Note: Descriptions are shown in the official language in which they were submitted.
CA 02470672 2004-06-25
BODY HAIR TREATING IMPLEMENT
BACKGROUND OF THE INVENTION
This application is a divisional application of copending
Canadian Application Serial No. 2, 241, 475, filed June 26, 1998.
1. Field of the Invention
The present invention relates to a body hair treating
implement which can be advantageously used to cut or dress
unwanted body hair of arms or legs, etc., or_ before one wears
a bikini.
2. Description of the Related Art
For instance, if a cutting tool such as scissors or a
razor is used to cut unwanted hair before one wears a hi-leg
swimsuit or leotard, the tips of the cut hair are sharp due to
shear cutting. The sharp tips can easily thrust into clothes
of the swimsuit, etc., which he or she wears and protrude out
of the clothes or cause the wearer to feel pain upon touching.
The inventor of the present application has proposed a
hair treating implement having an electrical heating element
which burns and cuts the body hair so as to leave a round tip
on the hair (USP 5, 0~4, 993, EPO 434903, CA 2 023 908 or AUS
625947).
In this hair treating implement, provision is essentially
made of two comb tooth plates which are spaced from one another
so that the sides surfaces thereof are opposed to each other,
and an electrical heater such as a
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CA 02470672 2004-06-25
nichrome wire which is provided between the opposed comb
tooth plates and which is in contact with the body hair
located between the adjacent comb teeth of the comb tooth
plates, so that when the electrical power is supplied to the
s heater, the heater generates red-heat and burns and cuts the
body hair brought into contact therevaith. The body hair
which is in contact with the heating wire can be easily
burned and cut. The tip edges of the burned and cut hair
are not sharp but round, unlike the conventional hair
remover using a cutting tool such as a razor or scissors,
etc., in which the hair is sheared.
The proposed hair treating implement can be also used
as a hair dressing tool in a barber or beauty shop. Namely,
the tips of the dressed hair can be rounded, curled or
frizzled to obtain a desired hair style by burning and
cutting the same using the heating element which is brought
into slide-contact therewith.
In the case that the heating element is made of.a fine
wire such as a nichrome wire, it is possible to provide a
2o heater cartridge (cassette) which can be removably attached
to the implement body. Thus, if the heating wire is broken,
it can be replaced with a new cartridge.
Means for absorbing an excessive looseness or
elongation of the heating wire due to the thermal expansion
upon generating heat is provided to tense the heating wire.
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An internal power source type in 'which a dry battery or
storage battery is incorporated in the implement body or an
external power source type in which an electrical power is
supplied through a DC converter from an external commercial
power source to which the hair treating implement is
connected by a conductor can be used.
If the distance between the opposed comb tooth plates
is too small, the nichrome wire as a heating element
provided between the comb tooth plates is located so close
to to the inner surfaces of the comb tooth plates that a heat
loss of the comb tooth plates is caused. To prevent this,
in general, the distance between the comb tooth plates is
set in the range of 5 to 10. The distance of 5 to 10 mm
permits the finger tip or other foreign members to easily
enter .
Furthermore, in the proposed hair treating implement,
the outer shell (plastic mold) of the implement body which
is composed of separate parts which can be assembled or
disassembled houses therein;
2o a) an electrical contact piece which is brought into
contact with the heater cartridge attached to the implement
body to supply the heating element of the heater cartridge
with the electrical power from the implement body;
b) a tensing means for tensing the heating element of
the heater cartridge attached to the implement body;
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CA 02470672 2004-06-25
c) an operation switch (ON-OFF switch) for the heating
element;
d) a connector which can be connected to an external
power source to receive the power therefrom; and
e) a circuit board (electronic circuit board or
electric circuit board) for controlling the power supply.
These elements are electrically connected to each other
so as to achieve the respective functions. Thereafter, the
separate parts of the outer shell are assembled to complete
a product.
However, the incorporation and arrangement of the
separate elements a) through e) in t:he outer shell are
troublesome and make the structure of the implement complex.
Moreover, the electrical connection of the electrical
elements incorporated in the implement body using connecting
wires complicates the assembling or manufacturing operation.
Consequently, due to the synergistic action or the
interaction of the operations, the yield of the parts or
products may be reduced or the manufacturing cost may be
2o increased.
From the viewpoint of safety, it is desirable that
user's finger tip or other foreign members can not entJer the
space defined between the opposed comb t=ooth plates in which
the heating element which generates heat when supplied with
the electrical power is placed.
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CA 02470672 2004-06-25
SUMMARY OF THE INVENTION
It is a feature of the present invention to provide, in
preferred embodiments, a simple, inexpensive and high-quality
hair treating implement in which the assembling operation o f
the parts can be standardized and no wiring operation is
necessary, thus resulting in an increased yield of the parts
or products and a reduced manufacturing cost.
In one embodiment of the present invention there is
provided a body hair treating device, comprising: an implement
body; a plurality of comb tooth plates provided on the
implement body; a removable cartridge in association with the
implement body and having an electrical heating element that
generates heat to burn and cut hair in contact therewith, the
electrical heating element is positioned in a space defined
between the comb tooth plates; and a circuit board provided in
the implement body, the circuit board being arranged to supply
electrical power to the electrical heating element, and the
circuit board being provided with a first side and a second
side and an opening therethrough; a first electrical contact
member mounted on the first side of the circuit board; a second
electrical contact member mounted on the second side of the
circuit board; the first and second contact members being
brought into contact through the opening by an external
operation to activate said electrical heating element.
The comb tooth plates can be integrally formed as a comb
tooth unit which can be detachably attached to an implement
body.
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In preferred embodiment of the present invention, the body
hair treating implement includes an electrical heating element
which generates heat when energized to burn and cut a body hair
in contact therewith, said electrical heating element being
made of a removable cartridge which can be detachably attached
to an implement body, wherein electrical contact pieces which
are brought into contact with the cartridge attached to the
implement body to supply the electrical power to the electrical
heating element of the removable cartridge from the implement
body are provided on a circuit board to be
30
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CA 02470672 2004-06-25
arranged in the implement body and are electrically
connected to an electronic circuit of the circuit board.
In an embodiment, a tensing means for tensing the
electrical heating element of the removable cartridge
attached to the implement body is provided on a circuit
board to be arranged in the implement body.
In another embodiment, electrical contact pieces for a
power supply switch to select the power supply to the
electrical heating element of the removable cartridge are
provided on a circuit board to be arranged in the implement
body and are electrically connected to an electronic circuit
of the circuit board.
In yet another embodiment, a power receiving connector
which can be connected to an external power source is
provided on a circuit board to be arranged in the implement
body and are electrically connected to an electronic circuit
of the circuit board.
According to another aspect of the present invention,
in a body hair treating implement including an electrical
2o heating element which generates heat when energized to burn
and cut a body hair in contact therewith, said electrical
heating element being made of a removable cartridge which
can be detachably attached to an implement body, at least
one of a? electrical contact pieces which come into contact
with the removable cartridge attached to the implement body
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to supply the electrical power to the electrical heating
element of the cartridge; b) a tensing means tar tensing the
electrical heating element of the removable cartridge
attached to the implement body; c) electrical switching
contact pieces of a power supply ON-OFF switch for the
electrical heating element of the removable cartridge
attached to the implement body; and d) a power receiving
connector which is electrically connected to an external
power source is provided on a circuit board to be arranged
1o in the implement body.
In another aspect of the present invention, at least
one of a) an electrode member which is adapted to supply the
electrical power to the electrical heating element of the
cartridge; b) a tensing means for tensing the electrical
heating element; c) electrical switching contact pieces of a
power supply ON-OFF switch for the electrical heating
element; and d) a power receiving connector which is
electrically connected to an external power source is
provided on a circuit board to be arranged in the implement
2o body.
The heating element can be a heating wire or heating
tube which directly or indirectly generates heat when
energized to burn and cut the body hair in contact
therewith.
The electrical switching contact pieces of the power
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supply ON-OFF switch for the electrical heating element can be
made of two elastic conductors which are supported at the base
ends thereof by the circuit board and which can be elastically
deformed so that the front ends of the elastic conductors are
brought into contact with each other to close a power supply
circuit. The elastic conductors are interconnected at the base
ends thereof and are provided with longitudinal axes extending
in different radial directions with respect to the
interconnected base ends thereof.
'IO In accordance with a still further feature there is
provided a body hair treating device, comprising: an electrical
heating element that generates heat to burn and cut hair in
contact therewith; a circuit board having first and second
sides and an opening; first and second electrical contact
members mounted on the first and second sides of the circuit
board, respectively: and the first and second contact members
being brought into contact through the opening by an external
operation to activate the electrical heating element.
BRIEF DESCRIPTION OF THE DRAWINGS
20 The invention will be described below in detail with
reference to the accompanying drawings, in which:
Figures 1a through le are a right side view, a plan view,
a bottom view, a front elevational view and a back view, of a
hair treating implement as disclosed in the present invention,
respectively;
Figure 2 is an enlarged perspective view of a comb tooth
plate of a hair treating implement shown in Figs. la through
le;
Figure 3 is an enlarged cross-sectional view of a comb
30 tooth plate portion of a hair treating implement shown in Figs .
la through 1e;
Figures 4a and 4b are enlarged cross sectional views of
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CA 02470672 2004-06-25
two different examples of a comb tooth plate portion of a
hair treating implement;
Figure 5 is a partial bottom view of a hair treating
implement according to another embodiment of the present
invention;
Figure 6 is an enlarged cross sectional view of a comb
tooth plate portion of a hair treating implement shown in
Fig. 5;
Figure 7 is a back view of a hair treating implement
shown in Fig. 5;
Figures 8a through .$c are enlarged cross sectional
views showing three different shapes of a bent tip of a comb
tooth plate portion of a hair treating implement shown in
Fig. 5;
Figures 9a through 9e are a right side view, a plan
view, a bottom view, a front elevational view and a back
view, of a hair treating implement according to another
embodiment of the present invention, respectivel~r;
Figure l0 is a perspective view of an implement body a
heater cartridge and a DC converter shown. in Figs. 9a
through 9e;
Figure 11~ is an exploded perspective view of an
implement body shown in Fig. 10;
Figure 12 is a plan view of an internal structure of an
implement body shown in Fig. 20;
CA 02470672 2004-06-25
Figures 13a and 13b are plan views of an internal
structure of an implement body having a heater cartridge
attached thereto and an implement body in which a rear end
of a heater cartridge is moved rearwardly by rotating a
heater detachment lever, respectively;
Figure 14 is a perspective view of a circuit board;
Figure 15 is an exploded perspective view of a circuit
board;
Figure 16 is an enlarged schematic plan view of two
electrical contact pieces;
Figure 17 is a perspective view of a heater cartridge
to be attached to an implement body;
Figure 18 is an exploded perspective view of a heater
cartridge;
Figure 19 is a perspective view of a rear end of a
heater cartridge and a metal leaf spring as a tensing means;
Figure 20 is an explanatory view of a metal leaf spring
acting on a heater cartridge;
Figure 21 is an explanatory view of a metal leaf spring
acting on a heater cartridge shown in a position different
from a position shown in Fig. 20; and,
Figure 22 is a schematic view of a rigid rod or tubular
body as a heating element.
DESCRIPTION OF THE PREFERRED EMBODIMENT
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CA 02470672 2004-06-25
Fig. 1 (Figs. la through 1e) through Fig. 4 show' a
body hair treating implement of the present invention.
A body hair treating implement 10 is provided with a
hand grip 1 (shank portion), a head 2 which is integrally
provided at the front end of the hand grip 1, a pair of
opposed right and left comb tooth plates 3, 3 which are
providc~~1 on lateral sides of the head 2 , a t'~in nichrome
wire 4 which constitutes an electrical heating element
extending in a space defined between the comb tooth plates
3 and 3 in the longitudinal direction, and two switches 5, 5
in the form of a push button provided on the side portions
of the implement body 10 at the junction between the hand
grip 1 and the head 2. The hand grip 1 is in the form of a
circular cylinder or tube which can be easily held by an
operator's one hand. Tn the illustrated embodiment, the
cylindrical hand grip 1 defines therein a battery
compartment which receives three SUM-2 batteries connected
in series. A plug cap 6 is detachably attached to the rear
end of the hand grip 1 to close or open the battery
compartment.
A user holds the hand grip 1 with his or her one hand;
combs the body hair using the comb teeth of the comb tooth
plates 3, 3; brings the nichrome wire 4 as an electrical
heating element provided between the comb tooth plates 3, 3
into contact with an appropriate length of,.the body hair;
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CA 02470672 2004-06-25
and depresses one or both of the push button swatches 5 and
using a thumb or index finger of his or her hand which
holds the hand grip 1.
Consequently, the electrical circuit (not shown) for
5 the nichrome wire 4 is closed, so that the electrical power
is supplied to the nichrome wire 4 from the batteries
accommodated in the hand grip 1. As a result, the nichrome
wire 4 generates red-heat immediately, so that the body hair
which is in contact with the heating nichrome wire 4 is
1o burned and cut. When the switch 5 is released, the power
supply to the nichrome wire 4 is interrupted, so that the
temperature of the nichrome wire 4 is rapidly decreased.
In the illustrated embodiment, it is possible to supply
the electrical power to the nichrome wire from a commercial
power source through .a DC converter without loading the
batteries in the hand grip 1. To this end, the hand grip 1
is provided on the rear end thereof with a power receiving
receptacle 7 in which an output terminal (plug) of the DC
converter (not shown) can be inserted. Consequently, when
the push button switch 5 is depressed, the electrical power
is supplied to the nichrome fine wire 4 provided between the
opposed comb tooth plates 3 and 3, so that the nichrome wire
4 generate red-heat. The power supply to the nichrome wire
4 is indicated by an indication lamp 8 made of a light
emitting diode or the like.
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Since the heating element is made of a nichrome fine
wire, the wire may be broken. If this occurs, it is
desirable that the broken wire can be easily replaced. To
this end, the nichrome wire 4 is formed as <~ removable
heater cartridge C (Fig. 2) which is detachably attached to
the implement body. Thus, when the nichrome wire is broken,
the heater cartridge C is replaced with a new heater
cartridge. The heater cartridge C is inserted in the head 2
through an insertion opening 9 formed at the front end of
1o the head 2.
When the heater cartridge C is loaded in the implement
body, the heater cartridge is electrically connected to a
power supply circuit of the implement body. The nichrome
wire 4 extends tensely in the longitudinal direction of the
implement body between the opposed comb tooth plates 3 and
3.
A heater detachment lever 3c is actuated to move the
heater cartridge C loaded in the implement body in the
direction opposite the attachment (insertion) direction, so
that the grip portion of the heater cartridge C is protruded
from the insertion opening 9. Consequently, a user who
grasps the grip portion of the heater cartridge removes the
same from the implement body.
In the illustrated embodiment, the opposed comb tooth
plates 3 and 3 are interconnected to form a generally U-
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shape (in the form of an arch), so that the opposed comb
teeth 3a, 3a are interconnected at the front ends thereof.
Not only can the body hair be easily combed by the
arch-shaped comb teeth 3a, but also a finger tip or other
members cannot enter the space between the comb tooth plates
3 and 3, thus resulting in an enhanced safeness.
In the illustrated embodiment, a comb tooth unit U
having the opposed comb tooth plates 3, 3 with the comb
teeth 3a, 3a interconnected at the tip ends thereof in the
1o form of an arch as mentioned above is detachably attached to
the head 2 of the implement body.
The head 2 of the implement body is provided with a
projection or recess (not shown) which can be engaged by a
recess or projection provided on the comb tooth unit U to
firmly connect the comb tooth unit U to the head 2: The
comb tooth unit U can be detached from the head 2 by
disengaging the projection from the recess.
Alternatively it is possible to detachably attach the
comb tooth unit U to the head 2 by means of screws, etc.
2o Any detachable attachment of the comb tooth unit can be
used.
Owing to the detachable attachment of the comb tooth
unit U to the head 2, the comb tooth unit U can be easily
washed after it is detached from the head or the comb tooth
unit can be easily replaced with a new one when the comb
CA 02470672 2004-06-25
tooth is broken.
The comb tooth plates 3 and 3 or the comb tooth unit U
can be molded of heat-resisting plastics, ceramics, or a
metal, or the like.
For instance, the comb tooth unit U can be also made of
a thin metal plate which is punched so as to have a number
of parallel slits and which is thereafter bent into U-shape.
It is possible to provide a guide rail for the heater
cartridge on the inner surface of the comb tooth unit U.
The shape of the comb teeth can be optionally designed.
Figs. 4a and 4b show two different shapes of the arch comb
teeth by way of example.
It is possible to provide arch comb tooth plates whose
comb teeth are partly or alternately interconnected.
Figs. 5 through 8 show a second embodiment,of the
present invention.
In this embodiment, all the comb teeth 3a and 3a of the
opposed comb tooth plates 3 and 3 are bent inward at the
front ends. The distance between the opposed bent front
ends of the comb teeth 3a and 3a is in the range of 0.5 to 1
mm.
Other structure of the hair treating implement in the
second embodiment is the same as that of the first
embodiment.
Tn the second embodiment, not only can the body hair be
16
~ 02470672 2004-06-25 _ ..
smoothly combed by the comb teeth 3a and 3a of the opposed
comb tooth plates 3 and 3, but also no finger tip or no
other foreign member can enter the small space defined
between the opposed tips of the comb teeth 3a and 3a that
are bent inward toward each other. Thus, a safe hair
treatment implement can be realized.
The shape of the bent ends of the comb teeth 3a, 3a can
be optionally designed. Figs. 8a through 8c show three
different shapes of the bent ends of the comb teeth by way
of example. As can be seen in Figs. 8b or 8c, it is
possible to bent inward only one of the opposed comb teeth
3a, 3a.
It is also possible to bent inward only some of the
comb teeth of one of the opposed comb tooth plates 3, 3
toward the other comb teeth. Alternatively, it is possible
to combine the arch comb teeth in the first embodiment and
the comb teeth in the second embodiment.
As can be understood from the above discussion,
according to the present embodiments, in a hair treating
2o implement in which the two comb tooth plates are spaced and
opposed, and the heating element is provided between the
comb tooth plates to come into contact with the hair combed
by and placed between the adjacent comb teeth, when the
heating element is supplied with the electrical_power, it
generates red-heat to burn and cut the body hair in contact
17
CA 02470672 2004-06-25
therewith.
In an embodiment, the tips of all or some of the
opposed comb teeth are interconnected in the form of an
arch, and hence not only can the body hair be smoothly
combed but also the finger tip or other members cannot enter
the space between the opposed comb plates. Thus, a safe
hair treating implement can be obtained.
In another embodiment, the tips of all or some of the
comb teeth of at least one of the opposed comb plates are
l0 bent inward toward the corresponding comb teeth.
Consequently, the body hair can be smoothly combed and it is
possible to prevent the finger tip or other foreign members
from entering a space defined between the opposed comb
plates. Thus, a safe hair treating implement can be
obtained.
In an embodiment, the comb tooth portion having two
opposed. comb tooth plates is formed as a removable comb
tooth unit which can be detachably attached to the implement
body. Consequently, not only can the comb tooth unit be
2o easily washed when it is detached from the implement body,
but also if the comb tooth is broken, the comb tooth unit
can be easily and economically replaced with a new unit.
Still another embodiment of the present invention will
be discussed below with reference to Figs. 9 through 22.
(1> Basic Structure of the Hair Treating Implement
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An outer shell 11 of the hollow implement body 11 is
molded of heat-resisting plastics, such as ABS resin,
polycarbonate resin or delrin resin. r~~he outer shell 11 is
composed of a pair of right and left comb tooth plates 11a,
11a which are bent inward at the front ends as in the first
embodiment. The distance between the opposed bent front
ends of the comb teeth 11a and 11a is, for example, in the
range of 0.5 to 1 mm. A hand grip 11b is formed integral
with the rear end of the comb tooth plate 11a, and a plug
,, 10 cap 11c is provided at the rear ends of the hand. grips 11b.
A circuit board 12 which will be discussed below in
item (2) is incorporated in the implement body 11.
A heater cartridge l3 is inserted in the implement body
11 and between the comb tooth plates 11a, 11a at the front
end thereof. The heater cartridge 13 will be discussed
hereinafter in item (3).
In the illustrated embodiment, the outer shell 11 is
split into two halves which can be connected or disconnected
and which are each provided with the comb tooth plate 11a
and the split hand grip portion 11b, as shown in.Fig. 11.
The two halves of the outer shell are interconnected by the
plug cap 11c at the rear end of the hand grip 11b.
The hand grip 11b is in the form of a hollow
cylindrical shank of appropriate diameter so as to provide a
good feeling upon grasping. The plug cap 11c provided at
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CA 02470672 2004-06-25
the rear end of the hand grip 11b forms a part of the grip
portion.
The plug cap 11c is provided on the rear end surface
thereof with an insertion opening (connector hole) 12d in
which the plug (power supply connector) 14c of the DC
converter (Fig. 10) 14 is inserted.
There are two switch buttons 11e,, 11e provided on the
opposite sides of the implement body 11 in the vicinity of
the base end of the hand grip. The switch buttons 11e are
to internally fitted in corresponding through holes 11f, 11f
formed in the two shell halves 11, as shown in Fig. 11. The
switch buttons 11e are each provided with a flange 11j at
the base end thereof, that is adapted to prevent the switch
buttons 11e from accidentally coming out of the through
holes .
A transparent cover 11g is attached to an indication
lamp opening 11h (Fig. 11) formed at the front end surface
of the implement body 11. A heater cartridge detachment
lever 11i is provided in the lower surface of the implement
body 11 adjacent the base end of the hand grip.
In Fig. 10, the input plug 14a of the DC converter 14
is inserted in and connected to the receptacle (not shown)
of the commercial power source (AC 100V), and the output
plug 14c of the DC converter 14 is inserted in and connected
to the connector hole 11d of the plug cap 11c.
CA 02470672 2004-06-25
Consequently, the power is supplied to the implement body 11
from the external power source. The DC. converter 14 and the
output plug 14c are connected by an extension cord 14b. The
heater cartridge 13 is inserted between the comb plates 11a,
11a from the front end of the comb tooth plates . In this
state, when the switch buttons 11e are depressed, the power
supply circuit of the circuit board 12 is closed so that the
power is supplied to the tensed nichrome wire 13a of the
heater cartridge 13 as an electric heating element, so that
the nichrome wire 13a generates red-heat.
A user holds the hand grip 11 with his or her hand;
combs the body hair using the comb teeth of the comb tooth
plates 11a; brings the nichrome wire 13a of the heater
cartridge 13 between the comb tooth plates 11a into contact
with the body hair; and depresses the push button switches
11e using a thumb and an index finger of his or her hand
which grasps the hand grip 11b. Consequently, the nichrome
wire 13a generates red-heat. As a result, the body hair in
contact with the nichrome wire 13a is burned and cut. The
2o tips of the burned and cut hair are not sharp but round,
unlike those sheared by a cutting tool. Thus, the drawbacks
caused when the hair is sheared by a conventional cutter can
be eliminated in the present embodiment.
The heating nichrome wire 13a is protected by the comb
tooth plates 11a on opposite sides of the nichrome wire 13a,
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CA 02470672 2004-06-25
and hence there is no fear that the nichrome wire 13a
directly contacts with the user's skin.
(2) Circuit Board 12 and Assembling of the Tmplement
Body 1D
The circuit board 12 will be explained below with
reference to Figs. 14 and 15. The circuit board 12 is
adapted to control the power supply to the nichrome fine
wire 13a as an electrical heating element.
In the illustrated embodiment, the circuit board 12 is
made of a printed circuit board having a predetermined shape
of an insulated planar substrate which is provided thereon
with a predetermined conductor pattern. Electric elements
100 (transistors, diodes, resistors, condensers, LED, etc.)
are arranged on the substrate and are soldered to the
conductor pattern to provide desired functions. For
clarity, the conductor pattern is not shown in the drawings.
The electronic circuit of the circuit board 12 has the
following electric functions.
a) power supply function to supply the nichrome wire
2o 13a with the electric power at predetermined values of
voltage and current when the switches 11e are depressed to
close the electric circuit;
b) timer function to automatically stop the power
supply to the nichrome wire 13a when a predetermined time in
which the push button switches L1e are continuously
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CA 02470672 2004-06-25
depressed to continue supplying the power buttons from the
commencement of the power supply has lapsed, e.g., after the
lapse of 30 to 50 seconds;
c) state indication function to indicate that the
power is supplied to the nichrome wire 13a in the power
supply function a) and that the power supply to the nichrome
wire 13a has been automatically stopped in the timer
function b) , in order to warn the user, by controlling the
light emission state of the light emitting diode (LED) 101
2o as an indication lamp.
It is possible to prevent an overheating of the
nichrome wire 13a which is caused when the power supply
thereto continues for a time above a predetermined time, by
the timer function b). If the power supply to the nichrome
wire 13a is automatically stopped in the timer function b),
it is possible to restart the power supply to the nichrome
wire 13a by depressing the push button switches 11e again to
reset the power supply function.
The light emitting diode 101 as an indication lamp in
2o the indication function c) faces the opening 11h formed at
the front end of the implement body 11. The opening 11h is
covered by a transparent cover 11g through which the
lighting state of the LED 101 can be viewed.
The circuit board 12 is provided thereon with the
following elements.
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a) electrical contact pieces 12a, 12a which come into
contact with the heater cartridge 13 attached to the
implement body 11 to supply the electrical power to the
nichrome wire 13a of the heater cartridge;
b) tensing spring 12h for tensing the nichrome wire
13a of the heater cartridge 13 attached to the implement
body 11;
c) electrical switching contact pieces 12m, 12m of a
power supply ON-OFF switch for the nichrome wire 13a of the
to heater cartridge 13 attached to the implement body 11; and
d) power receiving connectors 12s and 12t electrically
connected to the external power source.
The electrical contact pieces 12a, 12a are made of
punched metal leaf springs which are held at the base ends
thereof between insulating supports 12c and insulating
washers 12d and which are opposed to the side surfaces of
the circuit board 12. The contact pieces 12a, 22a are
secured to the circuit board 12 by means of screws 12e and
nuts 12f.
The contact pieces 22a, 12a are provided at the base
ends thereof with terminals 12b which are formed by bending
the contact pieces inwardly. When the contact pieces 12a,
12a are secured to the circuit board 11, the inwardly bent
terminals 12b are inserted in and soldered to corresponding
insertion holes 12g formed in the circuit board 12, so that
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~ 02470672 2004-06-25 __._.. .._.____ _.. .._........ _
the contact pieces 12a, 12a are electrically connected to an
electronic circuit of the circuit board 12.
The insulating supports 12c and the insulating washers
12d are made of an electrically insulating material. In the
illustrated embodiment, they are molded of polycarbonate
plastics.
The contact pieces 12a, 12a are elastically brought
into contact at their front. ends with electrode portions of
the heater cartridge 13 attached to the implement body 11 on
the opposite sides thereof to establish an electrical
connection therebetween.
The shape of the contact pieces 12a, 12a and the
mounting thereof to the circuit board 12 are not limited to
those of the illustrated embodiment.
The tensing spring 12h is formed by punching a metal
sheet into a predetermined shape of 7_eaf spring. The leaf
spring 12h is provided with an angle hole 12i in which the
front end 12k of the circuit board l2 is perpendicularly
engaged, so that the leaf spring 12h can be mounted to and
held by the front end of the circuit board 12.
The leaf spring 12h comes into elastic contact with a
movable support (rear substrate 132) of the nichrome wire
13a of the heater cartridge 13 attached to the implement
body 11 at the front end 12j of the leaf spring 12h to
provide a sufficient tensile force to the nichrome wire 13a.
CA 02470672 2004-06-25
The tensing spring 12h is not limited to the leaf
spring in the illustrated embodiment and can be of any other
type of springs.
The identical switching contact pieces (elastic
conductors) 12m, 12m of the power supply ON-OFF switch are
formed by punching a metal sheet. The contact pieces 12m,
12m are placed on opposite sides of the circuit board l2 and
are each provided at the base end portions thereof with
three terminals 12n which are bent inward toward the circuit
l0 board 12. The bent terminals 12n are inserted in and
soldered to corresponding insertion holes. 12q formed in the
circuit board 12. Consequently, the contact pieces 12m, 12m
are electrically connected to the electronic circuit of the
circuit board 12 and are secured to the circuit board 12.
The contact pieces 12m, 12m are opposed to each other
at the front ends 12p, 12p through an opening 12r formed in
the circuit board 12. The front ends 12q, 12q are spaced in
a free state, so that the power supply circuit of the
circuit board 12 is open (i.e., the power supply circuit is
OFF).
The front ends of the central rod portions 11j, 11j
(Fig. 11) provided in the switch buttons 11e, 11e are in
soft contact with the neck portions (base portions of the
front ends 12p) of the contact pieces 12m, 12m,
respectively. Therefore, when the switch buttons 11e are
26
~ 02470672 2004-06-25
depressed by operator's fingers, the contact pieces 12m, 12m
are elastically deformed close to each other by the front
ends of the rod portions llj, 11j. Consequently, the
contact pieces 12m, 12m are brought into contact with each
other at the front ends 12p, 12p, so that the power supply
circuit of the circuit board 12 is closed (turned ON). If
the switch buttons 11e are released, the contact pieces 12m,
12m are returned to the initial position due to the elastic
restoring force, so that the front: ends 12p, 12p are
disconnected from one another. Thus, the electronic circuit
of the circuit board 12 is turned OFF.
Since the contact pieces 12m, 12m are connected to each
other at the front ends l2p thereof to close the power
supply circuit when any one (or both.) of the push button
switches 11e, 11e is depressed, it is not necessary for the
operator to focus his or her attention upon selection of the
push button switches 11e, 11e.
In the illustrated embodiment, as may be seen in Fig.
16, the contact pieces 12m, 12m are attached to the circuit
board 12 in such a way that the longitudinal center axes 0-O
of the contact pieces define a predetermined angle, i.e.,
extend in different radial directions with respect to the
front ends 12p of the contact pieces. With this
arrangement, the durability of the switches which are
repetitively turned ON and OFF can be enhanced.
27
CA 02470672 2004-06-25
The shape and the mounting mechanism of the push button
switches 11e, 11e or the electrical contact pieces 12m, 12m
are not limited to those in the illustrated embodiment.
The power receiving connectors 12s and 12t which can be
electrically connected to the external power source are
respectively made of a pin electrode 12s which extends
outward from the rear end 12u of the circuit board 12 and a
pair of parallel leaf spring electrodes 12t, 12t provided on
opposite sides of the pin electrode 12s. The pin electrode
l0 12s is soldered and secured at its base end to the circuit
board 12 and is electrically connected to the electronic
circuit of the circuit board.
The connectors 12s and 22t are placed in the connector
hole 11d formed at the rear end of the plug cap 11c when the
implement body is assembled. When the output plug l4c of
the DC converter 14 (Fig. 10? is inserted in the connector
hole 11d, the pin electrode 12s is fitted in the inner
cylindrical electrode of the output plug 14c and the leaf
spring electrodes 12t are elastically brought into contact
with the outer cylindrical electrode surface of the output
plug 14c. Thus, the electrical power can be supplied to the
implement body 11 from the external power source.
The shape and structure, etc., of the connectors 12s
and 12t which can be electrically connected to the external
power source are not limited to those in the illustrated
28
CA 02470672 2004-06-25
embodiment.
The assembling operation of the implement body 11 will
be discussed below with reference to Fig. 11.
1) The heater cartridge removing lever 11i is
rotatably attached to one (first outer shell half) of the
two halves of the outer shell of the implement body by
fitting the post 11k provided on the outer shell half into
the shaft hole formed in the heater removing lever 11i.
Thereafter, the coil spring 11p is provided between a spring
abutment pin 11m provided on the outer shell half and a
spring abutment pi.n 11n provided on the lever 11i.
Consequently, the lever 11i is continuously biased to rotate
in the counterclockwise direction in Fig. 12 about the axis
of the post 11k due to the spring force of th.e coil spring
11p. The switch button 11e is internally fitted in the
through hole 11f for the switch button formed in the outer
shell half.
2) The circuit board 12 which is provided thereon with
the above-mentioned components a) through d), i.e., 12a,
12a, 12h, 12m, 12m, 12s and 12t is placed on the outer shell
half which is provided thereon with the lever 11i and the
switch button 11e so that positioning members 12v, 12v
provided on the circuit board 12 are engaged in
corresponding positioning members 21q provided on the outer
shell half.
29
CA 02470672 2004-06-25
3) The other outer shell half (second outer- shell
half) which is provided with the switch button 11e
internally fitted in the through hole 11f thereof is
superimposed on the first outer shell half which is provided
thereon with the lever 11i, the switch button 11e and the
circuit board 12, so that the hooks 11r provided on the
second outer shell half are engaged by corresponding
engaging members 11s provided on the first outer shell half.
Thereafter, the two halves 11 are integrally connected by a
fastening screw 11t. As shown in Fig. 11, a screw insertion
hole 11u is formed in the second outer shell half and a
threaded hole 11v is formed in the first outer shell half,
so that the screw 11t can be screwed in the threaded hole
11v through the insertion hole 11u.
4) The plug cap 11c is fitted to the rear end of the
hand grip 11b constituted by the two outer shell halves. In.
the illustrated embodiment, the plug cap 11c can be
detachably attached to the rear end of the hand grip 11b by
means of a bayonet connector (combination of a groove and a
projection? . The transparent cover 11g is attached to the
indication lamp window 11h formed at the front end surface
of the assembly of the two halves to cover the same.
In the illustrated embodiment, a decorative seal llw is
attached to the second outer shell half to cover the head of
the screw 11t inserted in the insertion hole 11u of the
CA 02470672 2004-06-25
second outer shell half, so that the head of the screw 11t
which would be otherwise exposed to the outside cannot be
seen from outside.
The assembling of the implement body 11 is completed by
the assembling operations 1) through 4).
Thus, the electrical contact pieces 12a, 12a which are
adapted to supply the power to the electrical heating
element 13a, the tensing spring 12h for tensing the
electrical heating element, the electrical switching contact
pieces 12m, 12m for switching the power supply to the
electrical heating element, the power receiving connectors
12s and 12t which can be connected to the external power
source are provided on the circuit board 12 to be arranged
in the implement body. Consequently, when the circuit board
12 is arranged in the implement body, all the above
mentioned components, i.e., the electrical contact pieces
12a, 12a, the tensing means 12h, the electrical switching
contact pieces 12m, 12m, and the power receiving connectors
12s and 12t can be arranged together in the implement body.
Therefore, no individual arrangements or incorporation or
wiring of. the internal components is necessary. Also, there
is no wiring error.
Namely, the assembling operation or the wiring
operation can be simplified, and thus not only can the yield
of the parts or products be increased, but also the
31
CA 02470672 2004-06-25
manufacturing cost can be reduced. Consequently, the high
quality and inexpensive products can be produced.
(3) Heater Cartridge 13
The heater cartridge 13 will be discussed below,
chiefly referring to Figs. 17 through 21.
As may be seen in Fig. 18, the heater cartridge 13 is
essentially comprised of front and rear substrates 131 and
132 which are split by a V-shaped line substantially at the
center portion and which are made of an longitudinally
elongated plate of an insulating material, conductor pattern
layers (Cu) 133, 134, 135, 136 formed on the front and rear
substrates 131 and 132, an electrical heating element
(nichrome fine wire of 0.1 to 0.14 mmfi in the illustrated
embodiment) 13a which extends between the downward
projection 137 provided on the front substrate 132 at the
front end thereof and the downward projection 138 provided
on the rear substrate 132 at the rear end thereof, and
elongated side plates 139 and 140 that extend in the
longitudinal direction to hold the front and rear substrates
131 and 132 therebetween and that have a generally L-shape
cross section.
The front substrate 131 is made of a printed circuit
board which is provided with the conductor pattern layers
133 and 134 that lie on the substantially entire right side
32
CA 02470672 2004-06-25
surface thereof and on the projection 137 of the left side
surface, respectively. The rear substrate 132 is made of a
printed circuit board which is provided with the conductor
pattern layers 135 and 236 that lie on the substantially
entire left side surface thereof and on the projection 138
of the right side surface, respectively.
The front substrate 131 and the left side plate 139 are
interconnected by caulking a pin 141 inserted in eyelets
thereof. Likewise, the front substrate 131 and the right
l0 side plate 140 are interconnected by caulking a pin 142
inserted in eyelets thereof. Therefore, the front substrate
131 and the left and right side plates 139 and 140 are
secured together by the pins 141 and 142.
In the illustrated embodiment, the left and right side
plates 139 and 140 are made of a metal plate such as iron
and the pins 141 and 142 are also made of a metal. To
prevent the left and right side plates 139 and 140 from
being electrically interconnected through the pins 141 and
142, the right side plate 140 is provided with a large pin
2o receiving hole 143 so that the pin 141 which secures the
front substrate 131 to the left side plate 139 does not
contact with the right side plate 140. Likewise, the left
side plate 139 is provided with a large pin receiving hole
144 so that the pin 142 which secures the front substrate
131 to the right side plate 140 does not contact with the
33
CA 02470672 2004-06-25
left side plate 139. If the side plates 139 and 140 or the
pins 141 and 142 are made of an insulating material, the
large diameter pin receiving holes 143 and 144 are
unnecessary.
The rear substrate 132; and the left and right side
plates 139 and 140 are secured by means of a single
insulated pin 145. The rear substrate 132 is rotatable in
opposite directions (up and down) about the pin 145 between
the left and right side plates 139 and 140.
The nichrome wire 13a is wound at its front and rear
ends about the front projection 137 of the front substrate
131 and the rear projection 138 of the rear substrate 132,
respectively and tensely extends therebetween. Tn the
illustrated embodiment, the effective length of the nichrome
s5 wire 13a is 40 - 50 mm.
The rear substrate 132 receives a rotation moment due
to the tensile force of the nichrome wire 13a, and tends to
rotate in the counterclockwise direction (upward) in Fig. 20
about the insulated pin 145. Consequently, the upper
oblique surface of the V-convex shaped front end of the rear
substrate 132 is pressed against the upper oblique surface
of the corresponding V-recess shaped rear en.d of the front
substrate 131 (Fig. 18).
The left and right comb tooth plates 11a, 11a of the
implement body 11 are provided, on the inner walls of the
34
~ 02470672 2004-06-25
spine portions thereof, with guide grooves 11:x, 11x which
extend in the longitudinal direction, so that guide
projections 146 and 147 provided on the left and right side
plates 139 and 140 of the heater cartridge 13 can be
slidably fitted in the corresponding guide grooves 11x, 11x.
The heater cartridge 13 is inserted between the comb
tooth plates 11a, 21a. at the front end of the implement body
11, with the front substrate 131 located forward. During
the insertion, the guide projections 14& and 146 are slid in
the corresponding guide grooves 11x, 11x.
When the heater cartridge is fully inserted in the
implement body, the front ends of the electrical contact
pieces 12a, 12a provided on the circuit board 12 are brought
into press-contact with the conductor pattern layer 135 of
the rear substrate 132 and the conductor pattern layer 133
of the frant substrate 131, through recesses 148 and 149
formed in the left and right.side plates 139 and 140 of the
heater cartridge 13 to establish an electrical connection
therebetween, respectively (Fig. 13a).
2o The front end 12j of the metal leaf spring 12h as a
tensing means provided on the circuit board 12 at the front
end thereof is brought into contact with a recess 152 formed
on the rear substrate 132 of the heater cartridge 13, so
that the rear substrate 132 is biased to rotate in the
clockwise direction in Fig. 20 about the pin 145 against the
CA 02470672 2004-06-25
tensile force of the nichrome wire 13a (Fig. 13a, Figs. 19
and 20).
Consequently, in the state that the heater cartridge 13
is mounted to the implement body 11, the nichrome wire 23a
extends tensely adjacent to base ends of the comb teeth of
the comb tooth plates 11a and between the comb tooth plates
11a, 11a that are spaced from one another at a distance "w".
When the switch button 11e is depressed to turn the
power supply circuit ON in the state that the heater
cartridge is mounted to the implement body, the electric
current flows in one of the electric contact pieces 12a
the conductor pattern layer 135 -~ the nichrome wire 13a -->
the conductor pattern layer 133 ~ the other electric
contact piece 12a (aa~d vice versa).
The nichrome wire 13a extending between the front
projection 137 of the front substrate 131 and the rear
projection 138 of the rear substrate 132 is elongated due to
the linear expansion when it generates heat. As a result of
the elongation, the rear substrate 132 is rotated about the
pin 145 in the clockwise direction in Figs. 20 and 21 by the
metal leaf spring 12h (tensing means). Consequently, the
distance between the front and rear projections 137 and 138
between which the nichrome wire 13a extends is increased, so
that the elongation (looseness) of the nichrome wire 13a can
36
_ ~ 02470672 2004-06-25 . _,.._...... _..._..... , .. ..
be absorbed. Thus, the nichrome wire 13a is always kept in
a tensed state (Fig. 21).
If the nichrome wire 13a is broken, the heater
cartridge detaching lever 11i is manually rotated in the
clockwise direction about the post 21k against the coil
spring 11p as shown in Fig. 13b. Consequently, the attached
heater cartridge 13 is pressed downward at the front end
thereof by the rotating lever 11i. Thus, the rear end (grip
portion) 150 of the rear substrate 132 is protruded out of
1o the front ends of the comb tooth plates 11a.
Thereafter, the operator holds the grip portion 150
with his or her fingers and pulls the heater cartridge in
the direction opposite to the insertion direction to remove
the heater cartridge from the space between the comb tooth
plates. Thereafter, a new heater cartridge 13 can be
inserted in the implement body.
(Other Operations)
The circuit board -12 is not limited to a printed
circuit board and can be replaced with other substrates.
2o The electric heating element 13a is in the form of a
line or rod extending between the power supplying
electrodes. The line of rod can be comprised of a heating
element which is electrically connected to the power
supplying electrodes and an insulator (outer shell) which
houses therein the heating element, wherein when the
37
CA 02470672 2004-06-25
insulator is heated by the heat generated by the heating
element so that the insulator indirectly generates heat, no
or little elongation or contraction due to the linear
expansion is caused thereby. With this arrangement, it is
not necessary to provide a means for tensing the electric
heating element, thus resulting in a simplification of the
structure.
Fig. 22 shows an example of such heating element 13a.
The heating element 13a is comprised of a rigid thin rod or
1o tube a core (heating wire) l3aa made of nichrome fine wire
whose diameter is in the range of 0.1 to 0.14 mm ~, and a
tubular body l3ac of nickel (formed by, for example,
drawing) which is provided on its inner surface with an
insulator l3ab of, for example, alumina. The core l3aa is
inserted or embedded in the insulator l3ab. The leading
ends l3ad, l3ad of the nichrome wire l3aa extend outward
from the tubular body l3ac and are connected to the power
supply electrodes. The total thickness of the tubular body
l3ac and the insulator l3ab is in the range of 0.2 to 0.4
mm.
The power supply system is not limited to the external
power supply system using an external power source, in which
the power is supplied to the implement from the commercial
power source through the DC converter 14. The internal
38
CA 02470672 2004-06-25
power supply system in which a dry battery or storage
battery is incorporated in the implement body can be also
used.
The present invention is not limited to a hair treating
implement using a detachable heater cartridge having an
electric heating element and can be applied to a hair
treating implement having a built-in heating element.
As can be understood from the foregoing, according to
the present invention, since the electric contact pieces
1o which are brought into contact with the heater cartridge
attached to the implement body to supply the electrical
power to the electric heating element of the heater
cartridge from the implement body are provided on the
circuit board arranged in the implement body and are
electrically connected to the electronic circuit of the
circuit board, the contact pieces can be arranged in the
implement body together with the circuit board.
Consequently, no separate placement or wiring operation
of the contact pieces is necessary. In addition, there is
2o no fear of a wiring error. Furthermore, no wiring operation
is needed in the manufacturing process of the hair treating
implement. This effect is the same as that expected from
the printed circuit board.
Since the tensing means for tensing the heating element
of the heater cartridge attached to the implement body is
39
CA 02470672 2004-06-25
attached to the cir<:uit board arranged in the implement
body, the tensing means can be automatically arranged in the
implement body when the circuit board is arranged in the
implement body.
Consequently, no separate placement of the tensing
means is necessary. Hence, there is no fear that the
tensile force by the tensing means is weakened due to a
placement error. Furthermore, assembling operation can be
simplified. This effect is also equivalent to that of the
1o printed circuit board.
Since the electrical contact pieces for the ON-OFF
switches for switching the power supply to the heater
cartridge attached to the implement body is attached to the
circuit board arranged in the implement body and is
electrically connected to the electronic circuit of the
circuit board, the contact pieces can be automatically
arranged in the implement body when the circuit board is
arranged in the implement body.
Consequently, no separate placement or wiring of the
electrical contact pieces for the ON~OFF switches is
necessary. Hence, there -is no fear of a wiring error.
Furthermore, no wiring operation is needed in the
manufacturing process of the hair treating i~:nplement. In
the prior art, the switch provided on the substrate or
circuit board is used, but the contact pieces for the switch
CA 02470672 2004-06-25
are not provided on the circuit board or substrate. The
number of the manufacturing process and the number of the
components can be reduced in the present invention.
Since the power receiving connector which can be
electrically connected to the external power source is
attached to the circuit board arranged in the implement body
and is electrically connected to the electronic circuit of
the circuit board, the power receiving connector can be
automatically arranged in the implement body when the
circuit board is arranged in the implement body.
Consequently, no separate placement or w_i.ring of the
power receiving connector is necessary. Hence, there is no
fear of a wiring error. Furthermore, no wiring operation is
needed in the manufacturing process of the hair treating
implement. In the prior art, the connector provided on the
substrate or circuit board is used, but the contact pieces
for the connector are not provided on the circuit board or
substrate. The number of the manufacturing process and the
number of the components can be reduced in the present
embodiment.
In the present embodiment, the electrical contact
pieces which are adapted to supply the power to the
electrical heating element, the tensing means for tensing
the electrical heating element, the electrical switching
contact pieces for switching the power supply to the
41
CA 02470672 2004-06-25
electrical heating element, and the power receiving
connectors which can be connected to the external power
source are provided on the circuit board to be arranged in
the implement body. Consequently, when the circuit board is
arranged in the implement body, all the above mentioned
components can be arranged together in the implement body.
Therefore, no individual placement or wiring of the internal
components is necessary. Also, there is no wiring error.
The present invention is not limited to a hair treating
1o implement using a detachable heater cartridge having an
electric heating element and can be applied to a hair
treating implement having a built-in heating element.
According to the present invention, the assembling
operation or the wiring operation can be simplified or
eliminated, and thus nat only can the yield of the parts or
products be increased, but also the manufacturing cost can
be reduced. Consequently, the high quality and inexpensive
products can be produced.
42
