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Patent 2611213 Summary

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Claims and Abstract availability

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(12) Patent: (11) CA 2611213
(54) English Title: DUAL SIZE STUD ELECTRICAL CONNECTOR
(54) French Title: BARRE DE RACCORDEMENT ELECTRIQUE BI-CALIBRE
Status: Granted and Issued
Bibliographic Data
(51) International Patent Classification (IPC):
  • H01R 4/40 (2006.01)
  • H01F 27/29 (2006.01)
  • H01R 4/36 (2006.01)
  • H01R 25/16 (2006.01)
(72) Inventors :
  • TAMM, CARL R. (United States of America)
  • HAY, ROBERT G. (United States of America)
(73) Owners :
  • HUBBELL INCORPORATED
(71) Applicants :
  • HUBBELL INCORPORATED (United States of America)
(74) Agent: FINLAYSON & SINGLEHURST
(74) Associate agent:
(45) Issued: 2015-06-30
(22) Filed Date: 2007-11-19
(41) Open to Public Inspection: 2008-06-12
Examination requested: 2012-10-24
Availability of licence: N/A
Dedicated to the Public: N/A
(25) Language of filing: English

Patent Cooperation Treaty (PCT): No

(30) Application Priority Data:
Application No. Country/Territory Date
11/637,189 (United States of America) 2006-12-12

Abstracts

English Abstract

An electrical connector for clamping securely onto a threaded shaft includes a transformer bar, a connector body, a clamping component, and at least two columns for receiving streetlight taps. The transformer bar has a plurality of conductor bores, a distal end, and a bar top. The connector body is at the distal end and has first and second bosses at the bar top and first and second clamping sides. The clamping component is pivotally mounted by an attachment link to be selectively located adjacent one of the first and second clamping sides. Two columns are located adjacent the distal end of the transformer bar, protruding away from the transformer bar, one on each side, for supporting a streetlight tap and a redundant ground close to the connector body and a streetlight tap opposite the distal end.


French Abstract

Un connecteur électrique pour assurer un serrage solide sur un arbre fileté comprend une barre de transformateur, un corps de connecteur, un élément de serrage et au moins deux colonnes pour recevoir des prises de réverbères. La barre de transformateur possède une pluralité dalésages de conducteur, une extrémité distale et une partie supérieure de barre. Le corps de connecteur se trouve à une extrémité distale et présente des premier et second bossages à la partie supérieure de la barre ainsi quaux premier et second côtés de serrage. Lélément de serrage est fixé de manière pivotante par un dispositif de fixation qui sera situé de manière sélective à proximité des premier et second côtés de serrage. Deux colonnes sont adjacentes à lextrémité distale de la barre de transformateur, faisant saillie à partir de la barre de transformateur, une sur chaque côté, pour supporter une prise de réverbère et une mise à la terre redondante près du corps du connecteur et une prise de réverbère opposée à lextrémité distale.

Claims

Note: Claims are shown in the official language in which they were submitted.


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WHAT IS CLAIMED IS:
1. An electrical connector, comprising:
a transformer bar having a plurality of conductor bores
therein, a distal end, a bar top;
a connector body at said distal end having at least one
boss at said bar top and having first and second connector sides;
a clamping component pivotally mounted by an
attachment link to said boss to be selectively located adjacent each of
said first and second connector sides; and
first and second columns adjacent said distal end,
protruding away from said transformer bar.
2. An electrical connector according to claim 1 wherein
said connector body includes first and second bosses.
3. An electrical connector according to claim 2 wherein
said attachment link is pivotally mounted to said bosses,
said bosses located towards said distal end.
4. An electrical connector according to claim 1 wherein
a clamping member is securable to said clamping
component and said connector body to force said clamping component
and said connector body toward one another.

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5. An electrical connector according to claim 1 wherein
said connector body comprises first and second concavely
curved body clamping surfaces on said first and second connector
sides, respectively, said first body clamping surface having a greater
radius of curvature than said second body clamping surface; and
said clamping component comprises first and second
concavely curved component clamping surfaces on first and second
component sides thereof, said first component clamping surface
having a greater radius of curvature than said second component
clamping surface.
6. An electrical connector according to claim 1 wherein
each of said columns includes a streetlight setscrew bore
perpendicular to said conductor bores; and
an opening disposed in each of said columns
perpendicular to said setscrew bores.
7. An electrical connector according to claim 5 wherein
said first and second columns are located on opposite
sides of said transformer bar, one of said columns corresponding to
first body clamping surface and the other of said columns
corresponding to second body clamping surface.
8. An electrical connector according to claim 1 wherein
the plurality of conductor bores of said transformer bar
are arranged in at least two offset rows.

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9. An electrical connector according to claim 8 wherein
said transformer bar comprises a plurality of setscrew
bores arranged in a row above the conductor bores and substantially
oriented perpendicularly to the conductor bores.
10. An electrical connector according to claim 9 wherein
said transformer bar comprises at least one bore at the
end of one of said rows that is an auxiliary conductor bore.
11. An electrical connector according to claim 10 wherein
at least one bore is perpendicular to said auxiliary
conductor bore.
12. An electrical connector according to claim 2 wherein
said clamping component is a toggle clamp with first and
second toggle bosses on a top thereof.
13. An electrical connector according to claim 5 wherein
at least one of said clamping surfaces is threaded.
14. An electrical connector according to claim 1 wherein
one of said connector body and said clamping component
has a bolt pivotally coupled thereto; and
the other of said connector body and said clamping
component has a U-shaped recess for receiving said bolt.

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15. An electrical connector according to claim 14 wherein
said bolt pivots about an axis perpendicular to a
longitudinal axis thereof from a first side of one of said connector body
and said clamping component to a second side of the same of said
connector body and said clamping component; and
a flange nut is threadedly received on said bolt for
securing said bolt to the second side.
16. An electrical connector according to claim 14 wherein
said bolt is pivotally coupled to said connector body; and
said U-shaped recess is on said clamping component.
17. An electrical connector according to claim 1 wherein
each of said first and second columns receives a
streetlight setscrew bore and one of said first and second columns
includes an opening located perpendicular to said streetlight setscrew
bore for supporting a streetlight tap; and
the other of said first and second columns includes an
opening located perpendicular to said setscrew bore for supporting a
redundant ground.
18. An electrical connector according to claim 1 wherein
said connector body comprises first and second concavely
curved body clamping surfaces on said first and second connector
sides, respectively, said first body clamping surface having a greater
radius of curvature than said second body clamping surface.

-21-
19. An electrical connector according to claim 1 wherein
said clamping component comprises first and second
concavely curved component clamping surfaces on first and second
component sides thereof, said first component clamping surface
having a greater radius of curvature than said second component
clamping surface.
20. An electrical connector, comprising:
a transformer bar having a plurality of conductor bores
therein arranged in at least two offset rows to receive a plurality of
branch circuit wires, a distal end for supporting a connector body, a
bar top having a plurality of bores receiving a plurality of screws to
retain the branch circuit wires, and first and second columns
protruding from said distal end, located at opposite sides of said
transformer bar;
a connector body at said distal end having first and
second bosses at said bar top and having first and second connector
sides, said connector body having first and second concavely curved
body clamping surfaces on said first and second connector sides,
respectively, said first body clamping surface having a greater radius
of curvature than said second body clamping surface;
a clamping component pivotally mounted by an
attachment link to said first and second bosses to be selectively
located adjacent one of said first and second connector sides, said
clamping component having first and second concavely curved
component clamping surfaces on first and second sides thereof
respectively, said first component clamping surface having a greater
radius of curvature than said second component clamping surface,
said first clamping surfaces have substantially equal radii of curvature

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and said second clamping surfaces have another substantially equal
radii of curvature smaller than the radii of curvature of said first
clamping surfaces;
a bolt pivotally coupled to one of said connector body and
said clamping component to force said clamping component and said
connector body toward one another, the other of said connector body
and said clamping component having a U-shaped recess for receiving
said bolt; and
a flange nut threaded on said bolt for securing said
connector body and said clamping component together.
21. An electrical connector according to claim 20 wherein
said first and second columns are located on opposite
sides of said transformer bar, one of said columns corresponding to
first body clamping surface and the other of said setscrew columns
corresponding to second body clamping surface.
22. An electrical connector according to claim 20 wherein
said transformer bar comprises a plurality of setscrew
bores arranged in an row above the conductor bores and substantially
oriented perpendicularly to the conductor bores;
at least one bore at the end of one of said rows is an
auxiliary conductor bore; and
at least one bore is perpendicular to said auxiliary
conductor bore.

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23. An electrical connector according to claim 20 wherein
each of said columns receives a streetlight setscrew bore
and one of said columns includes an opening located perpendicular to
said streetlight setscrew bore for supporting a streetlight tap; and
the other of said columns includes an opening located
perpendicular to said setscrew bore for supporting a redundant
ground.

Description

Note: Descriptions are shown in the official language in which they were submitted.


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Dual Size Stud Electrical Connector
Field of the Invention
[0002] The present invention relates to an electrical connector designed to
clamp securely onto a shaft, typical of a transformer bushing stud. More
particularly, the invention relates to an electrical connector comprising a
transformer bar, a connector body, a clamping component designed to fit
two common sizes of threaded transformer bushing studs, and a plurality of
columns adjacent to the distal end of the transformer bar for supporting
streetlight taps and a redundant ground close to the connector body.
Background of the Invention
[0003] Conventional electrical connectors are known for connecting the
studs of transformers to wires. A transformer includes an output conductor
in the form of a threaded stud which may be connected to a plurality of
individual electrical conductors by a transformer stud connector. The most

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common methods employed for the application of making electrical
connections to transformer bushing studs include: (a) screw on, (b) split
screw on, (c) slip fit, (d) modified slip fit providing a saddle or nest for
the
threaded stud, (e) modified slip fit to accommodate two stud sizes, and (I)
clamp on. All of these methods can be or have been improved.
[0004] The screw on connection relies on a jam nut to maintain a tight
interface. Movement of the attached conductors promote slight amounts of
torque which cause the screw on bushing stud to loosen, heat up, and
eventually fail. Oftentimes, a plurality of conductors is attached to an
individual stud. If failure occurs at the electrical interface of the
connector
or an internal fault in the transformer, all of these conductors must be
removed from their respective attachment points to the stud connector. The
device is rotated many times to remove it from the stud because it is
threaded.
[0005] The split screw on connection evolved as a recognition of the
loosening of the threaded interface. It provides a split down one side of the
threaded connector and a provision for a bolt, or plurality of bolts along
this
split. When the connector is screwed into place, the bolts are tightened,
cinching the connector about the periphery of the stud as opposed to
utilizing a jam nut to maintain the secure integrity of the electrical
interface.
The problem of having to disconnect a plurality of conductors for the
purpose of removing the connector is still prevalent.
[0006] U.S. Patent Application No. 4,214,806 to Kraft discloses a slip fit
connection with an internally threaded bore. The inside diameter of the bore
is greater than the diameter of the crest of the threaded stud, and having an
identical pitch. This connector is slipped over the threaded stud without
requiring rotation. Once positioned over the stud, a set screw drives the
connector into an eccentric relationship with the stud, causing the threads
of equal pitch to nest with one another along the side of the inner bore. This
causes a problem with the secure integrity of the electrical interface because

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the relationship between the stud and the bore of the connector provides
only a single line interface.
[0007] The fourth type, a modified slip fit device with a saddle or nest for
the threaded stud, is disclosed, e.g., in U.S. Patent No. 5,690,516 to
Fillinger. This provides a stepped stud hole having an oversize unthreaded
circular hole on top and a slightly smaller intersecting hole on the bottom
which provides a mating thread profile and is dimensioned to that of the
stud for which it is sized. This structure improves the electrical connection
by improving the integrity of the mechanical connection and providing a
greater surface area for electrical interface. However, as is well known in
the
field of mechanical connections of a clamp design, some element of
resiliency is required to provide the clamping force. The most prominent
example is the elongation of bolt under tensile stress. This tensile stress,
when limited within the elastic range of the material, compensates for slight
dimensional changes in the bolted joint resulting from thermal changes,
maintaining the integrity of the joint.
[0008] This resilient clamping force or stored mechanical energy is
especially important with electrical connections, since the temperature of
electrical connections varies with changes in current. The setscrew or
compression screw utilized in the slip fit connectors does not offer the
degree of elastic range in the joint as a bolt under tension. These
connectors are predominantly aluminum, while the transformer stud
bushings are copper. These two materials have differing coefficients of
thermal expansion, with the aluminum expanding at a magnitude of
approximately 1-1/2 times the rate of copper for a given increase in
temperature. In operation, these connectors typically operate at a thermal
rise of as much as 75 C over ambient. The connector, being aluminum,
=
expands at a rate greater than that of the copper stud. Not having a
resilient clamping force, or stored mechanical energy in the connection, the
electrical interface becomes loose, resulting in increased resistance to the
joint, which results in increased temperature rise.

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[0009] With the advent of a compound bar design, as taught by the U.S.
Design Patent No. 309,664 to McGrane, a provision is made for two stud
receiving bores of different sizes. The two most common thread sizes of
transformer bushing studs in the United States are 5/8-11 UNC and 1-14
UNS. Both sizes are in common use, depending on the size of the
transformer, and it is advantageous to have a connector which
accommodates either size.
[0010] The modified slip fit to accommodate two stud sizes is taught by
U.S. Patent No. 6,579,131 to Ashcraft, providing two threaded nests offset
from an original slip fit bore similar to the above described modified slip
fit.
This design illustrates the need for securely mounting a single connector on
two different transformer bushing stud sizes, yet the same problem of not
providing a resilient clamping force as described above is not provided.
[0011] The clamp disclosed in U.S. Patent No. 6,347,967 to Tamm
discloses a stored mechanical energy type electrical connector. This
aluminum connector is coupled onto a solid copper stud. The stud has no
resiliency to provide to the connection as does a strand conductor. The
greater differential of the coefficient of thermal expansion of the aluminum
causes such connection to become loose as temperature increases, if it does
not have the benefit of stored mechanical energy to offset thermal expansion
of the aluminum.
[0012] The Tamm electrical connection can accommodate only a single
stud size, and therefore, lacks the versatility needed in the present market.
Further, the components of this device are not captive, resulting in the
propensity of the installer to drop or lose one or more components,
particularly the bolt or nut, during installation. The hazards of such loose
hardware are readily apparent in an electrical enclosure.
[0013] The clamp disclosed in U.S. Patent 7,175,484, February 13, 2007, to
Tamm
accommodates a transformer bar having streetlight tap wires towards its
end opposite the connector component. This presents a difficult

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configuration for supplementing the transformer bar with streetlight taps
and a redundant ground in close proximity to a stud terminal.
[0014] Accordingly, a need exists for providing a unique and improved
electrical connector for attaching a clamping component to the stud terminal
of an electrical device, such as is common on transformer bushings, and for
providing an attachment to two different sizes of studs.
Summary of the Invention
[0015] Accordingly, an aspect of the present invention seeks to provide an
electrical connector having a superior clamping force and a high integrity
electrical connection to bushing studs.
[0016] A further aspect seeks to provide a readily mountable and
dismountable stud connector without the need to rotate the device about a
threaded shaft or transformer bushing stud.
[0017] Another aspect seeks to provide a transformer connector having a
plurality of main conductor bores and an auxiliary conductor bore disposed
below setscrew bores arranged in offset rows.
[0018] Yet another aspect seeks to provide a connector body with an
attachment link coupled to one end for rotating a clamping component
around the connector body to support more than one sized electrical stud.
[0019] Still another aspect seeks to provide a transformer connector having
first and second columns adjacent the connector component for supporting
streetlight taps, as well as a redundant ground.
[0020] A further aspect seeks to provide an electrical connector having a
plurality of streetlight taps and at least one redundant ground adjacent to
one of the streetlight taps.
[0021] The foregoing aspects are believed to be attained by providing an
electrical connector comprising a transformer bar, a connector body, a
clamping component, and first and second columns. The transformer bar
has a plurality of conductor bores therein, a distal end, and a bar top. The
connector body is at the distal end and includes first and second bosses at

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the bar top and first and second clamping sides. The clamping component,
also including first and second bosses at its top, is pivotally mounted by an
attachment link to the first and second bosses to be selectively located
adjacent one of the first and second clamping sides. First and second
columns adjacent the connector body at the distal end receive setscrews for
supporting streetlight taps and a redundant ground.
[0022] By forming the electrical connector in this manner, positioning of
the clamping component on different sides of the connector facilitates the
connection of two different size studs. The position is enabled by the
attachment link. Also, a streetlight tap and a redundant ground are located
adjacent to two sides of the connector body.
[0023] As used in this application, the terms "top", "bottom", and "side"
are intended to facilitate the description of the dual size stud electrical
connector, and are not intended to limit the electrical connector of the
present invention to any particular orientation.
[0024] Other aspects, advantages, and salient features of the invention will
become apparent from the following detailed description, which, taken in
conjunction with annexed drawings, discloses preferred embodiments of the
present invention.
Brief Description of the Drawings
[0025] Referring to the drawings which form a part of this disclosure:
[0026] FIG. 1 is a rear, perspective view of the electrical connector,
showing the flange nut tightened and the connector in a closed position as if
having already received a stud of a larger size according to an embodiment
of the present invention;
[0027] FIG. 2 is a rear, perspective view of the electrical connector of FIG.
1 without the clamping component, bolt, and attachment link;
[0028] FIG. 3 is a side, perspective view of a clamping component of the
electrical connector of FIG. 1;

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[0029] FIG. 4 is a side, perspective view of the clamping component of the
electrical connector of FIG. 1 showing the opposite side from that illustrated
in FIG. 3;
[0030] FIG. 5 is a rear, perspective view of the electrical connector of FIG.
1 with clamping component rotated over the top of the connector body after
having rotated around the connector body in the process of moving between
the two clamping positions;
[0031] FIG. 6 is a rear, perspective view of the electrical connector
illustrated in FIG. 1, showing the connector partially open to receive a stud
of a smaller size;
[0032] FIG. 7 is a front, perspective view of the electrical connector
illustrated in FIG. 1 with the bolt and flange nut fully engaged on the
clamping component;
[0033] FIG. 8 is a side, perspective view of the electrical connector
illustrated in FIG. 1 with the branch circuit wires positioned in the
conductor bores and a large stud terminal of electrical equipment
connected;
[0034] FIG. 9 is a front, perspective view of the link of FIG. 1 that attaches
the clamping component to the connector;
[0035] FIG. 10 is a front, perspective view of the roll pin of FIG. 1 that
attaches the link of FIG. 9 to the clamping component and connector of FIG.
1; and
[0036] FIG. 11 is a rear, perspective view of an electrical connector
according to a second embodiment of the invention.
Detailed Description of the Invention
[0037] As seen in FIGS. 1 and 8, an electrical connector 10 links the stud
terminal 65 of electrical equipment 66 to multiple branch-circuit wires 62.
Electrical connector 10 comprises a transformer bar 12, a connector body
18, a clamping component 28, and columns 51, 51' for supporting
streetlight taps. The transformer bar 12 has a plurality of conductor bores

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16, 44 therein, a distal end 14, and a bar top 20. Connector body 18 is
located at the distal end 14, and includes a boss 22 at the bar top 20 and
first and second connector sides 24, 26. Clamping component 28 is
pivotally mounted by an attachment link 30 to be selectively located
adjacent one of said first and second connector sides 24, 26.
[0038] Referring to FIG. 1, the device is illustrated in its closed position,
illustrating its position mounted on a larger sized stud, such as a 1-14 UNS
stud. Other threaded studs can be used, such as a smaller stud,
particularly a 5/8-11 UNC stud.
[0039] The elongated portion of the electrical connector 10 comprises a
transformer bar 12. The transformer bar 12 is substantially rectangular in
shape, and has a plurality of conductor bores 16, 44 extending transversely
there through, a distal end 14, and a top 20. The conductor bores 16 are
arranged in at least two offset rows. Bores 16 form a lower row, while bores
44 form an upper row. This configuration allows multiple branch circuit
wires 62 to be connected to the transformer bar 12 without compromising
the shape of the electrical connector 10. Although FIG. 1 illustrates eight
main cable bores, more or less bores could be provided by lengthening or
shortening the transformer bar 12.
[0040] The transformer bar 12 further comprises a plurality of setscrew
bores 50, 52, arranged in a row above and oriented transverse to the
conductor bores 16, 44. Each setscrew bore 50, 52 is internally threaded to
receive a screw 59 for clamping down on a respective branch circuit wire 62.
This arrangement retains the branch circuit wires 62 in the transformer bar
12 and prevents them from becoming dislodged. Each conductor bore 16,
44 corresponds to a different and respective setscrew bore 50, 52, such that
alternating setscrew bores 50, 52 relate to alternating offset conductor bores
16, 44.
[0041] The setscrew bores 50 are relatively deep to reach the lowermost
conductor bores 16. Each setscrew bore 50 is counter-bored to form an
upper unthreaded cylindrical wall and a lower internally threaded wall

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extending from a bore 16. This structure of bores 50 facilitates engagement
with setscrews therein.
[0042] The alternate setscrew bores 52 are relatively shallow. Each one
corresponds to an upper conductor bore 44. Substantially the entire inside
wall of each bore 44 is internally threaded. Setscrew bores 52 receive the
retaining screws that secure the branch circuit wires 62 passing through the
upper positioned conductor bores 44.
[0043] Transformer bar 12 further includes an auxiliary conductor bore
55, preferably located at the proximal end of the lower offset row of
conductors 16, 44. The auxiliary conductor bore 55 receives an auxiliary
conductor, typically bore sized for a #2AWG or smaller wire, e.g., one that
might be used to power a street light. The auxiliary conductor bore 55 is
arranged to correspond with the lower row of conductor bores 16, 44.
[0044] Auxiliary conductor bore 55 has a corresponding setscrew bore 57,
best seen in FIGS. 7 and 8, oriented perpendicular to auxiliary conductor
bore 55. Setscrew bore 57 is internally threaded to receive a screw for
retaining the auxiliary conductor in its auxiliary bore 55.
[0045] Transformer bar 12 further includes first column 51 and second
column 51' for supporting streetlight taps and a redundant ground, each
column 51, 51' extending away from the center of the conductor bores 16,
44. The columns 51, 51' are generally half the height of the transformer bar
12 extending from the top of the transformer bar 12 towards the middle of
the transformer bar 12, but not below the upper edge of bores 16. They are
located towards the distal end 14 of the transformer bar 12 and closest to
the clamping component 28. Each column 51, 51' is located on an opposite
side of the transformer bar 12 such that wherever the clamping component
28 acts upon the swing bolt 46, it is always adjacent to one of the first
column 51 or the second column 51'.
[0046] Columns 51, 51' include streetlight setscrew bores 53
perpendicular to the conductor bores 16, 44 for receiving a screw 68. Screw
68 traps the streetlight tap and the redundant ground in the columns 51,

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51' that pass through the openings 70 disposed in columns 51, 51'
perpendicular to streetlight setscrew bores 53. Openings 70 are located
perpendicular to streetlight setscrew bores 53. The purpose of these distally
located columns 51, 51' in addition to engaging streetlight taps near the
connector body 18 is also to include a redundant ground by attaching
ground loop conductors near the connector body 18. Therefore, streetlight
taps are supported by auxiliary conductor bore 55 and one of the streetlight
bores 53 in either column 51 or column 51'. The other of the columns 51,
51' that does not support a streetlight tap through one of the openings 70
will support the redundant ground. This way, there is preferably one
redundant ground always adjacent the connector body 18.
[0047] Referring to FIG. 2, the connector body 18 is fixedly located at the
distal end 14 of the transformer bar 12, opposite setscrew bore 57 and
awdlialy conductor bore 55. Connector body 18 is defined by first and
second bosses 22, 22' on its upper surface for receiving a pin 35, seen in
FIG. 10, a first connector side 24, a second connector side 26, and a landing
pad 32 for providing a positive bolting position of the clamping component
28. The bosses 22, 22' are located towards the front and back of the
connector body 18 spaced apart for an attachment link 30, seen in FIG. 9, to
sit therebetween.
[0048] First connector side 24 comprises a first body clamping surface 34
for supporting a larger sized stud. Second connector side 26 comprises a
second body clamping surface 36 for supporting a smaller sized stud directly
opposite clamping surface 34. The connector body 18 can support more
than one stud size because of the larger radius of curvature on the first body
clamping surface 34 and the smaller radius of curvature on the second body
clamping surface 36. Each clamping surface has partial threads.
[0049] Connector body 18 comprises a circular recess or bore 64 in its
bottom section walls forming landing pad 32 for receiving a pivot pin. The
bottom section walls of connector body 18 adjacent to the landing pad 32 is
a U-shaped cavity 19 for receiving a clamping member such as a swing bolt

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46 with a flange nut 48 threaded thereon. The swing bolt 46 is pivotally
coupled to the interior wall of the U-shaped cavity 19 such that it can rotate
from one side of the connector body 18 to the other by the pivot pin in
recess 64. To prevent the stud 65 from becoming loose and moving out of
its clamped position between the connector body 18 and the clamping
component 28, the flange nut 48 is tightened by rotating it around the swing
bolt 46. The swing bolt 46 pivots through the U-shaped cavity 19, towards
either the first connector side 24 or the second connector side 26, depending
on which side of the connector body 18 is clamping a stud. The swing bolt
46 could also be pivotally coupled to the clamping component 28. In this
position, the clamping component 28 controls the rotational axis of the
swing bolt such that the connector body 18 would have a cavity for receiving
the bolt as it pivots to aid in clamping a stud.
[0050] The clamping component 28 has first and second toggle bosses 29,
29' pivotally coupled to attachment link 30 disposed between toggle bosses
29, 29'. The attachment link 30 is pivotally connected to bosses 22, 22'.
The attachment link 30 provides a toggle action that allows the clamping
component 28 to pivot around the connector body 18 and clamp a stud on
either side of the connector body 18, depending on the size of the stud
required, with clamping component 28 substantially parallel to connector
body 18 in each of the two clamping positions. Further, the clamping
component 28 comprises a U-shaped recess 27 to receive the swing bolt 46
when the clamping component 28 is pivoted from one side of connector body
18 to the other. The U-shaped recess 27 is located below the clamping
surfaces 38, 40.
[0051] Clamping component 28, as seen in FIGS. 3 and 4, comprises a
first clamping side 58 and a second clamping side 60, having readily
accessible component clamping surfaces 38 and 40, respectively. First
component clamping surface 38 is located on the first clamping side 58, and
a second component clamping surface 40 is located on the second clamping
side 60 directly opposite clamping surface 38 such that the longitudinal

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axes thereof are substantially equally distant from the pivot axis to
attachment link 30. Similarly, the longitudinal axes of clamping surfaces 34
and 36 are substantially equally distant from the pivot axis of connector
body 18 to attachment link 30. Distances between the clamping surfaces
and the pivot axes of the clamping component are equal to those of the
connector body 18. For mating with the first body clamping surface 34 and
the second body clamping surface 36, first component clamping surface 38
and second component clamping surface 40 incorporate internally threaded
profiles matching clamping surfaces 34 and 36, respectively of particular
sizes to promote nesting of the stud 66 between the connector body 18 and
the clamping component 28. At least one of the clamping surfaces 38, 40 is
threaded. Preferably, first component clamping surface 38 comprises a
threaded profile for the larger stud size, and second component clamping
surface 40 comprises a threaded profile for the smaller sized stud.
Therefore, first component clamping surface 38 has a greater radius of
curvature than second component clamping surface 40.
[0052] The clamping component 28 may be provided with or without
thread profiles on the first component clamping surface 38 and the second
component clamping surface 40. When not provided, the first component
clamping surface 38 and the second component clamping surface 40 may be
comprised of any other type of textured surface which may enhance its
suitability for gripping a stud.
[0053] Attachment link 30 and clamping component 28 are rotated
between positions on the first connector side 24 and on the second
connector 26 to align the appropriately matched clamping surfaces.
Clamping surfaces that face each other, whether they be first body clamping
surface 34 and first component clamping surface 38, or second body
clamping surface 36 and second component clamping surface 40, always
have substantially the same radii of curvature. This alignment guarantees
the equipment stud 66 will be clamped all around with the correctly fitted
thread. It also negates the need for a user or installer to determine any

CA 02611213 2014-05-21
- 13 -
particular orientation as with devices not having captive components, and
also prevents the installer from making a mistake.
[0054] The attachment link 30 forms a double hinged toggle clamp that
connects the clamping component 28 to connector body 18. The purpose of
a double hinged toggle is for the attachment link 30 to pivot around the
connector body 18 and pivot the clamping component 28 with it. FIG. 5
illustrates the rotational ability of the clamping component 28. The
attachment link 30 and clamping component 28 pivot around the connector
body 18 to clamp onto a stud. The size of the stud 66 determines which
side of the connector body 18 the clamping component 28 faces towards.
FIG. 6 depicts the smaller sized clamping surfaces 36, 40 facing each other
to support a smaller stud size than that illustrated in FIG. 1.
[0055] The attachment link 30 comprises a bar 31 shaped like a figure
eight having two pins 35, 37 for retaining the link 30 in position with the
toggle bosses 29, 29' and bosses 22, 22'. The side plate 31 is placed
adjacent to the outer surfaces of the bosses 22, 22' and toggle bosses 29,
29'. The pins 35, 37 extend through bores 39 in the bosses 22, 22' and
toggle bosses 29, 29' to which the attachment link 30 is connected. A first
pin 35 passes through the boss 22, a bore 35', and boss 22' and the second
pin 37 passes through toggle boss 29, a bore 37', and toggle boss 29'. The
attachment link 30 includes two parallel bores 35', 37' for receiving the pins
35, 37, respectively, connecting the attachment link 30 to the. connector
body 18 and the clamping component 28. Bore 35'is located on the side of
the attachment link 30 closest to the connector body 18, pin 37, and the
clamping component 28. The end of each pin 35, 37 is enlarged to maintain
the pivoted connections. Other types of links could be used to serve the
=
same purpose.
[0056] Turning to FIG. 11, an alternative embodiment includes a standard
roller chain master link as an attachment link 30'. Electrical connector 100
is similar to the above embodiment regarding the transformer bar 112,
whereas the connector body 118 adjacent the distal end 114 is more akin to

CA 02611213 2014-05-21
- 14 -
the related U.S. patent having a single boss 122 adjacent to the master chain
link disclosed in U.S. Patent 7,175,484, issued February 13, 2007, which may
be referred to for further details.
[0057] A landing pad 32, against which the clamping component 28 is
tightened, is of particular thickness dimension to limit the travel of the
clamping component 28 on each respective side, such that an elastic
deflection is achieved in the clamping component 28, resulting in a spring
like clamping force of stored mechanical energy. When the clamping
component 28 is nested firmly or abuts against the landing pad 32, an
electrical interface between connector body 18 and clamping component 28
is created under the tension of the swing bolt 46 to maintain contact at this
interface.
[0058] Swing bolt 46 with captive flange nut 48 applies the clamping force
to secure the electrical connector 10 to the stud. Clamping component 28
constitutes a resilient beam component which flexes within its elastic range.
The resilient, beam component combined with the elastic strain of the bolt
under tension creates a stored energy clamp of the maximum force on either
stud size. An appropriately sized boss 22 or landing pad 32 provides
enough support of the clamping component 28 on each respective side such
that the installer need not be concerned with torque load on the bolt. The
installer tightens the flange nut 48 towards the U-shaped recess 27 until the
clamping component 28 contacts the landing pad 32, thus preventing the
installer from overstressing the resilient beam provision of the clamping
component 28. From the FIG. 7 positions, when the flange nut 48 is
loosened, bolt 46 is pivoted to disengage clamping component 28 to allow
release of the previously clamped stud or to swing around the connector
body 18 to clamp another sized stud to the opposite side, as seen in FIG. 8.
[0059] As illustrated, the connector body 18 and the clamping component
28 are threaded to support at least two different, but common sizes of
transformer studs. Once the clamping component 28 is rotated adjacent on
a face of the connector body 18, it is positioned to be connected to a stud of

CA 02611213 2007-11-19
.
- 15 -
the appropriate thread size. Following insertion of the stud between the
connector body 18 and the clamping component 28, flange nut 48 is
tightened, bringing the clamping component 28 into intimate contact with
the connector body 18, and elastically deflecting the clamping component 28
over the solid appropriate sized thread transformer 12 bushing stud.
[0060] The ability of the electrical connector 10 to accommodate a large or
small stud size by merely rotating the clamping component 28 might be
necessary where houses or electrical equipment are built in an area that is
served by one transformer, but the load grows to require a larger
transformer. The existing main conductors could remain attached,
essentially undisturbed, while only the swing bolt and toggle clamp are
loosened, the old smaller transformer removed, and the new larger unit
installed in its place. The connectors would simply be reconfigured to
accommodate the larger studs of the new transformer.
[0061] According to the above embodiments, an electrical connector may
be coupled with a setscrew type transformer bar as in the accompanying
figures, or it could be an integral part of other types of connectors utilized
with a threaded stud, such as a paddle type to which a plurality of lugs
might be attached. An electrical connector, as described and illustrated
above, could also be utilized with a single cable connection, a tubular buss
type connection, or any of several other styles of conductors which may be
connected to a transformer stud.
[0062] While the invention as illustrated is contemplated to be
manufactured of aluminum, or an alloy thereof, it will be appreciated that
the same device could be made of copper, or an alloy thereof, or some other
conductive material if the application is to require an electrical interface.
However, certain relative dimensions and proportions as depicted in the
accompanying illustrations might be changed to create the optimum elastic
deflection in the attachment link component.
[0063] When particular embodiments have been chosen to illustrate the
invention, it will be understood by those skilled in the art that various

CA 02611213 2007-11-19
- 16 -
changes and modifications can be made therein without departing from the
scope of the invention as defined in the appended claims.

Representative Drawing
A single figure which represents the drawing illustrating the invention.
Administrative Status

2024-08-01:As part of the Next Generation Patents (NGP) transition, the Canadian Patents Database (CPD) now contains a more detailed Event History, which replicates the Event Log of our new back-office solution.

Please note that "Inactive:" events refers to events no longer in use in our new back-office solution.

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Event History

Description Date
Maintenance Fee Payment Determined Compliant 2024-10-10
Maintenance Request Received 2024-10-10
Common Representative Appointed 2019-10-30
Common Representative Appointed 2019-10-30
Grant by Issuance 2015-06-30
Inactive: Cover page published 2015-06-29
Pre-grant 2015-04-15
Inactive: Final fee received 2015-04-15
Notice of Allowance is Issued 2014-11-07
Letter Sent 2014-11-07
Notice of Allowance is Issued 2014-11-07
Inactive: Approved for allowance (AFA) 2014-11-03
Inactive: Q2 passed 2014-11-03
Amendment Received - Voluntary Amendment 2014-05-21
Inactive: S.30(2) Rules - Examiner requisition 2013-12-13
Inactive: Report - No QC 2013-11-27
Letter Sent 2012-11-06
All Requirements for Examination Determined Compliant 2012-10-24
Request for Examination Requirements Determined Compliant 2012-10-24
Request for Examination Received 2012-10-24
Application Published (Open to Public Inspection) 2008-06-12
Inactive: Cover page published 2008-06-11
Inactive: IPC assigned 2008-04-24
Inactive: IPC assigned 2008-04-24
Inactive: IPC assigned 2008-04-24
Inactive: First IPC assigned 2008-04-24
Inactive: IPC assigned 2008-04-24
Inactive: Filing certificate - No RFE (English) 2008-01-10
Filing Requirements Determined Compliant 2008-01-10
Application Received - Regular National 2008-01-03

Abandonment History

There is no abandonment history.

Maintenance Fee

The last payment was received on 2014-11-05

Note : If the full payment has not been received on or before the date indicated, a further fee may be required which may be one of the following

  • the reinstatement fee;
  • the late payment fee; or
  • additional fee to reverse deemed expiry.

Please refer to the CIPO Patent Fees web page to see all current fee amounts.

Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
HUBBELL INCORPORATED
Past Owners on Record
CARL R. TAMM
ROBERT G. HAY
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
Documents

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Document
Description 
Date
(yyyy-mm-dd) 
Number of pages   Size of Image (KB) 
Description 2014-05-21 16 781
Description 2007-11-19 16 793
Abstract 2007-11-19 1 24
Claims 2007-11-19 7 212
Drawings 2007-11-19 5 168
Representative drawing 2008-05-15 1 18
Cover Page 2008-05-26 1 50
Cover Page 2015-06-16 1 50
Confirmation of electronic submission 2024-10-10 3 78
Filing Certificate (English) 2008-01-10 1 159
Reminder of maintenance fee due 2009-07-21 1 110
Reminder - Request for Examination 2012-07-23 1 125
Acknowledgement of Request for Examination 2012-11-06 1 175
Commissioner's Notice - Application Found Allowable 2014-11-07 1 162
Correspondence 2015-04-15 1 27