Note: Descriptions are shown in the official language in which they were submitted.
CA 02363869 2001-12-04
1
This is a divisional application of co-pending
application 2,267,301, filed October 15, 1997.
FAN INLET FLOW CONTROLLER
BACKGROUND OF THE INVENTION '
Field of the Invention
The present invention relates to air moving
apparatuses and, more particularly, is directed,to a
device for reducing the distortion of air entering the
inlet of a fan and the noise created thereby.
Description of the Invention Backctround
Over the years, a variety of devices have been
developed for moving air and other gases. For example,
various types of fans have been created for moving air
for heating, ventilating and cooling purposes in
residential and industrial structures alike. Virtually
all refrigerators, freezers and air conditioners are
equipped with a fan for moving air across their heat-
exchanger coils. Fans are also frequently used in
industrial applications for moving process air and
contaminated air through filtration and pollution
control systems. Electronic equipment may require
cooling fans to prevent "hot spots" from developing
within the equipment which could damage sensitive
electrical components. Machines used to dry raw and
processed materials use fans for circulating heated air
to the product and for carrying moisture away from the
materials. Air support structures require fans to
inflate them and maintain their supporting pressure.
Fans are generally classified by the nature of the
airflow through their impellers. Axial flow, radial
flow (centrifugal), mixed flow and cross flow are types
of fan impellers commonly employed. Perhaps the two
types of fans that are most commonly employed are
centrifugal fans and axial 'fans. The censtruc,tion of a
centrifugal fan and an axial fan are fundamentally
different. The impeller of a centrifugal fan usually
includes a front rim that has a centralized opening
therein and a backplate_that is attached in spaced-
apart parallel relation to the rim by a series of
CA 02363869 2001-12-04
2
radial blades. The impeller assembly is rotatably
supported within a housing which has an inlet that
corresponds with the opening in the impeller rim. As
the impeller is rotated within the housing, air is
drawn in through the inlet and into the center of the
impeller. The centrifugal force developed by the
impeller causes the air to be discharged radially~out
of the impeller and through an outlet formed in the"
housing; hence the name "centrifugal fan".
An axial fan is typically equipped with a
"propeller-type" impeller that is rotatably supported
within an air passage opening. For example, an axial
fan may be mounted in a wheel or rim that is attached
within an opening in a housing. As the impeller is
rotated, air is drawn into or out of the housing
depending upon the orientation of the impeller blades.
Other axial fans are mounted within housings that can
form portions of ductwork for carrying air for heating,
ventilation and air conditioning purposes.
2o The selection of a particular size and type of fan
for a particular application typically involves
aerodynamic considerations, economic considerations and
functional stability considerations. Axial fans are
desirable air moving devices in most systems due to
their relatively small sizes and high efficiencies.
System design and fan applications, however, can be
limited due to the axial fan's sensitivity to inlet air
conditions. Axial fans often impart an air swirl at
their inlets which can lead to an uneven velocity
profile of inlet air immediately in front of the fan.
In addition, due to design considerations, the
preferred configuration of many systems would require a
change in air direction immediately in front of or at
CA 02363869 2001-12-04
3
the rear of the air moving device. However, any
obstruction or change in direction of airflow
immediately in front of the fan can cause even more
inlet air distortion which can result in a reduction in
the fan's operating efficiency as well as impart
cyclical stresses on the blades.
These undesirable conditions can also be caused
when system components such as heat exchanging coils,
sound attenuators, moisture eliminators, filters, etc.
are located in close proximity to the fan inlet. It is
common practice, therefore, to oversize such components
to reduce the airflow distortion created thereby. Of
course, such oversizing adds to equipment costs,
operating costs and maintenance costs. Distortion of
1~ inlet air can also be caused by directing high velocity
return air into a mixing device located in close
proximity to the fan inlet. Existing building
structure and design requirements also sometimes
dictate that structural components (i.e., beams,
joists, pipes, walls, etc.) pass through the fan inlet
stream which can result in further airflow distortion.
In the past, the above-mentioned conditions were
somewhat alleviated through the use of an "inlet
leveling screen." An inlet leveling screen typically
comprises a flat plate that has a plurality of
perforations therethrough that comprise approximately
fifty percent of the plate area. While such a device
causes the inlet air to be more evenly distributed
across the screen and thus reduces the distortion of
the aid as it enters the fan, it creates added ,airflow
resistance which places a greater load on the fan motor
often requiring larger, more expensive motors to be
used thereby adding to equipment and operating costs.
CA 02363869 2001-12-04
4
In this device, the airflow remains -in an axial
direction and thus objects such as heat exchanger
coils, noise attenuators, filters, etc. that are placed
immediately in front of the screen can limit its
effectiveness.
The effectiveness of prior air inlet level screens
is also limited by the screen's surface area. Thus,
traditional inlet leveling screens are typically
constructed with a 'round-to-square' transition member
l0 attached to the inlet end of the fan housing which-
enables the screen area to be somewhat maximized. Such
arrangements, however, are usually very large and
cumbersome which makes them expensive to build and
difficult to install. Further, such devices usually
cannot be used in applications where space is limited.
Other fan inlet devices have been developed and
are disclosed in U.S. Patent No. Re 31,258 to De Baun,
U.S. Patent No. 3,483,676 to Sargisson, U.S. Patent No.
3,519,024 to Johnson et al., U.S. Patent No. 3,871,844
to Calvin, Sr., U.S. Patent No. 5,099,879 to Baird and
U.S. Patent 5,405,106 to Chintamani et al. Devices of
the types disclosed above are typically expensive to
produce and install. In addition, such devices often
require the use of large motors for operating the fan.
Moreover, those prior devices often occupy Large
amounts of building space which might otherwise be used
for other purposes.
Other fan-related problems exist in air
distribution systems for buildings and commercial
structures. Such systems typically comprise discrete
functional elements coupled together in series at a
central location in a building. Such a system usually
includes an input plenum for mixing outside and
CA 02363869 2001-12-04
"return" air, filters, heat exchanging coils, a fan and
noise attenuation apparatus for reducing the noise
created by the airflow. Because such components
typically occupy large amounts of building space when
5 linearly-aligned, it often becomes necessary ~o arrange
components in non-linear orientations. For example,
structure design considerations sometimes reauire.that
inlet ducts for fans be orientated at right angles
relative to the fan inlet. In addition, because
relatively high airflow velocities are required to
service large buildings, sound attenuating apparatuses
must be employed. However, prior sound attenuating
apparatuses are typically large and expensive and
difficult to manufacture and install or they are
relatively small devices which undesirably restrict
airflow which increases airflow distortion.
Thus, there is a need for a device for reducing
distortion of airstream entering the inlets of fans
without greatly adding to the airflow resistance.
There is a further need for an airflow inlet
device that is small and relatively easy to install and
inexpensive to produce.
There is yet another need for a fan inlet device
that can be used in close proximity to coils, filters,
etc, and effectively minimize the airflow distortion
entering the fan's inlet.
There is still another need for a device that can
reduce the distortion of an airstream in a system to
such a degree such to enable axial fans to be used in
applications where their uses would have otherwise been
prohibited.
Another need exists for a compact air handling
system that can provide airflows similar to airflows
CA 02363869 2001-12-04
6
typically achieved by prior systems that occupy large
scaces.
Yet another need exists for an air handling system
with improved silencing characteristics.
SUMMARY OF THE INVENTION
In accordance with a particular preferred form of
the present invention, there is provided an airflow
inlet apparatus for reducing distortion of air entering
to a:: inlet end of a fan assembly. In a preferred form,
the inlet apparatus comprises a hollow body member that
has a first and second end. The first end is
attachable to the inlet end of the fan assembly. An
end member is attached to the second end of the body
15 and has a plurality of substantially uniformly
distributed first apertures therethrough. A plurality
o~ substantially uniformly distributed second apertures
are provided in the hollow body member such that the
second apertures adjacent the first end of the body
20 member are smaller in diameter than the diameters of
the second apertures adjacent the second end of the
body member. The body member can be cylindrical,
frusto-conical or ellipsoidal in shape. In another
embodiment, the hollow body member houses airflow
25 silencing apparatus for reducing noise generated by the
air flowing through the body member.
In yet another preferred embodiment, the present
invention comprises an airflow inlet apparatus for
reducing noise generated by air entering an inlet end
3o of a fan assembly. In a preferred form, the inlet
apparatus comprises a perforated housing member and a
perforated inlet duct.centrally disposed within the
housing member. The inlet duct is attachable to the
CA 02363869 2001-12-04
7
inlet end of the fan assembly. A plurality of radially
extending silencing members extend between the inlet
duct and the housing and are attached thereto such that
when air flows through the housing and the inlet duct
to the fan assembly, the noise generated thereby is
reduced by the silencing members.
Accordingly, the present invention provides
solutions to the aforementioned problems encountered
when using prior inlet leveling screens and sound
attenuation apparatuses. The reader will appreciate
that the present invention provides an inlet device for
a fan that is relatively compact, inexpensive to
produce and install and effectively reduces distortion
of air flowing into the inlet of a fan. The present
invention provides an inlet device having the above-
mentioned attributes that is also capable of reducing
airflow noise. The present invention provides an inlet
device that can be used in connection with air moving
devices such as axial fans that would permit the use of
such devices in applications wherein, due to airflow
distortion, they could not have been otherwise used.
Thus, the present invention solves or at least
mitigates many of the problems encountered when moving
air through structures. However, these and other
details and advantages will become further apparent as
the following detailed description of the present
preferred embodiment thereof proceeds.
CA 02363869 2001-12-04
8
BRIEF DESCRIPTION OF THE DR.AWINGS_
In the accompanying drawings, there are shown
present preferred embodiments of the invention wherein
like reference numerals are employed to designate like
parts and wherein:
FIG. 1 is a side elevational view of a preferred
airflow inlet device of the present invention attached
to a;~fan assembly;
FIG. 2 is an end elevational view of the airflow
inlet device of FIG. 1;
FIG. 3 is an enlarged side view of an enlarged
side view of the airflow inlet device of FIGS. 1 and 2
with a portion of the skin thereof removed for clarity;
FIG. 4 is a partial side view of a preferred
attachment arrangement for attaching a preferred
airflow inlet device to a fan inlet member;
FIG. 5 is a partial exploded side view of another
preferred attachment arrangement including a fastening
clamp shown in cross-section for attaching a preferred
airflow inlet device to a fan inlet member;
FIG. 6 is another partial side view of the
attachment arrangement of FIG. S with the fastening
clamp thereof installed around the attachment flanges
of the airflow inlet member and the inlet duct;
-FIG.-'~ is a partial end view of the fastening
clamp of FIGS. 5 and 6;
FIG. 8 is a side elevational view of another
preferred airflow inlet device of the present invention
attached to a fan assembly;
FIG. 9 is an end elevational view of the airflow
inlet device of FIG. 8;
FIG. 10 is an enlarged side view of the airflow
CA 02363869 2001-12-04
9
inlet device of FIGS. 8 and 9 with some of the skin
thereof removed for clarity;
FIG. 11 is a side elevational view of another
preferred airflow inlet device of the present invention
attached to a fan assembly;
FIG. 12 is an end elevational view of the airflow
inlet device of FIG. 10;
FIG. 13 is an enlarged side view of the airflow
inlet device of FIGS. 11 and 12;
FIG. 14 depicts the airflow inlet device of FIGS.
1-3 attached to a fan assembly that is housed within a
duct system wherein inlet airf7.ow is at right angles to
the airflow inlet device;
FIG. 14A is a side elevational view of another
preferred airflow inlet device of the present
invention;
FIG. 15 is a cross-sectional side view of an
airflow system employing a preferred inlet device of
the present invention;
FIG. 16 is a plan view of a preferred silencing
assembly of the present invention;
FIG. 17 is a cross-sectional side elevational view
of the silencing assembly of FIG. 16 taken along line
XVII-XVII in_FIG. 16;
FIG. 18 is a cross-sectional view of a preferred
acoustical panel of the present invention;
FIG. 19 is a plan view of the silencing assembly
of FIG. 16 adapted to receive airflow from three
different directions;
~.IG. 20 is a plan view of the silencing assembly
of FIG. 16 adapted to receive airflow from two'
different directions; and
FIG. 21 is a plan view of the silencing assembly
CA 02363869 2001-12-04
of FIG. 16 adapted to receive airflow from one
direction.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
5 Referring now to the drawings for the purposes of
illustrating present preferred embodiments of the
invention only and not for purposes of limiting the
same, the Figures show an axial fan assembly generally
designated as 10. While the present invention will be
10 described herein in connection with axial fan
assemblies, the skilled artisan will readily appreciate
that the subject invention could be effectively
employed in a variety of other air moving systems.
Accordingly, the scope of protection offorded to the
SllbjeCt inVentiOn ShOUld nOt be 11~T;1ted to uSe Wlth
axial f an ar r angemen is .
More partlCUlarly ar:d with reference to FIG. 1,
there is shown an axial fan assembly 10 that includes a
co-:ventional ran member 12 that is ho~,:sed within a
housing membar 14. Those of ordinary skill in the art
will understand that a variety of dif=erent axial fan
asse,~ li es a=a commercial ly availa;~l a . '~':~us, the exact
construction and operation of such fan assemblies will
not be discussed herein. As can be further seen in
FIG. 1, a curved inlet duct 16 is preferably attached
tc cne ena v_ nouslng memp?r 1~, al:_houg:~. ~.~nle~ curt 16
m _. 1?Cl. 'Je n°CeSSar Y 1n al ~ appl 1~. ~-OnS,. and a
discharge dyct~ 18 is attached to t~~~ other end of the
't-:o~.:sina member la . The direction of a=r-low through
the fan assembly is represented b_,~ arrow '"~_" . A ain..
g
the s~;illea artisan will a:,prec.,_ate hat ~~ch a fan
cW =°:W! y ~ (~, ~ai: D°_ °iTtL71'~y'u.. .ln a 'v a_ _?ty
'J- _~.ll.Lere?'lt
s_,~~-'ms . _ .._ a}:amp'~~, ~~,e ~a:: asse-:~.:. ~ :v-c be
CA 02363869 2001-12-04
__ 11
integrally attached to supply and discharge ducts or it
could be received and mounted within the ducts.
A preferred airflow inlet device 30 is shown in
FIGS. 1-3. As will be discussed in further detail
below, a preferred airflow inlet device 30 comprises a
body member 32 and an end plate 60. In this embodiment
as can be most particularly seen in FIG. 3, the body
member 32 has a frusto-conical shape. In particular,
the body member 32 preferably has a first flanged end
34 and a second end 36 wherein the first end 34 is
larger in diameter than the second end 36. In a
preferred embodiment, body member 30 is fabricated from
a perforated material such as steel or aluminum;
however, other suitable perforated materials could also
be successfully employed.
As can be further seen in FIG. 3, the apertures 39
that are adjacent the second end 36 are preferably
larger in diameter than the apertures 35 that are
adjacent the first end 34. The skilled artisan will
appreciate that the diameters of the first and second
ends (34, 36) of the body memb'r 32 will be dictated by
the size of the fan inlet member 16. For example, the
subject invention ~s well-adapted for use in connection
with fans having eighteen inch (.~57m) diameter inlets
to fans having eighty-four inch (2.13m) diameter
inlets. Ho~never, the subject invention is not limited
by fa=,: diame ter and cool d concei~-ab 1 ~~ be successful 1 y
used in connection with any size o= -_. an inlet.
By way of example, =or a =an inlet having an
aD0!"O~:lmate dlafTl°ter Of ~Orty-0470 i nC_'leS ( 1 . 06m) , a
~r~~e-red fan i r_~-et devi c° 30 wool d ~_-:~\~e c;ne
C_lardC~erlStiCS GIScUSS2C LJ°lO~d. .-'~-~,5 ~aI'1 'J°
c°.nn i:-t
_ W:. _ , ~:?° :W~\' aC~'i:iO:'. ~~ i n i ,'
is°~ ~, conicallv-s':aoed
CA 02363869 2001-12-04
12
frame member 31 that is fabricated from structural
steel members. The outer skin, generally designated as
33, is fabricated from segments of perforated sheet
metal that have been formed to conform to a
corresponding segment of the frame 31. Preferably, the
skin 33 has three segments (35, 37, 39). Segment 35 is
provided with a plurality of equally distributed
perforations therein that preferably comprise
approximately fifty-one percent of the surface area of
the skin segment 35. Likewise, segment 37 is provided
with a plurality of equally distributed perforations
that preferably comprise about fifty-eight aercent of
the surface area of the skin segment 37. Segment 39
also has a plurality of equally distributed
perforations therethrough that comprise approximately
sixty-three percent of the surface area o. the skin
segment 39. Segments (3~, 37, 39) are welded together
at their adjoining edges and are also preferably welded
to the =rame 31. A solid end plate 60 is also
preferably welded to ti'_' end o~ frame 31. ~=eferably,
the COfP.~'lnat'~Oil O' aper tur2S li: :.l'1~ body mei;lber 32
comprise about sixty percent e~ the s~!rface area of the
inlet device 30. Although the sizes, numbers of
apertures per row and the number o= rows may be varied,
it will be appreciated teat the pan it:herentlv induces
a higher negatlVa preSSl.:re adJ,aC~Tlt t0 tti° _~ rSt pnd 3~
Will C:? g=.-aCtlla! ~ y d°Cr'aS°~ a~ O.~:C: ~h= 1 cngC__ ~_
ti'!° bO~y
member 32. she arrangement o_ ape_-tu~-, es in tie above-
described patteen (i.a., apest~,~res gradua-lv reducing
in diameter _rom the second end to the f-rst end)
insures a substantially vni-.._a:.. _--.i==low an~? -:~1_ocity or
radi a1 inlet ai~ along ~:~:-~ 1 en J t~ of the bpd:- member
CA 02363869 2001-12-04
13
To attach the member 30 to the inlet member 16 of
the fan assembly 10, a flange 70 is preferably attached
to the first end 34 of the body member 32. The flange
70 is of typical construction and is sized to mate with
a flange 17 on the inlet member 16. In a preferred
embodiment, the flanges (17, 70) are then bolted
together with bolts 72. See Fig. 4. In another
preferred embodiment, a commercially available
circumferential flange clamp 80 is employed to connect
the flanges (17, 70). More particularly and with
reference to DIGS. 5-7, circumferertial flange clamp 80
has a body portion 82 that is sized to fit around the
circumference of flanges (17, 70) when the clamp 80 is
in an open position. After the body portion 82 has
i5 beer. fitted over the flanges (17, 70), the clamp 84 is
act,-vated to draw the body portion 82 tightly around
the flanges !17, 70). Those of ordinary skill in the
art will appreciate, however, that other known methods
of connectir.J flangEs (17, 70) could also be employed.
Another preferred embodiment is depicted ir_ FIGS.
8-10. Altinovg~u this air inlet device 130 is depicted
i n cor.nectic~ w=ith a fan assembly 10 of t:ne tv-ae and
construction described above, it will be appreciated
that the inlet device 130 can be successfully employed
with other a-_r moving apparatuses, including
centrifugal _~~:s. As can be seer. it DIGS. 8 Gnd 9, the
devv~~ 130 _ _-era:~~~y has a cyl;ndr-~cally-shaped body
portv-on 13z,~~,at has a =-~rsc end 13. and a second end
135 u~nich a.e substantially equal _:~ diameter. Body
portion 132 sc~_tains a pluralit;~ of apertures
h''-r _?~:'irOUgi= ~~at ar° arranged ~n ~_rCLlmLere_'_~~ all V-
..-
e?.~eilulilg ="O:'~ In ~L~° fTla:Wlei' '".1~°jC?'~_O°O
abOV2 . ' i~.Et 1S,
t~_-~~ s;~:il.~s; ~~am?~~_ a~=rtu_-es a=,~ adjace:~t ~o
CA 02363869 2001-12-04
14
first end 134 and the apertures gradually increase in
diameter by row such that the largest diameter
apertures are adjacent the second end 134. See FIG.
10.
For example, for a fan inlet having an approximate
diameter of forty-two inches (1.06m), a preferred fan
inlet device 130 would have the characteristics
described below. The diameter of the first and second
ends (134, 136) of the body member 132 would preferably
be approximately fifty-five inches (1.4m). As can be
seen in FIG. 10, the body member 132 includes a
cylindrical-shaped frame member 131 that is fabricated
prom structural steel members. The outer skin,
generally designated as 133, is preferably =abricated
from segments of perforated s'.-~eet ,a,etal that have been
formed to conform to the frame 131. Preferably, the
skin 133 has three segments (135, 137, 139) that are
preferably of eaual width. Segment 135 is provided
with a plurality of equally distributed perforations
therein that preferably comp=Wse aooroximately fifty_
one percent of the surface area of the skin segment
135. Likewise, segment 137 is arovided with a
plurality of equally distributed perforations that
preferably comprise about fifty-eight percent of the
2S surface area of the skin segment 137. Segment 139 also
_.as a plurality of equally distribv~:~ed perforations
.-:'=ere through that comprise approximately si}:ty-t_iree
~,°_=cent of the surface area of the s~:in segment 139.
S~gm~=?tS 135, 137, l3rJ-) are .'','"°Le- Dly WelG'ed tOget:?nr
~_ t~eir adjoining edges and ~re also preferably welded
.~ t:~.e _rame 131.
.:: end plate 160 is'also .,.Mach=d to the second
°_.... ~3= GL tile b7.~.:V m°mb2r ~ ~~ . ~'_ ~
D?".y°_~'_'~d
CA 02363869 2001-12-04
- 15
arrangement and densities of the apertures in the
device are identical to those densities and
arrangements described above. However, the skilled
artisan will appreciate that exact aperture size and
distribution will be dictated by the application. In
addition, the device 130 is preferably provided with a
flange 170 for attachment to the flange 17 of the fan
assembly inlet 16 in a manner described above.
Another preferred embodiment of the present
invention is showr_ in FIGS. 11-13. In this embodiment,
the inlet device 230 has a body member 232 that has an
elliptical shape as shown in FIG. ~0. Body member 232
has a first end 23~ and a second end 236. A flange
member 270 is attached to the rust end 23G to
facilitate attachment of the device 230 to the inlet 16
o. 'an assembly 10 in the manner described above. For
example, for a fan inlet having an approximate diameter
o= forty-two inches (1.05m), a pre=erred Tan inlet
device 230 would have the characteristics described
~eiow. The diameter or ~~e first end 23=. of the body
member 32 would pre'erab--y be approximate~~y 55 inches
(l.~m). As can be seen __. FIG. 13, the body member 232
includes an elliptical-shaped game member 231 that is
abricated from structural steel members. The outer
skin, generally designated as 233, is pre=erably
_abri.cate from segments c_ pe~-~o~-ated s:r~~t metal that
__ave been iormPd ~.~ coni.~ra; to she i~_-ame ~31.
ire-erablV; ,t~'1a sl:'~.:: 233 ~:3s th=e~ segmen~s (235, 237,
2361 tt'1at '_"e pre~~?~a~~lr e~lial .ln 4.'ldth, j°gm°nt 235
is provided with a plura_ity o~ ea~..~al-,y d_stributed
per~oratio~s therev~ the ~~-e~era~.-v como_-_se
aoo=or:~ mate' ~,. ~ ~ ~ _o.;e __ ~en~ c- ~ne
_ _-ace area o=
._.. __ __ , s~, . =~,.~:er.t ~v7 v.s
CA 02363869 2001-12-04
16
provided with a plurality of equally distributed
perforations that preferably comprise about fifty-eight
percent of the surface area of the skin segment 237.
Segment 239 also has a plurality of equally distributed
perforations therethrough that comprise approximately
sixty-three percent of the surface area of the skin
segment 239. Segments (235, 237, 239) are preferably
welded together at their adjoining edges and are also
preferably welded to the frame 131.
Another preferred fan inlet device 30' is depicted
in FIG. 14A. As can be seen in that Figure, preferred
airflow inlet device 30' comprises a body member 32',
that is fabricated from wire wound arounc a conicaliy-
shaped frame 33'. In a preferred embodiment, 0.25 inch
1~ (5.35mm) diameter steel wire is us~ci; inow~ver, other
types anc: sizes of wire could be s~ccessf~~lly employed.
The frame member 33' preferably has a =first flanged end
3~' and a second end 36' wherein the first end 3~' is
larger in diameter than the seconc end 36'. By way of
example, the first end 3~' may have ~ cia-:titer of X2.75
inches (~ . 08m) (represented by arroc~ "3 "~ ) and the
diameter or the second end may be 20 i~c:~:es (.508m)
(represented by arrow "C'").
As can be further seep: in F ~ G . -i~A, the body
member 32' may be segmented into three se~;nents
;r~p~-ese:?t~~ by "~"' "J"' "~; "') . 1:. r2~err2d
a ~ i
embouiment, a,11 three segments ('~~''~, ~;F' . , "; ' ",, are
equal in length and for the pres~~' ~aam~__ are 11.75
inches ( . 298m) long . aref erab_v, in s~g':.ent "D' "
_ ,
there is 0.159 inches (~.03";;n) between eac:~ u:ire wrap.
TnuS, In Segmant "D"' th2r_ 1S ~NIS?:~;T;a.'___V ~.}'?lrtV-
:='_-=.-''_ per ._~::.'_ Open 5.:~3Ce . _ _'? S~C'~.e..~ "= ' '~ .
'J~'~'r? d0_'y ~' . ~~0 __.~::~5 (5 . ~ ~fuT.,~ :W~4;=;?:, _m.__ vJl1-a ttl?-
ap
CA 02363869 2001-12-04
- 17
and approximately forty-eight percent of segment "E "'
is open. In segment "F "', there is approximately 0.318
inches (8.07mm) between each wire wrap and
approximately fifty-six percent of segment "F "' is
open.
Also in the preferred embodiment, an endcap 60' is
attached to the second end 36' of the frame 33'.
Endcap is fabricated from steel or aluminum and
preferably has no perforations therethrough. It will
also be appreciated that the flanged end 3~' is adapted
to be attached to fan assembly in the manners described
above. Those o~ ordinary skill in the art will further
appreciate that the body member 32~ could be configured
in a variety of different conical sizes t:~at are
1S compatible with the sizes and types of air moving
d2'~IlCeS being employed. Thus, the scope of this
embodiment should not be limited to inlet devices
having the same diameters, lengths and wire spacing.
The skilled artisan wig- understand that the
above-described fa,n inlet devices solve many of the
problems encountered when us_ne prior inlet leveling
screens. The unique designs o~ the a=eser_t invention
convert inlet airflow from a~ axial direction to a
radial direction which significantly reduces air
velocity and eliminates air swirl and turbulence in
_ro:~t of the fan i nl et . Tp,« _-esults i n a
Su05'a~m.1~11 -v°.? al.r riOvJ ~"~ _O . .
Y, cv_,._ buy n through a coy
92 or any ocher system componeW.. such as ~ filter or
ssund attenuator mounted withv:~ a system of c:uctwork
3l7 9~'1 . Sr'e F TC,. _~ . Tn addltl~~,_'1, dlle t0 t'?ei r COmIJaCt -.
nS'i:ia, th2 ~~_'~t 'v1°V1C~S O. _::-L-' .~.r~S~nt
~:'?s'°__?tlOn
e~:.ble the fa~ assembly ~0 _.. be 'oca~ed _-~ht
_ a
__. 's to th~~ ~~_ ~ e' a_-ea of _ ~ac~ _ ste:~. ~~ s:-~oc.:n i~.
CA 02363869 2001-12-04
18
FIG. 14. Thus, the devices of the present invention
enable axial fans to be used in applications wherein,
due to airflow distortion, they could not previously be
used. Another benefit of the fan inlet devices such as
(30, 130, 230 and 30') is that they improve the
efficiency of any noise attenuators, coils and/or
filters placed in proximity herewith because they
provide more uniform airflow through such devices.
Another preferred airflow system 300 is shown in
FIG. 15. As can be seen in that Figure, a fan 310 is
mounted in a section of ductwork 302 that is preferably
square or rectangular in cross-section. Fan 310 has an
inlet side 312 and an outlet side 314. Attached at
right angles to duct 302 is a cross-duct 304. A filter
306 and a heat exchanger coil 308 are, for the purposes
of this example, mounted in the cross-duct 304. Arrows
"T" represent the airflow through the filter 306, coil
308 and through a preferred air inlet device 30 of the
type and construction that was described hereinabove.
However, in this embodiment, a silencing assembly 320
is provided within the interior of the inlet device 30.
As can be seen in FIG. 15, a preferred silencing
320 assembly comprises a housing member 322 that is
fabricated from perforated steel or aluminum; however,
other perforated material could also be use. In a
preferred embodiment, perforations 324 are 3/32 inches
in diameter and comprise twenty-three percent of the
surface area of the housing member 322. Housed within
the housing member 322 is fiberglass fill material 326
having a preferred density of 2 pounds per cubic foot
(0.032g/ml). However, other acoustical absorbent
materials could also be used. The silencing assembly
320 is, cylindrical and is disposed within the member
CA 02363869 2001-12-04
19
30. The diameter of assembly 320 is preferably similar
to that of the hub of fan 312. To further reduce
airflow noise, other silencing assemblies,400 are
preferably positioned as shown in FIG. 15 within the
cross-duct 304.
A preferred silencing assembly 400 is shown in
FIGS. 16 and 17. As can be seen in those Figures,
assembly 400 preferably comprises a housing member 402
that is sized to fit within the cross duct 302. The,
housing member has a top section 410 and a bottom
section 430 and perforated side walls 440. The top
section 410 has a centrally disposed ring member 412
that defines a circular-shaped open area 414. As can be
seen in FIG. 17, the top section has an outer skin 418
that is preferably fabricated from 18 gauge metal. In
addition, an inner skin 420 is arranged in spaced-apart
relationship with respect to the outer skin 418. Inner
skin 420 is preferably fabricated from 22 gauge
perforated sheet metal. The perforations are
approximately 3/32 inches in diameter and collectively
comprise approximately about twenty-three percent of
the surface area of the inner skin 420; however, other
sizes and densities of perforations could also be use.
Housed between the inner skin 420 and the outer skin
418 is fiberglass insulation preferably having a
density of two pounds per cubic foot; however, other
acoustically absorbent materials could be successfully
used.
The bottom portion 430 is preferably similarly
constructed with an outer skin 432 fabricated from 18
gauge material and an inner skin 434 fabricated from 22
gauge perforated material. 2.25 inch thick insulation
is preferably used between the inner skin 434 and outer
skin 432. In addition,_a centrally-disposed portion
CA 02363869 2001-12-04
-- 2 0
436 is removably attached to the bottom section 430 for
removal therefrom to enable the assembly 400 to be used
in applications wherein air is flowing in at least two
axial directions.
Also in a preferred embodiment, a plurality of
radially extending panels 440 are preferably attached
to the top section 410 and the bottom section 430 as
shown in FIGS. 16-18. As can be seen in FIG. 18, the
panels 440 include a support member 441 that has walls
442 that are fabricated from a perforated material and
the ends 444 are fabricated from a non-perforated
material of equal thickness. Each support member 441
is preferably filled with an acoustically absorbent
T~a~erial 446 (preferably 2 PCF fiberglass insulation).
1~ ~n a preferred embodiment, the ring member 412 is
Formed from a channel and is adapted to receive the
ends of the panels 440 therein. See FIG. 19. !he
ocher ends of the panels 440 are attached to the outer
walls by similarly arranged channel memb=rs (not
2~i S:'10'vln) ; hOWeVer, Other types O~ fast°nlnC ~rrailgement
may be successfully employed.
In this embodiment, inlet air is adapted to pass
tnrougn opening 412 and into the far.. As air passes
?:~t0 t}'lrOUgn Opening 412, the nOlSe generated thereby
25 is substantially absorbed by the radially extending
~ ::el s 4~0 and optional ly t..:-~e atta:~u..._~d
a'a w,rllnaer 320
'~.='~n~~d ~~:it~-_=,, _iGS. =9-~~_ il~'_ustra~..~ o~_-:e,- air~low
a~-_angem=nts ~-~th which the device 400 can be used. In
p rticular, != I.~. 1 9 il l ustrates th~ use e. device 400
30 _._ an asp 1 leer i on c, a ~ ~ -,_~,-
~h_r~ a=r can e:."~ froT: urea
C_r°_C~~O~S. _ _... 2~, 1»L:S~_-d~°S ~n°_
llS°_ O~ Q°_v'1Ce 400
___ an a~~~ 1C ~i0:": W:?2r.~ ~__ ''. enter fr0'.'. W~JO
G1
_ _ ~. ~. ._ 1 ~ _ = J . ~ ? ~~ 1 ~ v ~ - a a -~ p
_ _ . _ ! .15~_ t j _... uS° .~_ ~.~'~e~,._ ~a G0V
CA 02363869 2001-12-04
21
in an application where air can enter from one
direction. In all cases, the unique radial arrangement
of the panels 440 serves to reduce airflow noise
without occupying the amount of space that is typically
required by prior sound attenuation devices.
Accordingly, the present invention provides
solutions to the aforementioned problems associated
with prior air inlet screens and silencing devices. In
particular, the unique designs of the present devices
are more compact and efficient than prior air inlet
screens. Furthermore, although the present invention
is equally effective when used in connection with
centrifugal fans, the present invention enable axial
fans to be used in applications, where due to large
amounts of airflow distortion, could not be previously
used. In addition, the present invention provides for
effective sound attenuation in compact applications
wherein conventional sound attenuation devices could
not be used. It will be understood, however, that
2~~ VarlO'.:S Chr'3i:gy'S lI? th°_ d2ta11S, m t°=ldlS aT!~:
t
arra:lC~,'Tl°nt=.S O_ pa=tS W:'?1C!1 f:ave bea:: herel?"_ CleSCrlbed
and i ~_us~-ate , r =,-
d ~ r. o_d~~ to explain. the ~:atur' o= the
invention may be made by those skilled i~ the art
within the principle and scope of the invention as
eX~raSS°d 1:'? Lhe appe:'lded Claims.
