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Patent 2499928 Summary

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(12) Patent: (11) CA 2499928
(54) English Title: CONTAINER STRUCTURE FOR REMOVAL OF VACUUM PRESSURE
(54) French Title: STRUCTURE DE RECIPIENT POUR L'EXTRACTION DE PRESSION NEGATIVE
Status: Term Expired - Post Grant Beyond Limit
Bibliographic Data
(51) International Patent Classification (IPC):
  • B65D 1/02 (2006.01)
  • B65D 1/40 (2006.01)
  • B65D 79/00 (2006.01)
(72) Inventors :
  • MELROSE, DAVID MURRAY (New Zealand)
(73) Owners :
  • CO2 PAC LIMITED
(71) Applicants :
  • CO2 PAC LIMITED (New Zealand)
(74) Agent: GOWLING WLG (CANADA) LLP
(74) Associate agent:
(45) Issued: 2012-12-18
(86) PCT Filing Date: 2003-09-30
(87) Open to Public Inspection: 2004-04-08
Examination requested: 2008-06-27
Availability of licence: N/A
Dedicated to the Public: N/A
(25) Language of filing: English

Patent Cooperation Treaty (PCT): Yes
(86) PCT Filing Number: PCT/NZ2003/000220
(87) International Publication Number: WO 2004028910
(85) National Entry: 2005-03-22

(30) Application Priority Data:
Application No. Country/Territory Date
521694 (New Zealand) 2002-09-30

Abstracts

English Abstract


A hot-fill PET container or bottle (10) for filling with a liquid at an
elevated temperature has a side wall (9) extending to a lower portion
including a pressure panel (11) and a base (2) in its unfolded or pre-fill
position. The panel (11) is transversely oriented and has a decoupling or
hinge structure (13), an initiator portion (1) and control portion (5) of a
steeply angled inverting conical section between 30 and 45 degrees. The
control portion enables the inversion of the panel (11) into the container
(10) to compensate for vacuum or reduced pressure induced within the container
as the liquid cools down. The base (2) can also have a plurality of
reinforcing ribs (3).


French Abstract

La présente invention a trait à un récipient ou une bouteille de conditionnement à chaud en polyéthylène téréphtalate (10) destiné(e) à être rempli d'un liquide à température élevée présentant une paroi latérale (9) s'étendant vers une portion inférieure comprenant un panneau étanche (11) et une base (2) dans sa position non déployée ou de pré-remplissage. Le panneau (11) présente une orientation transversale et comporte une structure de découplage ou d'articulation (13), une portion d'amorçage (1) et une portion de contrôle (5) d'une section conique d'inversion à angle abrupt compris entre 30 et 45 degrés. La portion de contrôle permet l'inversion du panneau (11) dans le récipient (10) pour la compensation de dépression ou de chute de pression induite au sein du récipient lors du refroidissement du liquide. La base (2) peut également comprendre une pluralité de nervures de renfort (3).

Claims

Note: Claims are shown in the official language in which they were submitted.


17
What is claimed is:
1. A container having a longitudinal axis, an upper portion having an opening
into the container, a body portion extending from the upper portion to a lower
portion,
the lower portion including a base, the base closing off an end of the
container, the
container having at least one substantially transversely oriented pressure
panel located
in the lower portion, the pressure panel comprising a portion being inclined
at an angle
of more than 100 relative to a plane orthogonal to the longitudinal axis and
the pressure
panel being capable of folding from the inclined position to an inverted
position to
change the internal volume within the container, wherein the pressure panel is
connected in the lower portion of the container by a decoupling or hinge
structure.
2. A container according to claim 1, wherein said portion that is inclined, is
inclined at an angle of between 30° and 45°.
3. A container according to claim 1 or claim 2, wherein the pressure panel
comprises an initiator portion and a control portion, the initiator portion
having less
resistance to pressure folding forces and providing for folding of the control
portion.
4. A container according to claim 3, wherein the initiator portion causes the
control portion to invert and flex further inwardly into the container.
5. A container according to claim 3 or claim 4, wherein the initiator portion
is
located adjacent to the widest periphery of the pressure panel.
6. A container according to any one of claims 3 to 5, wherein said inclined
portion is the control portion.
7. A container according to any one of claims 3 to 6, wherein the initiator
portion is inclined at an angle that is substantially the same as that of the
control portion
or less than that of the control portion.

18
8. A container according to claim 7, wherein:
the initiator portion is inclined at an angle to said orthogonal plane that is
at
least 10° less than the control portion.
9. A container according to claim 7, wherein:
the control portion is inclined at an angle of 35° and the initiator
portion is
inclined at an angle of 20°.
10. A container according to claim 7, wherein:
the initiator portion is inclined at an angle to said orthogonal plane that is
at
least 10° less than the control portion; and
the control portion is inclined at an angle of 35° and the initiator
portion is
inclined at an angle of 20°.
11. A container according to any one of claims 1 to 9, wherein the pressure
panel is capable of folding from the inclined position to the inverted
position to
compensate for a change of pressure induced in the container.
12. A container according to claim 11, wherein the change in pressure is an
increase in pressure.
13. A container according to claim 11, wherein the pressure panel provides
compensation for reduced pressure induced within the container, in use, such
that less
force is exerted on the walls of the container.
14. A container according to claim 13, wherein the reduced pressure is induced
by the cooling of a heated liquid within the container after it has been
capped.
15. A container according to claim 13 or claim 14, wherein the compensation is
such that there is substantially no reduced pressure within the container.

19
16. A container according to claim 11 or any one of claims 13 to 15, wherein
the
pressure panel is capable of folding from the inverted position to the
inclined position to
compensate for an increase in pressure induced in the container.
17. A container according to claim 16, wherein the pressure panel is adapted
in
use to provide compensation for increased pressure induced within the
container
following heating of a liquid within the container after it has been capped.
18. A container according to any one of claims 1 to 17, wherein the pressure
panel is adapted to resist being moved to the inclined position from the
inverted
position.
19. A container according to any one of claims 1 to 18, wherein the pressure
panel is adapted in use to invert longitudinally under an externally applied
mechanical
force.
20. A container according to any one of claims 1 to 19, wherein the pressure
panel is of variable width and inverts from its widest portion to its
narrowest portion.
21. A container according to any one of claims 1 to 20, wherein the pressure
panel is adapted to cause the base to retract longitudinally further into the
body portion.
22. A container according to claim 21, wherein the pressure panel is adapted
to
cause a lowest portion of the base to be replaced as the structure providing a
standing
support for the container.
23. A container according to any one of claims 1 to 22, wherein its structure
is
such that in use a top load applied to the container is transferred from the
base to a
portion of a sidewall of the container.

20
24. A container according to any one of claims 1 to 23, wherein the pressure
panel is connected with a lower portion of a sidewall of the container by the
decoupling
or hinge structure.
25. A container according to any one of claims 1 to 24, wherein the pressure
panel includes outwardly projecting portions.
26. A container according to any one of claims 1 to 24, wherein the pressure
panel includes inwardly projecting portions.
27. A container according to any one of claims 1 to 24, wherein the pressure
panel includes outwardly projecting portions and inwardly projecting portions.
28. A container according to any one of claims 1 to 27, wherein the base
further
includes a substantially centrally located inwardly projecting portion joined
adjacent to
an inside border of the pressure panel and closing off a bottom of the
container.
29. A container according to claim 28, wherein the inwardly projecting portion
is
adapted to move upwardly when the pressure panel inverts.
30. A container according to any one of claims 1 to 29, wherein the pressure
panel is in the base.
31. A container according to any one of claims 1 to 30, wherein the pressure
panel includes a plurality of flutes forming a conical area in the base.
32. A container according to claim 31, wherein alternate flutes are inclined
at a
greater or lesser angle relative to the longitudinal axis.
33. A container according to claim 27, wherein alternate flutes are outwardly
convex.

21
34. A container according to claim 27, wherein alternate flutes are inwardly
concave.
35. A container according to any one of claims 1 to 34, further including a
standing ring surrounding the pressure panel for providing container stability
when the
pressure panel is in the inverted position.
36. A container according to claim 35 and further including a recessed instep
adjacent to an inside border of the standing ring, the instep surrounding the
pressure
panel portion and positioning the pressure panel further within the container.
37. A container according to claim 36, wherein the decoupling or hinge
structure
connects the pressure panel portion with the instep.
38. A container according to claim 37 wherein the decoupling structure is:
relatively flat when compared to the longitudinal axis.
39. A container according to claim 37 wherein the decoupling structure is:
relatively non-ribbed, and separates the widest point of the pressure panel
from the recessed instep.
40. A container according to claim 37 wherein the decoupling structure is:
relatively flat when compared to the longitudinal axis; and
relatively non-ribbed, and separates the widest point of the pressure panel
from the recessed instep.
41. A container according to any one of claims 1 to 38, wherein the pressure
panel has no strengthening ribs to restrain substantial longitudinal movement
and
inversion.

22
42. A container according to any one of claims 1 to 41 wherein:
the pressure panel is outwardly inclined in the inclined position and inwardly
inclined in the inverted position.
43. A container according to any one of claims 1 to 41, wherein:
the pressure panel is inwardly inclined in the inclined position and outwardly
inclined in the inverted position.
44. A container according to claim 1 adapted for vacuum absorption, the
container including a standing ring which defines a support surface upon which
the
container is supported, wherein: the base further includes a central portion,
at least a
portion of the pressure panel circumscribes the central portion, the portion
that is
inclined is inwardly inclined when the container is filled and sealed such
that it is
defined by a surface which is sloped toward the longitudinal axis of the
container at said
angle of more than about 10° being relative to the support surface, the
central portion
and the pressure panel portion being moveable to accommodate vacuum forces
generated within the container.
45. A container according to claim 44, wherein the central portion is defined
in
at least part by a pushup located on the longitudinal axis of the container.
46. A container according to claim 1, wherein the base connects with a
substantially flat rigid standing ring, the pressure panel is provided in the
base and is
configured at least in part as a central annular flexible portion that flexes
between the
inclined and inverted positions, the inclined and inverted positions being
convex and
concave configurations relative to a support surface; the body portion
includes a wall
portion and a neck portion extending above the body portion, the neck portion
including
a dispensing opening; wherein the transition between the standing ring and the
central
flexible portion is permitted to flex, and the central flexible portion is
configured to
contract upwardly about the standing ring in response to a vacuum generated
within the
container and the wall portion remains substantially unchanged.

23
47. A method of causing a rise in pressure in a container, the method
comprising:
a. Filling a container with a liquid, the container having a longitudinal
axis,
an upper portion having an opening into the container, a body portion
extending from the upper portion to a lower portion, the lower portion
including a base, the base closing off an end of the container, the
container having at least one substantially transversely oriented pressure
panel located in the lower portion, the pressure panel being connected in
the lower portion of the container by a decoupling or hinge structure, the
pressure panel comprising a portion being outwardly inclined at an angle
of more than 10° relative to a plane orthogonal to the longitudinal
axis;
b. Capping the container; and
c. Applying a force to the container to fold the pressure panel from the
inclined position to an inverted position to cause a rise in pressure within
the container.
48. A method according to claim 47, wherein the force applied to the container
is an externally applied mechanical force.
49. A method according to claim 47, wherein the pressure panel comprises an
initiator portion and a control portion, the initiator portion having less
resistance to
pressure folding forces and providing for folding before the control portion,
and the force
applied to the container is generated by a change in pressure within the
container.
50. A method according to any one of claims 47 to 49, wherein the rise in
pressure compensates for a reduction in pressure with the container.
51. A method according to claim 50, wherein the container is filled with a
heated
liquid and the liquid cools after the container is capped.
52. A method according to claim 50 or claim 51, wherein the rise in pressure
is
such that the resultant pressure within the container is substantially ambient
pressure.

24
53. A method according to claim 50 or claim 51, wherein the rise in pressure
is
such that the resultant pressure within the container is greater than ambient
pressure.

Description

Note: Descriptions are shown in the official language in which they were submitted.


CA 02499928 2005-03-22
WO 2004/028910 PCT/NZ2003/000220
1
CONTAINER STRUCTURE FOR REMOVAL
OF VACUUM PRESSURE
Technical Field Of The Invention
This invention relates generally to a container structure that allows for the
removal of
vacuum pressure. This is achieved by inverting a transversely oriented vacuum
pressure
panel located in the lower end-wall, or base region of the container.
Background
So called 'hot fill' containers are well known in prior art, whereby
manufacturers supply
PET containers for various liquids which are filled into the containers and
the liquid
product is at an elevated temperature, typically at or around 85 degrees C
(185 degrees
F).
The container is manufactured to withstand the thermal shock of holding a
heated liquid,
resulting in a 'heat-set' plastic container. This thermal shock is a result of
either
introducing the liquid hot at filling, or heating the liquid after it is
introduced into the
container.
Once the liquid cools down in a capped container, however, the volume of the
liquid in the
container reduces, creating a vacuum within the container. This liquid
shrinkage results in
vacuum pressures that pull inwardly on the side and end walls of the
container. This in
turn leads to deformation in the walls of plastic bottles if they are not
constructed rigidly
enough to resist such force.
Typically, vacuum pressures have been accommodated by the use of vacuum
panels,
which distort inwardly under vacuum pressure. Prior art reveals many
vertically oriented
vacuum panels that allow containers to withstand the rigors of a' hot fill
procedure. Such
vertically oriented vacuum panels generally lie parallel to the longitudinal
axis of a
container and flex inwardly under vacuum pressure toward this longitudinal
axis.
In addition to the vertically oriented vacuum panels, many prior art
containers also have
flexible base regions to provide additional vacuum compensation. Many prior'
art

CA 02499928 2005-03-22
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2
containers designed for hot-filling have various modifications to their end-
walls, or base
regions to allow for as much inward flexure as possible to accommodate at
least some of
the vacuum pressure generated within the container.
5. All such - prior art, however, provides for flat or inwardly inclined, or
recessed base
surfaces. These have been modified to be susceptible to as much further inward
deflection as possible. As the base region yields to the force, it is drawn
into a more
inclined position than prior to having vacuum force applied.
10. Unfortunately, however, the force generated under vacuum to pull
longitudinally on the
base region is only half that force generated in the transverse direction at
the same time.
Therefore, vertically oriented vacuum panels are able to react to force more
easily than a
panel placed in the base. Further, there is a lot more surface area available
around the
circumference of a container than in -the end-wall. Therefore, adequate vacuum
15 compensation can only be achieved by placing vertically-oriented vacuum
panels over a
substantial portion of the circumferential wall area of a container, typically
60% of the
available area.
Even with such substantial displacement of vertically-oriented panels,
however, the
20 container requires further strengthening to prevent distortion under the
vacuum force.
The liquid shrinkage derived from liquid cooling, causes a build up of vacuum
pressure.
Vacuum panels deflect toward this negative pressure, to a degree lessening the
vacuum
force, by effectively creating a smaller container to better accommodate the
smaller
25 volume of contents. However, this smaller shape is held in place by the
generating
vacuum force. The more difficult the structure is to deflect inwardly, the
more vacuum
force will be generated. In prior art, a substantial amount of vacuum is still
present in the
container and this tends to distort the overall shape unless a large, annular
strengthening
ring is provided in horizontal, or transverse, orientation at least a 1/3 of
the distance from
30, an end to the container.
Considering this, it has become accepted knowledge to believe that it is
impossible to
provide for full vacuum compensation through modification to the end-wall or
base region
alone. The base region offers very little surface area, compared to the side
walls, and
35 reacts to force at half the rate of the side walls.

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3
Therefore it has become accepted practice to only expect partial assistance to
the overall.
vacuum compensation to be generated through the base area. Further, even if
the base
region could provide for enough flexure to accommodate all liquid shrinkage
within the
container, there would be a significant vacuum force present, and significant
stress on the
base standing ring. This would place force on the sidewalls also, and to
prevent distortion
the smooth sidewalls would have to be much thicker in material distribution,
be
strengthened by ribbing or the like, or be placed into shapes more compatible
to
mechanical distortion (for example be square instead of circular).
For this reason it has not been possible to provide container designs in
plastic that do not
have typical prior art vacuum panels that are vertically oriented on the
sidewall. Many
manufacturers have therefore been unable to commercialize plastic designs that
are the
same as their glass bottle designs with smooth sidewalls.
US Pat 6,595,380 (Silvers), claims to provide for full vacuum compensation
through the
base region without requiring positioning of vertically oriented vacuum panels
on the
smooth sidewalls. This is suggested by combining techniques well-known and
practiced
in the prior art. Silvers provides for a slightly inwardly domed, and recessed
base region
to provide further inward movement under vacuum pressure. However, the
technique
disclosed, and the stated percentage areas required for efficiency are not
considered by
the present applicant to provide a viable solution to the problem.
In fact, flexure in the base region is recognised to be greatest in a
horizontally flat base
region, and maximizing such flat portions on the base has been well practiced
and found
to be unable to provide enough vacuum compensation to avoid also employing
vertically
oriented vacuum panels.
Silvers does provide for the base region to be strengthened by coupling it to
the standing
ring of the container, in order to assist preventing unwanted outward movement
of the
inwardly inclined or flat portion when a heated liquid builds up initial
internal pressure in a
newly filled and capped container. This coupling is achieved by rib
structures, which also
serve to strengthen the flat region. - Whilst this may strengthen the region
in order to allow
more vacuum force to be applied to it, the ribs conversely further reduce
flexibility within
the base region, and therefore reduce flexibility.

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4
It is believed by the present applicant that the specific `ribbed' method
proposed by Silvers
could only provide for approximately 35% of the vacuum compensation that is
required, as
the modified end-wall is not considered capable of sufficient inward flexure
to fully account
for the liquid shrinkage that would occur. Therefore a strong maintenance of
vacuum
pressure is expected to occur., Containers employing such base structure
therefore still
require significant thickening of the sidewalls, and as this is done the base
region also
becomes thicker during manufacturing. The result is a less flexible base
region, which in
turn also reduces the efficiency of the vacuum compensation achieved.
The present invention relates to a hot-fill container which is a development
of the hot-fill
container described in our international application WO 02/18213 (the PCT
specification),
which specification is incorporated herein in its entirety where appropriate.
The PCT specification backgrounds the design of hot-fill containers and the
problems with
such designs which were overcome or at least ameliorated by the design
disclosed in the
PCT specification.
In the PCT specification a semi-rigid container was provided that had a
substantially
vertically folding vacuum panel portion. Such a transversely oriented vacuum
panel
portion included an initiator portion and a control portion which generally
resisted being
expanded from the collapsed state.
Further described in the PCT specification is the inclusion of the vacuum
panels at various
positions along the container wall.
A problem exists when locating such a panel in the end-wall or base region,
whereby
stability may be compromised if the panel does not move far enough into the
container
longitudinally to no longer form part of the container touching the surface
the container
stands on.
A further problem exists when utilizing a transverse panel in the base end-
wall due to the
potential for shock deflection of the inverted panel when a full and capped
container is
dropped. This may occur on a container with soft and unstructured walls that
is dropped
directly on its side. The shock deflection of the sidewalls causes a shock-
wave of internal
pressure that acts on the panel.-- In such cases improved panel configurations
are desired

CA 02499928 2005-03-22
WO 2004/028910 PCT/NZ2003/000220
that further prevent panel roll-out, or initiator region configurations
utilized that optimize for
resistance to such reversion displacement.
Objects Of The Invention
5
In view of the above, it is an object of one preferred embodiment of the
present invention
to provide a plastic container structure having a transversely oriented
pressure panel in its
lower portion that can provide for removal of vacuum pressure such that there
is
substantially no remaining force within the container.
It is a further object of one preferred embodiment of the present invention to
provide a
container which has a transversely oriented pressure panel that is decoupled
to a degree
from the adjoining wall such that greater inward and longitudinal movement can
be
achieved.
It is a. further object of one preferred embodiment of the present invention
to provide for a
container to have a transversely oriented pressure panel that is inwardly
displaced to a
position above the standing ring of the final container configuration, such
that a new base
region is formed with a greater standing ring or foot print area, and the
pressure panel is
substantially protected from top load force applied to the container during
commercial
distribution.
It is a further object of one preferred embodiment of the present invention to
provide for an
improved transversely oriented pressure panel having an initiator portion
which may utilize
essentially the same angle as the control portion, such that greater removal
of vacuum
pressure can be obtained and such that greater resistance to outward
deflection can also
be obtained.
A further and alternative object of the present invention in all its
embodiments, all the
objects to be read disjunctively, is to at least provide the public with a
useful choice.
Summary Of The Invention
According to one aspect of the present invention there is provided a container
having a
longitudinal axis, an upper portion having an opening into said container, a
body portion
extending from said upper portion to a lower portion, said lower portion
including a base,

CA 02499928 2005-03-22
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6
said base closing off an end of said container, said container having at
least, one
substantially transversely oriented pressure panel portion located in said
lower portion,
said pressure panel portion being capable of folding from one longitudinally
inclined
position to an inverted position to compensate for a change of pressure
induced within the
container.
According to a further aspect of the present invention a container has a
longitudinal axis
and a base, and at least one substantially transversely oriented vacuum panel
portion
located adjacent to said base, said vacuum panel portion being adapted in use
to fold
from a longitudinally inclined position to an inverted position to compensate
for a change
of pressure induced within the container following cooling of a liquid within
the container
after it has been capped, such that less force is exerted on the internal
walls of said
container.
According to a further aspect of the present invention a container has a
longitudinal axis, a
side wall and a base closing off one end, said container having a single
substantially
transversely oriented vacuum panel portion located within the base and joined
to the side
wall by a decoupling or hinge structure, said vacuum panel portion being
adapted in use
to fold from a longitudinally inclined position to an inverted position to
compensate for a
change of pressure induced within the container.
Preferably in one embodiment the vacuum panel portion may include an initiator
section
and a control section, said initiator section providing for folding before
said control section.
Preferably in one embodiment a decoupling structure connects the pressure
panel portion
with the body portion and is of an area which allows for greater inward and
upward
longitudinal movement of the pressure panel.
Preferably in one embodiment the vacuum panel portion has no strengthening
ribs to
restrain substantial longitundinal movement and inversion.
Preferably in one embodiment the vacuum panel portion may include fluting
structures or
the like to allow an even circumferential distribution of folding forces to
provide for
increased control over folding the panel portion from one inclined position to
another and
to assist in preventing unwanted return to the original position.

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7
Preferably in one embodiment after folding, the container standing support is
provided by
a lower part of the container sidewall that provides a replacement container
standing
support.
According to a further aspect of the invention a method of compensating for a
change in
pressure in a container as defined in any one of the preceding eight
paragraphs is
provided in which said method includes applying a force to the or each said
panel portion
to cause said folding to occur.
to According to a further aspect of this invention there is provided a hot-
fill container
substantially as herein described with reference to any one of the embodiments
of the
accompanying drawings.
Further aspects of the invention which should be considered in all its novel
aspects will
become apparent from the following description.
Brief Description of Drawings
Figure 1: shows a cross-sectional view of a hot-fill container according to
one possible embodiment of the invention in its pre-collapsed
condition;
Figure 2: shows the container of Figure 1 in its collapsed position;
Figure 3: shows the base of Figure 1 before collapsing;
Figure 4: shows the base of Figure 2 following collapsing;
Figure 5: shows an underneath view of the base of the container of Figure 1
before collapsing.
Figure 6: shows the base of Figure 1 before collapsing;
Figure 7: shows the base of Figure 2 following collapsing;
figure 8a: shows across-sectional view of a hot-fill container according to an

CA 02499928 2005-03-22
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8
alternative embodiment of the invention in its pre-collapsed
condition;
Figure 8b: shows a cross-sectional view of the container shown in Figures 8b
and 9 through line C-C
Figure 9: shows an underneath view of the base of the container of Figures
8a and 8b and Figure 10 before collapsing
Figure 10: shows a cross-sectional view of the container shown in Fig 9
through line D-D
Figures 11a-d: show cross-sectional views of the container according to an
alternative embodiment of the invention incorporating a pusher to
provide panel folding
Figures 12a-d: show cross-sectional views of the container according to a
further
alternative embodiment of the invention incorporating a pusher to
provide panel folding
Figure 13: shows the base of an alternative embodiment of the invention
before collapsing;
Figure 14: shows the base of Figure 13 during the initial stages of
collapsing;
Figures 15a-b: show side and cross-sectional views of the container shown in
Fig
9 including outwardly projecting fluting;
Figure 15c: shows an underneath view of the base of the container of Figures
15a and 15b with dotted contour section lines through lines E-E
and F-F;
Figure 15d: shows a perspective view of the base of the container of Figures
15a-c;

CA 02499928 2005-03-22
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9
Figures 16a: shows a side view of a container of Figure 16c according to an
alternative embodiment including inwardly projecting fluting
through Line I-I;
Figure 16b: shows a cross-sectional view of the base of the container of
Figure
16c through Line J-J;
Figure 16c: shows an underneath view of the base of the container of Figures
16a and 16b with dotted contour section lines through lines G-G
and H-H;
Figure 16d: shows a perspective view of the base of the container of Figures
16a-c;
Figures 17a-d: show side, side perspective, end perspective and end views
respectively of the container of Figures 15.
Figures 18a-d: show side, side perspective, end perspective and end views
respectively of the container of Figures 16.
Detailed Description Of Preferred Embodiments
The following description of preferred embodiments is merely exemplary in
nature, and is
in no way intended to limit the invention or its application or uses.
As discussed above, to accommodate vacuum forces during cooling of the
contents within
a heat set container, containers have typically been provided with a series of
vacuum
panels around their sidewalls and an optimized base portion. The vacuum panels
deform
inwardly, and the base deforms upwardly, under the influence of the vacuum
forces. This
3.0 prevents unwanted distortion elsewhere in the container. However,, the
container is still
subjected to internal vacuum force. The panels and base merely provide a
'suitably
resistant structure against that force. The more resistant the structure the
more vacuum
force will be present. Additionally, end users can feel the vacuum panels when
holding
the containers.

CA 02499928 2005-03-22
WO 2004/028910 PCT/NZ2003/000220
Typically at a bottling plant the containers will be filled with a hot liquid
and then capped
before being subjected to a cold water spray resulting in the formation of a
vacuum within
the container which the container structure needs to be able to cope with. The
present
invention relates to hot-fill containers and a structure that provides for the
substantial
5 removal or substantial negation of vacuum pressure. This allows much greater
design
freedom and light weighting opportunities as there is no longer any
requirement for the
structure to be resistant to vacuum forces which would otherwise mechanically
distort the
container.
10 As mentioned above and in the PCT specification, various proposals for hot-
fill container
designs have been put forward.
Further development of the hot-fill container of the PCT specification has
positioned an
outwardly inclined and transversely oriented vacuum panel between the lower
portion of
the side wall and the inwardly domed base region. In this position the
container has poor
stability, insofar as the base region is very narrow in diameter and does not
allow for a
good standing ring support. Additionally, there is preferably provided a
decoupling
structure that provides a hinge joint to the juncture of the vacuum panel and
the lower
sidewall. This decoupling structure provides for a larger range of
longitudinal movement
of the vacuum panel than would occur if the panel was coupled to the side wall
by way of
ribs for example. One side of the decoupling structure remains adjacent the
sidewall,
allowing the opposite side of the decoupling structure adjacent to an
initiator portion to
bend inwardly and upwardly. The decoupling structure therefore provides for
increased
deflection of the initiator portion, allowing increased movement of the panel
portion
longitudinally away from the previously outwardly inclined position, enabling
the panel
portion to fold inwardly relative to the container and upwardly relative to
the initial base
position. The lower sidewall is therefore subjected to lower force during such
inversion.
During this action, the base portion is translated longitudinally upward and
into the
container.
Further, as the panel portion folds inwardly and upwardly, the decoupling
structure allows
for the vacuum panel to now form part of the container base portion. This
development
has at least two important advantages.
Firstly, by providing the vacuum panel so as to form part of the base after
folding, a
mechanical force can now be provided immediately against the panel in order to
'apply

CA 02499928 2005-03-22
WO 2004/028910 PCT/NZ2003/000220
11
inverting force. This allows much greater control over the action, which may
for example.
be applied by a mechanical pusher, which would engage with the container base
in
resetting the container shape. This allows increased design options for the
initiator
portion.
Secondly, the transversely oriented vacuum panel is effectively completely
removed from
view as it is forced from an outward position to an.inward position. This
means that there
are no visible design features being imposed on the major portion of the side
wall of the
container in order to incorporate vacuum compensation. If required therefore,
the major
portion of the side wall of the present invention could have no structural
features and the
container could, if required, replicate a clear wall glass container.
Alternatively, as there
will be little or no vacuum remaining in the container after the panel is
inverted, any design
or shape can now be utilized, without regard for integrity against vacuum
forces found in
other hot-fill packages.
Such a manoeuvre allows for a wide standing ring to be obtained. The
decoupling
structure provides for the panel to become displaced longitudinally so that
there is no
contact between any part of the panel or upwardly domed base portion with the
contact
surface below. A standing ring is then provided by the lower sidewall
immediately
adjacent the decoupling structure.
Further, by gaining greater control over, the inverting motion and forces, it
is possible to
allow the initiator portion to share the same steep angle as the control
portion. This allows
for increased volume displacement during inversion and increased resistance to
any
reversion back to the original position.
Referring to the accompanying drawings, Figure 1 shows, by way of example
only, and in
a diagrammatic cross sectional view, a container in the form of a bottle. This
is
referenced generally by arrow 10 with a typical neck portion 12 and a side
wall 9
extending to a lower portion of the side wall 11, and an underneath base
portion 2.
The container 10 will typically be blow moulded from any suitable plastics
material but
typically this will be polyethylene terephthalate (PET).
The base 2 is shown provided with a plurality of reinforcing ribs 3 so as to
form the typical
"champagne" base although this is merely by way of example only.

CA 02499928 2005-03-22
WO 2004/028910 PCT/NZ2003/000220
12
In Figure 1 the lower side wall portion 11, which operates as a pressure
panel, is shown in
its unfolded position so that a ring or annular portion 6 is positioned above
the level of the
bottom of the base 2 which is forming the standing ring or support 4 for the
container 10.
In Figure 2 the lower side wall portion 11 is shown having folded inwardly so
that the ring
or annular portion 6 is positioned below the level of the bottom of the base 2
and is
forming the new standing ring or support for the container 10.
To assist this occurring, and as will be seen particularly in Figures 3 and 4,
immediately
adjacent the ring or annular portion 6 there may be an instep or recess 8 and
decoupling
structure 13, in this case a substantially flat, non-ribbed region, which
after folding enables
the base portion 2 to effectively completely disappear within the bottom of
the container
and above the line A-A. Many other configurations for the decoupling structure
13 are
envisioned, however.
Referring now particularly to Figure 5, the base 2 with its strengthening ribs
3 is shown
surrounded by the bottom annular portion 11 of the side wall 9 and the annular
structure
13. The bottom portion 11 is shown in this particular embodiment as having an
initiator
portion I which forms part of the collapsing or inverting section which yields
to a
longitudinally-directed collapsing force before the rest of the collapsing or
folding section.
The base 2 is shown provided within the typical base standing ring 4, which
will be the first
support position for the container 10 prior to the inversion of the folding
panel.
Associated with the initiator portion 1 is a control portion 5 which in this
embodiment is a
more steeply angled inverting section which will resist expanding from the
collapsed state.
Forming the outer perimeter of the bottom portion 11 of the side wall 9 is
shown the side
wall standing ring or annular portion 6 which following collapsing of the
panel 11 will
provide the new container support.
To allow for increased evacuation of vacuum it will be appreciated that it is
preferable to
provide a steep angle to the control portion 5 of the pressure panel 11. As
shown in
Figure 6 the panel control portion 5 is generally set with an angle varying
between 30
degrees and 45 degrees. It is preferable to ensure an angle is set above 10
degrees at

CA 02499928 2005-03-22
WO 2004/028910 PCT/NZ2003/000220
13
least. The initiator portion I may in this embodiment have a lesser angle of
perhaps at
least 10 degrees less than the control portion.
By way of example, it will be appreciated that when the panel 11 is inverted
by mechanical
compression it will undergo an angular change that is double that provided to
it. If the
conical control portion 5 is set to 10 degrees it will provide a panel change
equivalent to
20 degrees. At such a low angle it has been found to provide an inadequate
amount of
vacuum compensation in a hot-filled container. Therefore it is preferable to
provide much
steeper angles.
Referring to Figures 6 and 7, it will be appreciated that the control portion
5 may be
initially set to be outwardly inclined by approximately 35 degrees and will
then provide an
inversion and angle change of approximately 70 degrees. The initiator portion
may in this
example be 20 degrees.
Referring to Figures 8a and 8b, where the same reference numerals have been
used
where appropriate as previously, it is envisaged that in possible embodiments
of this
invention the initiator portion may be reconfigured so that control portion 18
would provide
essentially a continuous conical area about the base 2.
The initiator portion 1 and the control portion 5 of the embodiment of the
preceding figures
will now be at a common angle, such that they form a uniformly inclined panel
portion.
However, initiator portion 1 may still be configured to provide the area of
least resistance
to inversion, such that although it shares the same angular extent as the
control portion
18, it still provides an initial area of collapse or inversion. In this
embodiment, initiator
portion I causes the pressure panel 11 to begin inversion from the widest
diameter
adjacent the decoupling structure 13.
In this embodiment the container side walls 9 are `glass-like' in construction
in that there
are no additional strengthening ribs or panels as might be typically found on
a container,
particularly if required to withstand the forces of vacuum pressure.
Additionally however,
structures may be added to the conical portions of the vacuum panel 11 in
order to add
further control over the inversion process. For example, the conical portion
of the vacuum
panel 11 may be divided into fluted regions. Referring to Figures 8a and 9
especially,
panel portions that are convex outwardly, and evenly distributed around the
central axis
create regions of greater angular set 19 and regions of lesser angular set 18,
may provide

CA 02499928 2005-03-22
WO 2004/028910 PCT/NZ2003/000220
14
for greater control over inversion of the panel. Such geometry provides
increased
resistance to reversion of the panel, and a more even distribution of forces
when in the
inverted position.
Referring to Figures 15a-c and 17a-d, convex or downwardly outwardly
projecting flutes
are shown.
Concave or inwardly directed fluting arrangements are also envisioned, in
addition to
outwardly directed flutes. Inwardly directed flutes offer less resistance to
initial inverting
forces, coupled with increased resistance to reverting back out to the
original position. In
this way they behave in much the same manner as ribs to prevent the panel
being forced
back out to the outwardly inclined position, but allow for hinge movement from
the first
outwardly inclined position to the. inwardly inclined position. Such inwardly
or outwardly
directed flutes or projections function as ribs to increase the force required
to invert the
panel. It will be appreciated that the mechanical action applied to invert the
panel will be
sufficient to overcome any rib-strengthened panel, and when the mechanical
action is
removed the rib-strengthened panel, for example by strong flutes, will be very
resistant to
reversion to the original position if the container is dropped or shocked.
Referring to Figures 16a-d and 18a-d, concave or upwardly inwardly projecting
flutes are
shown, the contour lines G and H of Figure 16c illustrating this concavity
through two
cross-sectional reliefs.
Further embodiments comprising arrays utilizing both concave and convex flutes
are also
intended within the scope of the invention.
In the embodiment as shown in Figures 11a-d, the container may be blow moulded
with
the pressure panel 20 in the inwardly or upwardly inclined position. A force
could be
imposed on the folding panel 20 such as by means of a mechanical pusher 21
introduced
through the neck region , and forced downwardly in order to place . the panel
in the
outwardly inclined position prior to use as a vacuum container for example, as
shown in
Figure 11 d.
In such an embodiment as shown in Figures 12a-d, following the filling and
capping of the
bottle and the use of cold water spray creating the vacuum within the filled
bottle, a force
could be imposed on the folding panel 20 such as by means of a mechanical
pusher 22 or

CA 02499928 2005-03-22
WO 2004/028910 PCT/NZ2003/000220
the creation of some relative movement of the bottle base relative to a punch
or the like, in
order to force the panel 20 from an outwardly inclined position to an inwardly
inclined
position. Any deformation whereby the bottle shape was distorted prior to
inversion of the
panel 20 would be removed as internal volume is forcibly reduced. The vacuum
within the
5, container is removed as the inversion of the panel 20 causes a rise in
pressure. Such a
rise in pressure reduces vacuum pressure until ambient pressure is reached or
even a
slightly positive pressure is achieved.
It will be appreciate that in a further embodiment of the invention the panel
may be
10 inverted in the manner shown in Figures 12a-d in order to provide a panel
to
accommodate internal force such as is found in pasteurization and the like. In
such a way
the panel will provide relief against the internal pressure generated and then
be capable of
accommodating the resulting vacuum force generated when the product cools
down.
15 In this way, the panel will be inverted from an upwardly inclined position
Figures 11 a to
11b to a downwardly inclined position as shown in Figures 12a-d, except that
the
mechanical action is not provided. The force is instead provided by the
internal pressure
of the contents.
Referring again to Figures 12a-d it will be seen that by the provision of the
folding portion
20 in the bottom of the side wall 9 of the container 10 the major portion of
the side wall 9
could be absent any structural features so that the container 10 could
essentially replicate
a glass container if this was required.
Although particular structures for the bottom portion of the side wall 9 are
shown in the
accompanying drawings it will be appreciated that alternative structures could
be
provided. For example a plurality of folding portions could be incorporated
about the base
2 in an alternative embodiment.
There may also. be provided many different decoupling or hinge structures 13
without
departing from the scope of the invention. With' particular reference to
Figures 6 and 7, it
can be seen that the side of the decoupling structure 13 that is provided for
the pressure
panel 11 may be of an enlarged area to provide for increased longitudinal
movement
upwards into the container following inversion.

CA 02499928 2005-03-22
WO 2004/028910 PCT/NZ2003/000220
16
in a further embodiment of the present invention, and referring to Figures 13
and 14, it can
be seen that the widest portions 30 of the pressure panel 11 may invert
earlier than the
narrower portions 31. The initiator portion may be constructed with this in
mind, to allow
for thinner material and so on, to provide for the panel 11 to begin inverting
where it has
the greater diameter, ahead of the narrower sections of the panel. In this
case the portion
30 of the panel, which is radially set more distant from the central axis of
the container
inverts ahead of portion 31 to act as the initiator portion.
Where in the foregoing description, reference has been made to specific
components or
integers of the invention having known equivalents then such equivalents are
herein
incorporated as if individually set forth.
Although, this invention has been described by way of example and with
reference to
possible embodiments thereof, it is to be understood that modifications or
improvements
may be made thereto without departing from the scope of the invention as
defined in the
appended claims.

Representative Drawing
A single figure which represents the drawing illustrating the invention.
Administrative Status

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Event History

Description Date
Inactive: Expired (new Act pat) 2023-10-03
Maintenance Fee Payment Determined Compliant 2020-10-28
Inactive: Late MF processed 2020-10-28
Common Representative Appointed 2019-10-30
Common Representative Appointed 2019-10-30
Maintenance Request Received 2018-09-27
Inactive: Late MF processed 2018-01-31
Change of Address or Method of Correspondence Request Received 2018-01-10
Letter Sent 2017-10-02
Inactive: Late MF processed 2016-12-21
Letter Sent 2016-09-30
Grant by Issuance 2012-12-18
Inactive: Cover page published 2012-12-17
Pre-grant 2012-10-03
Inactive: Final fee received 2012-10-03
Notice of Allowance is Issued 2012-07-20
Letter Sent 2012-07-20
Notice of Allowance is Issued 2012-07-20
Inactive: Approved for allowance (AFA) 2012-07-16
Amendment Received - Voluntary Amendment 2012-03-02
Inactive: S.30(2) Rules - Examiner requisition 2011-09-02
Amendment Received - Voluntary Amendment 2011-05-17
Inactive: S.30(2) Rules - Examiner requisition 2010-11-17
Amendment Received - Voluntary Amendment 2010-07-05
Inactive: S.30(2) Rules - Examiner requisition 2010-01-18
Amendment Received - Voluntary Amendment 2009-05-13
Amendment Received - Voluntary Amendment 2009-04-07
Letter Sent 2008-09-12
Request for Examination Received 2008-06-27
Request for Examination Requirements Determined Compliant 2008-06-27
All Requirements for Examination Determined Compliant 2008-06-27
Letter Sent 2006-07-14
Inactive: Single transfer 2006-06-02
Inactive: IPC from MCD 2006-03-12
Inactive: Courtesy letter - Evidence 2005-06-21
Inactive: Cover page published 2005-06-20
Inactive: Notice - National entry - No RFE 2005-06-16
Application Received - PCT 2005-04-13
National Entry Requirements Determined Compliant 2005-03-22
Application Published (Open to Public Inspection) 2004-04-08

Abandonment History

There is no abandonment history.

Maintenance Fee

The last payment was received on 2012-08-15

Note : If the full payment has not been received on or before the date indicated, a further fee may be required which may be one of the following

  • the reinstatement fee;
  • the late payment fee; or
  • additional fee to reverse deemed expiry.

Please refer to the CIPO Patent Fees web page to see all current fee amounts.

Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
CO2 PAC LIMITED
Past Owners on Record
DAVID MURRAY MELROSE
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
Documents

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Document
Description 
Date
(yyyy-mm-dd) 
Number of pages   Size of Image (KB) 
Description 2005-03-22 16 782
Drawings 2005-03-22 15 637
Claims 2005-03-22 4 151
Abstract 2005-03-22 2 61
Representative drawing 2005-06-20 1 4
Cover Page 2005-06-20 1 35
Description 2005-03-23 16 819
Claims 2005-03-23 4 166
Claims 2009-04-07 6 271
Claims 2010-07-05 7 264
Claims 2011-05-17 8 255
Cover Page 2012-11-20 2 39
Notice of National Entry 2005-06-16 1 191
Request for evidence or missing transfer 2006-03-23 1 103
Courtesy - Certificate of registration (related document(s)) 2006-07-14 1 105
Reminder - Request for Examination 2008-06-02 1 119
Acknowledgement of Request for Examination 2008-09-12 1 176
Commissioner's Notice - Application Found Allowable 2012-07-20 1 163
Late Payment Acknowledgement 2018-01-31 1 165
Late Payment Acknowledgement 2018-01-31 1 165
Maintenance Fee Notice 2016-11-14 1 177
Late Payment Acknowledgement 2016-12-21 1 163
Late Payment Acknowledgement 2016-12-21 1 163
Maintenance Fee Notice 2017-11-14 1 177
Courtesy - Acknowledgement of Payment of Maintenance Fee and Late Fee (Patent) 2020-10-28 1 435
Maintenance fee payment 2018-09-27 2 49
PCT 2005-03-22 14 591
Correspondence 2005-06-16 1 26
Fees 2006-08-17 1 39
Fees 2007-08-10 1 40
Correspondence 2012-10-03 2 49
Maintenance fee payment 2021-09-27 1 26