Note: Claims are shown in the official language in which they were submitted.
WHAT IS CLAIMED IS:
1. The solid pharmaceutical composition for oral administration containing
two
or more layers comprising of
a) At least one layer containing an active agent and disintegrating agent
intended for immediate delivery,
b) At least one second layer that includes an active agent for controlled drug
delivery, gas generating component, a matrix forming gelling agent which is
intended for controlled delivery of active agent to maintain therapeutic
effective concentrations with once a day administration in a human body and
also can be extended to veterinary use with appropriate modifications.
c) An optional third layer placed between the above two layers comprising an
inert excipients selected from lactose, mannitol, microcrystalline cellulose,
starch, dicalcium phosphate, the layer physically separates the other two
layers and facilitates delivery of two incompatible active agents.
2. The solid pharmaceutical composition for oral administration according to
claim 1, wherein the said composition on oral ingestion, comes in contact
with gastric fluid, the first layer disintegrates rapidly releasing the active
ingredient instantaneously, the second layer considerably swells and gels in
presence of fluid of the environment resulting in volume expansion
entrapping the gas generated by the reaction of gas generating component
and fluid of the environment, thus, releasing the active agent from second
layer which may be same or different, in a controlled manner while the
system floats in gastric environment.
3. The solid pharmaceutical composition for oral administration according to
claim 1, wherein composition is preferably a bilayer tablet and the layers are
differentiated by using different colors.
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4. The solid pharmaceutical composition for oral administration according to
claim 1, wherein a first layer comprises of a disintegrating agent which can
be
selected from group of starch, sodium starch glycolate, pregelatinised starch,
crosslinked poly vinyl pyrrolidone, cross linked carboxy methyl cellulose, ion
exchange resin, the most preferred being sodium starch glycolate. Sodium
starch glycolate is present in an amount ranging from about 0.25% to 2.5%,
more preferably about 0.5 to 2.0% and most preferably is about 1% by weight
based on the total weight of the composition.
5. The second controlled release layer of the solid pharmaceutical composition
for oral administration according to claim 1, wherein gas generating
component can be selected from the group consisting of a water soluble
carbonates, sulphites, and bicarbonates such as sodium carbonate, sodium
bicarbonate, sodium metabisulphite, calcium carbonate, and combinations
thereof, which on contact with gastric fluid release carbon dioxide or sulphur
dioxide gas.
6. The solid pharmaceutical composition for oral administration according to
claim 1, wherein the gas generating component is sodium bicarbonate
present in an amount from about 2.0% to about 15.0%, preferably in an
amount from about 5.0% to 10% and the most preferred is about 7% by
weight based on the total weight of the composition.
7. The solid pharmaceutical composition for oral administration according to
claim 1, wherein the second controlled release layer contains one or more
matrix forming gelling agents selected from group consisting of hydroxypropyl
methylcellulose, methylcellulase, hydroxypropyl cellulose, carbomer, carboxy
methylcellulose, gum tragacanth, gum acacia, guar gum, pectin, modified
starch derivatives, xanthan gum, locusta bean gum, sodium alginate, the
most preferred being hydroxypropyl methylcellulose which on contact with
gastric fluid swells and gels, forming matrix structure that entraps the gas
released and also release the active agent in a controlled manner.
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8. The solid pharmaceutical composition for oral administration according to
claim 1, wherein the matrix forming gelling agent is hydroxypropyl
methylcellulose i.e. Methocel® which has a viscosity in the range from
4,000
cps to about 100,000cps. Concentration of matrix forming polymer is from
about 5% to about 20.0%, preferably from 7.5% to 15% and the most
preferred is about 10% by weight based on the total weight of the
composition.
9. The solid pharmaceutical composition for oral administration according to
claim 1, wherein the most preferred combination of matrix forming gelling
agent contains combination of Methocel® K4M and Methocel® K100M.
10. The solid pharmaceutical composition for oral administration according to
claim 1, wherein the gas generating component is adapted to generate a gas
in contact with gastric fluid, wherein the gelling agent is adapted to form a
substantially gas-impermeable gel matrix in the presence of a fluid, and
thereby trapping the gas generated effectively causing the device to float in
the fluid while the second active agent is released slowly in a controlled
manner.
11. The solid pharmaceutical composition for oral administration according to
claim 1, wherein each layer of the said dosage form additionally comprises
an additive selected from the group consisting of magnesium stearate,
calcium stearate, zinc stearate, powdered stearic acid, hydrogenated
vegetable oils, talc, polyethylene glycol, mineral oil, an FD&C color,
modified
cellulose, lactose, gelatin, starch paste, acacia, tragacanth, povidone,
polyethylene glycol, colloidal silicon dioxide, talc, sodium lauryl sulfate,
quaternary ammonium salts, mannitol, sodium chloride, sodium sulfate,
sodium phosphate, magnesium chloride, magnesium sulfate, magnesium
phosphate, microcrystalline cellulose, sodium starch glycolate, lactose,
26
microcrystalline cellulose, sucrose, glucose, mannitol, calcium carbonate,
colloidal anhydrous silica, polyethylene glycols, waxes, hydrogenated castor
oil, starch, PVP and a combination thereof.
12. The solid pharmaceutical composition for oral administration according to
claim 1, wherein active agent in Immediate Release layer and active agent in
Controlled Release layer may be same or different. The preferred
composition according to claim 1, comprises same active agent in both the
layers.
13. The solid pharmaceutical composition for oral administration according to
claim 1, wherein the total amount of active agent is in the range from about
5% to about 80% of an total active ingredient, more preferably about 25% to
75% and the most preferably about 72% by weight based on the total weight
of the composition.
14. The solid pharmaceutical composition for oral administration according to
claim 1, wherein the therapeutic agent is selected from the groups consisting
of ACE inhibitor, alcohol abuse preparation, alpha adrenergic agonist,
amoebicide, analgesics, anti-inflammatory agents, anthelmintics, anti-
arrhythmic agents, anti-bacterial agents, anti-viral agents, anti-coagulants,
anti-depressants, anti-diabetics, anti-diuretics, anti-emetic, anti-
epileptics,
anti-flatulent, anti-viral, anti-fungal agents, anti-gout agents, anti-
hypertensive
agents, anti-malarials, anti-migraine agents, anti-muscarinic agents, anti-
neoplastic agents, anti-parkinson agents, anti-psychotic, anti-pyretic,
obesity
management agents, anti-asthematics, immunosuppressants, anti-protozoal
agents, anti-thyroid agents, anti-tussives, anxiolytic, sedatives, hypnotics,
neuroleptics, beta-Blockers, cardiac inotropic agents, corticosteriods,
diuretics, gastro-intestinal agents, histamine receptor antagonists,
norcotics,
NSAIDs, anorectics, anorexiants, antacid, blood modifiers, anti convulsant,
bone matabolism regulators, bronchial dialators, calcium channel blockers,
beta adregeneic blockers, diuretics, CNS agents, cough preparations, erectile
27
dysfunction therapeutic agent, lipid regulating agents, muscle relaxants, anti-
anginal agents, psychotherapeutic agents, osteoporosis preparations,
respiratory agents, nutritional agents, anti convulsant, smoking cessation
agents, thyroid preparation, sex hormones, stimulants, urinary tract agents,
uterine contractors, and mixtures thereof.
15. The solid pharmaceutical composition for oral administration according to
claim 1, wherein the active agent is preferably selected from group of
fluoroquinolone antibiotic such as ciprofloxacin, ofloxacin, pefloxacin,
grepafloxacin, enoxacin, amifioxacin, fleroxacin, temafloxacin, lomefloxacin,
norfloxacin, sparfloxacin, levofloxacin, gatifloxacin and moxifloxacin.
16. The solid pharmaceutical composition for oral administration according to
claim 1, wherein the most preferred active agents is ofloxacin.
17. The solid pharmaceutical composition for oral administration according to
claim 1, wherein the most preferred active agents is ciprofloxacin.
18. The solid pharmaceutical composition for oral administration according to
claim 1, wherein the system may be coated with a transparent polymeric film
merely to provide protection from moisture which doesn't retard the release.
The said coating polymer is selected from a group of hydroxypropyl
methylcellulose, hydroxypropyl cellulose, polyvinyl pyrrolidone, polyvinyl
alcohol or methacrylic acid polymer, the most preferred being Eudragit E
100®.
19. The solid pharmaceutical composition for oral administration according to
claim 1, wherein the preferred polymer for coating is Eudragit® E 100 and
is
present in concentration from about 1% to about 5.0%, the most preferred is
about 2% by weight based on the total weight of the composition.
28
20. The process of manufacturing the solid pharmaceutical composition for oral
administration according to claim 1, is as described below
Preparation of Immediate release granule I:
a) The active agent, microcrystalline cellulose, colloidal anhydrous silica,
colour are sifted through 40# sieve and mixed in a suitable mixer for 10
minutes.
b) The blend is granulated with warm water ( 50-55°) by mechanical
means.
c) Granules are dried at 45-50°C till LOD is between 2-3%w/w.
d) Dried granules are mechanically sifted through 30# sieve.
e) The granules are lubricated with mixture of sodium starch glycolate,
colloidal anhydrous silica, colour, magnesium stearate (presifted through
40#) by mechanical mixing.
Preparation of Floating controlled release Granules II:
a) Active agent, Methocel® K 4M, Methocel® K100M, lactose are sifted
through 30# sieve and mixed by mechanical means in a area with a
controlled temperature and humidity.
b) The blend is granulated using water and granules are dried at 45-
50°C.
c) The dried granules are sifted through 30# sieve and lubricated with
sodium bicarbonate, talc and magnesium stearate( presifted through 40#
sieve).
Compression:
Granules I & II are compressed on bilayer tablet compression machine.
Coating:
Appropriate quantity of Eudragit® E 100 is dissolved in blend of Isopropyl
alcohol, dichloromethane water under stirring to get clear solution. The
solution is strained through 100# & used for film coating of bilayer tablets
21. The process of manufacturing the solid pharmaceutical composition for oral
administration according to claim 20, wherein the solid pharmaceutical
composition for oral administration comprises of two or more layers
containing
a) At least one layer containing an active agent and disintegrating agent
29
intended for immediate delivery,
b) at least one second layer that includes an active agent for controlled drug
delivery, gas generating component, a matrix forming gelling agent which is
intended for controlled delivery of active agent to maintain therapeutic
effective concentrations with once a day administration in a human body and
also can be extended to veterinary use with appropriate modifications.
c) An optional third layer placed between the above two layers comprising an
inert excipients selected from lactose, mannitol, microcrystalline cellulose,
starch, dicalcium phosphate, the layer physically separates the other two
layers and facilitates delivery of two incompatible active agents.
22. The process of manufacturing the solid pharmaceutical composition for oral
administration according to claim 20, wherein the said composition on oral
ingestion, comes in contact with gastric fluid, the first layer disintegrates
rapidly releasing the active ingredient instantaneously, the second layer
considerably swells and gels in presence of fluid of the environment resulting
in volume expansion entrapping the gas generated by the reaction of gas
generating component and fluid of the environment, thus, releasing the active
agent from second layer which may be same or different, in a controlled
manner while the system floats in gastric environment.
23. The process of manufacturing the solid pharmaceutical composition for oral
administration according to claim 20, wherein the solid pharmaceutical
composition for oral administration is preferably a bilayer tablet and the
layers
are differentiated by using different colors.
24. The process of manufacturing the solid pharmaceutical composition for oral
administration according to claim 20, wherein a first layer comprises of a
disintegrating agent which can be selected from group of starch, sodium
starch glycolate, pregelatinised starch, crosslinked poly vinyl pyrrolidone,
cross linked carboxy methylcellulose, ion exchange resin, the most preferred
being sodium starch glycolate. Sodium starch glycolate is present in an
amount ranging from about 0.25% to 2.5%, more preferably about 0.5 to
2.0% and most preferably is about 1% by weight based on the total weight of
the composition.
25. The process of manufacturing the solid pharmaceutical composition for oral
administration according to claim 20, wherein the second controlled release
layer contains gas generating component which can be selected from the
group consisting of a water soluble carbonates, sulphites, and bicarbonates
such as sodium carbonate, sodium bicarbonate, sodium metabisulphite,
calcium carbonate, and combinations thereof, which on contact with gastric
fluid release carbon dioxide or sulphur dioxide gas.
26. The process of manufacturing the solid pharmaceutical composition for oral
administration according to claim 20, wherein the gas generating component
is sodium bicarbonate present in an amount from about 2.0% to about 15.0%,
more preferably from about 5% to 10% and the most preferred is about 7%
by weight based on the total weight of the composition.
27. The process of manufacturing the solid pharmaceutical composition for oral
administration according to claim 20, wherein the second controlled release
layer contains one or more matrix forming gelling agents selected from group
consisting of hydroxypropyl methylcellulose, methylcellulose, hydroxypropyl
cellulose, carbomer, carboxy methylcellulose, gum tragacanth, gum acacia,
guar gum, pectin, modified starch derivatives, xanthan gum, locusta bean
gum, sodium alginate, the most preferred being hydroxypropyl
methylcellulose which on contact with gastric fluid swells and gels, forming
matrix structure that entraps the gas released and also release the active
agent in a controlled manner.
28. The process of manufacturing the solid pharmaceutical composition for oral
administration according to claim 20, wherein the matrix forming gelling agent
is hydroxypropyl methylcellulose i.e. Methocel® which has a viscosity in
the
31
range from 4,000 cps to about 100,000cps. Concentration of matrix forming
polymer is from about 5% to about 20.0%, preferably from 7.5% to 15% and
the most preferred is about 10% by weight based on the total weight of the
composition.
29. The process of manufacturing the solid pharmaceutical composition for oral
administration according to claim 20, wherein the most preferred combination
of matrix forming gelling agent contains combination of Methocel® K4M and
Methocel® K100M.
30. The process of manufacturing the solid pharmaceutical composition for oral
administration according to claim 20, wherein the gas generating component
is adapted to generate a gas in contact with gastric fluid, wherein the
gelling
agent is adapted to form a substantially gas-impermeable gel matrix in the
presence of a fluid, and thereby trapping the gas generated effectively
causing the device to float in the fluid while the second active agent is
released slowly in a controlled manner.
31. The process of manufacturing the solid pharmaceutical composition for oral
administration according to claim 20, wherein the floating bilayer system is
adapted to be taken into a person's gastric region and upper intestine by
being oral administered.
32. The process of manufacturing the solid pharmaceutical composition for oral
administration according to claim 20, wherein each layer of the said dosage
form additionally comprises an additive selected from the group consisting of
magnesium stearate, calcium stearate, zinc stearate, powdered stearic acid,
hydrogenated vegetable oils, talc, polyethylene glycol, mineral oil, an FD&C
color, modified cellulose, lactose, gelatin, starch paste, acacia, tragacanth,
povidone, polyethylene glycol, colloidal silicon dioxide, talc, sodium lauryl
sulfate, quaternary ammonium salts, mannitol, sodium chloride, sodium
sulfate, sodium phosphate, magnesium chloride, magnesium sulfate,
32
magnesium phosphate, microcrystalline cellulose, sodium starch glycolate,
lactose, microcrystalline cellulose, sucrose, glucose, mannitol, calcium
carbonate, colloidal anhydrous silica, polyethylene glycols, waxes,
hydrogenated castor oil, starch, PVP and a combination thereof.
33. The process of manufacturing the solid pharmaceutical composition for oral
administration according to claim 20, wherein active agent in Immediate
Release layer and active agent in Controlled Release layer may be same or
different. The preferred composition comprises same active agent in both the
layers.
34. The process of manufacturing the solid pharmaceutical composition for oral
administration according to claim 20, wherein the total amount of active agent
is in the range from about 5% to about 80% of an total active ingredient, more
preferably about 25% to 75% and the most preferably about 72% by weight
based on the total weight of the composition.
35. The process of manufacturing the solid pharmaceutical composition for oral
administration according to claim 20, wherein the active agent is selected
from ACE inhibitor, alcohol abuse preparation, alpha adrenergic agonist,
amoebicide, analgesics, anti-inflammatory agents, anthelmintics, anti-
arrhythmic agents, anti-bacterial agents, anti-viral agents, anti-coagulants,
anti-depressants, anti-diabetics, anti-diuretics, anti-emetic, anti-
epileptics,
anti-flatulent, anti-viral, anti-fungal agents, anti-gout agents, anti-
hypertensive
agents, anti-malarials, anti-migraine agents, anti-muscarinic agents, anti-
neoplastic agents, anti-parkinson agents, anti-psychotic, anti-pyretic,
obesity
management agents, anti-asthematics, immunosuppressants, anti-protozoal
agents, anti-thyroid agents, anti-tussives, anxiolytic, sedatives, hypnotics,
neuroleptics, beta-Blockers, cardiac isotropic agents, corticosteriods,
diuretics, gastro-intestinal agents, histamine receptor antagonists,
norcotics,
NSAIDs, anorectics, anorexiants, antacid, blood modifiers, anti convulsant,
bone matabolism regulators, bronchial dialators, calcium channel blockers,
33
beta adregeneic blockers, diuretics, CNS agents, cough preparations, erectile
dysfunction therapeutic agent, lipid regulating agents, muscle relaxants, anti-
anginal agents, psychotherapeutic agents, osteoporosis preparations,
respiratory agents, nutritional agents, anti convulsant, smoking cessation
agents, thyroid preparation, sex hormones, stimulants, urinary tract agents,
uterine contractors, and mixtures thereof.
36. The process of manufacturing the solid pharmaceutical composition for oral
administration according to claim 20, wherein the active agent is preferably
selected from group of fluoroquinolone antibiotic such as ciprofloxacin,
ofloxacin, pefloxacin, grepafloxacin, enoxacin, amifioxacin, fleroxacin,
temafloxacin, lomefloxacin, norfloxacin, sparfloxacin, levofloxacin,
gatifloxacin and moxifloxacin.
37. The process of manufacturing the solid pharmaceutical composition for oral
administration according to claim 20, wherein the most preferred active
agents is ofloxacin.
38. The process of manufacturing the solid pharmaceutical composition for oral
administration according to claim 20, wherein the most preferred active gents
is Ciprofloxacin.
39. The process of manufacturing the solid pharmaceutical composition for oral
administration according to claim 20, wherein the system may be coated with
a polymeric film merely to provide protection from moisture which doesn't
retard the release. The said coating polymer is selected from a group of
hydroxypropyl methyl cellulose, hydroxypropyl cellulose, polyvinyl
pyrrolidone, polyvinyl alcohol or methacrylic acid polymer, the most preferred
being Eudragit E 100®.
40. The process of manufacturing the solid pharmaceutical composition for oral
administration according to claim 20, wherein the preferred polymer for
34
coating is Eudragit® E 100 and is present in concentration from about 1%
to
about 5.0%, the most preferred is about 2% by weight based on the total
weight of the composition.
35