Note: Descriptions are shown in the official language in which they were submitted.
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Title
MANUAL OR PUMP ASSIST FLUID DISPENSER
Scope of the Invention
[0001] This invention relates to a fluid dispenser and, more particularly, to
a fluid dispenser for automated and/or manual pumping operation.
Background of the Invention
[0002] Most known soap dispensers suffer the disadvantage that they do
not provide for inexpensive simple and/or energy efficient systems to dispense
fluid, particularly when the systems are for automatically dispensing fluids
with motor driven pumps. As a further disadvantage, known systems which
use motor driven pumps do not permit for manual dispensing of the liquid as an
alternative to dispensing with the motor driven pump as, for example, in the
situation where the pump is inoperative. The pump may be inoperative as, for
example, by reason of malfunction of the pump mechanism or the loss of
power as, for example, under power failure conditions or if batteries to drive
the pump have become depleted.
Summary of the Invention
[0003] To at least partially overcome these disadvantages of previously
known devices, the present invention provides in one aspect a chamber about
an opening of an inverted container with an impeller within the chamber which,
on rotation, dispenses fluid from the chamber. More preferably, the chamber is
a vacuum relief chamber.
[0004] An object of the present invention is to provide a simplified fluid
dispenser which provides for a motor driven pump to dispense fluid.
[0005] Another object of the present invention is to provide a fluid
dispenser with a motor driven pump to dispense fluid which system is
particularly adapted for use with batteries and is of low cost.
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[0006] Another object is to provide a fluid dispenser which permits
dispensing by driving a pump through use of a motor or manual activation.
[0007] Another object is to provide a liquid dispenser which is resistant to
dripping liquid therefrom when not in use.
[0008] Accordingly, in one aspect, the present invention provides a liquid
dispenser comprising:
[0009] a resilient, enclosed container enclosed but for having at one end of
the container a neck open at a container outlet opening,
[0010] a cap having an end wall and a side wall of extending upwardly
from the end wall to an remote portion of the side wall ,
[0011] a cap outlet opening through the side wall,
[0012] the cap received on the neck with the neck extending into the cap,
[0013] the remote portion of the cap about the neck engaging the neck to
form fluid impermeable seal therewith,
[0014] a passageway defined between the neck and the side wall of the cap
outwardly of the neck and inwardly of the side wall open to both the container
outlet opening and the cap outlet opening,
[0015] wherein when the container is in an inverted position with the neck
located below the remainder of the container, the container outlet opening is
at a height which is below a height of the cap outlet opening,
[0016] the side wall of the cap being disposed about an axis,
[0017] the container outlet opening disposed coaxially within the side wall
of the cap,
[0018] an impeller disposed in the cap above the end wall of the cap and at
least partially below the container outlet opening journalled for rotation
about
the axis,
[0019] the impeller adapted on rotation to receive fluid above the impeller
from the container outlet opening and to direct liquid radially outwardly into
the passageway such that rotation of the impeller forces fluid into the
passageway raising the level of fluid in the passageway to a height above the
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height of the cap outlet opening such that fluid flows out of the cap outlet
opening.
[0020] the impeller when not rotating not preventing air flow from the cap
outlet opening to the container outlet opening.
[0021] In another aspect, the present invention provides a liquid dispenser
comprising:
[0022] an enclosed resilient container enclosed but for having at one lower
end of the container a neck open at a container outlet opening,
[0023] the container outlet opening in sealed communication with a
chamber forming element defining a chamber,
[0024] the chamber having an air inlet and a liquid inlet,
[0025] the liquid inlet open to the chamber at a height which is below a
height at which the air inlet is open to the chamber,
[0026] the air inlet in communication with air at atmospheric pressure such
that the chamber is at atmospheric pressure,
[0027] the liquid inlet connected via a liquid passageway with liquid in the
container,
[0028] the liquid inlet at a height below a height of liquid in the container
such that when pressure in the container is atmospheric pressure, due to
gravity, the liquid from the container fills the liquid passageway and, via
the
liquid passageway, fills the chamber to a height above the height of the
liquid
inlet and below the height of the air inlet, and wherein on dispensing liquid
from the container increases vacuum below atmospheric in the container , the
height of liquid in the chamber decreases until the height of liquid is below
the
height of the liquid inlet and the liquid inlet is open to air in the chamber
such
that air in the chamber flows under gravity upward through the liquid
passageway to the container to decrease vacuum in the reservoir,
[0029] an impeller rotatably received in the chamber for rotation to draw
liquid via the rigid passageway from the container and raise the height of
liquid
in the chamber above the height of the air inlet.
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[0030] In another aspect, the present invention provides an automated fluid
dispenser comprising:
[0031] an electric motor,
[0032] a battery,
[0033] an electronic control circuit, and
[0034] an electromagnetic radiation sensing and/or receiving device,
[0035] wherein operation of the motor dispenses fluid from the fluid
dispenser,
(0036] the control device controlling the supply of power from the battery
to the motor and controlling the operation of the sensing and/or receiving
device;
[0037] the motor, battery, control board and the sensing andlor receiving
device comprising an integral modular electric unit removable for replacement
with an identical unit.
[0038] In another aspect, the present invention provides a method of
dispensing fluid from a container, the container having a base, side walls
extending upwardly from the base and an exit opening at a height above the
base,
[0039] the method comprising:
[0040] providing fluid in the container at a height below the exit opening,
[0041] providing an impeller in the container rotatable about an axis to
discharge fluid impinging on the impeller so as to cause flow of the fluid in
the
container which raises fluid in the container to a height of the exit opening
such
that fluid above the exit opening exits the container via the exit opening.
Brief Description of the Drawings
[0042] Further aspects and advantages of the invention will become
apparent from the following description taken together with the accompanying
drawings in which:
[0043] Figure 1 is a perspective view of a soap dispenser in accordance
with a first embodiment of the present invention;
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[0044] Figure 2 is a schematic exploded partially cross-sectional view of
the soap dispenser of Figure 1;
[0045] Figure 3 is a end view of the bottle as seen in cross-section 3-
3° in
Figure 3;
[0046] Figure 4 is a cross-sectional view through the cap as seen along
section line 4-4' in Figure 5;
[0047] Figure 5 is a partial cross-sectional view of the soap dispenser of
Figure 1 in a closed condition;
[0048] Figure 6 is a view similar to that in Figure 3 but showing the soap
dispenser in an open position;
[0049] Figure 7 is a view the same as that in Figure 6 but showing the
entire dispenser;
[0050] Figure 8 is a cross-sectional side view of a modified bottle for use
with a dispenser similar to the first embodiment;
[0051] Figure 9 is a schematic pictorial view of a manually operated lever
mechanism to compress a bottle similar to that in the first embodiment;
[0052] Figure 10 is a cross-sectional view similar to Figure 6 but of a
dispenser in accordance with a second embodiment of the invention;
[0053] Figure 11 is a vertical rear cross-sectional view of a dispenser in
accordance with a third embodiment of this invention;
[0054] Figure 12 is a cross-sectional view along section line 12-12' in
Figure 11;
[0055] Figure 13~ is a cross-sectional view similar to Figure 6 but of a
dispenser in accordance with a third embodiment of this invention;
[0056] Figure 14 is a cross-sectional view along section line 14-14' in
Figure 13;
[0057] Each of Figures 15 to 21 illustrate arrangements of a fluid reservoir,
a pressure relief mechanism and a pump for use as a fluid dispenser;
[0058] Figure 22 is pictorial view of a dispenser in accordance with a
fourth embodiment of the present invention;
[0059] Figure 23 is a front view of the dispenser of Figure 22;
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[0060] Figure 24 is a cross-sectional view of the dispenser of Figure 23
along section line A-A ;
[0061] Figure 25 is a schematic exploded pictorial view of the dispenser of
Figure 22;
[0062] Figure 26 is a schematic front view of the exploded components of
the dispenser as shown in Figure 25; and
[0063] Figure 27 is a cross-sectional side view of a flame resistant
container to replace the container shown in Figure 25.
Detailed Description of the Drawings
[0064] Reference is made to Figures 1 to 7 which show a first embodiment
of a fluid dispenser in accordance with the present invention.
[0065] Figure 1 shows the dispenser 200 including a bottle 202 and a cap
204.
[0066] The bottle 202 has a body 206 which is rectangular in cross-section
as seen in Figure 3 and a neck 208 which is generally circular in cross-
section
about a longitudinal axis 210. The neck 208 includes a threaded inner neck
portion 212 carrying external threads 214. The inner portion 212 merges into a
liquid tube 42 which ends at the container outlet opening 44.
[0067] The cap 204 has a base 34 from which a side wall 36 extends
upwardly to a remote upper opening 37. The side wall 36 includes a remote
upper portion 230 carrying internal threads 216 adapted to engage the threaded
neck portion 212 of the bottle 202 in a fluid sealed engagement. An air tube
38
extends radially from the side wall 36. The side wall 36 has a cylindrical
lowermost portion 228 rising up from the base 34 and merging into an
upwardly opening frustoconical portion 229 which merges at its upper end with
the remote cylindrical portion. The air tube 38 extends radially from the
uppermost remote portion below the threads 216.
[0068] The cap includes a supporting portion 238 having a side wall 240
which extends outwardly and downwardly from about the base 34 to a planar
support surface 242 adapted to engage a planar desktop or work surface or the
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like and support the dispenser in a vertical orientation as shown. A chamber
244 is defined within the supporting portion 238.
[0069] An impeller 250 is provided within the cap 204 above the base 34
and inside the cylindrical side wall 36. The impeller 250 is arranged for
rotation about the axis 210. In this regard in the preferred embodiment, a
shaft
opening 252 is provided coaxially of the axis 210 through the base 34. A shaft
254 extends through this opening 252 and is coupled at its upper end to the
impeller 250 and at its lower end to a motor 256 securely supported within the
chamber 244. A sealing ring is disposed about the shaft 254 in the opening 252
providing a fluid impermeable seal to prevent liquid from passing outwardly
through the opening 252. When the motor 256 is activated, the impeller rotates
about the axis 210.
[0070] Reference is made to Figure 5 which shows the dispenser in an
assembled closed position. In this position, the neck 208 of the bottle 202 is
threaded downwardly into the cap 204 to an extent that the lower periphery of
the liquid tube 42 of the bottle engages the interior surface of the
frustoconical
portion 229 of the side wall 36 and seals the liquid tube 42 so as to
effectively
prevent the flow of fluid into or out of the bottle 202.
[0071] From the position of Figure 5, by relative rotation of the bottle 202
relative the cap, as preferably 180 degrees, an open position is assumed in
which the inlet 44 of the liquid tube 42 of the neck of the bottle is
displaced
vertically from the side wall 36 of the cap in a manner which will permit flow
of fluid and/or air into and/or out of the bottle. In the open position of
Figure
6, the cap 204 and the neck 208 of the bottle cooperate to function as vacuum
relief valve.
[0072] In this regard, the bottle 202 is preferably a resilient plastic
bottle,
as formed by blow molding, which has an inherent bias to assume an inherent
shape having an inherent internal volume. The bottle may be compressed as by
having its side surface moved inwardly so as to be deformed to shapes
different
than the inherent shape. The bottle may be deformed to shapes different than
the inherent shape with volumes less than inherent volume and from which
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deformed shapes the bottle will have an inherent bias to assume its original
inherent shape.
[0073] In combination, the cap 204 and the neck 208 of the bottle form an
enclosed chamber 33 having an air inlet 40 via air tube 38 in corrununication
with air at atmospheric pressure and a liquid inlet 44 in communication with
liquid in the reservoir bottle 202 via the liquid tube 42. The liquid inlet 44
is
open to the chamber 33 at a height which is below a height at which the air
inlet 40 opens into the chamber 33.
[0074] Figures 6 and 7 illustrate an assembled open position after fluid has
been dispensed and the system has been left to assume its own equilibrium.
The lower portion of the bottle is filled with liquid 26 with an upper portion
of
the bottle including air 27. Liquid in the chamber 33 is at a height above the
liquid inlet 44 but below the air inlet 40 and air tube 38. Because the height
of
the fluid in the chamber 33 is below the inlet tube 38, fluid does not flow
out
from the chamber 33. Fluid does not flow out of the bottle 202 down into the
chamber 33 as a result of vacuum which is developed within the bottle 202.
[0075] The configuration. of the cap 204 and neck of the bottle shown in
Figure 6 acts as a vacuum relief device in that insofar if a sufficient vacuum
is
developed within the bottle 202, then the inherent resiliency of the bottle
will
draw liquid from the chamber 33 upwardly into the bottle 202 until the level
of
liquid within the chamber 33 reaches or passes below the level of the liquid
inlet 44. At this point, air in the chamber 33 will enter into the bottle and
pass
upwardly into the bottle. Once sufficient air has entered into the bottle, the
vacuum within the bottle 202 becomes relieved sufficiently that the level of
fluid within the chamber 33 will be equal to or above the liquid inlet 44 at
which point no further air may then enter the bottle 202 to further relieve
the
vacuum in the bottle.
[0076] The vacuum in the bottle may be created by drawing liquid from the
bottle by operation of the impeller or by compressing the bottle to reduce its
volume and then releasing the bottle.
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[0077] As seen in Figure 6, the liquid tube 42 is coaxial within the cap 204
and an annular passageway 41 is defined between the side wall 36 and the
liquid tube 42. As seen in Figure 6, the chamber 33 includes this annular
passageway 41 between the side wall 36 and the liquid tube 44. The air inlet
40 and the air tube 38 open into this passageway 41. As seen in Figure 5, in
an
assembled closed position, the annular passageway 41 is closed at its lower
end
to the remainder of the chamber 33 by reason of the engagement between the
liquid tube 42 and the side wall 36. In contrast as seen in Figure 6, there is
an
annular opening to the passageway 41 formed as an annular gap between the
end of the liquid tube 42 and the side wall 36.
[0078] In the open position as seen in Figure 6, liquid may be dispensed
from the bottle 202 in two manners.
[0079] Firstly, liquid may be dispensed from the bottle 202 by compressing
the bottle 202 so as to reduce its volume. Thus, a user may manually compress
the bottle 202 as by grasping the bottle and urging opposite sides of the
bottle
together. This compression attempts to reduce the volume of the bottle,
applying pressure to the contents in the bottle and thus forcing liquid out of
the
liquid tube 42 into the chamber 33 increasing the level of liquid in the
chamber
33 to an extent that the level of liquid reaches the height of the air tube 38
and
liquid flows and/or is forced out of the air tube 38 to atmosphere. On release
of
the compressive forces on the bottle, the bottle will under its inherent bias
attempt to assume its inherent shape and thus will, due to the vacuum in the
bottle, draw liquid and/or air in communication with the liquid inlet 44 back
upwardly into the bottle. In this manner, liquid in the chamber 33 will be
drawn
back into the bottle until the level of liquid in the chamber 33 becomes below
that of the liquid inlet 44 and air may be drawn back into the bottle 202 to
an
extent to at least partially relieve the vacuum in the bottle 202.
[0080] Rotation of the impeller 250 is the second manner to dispense liquid
from the container 33. On activation of the motor 356, the impeller 250 is
rotated about the vertical axis 210. The impeller 250 is shown as having a
circular disc 251 disposed normal the axis and three axially and radially
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extending circumferentially spaced vanes 249. Rotation of the impeller 250
directs fluid radially outwardly from the center of the impeller.
Particularly,
with the impeller 250 shown, fluid which is above the impeller as from the
liquid inlet 44 is directed by the impeller to be urged radially outwardly
and,
hence, through the gap between liquid tube 42 and side wall 36 and into the
annular passageway 41. Fluid is urged radially into the passageway 41 to an
extent that the level of the fluid in the passageway 41 rises above the height
of
the air tube 38 and thus liquid exits from the chamber 33 via the air tube 38.
The rotation of the impeller 250 thus draws fluid downwardly from the bottle
202 and pumps it as in the manner of a circumferential pump via the annular
passageway 41 upwardly to exit from the air inlet 40. By so drawing fluid
from the bottle 202, an increased vacuum condition is created in the bottle
202.
When the motor is deactivated and the impeller 250 stops to rotate, the
increased vacuum condition exists in the bottle 202 and thus the inherent
tendency of the bottle to assume its inherent shape will draw liquid and/or
air
in the chamber 33 back into the bottle 202 to relieve vacuum in the bottle in
the
same manner as described earlier. The configuration of the impeller 250 does
not impede the flow of liquid and/or air between the liquid inlet 44 and the
air
inlet 40 for passage of liquid out of the bottle or the passage of liquid
and/or air
into the bottle.
[0081] It follows, therefore, that the liquid dispenser as shown in the first
embodiment is adapted for dispensing fluid either manually by compressing the
bottle or automatically by motor operation of the pump.
[0082] In the case that the motor is inoperative, the dispenser may therefore
be used manually without modification.
[0083] Reference is made to Figures 5 and 6 which schematically show a
mechanism for operation of the motor 356. Schematically shown are a battery
364, a control circuit board 366 and a switch 368. Wiring to connect these
components is not shown. The switch 368 illustrated preferably comprises an
infrared transmitter and receiver which will emit light and sense such light
as
reflected from a user's hand placed underneath the air tube 38. Under such
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conditions, the control circuit board 366 will operate the impeller 250 for a
desired period of time as may be selected to dispense an appropriate allotment
of liquid. The operation of the sensor switch and motor may be controlled by a
simple control circuit as in a known manner.
[0084] The particular nature of the switch 368 may vary and the switch
could alternatively comprise a simple on/off switch manually to be activated
by
a first hand of a user while a second hand of the user is placed underneath
the
air tube 38.
[0085] While a battery 364 is shown, the motor could, of course, be
operated by a remote electrical power source.
(0086] The motor 356 is preferably an inexpensive, wound electrical DC
motor which operates at relatively high rotational speed and will have minimal
power requirements. The impeller 250 is preferably selected having regard to
the nature of the motor and the viscosity of the fluid to provide for
relatively
high speed rotation of the impeller by the motor with minimal power draw.
The relative configuration of the cap 204 and the neck 208 of the bottle is
preferably selected having regard to the impeller, motor and power available
to
the motor to minimize the height to which the impeller must force the fluid up
into the passageway 41 in order to dispense liquid.
[0087] Preferred, inexpensive electric motors are those which have power
ratings in the range of 1.0 to 0.2 watts. For example, one preferred motor is
available under the trade name Mabuchi as model number RE-260 R.A-18130
which draws about .1 amps at 3 volts DC when unloaded or about 0.05 amps at
6 volts DC.
[0088] To the extent it is desired to minimize power consumption, then the
relative size of each of the impeller vanes 249 may be minimized to permit
with reduction of the impeller blade size increased speed of rotation of the
impeller other considerations remaining the same.
[0089] The particular configuration of the impeller may vary to a wide
extent. For example, the impeller may have a second circular upper plate
parallel to the lower plate 251 and spaced therefrom with the vanes 249 in
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between and a central opening through the upper plate to permit fluid flow
centrally between the plates and, hence, radially outwardly as directed by the
vanes. The simplified impeller as illustrated is believed preferable so as to
permit generation of a swirling vortex as below the liquid tube 42 centrally
thereof which is believed to enhance the flow of fluid radially and upwardly
via
the annular passageway 41.
[0090] In the preferred embodiment, the container 202 is illustrated as
being open only at its liquid inlet 44. Preferably, the liquid dispenser
comprising both the cap 34 and the bottle 202 may be transported and stored
before use in a position with the neck of the bottle up and may be inverted to
the position shown in Figure 5 only prior to initial use.
[0091] The dispenser in accordance with the present invention is
particularly adapted for dispensing liquid such as liquid soap and other
cleaners. The dispenser is particularly advantageous for liquids which do not
have a high viscosity and is found to be useful with typical liquid soaps
commercially available.
[0092] The dispenser has also been found to be particularly advantageous
for dispensing liquids which have viscosities roughly approximately to that of
water and liquids such as alcohol based disinfectants as used in hospitals
which
have viscosities less than that of water.
[0093] In that of normal operation of the liquid dispenser of the first
embodiment, the vacuum in the bottle 202 draws liquid back from the air tube
38 into the chamber 33, the system thus inherently prevents dripping of liquid
from the air tube 3 8.
[0094] The preferred embodiment illustrated shows the liquid tube 42 as
being cylindrical and as having a radius substantially equal to the radius of
the
side wall 36 over the lower cylindrical portion 228. The impeller 250 is shown
as being sized to have a radial extent marginally less than the radius of the
side
wall 36 in the lower portion 228. The preferred embodiment shows the side
wall 36 as including the frustoconical portion 229 which opens upwardly from
the cylindrical lower portion. Many modifications and variations will occur to
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persons skilled in the art. For example, the impeller may be provided in a
lower portion of the cap 204 which has a radius which is greater than a radius
of the liquid tube 42 with the impeller having a radius less than, equal to or
greater than the radius of the liquid tube 42, however, is believed to be
preferred if the radius of the impeller is only marginally smaller than the
radius
of the side wall 36 radially outwardly from the impeller.
[0095] In the preferred embodiment, given that the energy consumption of
the motor is preferably selected to be low, a system comprising in combination
a rechargeable battery and a small solar panel carried on the cap may well
comprise an advantageous configuration.
[0096] In accordance with the preferred embodiment, the cross-sectional
area of the passageway 41 which is open to the radial discharge from the
impeller 250 is relatively large. This is advantageous such that only a
minimal
increase in pressure is required in order to raise the level of fluid in the
chamber 33 to a point that the level of fluid is above the air tube 38 and
fluid
may thus be dispensed.
[0097] Reference is made to Figure 8 which illustrates a modified bottle
202 for use with an arrangement similar to that shown in Figures 1 to 7. The
modified bottle 202 tames a semi-spherical bulbous protrusion 260 on one side
of the bottle 202 which is adapted for manual engagement to compress the
bottle and dispense fluid. The bottle 202 is illustrated in combination with a
hard shroud 262 to cover the bottle which shroud could, for example, form part
of a housing as to secure the dispenser to a wall 264. Preferably, the bulbous
protrusion 260 on the bottle 202 may extend out through an opening 266 in the
shroud 262. The protrusion effectively serves as an enlarged push surface
which a user could engage with his hand and urge into the wall supporting the
housing, thus, effectively manually compress the bottle and dispense fluid.
[0098] Reference is made to Figure 9 which shows another mechanism to
manually compress the bottle. A lever 270 is mounted for pivoting about axis
272 to a housing (not shown) and includes one end 274 of the lever which is
adapted for manual engagement by a user and another end 276 of the lever
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which would then be urged into the compressible bottle 202 to compress the
same. Such a arrangement is, in the simple sense, illustrated in Figure 9.
[0099] Reference is made to Figure 10 which shows a cross-sectional view
similar to Figure 6 but of a second embodiment of the present invention.
[0100] The embodiment in Figure 10 is modified in two respects over that of
Figure 6.
[0101] Firstly, in addition to the air tube 38 and the air inlet 40, a
secondary air inlet is provided as an opening 400 through the side wall 36 of
the cap 204 at a height above the air tube 38.
[0102] As a second modification over that shown in Figure 5, the impeller
250 in Figure 10 is rotated by a magnetically coupled drive mechanism.
Magnetically coupled drive mechanisms are known. A suitable drive is taught,
for example, by U.S. Patent 3,306,221 to Goodpasture issued February 28,
1967. As seen in Figure 10, the side wall 36 extends downwardly to form with
the base 34 an enclosed cylindrical lower portion 228 within which the
impeller 250 is rotatable journalled coaxially about the axis 210 by reason of
a
stub axle 253 extending downwardly and being received in a journaling blind
bore in the base 34. Secured about the stub axle 253 is a driven magnet 402.
[0103] Coaxially about the lower cylindrical portion 228 is an annular
driver magnet 404 carried on a cylindrical cup-shaped carrier 406 which is
journalled for rotation about the axis 210 and rotated by being coupled via
the
shaft 254 to the motor 256. In a known manner, rotation of the driver magnet
404 by the motor 256 causes the driven magnet 402 and therefore the impeller
250 to rotate. Such magnetically coupled motors are commercially available
and have the advantage that no seal is required between the impeller and the
motor.
[0104] Operation of the embodiment in Figure 10 is identical to that
described with the ftrst embodiment, that is, when the impeller is not
rotating,
the liquid 26 establishes a level which is intermediate the air inlet 40 and
the
liquid inlet 44 as maintained by the at least partial vacuum within the bottle
202. On rotation of the impeller 250, liquid is pumped axially through the
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passageway 41 and out of the air tube 38. The air opening 400 is provided so
as to facilitate continuous dispensing of fluid.
[0105] With many soap dispensers, it is desired to merely dispense
individual dosages of liquid with each operation of the pump. This can be
accomplished in many manners such as by controlling the time of operation of
the pump and the like. In accordance with the first embodiment as illustrated
in Figure 6, the dispenser can be arranged such that on rotation of the
impeller
250, on dispensing of the liquid from the air tube 38, a vacuum becomes
developed in the bottle 202 to an extent that the pump is not capable of
pumping an additional amount of liquid out of the air tube. Thus, while the
impeller 250 may continue to rotate and create a vortex within the cap, the
vacuum created in the bottle 202 will prevent dispensing an additional amount
of liquid.
[0106] This can be an advantageous manner of operating the pump of
Figure 6 such that inherently due to the vacuum created within the bottle 202,
on operation of the motor and even with continued operation of the motor only,
a predetermined dosage of liquid may be able to be dispensed given that after
dispensing a certain amount of liquid, a vacuum is created in the bottle which
prevents further liquid from being dispensed. Thus, even if the impeller may
be rotated for some additional time, merely a single dosage of liquid will be
dispensed. To dispense a second dosage requires stopping rotation of the
impeller which will then let the liquid in the passageway 41 be drawn back
under the vacuum in the bottle such that air may come to be below the liquid
inlet 44 and, hence, relieve the vacuum in the bottle.
[0107] In accordance with the embodiment illustrated in Figure 10, the
secondary air inlet provided by air opening 400 can be of assistance in
permitting continuous dispensing of liquid from the container. In the
embodiment of Figure 10, with the rotation of the impeller and on liquid
passing out through the air tube 38 and substantially ftlling the air tube 38
as
shown, the secondary air inlet provided by the opening 400 can permit air to
enter into the passageway 41. A significant vortex which can be set up in the
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passageway 41 tends to urge liquid against the outer wall 36 of the cap and
assists in permitting air to extend radially inwardly adjacent the liquid tube
44
and move downwardly to the liquid inlet 44 and, hence, pass upwardly into the
bottle 202 to relieve the vacuum therein and thus permit continuous pumping.
Figure 10 illustrates a condition in which the impeller 250 is rotated at high
speed and a vortex has been set up not only internally within the liquid tube
42
but also within the passageway 41 where the vortex has an air liquid
interface.
[0108] In Figure 10, air is shown to conceptually pass downwardly in the
vortex and hence up the liquid tube 42 as illustrated by bubbles 408.
[0109] Reference is made to Figures 11 and 12 which show a third
embodiment of the invention in accordance with the present invention and in
which similar reference numerals are used to refer to similar elements. The
embodiment of Figures 11 and 12 illustrates a configuration in which the
impeller 250 is disposed for rotation about a horizontal axis 420. As seen in
Figure 11, the bottle 202 is threadably connected to a right angled feed tube
422 which directs fluid 26 from the bottle 202 into a pump housing 424 which
has a lower portion 246 with a generally cylindrical side wall 248 and which
merges upwardly into an upper portion 250 from which the air inlet tube 38
extends outwardly to the air outlet 40. The feed tube 422 effectively extends
the liquid tube 42 on the bottle and provides an effective liquid inlet 444
which,
as best seen in Figure 11, is disposed below the air inlet 40. The liquid
inlet
444 is illustrated as to its location in dotted lines in Figure 12 and
provides an
inlet to the centre of the impeller 250. With rotation of the impeller 250,
the
vanes on the impeller direct liquid circumferentially outwardly and, thus, act
in
the manner as a centrifugal pump to pump fluid from the liquid tube 42
upwardly to raise the liquid in the housing 424 to a height that the liquid
can
flow out the air tube 38.
[0110] Use of an impeller such as that shown in Figure 11 advantageously
permits air and liquid to flow between the bottle 202 and the air tube 38 when
the impeller is not rotating as is advantageous for manual dispensing of
liquid
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as by compressing the bottle 202, and, for vacuum relief by passage of air
from
the air tube 38 back into the bottle 202.
[0111] While the preferred embodiments show impellers disposed for
rotation about a vertical or a horizontal axis, it is to be appreciated that
the
impellers may be adapted for rotation about an axis disposed at almost any
angle as may be convenient.
[0112] Reference is made to a fourth embodiment of a dispenser in
accordance with the present invention as illustrated in Figures 13 and 14.
[0113] This embodiment has many similarities to the first embodiment,
however, notable differences are that the bottle 202 is a rigid substantially
non-
compressible bottle.
[0114] The cap 204 and neck of the bottle 208 are modified so as to not
form a vacuum release device as with the first embodiment. In this regard, the
outlet tube 38 in Figure 10 exits from the side wall 36 of the cap at a
lowermost
portion of the cap. No air is intended to be in the system other than at the
upper end of the bottle. A vacuum relief tube 300 is provided which extends to
one side of the impeller 250 vertically upwardly into the bottle 202 to the
upper
end of the tube. The air inlet tube 300 has its lower end engaged in a
passageway 600 which passes downwardly through the cap and is joined by a
radical passageway 602. A valve 608 only schematically illustrated is disposed
in the passageway 600 tube within the cap biased to a closed position and
arranged to be opened electrically as in the manner of a~simple solenoid
valve.
[0115] The outlet tube 38 extends upwardly and then downwardly to an
exit opening 40. With operation of the impeller 250 by the motor, with the
solenoid valve 608 open, relatively low pressure is required to be generated
by
the impeller 250 to pump fluid out the inlet tube 38. When the impeller is
stopped from rotating, the solenoid valve 608 closes and the up and down path
of the outlet tube 38 will prevent any substantial dripping of liquid from the
outlet 40 since the bottle 202 is non-compressible and the valve 608 closes
the
air relief tube 300. The impeller and its motor provides a convenient,
inexpensive centrifugal pump arrangement for dispensing fluid with vacuum
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relief to the bottle being provided via the vacuum relief tube 300 and its
solenoid valve 602.
[0116] The solenoid valve is biased to a closed position and may be opened
during at least part of the time when the impeller is rotated thus
facilitating
flow of liquid from the bottle due to gravity and assisted by rotation of the
impeller. 'The valve can be controlled by the control circuit for closing of
the
valve in a time cycle relative the activation and deactivation of the motor,
possibly more preferably with the impeller to continue rotating for sometime
after the valve is closed to assist in creating at least a partial vacuum
within the
bottle.
[0117] Reference is now made to Figures 15 to 21 each of which include a
reservoir 500, a pressure relief device 502 and a pump 504. In each case, a
liquid tube 42 exits from the reservoir and is disposed with its liquid inlet
within the pressure relief device 502 at a height below an air tube 38 and its
air
outlet with a level of liquid in the pressure relief device 502 being
intermediate
the liquid inlet and the air inlet.
[0118] Figure 15 illustrates a condition in which the pump 504 is connected
to the reservoir. On operation of the pump to dispense fluid from the
reservoir
500, a vacuum may be developed in the reservoir 500 to an extent as permitted
by the vacuum relief device 502 which, at some point, will permit air to be
drawn up the liquid tube 42 to relieve the pressure in the reservoir 500.
Figure
15 permits continuous dispensing.
[0119] Figure 16 illustrates a condition in which the pump 504 is connected
to a lower liquid sump portion of the pressure relief device 502 below the
level
of the liquid. On activation of the pump, liquid is drawn from the reservoir
500
into the sump of the pressure relief device 502 and air rnay enter the air
tube 38
to relieve vacuum developed in the reservoir 500.
[0120] Figure 17 illustrates an arrangement in which the pump 504 is
disposed within the sump of the pressure relief device 502 and the pump
receives fluid from the liquid tube 42 connected to the reservoir. The pump
discharges liquid into the pressure relief device. Liquid is discharged from
the
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air tube 38 and the arrangement is adapted for both air and liquid flow
through
the tube 38 and, as well, air and liquid flow through the pump 504.
[0121] Figure 18 illustrates an arrangement similar to Figure 15, however,
in which the pump 504 discharges to the sump of the pressure relief device
502.
[0122] Figure 19 illustrates a condition similar to Figure 16, however, in
which the air tube 38 is joined to a liquid outlet 508 from the pump 504.
[0123] Figure 20 illustrates an arrangement similar to Figure 16, however,
in which the pump 504 is internal within the sump of the pressure relief
device
502.
[0124] Figure 21 illustrates a condition similar to Figure 20, however, in
which the air tube 38 is connected to the outlet 508 from the pump 504.
[0125] The embodiment illustrated in Figures 1 to 7 is schematically shown
in Figure 17 in which embodiment both the air and liquid must pass inwardly
and outwardly through the pump 504, as well as through the air tube 38 and the
liquid tube 42. Such arrangements require a pump which permits flow
inwardly and outwardly such that the arrangement can permit air to enter the
reservoir 500 to relieve vacuum in the reservoir. As well, such a
configuration
permits dispensing by manually compressing the reservoir.
[0126] In the arrangement of Figure 15, the pump 504 preferably merely
permits. flow outwardly. The arrangement of Figure 15 nevertheless will
permit manual operation when the pump is not operative by compressing the
reservoir 500. Similarly in Figure 16, the pump 504 is intended to merely
permit fluid flow outwardly. The arrangement of Figure 16 will also permit
manual dispensing by compressing of a compressible container 500.
[0127] In the arrangement of Figure 18, the pump 504 preferably merely
permits fluid flow in one direction, however, may pernit fluid and/or air flow
in both directions therethrough. In either event, the arrangement of Figure 18
is adapted for manual dispensing by compressing the container 500. In Figure
18, whether operated by the pump or manual compression, both air and liquid
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will pass out through the air tube 38, however, it is not necessary that the
pump
504 permits fluid flow other than outwardly from the reservoir 500.
[0128] The arrangement of Figure 20 is substantially of the same effect as
that in Figure 16 with the pump 504 to merely permit liquid flow outwardly.
The difference between Figure 20 and Figure 16 is that in Figure 20, the pump
is shown as being located internally within the sump of the liquid control
device which may be convenient.
[0129] Figure 21 is an arrangement substantially the same as that shown in
Figure 20, however, with the air tube 38 connected to the pump discharge tube
508 and in the embodiment of Figure 21, it is preferred that the pump merely
permit liquid flow outwardly.
[0130] In each of the embodiments of Figures 15 to 21, the container
preferably is a collapsible container with an inherent bias to assume an
inherent
shape. The flow of air or liquid from the various openings is indicated for
air
by the letter "A" or for liquid by the letter "L".
[0131] Reference is made to Figures 22 to 26 which shows a fourth
embodiment of a dispenser in accordance with the present invention which is
similar in its operation to the dispenser of Figures 1 to 7. The same
reference
numbers are used in Figures 25 to 27 as in Figures 1 to 7 to show similar
elements.
[0132] A base-cap 204 comprises a body portion 520, a nozzle 522 and a
closure plate 524, each of which is preferably an integral element injection
molded from plastic.
[0133] An electric unit 526 is provided, preferably as a pre-assembled unit
which is incorporated therein, a motor 256, a motor shaft 254, a battery 364,
a
control circuit board 366 and two switch devices 368 and 369. Each switch
device preferably comprising both a transmitter and a receiver to respectively
emit radiation and sense reflected radiation. The electric unit 526 is adapted
to
be inserted vertically into a hollow interior 528 of the base-cap 204 with a
seal
member 253 forming a seal about the motor shaft 254 and between a shaft
CA 02528048 2005-12-02
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opening 263 of the base-cap 204 comprising an opening for the shaft 254 and
an upper most end of the motor comprising portion 256 of the electric unit
526.
[0134] The electric unit 526 is secured in place in the base-cap 204 by a
closure plate 524, sandwiching the electric unit 526 between the base-cap 202
and the closure plate 524.
[0135] When in place in the base-cap 202, the electric unit 526 presents its
two switch devices 368 and 369 to extend in sealed relation through two switch
openings 530 and 532 provided in recesses 534 and 536 in a front surface of
the base-cap 202 underneath the nozzle 522.
[0136] Providing the electric unit 526 to incorporate one or more, but
preferably a single circuit board 366 to carry all control elements, the
sensors
and electrical connections for the motor and batteries, or connections to
external power, is advantageous to reduce cost.
[0137] So as to adapt for use with a bottle 202 which is a standard bottle
with a conventional threaded neck 208, a separate adapter sleeve 538 is
provided with a first tubular portion 540 received in a frictional fit inside
the
neck 208 of the bottle 202 and a second tubular portion 542 extending
downwardly therefrom. Figure 24 illustrates an assembled closed position
condition similar to the in Figure 5 with the adapter sleeve 538 in sealed
relation with fructoconical position 229 of the side wall 36 of the base-cap
202.
[0138] As seen, an annular passageway 41 is derined radially outward of
the second tubular portion 542 of the adapter sleeve 538 and the side wall 36
of
the base-cap 202.
[0139] For use in dispensing to adopt a similar condition to that shown in
Figure 6, the bottle 202 in Figure 24 is rotated relative the base-cap 202 to
create an axial space between a lower end of the adapter sleeve 538 and the
fructoconical portion 229 of the side wall.
[0140] The dispenser of Figures 22 to 26 may be portable and sit with the
closure plate 524 resting on a support surface such as a table. Figures 22 to
26,
however, show the bottle 202 as removably secured to an optional wall mount
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bracket 544 with support arms 546 and 548 extending under the bottle 202 on
either side of the threaded neck portion 208 of the bottle 202.
[0141] A preferred use of the dispenser of Figures 22 to 27 is for
dispensing alcohol cleaning solutions. Such solutions are flammable and can
have a relatively low flash point for example depending on the formulation, of
21°C or lower. To reduce the risk of flame at the nozzle 522 or in the
impeller
chamber extending into the bottle 202, or to avoid risk of explosion in the
bottle 202, flame barriers such as a wire mesh or screen may be disposed
across
the various passageways to resist flame on one side of the screen through
progressing the screen. Preferably, a mesh screen 550 only shown in Figure 24
may extend across the inner end of the adapter sleeve 538 to sit on top of the
sleeve 538 as shown in Figure 24. A mesh screen may also be disposed across
the nozzle or the passageway from the impeller chamber to the nozzle. Further
explosion resistant materials such as a porous metal mesh may be provided to
fill portions of the bottle 202.
[0142] Reference is made to Figure 27 which illustrates a bottle assembly
600 for replacement of the bottle 202 in Figures 22 to 26. The bottle assembly
comprises an upper bottle 602 and a lower vessel 604. The upper bottle 602 is
a typical bottle with a male threaded neck 605 to receive merely an alcohol
liquid to be dispensed. The lower vessel 604 has a threaded female inlet 606
to
threadably receive the neck of 605 of the upper bottle 602. The lower vessel
604 has a male threaded neck 608 to engage the base-cap 204. The vessel 604
is filled with an explosion resistant matrix 610, only schematically shown,
comprising a thin mesh of metal which has been collapsed and stuffed into the
vessel 604 to substantially fill the same. The matrix 610 is porous and
permits
the alcohol to pass therethrough. As is known the matrix assists in preventing
flames from passing into and through the vessel and in preventing explosion of
flammable vapours and liquids in the vessel. The matrix 610 is preferably a
filter mass insert to aid thermal distribution to suppress explosion and may
be
of the type taught in US Patents USP 3,356,256 to Szgo, USP 4,613,054 to
Schrenk, USP 4,673,098 or USP 4,925,053 to Fenton, for example.
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[0143] The dispenser illustrated in Figures 1 to 7, 10, 11 and 12 each
provide a chamber within which an impeller is rotatable. The chamber has a
base and side walls extending upwardly from the base and an exit opening at a
height above the base. Fluid is in the chamber at a height below the exit
opening. The impeller in the chamber is rotatable about an axis to discharge
fluid impinging on the impeller so as to cause fluid in the chamber to be
raised
in the chamber to the height of the exit opening such that fluid above the
exit
opening exits the chamber via the exit opening. Rotation of the impeller
preferably causes flow of fluid in the chamber to assume a standing wave
which raises the height of the fluid in the container. One preferred standing
wave is a vortex directing fluid xadially outwardly into the side walls and up
the side walls. The dispensers provide a reservoir to replenish fluid to the
chamber, preferably vertically above the chamber providing a source of fluid
for the chamber. The chamber and reservoir need not be interconnected. In the
preferred embodiments a pressure relief mechanism restricts flow of fluid from
a reservoir above the container and is operative to stop the fluid level in
the
chamber from becoming below a minimum or rising above a maximum other
than when the impeller is operating. Other mechanisms than a pressure relief
mechanism can be used to keep the fluid level in the chamber between a
minimum and maximum such as a float valve mechanism which floats on the
fluid level in the chamber or a chamber fluid indicator which may be
operatively coupled to a valve to dispense fluid from the reservoir, as for
example like solenoid valve 600 in Figure 10.
[0144] While the invention has been described with reference to the
preferred embodiments, many variations and modifications will now occur to a
person skilled in the art. For a definition of the invention, reference is
made to
the appended claims.
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