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Patent 2380974 Summary

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(12) Patent: (11) CA 2380974
(54) English Title: BREATHING APPARATUS AND PRESSURE VESSELS THEREFOR
(54) French Title: APPAREIL RESPIRATOIRE ET BOUTEILLE CONNEXE
Status: Expired and beyond the Period of Reversal
Bibliographic Data
(51) International Patent Classification (IPC):
  • A62B 7/02 (2006.01)
  • A41D 1/04 (2006.01)
  • A41D 13/00 (2006.01)
  • A62B 25/00 (2006.01)
  • D1F 9/12 (2006.01)
(72) Inventors :
  • CHORNYJ, NICHOLAS ANTHONY (Canada)
(73) Owners :
  • FAILSAFE AIR VEST CORPORATION
(71) Applicants :
  • FAILSAFE AIR VEST CORPORATION (United States of America)
(74) Agent: MOFFAT & CO.
(74) Associate agent:
(45) Issued: 2008-07-08
(22) Filed Date: 2002-04-08
(41) Open to Public Inspection: 2002-10-06
Examination requested: 2004-12-06
Availability of licence: N/A
Dedicated to the Public: N/A
(25) Language of filing: English

Patent Cooperation Treaty (PCT): No

(30) Application Priority Data:
Application No. Country/Territory Date
2,343,454 (Canada) 2001-04-06
2,353,298 (Canada) 2001-07-19

Abstracts

English Abstract

There is described a wearable garment capable of supplying air to a user comprising a plurality of compartments disposed about the garment, a plurality of air storage vessels for fitting into respective ones of the compartments, an air regulator, a connector for connecting the plurality of air storage vessels to the regulator, and a breathing member connected to the regulator in fluid communication therewith, wherein the breathing member allows a user to receive air from the plurality of air storage vessels.


French Abstract

Il est décrit une pièce vestimentaire portable capable de fournir de l'air à l'utilisateur et qui comporte une pluralité de compartiments disposés en divers endroits, une pluralité de récipients de stockage d'air qui s'insèrent dans les compartiments respectifs, un régulateur d'air, un raccord servant à relier la pluralité de récipients de stockage d'air au régulateur et un élément respiratoire relié au régulateur par communication fluidique, l'élément respiratoire permettant à l'utilisateur de recevoir de l'air de la pluralité de récipients de stockage d'air.

Claims

Note: Claims are shown in the official language in which they were submitted.


THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A wearable garment apparatus capable of supplying air to a user comprising:
a plurality of compartments disposed about said garment;
a plurality of air storage means for fitting into respective ones of said
compartments;
regulator means;
conduit means for connecting said plurality of air storage means to said
regulator means;
a breathing member connected in fluid communication to said regulator
means; and
containment means disposed about each of said storage means, said
containment means comprising:
a plurality of wires wrapped laterally and longitudinally in a grid pattern
about
each said air storage means; and
a plurality of fastening means for securing ends of respective wires, said
fastening means being energy absorbing for controlled expansion of the wire
connected thereto in the event of failure of said air storage means,
wherein said breathing means allows a user to receive air from said plurality
of air storage means.
2. The apparatus of claim 1 further comprising a shield member disposed within
said compartments between said air storage means therein and said user,
whereby
said shield member protects said user against failure of said air storage
means.
3. The apparatus of claim 2 wherein said shield member is comprised of a
composite carbon fiber material.
4. The apparatus of claim 1 wherein said air storage means comprise:
an inner bladder;
a structural core;
an outer cover; and
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an air outlet;
wherein said inner bladder fits concentrically within said core and said core
fits
concentrically within said outer cover, and whereby said air outlet provides
fluid
communication for air egressing said storage means during discharge and
ingressing
said storage means during recharge.
5. The apparatus of claim 4 wherein said structural core is comprised of
carbon
fibre.
6. The apparatus of claims 4 or 5 wherein said inner bladder is made of
rubber.
7. The apparatus of claims 6 or 7 wherein said outer cover is comprised of a
composite carbon fibre material.
8. The apparatus of claims 6 or 7 wherein air pressure within said air storage
means is charged to between 3000 and 7500 psi.
9. The apparatus of claim I wherein said breathing means is an anti-fog hood,
a face mask, a mouth piece, a respirator or a SCUBA respirator.
-18-

Description

Note: Descriptions are shown in the official language in which they were submitted.


CA 02380974 2002-04-08
BREATHING APPARATUS AND PRESSURE
VESSELS THEREFOR
FIELD OF THE INVENTION
The present invention relates to self-contained breathing apparatus, and more
particularly to breathing apparatus in the nature of a vest worn by a user
having
pressurized cylinders or flasks of breathable air distributed in the vest,
self-contained
underwater breathing apparatus and specifically, self-contained breathing
apparatus
that may be worn by the user. The apparatus is used for, among other things,
firefighting, emergency air supply for workers in hazardous environments or
underwater use.
BACKGROUND OF THE INVENTION
The disadvantages of previous air breathing apparatus include their weight,
bulk,
awkwardness, restrictions they create in closed confinement spaces, their risk
of
explosion and the marginal minutes of breathable air they provide in both
emergency
and continuous duty situations.
Previous designs have often put the air supply either high on the back of the
user or
to the side of the user, causing the user's centre of gravity to be shifted,
thus creating
strain on the user when wearing the apparatus and making continuous use of the
apparatus difficult.
Further, in industry, emergency escape apparatus typically only provide 5
minutes to
15 minutes of breathable air. This gives the user a false sense of security
since
documented evidence shows that in many cases more time is required. For
miners,
accidents can require that the miner have one to two hours of breathable air
to allow
for safe evacuation. Construction workers building additions beside operating
gas
plants and refineries have found insufficient evacuation routes in the past
and found
a 5-15 minute emergency air supply was not enough.
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CA 02380974 2002-04-08
Other problems with self-contained breathing apparatus include the fact that
they do
not compensate for the size of the user. It is a well known fact that a large
person
consumers more air per minute than a smaller person. Thus by providing the
same
emergency device to both individuals, the large person will have less time to
safely
escape the hazardous situation.
One of the main drawbacks to increasing air supply is the weight of tanks to
carry the
air. These tanks are generally large metal cylinders that are charged to
approximately 3000 psi.
One solution to the weight problem is to create composite vessels with a metal
liner
and a composite structural component. These vessels still however have to be
sufficiently strong to prevent failure, and thus the pressure in these vessels
is limited.
Another problem with current air vessels, especially filament-epoxy wound
containers, is that they have several deficiencies. These vessels do not have
a good
impact resistence capability, and are susceptible to rupturing if damaged.
Further,
rupturing of these vessels generally causes fragments to be propelled at high
speeds,
endangering those near the vessel.
Another problem with fibre-epoxy windings is that they do not withstand
adverse
environmental conditions very well. Exposure to caustic environments is
possible,
for example, in firefighting applications or in breathing devices designed for
evacuation from chemical or industrial plants. These devices therefore need
protection from the adverse environment.
SUMMARY OF THE INVENTION
The present air vest apparatus addresses all of the above problems for
existing self-
contained breathing apparatus. This vest device is engineered to provide a
self-
contained breathing apparatus option suited for closed confinement
applications in
all of the categories for fire fighting, industrial, marine and aircraft
environments.
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CA 02380974 2002-04-08
The compactness of the vest, the longer duration of its air supply due to the
variety
of the number of possible cylinder or flask combinations, its diminished
explosive risk
and the unique compartmentalization of the vests allows an increased amount of
breathable minutes of air in the garments. The air vest incorporates the
function of
being able to calibrate the breathable minutes of air on an individual basis.
The advantages of the air vest garment can create new categories of field
applications as an emergency escape apparatus and as a working ("prolonged
use"
or "continuous duty") apparatus. It is envisioned that some of these new
categories
will include Emergency Preparedness for diplomat personnel, government
employees, highrise office workers, police tactical units, armed forces, naval
ship
personnel, passenger and cargo ship personnel, aircraft personnel, hotel and
motel
employees, rail workers, drivers transporting hazardous goods, asthmatics
requiring
a portable oxygen supply, residents living in the proximity of possible
hazardous
incidents, lab technicians, and construction workers, particularly those
working in or
near potential hazards.
The air vest technology provides a unique, versatile compact design with
considerable flexibility as to the numerous cylinder or flask combinations.
Specific
job task assignments will dictate: (1) the number of cylinders or flasks; (2)
whether
the cylinders or flasks are composite or metallic compounds; (3) the size of
the
cylinders or flasks; and (4) the working pressure of each particular model.
Inasmuch as a preferred objective is to engineer an air vest with minimal
thickness,
dimensional reductions of the cylinders or flasks will provide reduced vest
thickness.
With a view towards allowable working pressures above the "industry-norm",
there
is provided a high strength flexible over-wrap for use on pressure vessels.
Specifically, one aspect of the present invention provides for the use of a
carbon
composite filament saturated with a liquid rubber compound which is wound
around
an existing pressure vessel and cured. In a preferred embodiment the carbon
composite is KevlarT"-3-

CA 02380974 2002-04-08
The carbon fibre over-wrap of the present invention is used to add strength,
impact
resistance, explosion containment, and exposure protection to any existing
pressure
vessel.
By alleviating the explosive risk of high pressure cylinders with the
incorporation of
the containment overwrap, it may become possible to initiate applications to
increase
the standard working pressures of SCBA (self contained breathing apparatus)
and
SCUBAs (self contained underwater breathing apparatus).
The containment overwrap should also allow the exterior surface of the
composite
cylinders or flasks to maintain a pristine quality for an extended number of
years
relative to prior art in the field.
In order to allow higher air pressure to be used in cylinders, there may
additionally
be provided a metal braid containment overwrap. The braided containment
overwrap
creates a net around the cylinder or flask and confines propelled fragments
from a
ruptured cylinder or flask.
To provide for a user's safety, there are also provided deflector plates which
are
secured between the cylinders or flasks and the user. These plates are
comprised
of a new carbon fiber core material.
The high pressure cylinders or flasks are attached within pockets of the
present vest
garment device. The flasks or cylinders are interconnected with low pressure
pneumatic hose between each other and the second stage regulator at chest
height
which supplies air on demand to the respirator-face piece. This design
therefore is
relatively compact, lightweight and easy to use. A combination high-pressure
shut-off
valve, first stage regulator and low pressure valve are contained in the
regulator-valve
body attached to each cylinder or flask. This device regulates the cylinder or
flask's
working pressure down to 30 psi - 60 psi. The reduced pressure is supplied
into a
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CA 02380974 2002-04-08
low pressure pneumatic hose which interconnects all of the cylinders or flasks
to the
second stage regulator at chest height on the front of the vest garment.
A further pneumatic hose connects the second-stage regulator and the face-
piece.
Air pressure is reduced to atmospheric pressure by the second-stage regulator.
In some applications, the pneumatic hose will be replaced with a metal air
manifold.
The present invention therefore provides a wearable garment apparatus capable
of
supplying air to a user comprising a plurality of compartments disposed about
said
garment; a plurality of air storage means for fitting into respective ones of
said
compartments; regulator means; conduit for connecting said plurality of air
storage
means to said regulator means; and a breathing member connected in fluid
communication to said regulator means; wherein said breathing means allows a
user
to receive air from said plurality of air storage means.
The present invention further provides a composite carbon fibre core
comprising a
first carbon fibre fabric layer; a second carbon fibre fabric layer; and an
inner layer
of carbon fibre disposed between said first and second layers; wherein said
inner
layer of carbon fibre has carbon fibres disposed substantially perpendicularly
to
carbon fibres within said first and second carbon fibre fabric layers.
The present invention still further provides a method for making a composite
carbon
fibre core comprising the steps of placing a first carbon fibre fabric layer
substantially
horizontally; creating a second layer through the steps of placing mixed
carbon fibre
and epoxy materials into a mould; and cutting layers from said mixed
materials;
placing said second layer over said first layer; placing a third layer of
carbon fibre
fabric over said second layer; and curing the combination.
The present invention yet further provides an air containment vessel
comprising an
inner bladder made of rubber; a structural core; an outer rubber cover; and an
air
outlet; whereby said inner bladder fits concentrically within said core and
said core
-5-

CA 02380974 2002-04-08
fits concentrically within said outer cover, and whereby said air outlet
provides fluid
communication for air leaving and entering said vessel.
The present invention still further provides a method of making a composite
carbon
fibre air containment vessel having an internal bladder, comprising the steps
of
creating a wax module in the shape of the inside of the air containment
vessel;
inserting an air inlet tube into one end of said wax module; dipping said wax
module
into a liquid to form a layer of bladder material on said wax module; allowing
said
layer to cure; filament winding a carbon fibre core over said bladder layer;
curing the
carbon fibre core by heating, thereby also melting the wax module; dipping
said
carbon fibre core into liquid rubber creating an outer rubber layer; and
allowing said
outer rubber layer to cure.
The present invention still further provides a containment means for a
pressurized
fluid vessel comprising a plurality of wires wrapped about said vessel; a
plurality of
fastening means for securing the ends of respective ones of said wires
together, said
fastening means having energy absorbing means therein to allow controlled
expansion of said wire in the event of vessel failure; and whereby each wire
can be
affixed at a second end to a lug using cones and stoppers within the lug.
The present invention yet further provides a protective over-wrap for a
pressure
vessel comprising a carbon composite thread; and a liquid rubber; wherein said
carbon composite thread is immersed in said liquid rubber and subsequently
wound
about said pressure vessel, and wherein said pressure vessel with said carbon
composite thread and liquid rubber winding are then cured.
The present invention further provides a method of creating a protective over-
wrap
for pressure vessels comprising the steps of saturating a carbon-composite
thread
in a liquid rubber compound; winding said saturated thread about said pressure
vessel; and curing said pressure vessel and saturated thread; whereby said
rubber
and carbon composite thread comprise said protective over-wrap.
-6-

CA 02380974 2007-05-22
BRIEF DESCRIPTION OF THE DRAWINGS
Preferred embodiments of the present invention will now be described in
greater
detail and will be better understood when read in conjunction with the
following
drawings in which:
Figure 1 is a schematical view of the vest apparatus as seen from the rear;
Figure 2 is a schematical view of the vest apparatus as seen from the front;
Figure 3 is a cross sectional view of a preferred embodiment of a high
pressure
vessel and fitting;
Figure 4 is a cross sectional view of a second plate and nut arrangement that
may
be attached to the fittings of Figure 2;
Figure 5 is a cross sectional view of a high pressure vessel.
Figure 6 is an enlarged cross sectional view of a portion of the vessel of
Figure 3;
Figure 7 is an end view of a wax module for creating the vessel of Figure 3;
Figure 8 is a side view of a wax module for creating the vessel of Figure 3;
Figure 9 is a perspective view of a modified shape of an air vessel including
a "T"
fitting;
Figure 10 is a perspective view of another embodiment of a pressure vessel,
including a regulator;
Figure 11 is a schematical view of a containment bag for the vessel of Figure
3;
Figure 12 is a cross sectional view of a suppression device used in the
containment
bag of Figure 11;
-7-

CA 02380974 2002-04-08
Figure 13 is the prior art configuration of an "I-beam" balsa wood core
composite;
Figure 14 is a cross section showing a new pure carbon fibre composite
material;
Figure 15 is a view of a prior art regulator-valve body assembly; and
Figure 16 is a cross sectional view of a vessel with a protective overwrap.
DETAILED DESCRIPTION OF THE DRAWINGS
The present invention consists of a compact, lightweight, self contained air
breathing
apparatus in the form of multiple, high pressure vessels or vessels that are
contained
within a body vest and in a preferred embodiment are designed to provide a
user with
at least 30 minutes of breathable air.
Referring to Figures 1 and 2, the construction of the vest apparatus 1 in the
present
invention consists of a series of distinct components that are interconnected
in order
to provide the functionality of the apparatus. These components include a
series of
high pressure vessels 10 or vessels that are interconnected, a containment bag
50
(Figure 11) or device to protect a user in the case of a rupture of one of the
high
pressure vessels, an explosion shield 65 placed within the vest and between a
user
and the high pressure vessels in order to further protect a user in the case
of an
explosion or rupture of one of the vessels, a breathing piece 49, and the vest
structure 1 comprised of a material suited to the envisioned use of that
particular vest
apparatus. Further features such as pressure monitoring sensors and alarms,
straps
7 for securing the vest apparatus more securely to a user, regulators, T
fittings, etc.,
may also be included in the vest. Each of these components and how they
interconnect will be described in more detail below, starting with preferred
air vessels
used, including containment means for these vessels to allow them to be
charged to
a higher pressure, and then deflector means placed within the vest between the
vessel and the user, and then the regulators, hoses, and respirators used.
-8-

CA 02380974 2002-04-08
The vest 1 uses a series of interconnected high pressure vessels 10. These
vessels
are illustrated in Figures 3 to 6, and in a preferred embodiment are comprised
of an
entirely non-metal structure to reduce their weight. Vessels 10 are discussed
in
greater detail below. Other metal embodiments of the vessels could also be
used in
the present invention, and this disclosure is not intended to limit the type
of vessel
that may be used within the present vest apparatus. One such vessel that is
contemplated is illustrated in Figure and is made by Luxfer USA Limited.
Pressure vessels 10 are preferably chargeable to extremely high working
pressures,
generally within the range of 4500 - 7500 PSI. For safety, vessels 10 can be
tested
up to 15000 PSI. This is compared to the prior art air vessels which are more
typically charged in the 3000-4500 PSI range.
Vessels 10 are preferably made of a carbon fibre epoxy and comprise body
portion
12 which has a rubber or nylon coating 14 on its inner surface and a rubber or
nylon
coating 16 on its outer surface. Carbon fibre and epoxy were chosen due to
strength
and weight considerations. The shape of the vessel can be a traditional
cylinder, or
can be more elliptical (as shown in Figure 5) to more closely fit a user, and
can range
in sizes. Other possible configurations are shown in Figures 9 and 10.
The inner rubber coating or biadder 14 is preferabiy used to provide strength
and to
avoid corrosion. Rubber removes the problem of corrosion associated with
aluminum
liners used currently in the art, and removes the need to tumble vessels in
order to
remove any corrosion. Lack of corrosion should also ensure that the strength
of the
vessel will not diminish from its original design values.
The inner rubber bladder 14 is created through the use of a wax module 20, as
can
be seen in Figures 7 and 8. Wax module 20 includes inlet fittings 22, as
described
below, and is dipped in liquid rubber and allowed to cure. An inner nylon
liner can
optionally be formed by rotomoulding. Alternatively, an aluminium anodized
liner can
be used instead of a rubber liner.
-9-

CA 02380974 2002-04-08
Once cured, the wax module 20 and inner bladder 14 are mounted on a lathe and
the
carbon filament is wound onto bladder 14. The filament would vessel and wax
module are then heated in an oven at between 200 and 450 degrees Fahrenheit,
depending on the epoxy used to bond the carbon filaments. The heating melts
the
wax module 20. The wax is drained away, leaving behind the bladder lining the
interior of core 12.
The core 12 and bladder 14 are then preferably x-rayed for imperfections and
quality
assurance. Once this is done, the outer rubber layer 16 is created by dipping
the
assembly into liquid rubber. This outer rubber layer 16 provides strength and
prevents hazardous materials from contacting the carbon fibre core. This
protects
against chemicals compromising the integrity of vessel 10.
In addition to, or instead of, outer rubber layer 16, a composite overwrap can
be
used. The overwrap is best seen in Figure 16. This figure shows pressure
vessel 10
comprised of liner 14 and core 12. Liner 14 can be a metal or rubber liner, as
described above. Core 12 can be a carbon fibre / epoxy mixture, as disclosed
above.
Core 12 allows vessel 10 to be filled to its preset pressure without
rupturing.
Liner 14 may not be necessary if core 12 is comprised of stainless steel or
aluminium. These materials provide enough containment to be used without a
liner.
Over-wrap layer 60 is wound over core 12. Over-wrap layer 60 is comprised of a
carbon composite thread that is immersed in a liquid rubber. Preferably the
carbon
composite thread consists of KevlarTM
The thread and rubber are then filament wound around the vessel to a
predetermined
thickness. This winding may be done using a computerized lathe in order to
achieve
a uniform thickness about pressure vessel 10.
Once the winding is complete, pressure vessel 10 with its over-wrap layer 60
are then
cured to solidify over-wrap layer 60.
-10-

CA 02380974 2002-04-08
The composite overwrap 60 of Figure 16 could also be used on prior art
pressure
vessels to strengthen and protect these vessels.
Over-wrap 60 helps mitigate some of the disadvantages that pressure vessels
currently have. In particular, due to the high strength of KevlarTM, present
over-wrap
layer 60 should provide complete containment in the case of a failure of the
pressure
vessel. This should therefore protect those around the pressure vessel who
might
previously have been harmed by high velocity fragments created by the failure
of the
pressure vessel. With the overwrap, pressure vessel 10 may be able to be
pressurized closer to its maximum capacity, allowing more gas to be stored
within the
pressure vessel.
Also, the rubber within the windings creates better impact resistance for
pressure
vessel 10, further protecting it. Rubber will generally cushion an impact to
the
pressure vessel.
Still further, due to the rubber in the winding, the pressure vessel will be
better able
to withstand caustic environments, creating greater safety for those dependent
on the
pressure vessel.
The open end of each vessel 10 includes an inlet fitting 22, as can be seen in
Figure
3 and in greater detail in Figures 4 and 6. Inlet portion 22 includes two
spaced apart
stainless steel plates 24, each with a circular hole 23 in the centre. A
cylindrical
stainless steel air fitting 26 whose outer diameter fits concentrically within
holes 23
in the steel plates is positioned through holes and the steel plates and air
fitting 26
are then welded together at weldments 25. Steel plates 24 are arranged
parallel to
each other with the gap between them corresponding to the width of carbon
fibre core
12 of vessel 10. When the carbon fibre is formed within this gap, its strength
will
ensure that fitting 22 will not be blown out of vessel 10 due to the pressures
involved.
This is further tested after the manufacture of the vessel by charging the
vessel to
considerably higher than the rated working pressure and ensuring that vessel
10
does not rupture and air fitting 22 remains in place.
-11-

CA 02380974 2002-04-08
The steel plate 24 disposed towards the inner surface of vessel 10 further
includes
two flanges 28 welded to it or formed integrally therewith and protruding
substantially
perpendicularly to steel plate 24 and into vessel 10 and into wax module 20.
This
reduces the likelihood of wax module 20 moving during the filament winding
process
about spindle 21 as most clearly illustrated in Figure 8 which shows the
flanges
anchored in the wax.
The outer end of the steel air fitting 26 is threaded at 27 to allow a cap 30
Figure 8)
to be added to the fitting. Threads 27 can also be used to secure a second
plate 32
with a nut 34 or a nut/lock washer combination to outer steel plate 24 as
shown most
clearly in figures 3 and 4.
Second plate 32 is shaped and adapted to accommodate regulator body housing 40
of a first stage regulator 44 (Figure 1) as illustrated in Figure 4. As can be
seen from
this figure, second plate 32 includes a skirt 33 with holes 37 for screws 36
that pass
through the holes to connect regulator body 40 to second plate 32 for
additional
safety backing up the connection of regulator body 40 to threads 27 on fitting
26.
In operation, the vessels are charged and with reference to Figure 1, air
passes
through first stage regulators 44 attached to the steel air fitting 26 of each
vessel 10.
A series of low pressure lines 46 connect all of the vessels together through
the use
of stainless "T" or "Y" fittings 42, and a low pressure supply line 47 is
connected to
a second stage regulator 48 on the front of the vest. Lines 46 and 47 are made
from
low pressure flexible pneumatic hose designed to withstand the pressures under
which the vest is to be tested, or they may comprise metallic hose or a
metallic
manifold. Although pressure vessels 10 can be disposed on both the front and
back
of the vest, its contemplated that in most applications, the vessels will be
confined to
the vest's back.
Second stage regulator 48 of the present vest apparatus is also selected of
course
to withstand the pressures under which the vessels are to be tested. In a
preferred
embodiment, the second stage regulator will be of a quick coupling mechanism
type
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CA 02380974 2002-04-08
and will allow for the connection of multiple face masks or mouth pieces 49,
i.e., one
for a rescuer and one for the person being rescued. The regulator is placed on
the
vest in a location that allows easy and rapid connection of the face masks.
The
location should also allow a user to easily read a pressure gauge on the
regulator.
In a preferred embodiment the regulator will also have an alarm to signal to
the user
when the pressure falls below a certain level.
A respirator can be designed to easily attach to the second stage regulator.
Various
types of breathing apparatus are contemplated, including a mask to fit over a
users
nose and mouth, a simple mouth piece, a SCUBA respirator or a clear plastic
anti-
fogging hood, such as those currently used in the art.
Due to the high charge pressures of vessels 10, the vest apparatus further
includes
several safety features. The first is a containment bag 50 that is secured to
the
outside of vessel 10. A preferred containment bag 50 is shown in Figure 11.
Containment bag 50 consists of braided stainless steel aircraft cable 52 woven
around vessel 10 to resemble a fish net, preferably on approximately 2.5 cm
squares.
The dimensions of containment bag 50 allow virtually no clearance between the
cable
and the exterior rubber bladder 16 or overwrap 60 of vessel 10. This confines
vessel
10, and in the case of an explosion or rupture, any propelled fragments are
limited
in size to the space between the braids. The rubber bladder 16 or overwrap 60
on
the outer surface of vessel 10 should also act to further suppress any flying
fragments.
Cable 52 of containment bag 50 is held in place through the use of special
suppression lugs 54, a cross section of one of which is shown in Figure 12.
These
suppression lugs 54 are crimped at strategic points on cable 52 to hold and
tighten
containment bag 50 in place. As can be seen in Figure 12, each suppression lug
54
preferably includes three lead cones 56 and a stainless cable end anchor plug
58 to
hold cable 52 within lug 54. The other end of cable 52 is permanently secured
to lug
54, thus creating a closed loop. In the event of a repture of vessel 10, the
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CA 02380974 2002-04-08
compression of cones 56 between plug 58 and the end of lug 54 will dissipate
energy.
The strength of cable 52, along with rubber bladder 16 or overwrap 60, should
act to
prevent any fragments from escaping from vessel 10. If, however, a fragment
does
escape, the present vest apparatus may further be provided with a novel
deflection
shield 65 disposed between the user and the vessel.
The defection shield is comprised of a material that should withstand and
absorb the
impact of a high speed fragment hitting it. In order to ensure that the weight
and bulk
of the vest apparatus is minimized, it is further desirable to ensure this
deflection
shield is as thin and light in weight as possible. This is accomplished
through the use
of a new composite material.
Prior art for carbon composite materials includes the "I-beam" configuration
70 as
shown in Figure 13. This type of core is referred to as "End-Grain-Balsa",
wherein
the vertical portion 71 of the I-beam is balsa wood, and the horizontal
portions 72
above and below the "I" are applied carbon fibre fabric.
The present deflection shield 65 (shown in Figure 14) comprises carbon fibre
and
high quality epoxy, providing higher impact resistance than most core
materials. For
this improvement, the balsa wood core of previous composites is replaced with
vertical carbon fibre strands 66. This core preferably measures between one-
eighth
of an inch to more than two inches in thickness depending upon the level of
protection required. The carbon fibres are continuous-roving, pre-impregnated
tow,
meaning the fibres have been previously impregnated in an epoxy-bath with
epoxy
which will begin its cure process with the introduction of heat and light.
The core of the present composite is preferably created by placing fibres in a
trough
approximately 6-inches wide by 6 inches deep by three feet in length. The
trough
has a plastic liner allowing the fibres to easily move in the trough. The
finished
material can be cut to a predetermined thickness using known techniques.
-14-
---

CA 02380974 2002-04-08
The cut slices are placed on a sheet of pre-impregnated carbon fibre fabric
72. A
second layer of the fabric 72 is placed on top of the slice, creating a pure
carbon fibre
core material. The material is then placed in refrigerated storage until ready
for
delivery. The present invention further contemplates using this new core for
other
uses besides deflection plates.
All of the above components are placed within a vest as may be seen in Figure
1.
The vest is constructed in a compartmentalized fashion such that the
components
are of sufficient capacity to allow for the easy insertion and removal of the
vessels.
The number of vessels is dependant upon the size of the vessels and the
physical
size of a user's vest, where a child's vest may only accommodate four vessels
for
example, and an extra large vest may include twelve vessels. Each compartment
further allows a deflector plate 65 to be installed behind the vessel,
protecting the
user in case the vessel explodes or ruptures.
The compartments of the vest are evenly distributed on the back of the vest
but they
can also be distributed on the front and the back if desired.
In one embodiment of the present invention, the vest is constructed to
incorporate a
"quick connect" strap 7 under the buttocks of a user to prevent the vest from
rising
and interfering with the face mask. The vest may also include a drawstring at
its
bottom which can be used to tighten the bottom of the vest.
Figure 1 shows vest 1 which includes a series of vessels 10 located at various
points
along a user's back. Vessels 10 are interconnected with a series of first
stage
regulators 44 and hoses 46 which connect to second stage-regulator 48 on the
vest's
front.
As described above, second stage regulator 48 is placed in a location that is
easily
accessible to a user to allow for both the connection of a respirator and to
facilitate
the checking of the amount of air left in the vessels. This location would
generally be
at chest height and on the front of the garment.
-15-

CA 02380974 2002-04-08
The vest can further include storage compartments into which the respirator
fits, such
that the respirator can easily be accessed in the case of an emergency. Other
embodiments envisioned include a storage compartment for a spare mask or hood
allowing the rescue of a victim during an emergency.
The material the vest is made from will depend on its intended application. If
the vest
is to be used in a fire rescue situation, the material can be the same as that
presently
used in fire fighting clothing, and thus be fire resistant. Conversely, if the
vest is to
be used in mountaineering or marine environments, it can be constructed of a
insulating or waterproof fabric.
The air vest device thus provides a compact system with a considerably longer
air
supply than current self contained breathing apparatus on the market. It is
envisioned that the vest may be used for a number of applications including:
fire
fighting, oil field and gas plant operations, mining operations, underwater
diving
environments, search and rescue units, industrial chemical processing plants,
NASA,
passenger aircraft personnel, police tactical units, and armed forces world-
wide.
The above-described embodiments of the present invention are meant to be
illustrative of preferred embodiments of the present invention and are not
intended
to limit the scope of the present invention. Various modifications, which
would be
readily apparent to one skilled in the art, are intended to be within the
scope of the
present invention. The only limitations to the scope of the present invention
are set
out in the following appended claims.
-16-

Representative Drawing
A single figure which represents the drawing illustrating the invention.
Administrative Status

2024-08-01:As part of the Next Generation Patents (NGP) transition, the Canadian Patents Database (CPD) now contains a more detailed Event History, which replicates the Event Log of our new back-office solution.

Please note that "Inactive:" events refers to events no longer in use in our new back-office solution.

For a clearer understanding of the status of the application/patent presented on this page, the site Disclaimer , as well as the definitions for Patent , Event History , Maintenance Fee  and Payment History  should be consulted.

Event History

Description Date
Time Limit for Reversal Expired 2015-04-08
Letter Sent 2014-04-08
Inactive: Late MF processed 2013-04-08
Maintenance Request Received 2013-04-08
Letter Sent 2012-04-10
Grant by Issuance 2008-07-08
Inactive: Cover page published 2008-07-07
Small Entity Declaration Request Received 2008-04-09
Pre-grant 2008-04-09
Small Entity Declaration Determined Compliant 2008-04-09
Inactive: Correspondence - Transfer 2008-04-09
Inactive: Final fee received 2008-04-09
Notice of Allowance is Issued 2008-02-21
Letter Sent 2008-02-21
4 2008-02-21
Notice of Allowance is Issued 2008-02-21
Inactive: Approved for allowance (AFA) 2007-12-11
Amendment Received - Voluntary Amendment 2007-05-22
Inactive: S.30(2) Rules - Examiner requisition 2006-11-20
Inactive: IPC from MCD 2006-03-12
Letter Sent 2004-12-22
Request for Examination Received 2004-12-06
Request for Examination Requirements Determined Compliant 2004-12-06
All Requirements for Examination Determined Compliant 2004-12-06
Amendment Received - Voluntary Amendment 2004-12-06
Application Published (Open to Public Inspection) 2002-10-06
Inactive: Cover page published 2002-10-06
Letter Sent 2002-08-01
Inactive: Inventor deleted 2002-07-30
Inactive: Filing certificate - No RFE (English) 2002-07-30
Inactive: Applicant deleted 2002-07-30
Inactive: First IPC assigned 2002-07-05
Inactive: IPC assigned 2002-07-05
Inactive: IPC assigned 2002-07-05
Inactive: IPC assigned 2002-07-05
Inactive: Single transfer 2002-06-05
Application Received - Regular National 2002-05-15
Inactive: Filing certificate - No RFE (English) 2002-05-15
Small Entity Declaration Determined Compliant 2002-04-08

Abandonment History

There is no abandonment history.

Maintenance Fee

The last payment was received on 2007-12-18

Note : If the full payment has not been received on or before the date indicated, a further fee may be required which may be one of the following

  • the reinstatement fee;
  • the late payment fee; or
  • additional fee to reverse deemed expiry.

Patent fees are adjusted on the 1st of January every year. The amounts above are the current amounts if received by December 31 of the current year.
Please refer to the CIPO Patent Fees web page to see all current fee amounts.

Fee History

Fee Type Anniversary Year Due Date Paid Date
Application fee - small 2002-04-08
Registration of a document 2002-06-05
MF (application, 2nd anniv.) - small 02 2004-04-08 2004-03-24
Request for examination - small 2004-12-06
MF (application, 3rd anniv.) - small 03 2005-04-08 2005-01-25
MF (application, 4th anniv.) - small 04 2006-04-10 2006-01-05
MF (application, 5th anniv.) - small 05 2007-04-10 2007-04-10
MF (application, 6th anniv.) - small 06 2008-04-08 2007-12-18
Final fee - small 2008-04-09
MF (patent, 7th anniv.) - small 2009-04-08 2009-04-08
MF (patent, 8th anniv.) - small 2010-04-08 2010-04-08
MF (patent, 9th anniv.) - small 2011-04-08 2011-04-07
MF (patent, 10th anniv.) - small 2012-04-10 2013-04-08
MF (patent, 11th anniv.) - small 2013-04-08 2013-04-08
Reversal of deemed expiry 2012-04-10 2013-04-08
Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
FAILSAFE AIR VEST CORPORATION
Past Owners on Record
NICHOLAS ANTHONY CHORNYJ
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
Documents

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Document
Description 
Date
(yyyy-mm-dd) 
Number of pages   Size of Image (KB) 
Representative drawing 2002-07-04 1 8
Cover Page 2002-09-23 1 35
Description 2002-04-07 16 789
Claims 2002-04-07 5 165
Abstract 2002-04-07 1 14
Representative drawing 2006-11-06 1 8
Description 2007-05-21 16 788
Claims 2007-05-21 2 59
Drawings 2007-05-21 7 168
Representative drawing 2008-06-08 1 10
Cover Page 2008-06-08 2 41
Filing Certificate (English) 2002-05-14 1 165
Courtesy - Certificate of registration (related document(s)) 2002-07-31 1 134
Filing Certificate (English) 2002-07-29 1 173
Reminder of maintenance fee due 2003-12-08 1 109
Acknowledgement of Request for Examination 2004-12-21 1 176
Commissioner's Notice - Application Found Allowable 2008-02-20 1 164
Maintenance Fee Notice 2012-05-21 1 171
Late Payment Acknowledgement 2013-04-15 1 164
Maintenance Fee Notice 2014-05-19 1 170
Fees 2004-03-23 1 38
Fees 2005-01-24 1 33
Fees 2006-01-04 1 35
Fees 2007-04-09 1 58
Fees 2007-12-17 1 63
Correspondence 2008-04-08 3 70
Fees 2009-04-07 1 78
Fees 2010-04-07 1 53
Fees 2011-04-06 1 46
Fees 2013-04-07 1 49