Note: Descriptions are shown in the official language in which they were submitted.
CA 02594589 2007-07-24
2
BACKGROUND OF THE INVENTION
(a) Technical Field of the Invention
The present invention relates to a power tool, and in particular to a power
tool that comprises an adaptor allowing for alternate change of operation bits
for different jobs, such as a power screwdriver and a power hand drill.
(b) Description of the Prior Art
Power tools have widely used in various applications, among which hole
drilling and screwing are the most common operations that are efficiently done
with power tools. Figures 1 and 2 of the attached drawings show a
conventional power screwdriver, which comprises a tool body 10 and a
coupler set 20. The power screwdriver body 10 contains an electrical motor
and associated parts/components therein and an output spindle 11 for effecting
transmission of power from the motor is arranged at a front end of the body 10
and coupled with a coupling collar 12. The output spindle 11 has a front tip
forming a hexagonal receptacle for receiving and driving as screwdriver bit
13.
The coupling collar 12 has an outer surface around which a circumferential
recess 14 is formed. The coupler set 20 comprises a first coupler member 21,
a second coupler member 22, and a third coupler member 23. The first
coupler member 21, the second coupler member 22, and the third coupler
member 23 are assembled together in sequence. The third coupler member
CA 02594589 2007-07-24
3
23 has an inside circumference on which a plurality of beads 24 is mounted in
a projecting manner so that when the coupler set 20 is fit over the coupling
collar 12 at the front end of the body 10, the beads 24 on the inside of the
third
coupler member 23 are received into and engage with the recess 14 of the
coupling collar 12 to complete the assembling of the coupler set 20 to the
body
10. As such, when the motor is operated and drives the output spindle 11 to
rotate, the screwdriver bit 13 that is mounted to the front tip of the output
spindle 11 is rotated in unison therewith to effect screw tightening/loosening
operation.
There is also another power screwdriver (see Figure 3) available in the
market. The another power screwdriver comprises a screwdriver body 30
inside which an electrical motor and associated parts/components are
contained, an output spindle 31 that is driven by the motor, and a threaded
collar 32 and an adjustment collar 33 that are mounted to a front end of the
body 30. The output spindle 30 has a front tip forming a hexagonal
receptacle for receiving a corresponding screwdriver tip 34. The threaded
collar 32 is threadingly coupled to a threaded projection 35 formed on the
front end of the body 30. The threaded collar 32 forms a circumferential
recess 36 around an outer surface thereof for receiving and engaging the
adjustment collar 33. As such, when the motor is operated and drives the
CA 02594589 2007-07-24
4
output spindle 31 to rotate, the screwdriver bit 34 that is mounted to the
front
tip of the output spindle 31 is rotated in unison therewith to effect screw
tightening/loosening operation.
These known power screwdrivers have to operate with dedicated
screwdriver tips 13, 34 to perform screwing operation and they demonstrate
excellent performance of screwing operation. However, these known power
tools are only adaptable for operation with the dedicated screwdriver bit 13
to
do screwing; and there is no way that such a power tool can be used to cany
out drilling operation. Thus, an additional drilling device is needed for hole
drilling operation, such as the power hand drill illustrated in Figure 4. The
power hand drill comprises a drill body 37 and a chuck 38. The drill body 37
comprises an electrical motor and associated parts/components
accommodated therein and an output spindle 39 driven by the motor. The
output spindle 39 forms a hexagonal receptacle to receive a corresponding
drill bit 391. As such, when the motor is operated and drives the output
spindle 39 to rotate, the drill bit 13 that is mounted to the front tip of the
output
spindle 39 is rotated in unison therewith to effect drilling operation.
These known power tools, including the power screwdriver and the
power hand drill, are each dedicated for specific job. A user has to purchase
various power tools and has to simultaneously carry more power tools in order
CA 02594589 2007-07-24
to properly have his or her job done in site. This is not only inconvenient to
the user, but also an economic burden for purchasing, maintenance and
repairing. In addition, the screwdriver bit 13 and the drill bit 33 are
dedicated
for specific tools and have dedicated specification so that when these bits
are
5 wom out or broken, identical bits have to be purchased for replacement,
otherwise the tool cannot be used again. This is troublesome for the users to
purchase the bits.
Thus, the present invention is aimed to provide a power tool that
overcomes the drawbacks of the conventional devices discussed above.
CA 02594589 2007-07-24
6
SUMMARY OF TIIE INVENTION
The primary purpose of the present invention is to a coupler that serves to
selectively and alternately couple a screwdriver bit and a drill bit to a
power
tool to allow the power tool to serve two functions.
Another objective of the present invention is to provide a power tool,
which can serve as a hand drill that accept market-available dill bits having
regular cylindrical shank to enhance selectivity of operation bits therefore.
To achieve the above objectives, the present invention provides a power tool
comprising a tool body and a coupler assembly comprising a coupler, an
arrester, and a bit adapter. The power tool can selectively work with a
screwdriver bit to serve as a power screwdriver. Or altetnately, the coupler
assembly is mounted to the tool body with an end of a shaft fit to an output
spindle of the tool body to allow the bit adapter to be driven by the rotation
of
the output spindle. The bit adapter can selectively receive and hold drill
bits
of different specifications and diameters for performing different drilling
operations. Thus, the power tool can be selectively functioning as a power
screwdriver or a power hand drill.
The foregoing object and summary provide only a brief introduction to
the present invention. To fully appreciate these and other objects of the
present invention as well as the invention itself, all of which will become
CA 02594589 2007-07-24
7
apparent to those skilled in the art, the following detailed description of
the
invention and the claims should be read in conjunction with the accompanying
drawings. Throughout the specification and drawings identical reference
numerals refer to identical or similar parts.
Many other advantages and features of the present invention will become
manifest to those versed in the art upon making reference to the detailed
description and the accompanying sheets of drawings in which a preferred
structural embodiment incorporating the principles of the present invention is
shown by way of illustrative example.
CA 02594589 2007-07-24
8
BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 is an exploded view, in a perspective form, of a conventional
power screwdriver;
Figure 2 is also an exploded view of the conventional power screwdriver,
but in a side elevational form;
Figure 3 is an exploded view of another conventional power screwdriver;
Figure 4 is a side elevational view of a conventional power hand drill;
Figure 5 is an exploded view of a power tool constructed in accordance
with the present invention;
Figure 6 is a side-elevational view, partially broken, of the power tool of
the present invention in an assembled form;
Figure 7 is a side elevational view of a portion of the power tool of the
present invention, illustrating detachment of a coupler from a body of the
power tool;
Figure 8 is a perspective view showing a threaded collar for the power
tool of the present invention; and
Figure 9 is a side elevational view, partially broken, illustrating mounting
the threaded collar to the body of the power tool of the present invention.
CA 02594589 2007-07-24
9
DETAILED DESCRIPTION OF THE PREFERRED EMBODMIENTS
The following descriptions are of exemplary embodiments only, and are
not intended to limit the scope, applicability or configuration of the
invention
in any way. Rather, the following description provides a convenient
illustration for implementing exemplary embodiments of the invention.
Various changes to the described embodiments may be made in the function
and arrangement of the elements described without departing from the scope
of the invention as set forth in the appended claims.
With reference to the drawings, and in particular to Figures 5 and 6, a
power tool constructed in accordance with the present invention comprises a
tool body 70, and a coupler assembly comprising a coupler 40, an arrestor 50,
and a bit adapter 60. The tool body contains an electrical motor and
associated parts/components (both not shown) for generation and transmission
of torque/rotation. The motor has an output spindle 71 driven thereby for
rotation and transmission of power/torque. The output spindle 71 has a front
tip in which a hexagonal receptacle (not labeled) is defined for receiving and
drivingly engaging a shank or a bar of a complementary shape therein. A
coupling collar 72 is mounted to a front end of the tool body 70. The
coupling collar 72 has an outer surface forming a circumferential recess 73.
The coupler 40, being a cylindrical body having an interior space
CA 02594589 2007-07-24
delimited by an outer wall, forms an inner wall 41 that partitions the
interior
space into a hollow chalnber 42 and a spring accommodation ring space 43
that is between the inner and outer walls. The hollow chamber 42 receives
and fixes a bearing 44 therein and bearing 44 in tum supports a shaft 45
5 extending therethrough with a front end of the shaft 45 projecting beyond
the
coupler 40 and forming ajoint section 46. An opposite, rear end of the shaft
45 is made hexagonal. The ring space 43 receives a compression spring 47
therein. The coupler 40 forms an inward circumferential projection 48 at an
inside surface of the outer wall thereof at a rear end edge thereof. A
plurality
10 of balls 49 is circumferentially distributed and movably mounted in the
inner
wall 41 at a location close to a rear end edge thereof.
The arrester 50 is a circumferentially-stepped cylinder having a reduced
front section around which an outward flange 51 is formed. A
circumferential recess 52 is formed in an inside surface of a rear section of
the
arrester 50 at a location close to a rear end thereof. The front section of
the
arrester 50 is fit into the ring space 43 of the coupler 40 with the flange 51
engaging and retained by the projection 48 of the coupler 40. The
compression spring 47 arranged in the ring space 43 biases the arrester 50
outward, in a direction away from the coupler.
The adapter 60 comprises a chuck that is commonly used in the
CA 02594589 2007-07-24
11
conventional hand drill to fix a shank of a drill bit 61, and that is capable
to fix
drill bits 61 having a cylindrical shank of different specifications by manual
operation of a bevel-gear based tightening/loosening tool. This is well
known and will not be further described. The adapter 60 is connectable to a
joint section 46 of the shaft 45 of the coupler 40 and is rotatable in unison
with
the shaft 45.
The tool body 70 is of a similar structure with the conventional hand
power tool, and can work with a screwdriver bit (by fitting a hexagonal shank
of the screwdriver bit into the hexagonal receptacle formed at the front tip
of
the output spindle 71) to cany out screwing operation. The tool can also be
used to carry out drilling operation and this is done by mounting the coupler
40, the arrester 50, and the bit adapter 60 to the front end of the tool body
70.
The front section of the arrester 50 is set into the ring space 43 of the
coupler
40 with the flange 51 thereof engaging the projection 48 of the coupler 40.
This retains the arrester 50 in the ring space 43. The resiliency of the
compression spring 47 inside the ring space 43 allows the arrester 50 to be
forcibly moved inward (against the spring) to align the recess 52 with the
balls
49 mounted on the inner wa1141 of the coupler 40. In this way, by the
alignment of the recess 52 wit the balls 49, the recess 52 serves as an escape
space for the balls 49, thereby inducing expansion of inside diameter of the
CA 02594589 2007-07-24
12
inner wall 41. The balls 49, under the diameter expanded condition, allow
the coupling collar 72 of the tool body 70 to pass. Once the arrester 50 is
released and is moved away from the alignment between the recess 52 and the
balls 49 by the spring 47, the balls 49 are subjected to an inward driving
force
applied thereto by an inside surface of the arrester 50 to return to an
original
inside diameter and the balls 49 are forced into and engage with the recess 73
of the coupling collar 72.
In this way, when the arrester 50 is forcibly depressed, the balls 49 are
provided with an escape space to allow them to move outward for diameter
expansion. This allows the coupler assembly to be detached from the
coupling collar 72 of the tool body 70 and a replacement coupler assembly can
be re-mounted to the tool body 70. When the replacement coupler assembly
is mounted to the coupling collar 72 of the tool body 70, the hexagonal end of
the shaft 45 of the coupler 40 is fit in the hexagonal receptacle in the front
tip
of the output spindle 71 so that when the output spindle 71 is driven by the
motor, the bit adapter 60 mounted to the front end of the shaft 45 is also
driven,
whereby the drill bit 61 fixed to the bit adapter 60 can carry out drilling
operation. The bit adapter 60 can selectively hold drill bits 61 of different
specifications to perform different drilling operations on workpieces. Thus,
the power tool of the present invention can also be used as a hand drill to
CA 02594589 2007-07-24
13
selectively work with drill bits of different specifications that are readily
available in the market. This apparently enhances the selectivity of drill
bits
or consuming parts.
Further, referring to Figures 8 and 9, a threaded collar 80 is selectively
added. The threaded collar 80 has a bore which forms an intemal thread 81
at an end thereof for engaging and fixing to a threaded portion 91 of another
power tool 90. The collar 80 has an outer surface in which a circumferential
recess 82 is formed for selectively receiving and engaging the balls 49 of the
inner wall 41 of the coupler 40. This provides an alternate solution to the
present invention for coupling the coupler assembly to a regular power tool.
Due to the threaded collar 80, the present invention can be embodied in a
power tool having the threaded portion 91.
From the above description of the preferred embodiment, as well as the
illustration of the drawings, of the present invention, it is apparent that
the
invention disclosed herein does realize the function and objectivities
discussed
above, whereby the present invention provides a power tool that can be used
as a power screwdriver, and also functions as a power hand drill. In addition,
the drill bit working with the power hand drill of the present invention can
be
of a dedicated hexagonal end or a regular cylindrical shank. This enhances
the selectivity of the consuming parts/drill bit. Further, the shaft 45 of the
CA 02594589 2007-07-24
14
coupler 40 that is driven by the output spindle 71 is supported at one end by
the output spindle 71, and at an opposite end by the bearing 44, so that the
drill
bit 61 can be readily assembled with smooth rotation operation and no
eccentricity may be found.
Although the present invention has been described with reference to the
preferred embodiment thereof, it is apparent to those skilled in the art that
a
variety of modifications and changes may be made without departing from the
scope of the present invention which is intended to be defined by the
appended claims.
It will be understood that each of the elements described above, or two or
more together may also fmd a useful application in other types of methods
differing from the type described above.
While certain novel features of this invention have been shown and
described and are pointed out in the annexed claim, it is not intended to be
limited to the details above, since it will be understood that various
omissions,
modifications, substitutions and changes in the forms and details of the
device
illustrated and in its operation can be made by those skilled in the art
without
departing in any way from the spirit of the present invention.
