of the present invention to provide
such a corner apparatus that can be manufactured through an
extrusion process.
It is a further object of the present invention to enable
the connection of the two perpendicular walls with a thru-bolt
connection.
It is a further object of the present invention to provide a
structural connection which efficiently handles and manages the
transfer of positive and negative windloads from the outside
walls to the building's foundation.
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Another critical part of a building is the connection of a
sloping porch roof to the outside vertical wall and the
connection of a gable roof end that joins to the sloping face of
another gable roof to form a valley. it would be useful, that
this apparatus be adjustable to accommodate the different pitches
or angles found in various roof designs.
The inventor has solved the problem of facilitating the
construction of roofs attached to the side of vertical walls or
to the sloping half of a pitched roof by devising an apparatus to
facilitate this connection that can be adjusted or rotated to fit
roofs of different pitches.
It is then an object of the present invention to provide an
apparatus for framing a roof comprising structural panels such as
those taught by Hesser.
It is a further object of the invention to teach such a roof
framing apparatus which can accommodate roofs of various pitch.
It is a further object of the invention to provide a roof
ridge mechanism which will work with a reasonable range of roof
pitches as may be required to accommodate specific buildings.
It is a further object of the invention to provide such a
roof apparatus which may be manufactured through an extrusion
process.
It is a further object of the invention to provide a
connector to attach a sloping roof edge to the side of a vertical
wall that does not need an elaborate and expensive truss system.
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It is a further object of the invention to provide a connector to attach
a sloping roof end to the face of another sloping roof to form a valley
connection.
It is a further object of the invention to enable the attachment of the
sloped roofs with a thru-bolt connection.
It is a further object of the invention to improve the current method
of framing roof panels in order to better withstand the positive and negative
windloads.
It is a further object of the invention to provide an adjustable connec-
tor that can be thermally broken.
Therefore, in accordance with the present invention, there is
provided a building system having a panel assembly and a connector assembly
comprising, in combination: a plurality of panels fabricated of a rigid elas-
tomeric material with thermal insulating capabilities, each of the panels
being
clad on opposite parallel faces with a heavy gauge metal, the panels including
roof panels with a periphery therearound and intermediately angled with
respect to each other to form a linear ridge at the top, the panels also
including
vertically disposed wall panels with upper edges thereof positioned adjacent
to
the periphery of the roof panels, the wall panels also having lower edges
couplable with respect to a fixed base, the wall panels also having window
opening and door opening, a pair of adjustable roof ridge connectors, each
ridge connector having a first end in a generally U-shaped configuration with
an upper side member and a parallel lower side member and an angled base
member therebetween receiving adjacent edges of the roof panels, and each
ridge connector having a second end with arched adjustment components
between the roof ridge connectors, the arched adjustment components includ-
ing an inner arched sleeve and an outer arched flange extending inwardly from
central extents of the angled base members and an inner arched sleeve and an
outer arched flange extending inwardly from the lower side members with the
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inner arched sleeves having a common radius of curvature and a common
center of curvature between the angled base members and with the outer arched
flanges having a common radius of curvature greater than the radius of curva-
ture of the inner arched sleeves and a common center of curvature of the inner
arched sleeves and with locking members between at least one outer arched
flange and one inner arched sleeve, adjustable eave connectors positioned
between the upper edges of the wall panels and the roof panels adjacent to the
periphery, each eave connector having a first end with generally U-shaped flat
faces receiving the wall panels adjacent to their upper edges, and each eave
connector also having a second end coupled to the roof panels with adjustment
components between the roof panels and wall panels, base connectors posi-
tioned at the lower edges of the wall panels, each base connector having a
first
end with generally U-shaped flat faces receiving the wall panels adjacent to
their lower edges, each base connector also having a second end with compo-
nents fixably positionable with respect to a fixed base, and opening
connectors
for windows and doors positioned in the opening of the wall panels, each
opening connectors having a first end with generally U-shaped flat faces
receiving faces of the wall panels at the window openings and the door open-
ings, each opening connector also having a second end for receiving doors and
windows, respectively.
Also in accordance with the present invention, there is provided a
connector assembly for use in the construction of structural panel buildings,
the
connector assembly adapted for use in association with structural panels
having
roof panels and wall panels, the connector assembly comprising: a pair of
adjustable roof ridge connectors, each ridge connector having a first end with
generally U-shaped flat faces adapted for receiving adjacent edges of the roof
panels, and each ridge connector having a second end with arched adjustment
components between the roof ridge connectors; adjustable eave connectors
positionable between the upper edges of the wall panels and roof panels adja-
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cent to their periphery, each eave connector having a first end with generally
U-shaped flat faces adapted for receiving wall panels adjacent to their upper
edges, and each connector also having a second end couplable to roof panels
with adjustment components between the roof panels and wall panels; base
connectors positionable at the lower edges of wall panels, each base connector
having a first end with generally U-shaped flat faces adapted for receiving
wall
panels adjacent to their lower edges, each base connector also having a second
end with components fixably positionable with respect to a fixed base; and
opening connectors for windows and doors positionable in openings of wall
panels, each opening connector having a first end with generally U-shaped flat
faces adapted for receiving wall panels formed with window openings and door
openings, each opening connector also having a second end for receiving doors
and windows, respectively.
17b
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BRIEF DE$CRIPTION OF TIiE DRAWINGS
In describing the preferred embodiments of the invention
reference will be made to the series of figures and drawings
briefly described below.
Figure 1 is a perspective view of the preferred embodiment
system for constructing manufactured homes from structural panels
and joints.
Figure 2 is a perspective view of the Snap-Lock design
window frame.
Figure la is a cross sectional view of a standard "C" frame
for receiving structural panels.
Figure 2a depicts a cross section of a "C" panel which has
been modified and adapted to receive a window frame.
Figure 3a depicts an exterior view of a window mounted
within such structural panels with a fixture mounted from the
accessory channel.
Figure 4a depicts a cross-sectional view of a door
positioned and framed by framing members according to the present
invention.
Figure 2b depicts the wall Capping frame member.
Figure 3b depicts the roof panel receiving member.
Figure 4b depicts the eave mounting apparatus as assembled.
Figures 5b and 6b depict roofs of varying pitch.
Figure 2c depicts the cross section of the frame anchor
member for a foundational shroud member which is made integral
with the foundational frame.
CA 02244568 2006-10-03
Figure 3c depicts the cross-section of a foundational
shroud member according to the present invention.
Figure 4c depicts the anchor and shroud members as
interconnected.
Figure 5c depicts an anchor member which may be directly
fastened to a building stud.
Figure 6c depicts a baseboard shroud as attached to a
wall.
Figure 2d depicts a cross-section of a roof ridge member
according to the present invention with an outer sleeve
member.
Figure 3d depicts a cross-section of a roof ridge member
with an inner rotating axle member.
Figure 4d depicts the cross-section of a roof ridge
shroud member.
Figure 5d depicts the cross section of all pieces of the
ridge apparatus assembled.
Figure 7 is a cross-sectional view of a further
embodiment of the adjustable coupling adapted for joining
adjacent lateral edges of construction wall panels.
Figure 8 is a perspective illustration of a gable roof to
gable roof connector employing the connector of Figure 7.
While certain drawings have been provided in order to
teach the principles and operation of the present invention,
it should be understood that, in the detailed description
which follows, reference may be made to components or
apparatus which are not included in the drawings. Such
components and apparatus should be considered as part of the
description, even if not included in
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such a drawing. Likewise, the drawings may include an element,
structure, or mechanism which is not described in the textual
description of the invention which follows. The invention and
description should also be understood to include such a
mechanism, component, or element which is depicted in the drawing
but not specifically described.
CA 02244568 1998-08-07
pETAILED DESCRIPTION OF THE PREFERRED EMSODIMENT
Reference will now be made in detail to the present
preferred embodiment of the invention, an example of which is
illustrated in the accompanying drawings. while the invention
will be described in connection with a preferred embodiment, it
will be understood that it is not intended to limit the invention
to that embodiment. On the contrary, it is intended to cover all
alternatives, modifications, and equivalents as may be included
within the spirit and scope of the invention defined in the
appended claims.
While the following description will seek to improve
understanding of the invention by describing the various
components and elements, it should be considered that certain
apparatus may be sufficiently and adequately explained by the
accompanying drawings, which are fully incorporated herein, and
not require further description. All such apparatus should be
considered as part of the specification of the invention for all
purposes.
Figure 1 depicts the preferred embodiment of-the structural
connector system for the assembly of structural panel buildings.
This depiction shows all of the component parts of the system
utilized together. Figures la through 5d are detailed depictions
of the components of the system. These components are explained
in the paragraphs following the Figure 1 and 2 descriptions.
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In its broadest context the structural connector systez for
the assembly of structural panel buildings comprises a plurality
of connector components for coupling structural panels.
A plurality of panels are fabricated of a rigid elastomeric
material with thermal insulating capabilities. Each of the
panels is clad on opposite parallel faces with high gauge
aluminum. The panels include roof panels with a periphery
therearound and are angled with respect to each other to form a
linear ridge at the top. The panels also include vertically
disposed wall panels of a house wa.th upper ends thereof
positioned adjacent to the periphery of the roof panels. The
wall panels also have lower edges coupled with respect to a fixed
base.
A pair of adjustable roof ridge structural connectors each
have a generally U-shaped side with flat faces receiving adjacent
ends of the roof panels and with angular adjustable components
therebetween.
An adjustable eave structural connector is positioned
between the upper edges of the wall panels and the roof panels
adjacent to the periphery. The eave structural connectors have
generally U-shaped sides with flAt faces receiving the wall
panels adjacent their upper edges. The aave structural
connectors have regions coupled to the roof panel with adjustment
components therebetween.
Base structural connectors . .,ave generally U-shaped sides
with flat faces receiving opposed exterior faces of wall panels
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adjacent to their lower ends. The base structural connectors
include remote components fixably positionable with respect to
the base.
Aperture structural connectors for windows and doors are
provided. The aperture structural connectors are formed with a
generally U-shaped side with flat faces receiving opposed
exterior faces of wall panels at the receiving wall window and
door apertures. The aperture structural connectors have second
ends for receiving doors and windows, respectively.
A snap-lock design window apparatus is shown in Figure 2.
Said apparatus includes a structural connector with a structural
panel receiving surface and a coupling surface. The structural
panel receiving surface has a through bolt coupled through it.
The structural panel receiving surface also includes an anchor
clip and a trim clip. The clips have interlocking heads to
permit coupling of the clips The anchor clip is couplable to a
window jam thereby permitting secure coupling of a structural
panel to a window jam.
More specifically, the window jam has an upper region and a
lower region. The upper region includes long and short
horizontal segments with inboard and outboard ends. The outboard
ends are connected by a vertical segment. The inboard end of the
long segment is couplable to a structural panel. The lower
region is formed in a generally L-shaped orientation and depends
from the short horizontal segment.
The trim clip is formed in an L-shaped configuration with
a short section couplable to a structural panel and a long
section havirig a triangular head. The anchor clip has an
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upper vertical piece, a lower vertical piece and a horizontal
piece connected therebetween. The lower vertical piece has a
triangular head and a retaining member extending therefrom.
In an operative orientation the upper vertical piece is
coupled to the vertical segment of the window jam with a rivet
and the heads of the clips are positioned in an interlocking
orientation adjacent the retaining member. This orientation
permits secure coupling of a structural panel to the window
jam.
As depicted in Figure la, a fundamental apparatus for
receiving such structural panels is a three-sided frame member
which generally describes a "U" or "C" shaped frame member
(10). Such would comprise three connected flat sides (11, 12,
13) with two parallel side members (13, 12) which are joined
by a perpendicular base member (11). The spacing (14) between
the two side members (12, 13) would be such as to snugly
receive a structural panel, such as the one taught by Hesser.
Such a general frame member (10) may easily be
manufactured with an extrusion process since all of the
surfaces are both straight and uniform. In this manner such a
frame member may be fabricated of any desired length and may
be cut to any length. Generally speaking, in the extrusion
process, an elongated apparatus with a continuous cross
section can be manufactured by heating a desired metal (such
as an aluminum alloy) and forcing the metal through a cross-
sectional die. As the molten aluminum assumes the cross-
24
CA 02244568 2006-10-03
sectional shape of the form and passes through, it begins to
cool and harden. This results in an elongated metallic
structure with the desired cross section and of any desired
length. This is an efficient and cost-effective means of
manufacturing a variety of objects, including frame members,
which also produces a consistent structure. Such extrusion
method is mentioned by way of general familiarization and is
not claimed, in and of itself, as part of this invention.
However, the potential for the utilization of extrusion in the
practice of this invention is an important consideration when
considering its advantages and utility.
While not necessary, as further depicted in Figure la, it
can be seen that such members may be constructed with a
thermal break (15) which reduces the thermal transmission of
heat or cold from the outer frame surface to the inner frame
surface. This feature is particularly useful for buildings
erected in cold climates. The thermal (refer to thermal break
in U.S. Patent Number 3,204,324 to "Wilson") break comprises a
cavity section (15) with ribbed projections (17). The cavity
section (15) of the thermal break may be filled with an
adhesive binding material (18), such as a liquid urethane,
while a portion (16) of the outer cavity (19) with protrusions
(17) can be cut away so as to break the normal continuity in
the aluminum. frame member (10). The structural integrity of
the base member (11) through this region is now provided by
the binding material. (18) and a reduction in thermal
CA 02244568 2006-10-03
transmission is achieved while maintaining the structural
integrity of the "C" shaped frame member (10) or the
structural panel (61) which may be housed within. Such a
thermal break (15) may be positioned along the length of any
structural panel wall section being contained by the frame
section to maintain continuity in the thermally broken and
insulated building system.
It should be noted that such thermal breaks can be easily
incorporated into an extrusion. It should also be noted that
thermal breaks are already well known in the construction art
and are not the subject of the present invention. Certain
further modifications, innovations, and adaptations of frame
members made with thermal breaks, however, are taught herein
as means of accomplishing the objectives of the present
invention. Such modifications, innovations, and adaptations
are the subject of the claims of the present invention.
When a thermal break (15) is used, there is an
interruption in the continuity of the base member (11).
Depending upon the configuration of a given structural panel
(61), this may not pose a problem. It is necessary for the
structural panel (61) to rest flat and straight within the
frame member (10) and the thermal break may cause a disruption
of the structural panel bottom.
Additionally, such a frame member (10) is amenable to the
placement of fastening screws or bolts (21) at any point along
its length. Channels may be drilled which pass through the
26
CA 02244568 2006-10-03
frame member (10), as well as channels in the encased or
framed structural panel which may receive a fastening member
(21) to hold the structural panel (20) stable within or
between the side panels (12, 13) of the frame member (10).
As may be seen by reference to Figure 2a, this standard
"C" type structural panel frame may be modified in order to
accommodate the task of anchoring a door or window frame (140)
to a building comprising structural panels such as that taught
in Hesser or other forms of structural panels. Such a
structural panel anchor is of simplified construction and is
easily tailored to work with extruded materials or to be
manufactured with the extrusion process.
Making reference first to Figure 2a, it can be seen that
the base or interior portion (11) of a "C" frame anchor member
(20) could be made with an offset portion (14). For the
purpose of mounting windows and doors this "C" member would
have an interior side (112) and an exterior side (113)
members. However, the joining member (111) between the
interior side (112) and exterior side (113) would further
comprise an offset frame-receiving flange (116), which may
(but need not) be used to position a thermal break (115).
Making further reference to Figure 2a, it can be seen
that a mounting side (171) of a window frame (170) can be
fastened to the offset frame-receiving flange (116) by means
of a fastening screw (172). It can also be seen that on the
exterior side member (113) could be adapted a channeling
27
CA 02244568 2006-10-03
member (25). Such channeling member (25) could comprise a
generally four sided portion with straight sides (22, 23, 24)
and one side further comprising a slotted opening (31). This
slotted opening (31) would be of an appropriate dimension to
receive an edge protruding from the exterior surface of one of
the structural panels (41).
The channel defined by these sides (22, 23 24) may be
used to slidably receive a mount for an accessory, such as a
storm shutter or a mantle for a window box of flowers. (Please
see Figure 3a).
Depending on whether this frame anchor member (20) was to
be used for a door or a window the various surfaces on the
base meniber and side members could be used in a variety of
ways. Screw-type fasteners could be driven through the window
or door frame either portion of the offset or the space
enclosed within the frame member adjacent to the thermal break
could be used to receive an edge or protrusion upon the end of
the structural panel to provide further anchoring or
fastening.
Making reference now to Figure 4a, it can be seen that
opposite offset portions (142) could be used to mount a door
(180) as follows. A batt hinge (181) could be positioned on a
frame corner about which a door could pivot from an open
position (not depicted) to a closed position where the non-
hinged door side (182) could rest against the opposite offset
portion (142).
28
CA 02244568 2006-10-03
While the apparatus herein has been taught for use with a structural
panel of the type of Hesser, it should be noted that such could be used with a
variety of structural components, including solid-core structural panels,
structural beams (such as four by four wood members commonly used for
major frame portions of wooden structures), composite panels; and a variety of
others. These frame members have particularly been adapted for use with the
Hesser-type panels because a need existed to provide more secure and versatile
framing of structural panels which included metal skins and foam interiors.
The
panels taught herein are of a thermal break design. It should also be noted
that
for thinner structural panel-type components a thermal break may not be
needed. In such a case a cavity could be provided simply to accommodate a
fastener or the cavity could be disposed of altogether. Thermal breaks should
not be considered a necessary part of the
invention as taught herein, but have been included in the description and
drawings in order to demonstrate that the principles of the present invention
can work with frame members which may require a thermal break because of
their size or other parameters.
Generally speaking, these frames may be adapted to accept panel
thicknesses ranging from about two inches to ten inches. When manufactured
of aluminum through the extrusion process, they may be manufactured from
aluminum or high-strength alloys commonly known as 6005, 6061, or 6063.
29
CA 02244568 2006-10-03
The drawings and descriptions further-have depicted some
rather specific geometrical shapes for the adaptations which
receive the window frame, electric conduit shroud, or other
features. it can readily be seen that these specific
geometrical shapes are not critical to the invention, but what
is critical to the invention is that some receiving channel or
area be provided to receive the desired structural component,
whether it be a conduit or an edge for framing a door or a
window.
Regarding Figure la, note that when a thermal break (15)
is used there is an interruption in the continuity of the base
member (11). Depending upon the configuration of a given
structural panel (61), this may not pose a problem. It is
necessary for the structural panel (61) to rest flat and
straight within the frame member (10) and the thermal break
may cause a disruption of the structural panel bottom. There
may also be situations wherein it is necessary to position a
structural frame (10) more precisely within the frame member
(10) and apart from the base member (11). In these cases one
or two positioning platforms (151, 152) could be positioned
and inwardly disposed from either side member (12, 13) of the
frame (10). Such positioning platforms (151, 152) would have
planar surfaces' (153, 154) which were perpendicular from the
side members (12, 13). If two positioning platforms were to
CA 02244568 2006-10-03
be used, they should line up within the same plane. It can be
seen that such positioning platforms (151, 152) could easily
be included in an extrusion form.
Additionally, such a frame member (10) is amenable to the
placement of fastening members, screws or bolts (21), at any
point along its length. Channels may be drilled which pass
through the frame member (10), as well as the encased or
framed structural panel which may receive a fastening member
(21) to hold the structural panel (61) stable within or
between the side panels (12, 13) of the frame member (10).
Making reference now to Figure 2b a capping member (30)
for the upright wall is depicted. It can be seen that the
capping member (30) is basically a "C" joint which may, but
need not have, an offset thermal break (31) and which further
may include one or two interior protrusions (33) for enabling
the capping member (30) to stably rest upon the top of a
structural panel (50) without being compromised or disturbed
by the thermal break (31).
Still making reference to Figure 2b it can be seen that
upon the exterior top (60) of the capping member (30.) is
provided a rotational sleeve (34) and an arched flange (45)
which has one surface (36) of an appropriate arc and length to
congruently slide along the surface (46) of the roof receiving
flange (45). The rotational sleeve further comprises an
elongated slot opening (38), which is large enough to
accommodate an offset portion as will be described later.
31
CA 02244568 2006-10-03
Making reference now to Figure 3b the construction of the
roof receiving member will be more thoroughly described. An
elongated rotational axle (41) is at the end of a shank (42)
which may further be connected in an offset manner by an
offset connector (78) to a roof receiving surface (43). A
thermal break coupling (44) may, but need not, be provided for
reducing thermal transmission. A flange (45) with at least
one circularly arced surface (46) is adapted on the lower side
of the roof receiving surface (43) for the purpose of
providing rotational stability as will be described later.
Making reference now to Figure 4b it can be seen how the
pieces (40) fit together. The length of the elongated
rotational axle (41) may be slid through the length of the
rotational sleeve (34). The elongated rotational axle (41)
should be of a size to snugly fit within the rotational sleeve
(34) but not so tight as to prevent free rotation throughout
the permitted range of rotation, which can be seen to be
defined by the rotation of the shank (42) through the sleeve
slot opening (37).
The permitted range of rotation can be seen to be that
range which will permit an overhanging roof panel (70) from
making contact with the outer corner (37) of the capping
member (30) as the steepest pitch allowed and then rotating to
a point where the ends (47) of the two flange members (45)
make contact with either or both the lower portion (48) of the
32
CA 02244568 2006-10-03
roof receiving surface (43) or the exterior top (39) of the
capping member (30), respectively.
To further complement the stability and operation of the
apparatus the various movable portions may be precision
engineered to precisely define this range. For instance, each
of the arched flange members (45) could be cut to an arc and
length so that the ends (47) of the flange members (45) will
touch the respective surfaces (48,39) of the other cooperating
member (30, 40) precisely at the point of the smallest pitch
angle and that an overhanging roof panel (70) sitting on top
of the roof receiving surface (43) will approach the outer
corner (37) of the capping member. (30) at or near the steepest
allowable roof pitch. In a similar manner, the shank (42) of
the elongated rotational axle (41) may also be adapted or
configured to make contact with the upper and lower lips of
the opening of the rotational sleeve at the same maximum and
minimum roof pitch angles.
It should also be noted that the arched flange members
(35, 45) are adapted with a locking means. In the preferred
embodiment such locking means comprise a self threading screw
positioned through a pilot hole drilled through the flanges.
In alternate embodiments a bolt may be passed through a hole
drilled in capping member flange and a corresponding hole in
tize platform flange in order to provide increased stability.
Of course, it should also be seen that these maximum and
minimum pitch angles could be selected to correspond with
33
CA 02244568 2006-10-03
angles appropriate for use with two or more panels on a given
roof side. For instance, if a given roof panel were to be
13 feet wide and a 2 foot overhang were desired, if can be
seen that two structural panels of 8 feet length would be
sufficient to cover the roof and would have a roof pitch of 12
feet of run, and just over 7 feet of rise. If, however, the
desired roof side were 17 feet with 2 feet of overhang, then
three panels would be needed and the roof pitch would be 15
feet of run and 16 feet rise, which is much stronger. Figures
5B and 6B depict two roofs of varying pitch, but which
comprise the same roof member components, particularly
referring to the respective eave assemblies.
While the apparatus herein has been taught for use with a
structural panel of the type of Hesser, it should be noted
that such could be used with a variety of structural
components, including solid-core structural panels, structural
beams (such as four by four wood members commonly used for
major frame portions of wooden structures), composite panels;
and a variety of others. These frame members have
particularly been adapted for use with the Hesser-type panels
because a need existed to provide more secure and versatile
framing of structural panels which included metal skins and
foam interiors. The panels taught herein have thermal breaks.
It should also be noted that for non-thermally broken systems
a thermal break may not be needed. In such a case the thermal
34
CA 02244568 2006-10-03
break cavity would not be filled and debrided or the cavity
could be disposed of altogether.
Thermal breaks should not be considered a necessary part
of the invention as taught herein, but have been included in
the descriptions and drawings in order to demonstrate that the
principles of the present invention can work with building
systems which may require a thermal break.
It should be noted that the invention has been discussed
with respect to structural panels of the type taught by
Hesser. It should-be noted that the features and principles
of the present invention could also be used or successfully
practiced with a variety of other forms of structural panels.
It is anticipated that any structural panel which would be
used by this invention would be such as to permit the boring
of a hole for the purpose of receiving bolt-type fasteners
through the opposite sides of the variously configured "C"
frame members. However, even that could be subject to
substitution by other forms of adhesive or fastening members
which could be passed through or affixed upon to bind the "C"
frame to a desired structural panel.
Generally speaking, these frames mav be adapted to
accept panel thicknesses ranging from about two inches to ten
inches. When manufactured of aluminum through the extrusion
process, they may be manufactured from aluminum of high-
strength alloys commonly known as 6005, 6061, or 6063.
CA 02244568 2006-10-03
The drawings and descriptions further have depicted some
rather specific geometrical shapes for the adaptations which
receive the window frame, electric conduit cover, or other
features. It can readily be seen that these specific
geometrical shapes are not critical to the invention, but what
is critical to the invention is that some receiving channel or
area be provided to receive the desired structural component,
whether it be a conduit or an edge for framing a door or a
window.
As depicted in Figure 2c, such a "C" frame member may be
adapted on either the interior or exterior side with a base
plate or baseboard anchor member (20a) for receiving and
passing electrical, communication or other conduit. As
depicted in Figure 2c, one of the side panels (12a, 13a) could
be adapted with an offset portion (21a) and a snap-in portion
(22a). The offset portion (21a) is adapted with an elongated
slot (23a). The snap-in portion (22a) is adapted with a
slanted lower surface (24a). The lower or base frame section
(25a) is extended beyond at least one of the upright sides
(12a, 13a) with an extended length (26a).
It can be seen how a shrouding member (30a) (please see
Figure 3c) can be adapted to snugly and securely fit upon the
anchor member (20a) in order to provide an acceptable and
decorative shroud (31a) for electrical, communications, or
other conduit not depicted). Such shroud (31a) would have an
upper portion (32a) which ends in a generally flat top portion
36
CA 02244568 2006-10-03
(33a) which is adapted with a elongated and flat protrusion
(34a). This elongated and flat protrusion (34a) is adapted to
snugly fit within the elongated slot (23a) on the offset
portion (21) of the anchor member (20a). From the generally
flat-top portion (33a) may extend a shroud cover (31a) which,
as depicted in Figure 2c, arcs around to a shroud side (35a)
which may, but need not be, parallel to a side (27a) of the
anchor member (20a) and generally perpendicular to the flat
top portion (33a) of the shroud member (30a).
While the drawing depicts an arcing shroud member (30a),
it should be noted that the convergence between the flat top
(33a) and side (35a) of the shroud member (30a) could be
achieved by having right-angle portions, an angled member from
the top portion down to the desired point and/or other similar
configurations. Such alternative configurations can easily be
understood or conceptualized from this description and are not
separately depicted in drawings.
From the shroud side (35a) extends an elongated snap-in
member (36a) which is adapted to cooperate with the anchor
member snap in portion (22a) as follows. The shroud member
snap-in portion is adapted with an upper surface which matches
the snap-in surface of the base-receiving member. The shroud
snap-in member (36a) can then be pushed against the anchor
snap receiving member (22a). The shroud elongated protrusion
(37a) upon which the snap-in member (36a) is fixed may then
give sufficiently with the stress of being pushed in to the
37
CA 02244568 2006-10-03
anchor enabling the shroud snap-in member (36a) to pass over
the slanted surface (24a) of the anchor snap-in portion (22a)
until it passes it and snaps into place between the anchor
member (22a) and the snap-receiving member (22a).
The side (35a) of the shroud member (30a) extends
generally down to a point (38a) at which it can match up with
the elongated end (16) of the base member (11) or, if there is
no elongated end to the base member (11), it can be cut or
broken to an appropriate length to match up with a floor or
other surface (not depicted) Figure 4c depicts the apparatus
as assembled with the cooperating parts in place.
Making reference to Figure 5c, it can be seen that the
anchor member for receiving the shroud could be a separate
piece bolted onto a building stud (170) rather than built into
a structural panel frame as described in Figure 2c. As a
fastener (161) will normally be used to hold structural panel (61) into place,
the
same fastener (161) could be used to hold a shroud receiving apparatus onto a
desired stud member (170). In either case the shroud member would function in
the same way.
The basic structure of the shroud-receiving member could be accomplished
in a number of ways and with a variety of alternative structures which do not
deviate from the basic components, which include an elongated slot and snap-
receiving member on the base shroud receiving member and an elongated edge
and snap-in meniber on the shroud inember.
38
CA 02244568 2006-10-03
It should also be noted that the thermal break in this
base anchor is not at the center of the base of the "U"
member. This enables this thermal expansion to be closer to
the center of the full length of the base member. In order to
ensure an appropriate leveling of the fastened structural
panel, it can be seen that from the interior side of the
opposite side member is provided a ledge upon which the outer
skin of the structural panel may rest in order to be level
with the opposite thermal expansion side.
The baseplate anchor depicted in Figure 2c is suitable
for use along the foundation of an exterior wall The structure
depicted in Figure 3c is more suitable for use on the
baseboard of an interior wall. In either case, however, the
general structure is the same and the function is the same,
namely to provide a continuous and attractive surface which
can be used to shroud the desired electrical, communications,
or other conduit. It should be noted that the lower portion
of the base member of the exterior wall baseplate anchor may
further be adapted with means of leveling it with the thermal
expansion or providing a better fit along the outside of a
foundation.
It is also possible to replace or substitute another fastening means for the
snap-in members presently taught at the bottom of the shroud. For instance,
the
lower end of the shroud and the lower end of the anchor member could be
adapted
39
CA 02244568 2006-10-03
with some combination of cooperating slot and edge members to allow the
shroud to be slid into position along the lower foundational frame anchor.
This
would be somewhat less convenient, but would be more stable. Moreover, such
a double slot combination could most likely be used only with exterior walls.
It
should be noted that the lower slot and edge could be reversed so that the
edge
could be positioned upon the lower portion of either the anchoring member or
the lower interior portion of the shroud member and cooperate with a slot
positioned on the facing side of the other member.
Additionally, the anchor or shroud members could have
a lower protruding positioning edge of sufficient width to
just hold the shroud in place by gravity. Such an apparatus
could be given additional stability by simply driving a long
screw through the shroud which may extend and be turned into
the anchor member as well.
Making reference again to Figure 4c, two important
modifications of the apparatus should be discussed. First is
that, when the foundational member is being used as a true
foundation, one or more foundational anchor bolts (181) could
be used in order to secure the frame and the wall to the
building foundation (190). This would almost always be the
case when the present invention is used on the ground floor of
a structure and could also be used for upper floors, if
CA 02244568 2006-10-03
desired. Additionally, the various forms of the anchor shroud
apparatus taught here have included an upper pocket (192),
which is created by positioning the upper slot (23a) away from
the structural panel (61). This pocket (192) may be used to
receive drywall or other wall coverings as desired. It would,
however, be possible to practice the present invention with no
such pocket. In that case, the entire anchor shroud would
rest flush against the structural panel. This need not be
depicted herein, but should be understood as an alternative
which is in keeping within the spirit and scope of the present
invention.
Making reference now to Figure 2d it can be seen that the
basic frame member structure has been substantially modified
to form a first roof top frame member (110b) in order to
receive the top edge of a structural roof panel member (61) in
a frame (30b) which is further adapted with arched flanges
(31b, 32b) which arc out from the base portion (33b) and lower
side member (35b) so as to have outer surfaces (91b, 92b)
which geometrically define two portions of the same circle.
Additionally, the base portion (33b) of the frame member (30b)
is angled slightly from the lower side member (34b) to the
upper side member (35b). The importance of this will be
discussed later. The top of this frame side further comprises
a fixture (119b) for receiving a roof top shroud.
Making reference now to Figure 3d it can be seen that
this same modified basic frame member structure has been
41
CA 02244568 2006-10-03
substantially reproduced in order to form a second roof top
frame member (120c) in order to receive the top edge of a
structural roof panel member (61) in a frame (30c) which is
further adapted with inner arched flanges (81c, 82c) which arc
out from the base portion (33c) and lower side member (35c) so
as to have outer surfaces (93c, 94c) which geometrically
define two portions of the same circle. The circle defined by
these flanges (81c, 82c) is of a dimension to snugly fit and
rotate within the circling flanges (31c, 32c) of the first
roof top frame (110) frame. Additionally, the base portion
(33c) of the frame member (30c) is angled slightly from the
upper side member (34c) to the lower side member (35c). The
importance of this will be discussed later. The top of this
frame side further comprises a fixture (129c) for receiving a
roof top shroud.
Figure 4d depicts the cross-section of a roof ridge top
shroud member (140). Such ridge top shroud member (140)
comprises two ends (141) which are joined at an apex (143) in
order to form a triangle shape. The ends are further adapted
with fixtures which are adapted to be fastened and housed
within receiving members on each of the first and second roof
top frame members.
Making reference to Figure 5d, which is the cross section
of an assembled roof ridge apparatus, it can be seen that the
outer arch flanges (31b, 32b) and the inner arch flanges (81c,
82c) are adapted to rotate about one another within a
42
CA 02244568 2006-10-03
reasonable range of rotation. The above-described angled base
members (30b, 50c) facilitate this relationship by allowing
greater angl_es through which the rotation may occur.
Making further reference to Figure 5d, it can be seen
that locking means are applied to the cooperating pairs of
flanges (31b, 81c), or (32b, 82c). In the preferred
embodiment such locking means comprise a self-threading screw
(164d) positioned through a pilot hole drilled through the
outer and inner flanges. In alternate embodiments a bolt
could be passed through a hole (163b) drilled in the outer
flange (31b) and a corresponding hole (163c) drilled in an
inner flange (81c). Said locking means are utilized for both
flange pairs and spaced at eighteen inch intervals.
It may now be seen that the cooperating roof ridge frame
members rotate about one another so as to accommodate a wide
range of pitches for the roof. Of course, it should also be
seen that these maximum and minimum pitch angles could be
selected to fall within the range of pitches from 3:12 to
12:12, which are generally the minimum and maximum acceptable
pitches used with standard roof construction. Figures Sb and
6b depict two roofs of varying pitch, but which comprise the
same roof member components, particularly referring to the
respective roof ridge assembly components and roof panels.
As shown in Figure 7, an additional embodiment relates to
a new and improved adjustable connector assembly (200) for
vertically coupling the adjacent lateral edges of construction
43
CA 02244568 2006-10-03
wall panels comprising, in combination a first end component
(202) having an elongated vertically disposed central plate
(204) and opposed elongated parallel end plates (206) formed
integrally with the central plate for receiving a lateral edge
(208) of a vertically disposed construction wall panel (210).
The central plate has a generally disposed circular C-shaped
receptor (212) along the length thereof with an opening (214)
of about forty-five degrees and an arcuate plate (216)
adjacent to the exterior edge of the central plate. The
arcuate plate has a center of curvature coextensive with the
receptor. A second end component (218) has a vertically
disposed plate (220) and opposed parallel face plates (222)
formed integrally therewith for receiving the edge (224) of a
construction panel (226). The face plate has a generally
disposed C-shaped receptor (228) with an opening (230) of
about 'Lorty-five degrees and an arcuate plate (232) adjacent
to the exterior edge thereof. An intermediate extruded plate
(236) in a generally H-shaped configuration has planar
interior legs with inwardly extending projections (240) at
their ends in a generally cylindrical configuration received
within the receptors of the first and second end components
and having exterior arcuate legs (242) extending in opposite
directions from the center of curvature coextensive with the
projections and receptors of the first and second members and
having an intermediate coupling member (244) extending
44
CA 02244568 2006-10-03
perpendicular between the centers of the first legs and second
legs.
As shown in Figure 8, an adjustable coupling device
adaptable for joining a sloped roof to a vertical wall
connector, rather such relates to the coupling of a gable roof
to another gable roof at a junction line (248) which extends
the utility of the connector and, specifically, the system
overall.
While the following description will seek to improve
understanding of the invention by describing the various
components and elements, it should be considered that certain
apparatus may be sufficiently and adequately explained by the
accompanying drawings, which are fully incorporated herein,
and not require further description. All such apparatus
should be considered as part of the specification of the
invention for all purposes.
It should be noted that those configurations of the
present invention which provide for fasteners to be passed
through both sides of a frame and an enclosed structural panel
utilize the practice of through-bolting. Such improves the
ability of the frame to handle both positive and negative wind
loads.
Further modification and variation can be made to the
disclosed embodiments without departing from the subject and
spirit of the invention as defined in the following claims.
Such modifications and variations, as included within the
CA 02244568 2006-10-03
scope of these claims, are meant to be considered part of the
invention as described.
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