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Patent 2359635 Summary

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(12) Patent Application: (11) CA 2359635
(54) English Title: ELECTROCHEMICAL CELL HAVING AN ELECTRODE WITH A DICARBONATE ADDITIVE IN THE ELECTRODE ACTIVE MIXTURE
(54) French Title: CELLULE ELECTROCHIMIQUE MUNIE D'UNE ELECTRODE DONT LE MELANGE ACTIF CONTIENT UN ADDITIF DU TYPE DICARBONATE
Status: Deemed Abandoned and Beyond the Period of Reinstatement - Pending Response to Notice of Disregarded Communication
Bibliographic Data
(51) International Patent Classification (IPC):
  • H1M 4/00 (2006.01)
  • H1M 4/02 (2006.01)
  • H1M 4/06 (2006.01)
  • H1M 4/58 (2010.01)
  • H1M 4/62 (2006.01)
  • H1M 4/66 (2006.01)
  • H1M 6/16 (2006.01)
  • H1M 6/30 (2006.01)
  • H1M 10/36 (2010.01)
(72) Inventors :
  • GAN, HONG (United States of America)
  • TAKEUCHI, ESTHER S. (United States of America)
(73) Owners :
  • WILSON GREATBATCH LTD.
(71) Applicants :
  • WILSON GREATBATCH LTD. (United States of America)
(74) Agent: SMART & BIGGAR LP
(74) Associate agent:
(45) Issued:
(22) Filed Date: 2001-10-23
(41) Open to Public Inspection: 2002-09-21
Examination requested: 2001-10-23
Availability of licence: N/A
Dedicated to the Public: N/A
(25) Language of filing: English

Patent Cooperation Treaty (PCT): No

(30) Application Priority Data:
Application No. Country/Territory Date
09/813,568 (United States of America) 2001-03-21

Abstracts

English Abstract


An electrochemical cell of either a primary or a
secondary chemistry, is described. In either case, the
cell has a negative electrode of lithium or of an anode
material which is capable of intercalating and de-
intercalating lithium coupled with a positive electrode
of a cathode active material. A discarbonate compound is
mixed with either the anode material or the cathode
active material prior to contact with its current
collector. The resulting electrode couple is activated
by a nonaqueous electrolyte. The electrolyte flows into
and throughout the electrodes causing the dicarbonate
additive to dissolve in the electrolyte. The
dicarbonate solute is then able to contact the lithium
to provide an electrically insulating and ionically
conducting passivation layer thereon.


Claims

Note: Claims are shown in the official language in which they were submitted.


-18-
What is claimed is:
1. An electrochemical cell comprising a negative
electrode, a positive electrode and a nonaqueous
electrolyte, the improvement in the cell comprising:
the negative electrode comprising an anode material
contacted to an anode current collector and the positive
electrode comprising a cathode active material contacted
to a cathode current collector, wherein at least one of
the anode material and the cathode active material is
mixed with a dicarbonate additive prior to being
contacted to the respective anode current collector and
cathode current collector.
2. The electrochemical cell of claim 1 as either a
primary or a secondary electrochemical cell.
3. The electrochemical cell of claim wherein the
dicarbonate additive has the formula:
(R1O)C(=O)OC(=O)(OR2), wherein R1 and R2 are the same or
different and they can both be a hydrogen atom or one of
R1 and R2 is a saturated or unsaturated organic group if
the other of R1 and R2 is H or an unsaturated organic
group and wherein when any one of R1 and R2 is an
unsaturated organic group, the unsaturated organic group
contains 2 to 13 carbon atoms and has the structure
(R3)(R4)(R5)C- with at least R3 being an aromatic
substituent or an unsaturated organic or inorganic group
and R4 and R5 being a hydrogen atom or a saturated or
unsaturated hydrocarbon or heteroatom group, wherein
when R1 and R2 are the same, they cannot both be
saturated organic groups.

-19-
4. The electrochemical cell of claim 1 wherein the
dicarbonate additive is selected from the group
consisting of dibenzyl dicarbonate, diallyl dicarbonate,
methyl benzyl dicarbonate, ethyl benzyl dicarbonate,
propyl benzyl dicarbonate, butyl benzyl dicarbonate,
methyl allyl dicarbonate, ethyl allyl dicarbonate,
propyl allyl dicarbonate, mono-allyl dicarbonate,
mono-methyl dicarbonate, mono-ethyl dicarbonate,
mono-butyl dicarbonate, mono-propyl dicarbonate,
mono-benzyl dicarbonate, cyanomethyl methyl dicarbonate,
nitromethyl methyl dicarbonate, and mixtures thereof.
5. The electrochemical cell of claim 1 wherein the
dicarbonate additive is present in at least one of the
negative electrode and the positive electrode in a range
of about 0.05% to about 5.0%, by weight.
6. The electrochemical cell of claim 1 wherein the
electrochemical cell is a primary cell and the negative
electrode is comprised of lithium or a lithium-aluminum
alloy.
7. The electrochemical cell of claim 1 as a primary
cell and the cathode active material is selected from
the group consisting of silver vanadium oxide, copper
silver vanadium oxide, manganese dioxide, cobalt oxide,
nickel oxide, copper oxide, copper sulfide, iron
sulfide, iron disulfide, titanium disulfide, copper
vanadium oxide, and mixtures thereof.
8. The electrochemical cell of claim 7 wherein the
positive electrode comprises from about 80 to about 99
weight percent of the cathode active material.

-20-
9. The electrochemical cell of claim 8 wherein the
positive electrode further comprises a binder material
and a conductive additive.
10. The electrochemical cell of claim 9 wherein the
binder material is a fluoro-resin powder.
11. The electrochemical cell of claim 9 wherein the
conductive additive is selected from the group
consisting of carbon, graphite powder, acetylene black,
titanium powder, aluminum powder, nickel powder,
stainless steel powder, and mixtures thereof.
12. The electrochemical cell of claim 1 as a secondary
cell and the cathode active material is selected from
the group consisting of oxides, sulfides, selenides, and
tellurides of metals selected from the group consisting
of vanadium, titanium, chromium, copper, molybdenum,
niobium, iron, nickel, cobalt and manganese.
13. The electrochemical cell of claim 1 as a secondary
cell and the anode material is selected from the group
consisting of coke, graphite, acetylene black, carbon
black, glassy carbon, hairy carbon, and mixtures
thereof.
14. The electrochemical cell of claim 1 wherein the
electrolyte is a nonaqueous electrolyte and there is
dissolved therein a lithium salt.
15. The electrochemical cell of claim 1 wherein the
activated negative electrode and positive electrode
provide the electrochemical cell dischargeable to
deliver at least one current pulse of an electrical

-21-
current of a greater amplitude than that of a prepulse
current immediately prior to the current pulse.
16. The electrochemical cell of claim 15 wherein the
current pulse is of about 15.0 mA/cm2 to about 35.0
mA/cm2.
17. The electrochemical cell of claim 1 associated with
an implantable medical device powered by the cell.
18. In combination with an implantable medical device
requiring at least one current pulse for a medical
device operating function, an electrochemical cell which
is dischargeable to deliver the current pulse, the cell
which comprises:
a) a negative electrode;
b) a positive electrode comprising a cathode
active material contacted to a current
collector, wherein the cathode active material
is mixed with a dicarbonate additive prior to
being contacted to the current collector; and
c) a nonaqueous electrolyte activating the
negative electrode and positive electrode,
wherein the activated negative electrode and
positive electrode provide the electrochemical
cell dischargeable to deliver at least one
current pulse for the medical device operating
function, and wherein the current pulse is of
an electrical current of a greater amplitude
than that of a prepulse current immediately
prior to the current pulse.
19. The combination of claim 18 wherein the dicarbonate
additive has the formula: (R1O)C(=O)OC(=O)(OR2), wherein

-22-
R1 and R2 are the same or different and they can both be
a hydrogen atom or one of R1 and R2 is a saturated or
unsaturated organic group if the other of R1 and R2 is H
or an unsaturated organic group and wherein when any one
of R1 and R2 is an unsaturated organic group, the
unsaturated organic group contains 2 to 13 carbon atoms
and has the structure (R3)(R4)(R5)C- with at least R3
being an aromatic substituent or an unsaturated organic
or inorganic group and R4 and R5 being a hydrogen atom or
a saturated or unsaturated hydrocarbon or heteroatom
group, wherein when R1 and R2 are the same, they cannot
both be saturated organic groups.
20. The combination of claim 18 wherein the dicarbonate
additive is selected from the group consisting of
dibenzyl dicarbonate, diallyl dicarbonate, methyl benzyl
dicarbonate, ethyl benzyl dicarbonate, propyl benzyl
dicarbonate, butyl benzyl dicarbonate, methyl allyl
dicarbonate, ethyl allyl dicarbonate, propyl allyl
dicarbonate, mono-allyl dicarbonate, mono-methyl
dicarbonate, mono-ethyl dicarbonate, mono-butyl
dicarbonate, mono-propyl dicarbonate, mono-benzyl
dicarbonate, cyanomethyl methyl dicarbonate, nitromethyl
methyl dicarbonate, and mixtures thereof.
21. The combination of claim 18 wherein the dicarbonate
additive is present in the positive electrode in a range
of about 0.05% to about 5.0%, by weight.
22. An electrochemical cell, which comprises:
a) an anode comprising lithium:
b) a cathode comprising silver vanadium oxide
contacted to a current collector, wherein the
silver vanadium oxide is mixed with a

-23-
dicarbonate additive prior to being contacted
to the current collector; and
c) a liquid, nonaqueous electrolyte operatively
associated with the anode and the cathode.
23. The electrochemical cell of claim 22 wherein the
dicarbonate additive has the formula:
(R1O)C(=O)OC(=O)(OR2), wherein R1 and R2 are the same or
different and they can both be a hydrogen atom or one of
R1 and R2 is a saturated or unsaturated organic group if
the other of R1 and R2 is H or an unsaturated organic
group and wherein when any one of R1 and R2 is an
unsaturated organic group, the unsaturated organic group
contains 2 to 13 carbon atoms and has the structure
(R3)(R4)(R5)C- with at least R3 being an aromatic
substituent or an unsaturated organic or inorganic group
and R4 and R5 being a hydrogen atom or a saturated or
unsaturated hydrocarbon or heteroatom group, wherein
when R1 and R2 are the same, they cannot both be
saturated organic groups.
24. The electrochemical cell of claim 22 wherein the
dicarbonate additive is selected from the group
consisting of dibenzyl dicarbonate, diallyl dicarbonate,
methyl benzyl dicarbonate, ethyl benzyl dicarbonate,
propyl benzyl dicarbonate, butyl benzyl dicarbonate,
methyl allyl dicarbonate, ethyl allyl dicarbonate,
propyl allyl dicarbonate, mono-allyl dicarbonate,
mono-methyl dicarbonate, mono-ethyl dicarbonate,
mono-butyl dicarbonate, mono-propyl dicarbonate,
mono-benzyl dicarbonate, cyanomethyl methyl dicarbonate,
nitromethyl methyl dicarbonate, and mixtures thereof.

-24-
25. The electrochemical cell of claim 22 wherein the
nonaqueous electrolyte comprises a first solvent
selected from the group consisting diisopropylether,
1,2-dimethoxyethane, 1,2-diethoxyethane, 1-ethoxy,2-
methoxyethane, dimethyl carbonate, diethyl carbonate,
dipropyl carbonate, ethylmethyl carbonate, methylpropyl
carbonate, ethylpropyl carbonate, methyl acetate,
tetrahydrofuran, diglyme, triglyme, tetraglyme, and
mixtures thereof.
26. The electrochemical cell of claim 22 wherein the
nonaqueous electrolyte comprises a second solvent
selected from the group consisting of propylene
carbonate, ethylene carbonate, butylene carbonate,
y-valerolactone, y-butyrolactone, N-methyl-
pyrrolidinone, dimethyl sulfoxide, acetonitrile,
dimethyl formamide, dimethyl acetamide, and mixtures
thereof.
27. The electrochemical cell of claim 22 wherein the
electrolyte is selected from the group consisting of
LiPF6, LiAsF6, LiSbF6, LiBF4, LiClO4, LiAlCl4, LiGaCl4,
LiC(SO2CF3)3, LiN(SO2CF3)2, LiSCN, LiO3SCF2CF3, LiC6F5SO3,
LiO2CCF3, LiSO3F, LiNO3, LiB(C6H5)4, LiCF3SO3, and mixtures
thereof.
28. The electrochemical cell of claim 22 wherein the
silver vanadium oxide is of the general formula Ag x V2O y,
and wherein the silver vanadium oxide is selected from
the group consisting of .beta.-phase silver vanadium oxide
that has in the general formula x = 0.35 and y = 5.18,
.gamma.-phase silver vanadium oxide that has in the general
formula x = 0.80 and y = 5.4, .epsilon.-phase silver vanadium

-25-
oxide that has in the general formula x = 1.0 and y =
5.5, and mixtures thereof.
29. A method for providing an electrochemical cell
activated with a nonaqueous electrolyte, comprising the
steps of:
a) providing a negative electrode of an anode
material contacted to an anode current
collector;
b) providing a positive electrode comprising a
cathode active material contacted to a cathode
current collector, wherein at least one of the
anode material and the cathode active material
is mixed with a dicarbonate additive prior to
being contacted to the respective anode
current collector and cathode current
collector; and
c) activating the electrochemical cell with the
nonaqueous electrolyte operatively associated
with the negative electrode and the positive
electrode.
30. The method of claim 29 including providing the
dicarbonate additive having the formula:
(R1O)C(=O)OC(=O)(OR2), wherein R1 and R2 are the same or
different and they can both be a hydrogen atom or one of
R1 and R2 is a saturated or unsaturated organic group if
the other of R1 and R2 is H or an unsaturated organic
group and wherein when any one of R1 and R2 is an
unsaturated organic group, the unsaturated organic group
contains 2 to 13 carbon atoms and has the structure
(R3)(R4)(R5)C- with at least R3 being an aromatic
substituent or an unsaturated organic or inorganic group
and R4 and R5 being a hydrogen atom or a saturated or

-26-
unsaturated hydrocarbon or heteroatom group, wherein
when R1 and R2 are the same, they cannot both be
saturated organic groups.
31. The method of claim 29 including selecting the
dicarbonate additive from the group consisting of
dibenzyl dicarbonate, diallyl dicarbonate, methyl benzyl
dicarbonate, ethyl benzyl dicarbonate, propyl benzyl
dicarbonate, butyl benzyl dicarbonate, methyl allyl
dicarbonate, ethyl allyl dicarbonate, propyl allyl
dicarbonate, mono-allyl dicarbonate, mono-methyl
dicarbonate, mono-ethyl dicarbonate, mono-butyl
dicarbonate, mono-propyl dicarbonate, mono-benzyl
dicarbonate, cyanomethyl methyl dicarbonate, nitromethyl
methyl dicarbonate, and mixtures thereof.
32. The method of claim 29 wherein the dicarbonate
additive is present in at least one of the negative
electrode and the positive electrode in a range of about
0.05% to about 5.0%, by weight.
33. The method of claim 29 including providing the
nonaqueous electrolyte of a first solvent selected from
the group consisting of an ester, an ether, dialkyl
carbonate, and mixtures thereof, and a second solvent
selected from the group consisting of a cyclic
carbonate, a cyclic ester, a cyclic amide, and mixtures
thereof.
34. The method of claim 29 including providing the cell
as either a primary or a secondary cell.
35. The method of claim 29 wherein the electrochemical
cell is a primary cell and selecting the cathode active

-27-
material from the group consisting of silver vanadium
oxide, copper silver vanadium oxide, manganese dioxide,
cobalt oxide, nickel oxide, fluorinated carbon, copper
oxide, copper sulfide, iron sulfide, iron disulfide,
titanium disulfide, copper vanadium oxide, and mixtures
thereof.
36. The method of claim 29 wherein the electrochemical
cell is a primary cell and providing the negative
electrode of an anode active material comprised of
lithium or a lithium-aluminum alloy.
37. The method of claim 29 including providing the
positive electrode comprising from about 80 to about 99
weight percent of the cathode active material.
38. The method of claim 37 including providing the
positive electrode further comprising a binder material
and a conductive additive.
39. The method of claim 38 wherein the binder material
is a fluoro-resin powder.
40. The method of claim 38 including selecting the
conductive additive from the group consisting of carbon,
graphite powder, acetylene black, titanium powder,
aluminum powder, nickel powder, stainless steel powder,
and mixtures thereof.
41. The method of claim 29 including discharging the
cell to deliver at least one current pulse of an
electrical current of a greater amplitude than that of a
prepulse current immediately prior to the current pulse.

-28-
42. The method of claim 29 including discharging the
cell to deliver at least one current pulse of about
15.0 mA/cm2 to about 35.0 mA/cm2.
43. The method of claim 29 including providing the
electrochemical cell as a secondary cell and selecting
the cathode active material from the group consisting of
oxides, sulfides, selenides, and tellurides of metals
selected from the group consisting of vanadium,
titanium, chromium, copper, molybdenum, niobium, iron,
nickel, cobalt, manganese, and mixtures thereof.
44. The method of claim 29 including providing the
electrochemical cell as a secondary cell and selecting
the anode material from the group consisting of coke,
graphite, acetylene black, carbon black, glassy carbon,
hairy carbon, and mixtures thereof.
45. The method of claim 29 including powering an
implantable medical device with the electrochemical
cell.
46. A method for providing an electrochemical cell,
comprising the steps of:
a) providing a negative electrode of lithium;
b) mixing silver vanadium oxide with a
dicarbonate additive to provide a positive
electrode active mixture;
c) contacting the positive electrode active
mixture to a current collector to provide a
positive electrode; and
d) activating the negative electrode and the
positive electrode with a nonaqueous
electrolyte.

-29-
47. The method of claim 46 wherein the dicarbonate
additive has the formula: (R1O)C(=O)OC(=O)(OR2), wherein
R1 and R2 are the same or different and they can both be
a hydrogen atom or one of R1 and R2 is a saturated or
unsaturated organic group if the other of R1 and R2 is H
or an unsaturated organic group and wherein when any one
of R1 and R2 is an unsaturated organic group, the
unsaturated organic group contains 2 to 13 carbon atoms
and has the structure (R3)(R4)(R5)C- with at least R3
being an aromatic substituent or an unsaturated organic
or inorganic group and R4 and R5 being a hydrogen atom or
a saturated or unsaturated hydrocarbon or heteroatom
group, wherein when R1 and R2 are the same, they cannot
both be saturated organic groups.
48. The method of claim 46 including selecting the
dicarbonate additive from the group consisting of
dibenzyl dicarbonate, diallyl dicarbonate, methyl benzyl
dicarbonate, ethyl benzyl dicarbonate, propyl benzyl
dicarbonate, butyl benzyl dicarbonate, methyl allyl
dicarbonate, ethyl allyl dicarbonate, propyl allyl
dicarbonate, mono-allyl dicarbonate, mono-methyl
dicarbonate, mono-ethyl dicarbonate, mono-butyl
dicarbonate, mono-propyl dicarbonate, mono-benzyl
dicarbonate, cyanomethyl methyl dicarbonate, nitromethyl
methyl dicarbonate, and mixtures thereof.
49. The method of claim 46 wherein the dicarbonate
additive is present in the positive electrode active
mixture in a range of about 0.05% to about 5.0%, by
weight.

Description

Note: Descriptions are shown in the official language in which they were submitted.


CA 02359635 2001-10-23
ELECTROCHEMICAL CELL HAVING AN
ELECTRODE WITH A DICARBONATE
ADDITIVE IN THE ELECTRODE ACTIVE MIXTURE
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention genera7_ly relates to the
conversion of chemical energy to electrical energy, and
more particularly, to an electrochemical cell of either
a primary or a secondary chemistry. In either case, the
cell has a negative electrode of lithium or of an anode
material which is capable of intercalating and de-
intercalating lithium coupled witr~ a positive electrode
of a cathode active material. A Bicarbonate compound is
mixed with either the anode material or the cathode
active material prior to contact with its current
collector. The resulting electrode couple is activated
by a nonaqueous electrolyte. The electrolyte flows into
and throughout the electrodes, causing the Bicarbonate
compound to dissolve in the electrolyte. The
Bicarbonate solute is then able to contact the lithium
to provide an electrically insulating and sonically
conducting passivation layer thereon.
2. Prior Art
In a primary cell, the formation of a surface film
on an alkali metal anode, especially when the anode is
of lithium, is unavoidable. Therefore, the prior art in
U.S. Patent No. 6,063,526 to Gan et al. teaches
providing a Bicarbonate additive in the electrolyte to
beneficially modify the anode surface film of an alkali
metal primary cell, particularly a lithium cell. The
Bicarbonate additive interacts with the lithium anode to
form an sonically conductive surface layer of a
Bicarbonate salt thereon. This salt is more conductive

CA 02359635 2001-10-23
- 2 -
than lithium oxide which may form on the anode in the
absence of the Bicarbonate additive. In fact, it is
believed that the lithium Bicarbonate or the lithium
salt of the Bicarbonate reduction product on the surface
of the anode provides for the existence of charge
delocalization due to resonance equilibration at the
anode surface. This equilibration allows lithium ions
to travel easily from one molecule to the other via a
lithium ion exchange mechanism. As a result, beneficial
ionic conductance is realized. Similarly, U.S. Patent
No. 6,174,629 to Gan et al. describes the provision of a
Bicarbonate additive in the electrolyte of a secondary
cell.
However, the present invention is the first known
attempt to introduce Bicarbonate additives into the
chemistry of the cell by having them leach from the
cathode active mixture of the positive electrode for a
primary or a secondary cell or from the anode material
of a secondary cell. Benefits to this approach are that
the Bicarbonate compound in a solid form is easily mixed
with the electrode material and, i.f desired,-a
conductive diluent and a binder, t:o form a homogeneous
mixture which is easily fabricated into an electrode. A
cell is formed when the thusly fabricated negative
electrode and positive electrode are activated with an
electrolyte. The electrolyte serves to wet the
electrode material, causing the Bicarbonate additive to
dissolve therein. Then, the electrolyte becomes a
vehicle for transport of the Bicarbonate compound from.
the host electrode to form an sonically conductive
surface layer on the lithium in a similar manner as if
the Bicarbonate compound had been added directly to the
electrolyte according to the prior art. However, in
contrast to the prior art Gan et a.1. patents, the

CA 02359635 2001-10-23
- 3 -
electrode material mixed with the dicarbonate additive
serves to meter its beneficial effects as it gradually
leaches from the host electrode.
SUMMARY OF THE INVENTION
The present invention relates to both primary and
secondary electrochemical cells. An exemplary primary
ZO cell is a nonaqueous electrolyte, alkali metal/mixed
metal oxide electrochemical cell and, in particular, a
lithium/silver vanadium oxide elec~.trochemical cell.
Lithium/silver vanadium oxide cells are designed for
current pulse discharge applications required in
powering an implantable medical device such as a cardiac
defibrillator. A defibrillator requires a cell that may
run under a light load, device monitoring mode for
extended periods of time interrupted by high rate,
current pulse discharge during device activation.
Voltage delay is a phenomenori typically exhibited
in a lithium/silver vanadium oxide cell that has been
depleted of about 40% to about 70% of its capacity and
is subjected to current pulse discharge applications.
The occurrence of voltage delay is detrimental because
it may result in delayed device activation and shortened
device life. Rdc build-up is characterized by an
increase in cell resistance in lithium/silver vanadium
oxide cells that have been depleted of about 50% to
about 100% of their~capacity. Rdc build-up also results
in a lowering of pulse minimum voltages during high rate
discharge, which in turn limits th.e life of the
electrochemical cell.
The desirable decrease in both voltage delay and
Rdc build-up is realized in primary cells that contain

CA 02359635 2001-10-23
_ _ 4 _
silver vanadium oxide having a dicarbonate compound
mixed therewith. The dicarbonate compound is mixed with
the cathode active material prior to the positive
electrode being assembled into the cell. The thusly
fabricated positive electrode is electrochemically
coupled with a negative electrode and activated with a
nonaqueous electrolyte. The electrolyte permeates the
positive electrode to wet the cathode active material
and serve as a vehicle for dissolving and transporting
the dicarbonate compound to the anode active material.
In a primary cell, the dicarbonate compound reacts with
the lithium anode to form an sonically conductive
protective film thereon.
In a secondary cell built in a discharged
condition, the dicarbonate compound is mixed with either
the cathode active material, preferably of lithium
cobalt oxide, or the carbonaceous anode material. The
Bicarbonate compound reacts with the lithiated material
of the positive electrode and also when the lithium
intercalates with the anode material of the negative
electrode. The thusly formed dica.rbonate salt at the
solid electrolyte interface is responsible for improved
cycling efficiency in secondary cells.
These and other objects of the present invention
will become increasingly more apparent to those skilled
in the art by reference to the following description.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
As used herein, the term "pulse" means a short
burst of electrical current of a significantly greater
amplitude than that of a prepulse current immediately
prior to the pulse. A pulse train consists of at least
two pulses of electrical current delivered in relatively

CA 02359635 2001-10-23
- 5 -
short succession with or without open circuit rest
between the pulses. A typical current pulse is of about
15.0 mA/cm2 to about 35.0 mA/cm2.
The electrochemical cell of the present invention
is of either a primary chemistry or a secondary,
rechargeable chemistry. For both the primary and
secondary types, the cell comprises an anode active
metal selected from Groups IA, IIA, and IIIB of the
Periodic Table of the Elements, including lithium,
sodium, potassium, etc., and their alloys and
intermetallic compounds including, for example, Li-Si,
Li-A1, Li-B and Li-Si-B alloys and. intermetallic
compounds. The preferred metal comprises lithium. An
alternate negative electrode comprises a lithium alloy,
such as lithium-aluminum alloy. The greater the amount
of aluminum present by weight in the alloy, however, the
lower the energy density of the cell.
For a primary cell, the anode is a thin metal sheet
or foil of the lithium material, pressed or rolled on a
metallic anode current collector, i.e., preferably
comprising nickel, to form the negative electrode. In
the exemplary cell of the present invention, the
negative electrode has an extended tab or lead of the
same material as the current collector, i.e., preferably
nickel, integrally formed therewith such as by welding
and contacted by a weld to a cell case of conductive
material in a case-negative electrical configuration.
Alternatively, the negative electrode may be formed in
some other geometry, such as a boblbin shape, cylinder or
pellet to allow an alternate low surface cell design.
In secondary electrochemical systems, the anode or
negative electrode comprises an anode material capable
of intercalating and de-intercalating the anode active
material, such as the preferred alkali metal lithium.

CA 02359635 2001-10-23
- 6 -
A carbonaceous negative electrode comprising any of the
various forms of carbon (e. g., coke, graphite, acetylene
black, carbon black, glassy carbon, etc.) which are
capable of reversibly retaining the lithium species is
preferred for the anode material. A °'hairy carbon"
material is particularly preferred due to its relatively
high lithium-retention capacity.. "Hairy carbon" is a
material described in U.S. Patent No. 5,443,928 to
Takeuchi et al., which is assigned to the assignee of
the present invention and incorporated herein by
reference. Graphite is another preferred material.
Regardless of the form of the carbon, fibers of the
carbonaceous material are particularly advantageous
because they have excellent mechanical properties which
15., permit them to be fabricated into rigid electrodes that
are capable of withstanding degradation during repeated
charge/discharge cycling. Moreover, the high surface
area of carbon fibers allows for rapid charge/discharge
rates.
A typical negative electrode for a secondary cell
is fabricated by mixing about 90 to 97 weight percent
"hairy carbon" or graphite with about 3 to 10 weight
percent of a binder material, which is preferably a
fluoro-resin powder such as polytetrafluoroethylene
(PTFE), polyvinylidene fluoride (PVDF),
polyethylenetetrafluoroethylene (ETFE), polyamides,
polyimides, and mixtures thereof. This neaative
electrode admixture is provided on. a current collector
such as of a nickel, stainless steel, or copper foil or
screen by casting, pressing, rolling or otherwise
contacting the admixture thereto.
In either the primary cell or the secondary cell,
the reaction at the positive electrode involves
conversion of ions which migrate from the negative

CA 02359635 2001-10-23
- 7 -
electrode to the positive electrode into atomic or
molecular forms. For a primary cell, the cathode active
material comprises at least a first transition metal
chalcogenide constituent which may be a metal, a metal
oxide, or a mixed metal oxide comprising at least a
first and a second metals or their oxides and possibly a
third metal or metal oxide, or a mixture of a first and
a second metals or their metal oxides incorporated in
the matrix of a host metal oxide. The cathode active
material may also comprise a metal sulfide.
The metal oxide or the mixed metal oxide can be
produced by the chemical addition,. reaction, or
otherwise intimate contact of various metal oxides
and/or metal elements, preferably during thermal
treatment or chemical vapor deposition in mixed states.
The active materials thereby produced contain metals,
oxides and sulfides of Groups IB~, IIB, IIIB, IVB, VB,
VIB, VIIB, and VIII of the Periodic Table of Elements,
which includes the noble metals and/or other oxide
compounds.
By way of illustration, and in no way intended to
be limiting, an exemplary cathode active material
comprises silver vanadium oxide having the general
formula AgXV20Y in any one of its many phases, i . a . ~i-
phase silver vanadium oxide having in the general
formula x = 0.35 and y = 5.18, y-phase silver vanadium
oxide having in the general formula x = 0.80 and y = 5.4
and F-phase silver vanadium oxide having in the general
formula x = 1.0 and y = 5.5, and combination and
mixtures of phases thereof. For a more detailed
description of silver vanadium oxide materials,
reference is made to U.S. Patent Nos. 4,310,609 to Liang
et al., 5,389,472 to Takeuchi et al., 5,498,494 to
Takeuchi et al. and 5,695,892 to Leising et al., all of

CA 02359635 2001-10-23
_ - 8 -
which are assigned to the assignee of the present
invention and incorporated herein by reference.
Another preferred transition metal oxide useful
with the present invention is a composite cathode active
material that includes V20Z wherein z <_ 5 combined with
Ag20 with the silver in either the silver(II), silver(I)
or silver(0) oxidation state and Cu0 with the copper in
either the copper(II), copper(I) or copper(0) oxidation
state to provide the mixed metal oxide having the
general formula Cu,~AgYV20Z, (CSVO) . Thus, this composite
cathode active material may be described as a metal
oxide-metal oxide-metal oxide, a metal-metal oxide-metal
oxide, or a metal-metal-metal oxide and the range of
material compositions found for Cu,~AgyV20z is preferably
about 0.01 s x s 1.0, about 0.01 _<~ y ~ 1.0 and about
5.01 s z s 6.5. Typical forms o.f CSVO are Cuo.l6Ago.saV20z
with z being about 5.5 and Cuo,sAgo.sV20Z with z being
about 5.75. The oxygen content is designated by z since
the exact stoichiometric proportion of oxygen in CSVO
can vary depending on whether the cathode active
material is prepared in an oxidizing atmosphere such as
air or oxygen, or in an inert atmosphere such as argon,
nitrogen and helium. For a more detailed description of
this cathode active material, reference is made to U.S.
Patent Nos. 5,472,810 to Takeuchi et al. and 5,516,340
to Takeuchi et al., both of which are assigned to the
assignee of the present invention and incorporated
herein by reference.
Additional cathode active materials for a primary
cell include manganese dioxide, cobalt oxide, nickel
oxide, copper vanadium oxide, titanium disulfide, copper
oxide, copper sulfide, iron sulfide, iron disulfide, and
mixtures thereof.

CA 02359635 2001-10-23
- 9 -
In secondary cells, the positive electrode
preferably comprises a lithiated material that is stable
in air and readily handled. Examples of such air-stable
lithiated cathode active materials include oxides,
sulfides, selenides, and tellurides of such metals as
vanadium, titanium, chromium, copper, molybdenum,
niobium, iron, nickel, cobalt and manganese. The more
preferred oxides include LiNiOz, LiMnz04, LiCoOz,
LiCoo.92Sno.os~z and LiCol_XNiXOz .
To discharge such secondary cells, the lithium
metal comprising the positive electrode is intercalated
into the carbonaceous negative electrode by applying an
externally generated electrical potential to recharge
the cell. The applied recharging electrical potential
serves to draw lithium ions from the cathode active
material, through the electrolyte and into the
carbonaceous material of the negative electrode to
saturate the carbon. The resulting LiXC6 negative
electrode can have an x ranging from about 0.1 to about
1Ø The cell is then provided with an electrical
potential and is discharged in a normal manner.
An alternate secondary cell construction comprises
intercalating the carbonaceous material with the active
lithium material before the negative electrode is
incorporated into the cell. In this case, the positive
electrode body can be solid and comprise, but not be
limited to, such active materials as manganese dioxide,
silver vanadium oxide, titanium disulfide, copper oxide,
copper sulfide, iron sulfide, iron disulfide and
fluorinated carbon. However, this approach is
compromised by problems associated with handling
lithiated carbon outside the cell. Lithiated carbon
tends to react when contacted by air or water.

CA 02359635 2001-10-23
- 10 -
The above described cathode active materials,
whether of a primary or a secondary chemistry, are
formed into an electrode body for incorporation into an
electrochemical cell by mixing one: or more of them with
a conductive additive such as acetylene black, carbon
black and/or graphite. Metallic materials such as
nickel, aluminum, titanium and stainless steel in powder
form are also useful as conductive diluents when mixed
with the above listed active materials. The positive
electrode of both a primary and a secondary cell further
comprises a binder material which is preferably a
fluoro-resin powder such as powdered
polytetrafluoroethylene (PTFE) or powdered
polyvinylidene fluoride (PVDF). More specifically, a
preferred cathode active material for a primary cell
comprises SVO in any one of its many phases, or mixtures
thereof, and/or CSVO mixed with a binder material and a
conductive diluent. A preferred cathode active material
for a secondary cell comprises lithium cobalt oxide
mixed with a binder material and a conductive diluent.
In primary cells, the addition of at least one of a
group of Bicarbonate additives to the cathode active
mixture has beneficial effects when the positive
electrode is coupled to a negative electrode and
activated by a nonaqueous electrolyte. This causes the
Bicarbonate additive to dissolve as a solute in the
electrolyte to consequently minimize or eliminate
voltage delay and reduce Rdc build-up when the cell is
subjected to current pulse discharge conditions. For
secondary systems, the Bicarbonate additive is provided
in either the cathode active mixture or mixed with the
carbonaceous anode material to benefit cycling
efficiency.

CA 02359635 2001-10-23
- 11 -
The Bicarbonate additive preferably has the
formula: (R10) C (=O) OC (=O) (0R2) , wherein R1 and R2 are the
same or different and they can both be a hydrogen atom
or one of R1 and R2 is a saturated or unsaturated organic
group if the other of R1 and R2 is H or an unsaturated
organic group and wherein when any one of R1 and R2 is an
unsaturated organic group, the unsaturated organic group
contains 2 to 13 carbon atoms and has the structure
(R3) (R') (R5) C- with at least R3 being an aromatic
substituent or an unsaturated organic or inorganic group
and R4 and R5 being a hydrogen atom or a saturated or
unsaturated hydrocarbon or heteroatom group, wherein
when R1 and R2 are the same, they cannot both be
saturated organic groups. The greatest effect is found
when the Bicarbonate additive is selected from the group
consisting of dibenzyl Bicarbonate, diallyl Bicarbonate,
methyl benzyl Bicarbonate, ethyl benzyl Bicarbonate,
propyl benzyl Bicarbonate, butyl benzyl Bicarbonate,
methyl allyl Bicarbonate, ethyl a:Llyl Bicarbonate,
propyl allyl Bicarbonate, mono-allyl Bicarbonate,
mono-methyl Bicarbonate, mono-ethyl Bicarbonate,
mono-butyl Bicarbonate, mono-propyl.dicarbonate,
mono-benzyl Bicarbonate, cyanomethyl methyl Bicarbonate,
nitromethyl methyl Bicarbonate, and mixtures thereof.
Preferably, the additive is present in a range of about
0.05 to about 5.0~, by weight.
The above listed Bicarbonate compounds are only
intended to be exemplary of those that are useful with
the present invention, and are not to be construed as
limiting. Those skilled in the art will readily
recognize compounds which come under the purview of the
general formulas set forth above and which will be
useful as additives to reduce voltage delay and Rdc
build-up according to the present invention.

CA 02359635 2001-10-23
- 12 -
In that respect, a preferred positive electrode
active admixture according to the present invention
comprises from about 80% to 99~, by weight, of a cathode
active material comprising either one or both of the SVO
and CSVO materials for a primary cell or lithium cobalt
oxide for a secondary cell mixed with a suitable binder,
a conductive diluent and at least one of the above
dicarbonate compounds. The resulting blended active
mixture may be formed into a free-standing sheet prior
to being contacted with a current collector to form the
subject electrode. The manner in which the electrode
mixture is prepared into a free-standing sheet is
thoroughly described in U.S. Paten.t No. 5,435,874 to
Takeuchi et al., which is assigned: to the assignee of
the present invention and incorporated herein by
reference. Further, electrode components for
incorporation into both primary and secondary cells may
also be prepared by rolling, spreading or pressing the
electrode mixture of the present invention onto a
suitable current collector. Electrodes nrenared as
described above may be in the form. of one or more plates
operatively associated with at least one or more plates
of a counter electrode, or in the form of a strip wound
with a corresponding strip of the counter electrode in a
structure similar to a "jellyro.ll".
In order to prevent internal short circuit
conditions, the positive electrode is separated from the
negative electrode by a suitable separator material.
The separator is of electrically insulative material,
and the separator material also is chemically unreactive
with the negative and positive electrode materials and
both chemically unreactive with and insoluble in the
electrolyte. In addition, the separator material has a
degree of porosity sufficient to allow flow therethrough

CA 02359635 2001-10-23
- 13 -
of the electrolyte during the electrochemical reaction
of the cell. Illustrative separator materials include
fabrics woven from fluoropolymeric fibers including
polyvinylidine fluoride,
polyethylenetetrafluoroethylene, and
polyethylenechlorotrifluoroethylene used either alone or
laminated with a fluoropolymeric microporous film, non-
woven glass, polypropylene, polyethylene, glass fiber
materials, ceramics, a polytetraf:Luoroethylene membrane
commercially available under the designation ZITEX
(Chemplast Inc.), a polypropylene membrane commercially
available under the designation Ck~LGARD (Celanese
Plastic Company, Inc.) and a membrane commercially
available under the designation DEXIGLAS (C. H. Dexter,
Div., Dexter Corp.). The separator may also be composed
of non-woven glass, glass fiber materials and ceramic
materials.
The form of the separator typically is a sheet
which is placed between the negative and positive
electrodes and in a manner preventing physical contact
therebetween. Such is the case when the negative
electrode is folded in a serpentine-like structure with
a plurality of positive electrode plates disposed
between the folds and received in a cell casing or when
the electrode combination is rolled or otherwise formed
into a cylindrical "jellyroll" configuration.
The primary and secondary electrochemical cells of
the present invention further include a nonaqueous,
sonically conductive electrolyte. The electrolyte
serves as a medium for migration of ions between the
negative and the positive electrodes during the
electrochemical reactions of the cell, and nonaqueous
solvents suitable for the present invention are chosen
so as to exhibit those physical properties necessary for

CA 02359635 2001-10-23
- 14 -
ionic transport (low viscosity, low surface tension and
wettability). Suitable nonaqueous solvents are
comprised of an inorganic salt dissolved in a nonaqueous
solvent system. For both a primary and a secondary
cell, the electrolyte preferably comprises an alkali
metal salt dissolved in a mixture of aprotic organic
solvents comprising a low viscosity solvent including
organic esters, ethers, dialkyl carbonates, and mixtures
thereof, and a high permittivity solvent including
cyclic carbonates, cyclic esters, cyclic amides, and
mixtures thereof. Low viscosity solvents include
tetrahydrofuran (THF), diisopropylether, methyl acetate
(MA), diglyme, triglyme, tetraglyme, 1,2-dimethoxyethane
(DME), 1,2-diethoxyethane (DEE), 1-ethoxy,2-
methoxyethane (EME), dimethyl carbonate (DMC), diethyl
carbonate (DEC), dipropyl carbonate (DPC), ethylmethyl
carbonate (EMC), methylpropyl carbonate (MPC),
ethylpropyl carbonate (EPC), and mzxtures thereof. High
permittivity solvents include propylene carbonate (PC),
ethylene carbonate (EC) , butylene ~~arbonate (BC).,
acetonitrile, dimethyl sulfoxide, dimethyl formamide,
dimethyl acetamide, y-valerolactone, y-butyrolactone~
(GBL), N-methyl-pyrrolidinone (NMP), and mixtures
thereof.
The preferred electrolyte far both a primary and a
secondary cell comprises a lithium salts selected from
the group of LiPF6, LiBF9, LiAsFs, LiSbFs, LiC104, LiA1C14,
. LiGaCl4, LiC (S02CF3) 3, LiN (S02CF3) 2, :LiSCN, Li03SCFZCF3,
L1C6F5S03, L1O2CCF3, L1S03F, L1N03, L.1B (C6H5) 4, L1CF3SO3r
and mixtures thereof. Suitable salt concentrations
typically range between about 0.8 to 1.5 molar.
In the present invention, the preferred primary
electrochemical cell has a negative electrode of lithium
metal and a positive electrode of the transition mixed

CA 02359635 2001-10-23
- 15 -
metal oxide AgV205.5 (SVO). For this primary couple, the
preferred activating electrolyte i.s 1.0M to 1.4M LiAsF6
dissolved in an aprotic solvent mixture comprising at
least one of the above listed low viscosity solvents and
at least one of the above listed nigh permittivity
solvents: The preferred aprotic ~~olvent mixture
comprises a 50/50 mixture, by volume, of propylene
carbonate and 1,2-dimethoxyethane.
A preferred electrolyte for a secondary cell of a
carbon/LiCo02 couple comprises a solvent mixture of
EC:DMC:EMC:DEC. Most preferred volume percent ranges
for the various carbonate solvents include EC in the
range of about 20% to about 50%~ DMC in the range of
about 12% to about 75%: EMC in the range of about 5% to
about 45%; and DEC in the range of about 3% to about
45%. In a preferred form of the present invention, the
electrolyte activating the cell is at equilibrium with
respect to the ratio of DMC:EMC:DEC. This is important
to maintain consistent and.reliabl.e cycling
characteristics. It is known that due to the presence
of low-potential (anode) materials'. in a charged cell, an
un-equilibrated mixture of DMC:DEC in the presence of
lithiated graphite (LiCs--0.01 V vs Li/Li+) results in a
substantial amount of EMC being formed. When the
concentrations of DMC, DEC and EMC change, the cycling
characteristics and temperature rating of the cell
change. Such unpredictability is unacceptable. This
phenomenon is described in detail in U.S. patent
application Serial No. 09/669,936, filed September 26,
2000, which is assigned to the assignee of the present
invention and incorporated herein by reference.
Electrolytes containing the quaternary carbonate mixture
of the present invention exhibit freezing points below
-50°C, and lithium ion secondary cells activated with

CA 02359635 2001-10-23
- 16 -
such mixtures have very good cycling behavior at room
temperature as well as very good discharge and
charge/discharge cycling behavior at temperatures below
-40°C.
The assembly of the primary and secondary cells
described herein is preferably in the form of a wound
element configuration. That is, t:he fabricated negative
electrode, positive electrode and separator are wound
together in a "jellyroll" type configuration or "wound
element cell stack" such that the negative electrode is
on the outside of the roll to make electrical contact
with the cell case in a case-negative configuration.
Using suitable top and bottom insulators, the wound cell
stack is inserted into a metallic case of a suitable
size dimension. The metallic case may comprise
materials such as stainless steel, mild steel,
nickel-plated mild steel, titanium., tantalum or
aluminum, but not limited thereto, so long as the
metallic material is compatible for use with components
of the cell.
The cell header comprises a metallic disc-shaped
body with a first hole to accommodate a glass-to-metal
seal/terminal pin feedthrough and a second hole for
electrolyte filling. The glass used is of a corrosion
resistant type having up to about 50~ by weight silicon
such as CABAZ 12, TA 23, FUSITE 425 or FUSITE 435. The
positive terminal pin feedthrough preferably comprises
titanium although molybdenum, aluminum, nickel alloy, or
stainless steel can also be used. The cell header is
typically of a material similar to that of the case.
The positive terminal pin supported in the
glass-to-metal seal is, in turn, supported by the
header, which is welded to the case containing the
electrode stack. The cell is thereafter filled with the

CA 02359635 2001-10-23
-
electrolyte solution described hereinabove and
hermetically sealed such as by close-welding a stainless
steel ball over the fill hole, but not limited thereto.
The above assembly describes a case-negative cell,
which is the preferred construction of either the
exemplary primary or secondary ce7_1 of the present
invention. As is well known to those skilled in the
art, the exemplary primary and secondary electrochemical
systems of the present invention c:an also be constructed
in case-positive configurations.
It is appreciated that various modifications to the
present inventive concepts described herein may be
apparent to those of ordinary skill in the art without
departing from the spirit and scope of the present
invention as defined by the herein. appended claims.

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Administrative Status

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Event History

Description Date
Inactive: IPC from PCS 2022-09-10
Inactive: IPC from PCS 2022-09-10
Inactive: IPC from PCS 2022-09-10
Inactive: IPC expired 2010-01-01
Inactive: IPC from MCD 2006-03-12
Inactive: IPC from MCD 2006-03-12
Inactive: IPC from MCD 2006-03-12
Inactive: IPC from MCD 2006-03-12
Inactive: IPC from MCD 2006-03-12
Inactive: IPC from MCD 2006-03-12
Application Not Reinstated by Deadline 2005-10-24
Time Limit for Reversal Expired 2005-10-24
Deemed Abandoned - Failure to Respond to Maintenance Fee Notice 2004-10-25
Amendment Received - Voluntary Amendment 2004-06-28
Inactive: S.30(2) Rules - Examiner requisition 2004-04-14
Inactive: S.29 Rules - Examiner requisition 2004-04-14
Amendment Received - Voluntary Amendment 2003-01-07
Application Published (Open to Public Inspection) 2002-09-21
Inactive: Cover page published 2002-09-20
Amendment Received - Voluntary Amendment 2001-12-28
Inactive: IPC assigned 2001-12-06
Inactive: First IPC assigned 2001-12-06
Inactive: Correspondence - Formalities 2001-11-20
Inactive: Office letter 2001-11-06
Inactive: Filing certificate - RFE (English) 2001-11-02
Letter Sent 2001-11-02
Application Received - Regular National 2001-11-02
Request for Examination Requirements Determined Compliant 2001-10-23
All Requirements for Examination Determined Compliant 2001-10-23

Abandonment History

Abandonment Date Reason Reinstatement Date
2004-10-25

Maintenance Fee

The last payment was received on 2003-09-12

Note : If the full payment has not been received on or before the date indicated, a further fee may be required which may be one of the following

  • the reinstatement fee;
  • the late payment fee; or
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Fee History

Fee Type Anniversary Year Due Date Paid Date
Application fee - standard 2001-10-23
Registration of a document 2001-10-23
Request for examination - standard 2001-10-23
MF (application, 2nd anniv.) - standard 02 2003-10-23 2003-09-12
Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
WILSON GREATBATCH LTD.
Past Owners on Record
ESTHER S. TAKEUCHI
HONG GAN
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
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Document
Description 
Date
(yyyy-mm-dd) 
Number of pages   Size of Image (KB) 
Abstract 2001-10-22 1 26
Description 2001-10-22 17 861
Claims 2001-10-22 12 530
Cover Page 2002-09-02 1 33
Description 2004-06-27 17 882
Claims 2004-06-27 9 461
Courtesy - Certificate of registration (related document(s)) 2001-11-01 1 113
Filing Certificate (English) 2001-11-01 1 164
Reminder of maintenance fee due 2003-06-24 1 106
Courtesy - Abandonment Letter (Maintenance Fee) 2004-12-19 1 176
Correspondence 2001-11-01 1 15
Correspondence 2001-11-19 3 90
Fees 2003-09-11 1 32