Note: Descriptions are shown in the official language in which they were submitted.
CA 02543687 2000-02-28
SYNTHETIC RESIN CONTAINER WITH THIN WALL
BACKGROUND OF THE INVENTION
This is a divisional application of Canadian Patent Application Serial No.
2,330,286 filed on February 28, 2000.
Field of the Invention
This invention relates to a synthetic resin thin wall container and, more
particularly, it relates to a synthetic resin thin wall container that is
reinforced but easily
crushable and has an improved profile at the neck, body and bottom.
It should be understood that the expression "the invention" and the like
encompasses the subject matter of both the parent and the divisional
applications.
Related Background Art
In recent years, it has been encouraged to save plastic materials for molded
products and recycle plastic products from the viewpoint of environmental
protection..
Efforts have been paid to provide thin wall containers so that waste
containers may be
crushed and collected. Thin wall containers that can be easily crushed by hand
are
already well known.
However, a known thin wall container weighs 0.065g/ml for every lml of the
liquid contained therein if the container is made of polypropylene (PP). In
other words,
resin has to be used by 32.5g to form a container with a capacity for
containing 500m1 of
liquid. If the container is made to weigh less than 0.05g/ml for every lml of
the liquid
contained therein by reducing the wall thickness, it is highly difficult for
the container to
maintain its shape.
Additionally, there arises a problem that, if the wall thickness of the body
portion
of the container is reduced, the body loses, if partly, its rigidity and
buckling strength. If
the wall thickness of the peripheral wall of the container bottom extending
from the body
portion is also reduced, the bottom can easily become deformed and/or give
rise to cracks
when the container is dropped and subjected to impact. The buckling strength
of the
bottom of the container is also reduced as a function of the reduction of the
bottom wall
thickness.
Then, the net result will be that, when the container is filled with liquid,
the
container body portion becomes deformed and/or the peripheral wall of the
container
bottom is buckled so that the container will no longer be able to stand
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CA 02543687 2000-02-28
upright.
Furthermore, if the body portion of a blow molded container has an
elliptic cross section, adjacent containers that are being transferred from a
work
station to another can contact each other along a line at the sides of its
major axis:
Then, containers can become deformed as a result of collision.
Still additionally, as a result of line contact, containers can become
displaced relative to each other and stand obliquely relative to the moving
direction
to consequently give rise to various problems.
Various problems also arise when blow molded containers are moved
from a work station to another if the wall thickness of the shoulder portion
is
reduced unless the neck portion is improved and/or reinforced. Such
improvement
and/or reinforcement is also necessary in order to reliably close the neck
with a cap
after filling the container with liquid.
There also arises a problem that the container cannot be grasped by hand
with the neck ring thereof in use. Finally, it is highly difficult to close
the
container with the cap while holding it with hand because the shoulder portion
has
a thin wall thickness.
In view of the above pointed out circumstances, it is an object of the
present invention to provide a synthetic resin thin wall container that can be
formed with a reduced amount of resin material and is provided with
reinforcing
ribs at relevant positions in the body and bottom to make it able to maintain
its
shape while it can be crushed by hand with ease.
Another object of the present invention is to provide a thin wall container
having a reinforced neck so that the container can be reliably opened and
closed by
holding the cap with hand.
SUMMARY OF THE INVENTION
According to the invention, the above -objects and other objects are
achieved by providing a synthetic resin thin wall container having a flattend
cross
section, wherein a body comprises front and rear walls and side walls. In
order to
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CA 02543687 2000-02-28
reinforce the body, each of the front and rear walls is provided with
transversally
extending reinforcing ribs and has an elliptical cross section. Each of the
side walls is a
vertical plane which intersects the elliptic cross section of the front and
rear walls, and is
provided with a plurality of reinforcement. The reinforcement is recesses
arranged
vertically at regular intervals.
Each or both of the front and rear walls is provided with a plurality of
transversally extending recesses having an arcuate cross section, to make the
wall surface
corrugated.
In order to reinforce the bottom, the bottom comprises a peripheral wall
connected to the body, and a bottom wall. The peripheral wall is inclined by a
predetermined angle, and provided with a reinforcing rib.
The reinforcing rib of the bottom is an upper lateral rib provided between the
body and the bottom, a lower lateral rib provided at a lower end of the
peripheral wall,
and/or vertical ribs arranged at regular. intervals, or these combinations.
The lower lateral ribs and/or each of the longitudinal ribs has a
substantially
vertical lower wall.
In order to reinforce the neck, and in order to make opening of the cap easy,
the
neck has a holder ring or a neck ring with knurl, and a lower cylindrical neck
section has
a predetermined height so as to be held by a thumb and fingers.
The present invention also provides a synthetic resin thin wall container
having a
circular cross section, comprising a neck, a shoulder, a body and a bottom,
wherein the
bottom comprises a peripheral wall connected to the body, and a bottom wall,
the
peripheral wall is inclined by a predetermined angle and provided with
reinforcing ribs.
The present invention also provides a synthetic resin thin wall container
having a
flattened cross section, comprising a neck, a shoulder, a body and a bottom,
wherein the
bottom comprises a peripheral wall connected to the body and a bottom wall,
said
peripheral wall comprises slightly inclined front and rear walls and side
walls inclined by
a predetermined angle, the peripheral wall is circumferentially provided at a
lower end
thereof with a lateral rib, and the transversal rib has a substantially
vertical lower wall in
said side walls.
The present invention also provides a synthetic resin thin wall 'container
having a
flattened cross section, comprising a neck, a shoulder, a body and a bottom,
wherein the
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CA 02543687 2008-02-22
bottom comprises a peripheral wall connected to the body and a bottom wall,
the
peripheral wall comprises slightly inclined front and rear walls and side
walls inclined by
a predetermined angle, each of the side walls is provided with recesses
arranged at
regular intervals, and each of the recesses has a substantially vertical lower
wall located
at a lower end of the peripheral wall.
The present invention also provides a synthetic resin thin wall container
having a
circular cross section, comprising a neck, a body and a bottom, wherein the
bottom
comprises a peripheral wall connected to the body and a bottom wall, the
peripheral wall
is inclined by a predetermined angle, and is circumferentially provided at a
lower end
thereof with a lateral rib, and the lateral rib has a substantially vertical
lower wall.
The present invention also provides a synthetic resin thin wall container
having a
circular cross section, comprising a neck, a body and a bottom, wherein the
bottom
comprises a peripheral wall connected to the body and a bottom wall, the
peripheral wall
is inclined by a predetermined angle, and is circumferentially provided with
recesses
arranged at regular intervals, and each of the recesses has a substantially
vertical lower
wall located at a lower end of the peripheral wall.
The present invention also provides a synthetic resin thin wall container
having a
neck, a shoulder, a body and a bottom, wherein the neck comprises an upper
cylindrical
neck section threaded on an outer surface thereof, a holder ring protruded
outwardly
below the upper section, and a lower cylindrical neck section below the holder
ring
connected to the shoulder, the holder ring is knurled on an outer peripheral
surface
thereof, and the lower cylindrical neck section has a predetermined height and
an outer
diameter greater than that of the upper cylindrical neck section.
The present invention also provides a synthetic resin thin wall container
having a
neck, a shoulder, a body, and a bottom, wherein the neck comprises an upper
cylindrical
neck section threaded on an outer surface thereof, a neck ring protruded
outwardly below
the upper section, and a lower cylindrical neck section below the neck ring
and connected
to the shoulder, the neck ring is knurled on an outer peripheral surface
thereof, and the
lower cylindrical neck section has a predetermined height.
In another aspect, the invention provides a synthetic resin thin wall
container
having a longitudinal axis and a circular cross section, comprising a neck, a
shoulder, a
body and a bottom, wherein:
the bottom comprises a peripheral wall connected to the body, and a bottom
wall;
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CA 02543687 2009-01-28
the peripheral wall is inclined by a predetermined angle and provided with
reinforcing ribs, wherein each rib includes an upper connecting wall that is
substantially orthogonal to the longitudinal axis of the synthetic resin thin
wall
container and that is disposed above a longitudinally lower connecting wall,
the
longitudinally lower connecting wall being disposed substantially vertical;
and
the longitudinally lower connecting wall is located at a lower end of the
peripheral
wall.
In another aspect the invention provides a synthetic resin thin wall container
having a longitudinal axis and a circular cross section, comprising a neck, a
body and a
bottom, wherein:
'the bottom comprises a peripheral wall connected to the body and a bottom
wall;
the peripheral wall is inclined by a predetermined angle, and is
circumferentially
provided at a lower end thereof with a lateral rib;
the lateral rib includes an upper wall section that is substantially
orthogonal to the
longitudinal axis of the synthetic resin thin wall container and that is
disposed above a
longitudinally lower wall section, the lower wall section being disposed
substantially
vertical; and
the lower wall section is located at a lower end of the peripheral wall.-
In another aspect the invention provides a synthetic resin thin wall container
having a longitudinal axis and a circular cross sectiori, comprising a neck, a
body and a
bottom, wherein:
the bottom cornprises a peripheral wall connected to the body and a bottom
wall;
the peripheral wall is inclined by a predetermined angle, and is
circumferentially
provided with recesses arranged at regular intervals; and
each of the recesses includes a flat intermediate wall defining a bottom of
the recess
and being disposed between an upper connecting wall and a longitudinally lower
connecting wall, the longitudinally lower connecting wall being disposed
substantially
vertical and being located at a lower end of the peripheral wall.
According to an aspect of the present invention there is provided a synthetic
resin
thin wall container having a longitudinal axis and a circular cross section,
comprising a
neck, a shoulder, a body and a bottom, wherein:
the bottom comprises a peripheral wall connected to the body, and a bottom
wall;
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CA 02543687 2009-01-28
the peripheral wall is inclined by a predetermined angle and provided with
reinforcing
ribs, wherein each rib includes an upper connecting wall that is substantially
orthogonal
to the longitudinal axis of the synthetic resin thin wall container and that
is disposed
above a longitudinally lower connecting wall, the longitudinally lower
connecting wall
being disposed substantially vertical; and
the longitudinally lower connecting wall is located at a lower end of the
peripheral wall.
According to another aspect of the present invention there is provided a
synthetic resin
thin wall container having a longitudinal axis and a circular cross section,
comprising a
neck, a body and a bottom, wherein:
the bottom comprises a peripheral wall connected to the body, and a bottom
wall;
the peripheral wall is inclined by a predetermined angle, and is
circumferentially
provided at a lower end thereof with a lateral rib;
the lateral rib includes an upper wall section that is substantially
orthogonal to the
longitudinal axis of the synthetic resin thin wall container and that is
disposed above a
longitudinally lower wall section, the lower wall section being disposed
substantially
disposed substantially vertical, and
the lower wall section is located at a lower end of the peripheral wall.
According to a further aspect of the present invention there is provided a
synthetic
resin thin wall container having a flattened cross section, comprising a neck,
a body and a
bottom, wherein
the bottom comprises a peripheral wall connected to the body and a bottom
wall,
the peripheral wall is inclined by a predetermined angle, and is
circumferentially
provided with recesses arranged at a regular intervals, and
each of the recesses includes a flat intermediate wall defining a bottom of
the recess and
being disposed between an upper connecting wall and a longitudinally lower
connecting
wall, the longitudinally lower connecting wall being disposed substantially
vertical and
being located at a lower end of the peripheral wall.
In order to reduce the amount of the material, and in order to obtain a thick
wall
container, a container is preferably formed by blow molding, using PP resin by
0.015 to
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CA 02543687 2009-01-28
0.05g/ml or PE resin by 0.021 to 0.07g/ml (weight of the resin per the volume
of the
liquid content).
Brief Description Of The Drawings
FIG. I is a schematic front view of a first embodiment of blow molded
container
according to the invention.
FIG. 2 is a schematic lateral view of the container of FIG. 1.
FIG. 3 is a schematic plan view of the container of FIG. 1.
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CA 02543687 2000-02-28
FIG. 4 is a schematic transversal cross sectional view of the body of the
container of FIG. 1 taken along line A-A in FIG. 2.
FIG. 5 is a schematic bottom view of the container of FIG. 1.
FIG. 6 is a schematic partly cross sectional front view of the bottom of
the container of FIG. 1.
FIG. 7 is a schematic illustration of the reinforcements of the body that
may be used for the first embodiment of container according to the invention.
FIG. 8 is a schematic lateral view of. a second embodiment of blow
molded container according to the invention.
FIG. 9 is schematic illustrations of the second embodiment, of which (a)
is a schematic front view of the side walls, (b) is a schematic transversal
cross
sectional view taken along line A-A in (a) and (c) is a schematic transversal
cross
sectional view taken along line B-B in (a).
FIG..10 is a schematic partly cross sectional front view of a third
embodiment of blow molded container according to the invention.
FIG. 11 is a schematic partly cross sectional lateral view of the
embodiment of FIG. 10.
FIG. 12 is a schematic transversal cross sectional view of the body of the
container of FIG. 11 taken along line A-A in FIG. 11.
FIG. 13 is schematic transversal cross sectional views of alternative
bodies of the embodiment of FIG. 10, of which (a) shows a substantially
hexagonal
flat cross section and (b) shows a substantially octagonal flat cross section.
FIG. 14 is a schematic front view of a fourth embodiment of blow
molded co.ntainer according to the invention and showing specific features at
the
bottom of the container.
FIG. 15 is a schematic bottom view of the embodiment of FIG. 14.
FIG. 16 is a schematic illustrations of alternative reinforcing ribs, of
which (a) is a schematic front view of the bottom and (b) is a schematic
bottom
view.
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CA 02543687 2000-02-28
FIG. 17 is a schematic front view of a fifth embodiment of blow molded
container according to the invention.
FIG. 18 is a schematic lateral view of the embodiment of FIG. 17.
FIG. 19 is a schematic bottom view of the embodiment of FIG. 17.
FIG.. 20 is schematic illustrations of the transversal ribs of the
embodiment of FIG. 17, of which (a) is a schematic cross sectional partial
front
view and (b) is a schematic cross sectional partial lateral view.
FIG. 21 is a schematic partial view of the bottom of the embodiment of
FIG. 17 when it is deformed.
FIG. 22 is a schematic front view of a sixth embodiment of blow molded
container according to the invention and showing specific features at the
bottom of
the container.
FIG. 23 is a schematic bottom view of the embodiment of FIG. 22.
FIG. 24 is a schematic cross ~ectional partial view of the bottom of the
embodiment of FIG. 22.
FIG. 25 is a schematic lateral view of a seventh embodiment of blow
molded container according to the invention and showing specific features at
the
bottom of the container.
FIG. 26 is a schematic bottom view of the embodiment of FIG. 25.
FIG. 27 is a schematic partly cross sectional front view of the bottom of
the embodiment of FIG. 25 taken along line A-A in FIG. 26.
FIG. 28 is a schematic front view of an eighth embodiment of blow
molded container according to the invention and showing specific features at
the
bottom of the container.
FIG. 29 is a schematic bottom view of the embodiment of FIG. 28.
FIG. 30 is a schematic partial cross sectional view of the bottom of the
embodiment of FIG. 28.
FIG. 31 is a schematic front view of a ninth embodiment of blow molded
container according to the invention and showing specific features at the neck
of
CA 02543687 2000-02-28
the container.
FIG. 32 is a schematic lateral view of the embodiment of FIG. 31.
FIG. 33 is schematic illustrations of the neck of the embodiment of FIG.
32, of which (a) is a cross sectional partial front view and (b) is a
schematic cross
sectional view taken along line A-A in (a) and showing only the outer profile.
PREFERRED EMBODIMENTS OF THE INVENTION
Now, the present invention will be described by referring to the
accompanying drawings.
Referring to FIGS. 1 and 2, reference symbol "A" generally deriotes a
thin wall blow-molded container. having a flattened cross sectional .shape.
The
container is formed by direct blowing or draw-blowing, and comprises a neck 1,
a
shoulder 2, a body 3 and a bottom 4. The containei is made of synthetic resin
such
as polyethylene (PE), polypropylene (PP), polyethyleneterephthate (PET) or
some
other synthetic resin, and formed as monolayer or multilayer container by blow
molding.
The neck 1 comprises an upper cylindrical neck section 5, a holder ring 6
located at a middle of the neck, and a lower cylindrical neck section 7
extending
downwardly from the holder ring 6 and connected to the shoulder 2.
The upper cylindrical neck section 5 is formed on an outer peripheral
surface thereof with a thread 8. The holder ring 6 is radially protruded from
the
upper cylindrical neck section 5 and the lower cylindrical neck section 7, and
is
partly or entirely formed with knurls 9.
The lower cylindrical neck section 7 has a predetermined height so that it
may be held by a thumb and fingers. It has a diameter smaller than that of the
holder ring and greater than that of the upper cylindrical neck section 5, and
is
connected to the shoulder 2.
A step 10 is formed between the shoulder 2 and the body 3. As
illustrated in FIGS. 3 and 4, each of the shoulder 2 and the body 3 has a
flattened
cross section 11, which comprises elliptical front and rear surfaces. and a
planar
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CA 02543687 2000-02-28
side surfaces.
The body 3 comprises front and rear walls 12 and side walls 13. Each of
the side walls 13 has a vertical plane which intersects the elliptic cross
section of
the front and rear walls 12. An upper end of each of the side walls extends to
the
shoulder 2. Lateral edges of the side walls are connected to lateral edges of
the
front and- rear walls 12 via a narrow wall 14 having an arcuate cross
sectional
shape.
Each of the front and rear walls 12 of the body 3 is provided with
transversal grooves 15 that are arranged vertically at regular intervals.
Since the
grooves 15 are formed, each of the front and rear walls 15 has vertically
corrugate
or waved surface.
Each of the side walls 13 connects with the arcuate walls 14 with a
predetermined angle. Each of the side walls 13 is provided on the surfaces
thereof
with a plurality of circular reinforcement recesses 16 that are arranged
vertically at
regular intervals.
The body 3 is provided at a lower end thereof with a protruded
peripheral wall 17 that forms a step and continues to the bottom 4.
As illustrated in FIGS. 1, 2, 5 and 6, the bottom 4 comprises a peripheral
wall 18 and a bottom wall 19. The peripheral wall 18 has slightly tilted front
and
rear walls 20, and right and left side walls 21 that are inclined by a
predetermined
angle.
As shown in FIG. 5, a distance from a center of the container to lower
ends 21a of the inclined side walls 21 is made close to a distance from the
center
of the container to lower ends 20a of the front and rear walls 20, so that
these
distances are substantially same each other.
In other words, an outer periphery of the bottom wall 19 is elliptical
whose major. axis and the minor axis show a minimal difference. Each of the
side
walls 21 is inclined, connected to each of the side walls 13 at an upper end
thereof,
and connected at a lower end thereof to the bottom wall 19 whose radius is
smaller
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CA 02543687 2000-02-28
than a radius of a major axis of the body.
Since the radius of the lower end of the side walls 21 is smaller than the
radius of the major axis of the body, when the container is blow-molded, the
blow
ratio is reduced in response to the difference of the angle of the inclination
of the
side walls, so that a thickness of the lower end 21a is greater than that of
the side
wall 13.
The angle of inclination is defined by the required wall thickness of the
body and that of the periphery of the bottom wall.
An upper lateral rib 22 is circumferentially provided between the
peripheral wall 18. and the protruded peripheral wall 17 of the body 3. Each
of the
front and rear walls 20 is provided with a.plurality of longitudinal ribs 23
that are
arranged at regular intervals.
The peripheral wall 18 is circumferentially provided at a lower end
thereof with a lower lateral rib 24. The lower lateral rib 24 is connected to
at a
lower side thereof to the bottom wall 19 having an upwardly curved surface 25
at a
center thereof.
Now, the method of molding the container will be discussed below. The
container according to the invention is molded- by means of a known direct
blow
technique or a known draw-blowing technique.
According to the conventional technique, if an easily crushable thin wall
container of PP resin that satisfactorily maintains its shape is molded by
direct=blowing PP resin, 0.067g/ml of resin was necessary. On the other hand,
according to the present invention, the consumed resin can be reduced to 0.015
to
0.05g/ml (weight of the resin per the volume of the liquid -content), because
of the
arrangement of the reinforcements to the body.wall and the peripheral wall of
the
bottom. Similarly, according to the conventional technique, if an easily
crushable
thin wall container of PE resin that satisfactorily maintains its shape is
molded by
direct-blowing PE resin, 0.096g/ml of resin was necessary. On the other hand,
according to the present invention, the consumed resin can be reduced to 0.021
to
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CA 02543687 2000-02-28
0.07g/ml (weight of the resin per the volume of the liquid content), because
of the
arrangement of the reinforcements to the body wall and the peripheral wall of
the
bottom. If the PET resin is used, the present invention provides similar
advantage
or effect by biaxially blow-molding the PET and by arranging the
reinforcements
to the body wall and the peripheral wall of the bottom.
In case of a thin wall container, the wall thickness of the body should be
less than about 0.6mm. In order to obtain an easily crushable container, the
thickness is preferably 0.3mm or less.
According to an example of the present invention, the side wall has the
thickness of 0.1-0.15mm, and each of the front and rear walls has the
thickness of
0.15-0.3mm.
Now the advantages of a crushable thin wall container according to the
invention will be discussed below.
Relating to the body 3, each of the front and rear walls 12 is reinforced
by the laterally extending recesses 15. Since the side wall 13 and the arcuate
walls
14 forrri an edge having a right angle in a cross section, the edge acts as
reinforcing rib, to act as pillar of -the body.
Each of the side walls 13 is formed with reinforcement recesses 16
which are vertically arranged at regular intervals, so as to improve the
buckling
strength of the body.
Since each of the side walls 13 has a flat surface, when containers are
transferred, the containers can be placed adjacent to one another with flat
surfaces
in a surface-to-surface contact, so as. to prevent the container from
deforming, even
if the containers crash one another.
Since the containers can be placed adjacent to one another with the walls
13 in a surface-to-surface contact, containers are positioned such that their
major
axes are aligned with a direction of the transfer, so as to keep their
alignment.
Relating to the bottom 4, the peripheral wall 18 comprises slightly
inclined front and rear walls 20, and side walls 21. Since each of the side
walls 21
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CA 02543687 2000-02-28
is tilted by a predetermined angle, the lower ends 21a of the side walls 20
are
made to show a wall thickness greater than that of the side walls 13.
As a result, the peripheral walls are strongly resistant against impact
when the container is dropped.
Additionally, since the peripheral wall 18 of the bottom is reinforced by
the lateral ribs 22, 24 and longitudinal ribs 23, if the container is dropped,
the
peripheral wall would not be deformed, and would not crack. In addition, the
peripheral wall shows an improved buckling strength.
Relating to the thickness of the container, when a conventional container
made of PP resin and having a wall thickness of 0.6mm or less at the body is
dropped and subjected to impact, the peripheral walls of the bottom would be
deformed or would crack. To the contrary, a container according to the
invention
having the above described configuration is perfectly prevented from being
deformed and cracking.
Relating to the neck, although the neck 1 has a wall thickness greater
than that of the body 2, its wall thickness is still smaller than that of any
conventional container. Thus, the neck is ieinforced by forming the radially
protruded holder ring 6 at the middle of the neck.
Since the height from the shoulder to the holder ring is selected such that
a thumb and finger can be inserted therebetween, the container can be easily
held
with a thumb and fingers. Since the holder ring is formed with the knurls 9,
the
container can be held without slipping.
[Modified Embodiments]
Now embodiments obtained by modifying the body, the bottom and/or
the neck of the above embodiment will be described below.
[1' Embodiment]
In the first modified embodiment, the body is modified. Although each of
the side walls is provided on the surface thereof with circular reinforcement
recesses. 16 in the above embodiment, any of the reinforcements as shown in
FIG.
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CA 02543687 2000-02-28
= '
7 may be used for the purpose of the invention.
FIG. 7a shows square recesses 16a having flat bottom.
FIG. 7b shows transversally extending recessed ribs 16.
FIG. 7c shows square recesses 16c having flat bottom with additional
X-shaped projecting ribs 16d.
FIG..7d shows X-shaped recesses 16e or X-shaped projecting ribs 16f. In
case of the X-shaped projected ribs 16f, surfaces of the ribs are contacted
one
another in surface-to-surface, so as to provide the advantage same as that of
the
above described embodiment.
In FIG. 7e shows a recessed rib having a zigzag profile and extending
longitudinally.
Each of these reinforcements provides the advantage same as described
above to the side wall.
[2nd Embodiment]
This second modified embodiment is obtained by modifying the side
walls of the above embodiment.
More specifically, the side walls of the body of this enibodiment differ
from -those of the above embodiment, although the neck, the shoulder and the
bottom as well as the cross section of the body and the configuration of the
front
and rear walls are same as their counterparts of the above embodiment.
Therefore,
in FIGS. 8 and 9 that illustrate this modified embodiment, they are denoted
respectively by the same reference numerals, each of which is accompanied by
suffix a and will be described only briefly below particularly in terms of the
side
walls.
Referring to FIG. 8, the blow molded container "Aa" comprises a neck
la, a shoulder 2a, a body 3a and a bottom 4a.
As in the case of the above embodiment, the body 3a includes front and
rear walls 12a and side walls 30.
Each of the side walls 30 comprises an edgc section 31 having a
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CA 02543687 2000-02-28
predetermined width and running all the way along the periphery of. the
surface
thereof, and a flat bottom recess 32 within the edge section 31.
The flat bottom recess 32 is provided on a bottom thereof with a
plurality of transversally extending projecting ribs 33 that are arranged
vertically at
regular intervals and connected to the edge section 31.
The edge section.31 of the side wall 30 acts as a longitudinal rib. Each
of the projecting ribs 33 acts as a reinforcing rib. Thus, the side wall 30 is
reinforced, so that the illustrated embodiment provides an advantage same as
the
above described embodiments.
The projectiing reinforcing ribs 33 arranged at the flat bottom recess 32
of each of the side walls 30 of this embodiment may be replaced by any of the
reinforcements illustrated in FIG. 9.
In FIG. 9a shows X-shaped projecting ribs 33a.
In FIG. 9b shows transversally extending projecting ribs 33b and one or
two longitudinal projecting ribs 33c extending between any two adjacent
transversal projecting ribs 33b.
These reinforcements provide an advantage same as that of the above
described embodiment.
[3rd Embodiment]
Now, a third modified embodiment obtained by modifying the front. and
rear walls of the body will be discussed below.
Since the neck, the shoulder and the bottom as well as the cross section
of the body are same as their counterparts of the above embodiment, they are,
denoted respectively by the same' reference numerals which are accompanied by
suffix b, in FIGS. 10 through 12. Th'is embodiment will be described only
briefly
below particularly in terms of the front an drear walls.
As ilhistrated in FIGS. 10 through 12, the body 3b comprises front and
rear walls 40 including a front wall 40a and a rear wall 40b, each of which
shows
an elliptic -cross section, and side. walls 41. Each of the side walls 41 is a
vertical
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CA 02543687 2000-02-28
plane,, and intersects the elliptic cross section of the front and rear walls
40. An
upper end of each of reaches to the shoulder 2b. Lateral edges of the side
walls 41
and corresponding lateral edges of the front and rear walls 40 are connected
through narrow arcuate walls 42.
Each of the front and rear walls 40, or the front wall 40a and the rear
wall 40 is provided with transversal recesses 43 arranged vertically at
regular
intervals, each of recesses having arcuate cross-section: Each of the front
and rear
walls 40 has a vertically corrugated surface including successive ridges and
grooves by the provision of the grooves 43.
The corrugation produced by the recesses 43 may be arranged only either
on the front wall 40a or on the rear wall 40b.
The recesses 43 are even in number, so that a ridge is located at a
vertical center of each of the front and rear walls.
The side walls 41 and the corresponding arcuate walls 42 show a
predetermined angle. Each of the side walls 41 is provided with a plurality of
circular reinforcement recesses 44 that are arranged vertically at regular
intervals.
Now, the function and the advantages of the above arrangement will be
discussed below.
Since both the front wall 40a and the rear wall 40b or either the. front
wall 40a or the. rear wall 40b of the body 3b is provided with transversal
recesses
43 that are arranged vertically at regular intervals to make the wall surface
vertically corrugated, the body is improved in terms of rigidity and the
strength of
withstanding reduced pressure.
Since the recesses are provided even in number, a ridge is located at the
vertical center of the front and/or rear wall of the body.
Of the ridges and the grooves of the corrugated surfaces of the body, the
ridges are more rigid than the grooves.
Generally, a container is held by a thumb and fingers pinching a central
part of the body. Thus, the ridge located at the vertical center of the front
and/or
-13-
CA 02543687 2000-02-28
. = '
rear wall of the body can effectively suppress any possible deformation that
may
be caused by the thumb and the fingers pinching the body.
Additionally, the body is apt to be deformed at a central portion thereof
if a bending moment is applied between an upper portion and a lower portion of
the body. However, the ridge located at the vertical center can also
effectively
suppress such deformation.
Still additionally, since each of the side walls 41 is vertical plane and
define a predetermined angle with the corresponding arcuate walls 42 arranged
at
the edges of the front and rear walls 40, their connecting sections act like
so many
vertical reinforcing ribs that improves the buckling strength of the body 3b
because
they are angled sections.
Now, the effect of the corrugation of the front and/or rear wall and that
of the vertical planes of the side walls was examined in experiments. This
will be
described below.
[Experiment 1]
Three containers with a capacity of 600m1 were formed by 17.5g of PP
(in other words, 0.0292g/ml which means weight of the material resin per the
volume of the liquid content). Each of thus obtained container has a profile
same
as the above described embodiment at the neck, the shoulder and the bottom,
and
also has a side wall of a vertical plane. For comparison, two of them had a
modified front and/or rear walls.
The first container had the front and rear walls; each of which had
vertically corrugate surface due to the transversal grooves, the second
container had
the front and rear walls, one of.which had vertically corrugate surface, the
third
container had front and rear walls without corrugation, and the strength of
the body
was observed.
The rigidity of the body of the second container was improved by
+84.7%, and the rigidity of the body of the first container was improved by
+167%,
if compared with a body without corrugation. An increase in the strength
against
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CA 02543687 2000-02-28
reduced pressure was also observed.
[Experiment 2]
In this experiment, the effect of providing the side walls with- vertical
straight planes was observed. A container having no side wall (in other words,
having an elliptic cross section) was further prepared. If compared with the
container having no side wall, the container having the side walls of the
vertical
planes. showed an improvement of +22.9% in the bucking strength, an
improvement of 19.1% in the rigidity along the minor axis, an improvement of
+48% in the rigidity along the major axis, and an improvement of +12.5% in the
strength of withstanding reduced pressure. Thus, the provision of side walls
having
straight planes proved a significant improvement in terms of buckling
strength,
rigidity of the body and strength of withstanding reduced pressure.
.[Experiment 3]
In this experiment, container specimens having a. body whose front and
rear walls were vertically corrugated were prepared as in Experiment 1 but the
number of recesses on' the front and rear walls of the body was made to vary
among the specimens to see the rigidity at the center of the body. The force
required to depress the center of the body to a predetermined extent increased
by
169% when the number of recesses was -four, by 112% when the number of
recesses was five and 148% when the number of recesses was sixif compared with
a container having three recesses at each of the front and rear walls of the
body.
Thus, it was proved that the front and rear walls of a body having an even
number
of recesses and a ridge located at the vertical center thereof are
significantly,
stronger than their counterparts of a body having an odd number of recesses.
This result of the experiment also applies to a. blow molded container
according to the invention and having side walls 13 that show vertical planes.
While the above described third embodinient has a body that shows a
substantially.. elliptic flat cross section, the body may alternatively show a
hexagonal or octagonal flat cross section as illustrated in FIG. 13.
CA 02543687 2000-02-28
r . '
Now, embodiments obtained by modifying the bottom of the above
described embodiment will be described below.
As for the upper and lower transversal ribs and the longitudinal ribs
arranged at the peripheral wall of the bottom, while reinforcing ribs having a
rectangular recess as shown in FIG. 1 are used as longitudinal ribs 23 for the
above described embodiment, the longitudinal ribs may alternatively be
realized in
the form . of corrugation including successive recesses or in the form of
elliptic
recesses (not shown). Therefore, the reinforcing ribs are by no means limited
to
rectangular recesses.
While the reinforcing ribs of the peripheral walls section of the bottom
are a combination of an upper transversal rib, a lower transversal rib and
longitudinal ribs arranged between the upper and lower transversal ribs in the
above description, only one or two of the three types of ribs may be used as
reinforcement for the purpose of the invention.
[4" Embodiment]
This embodiment is realized by applying the reinforcing ribs of the
peripheral wall of the bottom of the above embodiment to a container having a
circular cross section. Thus, this embodiment differs from the above
embodiment
-in that the shoulder, the body and the bottom show a circular cross section.
FIGS.
14 and 15 schematically illustrate this embodiment.
Referring firstly to FIG. 14, this embodiment of synthetic resin thin wall
container "Ac" showing a circular cross section comprises a neck 50; a
shoulder 51,
a body 52 and a bottom 53.
Since the neck 50 has a configuration same as its counterpart of the,
above embodiment, it will not be described any further here.
Both the should 51 and the body 52 show a circular cross section and a
step 54 is formed between the shoulder 51 and the body 52, while transversally
extending recessed grooves 56 are .arranged at regular intervals on the
peripheral
wall 55 of the body so that the peripheral wall 55 is vertically corrugated.
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CA 02543687 2000-02-28
The body 52 is provided at the lower end thereof with a projecting
peripheral wall 57 that defines a step with the remaining upper portion of the
body
and is linked to the bottom 53.
As shown in FIGS. 14 and 15, the bottom 53 has a peripheral wall,58
and a bottom wall 59, of which the peripheral wall 58 is inclined by, a
predetermined angle relative to the bottom wall 59.
An upper transversal rib 60 is arranged to surround the container and
operate as connecting section linking the peripheral wall 58 and the
projecting
peripheral wall 57 of the body 52. A plurality of longitudinal ribs 61 are
arranged
at regular intervals on the entire surface of the peripheral wall 58 of the
bottom.
A lower transversal rib 62 is arranged at the lower end of the peripheral
wall 58 to surround the container and linked at the lower end thereof to the
bottom
wall 59 of the bottom that shows an upwardly curved surface 63 at the center
thereof.
As shown in FIG. 15, the outer periphery of the bottom wall 59 has a
diameter remarkably smaller than that of the peripheral wall 55 of the body.
Thus,
the peripheral wall 58 of. the bottom is inclined as its upper end is linked
to the
peripheral wall 55 of the body, while its lower end is linked to the outer
periphery
of the bottom wall 59 of the bottom.
Now, the.advantages of the above described configuration of the bottom
will be discussed below.
Since the lower end 64 of the peripheral wall 58 of the bottom has a
diameter remarkably smaller than that of the peripheral wall 55 of the body,
it
shows a low blow ratio and hence has a wall thickness much greater than that
of
the peripheral wall 55 of the body. Thus, the peripheral wall 58 of the bottom
is
strong and shows an enhanced strength if subjected to impact when the
container is
dropped.
Additionally, since the peripheral wall 58 of the bottom is reinforced by
the reinforcing ribs (60, 61.) 62), it is prevented from being deformed to
give rise to
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CA 02543687 2000-02-28
cracks if it is subjected to impact when the container is dropped. It also
shows an
improved buckling strength.
Now, a modified embodiment realized by using a zigzag rib as
reinforcing ribs for the peripheral wall of the bottom will be discussed below
by
referring to FIG. 16.
In FIG. 16, there are shown a body 52a and a bottom 53a which includes
a peripheral wall 58a and a bottom wall 59a.
An upper transversal. rib 60a is arranged as connecting section connecting
the body 52a and the peripheral wall 58a of the bottom, which peripheral walls
section 58a is linked at the lower end thereof to the bottom wall 59a of the
bottom.
The peripheral wall 58a is provided on the surface thereof a zigzag rib 65
realized by arranging projecting parts and recessed parts in order to improve
the
vertical and peripheral strength of the bottom.
While the above described fourth embodiment is provided on the wall of
the body with transversally extending recesses to make the wall of the body a
corrugated one, the recesses may be replaced by zigzag ribs or the wall of the
body
may be made flat and straight and provided with appropriate reinforcing ribs.
[516 Embodiment]
This is an embodiment whose bottom is provided with a specifically
configured rib. This embodiment will be described by referring to FIGS. 17
through 20.
Since,. the neck, the shoulder and the body of this embodiment are
identical with their counterparts of the above described embodiment, they are
denoted respectively by the same reference numerals as those of FIGS. 1 and 2
that
are accompanied = by suffix d as shown in FIGS. 17 through 29. and will not be
described any further. Thus, only the bottom of the embodiment will be
discussed
below.
Referring to FIGS. 17 through 20, the bottom 4d includes a peripheral
wall 70 and a bottom wall 71, of which the peripheral wall 70 has slightly
inclined
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CA 02543687 2000-02-28
front and rear - walls 72 and a pair of side walls 73 that are inclined by a
predetermined angle.
A transversal rib 74 is arranged at the lower end of the peripheral wall
70 to entirely surround the container and the lower end of the transversal rib
74 is
connected to grounding bottom edge wall 71a of the bottom wall 71 having an
upwardly curved surface 75 at the center thereof.
~.~
The transversal rib 74 is forined by an upper wall section 74a and a
lower wall section 74b. Both the zone connecting the upper wall section 74a
and
the lower wall section 74b of the transversal rib 74 and the zone connecting
the
transversal rib 74 and the peripheral wall 70 of the bottom show an arcuate
profile.
In connection with the angle of inclination of the side walls 73, the lower
wall section 74b is substantially vertical while the upper wall section 74a is
slightly inclined.
Now, the advantages of the bottom having the above described
configuration will be discussed below.
Since the peripheral wall 70 has slightly inclined front and rear walls 72
and a pair of side walls 73 that are inclined by a predetermined angle, the
wall
thickness t1 of the lower end 73a of the side walls 73 is made greater than
that
wall thickness t2 of the side walls of the body.
As a result, the peripheral wall 70 of the bottom is improved in terms of
the strength of withstanding the impact to which the bottom is subjected when
the
container is dropped.
Additionally, the lower wall section 74b of the transversal rib 74 is
substantially vertical in the areas connected to the side walls 73. Thus, the
buckling
strength of the peripheral wall 70 of the bottom is remarkable improved due to
this
fact and the fact that wall thickness of the transversal rib 74 is increased
at and
near the grounding bottom edge wall 71a of the bottom wall 71.
In an experiment, a specimen of the embodiment is compared with a
specimen whose peripheral wall 70 of the bottom is not provided with a rib to
find
-19-
CA 02543687 2000-02-28
+ r , . that the buckling strength of the former was raised by about 25% from
that of the
latter.
When the weight of the resin of a container is reduced and the bottom of
the container is made to have a small wall thickness, the peripheral wall 70
and the
bottom wall 71 of the bottom can become deformed from the state indicated by a
in FIG.. 21 to the state indicated by b in FIG. 21 as the load applied to the
container is increased.
Then, with this embodiment, the lower wall section 74b of the transversal
rib 74 pushes down the lower end of the peripheral wall 70 to outwardly shift
the
grounding line of the bottom and arcuately deform the bottom wall 71 so as to
slightly raise the central area thereof. However, the bottom shows an improved
bucking strength because the lower wall section 74b is made to be
substantially
vertical.
Thus, as this embodiment is reinforced at the body and the bottom, it can
stably maintain its 'profile. Additionally, as the buckling strength of the
bottom of
this embodiment is remarkably improved by the. transversal rib 74, it can
reliably
maintain its standing position.
[61h Embodiment]
This embodiment differs from the above described fifth embodiment only
in that this embodiment has a circular cross section. This embodiment will be
desoribed by referring to FIGS. 22 and 23.
Referring to FIG. 22, the blow-molded thin wall container "Ae" having a
circular cross section comprises a neck 80, a shoulder 81, a body 82 and a
bottom
83.
Both the shoulder 81 and the body 82 show a circuit cross section and a
step 84 is formed between the shoulder 81 and the body 82, while the
peripheral
wall 85 of the body 82 is provided with transversal recesses 86 that are
arranged at
regular intervals so that the peripheral wall 85 of the body is corrugated by
the
recesses 86.
-20-
CA 02543687 2000-02-28
+ ~ . An outwardly projecting peripheral wall 87 is formed at the lower end of
the body 82 to produce a step with the remaining part of the body 82 and
linked to
the bottom 83.
As shown in FIGS. 22 and 23, the bottom 83 includes a peripheral wall
88 and a bottom wall 89, of which the peripheral wall 88 is inclined by a
predetermined angle and has it slower end 88a linked to grounding bottom edge
wall 89a of the bottom wall 89 having an upwardly curved surface 89 at the
center
thereof.
The outer periphery of the grounding bottom edge wall 89a of the bottom
wall 89 has a diameter remarkably smaller that that of the peripheral wall 85
of the
body and the lower end 88a of the peripheral wall 88 is so inclined as to be
connected to the outer periphery of the grounding bottom edge wall 89a of the
bottom wall 89.
A transversal rib 91 is arranged undeir the peripheral wall 88 of the
bottom to surround the entire periphery of the container.
As seen from FIG. 24 that shows the bottom of the embodiment in cross
section, the transversal rib 91 is formed by a pair of wall sections including
an
upper wall section 91a and a lower wall section 91b and the peripheral wall 88
to
show a triangular cross section as in the case of the fifth embodiment. The
wall
sections 91a, 91b of the transversal rib 91 and the
Both the zone connecting the upper wall section 91a and the lower wall
section 91b of the transversal rib 91 and the zone connecting the upper wall
section 91a and the lower wall section 91b show an arcuate profile.
The lower walls section 91b of the transversal rib 91 and the peripheral
wall 88 of the bottom define a predetermined angle. In connection with the
angle
of inclination of the peripheral wall 88, the lower wall section 91b of the
transversal rib 91 is substantially vertical while the upper wall section 91a
is
slightly inclined.
. Now, the advantages of the bottom having the above described
- 2i -
CA 02543687 2000-02-28
configuration will be discussed below.
The wall thickness t1 of the lower end 88a of the peripheral wall 88 of
the bottom is greater than the wall thickness t2 of the peripheral wall 85 of
the
body because the lower end 88a has a diameter and a blow ratio smaller than
those
of the peripheral wall 88 so that the peripheral wall 88 is made strong and
shows
an improved strength of withstanding impact it may be subjected to when the
container is dropped.
Additionally, the lower wall section 91b of the transversal rib 91 is
substantially vertical and therefore the buckling strength of the bottom is
remarkable improved due to this fact and the fact that wall thickness of the
transversal rib 91 is increased at and near the grounding bottom edge wall 89a
of
the bottom wall 89.
[71" Embodiment]
This embodiment is realized by modifying the rib of the peripheral wall
of the bottom of the fifth embodiment. This will be described by referring to
FIGS.
25 through 27.
This embodiment differs from. the fifth embodiment in that the
transversal rib is replaced by recesses formed at regular intervals in. a
lower end
portion of each of the side walls of the peripheral wall of the bottom that
corresponds to the transversal rib.
Since, the neck 1, the shoulder 2 and the body 3 of this embodiment
"Af" of blow-molded thin wall flat container are identical with their
counterparts of
the above described sixth embodiment, they are denoted respectively by the
same
reference numerals that are accompanied by suffix. f as shown in FIG. 25.
Thus,
. only the bottom 100 of the embodiment will be discussed below.
Referring to FIGS. 25 through 27, 100 denotes the bottom of the flat
container that includes a peripheral wall 101 and a bottom wall 102.
The peripheral wall 101 by turn includes front and rear walls 103 and
side walls 104, of which the side walls 104 are inclined by a predetermined
angle
-22-
CA 02543687 2000-02-28
as in the case of the fifth embodiment and provided at the lower ends 104
thereof
with recesses 105 that are arranged at regular intervals and arranged near the
grounding bottom edge wall 102a.
As shown in FIGS. 26 and 27, each of the recesses 105 has a rectangular
flat bottom wall 106 and upper and lower connecting walls 107a, 107b linking
the
flat bottom wall 106 and the peripheral wall 101 of the bottom, of which the
lower
connecting wall 107b is located close to the grounding bottom edge wall 102a
at
the lower end of the peripheral wall 101 and made to stand substantially
vertically
so that the recesses 105 remarkably improve the buckling strength of the
bottom
like the transversal rib of the fifth embodiment.
[8" Embodiment]
This embodiment is realized by applying the recesses of the seventh
embodiment to a container having a circular cross section.
In other words, as in the seventh embodiment, recesses are arranged in a
lower end portion of the peripheral wall of the bottom of a blow-molded thin
wall
container showing a circular cross section. This will be described by
referring to
FIGS. 28 through 30.
As shown in FIGS. 28 through 30, the bottom of the blow-molded thin
wall container showing a circular cross section includes a peripheral wall 111
and a
bottom wall 112, of which the peripheral wall 111 is inclined by a
predetermined
angle and has its lower end portion 111a linked to grounding bottom edge wall
112a of the bottom wall 112 having an upwardly curved surface 75 at the center
thereof.
The outer periphery of the grounding bottom edge wall 112a of the
bottom wall 59 has a diameter remarkably smaller than that of the peripheral
wall
55 of the body and the upper end of the peripheral wall 111 is connected to
the
peripheral wall of the body while the lower end of the peripheral wall '111 is
so
inclined as to be connected to the outer periphery of the grounding bottom
edge
wall 112a of the bottom wall 112.
-23-
CA 02543687 2000-02-28
~
The lower end portion 111a of the peripheral wall 111 is provided with
recesses 113 that are arranged at regular intervals near the grounding bottom
edge
wall 112a.
Each of the recesses 113 has. a rectangular flat bottom wall 114, upper
and lower connecting walls 115a, 115b linking the flat bottom wall 114 and the
peripheral wall 111 of the bottom and lateral connecting walls 116a, 116b, of
which the lower connecting wall 115b is located close to the grounding bottom
edge wall 112a at the lower end 111a of the peripheral wall 111 and made to
stand
substantially vertically so that the recesses 113 remarkably improve the
buckling
strength of the bottom like the transversal rib of the fifth embodiment and
that of
the sixth embodiment.
While the recesses are rectangular in profile in the seventh and eighth
embodiments, they may alternatively have an elliptic or square profile.
[9" Embodiment]
This embodiment _ is realized by modifying the neck of the above
described embodiment. This will be described by referring to FIGS. 31 and 32.
As shown in FIGS. 31 and 32, the blow-molded container (Ah)
comprises a neck 120, a shoulder 121, a body 122 and a bottom 123, of which
the
shoulder 121, the body 122 and the bottom 123 are identical with their
counterparts
of the above described embodiment.
The neck 120 of this embodiment includes an upper cylindrical neck
section 124, a lower cylindrical neck section 126 and a neck ring 125 arranged
between the upper and lower neck sections.
The upper cylindrical neck section 124 is provided on the outer
peripheral surface thereof with a thread 127 and the neck ring 125 is provided
on
the outer peripheral surface thereof with knurls 128 that are arranged in
front and
rear portions or in the entire area thereof.
The lower cylindrical neck selection 126 has a height that allows the'user
to hold it with a thumb and fingers and is connected. to the shoulder 121.
-24-
CA 02543687 2000-02-28
, , = 1
While wall thickness of the neck 120 is greater than both that of the
shoulder 121 and that of the body 122, it is smaller than that of the neck of
any
conventional container. Therefore, the neck ring 125 formed at the middle of
the
neck and provided with knurls 128 significantly reinforces the neck 120 so
that the
container may not wobble when it is transferred nor become twisted when the
cap
is screwed.
Since the lower cylindrical neck section 124 located under the neck ring
125 has a predetermined height, the user can hold the container by pinching
the
lower cylindrical neck section 126 arranged between the neck ring 125 and the
shoulder 121 with a thumb and fingers.
Thus, the cap can be easily removed when using the container.
[10'h Embodiment]
While the outer periphery of the holder ring 6 of the above described
emb6diment of container according to the invention is circular, it may
alternatively
be regularly hexagonal or octagonal like the holder ring 6a shown in FIG. 33.
Then, the outer diameter of the lower cylindrical neck section 7a may be
reduced and the outer periphery of the lower cylindrical neck section 7a may
be
proportionally reduced relative to that of the holder ring.
As described above in detail, a synthetic resin thin wall container
according to the invention can be molded by using resin at a reduced rate to
save
the resin material because the profile of the body and that of the bottom are
improved to enhance both the rigidity and the buckling strength thereof.
Additionally, since the container has a considerably reduced wall
thickness, it can be crushed with ease to reduce the volume of the waste when
it is
disposed.
-25-
,
