Note: Descriptions are shown in the official language in which they were submitted.
CA 02467283 2004-06-03
UThLITY LIGHTER
Technical Field
The present invention generally relates to general
purpose utility lighters such as those used to ignite
candles, barbecue grills, fireplaces and campfires.
BackQrouad of the Inve~tio~
Lighters such as those used for igniting tobacco
l0.products,.such as cigars, cigarettes, and pipes, have
developed over a number of years. '.typically, these lighters
use either a rotary friction element or a piezoelectric
element to generate a spark in proximity. to a nozzle emitting
fuel from a fuel container. Pieioelectric mechanisms have
gained universal acceptance because they are simple to use'.
One such. piezoelectric mechanism is disclosed in U.S. patent
No. 5,262,69? t"the °69? patent").
Lighters have also evolved from the small, hand-held
lighters to several forms of extended lighters. These
lighters are also hand held, but are more useful for general
purposes such as lighting candles, barbecue grills,
fireplaces and campfires. Earlier attempts at such designs
relied simply on extended actuating handles to house a
typical lighter at the end. Examples of this concept are
found in.U.~S. patent Nos. ~,259,a59 and 4.,462,?91:
In addition, many general purpose lighters have had some
form of operating mechanism for resisting undesired operation
of the lighter lay young children. Often, these mechanisms
take the form of on/off switches that may shut off the fuel
source or may. completely prevent movement of an actuator,
such as a.push-button, on the lighter. While it is desirable
to inhibit certain operation of lighters, such as use by
children, it is also desirable to maintain good function.
Moreover, the use of on/off switches that must be positively
moved by the user between "on" and "off" positions has
drawbacks. For example, an adult user may forget to move the
CA 02467283 2004-06-03
switch back to the "off" position after use and thereby
render the feature ineffective.
Further problems are specific to lighters incorporating
piezoelectric mechanisms. Tn particular, to use these
mechanisms in extended length Iighte~ devices, wires have
normally been required to connect the piezoelectric mechanism
to the forward end of the lighter proximate the fuel nozzle.
one prior concept that eliminates the wires typically
associated with a piezoelectric mechanism is U.S. patent No.
5,154,601. This lighter places the piezoelectric element
proximate the forward end of the lighter with one end of the
piezoelectric element in direct contact with the burner or
nozzle, while the opposite end is in contact with a tube
forming part of a push button assembly. The push button
l5 assembly is electrically conductive and, during actuation,
slides against a metal housing portion. While this
construction does eliminate the use of wires, the design also
requires contact between a moving push button and a housing
portion to complete the electrical circuit. This contact not
only relies on close tolerances during manufacture but, over
time, the push button may lose electrical contact with the
metal housing portion: This is especially true if wear
creates a gap between the push button and the metal housing
portion. Moreover, the design requires that the user move
the push button in a forward direction rather than a more
ergonomic and easily accomplished rearward direction of a
trigger or inward direction of a push button.
Controlling the electrically generated spark is another
problem which is specific to piezoelectric mechanisms: In
order to ignite the fuel exiting from the nozzle, it is
necessary that the spark be created in the.v3cinity of the
fuel. It is, therefore, desirable to provide a utility
lighter which reliably produces a spark at a precise location
near the nozzle in order to effectively ignite the fuel
exiting from the nozzle.
~.lnother factor requiring consideration in the design of
utility lighters is the spacing between the fuel supply and
CA 02467283 2004-06-03
the exit nozzle. Since fuel containers are typically located
in the handle of the lighter and the nozzle is located at the
end of a wand, the fuel from the fuel container is required
to reach the nozzle via a conduit. Once the fuel is released
S from the fuel container by depressing an actuator and opening
a valve, the fuel travels down the fuel conduit and
ultimately exits through the nozzle. zt is desirable to time
the arrival of the spark such that fuel is present at the
nozzle exit when the spark is created in order to
consistently and reliably ignite the lighter. In addition,
manufacturing tolerances play a role in when the fuel reaches
the nozzle and when the spark is generated. Thus, it is also
desirable to minimize the effects of manufacturing
tolerances.
Thus, there remains a need for a utility lighter which
resists unwanted actuation, minimizes wiring, ignites
efficiently and reliably, and minimizes the impact of
manufacturing variances.
Summary of the Invention
These objects and advantages as well as other objects
and advantages are accomplished in a utility lighter
generally including a housing having a handle proximate a
first end and a nozzle with. an outlet proximate a second end.
The housing further includes a fuel supply connected for
selective fluid communication with the nozzle. A valve
actuator is associated with the fuel supply for selectively
releasing fuel from the fuel supply. An ignitor assembly is
operatively connected to the housing for generating a spark
at the nozzle outlet. An actuating assembly is connected to
the housing proximate the handle and is associated with the
valve actuator to both dispense fuel from,the fuel supply and
to activate the ignitor assembly. In accordance with one
aspect of this invention, a linking mechanism is positioned
between the actuating assembly and the valve actuator for
linking the trigger and the valve actuator to provide
- 3 -
CA 02467283 2004-06-03
controlled release of fuel from the fuel supply prior to the
generation of a spark by the ignitor assembly.
The utility lighter may include a latch member, which is
operatively connected with the handle and includes a blocking
portion connected for biased movement relative to the
actuating assembly. This blocking portion is normally biased
into engagement with the actuating assembly to prevent
operative movement thereof. Thus, a user may selectively
bias the blocking portion out of engagement with the
l0 actuating assembly to permit operation of the actuating
assembly, such as through the use of a trigger extending from
the handle.
The actuating assembly includes a trigger extending from
the handle. The trigger is movable to activate the valve
actuator and the ignitor assembly. .A biased pivoting member
may be associated with the trigger and the ignitor assembly
for activating the ignitor assembly. The biased pivoting
member may also activate the valve actuator. The linking
mechanism is preferably operatively associated with the
biased pivoting member or the trigger such that when the
trigger is moved toward the first end of the housing, the
linking mechanism substantially immediately operates on the
valve actuator to release fuel from the fuel supply.
The linking mechanism maybe a spring, such as a
compression, torsion, or leaf spring, positioned between the
biased pivoting member and the valve act~xator.
Alternatively, the spring may be positioned between the
trigger and the valve actuator. The linking mechanism may
also be integral with the trigger or biased pivoting member.
The fuel supply container is preferably a conventional
container of fuel, such as pressurized butane, having a valve
for dispensing the fuel to the nozzle and a valve actuator
which may be actuated directly or indirectly by the trigger.
A conventional conduit, such as plastic tubing may be used to
connect the fuel supply container to the nozzle. The biased
pivoting member may be mounted between the trigger and a
linking rod. The biased pivoting member may also be used to
- 4 -
CA 02467283 2004-06-03
move the valve actuator to open the valve. The linking rod
is operatively connected to the ignitor assembly. A
preferred ignitor assembly is a piezoelectric mechanism.
Other mechanical or electrical ignitor assemblies may be
substituted while still realizing one or more advantages of
the invention. In a preferred embodiment, the linking rod
moves in a direction operable to compress the piezoelectric
mechanism which then generates a voltage between a pair of
contacts thereof.
I0 In another aspect of this invention, a portion of the
lighter housing is formed of an electrically conductive
material and is disposed generally between the first and
second ends. The second end of the housing includes first
and second electrodes electrically connected to the electric
ignitor assembly, e.g., the piezoelectric mechanism. As with
the first embodiment, a fuel supply container is connected
for selective fluid communication with the nozzle. The
electric ignitor assembly is operatively connected to the
housing for generating a spark in the spark gap, and includes
first and second electrical contacts. The first electrical
contact is in contact with the electrically conductive
housing and the first contact, while the second contact is
electrically connected to the second electrode.
The nozzle preferably forms the second electrode, and
the electrically conductive housing portion preferably
includes an upstanding tab, antenna-like structure, or the
like, extending toward the outlet of the nozzle to form the
first electrode. A wire leads from irhe second electrical
contact of the electric ignitor assembly to the nozzle. The
nozzle is preferably formed of an electrically conductive
material, such as metal, and therefore acts as the second
electrode. Thus, a spark gap is created between the tab of
the conductive housing portion and tl~e nozzle.
As stated above, the ignitor assembly is preferably a
piezoelectric mechanism constructed according to the '69?
patent. Such a piezoelectric mechan:Lsm may be advantageously
situated in front of the handle with an electrical contact at
- 5 -
CA 02467283 2004-06-03
a forward end thereof abutting against the electrically
conductive housing portion away from the tab portion. The
electrically conductive housing portion preferably comprises
a metal shell extending forwardly from the piezoelectric
mechanism to the second end of the housing. An electrically
insulating cap may be disposed around at least a portion of
the nozzle for preventing undesired sparks between the nozzle
and the electrically conductive housing portion away from the
tab portion, which aligns with the forward end of the nozzle.
Alternatively, the piezoelectric mechanism may be situated at
other locations within the handle, such as adjacent the
trigger.
An isolator cap may be disposed around at least a
portion of the nozzle for directing sparks between the
housing and the nozzle. The isolator cap is non-electrically
conducting and may be disposed inside of the electrically
conductive housing portion. A longitudinal channel extends
through the isolator cap and the nozzle is positioned within
the channel. The isolator cap may include a plurality of
legs with a gap formed between each :Leg. The nozzle is
located between the legs. Faur such legs may be provided and
the tab on the housing may extend between two of the legs
toward the nozzle to define the sparlc gap.
In another aspect of this invention, the fuel supply
container may be inserted into the handle during manufacture
or during replacement by a user, and an inner surface of the
handle may include a locating mechan:lsm which facilitates
correct placement of the distal end of the container such
that the valve of the fuel container is joined with or
positioned next to a valve connector associated with the fuel
conduit. The locating mechanism positively locates the
distal end of the container at a point which is about
transversely aligned with the valve connector.
The locating mechanism may include at least one
protrusion and the container may include at least one recess
for mating with the protrusion in order to positively
position the container in'the handle.
CA 02467283 2004-06-03
Brief Descrix~tion of the Drawings
Preferred features of the present invention are
disclosed in the accompanying drawings, wherein similar
reference characters denote similar elements throughout the
several views, and wherein:
Fig. 1 is a side elevational view of the utility lighter
of this invention opened up and with portions ixi cross-
section to show various inner elements thereof;
Fig. 2 is an enlarged and partially fragmented
perspective view of the lighter shown in Fig. 1 better
illustrating various inner details;
Fig. 3 is an enlarged and partially fragmented side
elevational view similar to Fig. 1 but eliminating certain
portions to more clearly show the actuating assembly and
latch member;
Fig. 4 is a front view of a latch member;
Fig. S is a perspective view of a linking rod;
Fig. 6 is a front view of a ring member, also commonly
referred to as a hanger, showing the ring member in the
unassembled and assembled positions;
Fig. 7. is an enlarged and partially fragmented side
elevational view similar to Fig. 1 depicting the linking
mechanism of invention positioned is association with the
actuating assembly;
Fig. 8 is an extended perspective view of the trigger,
biased pivoting member, and linking mechanism shown in Fig.
7;
Fig. 9 is a side elevational view of the linking
mechanism shown in Fig. 7;
Fig. 10 is a partially fragmented side elevational view
similar to Fig. 7 but depicting another alternative
embodiment of the linking mechanism of the present invention;
Fig. 11 is a partially fragmented side elevational view
similar to Fig. 7 but depicting another alternative
embodiment of the linking mechanism of the present invention;
- 7 -
CA 02467283 2004-06-03
Fig. 12 is a partially fragmented side elevational view
similar to Fig. 7 but depicting another alternative
embodiment of the linking mechanism of the present invention;
Fig. 13 is a partially fragmented side elevational view
of an alternative embodiment of the a lighter incorporating
the linking mechanism of the present invention with the
lighter opened up to show various inner elements thereof;
Fig. 14 is a partial internal side elevational view of
the left side of the housing of the present invention
depicting an embodiment of the locating mechanism;
Fig. l5 is a cross-sectional view of the housing
depicted in Fig. l4 taken at line 15-15;
Fig. l6 is a partial internal side elevational view of
the right side of the housing of the present invention
depicting an embodiment of the locating mechanism;
Fig. 17 is a cross-sectional view of the hous~.ng
depicted in Fig. 16 taken at line 17-1'7;
Fig. 18 is an extended view of a fuel container of the
present invention incorporating several recesses for use with
the locating mechanism;
Fig. 19 is an enlarged view of the interior of the right
side housing of the present invention shown in Fig. 16 taken
at section 19-19;
Fig. 20 is an enlarged view of 'the cross-section of the
right side housing similar to that shown in Fig. l7 taken at
section 20-20;
Fig. 21 is a partial cross-sectional side view of the
isolator cap of the present invention; and
Fig. 22 is a right end view of the isolator cap shown in
Fig. 21.
3S
g
CA 02467283 2004-06-03
Detailed Description
Turning to Fig. 1, a preferred embodiment of a utility
lighter 10 constructed in accordance with the present
invention is shown with the understanding that those of
ordinary skill an the~art will recognize many modifications.
and substitutions which may be made to various elements.
Lighter 10 generally includes a housing l2 which may
primarily be formed of a molded rigid polymer or plastic
materials such as acrylonitrile, butadiene, styrene
l0 terpolymer, or~the.like. Housing 12 includes a handle 14
proximate to a first end 16. A nozzle 18 is disposed at a
second end 20 for emitting fuel to feed a flame as will be
described herein. Handle 14 preferably contains a fuel
supply container 22, which may be a conventional butane fuel
cell. A conduit 24, such as a plastic tube, is fixed to a
fluid connector 26 and then positioned next or connected to a
valve 28 ow fuel supply container 22. The opposite end of
tube 24 connects with nozzle l8.
Valve 28 is,operated by.a valve actuator 30, which is
pivotally attached to fuel supply container 22. Thus, when
valve actuator 30 is depressed, e.g., moved toward:end 16,
fuel is released by valve~a8, flows through connector Z6 and
tube 24, and finally flows to nozzle~ZB. A suitable fuel
supply container 22 is disclosed in U.S. patent No: 5,520,197
Z5 ("the '197 patent").
An actuating assembly is provided to facilitate
depression of the valve actuator and to simultaneously
activate an ignitor assembly 34 for generating a spark
proximate nozzle 18. The actuating assembly preferably
comprises a trigger member 38, a biased pivoting member 80,
and a linking sod 45 operatively connected to the ignitor
assemnbly 34. These components are described in detail below.
Although not necessary for alW aspects of this
invention, an electric ignitor assembly such as a
piezoelectric mechanism is the preferred ignitor assembly 34.
More specifically, the preferred piezoelectric mechanism is
_ g _
CA 02467283 2004-06-03
of the type disclosed in the '697 patent.
As shown best in Figs. 2 and 3, a latch member 36
normally locks the actuating assembly in an inoperative
position such that a trigger 38 may not be depressed or
pulled by a user. As will be discussed further below, latch
member 36, as shown in Figs. 1 and 2, and particularly in
Figs. 3 and 4, generally includes an unsupported resilient
front end 40 having an attached hooked tab 42 normally in
engagement With stop member structure 44 on a linking rod 46,
shown particu3arly in Fig. 5, associated with actuating
assembly. When hooked tab 42 is engaged against stop member
structure 44, which may comprise a recess in linking rod 46,
linking rodv46 may not be moved,in a forward direction to
compress and actuate piezoelectric mechanism 34. Thus, latch
member~35 prevents sufficient movement of trigger 38 toward
valve actuator 30 so. as to prevent the generation of a flame.
Piezoelectric mechanism 34 has been illustrated is Figs.
1-3 schematically and particularly described in the '697
patent. The details necessary to an understanding of this
invention have been shown in the drawings. In summary,
however,piezoelectric mechanism 34 is a telescopic assembly
which may be~compressed to generate a voltage betwe~n first
and second electrical contacts 48; 50.
Specifically; piezoelectric mechanism 34 contains a
piezoelectric crystal in electrical. contact with and
generally situated between electrical contacts 48, 50.
Electrical contact 48 is generally referred to as as anvil
and electrical contact 50 contacts an impact pad positioned
oa an opposite side of the piezoelectric crystal. First.
electrical contact or anvil 48 is irk direct contact with ~
electrically conductive shell .51, which is disposed on the
outside of a portion of housing 12 at junction location 52,
as best illustrated,in Fig. 3.
Conductive shell S1 is preferably made out of metal,
which may be disposed over a portion of housing l2. Second
electrical contact 50 is connected to an insulated wire 54
to _
CA 02467283 2004-06-03
having two exposed ends 56, 58. Exposed end 56 is connected
to contact 50 while exposed end 58 is connected to nozzle 18.
Nozzle 18 therefore acts as an electrode and is preferably
formed of an electrically conductive metal such as brass or
zinc for this purpose.
Conductive shell 51 electrically connects contact 48 at
junction 52. At the opposite end, a tab 6o is stamped from
shell 51 proximate end 20 to create a spark gap 62 with an
outlet 64 of nozzle 18. Alternatively, an antenna may be
associated with shell 51 to create the spark gap 62. An
opening 66 at the end of conductive shell 51, allows the
passage of a flame from the lighter. Also, in a conventional
manner, side apertures 68, only one of which is shown in Fig.
I, may be provided to allow the intake of air.
In accordance with another aspect of this invention, an
electrically insulating cap 70 is disposed around at least a
portion of nozzle 18 and generally between nozzle 18 and
conductive shell 51. This e~.ectrically insulating cap 70
helps to deter sparks from being generated between nozzle 18
and any surfaces of conductive shell 51 other than the
tab 60.
In another embodiment, conduit 24 may be co-extruded
with a conductive material along with a plastic material.
For example, the plastic material may be extruded on the
inside of conduit 24 to conduct fuel gas from fuel supply
container 22 to nozzle 18, and a conductive material may be
extruded to form the outside of conduit 24. Said conductive
exterior would also have exposed ends 56 and 58, connected to
contact 50 of piezoelectric element 34 and to nozzle 18,
respectively. Alternatively, conduit 24 may be made out of a
conductive material without the inner plastic material.
Additionally, it may be desirable to coat, by co-extruding,
an insulating layer outside of the conductive exterior to
prevent electrical leakage from the <ronductive exterior to
the surrounding.
Handle 14 further includes recesses 72 on opposite sides
thereof for receiving a ring member 75, having two opposite
_ 11 _
CA 02467283 2004-06-03
facing ends, as shown in Fig. 6, suitable for use in hanging
lighter lfl during storage. Recesses 72 are preferably
integrally formed during the molding process of handle 14 and
may be formed either as blind holes, as shown, or through
holes in handle 14. The opposite fa~~ing ends of ring member
?5 are received in recesses 72, as ring 75 is bent inward.
Ring 75 is configured and dimensioned to resiliently latch
into groove 74 on end 16 of lighter 10, so that ring 75 is
tucked away during use.
An internal upstanding surface 76, located at one end of
handle 14 is ramped or inclined downwardly and toward second
end 20 of housing 12, as shown in Fig. 1. During assembly of
lighter to or replacement of fuel supply container 22, when
container 22 is placed into handle 14 and pushei3 down, an end
surface 22a of container 22 rides down ramped surface 76
until a lower locating edge 76a thereof abuts end surface
22a. Ramped surface 76 pushes fuel container 22 forward, and
thereby pushes valve 28 of fuel supply container 22 into
connector 26. In this position, valve 28 is securely
connected with connector 26, and valve actuator 3~ is in the
proper position for actuation.
The operation of lighter 10 may be appreciated further
from a review of Figs. 2 and 3. In addition to trigger 38
and linking rod 46, actuating assembly 32 includes a biased
pivoting member 84 operatively connected therebetween.
Specifically, pivoting member 80 is mounted to a pin 82 in a
biased manner, such as through a torsion spring (not shown)
placed between member 80 and pin 82 such that member 80 is
biased in a counterclockwise direction as viewed in Figs. 1
and 3.
Alternatively, pivoting member 80 may be biased by a
return spring disposed within the two telescopic members of
piezoelectric mechanism 34 to maintain separation between the
telescopic members. Said return spring exerts a biasing
force on rod 46 which is in physical contact with pivoting
member 80. Such a return spring is disclosed in the °697
patent.
- 12 -
CA 02467283 2004-06-03
In a further alternative, a compressive spring disposed
under valve actuator 30 of fuel supply container 22 exerts a
force on valve actuator 30 toward pivoting member 80. Said
compressive spring may also bias member 80 in the same manner
stated above. Such a compressive spring is disclosed in the
°197 patent.
Biased pivoting member 80 further includes a pair of
arms 84, 86 generally extending from pin 82. Arm 84 may
include a knob 88 for depressing valve actuator 30 when the
user pulls trigger 38. Alternatively, a portion of trigger
38 itself may be used to directly engage valve actuator 30.
Trigger 38 preferably includes an extension 90 containing.
thereon a channel 92 for sliding movement relative to housing
12. Extension 90 further includes a slot 94 therewithin,
which receives a pin 96 rigidly connected or molded with
housing 12. In the position shown in Fig. 3, pin 96 acts as
a stop against one end of slot 94 to prevent further forward
movement of trigger 38. The opposite end of slot 94 may act
as a stop in the other direction. other types of features.
that limit forward or rearward movements can also be used.
Arm 86 of pivoting member 80 bears against one end of
linking rod 46, as also shown in Fig. 3. Linking rod 46 is
supported for sliding movement in forward and rearward
directions by suitable support members, such as support
members 98 molded into housing 12. Further support members
are provided within housing 12 for various purposes, such as
support members 100, 102 for holding.ignitor assembly or
piezoelectric mechanism 34 and support members 104, 106 (also
shown in Fig. 4) for respectively holding fuel conduit 24 and
3_0 connector 26.
Figs. 2 and 4 best illustrate the construction and
connection of latch member 36 to housing 12. Although other
constructions may also be used incorporating other types of
resilient members or springs, one desiga of the construction
is a resilient member ffixed with a cantilevered connection at
one end 108 to handle 14. Specifically, a flange portion 110
fixed to end 108 of latch member 36 is contained withia a
- 13 -
CA 02467283 2004-06-03
slot 112 in handle 14. Front end 40 of latch member 36
remains unconnected to housing 12 and may be resiliently
depressed downwardly to disengage hooked tab 42 from recess
or stop member structure 44 of linking rod 46. It has been
found that latch member 36 may be formed of a polymer that
exhibits resiliency or flexure during operation. One such
polymer for example is polyacetal.
The operation of lighter to will now be described
generally with reference to Fig. 1. With one hand, a user
l0 grasps;handle 14 with the index finger owtrigger 38 and the .
thumb on front end 40 of latch member 36. Depressing and
holding down the front end 40 of latch member 36 downwardly
disengage hooked tab 42 from linking rod 46 (Fig. 3) and
allow full movement of trigger 38. Thereafter, the user can
pull trigger 38, which depresses valve actuator 30 thereby
releasing fuel from fuel supply container 22 through valve
28, connector 26 and conduit 24. Gaseous fuel, such as
butane, is thereby released from nozzle I8 at outlet 64. At
the same time, the actuation of trigger 38 rotates arm 86 of
spring biased pivot 80 in a clockwise direction against
linking rod 46, as wilt be best understood from Fig. 3.
Linking rod 46 moves forward and compresses piezoelectric
mechanism 34 to generate a voltage between electrical
contacts 48, 50. Electrical eurrent passes from contact 48
into electrically conductive shell 51 and from contact 50
into wire 54, which is connected to electrically conductive
nozzle 18. A spark is thereby generated in spark gap 62 to
ignite the air/gas mixture in the vicinity of nozzle outlet
64. The resulting flame therefore passes through hole 66.
As long as the user depresses front end 40 of latch member
36, the trigger may be repeatedly pulled and the
piezoelectric mechanism 34 may be actuated repeatedly to
generate a spark to ignite the released fuel in the event
that the first actuation does not produce a flame.
When the user releases pressure from trigger 38, spring
biased pivot 80 is biased in a counterclockwise position to
disengage valve actuator 30, which is also biased in an
- 14 _
CA 02467283 2004-06-03
outward direction, in order to close valve 28 and shut off
the supply of fuel to nozzle 18. This extinguishes the flame
emitted from hole 66. When the user releases thumb pressure
from front end 40 of latch member 36, hooked tab 42 reengages
recess or stop member structure 44 ors linking rod 46 thus
preventing movement of linking rod 46 with respect to ignitor
assembly 34 and preventing or limiting inward movement of
trigger 38. Therefore, as front end 40 of latch member 36 is
normally biased in this upward position such that hooked tab
42 engages link member 46, a user cannot inadvertently leave
lighter 10 in a state in which trigger 38 may simply be
pulled to activate the lighter without again depressing latch
member 36. Also, the relative difficulty of operating both
the latch member and the trigger,essentially at the same time
l5 further increases the skills required to operate the lighter.
Turning to Figs. 7-12, another aspect of the present
invention includes a linking mechanism, which is provided to
ensure that fuel is present at the nozzle outlet 64 when the
spark is created across the spark gap 62. Fuel travels
through conduit 24 at a speed which is determined based upon
such factors as fuel pressure, the size of conduit 24, and
the flow rate of valve 28, among other factors. Thus, it is
desirable to consider such factors in designing a linking
mechanism which helps to ensure that the fuel reaches the
nozzle outlet 64 prior to spark generation. The linking
mechanism is preferably disposed between the actuating
assembly and the valve actuator. when the actuating assembly
is moved or depressed inwardly, it acts on the linking
mechanism. The linking mechanism, being directly associated
with the valve actuator, depresses the valve to release fuel.
A preferred embodiment of the linking mechanism of the
present invention is shown in Figs. 7-9 in the form of leaf
spring 120. Leaf spring 120 is preferably disposed around
and is cantilevered downwardly from a central port~.an 122 of
the biased pivoting member 80. A proximal end 124 of spring
120 is preferably positioned adjacent valve actuator 30 and
is designed to engage and depress valve actuator 30. A
- 15 -
CA 02467283 2004-06-03
central part 126 of spring 120 is wrapped around the central
portion 222 of the biased pivoting member in order to form an
inverted U-shape and is preferably in close association with
central portion 122.
A distal end 128 of leaf spring 12o extends downwardly
from central portion 122 on a side of the central portion 122
opposite the proximal end 124. The distal end I28 is
preferably bent outwardly in a C-shape so that a tip 130 of
the distal end 128 abuts arm 84 of the biased pivoting member
80 to hold the spring 120 in non-rotating position on the
biased pivoting member 80. As shown in Fig. 9, in order to
accommodate the width of arm 84, tip 84 is preferably spaced
relative to central axis A-A. Small gap 129 may be provided
between the proximal end 124 of spring :120 and valve actuator
30 in order to allow for manufacturing tolerances and to help
ensure that fuel flows only when trigger 38 is purposefully
moved toward first end 16. For instance, small gap 129 may
be about 0.5 mm in width. Alternatively, the proximal end
1.24 of spring 120 may rest on valve actuator 30. However,
fuel should only be released when valve actuator 30 is
depressed by the user. Spring 120 should not act to release
fuel from the fuel supply 22 without movement of trigger 38a
Tt should be noted that the term distal, as used herein,
refers to that portion which is closest to second end 20 of
ZS lighter 10. The term proximal is used herein to refer to
that portion which is closest to first end 16.
Tn operation, trigger 38 is moved or depressed toward
the first end 16 of housing 12, which results in a clockwise
rotation of biased pivoting member 80. As biased pivoting
member 80 rotates in this fashion about pin 82, the proximal
end 124 of spring 120 rotates in a clockwise direction in
concert with the rotation of the biased pivoting member 80.
This rotation moves the tip 132 into engagement with valve
actuator 30 resulting in depression of valve actuator 30 and
the release of fuel from fuel container 22. Thus, fuel
begins to be released substantially immediately after the
trigger is depressed. With further depression of the
- 16 -
CA 02467283 2004-06-03
trigger, equal to or less than the distance between the
trigger and the valve actuator, the piezoelectric mechanism
34 is activated to generate a spark across spark gap 62. By
activating the fuel supply prior to ignition of the spark,
the fuel has time to travel through the conduit 24 to reach
nozzle outlet 64 prior to or simultaneous with the creation
of a spark at the nozzle. When trigger 38 is released, the
biased pivoting member 80 is biased, with spring 120, in the
counter-clockwise direction and spring 120 disengages from
valve actuator 30 to allow the fuel supply valve 28 to close.
Spring 120 is preferably sufficiently stiff to allow the
valve actuator 30 to be depressed by the proximal end 124 of
spring 120 when trigger 38 moves arm 84 toward the first end
16 of housing 12. At the same time, spring 120 is preferably
sufficiently resilient to allow trigger 38 to travel across
the gap between the trigger 3s and the valve actuator 30 in
order to allow the ignitor to ignite a spark. This gap
between the trigger 38 and valve actuator 30 generally
equates with the range of motion necessary to ignite the
piezoelectric mechaaism 34.
Spring 120 may be manufactured from a metal having
resilient properties, such as spring steel, or from other
types of materials. In addition, a tip 132 of proximal end
124 may be bent inwardly at a radius to ensure substantial
alignment with the surface of the valve actuator 30 to more
efficiently depress the valve actuator.
It should be noted that, while spring 120 is shown
attached to biased pivoting member 80, it may alternatively
be attached to trigger 38, valve actuator 30, another part of
housing 12 in proximity to valve actuator 30, or any
combination of these parts, as long as the spring 120 acts to
depress the valve actuator 30 when the trigger 38 is moved
toward the first end 1~. This is equally true for all other
linking mechanism embodiments disclosed hexein.
Alternative embodiments of the linking mechanism are
depicted in Figs. 10-12. Fig. 10 shows an alternative leaf-
type spring or flapper 134 which is preferably attached to
_ 17 _.
CA 02467283 2004-06-03
trigger 38. Leaf spring 134 extends from a proximal end 136
of trigger 38 and has a free end 138 which is positioned
adjacent valve actuator 30. Leaf spring 134 is preferably
sufficiently stiff to allow trigger 38 to substantially
immediately depress the valve actuator when trigger 38 is
depressed. Leaf spring 134 is also preferably sufficiently
resilient to deform to allow the trigger to move across at
least a portion of the gap between the trigger and the valve
actuator in order to activate the ignitor. The leaf spring
shown is preferably molded integrally with the trigger such
that both the trigger and the leaf spring are made of the
same material, such as plastic, metal or the like.
Leaf spring 134, as depicted in Fig. l0, is formed with
an inwardly curved shape to allow leaf spring 134 t~ more
i5 easily bend when the trigger 38 is depressed. As discussed
above for spring 120, leaf spring 134 allows the valve
actuator 30 to be substantially immediately depressed so that
fuel begins to flow through conduit 24 before a spark is
generated by the ignitor assembly 34. The spark is
preferably created at the same time as or after that the fuel
reaches nozzle outlet 64.
While spring 134, as shown in Fig. 10, is preferably
integrally formed with trigger 38, it also may be
independently formed and joined to the trigger by any
conventional means. Furthermore, leaf spring 134 is not
required to be the same material as trigger 38. In addition,
leaf spring 134 may; alternatively, be attached to the biased
pivoting member 80, such as on arm 84, or may be attached to
valve actuator 30. If leaf spring 134 is attached to the
valve actuator 30; the free end 138 of leaf spring 134 will
preferably be positioned adjacent arm 84 or the distal end
136 of trigger 38. Further, small gag 129 may be utilized
between free end 138 and valve actuator 30 to, for example,
account for manufacturing tolerances.
The linking mechanism depicted in Figs. 11 and 12
utilizes a compression-type spring 14o which is positioned
between the valve actuator 30 and the biased pivoting member
- 18 -
CA 02467283 2004-06-03
80 (Fig. 11) or trigger 38 (Fig. 12). Compression spring 140
may be positioned between the valve actuator 30 and the
biased pivoting member 80 or the trigger 38 such that the
ends are free. A biasing force on compression spring 140
holds the spring in proper position. Alternatively, one or
both ends may be fixed to their adjoining part or positioned
in a recess or groove 142 so as to hold compression spring
140 in proper position. For instance, as depicted in Fig.,
12, compression spring 3.40 is positioned in a groove 142
deffined in the proximal end 136 of i~rigger 38. In addition,
as shown in Fig. 12, a slot 143 may be provided through arm
84 in order to allow compression spring 140 to extend through
arm 84 to engage groove 142 in trigger 38.
Compression spring 140 is preferably sufficiently stiff
1S to allow trigger 38 and/or biased pivoting member 80 to
substantially immediately depress the valve actuator when the
trigger 38 is depressed. The compression spring 140 is also
preferably sufficiently resilient to deform and allow trigger
38 to move across at least a portion of the gap between the
24 trigger 38 land biased pivoting member 80) and the valve
actuator 30 in order to activate the ignitor 34. If
compression spring 140 is in engagement with valve actuator
30 when trigger 38 has not yet been activated, compression
spring 140 should be designed such that an initial small
25 amount of compression is not sufficient to release fuel.
Alternatively, a small gap 129, such as that depicted in
Figs. ? and 12, may be positioned between the valve actuator
30 and the proximal end of compxession spring 14o.
The leaf and compression springs 3.34, 140 depicted in
30 Figs. 10'12 operate in substantially the same way as spring
120 depicted in Fig. 7. When an end of any of these springs
is directly associated with the trigger 38, the valve
actuator 30 is moved when the trigger 38 is moved. When an
end of any of these springs is directly associated with the
35 biased pivoting member 80, valve actuator 30 is moved when
the biased pivoting member 80 is moved by trigger 38. :Cn
each embodiment, the valve actuator 30 is depressed to
1g ..
CA 02467283 2004-06-03
release fuel from the fuel container 22 to allow the fuel to
travel to the nozzle 18 and, subsequently, the ignitor
assembly 34 is activated to ignite a spark near the nozzle
outlet 64, thereby causing the ignition of a flame.
Yet another alternative embodiment of the linking
mechanism of the present invention is depicted in Fig. 13 for
a differently configured lighter 10. A utility lighter 10
having a piezoelectric ignitor mechanism 34 is depicted with
the trigger 38 aligned longitudinally with the piezoelectric
unit 34. In this embodiment, when trigger 3S is moved toward
first.end 16 of lighter 10, trigger 38 directly acts on the
piezoelectric unit 34. The linking mechanism is associated
with the trigger 38, similar to the embodiments discussed
above. As shown, the trigger 38 includes an appendage 144
positioned on top of trigger 38 in alignment with valve
actuator 30. A compression spring 140 is positioned between
the appendage 144 and the valve actuator 30. The compression
spring operates in the same manner as discussed for Figs. 11
and 12 above. Thus, the linking mechanism of the present
invention can be applied to alternatively configured util~.ty
lighters, such as that shown in Fig. 13: It is understood
that appropriate electrical connections and contacts may be
provided, as discussed above, or in any conventionally known
manner, in order to obtain a spark at the nozzle outlet 64
Z5 for the embodiment depicted in Fig. 13.
Furthermore, while a compression spring 140 is shown in
use with the lighter of Fag. 13, it should be understood that
any other type of linking mechanism contemplated by the
present invention may be utilized. In addition, while a
variety of types of springs are shown, a.t should be
understood that other types of springs and/or resilient
members may be utilized far the purpose of depressing the
valve actuator 30. It is contemplated, for example, that two
types of resilient members, having differing resilient
properties, for example, may be utJ.lized together, rather
than the single member embodiments disclosed herein. In
addition, a variety of types of fuel container configurations
- 20 -
CA 02467283 2004-06-03
are contemplated for use with the linking mechanism concept
disclosed herein, including those where the fuel nozzle is
normally biased open and those where the fuel nozzle is
normally biased closed.
Another aspect of the present invention is shown in
Figs. 14-20. As discussed above for. Fig. 1, ramped surface
76 is provided to assist in positioning the fuel container 22
within handle 14. Ramped surface 7~ helps to locate the
container 22 based upon the bottom 22a of the container 22.
Thus, a locating mechanism embodiment shown in Fig. 1 locates
the fuel container at a point which is spaced relative to the
valve 28 of the fuel container 22.
Alternatively, is it desirable to define a locating
mechanism which assists in locating the fuel container 22 at
a point Which is in closer proximity to valve 28.
Manufacturing tolerances and variations play a part in the
location of the fuel container 22 within handle 14. Other
factors also influence the location of the fuel container 22.
Precise positioning and alignment serve to enhance the
overall function of the lighter 10.
Importantly, the fuel container 22 should be positioned
within handle 14 such that the valve 28 is at all times in
association with valve connector 26 in order to ensure proper
operation of the lighter 10, valve 28 may either be
connected to or positioned adjacent valve connector 26. When
positioned adjacent valve connector 26, valve 28 is
preferably aligned with the opening of valve connector 28.
Thus, it is desirable to define a locating mechanism which is
in close proximity to the valve 28 in order to more precisely
position fuel container 22. Sy defining a locating point or
datum near valve 28, the lighter is more consistently and
reliably positioned in handle 14 for proper operation.
Furthermore, locating mechanisms can be designed which help
to hold the fuel container 22 in position in handle 14 such
that both forward and backward movement of fuel container 22
are prevented.
- 21 -
CA 02467283 2004-06-03
Figs. 14-20 depict a locating mechanism which is
incorporated in the handle 14 of lighter 10 to positively
position the fuel container 22 at a point which is
substantially transversely aligned with valve 28 and valve
S connector 26.
A left body view of the interior of handle 14 is shown
in Figs. 14 and 15. Fuel container 22 is preferably
positioned within recess 146, defined within the interior of
handle 14. Handle 14 preferably includes supports 148 used
IO to support the body of the fuel container 22. In addition,
the interior surface of handle 14 preferably includes a
locating mechanism in the form of a protruding tab 150.
Protruding tab 150 is shown positioned on a T-shaped support
151 and extends above the upper surface of the T-shaped
15 support 151. This T-shaped support 151 may also be used to
support the body of fuel container 22. Protruding tab 150 is
preferably positioned at a location which is in substantial
transverse alignment with valve 28 and/or valve connector 26
when the fuel container 22 is seated in the handle 14.
20 Protruding tab 150 preferably seats in a corresponding
recess deffined on a portion of the laody,of the fuel. container
22. As shown in Fig. 18, fuel container 22 preferably
includes extensions 152 at the top end thereof which assist
in supporting the valve actuator 30. Hxtensions 152
25 preferably include a hole or recess 154 which is defined to
engage the protruding tab 150 on handle 14: The hole or
recess 154 may be formed during the formation or molding of
the fuel container 22 and may be blind holes or through
holes. The recess 154 may, alternatively, be shaped
30 similarly to the protruding tab, such as shown for recess
156, which includes a camped portion 158 for meeting with the
inclined portion 160 of protruding aab 150. The pivot hole
159 for the valve actuator may also be used to engage the tab
150. Thus, a locating mechanism is provided wherein a
35 protruding tab 150 engages a recess I54, 156 defined on the
fuel container 22 to positively position the fuel container
22 at a point proximate the valve 28 and valve connector 26.
- 22 -
CA 02467283 2004-06-03
This locating mechanism helps to ensure a reliable and
consistent association between valve 28 and valve connector
26.
An alternative embodiment of the locating mechanism is
shown in the right body interior handle view of Figs. 16 and
17. Fuel container 22 is preferably positioned within recess
146 and supports 148 are provided to support fuel container
22 within the interior of handle 14. A protruding tab 150 is
positioned on an H-shaped support member 162 and extends
above the top surface of member 162. Post 164 also extends
from and above the top surface of member 162. Post 164 and
protruding tab 150 may be inserted in recesses defined on the
body of the fuel container 22, such as recess 154 and recess
156, respectively. Alternatively, post 164 may be utilized
to limit movement of the fuel container toward the second end
of lighter 10 in conjunction with recess 154 or recess
156, which engage protruding tab 150.
It will be understood that any number of posts,
protrusions, steps or similar locating members may be defined
20 in the housing and/or on the fuel container 22 in order to
locate the fuel container 22 within the handle 14 at a point
proximate the valve 28 and/or valve connector 26. These
posts, protrusions, steps, and similar locating members may
also be used to prevent forward and :backward movement of the
fuel container 22 within housing 12. In an alternative
embodiment, the fuel container 22 could include a post and
the housing could include a recess. Moreover, the ramped
surface 76 may be used in conjunction with the above-
described posts and tabs in order to assist in limiting
movement toward the first end 16 of handle 14.
Another aspect of the present invention is depicted in
Figs. 21 and 22, which show an isolator cap 170. Isolator
. cap 170 is preferably non-conductive and is preferably
positioned within metal shell 51, shown in Fig. 1. Isolator
cap i70 assists in directing the electrically generated spark
between the metal shell 51 and nozzle 18 to more efficiently
- a3 -
CA 02467283 2004-06-03
and reliably cause the spark to ignite the fuel exiting from
the nozzle outlet 64.
Isolator cap 170 includes a longitudinally extending
channel 172 having a first portion 174 for receiving the fuel
conduit 24 and a second portion 176 for surrounding a portion
of nozzle 18. A wall 178 having a.central aperture 180,
which forms part of channe3 272, is defined between the first
174 and second 176 portions. Nozzle 18 preferably is
retained within central aperture 180. Isolator cap 170 is
preferably used instead of insulating cap 70, discussed above
for Fig. 1, but may be used in addition thereto. A plurality
of legs 182 preferably extend from the wall 178 to surround
second portion 176 and nozzle 18, which is preferably
positioned to extend within second portion 176. A plurality
of gaps G are defined between each of legs 182. Preferably,
tab or antenna 60 extends inwardly between two of the.legs
into any one of gaps G, such as larger gap 184, so that the
spark is directed through gap 184 between tab 60 and nozzle
18 to reliably ignite the fuel. Isolator cap 3.70, much like
insulating cap 70, assists in avoiding stray spark generation
in locations other than at the nozzle outlet 64. The
remaining gaps 186 are utilized to allow the intake of air.
Isolator cap 170 is preferably manufactured from a non-
conductive material, such as nylon or other types of plastic.
While various descriptions of the present invention are
described above, it should be understood that the various
features can be used singly or in any combination thereof.
Therefore, this invention is not to be limited to only the
specifically preferred embodiments depicted herein.
90 Further, it should be understood that variations and
modifications within the spirit and scope of the invention
may occur to those skilled in the art to which the invention
pertains. Accordingly, all expedient modifications readily
attainable by one versed in the art from the disclosure set
forth herein that are within the scope and spirit of the
present invention are to be included as further embodiments
- 24 -
CA 02467283 2004-06-03
of the present invention. The scope of the present invention
is according3.y deffined as set forth in the appended claims.
S
15
a5
33
- 25 -
