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Patent 2617221 Summary

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(12) Patent: (11) CA 2617221
(54) English Title: INK TANK AND INK JET PRINTER INCORPORATING THE SAME
(54) French Title: RESERVOIR D'ENCRE ET IMPRIMANTE A JET D'ENCRE COMPRENANT CE RESERVOIR
Status: Expired and beyond the Period of Reversal
Bibliographic Data
(51) International Patent Classification (IPC):
  • B41J 2/175 (2006.01)
  • B41J 2/01 (2006.01)
  • G01F 23/292 (2006.01)
(72) Inventors :
  • HANAOKA, YUKIHIRO (Japan)
  • YAMADA, KOJI (Japan)
  • NAKAYAMA, HIROYUKI (Japan)
  • YAMADA, MANABU (Japan)
(73) Owners :
  • SEIKO EPSON CORPORATION
(71) Applicants :
  • SEIKO EPSON CORPORATION (Japan)
(74) Agent: RICHES, MCKENZIE & HERBERT LLP
(74) Associate agent:
(45) Issued: 2012-03-06
(22) Filed Date: 2003-08-07
(41) Open to Public Inspection: 2004-02-09
Examination requested: 2007-01-29
Availability of licence: N/A
Dedicated to the Public: N/A
(25) Language of filing: English

Patent Cooperation Treaty (PCT): No

(30) Application Priority Data:
Application No. Country/Territory Date
2002-233885 (Japan) 2002-08-09

Abstracts

English Abstract

An ink chamber is formed with a vent port allowing atmospheric air to enter therein and an ink outlet from which ink is taken out. An optical member has an ink contact face capable of contacting with ink contained in the ink chamber. The ink contact face includes a detection face at which a remaining amount of ink in the ink chamber is optically detected in accordance with an amount of air entered into the ink chamber via the vent port. A first ink absorbing member is disposed in the vicinity of the ink contact face, and capable of absorbing the ink in the ink chamber.


French Abstract

Une chambre d'encrage est constituée d'un orifice d'aération permettant à l'air ambiant d'entrer dans la chambre, et un orifice de sortie duquel est prélevée l'encre. Un élément optique présente une surface de contact qui peut faire contact avec l'encre contenue dans la chambre d'encrage. Cette surface de contact comprend une surface de détection qui permet de détecter de manière optique la quantité restante d'encre dans la chambre d'encrage, conformément au volume d'air ayant pénétré dans la chambre d'encrage, via l'orifice d'aération. Un premier élément d'absorption d'encre est placé à proximité de la surface de contact avec l'encre, et peut absorber l'encre qui y est contenue.

Claims

Note: Claims are shown in the official language in which they were submitted.


The embodiments of the invention in which an exclusive property or
privilege is claimed are defined as follows:
1. An ink tank comprising:
an ink chamber, formed with a vent port allowing atmospheric air to enter
therein and an ink outlet from which ink is taken out;
an optical member, having an ink contact face capable of contacting with
ink contained in the ink chamber, the ink contact face including a detection
face
for optically detecting an ink end state of the ink chamber in accordance with
an
amount of air entered into the ink chamber via the vent port; and
an ink absorbing member, disposed so as to come into partial contact with
the ink contact face of the optical member,
wherein the ink contact face is projected into the ink chamber; and
wherein the ink absorbing member is deformed by the ink contact face.
2. The ink tank as set forth in claim 1, wherein the ink absorbing member is
placed at an ink flow passage between the optical member and the ink outlet.
3. The ink tank as set forth in claim 1, wherein the ink absorbing member is
disposed away from the detection face.
4. The ink tank as set forth in claim 1, wherein the ink absorbing member is
comprised of at least one of a foam material and a felt material.
32

5. The ink tank as set forth in claim 1, wherein the optical member is a prism
provided with a pair of reflective faces serving as the detection face.
6. An ink tank comprising:
an ink chamber, containing ink therein, the ink chamber formed with a vent
port allowing atmospheric air to enter therein and an ink outlet from which
ink is
taken out, the ink chamber including:
a first chamber formed with the vent port; and
a second chamber located between the first chamber and the ink outlet;
an optical member, having a pair of ink contact faces for optically detecting
an ink end state in the ink chamber in accordance with an amount of air
entered
into the first chamber via the vent port, the ink contact faces projecting
into the
second chamber and contacting the ink;
a first ink absorbing member, disposed so as to be deformed by the ink
contact faces and adapted to absorb the ink; and
a second ink absorbing member, disposed in the first chamber and adapted
to absorb the ink.
7. The ink tank as set forth in claim 6, wherein a part of the first ink
absorbing
member is recessed by a corner portion of the optical member defined by the
ink
contact faces.
33

8. An ink jet printer comprising an ink tank as set forth in any one of claims
1
to 7, for supplying ink to an ink jet print head of the ink jet printer via
the ink outlet.
9. An ink jet printer, comprising:
an ink jet print head;
the ink tank as set forth in any one of claims 1 to 7, which supplies ink to
the ink jet print head via the ink outlet; and
a detector, which detects the remaining amount of ink in the ink tank based
on a condition of the detection face.
34

Description

Note: Descriptions are shown in the official language in which they were submitted.


CA 02617221 2008-01-29
INK TANK AND
INK JET PRINTER INCORPORATING THE SAME
This application is a divisional of Canadian application serial no. 2,436,730
filed
August 7, 2003.
BACKGROUND OF THE INVENTION
The present invention relates to an ink tank for containing ink and an ink
jet printer incorporating the ink tank as an ink supply source, and more
particularly to an ink tank having a mechanism capable of precisely detecting
a
condition where ink has run out (an ink end).
Among those for use in ink jet printers is a known ink tank of such a
type having the ink absorbed by and held in an ink absorbent material such as
foam and felt. A foam-type ink tank, for example, has a container in which
foam
that has absorbed and held ink is contained therein, an ink outlet
communicating
with the foam container, and an vent port communicating with the atmosphere
for
opening the foam container into the atmosphere. When ink is sucked from the
ink outlet by the ejection pressure of an ink jet head, air corresponding to
the
sucked amount of ink is caused to flow into the foam container.
In the case of such a foam-type ink tank, the calculation of the
consumed amount of ink is carried out according to the number of ink dots
ejected from the ink jet head, the sucked amount of ink through an ink pump
for
sucking ink from the ink jet head and so forth, so that the detection of the
presence or absence of ink therein is made according to the calculated
results.
Incidentally, a condition where ink in the ink tank has almost run out is
generally called a "real end" and a condition where a residual amount of ink
in
the ink tank has decreased to an amount smaller than the predetermined amount
1

CA 02617221 2008-01-29
is called a "near end." However, an "ink end" used in this specification
includes
both the conditions above unless otherwise specified.
However, the method of detecting the ink end by calculating the
consumed amount of ink and the like has the following problem. Since the
ejected amount of ink from the ink jet head and the sucked amount of ink
through
the ink pump undergo wide variation, the consumed amount of ink that has been
calculated according to the above amounts also shows a variation far greater
than that of the actually consumed amount of ink. Therefore, a great margin
needs setting in order to settle the ink end. Consequently, a greater amount
of
ink may be left at a point of time that the ink end is detected, whereby ink
may
often be wasted.
Therefore, with a back surfaces of a reflective face of a prism as an
interface with respect to ink, it is conceivable to directly detect the ink
end by an
optical detection system utilizing optical characteristics in that the
reflective face
of the prism is restored as its was when ink is used. For example, Japanese
Patent Publication No. 10-323993A and United States Patent No. 5,616,929
disclose such a detection system.
In the case of a foam-type ink tank, however, ink absorbed by and held
in the ink absorbent material (foam) is always kept in contact with the
reflective
face of the prism even though the back surfaces of the reflective face of the
prism is so arranged as to be exposed in the foam container, the reflective
characteristics of the prism remain unchanged even when ink has run out.
Consequently, the above disclosed detection system is not directly applicable
to
the foam-type ink tank.
It is also conceivable to adopt an arrangement wherein air is introduced
2

CA 02617221 2008-01-29
into a sub ink chamber under pressure control with ink in the main ink chamber
consumed to a certain degree by forming such a sub ink chamber that is small
in
capacity and capable of storing ink between the main ink chamber (foam
container) and an ink outlet, and by disposing the reflective face of the
prism in
the sub ink chamber to make the back surfaces of the reflective face an
interface
with respect to ink.
Accordingly, when the amount of ink left in the main ink chamber
decreases, bubbles become introduced from the main ink chamber into the sub
ink chamber every time ink is supplied from the ink outlet into the ink jet
head.
When ink in the main ink chamber is completely used, the residual amount of
ink
in the ink tank comes to be substantially equal to only the amount of ink left
in the
sub ink chamber. As the residual amount of ink in the sub ink chamber
decreases in amount further, the back surfaces of the reflective face of the
prism
as the interface with respect to ink is exposed from the liquid level of ink
and the
reflective condition of the reflective face changes. In other words, the
reflective
face kept from serving as a reflective face while the back surfaces thereof is
covered with ink gradually recovers its reflective function with the liquid
level of
ink going down. Therefore, the condition where the residual amount of ink has
decreased to the predetermined amount or smaller is detectable according to
the
amount of reflected light on the reflective face. Consequently, the ink end is
detectable at a point of time the residual amount of ink has substantially
completely used by making the capacity of the sub ink chamber sufficiently
small.
However, the air introduced into the sub ink chamber causes bubbles to
be generated in the sub ink chamber. In case there exists a condition where
bubbles are adhered to or floating around the back surfaces of the reflective
face
3

CA 02617221 2008-01-29
of the prism, a condition where the reflective face of the prism is covered
with the
ink held among bubbles is maintained even when the liquid level of ink becomes
lower than the reflective face of the prism. Consequently, the reflective
condition of the reflective face of the prism will not change even though the
liquid
level of ink lowers. As it takes much time until bubbles covering the
reflective
face of the prism fade out, there occurs nonconformity in that the ink end is
not
detected until then. Hence, the detection timing of the ink end is delayed and
this causes a harmful effect such as dot missing because bubbles are sent to
an
ink jet head as a result of lost suction of ink.
SUMMARY OF THE INVENTION
It is therefore an object of the invention is to provide an ink tank capable
of obviating a harmful influence caused by the fact that the reflective
condition of
a reflective face of a prism remains unchanged immediately after the liquid
level
of ink lowers because of bubbles in a sub ink chamber.
It is also an object of the invention is to provide an ink jet printer which
makes it possible to immediately recognize a condition where an ink end is
brought about by detecting the reflective condition of the reflective face of
an ink
tank.
In order to achieve the above object, according to the invention, there is
provided an ink tank, comprising:
an ink chamber, formed with a vent port allowing atmospheric air to
enter therein and an ink outlet from which ink is taken out;
an optical member, having an ink contact face capable of contacting
with ink contained in the ink chamber, the ink contact face including a
detection
4

CA 02617221 2008-01-29
face at which a remaining amount of ink in the ink chamber is optically
detected in accordance with an amount of air entered into the ink chamber via
the vent port; and
a first ink absorbing member, disposed in the vicinity of the ink
contact face, and capable of absorbing the ink in the ink chamber.
In such a configuration, as ink is supplied from the ink outlet, air enters
the ink chamber from the vent port so that the liquid level of ink lowers. The
detection face of the optical member is gradually exposed from the liquid
level of
ink accordingly. As a result, the optical property of the detection face
(e.g.,
reflectivity or transmissivity) changes.
More specifically, in the case where the reflectivity of the detection face
changes, the detection face that has not served as a reflective face while the
ink
contact face is covered with ink gradually regains the reflective function as
the
liquid level of ink lowers. In the case where the transmissivity of the
detection
face changes, as transmission of ink that has been impossible while the
detection face is covered with ink is restored, a condition where the residual
amount of ink decreases to a predetermined amount or smaller comes to be
detectable according to the amount of reflected light or transmitted light.
When the residual amount of ink becomes smaller, bubbles are often
generated. The bubbles thus generated stick to the detection face or become
afloat in the vicinity of the detection face. In a case that the detection
face is
covered with such bubbles, even though the liquid level of ink lowers, the
optical
property of the detection face remains unchanged, which may result in making
the detection of the ink end impossible.
According to the invention, however, since the first ink absorbing
5

CA 02617221 2008-01-29
member is disposed in a position adjacent to the ink contact face, the ink
held in
the bubbles generated in the detection face is sucked into the first ink
absorbing
member by the capillary force thereof. Therefore, bubbles are quickly
extinguished so that the optical property of the detection face is immediately
changed as the liquid level of ink in the ink chamber lowers, in order to
ensure
that the ink end is quickly detected.
Preferably, the ink chamber includes: a first chamber, formed with the
vent port and containing a second ink absorbing member capable of holding,
ink therein; and a second chamber, disposed between the first chamber and
the ink outlet and containing the first ink absorbing member and the optical
member.
Since the optical member is disposed in the second chamber, the ink
end is detectable at a point of time the residual amount of ink has
substantially
completely used by making the capacity of the second chamber sufficiently
small.
Moreover, air together with ink enters the second chamber from the first
chamber
as the residual amount of ink decreases, so that the influence of the bubbles
generated in the second chamber can be removed by the first ink absorbing
member.
Preferably, the first ink absorbing member is placed at an ink flow
passage between the optical member and the ink outlet. In such a
configuration, bubbles are efficiently extinguished because the ink held in
the
bubbles is sucked by the first ink absorbing member as the consumption of ink
continues.
Preferably, the first ink absorbing member is placed away from the
detection face. In such a configuration, bubbles sticking to the detection
face
6

CA 02617221 2008-01-29
can quickly be sucked and extinguished by the first ink absorbing member
without interfering the optical detection.
Preferably, the ink tank further comprises: a first filter, partitioning the
first chamber and the second chamber, the first filter comprised of a first
porous material having a first porousness so as to allow ink and air bubbles
to
pass therethrough; and a second filter, partitioning the second chamber and
the ink outlet, the second filter comprised of a second porous material having
a
second porousness finer than the first porousness so as to allow only ink to
pass therethrough. Here, the first ink absorbing member has a third
porousness coarser than the first porousness.
For example, the first ink absorbing member is comprised of at least
one of a foam material and a felt material.
Preferably, the optical member is a prism provided with a pair of
reflective faces serving as the detection face.
Preferably, the ink tank further comprises a partition member which
partitions the second chamber into a bubble storage located in the vicinity of
the first chamber and an ink reservoir located in the vicinity of the ink
outlet,
the partition member formed with an introduction port which introduces ink
from the bubble storage to the ink reservoir. Here, the detection face of the
optical member is placed in the ink reservoir.
In such a configuration, ink flowing from the first chamber into the
bubble storage is passed through the introduction hole of the partition member
before being introduced into the ink reservoir. When ink in the first chamber
is
completely used, air enters bubble storage of the second chamber from the
first
chamber communicating with the atmosphere, thus causing bubbles to be
7

CA 02617221 2008-01-29
formed. Consequently, the bubbles are gradually gathered in the bubble
storage, which is then filled with bubbles. As the amount of bubbles
increases,
the residual amount of ink in the second chamber gradually decreases and the
liquid level of ink gradually lowers from the inside height position of the
bubble
storage.
When the bubble storage is filled with bubbles and after the liquid level
of ink lowers up to the inside height position of the second chamber, ink for
use
in newly generating bubbles is nonexistent because the bubble storage is
filled
with bubbles when air enters from the first chamber. Consequently, bubbles
filling up the bubble storage are crushed into large bubbles little by little
as the
entrance of air continues and bubbles in the bubble storage disappear by
degrees, whereas a layer containing only air is gradually formed from the
upper
end side of the bubble storage.
In other words, the bubble storage is separated by the partition member
from the ink reservoir but communicates with only the introduction hole.
Consequently, ink necessary for forming bubbles can be blocked by the
partition
member from being supplied to the bubble storage. Thus the partition member
serves as what separates the liquid level of ink from bubbles and when the
liquid
level of ink lowers, the separation of bubbles in the bubble storage from the
liquid
level of ink is facilitated.
Therefore, the bubbles gathered in the bubble storage are extinguished
little by little in the bubble storage because ink for use in forming bubbles
is
stopped from being supplied from the ink reservoir, and the formation of the
layer
containing only air in the upper end portion is started. This layer containing
only
air gradually spreads toward the ink reservoir as the liquid level of ink in
the
8

CA 02617221 2008-01-29
second chamber lowers, that is, as the entrance of air from the first chamber
continues. As bubbles in the bubble storage are then extinguished and
replaced with air, the liquid level of ink in the ink reservoir lowers with no
bubbles
formed.
Hence, bubbles are restrained from entering the ink reservoir and
covering the detection face. Moreover, according to the invention, since the
first
ink absorbing member is disposed in a position adjacent to the ink contact
face
disposed in the ink reservoir, the ink held in the bubbles floating in the
vicinity of
the detection face are sucked by the capillary force of the first ink
absorbing
member, whereby the bubbles generated in the detection face are quickly
extinguished. Accordingly, the optical property of the detection face changes
at
excellent response timing as the liquid level of ink lowers, so that the ink
end can
be detected precisely without delay.
Here, it is preferable that the detection face is placed in the vicinity of
the introduction port. In such a configuration, detecting precision can be
enhanced by utilizing the effect of forcing out bubbles sticking to the
detection
face with ink supplied from the introduction hole toward the first ink
absorbing
member.
It is also preferable that the introduction port is located at a corner
portion defined by wall faces of either the partition member or the second
chamber. In such a configuration, bubbles entering from the introduction hole
are mainly concentrated on the corner portion by the surface tension and moved
along the wall faces to the first ink absorbing member, so that floating
bubbles
can be decreased.
It is also preferable that the partition member is provided with pieces
9

CA 02617221 2008-01-29
projecting into the ink reservoir to retain the first ink absorbing member
therebetween.
It is also preferable that the partition member defines an ink flow passage
extending from the introduction port to the first ink absorbing member via the
detection face. In such a configuration the ink held in the bubbles generated
on
the detection face can efficiently be absorbed by the first ink absorbing
member
and the bubbles are also quickly extinguished.
According to the invention, there is also provided an ink jet printer,
comprising:
an ink jet print head;
the above ink tank, which supplies ink to the ink jet print head via the ink
outlet; and
a detector, which optically detects the remaining amount of ink in the ink
tank based on a condition of the detection face.
In such a configuration, the optical property of the detection face changes
at excellent response timing as the liquid level of ink lowers, whereby the
ink end
of the ink tank is quickly detectable.
In a further aspect, the present invention provides an ink tank comprising:
an ink chamber, formed with a vent port allowing atmospheric air to enter
therein
and an ink outlet from which ink is taken out; an optical member, having an
ink
contact face capable of contacting with ink contained in the ink chamber, the
ink
contact face including a detection face at which a remaining amount of ink in
the
ink chamber is optically detected in accordance with an amount of air entered
into
the ink camber via the vent port; a first ink absorbing member, disposed in
the

CA 02617221 2010-07-06
vicinity of the ink contact face, and capable of absorbing the ink in the ink
chamber; and wherein the ink chamber includes: a first chamber, formed with
the
vent port and containing a second ink absorbing member capable of holding ink
therein; and a second chamber, disposed between the first chamber and the ink
outlet and containing the first ink absorbing member and the optical member.
In a still further aspect, the present invention provides an ink tank
comprising: an ink chamber, formed with a vent port allowing atmospheric air
to
enter therein and an ink outlet from which ink is taken out; an optical
member,
having an ink contact face capable of contacting with ink contained in the ink
chamber, the ink contact face including a detection face at which a remaining
amount of ink in the ink chamber is optically detected in accordance with an
amount of air entered into the ink chamber via the vent port; and an ink
absorbing
member, disposed so as to come into contact with a part of the ink contact
face of
the optical member.
In a further aspect, the present invention provides an ink tank comprising: an
ink
chamber, formed with a vent port allowing atmospheric air to enter therein and
an ink
outlet from which ink is taken out; an optical member, having an ink contact
face capable
of contacting with ink contained in the ink chamber, the ink contact face
including a
detection face for optically detecting an ink end state of ink chamber in
accordance with
an ink tank comprising: an ink chamber, formed with a vent port allowing
atmospheric air to enter therein and an ink outlet from which ink is taken
out; an
optical member, having an ink contact face capable of contacting with ink
contained in the ink chamber, the ink contact face including a detection face
for
optically detecting an ink end state of the ink chamber in accordance with an
10a

CA 02617221 2011-08-31
amount of air entered into the ink chamber via the vent port; and an ink
absorbing
member, disposed so as to come into partial contact with the ink contact face
of
the optical member, wherein the ink contact face is projected into the ink
chamber;
and an ink absorbing member, disposed so as to come into partial contact with
the
ink contact face of the optical member; wherein the ink contact face is
projected
into the ink chamber; and wherein the ink absorbing member is deformed by the
ink contact face.
In a further aspect, the present invention provides an ink tank comprising:
an ink chamber, containing ink therein, the ink chamber formed with a vent
port
allowing atmospheric air to enter therein and an ink outlet from which ink is
taken
out, the ink chamber including: a first chamber formed with the vent port; and
a
second chamber located between the first chamber and the ink outlet; an
optical
member, having a pair of ink contact faces for optically detecting an ink end
state
in the ink chamber in accordance with an amount of air entered into the first
chamber via the vent port, the ink contact faces projecting into the second
chamber and contacting the ink; a first ink absorbing member, disposed so as
to
be deformed by the ink contact faces and adapted to absorb the ink; and a
second
ink absorbing member, disposed in the first chamber and adapted to absorb the
ink.
In a still further aspect, the present invention provides an ink tank,
comprising: an ink chamber, formed with a vent port allowing atmospheric air
to
enter therein and an ink outlet from which ink is taken out; an optical
member,
10b

CA 02617221 2011-03-16
having an ink contact face capable of contacting with ink contained in the ink
chamber, the ink contact face including a detection face configured to
optically
detect presence or absence of ink on the detection face; and an ink absorbing
member, disposed so as to come into contact with a part of the ink contact
face of
the optical member.
In a still further aspect, the present invention provides an ink tank,
comprising: an ink chamber, formed with a vent port allowing atmospheric air
to
enter therein and an ink outlet from which ink is taken out, the ink chamber
including a main ink chamber formed with the vent port and a sub ink chamber
located between the main ink chamber and the ink outlet; an optical member,
having an ink contact face capable of contacting with ink supplied from the
main
ink chamber, the ink contact face including a detection face configured to
regain
reflective function with respect to light incident into the optical member
when the
detection face is exposed from a liquid level of the ink in the sub ink
chamber as
the liquid level lowers; and a first ink absorbing member, disposed in the
vicinity of
the ink contact face, and capable of absorbing the ink in the sub ink chamber.
In a still further aspect, the present invention provides an ink tank,
comprising: an ink chamber, formed with a vent port allowing atmospheric air
to
enter therein and an ink outlet from which ink is taken out; an optical
member,
having an ink contact face capable of contacting with ink contained in the ink
chamber, the ink contact face including a detection face configured to
optically
detect presence or absence of ink on the detection face; and an ink absorbing
10c

CA 02617221 2011-03-16
member, disposed so as to come in contact with a part of the ink contact face
of
the optical member, wherein the ink contact face is projected into the ink
camber,
and the ink absorbing member is deformed by the ink contact face.
10d

CA 02617221 2008-01-29
Fig. 1 B is a front view of the ink tank of the first embodiment;
Fig. 2 is a bottom perspective view of the ink tank of the first
embodiment;
Fig. 3 is an exploded perspective view of the ink tank of the first
embodiment;
Fig. 4 is a sectional view of the ink tank of the first embodiment, taken
on the line IV - IV of Fig. 1A;
Fig. 5 is a sectional view of the ink tank of the first embodiment, taken
on the lineV - Vof Fig. 1B;
Fig. 6A is an enlarged sectional view of a sub ink chamber in the ink
tank of the first embodiment;
Fig. 6B is a section view of the ink tank of the first embodiment, taken
along the line b-b in Fig. 6A;
Fig. 7 is a perspective view of a partition member in the ink tank of the
first embodiment;
Fig. 8 is an enlarged sectional view of an essential part of an ink tank
according to a second embodiment of the invention;
Fig. 9A is a perspective view of a partition member in the ink tank of the
second embodiment;
Fig. 9B is a top view of the partition member of Fig. 9A;
Fig. 9C is a front view of the partition member shown in Fig. 9A;
Fig. 10 is an enlarged sectional view of an essential part in an ink tank
according to a third embodiment of the invention;
Fig. 11 is a transverse sectional view of the essential part in the ink tank
of the third embodiment;
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CA 02617221 2008-01-29
Fig. 12 is a transverse sectional view of the essential part in the ink tank
of the third embodiment, viewed from the opposite side of Fig. 11;
Fig. 13 is a schematic illustration showing an essential part of an ink jet
printer;
DETAILED DESCRIPTION OF THE INVENTION
Preferred embodiments of the invention will now be described by
reference to the accompanying drawings. More specifically, the following
refers
to embodiments of the invention applied to an ink tank detachably fitted to a
tank
mounting portion of an ink jet printer. However, the invention is similarly
applicable to an ink tank prearranged in an ink jet printer.
As shown in Fig. 13, an ink jet printer 91 according to a first
embodiment of the invention is of a serial type wherein an ink jet head 94 is
loaded on a carriage 93 reciprocating along a guide shaft 92 in the direction
of
arrows A. Ink is supplied from an ink tank 1 mounted in a tank mounting
portion
95 via a flexible tube 96 to the ink jet head 94.
The ink tank 1 for use according to this embodiment of the invention is
detachably mounted in the tank mounting portion 95 formed in the ink jet
printer
91. As shown in Figs. 1A, 1 B, 2, and 3, the ink tank 1 has a container body 2
in
the form of a rectangular parallelepiped with its upper side opened and a
container cover 4 used to block up an upper-side opening 3. A main ink
chamber 5 is formed inside and a rectangular parallelepiped foam 6 is
contained
in the main ink chamber 5, ink being absorbed by and held in the foam 6.
An ink outlet 7 is formed in the base of the container body 2 and
12

CA 02617221 2008-01-29
disc-shaped rubber packing 8 is mounted in the ink outlet 7 and a through-hole
8a bored in the center of the rubber packing 8 serves as an ink outlet hole.
In
the rear portion of the rubber packing 8 in the ink outlet 7, a valve 9
capable of
closing the ink outlet hole 8a is arranged and is usually pressed by a coil
spring
10 against the rubber packing 8 so as to block up the ink outlet hole 8a.
The main ink chamber 5 communicates with the ink outlet hole 8a via a
sub ink chamber 20 partitioned by a first filter 11 and a second filter 12.
The
main ink chamber 5 is also opened to a vent port 13 communicating with the
atmosphere formed in the container cover 4. When the ink absorbed by and
held in the foam 6 mounted in the main ink chamber 5 is sucked via the ink
outlet
hole 8a, air corresponding in quantity to the ink thus sucked is introduced
into the
main ink chamber 5 from the ports 13 communicating with the atmosphere.
The inside of the sub ink chamber 20, which will be described in detail
with reference to Figs. 4 to 7, is partitioned by a partition member 30 into a
bubble storage 21 on the main ink chamber side and an ink reservoir 22 on the
ink outlet hole side, the storage 21 and the reservoir 22 communicating with
each
other via an introduction hole 33 formed in the partition member 30. A
bubble-extinguishing porous member 40 is incorporated in the ink reservoir 22.
The vent port 13 communicating with the atmosphere in the container
cover 4 is linked with a winding groove 13a engraved in the surface of the
container cover and the end 13b of the groove 13a is extended up to the
vicinity
of the edge end of the container cover 4. When the ink tank I is shipped, a
seal
14 is adhered to the portion where the vent port 13 and the groove 13a of the
container cover 4 are formed. On the other hand, when the ink tank 1 is used,
part 14b of the seal 14 is torn off along cutting lines 14a of the seal 14
whereby to
13

CA 02617221 2008-01-29
expose the end 13b of the groove 13a, thus setting the ports 13 open to the
atmosphere.
Moreover, a seal 15 is also adhered to the portion of the ink outlet hole
8a in the bottom of the container so that an ink supply needle (not shown)
attached to the tank mounting portion 95 is made to break the seal 15 before
being thrust into the ink outlet hole 8a when the ink tank 1 is mounted in the
tank
mounting portion 95 of the ink jet printer 91.
As shown in Fig. 3, the partition member 30 is provided with a partition
panel 31 for partitioning the sub ink chamber 20 and a cylindrical frame 32
perpendicularly projecting from the center of the ink reservoir side of the
partition
panel 31. Further, the introduction hole 33 for introducing ink from the
bubble
storage 21 into the ink reservoir 22 is formed in the one end side portion of
the
partition panel 31.
The ink tank 1 is provided with a detected portion having a right prism
51 for use in optically detecting whether the ink tank 1 is mounted in the
tank
mounting portion 95 of the ink jet printer 91 and a right prism 52 for use in
optically detecting the ink end of the ink tank 1. The back surfaces of the
reflective face of the right prism 52 is exposed in the ink reservoir 22 of
the sub
ink chamber 20 to serve as an interface with respect to ink.
More specifically, as shown in Fig. 4, a frame 202 rectangular in cross
section is passed through the bottom plate 201 of the container body 2 and
extended vertically and perpendicularly. A rectangular opening of an upper
frame portion 203 perpendicularly uprighted in the main ink chamber 5 forms a
communication port 205 on the main ink chamber side. The first rectangular
filter 11 is fitted to the communication port 205.
14

CA 02617221 2008-01-29
The lower end of a lower frame portion 204 projecting perpendicularly
downward from the bottom plate 201 is blocked up by a bottom plate 206
continued from the bottom plate 201, and the ink outlet 7 is formed in the
center
of the bottom plate 206. The ink outlet 7 has a cylindrical projected portion
207
projecting perpendicularly upward (within the ink reservoir 22) from the
center of
the bottom plate 206 and the central hole of the projected portion 207 forms
an
ink passage 208 communicating with the ink outlet hole 8a. The rubber packing
8, the valve 9 and the coil spring 10 are mounted in the ink passage 208. A
spring holder 209 for the coil spring 10 is formed integrally with the inner
peripheral face of the projected portion 207. The upper-side opening of the
projected portion 207 forms a circular communication port 210 on the outlet
hole
side and the second filter 12 is fitted to the communication port 210.
The first filter 11 is made of porous material that passes ink and is
simultaneously capable of causing bubbles to pass therethrough by ink sucking
force acting on the ink outlet hole 8a. In other words, the filter 11 is made
of
porous material whose pore size corresponds to capillary gravitation by which
the
meniscus is destroyed because of the ink sucking force. In this case, the
first
filter 11 is formed of unwoven fabric, a mesh filter or the like.
On the other hand, the second filter 12 is made of porous material
whose pore size is smaller than that of the first filter 11, so that the
filter 12 allows
no bubbles, but only ink to pass therethrough when the ink sucking force acts
on
the ink outlet hole except that an ink pump is being operated. The pore size
of
the second filter 12 should be large enough to capture alien substances
mingling
in ink. The second filter 12 may also be formed of unwoven fabric, a mesh
filter
or the like.

CA 02617221 2008-01-29
In this case, the "ink sucking force" means force acting on ink outlet
hole 8a by the ink ejection pressure of the ink jet head 94 or the sucking
force of
the ink pump.
Further, the right prisms 51 and 52 will now be described with reference
to mainly Figs. 3 through 5. An elongated rectangular plate 54 is fixedly
welded
to the lower end portion of a side plate portion 53 of the container body 2.
The
right prisms 51 and 52 are formed integrally with the inner side of the
rectangular
plate 54 with a predetermined space held therebetween. The right prism 51 has
a pair of reflective faces 51 a and 51 b crossing at right angles and the
right prism
52 has a pair of reflective face 52a and 52b crossing at right angles.
The right prism 51 faces the side plate portion 53 via an air layer 55
having a predetermined gap. In other words, a recessed portion 56
corresponding in configuration to the right prism 51 is formed in the side
plate
portion 53, whereby the reflective faces 51 a and 51 b face the side plate
portion
53 via the air layer 55 having the predetermined gap.
On the other hand, the right prism 52 for detecting the ink end is directly
exposed in the inside of the ink reservoir 22 from an opening 202b opened in
the
frame 202 defining the ink reservoir 22, and the back surfaces of each of the
reflective faces 52a and 52b serves as an interface with respect to ink.
As shown in Figs. 4 and 5, reflection type optical sensors 57 and 58 are
installed on the side of the ink jet printer 91 provided with the ink tank 1.
The
optical sensors 57 and 58 are respectively provided with light emitting
elements
57a and 58a and light receiving elements 57b and 58b. The position of the
optical sensor 57 is set so that the optical sensor 57 makes the light emitted
from
the light emitting element 57a incident at an angle of 45 degrees with the
16

CA 02617221 2008-01-29
reflective face 51 a and also makes the light receiving element 57b receive
the
return light reflected from the reflective face 51 a and the reflective face
51 b.
Similarly, the position of the optical sensor 58 is set so that the optical
sensor 58
makes the light emitted from the light emitting element 58a incident at an
angle of
45 degrees with the reflective face 52a and also makes the light receiving
element 58b receive the return light reflected from the reflective face 52a
and the
reflective face 52b.
As shown in Fig. 6A and 7, an outer face 302a of a peripheral frame
portion 302 is connected liquid-tightly to an inner peripheral side 205a of
the
communication port 205 in the rectangular frame 202 forming the sub ink
chamber 20.
The surface of a panel body 301 (the surface on the side of the bubble
storage 21) is formed as an uneven surface 303. The uneven surface 303
serves as a bubble trap for capturing bubbles formed by the air introduced
from
the main ink chamber 5 via the first filter 11 into the bubble storage 21 so
as to
prevent the bubbles from flowing toward the introduction hole 33.
The uneven surface 303 is so constituted that recessed portions 304
and protruded portions 305, having a fixed width and extending in the
direction of
the short side of the panel body 301, are formed alternately at predetermined
intervals in the direction of the long side of the panel body 301. On the
surface
of each protruded portion 305, protrusions 306 having a predetermined length
are formed discretely at predetermined intervals. When seen from along the
direction of the long side of the panel body 301, the protrusions 306
discretely
formed on the surface of each protruded portion 304 are alternately arranged.
With the recessed portion 304 as a reference, each protruded portion 305 is
0.1
17

CA 02617221 2008-01-29
mm in height, for example, and the protrusions 306 formed on the surface of
the
protruded portion 305 is 0.2 mm in height, for example. The recessed portion
304 and the protruded portion 305 are 0.5 mm in width, for example.
The elliptic introduction hole 33 that is longer in the direction of the short
side of the panel body 301 is formed in the central portion of the end portion
on
the side where the right prism 52 is disposed in the long side direction of
the
panel body 301. The perimeter of the introduction hole 33 is surrounded with a
protruded frame portion 307 equal in height to the protrusions 306. Moreover,
recessed portions 308 and protruded portions 309 extending in the long side
direction of the panel body 301 are alternately formed at predetermined
intervals
in the direction of the short side of the panel body 301 at regions between
the
protruded frame portion 307 and the long-side edges of the panel body 301.
The protruded portion 309 is equal in height to the protrusion 305.
A circular recessed portion 310 is formed in the center of the panel
body 301. The partition member 30 is an injection-molded part made of resin
material and this circular recessed portion 310 is a gate mark. Further, a
drop
wall 311 projecting downward further than the central position in the vertical
direction of the right prism 52 is formed on a lower face (surface on the side
of
the ink reservoir 22) of the panel body 301. The drop wall 311 is formed over
the whole width in the short side direction of the panel body 301.
The cylindrical frame 32 perpendicularly extended from the center of the
undersurface of the panel body 301 is used to suck up ink accumulated on the
bottom of the ink reservoir 22 up to the communication port 210 fitted with
the
second filter 12 positioned upward.
As shown in Figs. 6A through 7, a plurality of projections 322 formed at
18

CA 02617221 2008-01-29
intervals of predetermined angles are perpendicularly projected from a
circular
edge face 321 of the lower end opening of the cylindrical frame 32. In this
embodiment, there are formed four projections 322 of the same height at
intervals of 90 degrees. The inner peripheral face of the cylindrical frame 32
is
provided with a lower part 323, a tapered part 324 that is continuous to the
lower
part 323 and slightly protruded inward, and an upper part 325 that is
continuous
to the tapered part 324.
The partition member 30 provided with the cylindrical frame 32 is
mounted with capping applied from the upper side to the cylindrical projected
portion 207. Ribs 207a projecting outside at intervals of predetermined angles
are formed in the lower-side portion of the outer peripheral face of the
projected
portion 207. Four ribs 207a are formed at intervals of 90 degrees and the
projected amount of each rib 207a is set so that these ribs 207 are just
fitted in
the outer peripheral face 323 on the lower end side of the cylindrical frame
32.
When the cylindrical frame 32 of the partition member 30 is fitted to the
projected portion 207 with capping, four gaps 220 that are arcuate in cross
section and used for sucking up ink are formed by the four ribs 207a between
the
inner peripheral face of the cylindrical frame 32 and the outer peripheral
face of
the projected portion 207. Consequently, there is formed an ink sucking
passage led from a gap 221 to the second filter 12 positioned upward via the
gaps 220 formed between the projected portions 322 at the lower end of the
cylindrical frame 32. In so doing, the amount of ink left in the ink reservoir
22
decreases and even when the liquid level becomes lower than the second filter
12, the ink left in the ink reservoir 22 is sucked up to the position of the
second
filter 12 and can be supplied from the ink passage 208 to the ink outlet hole
8a.
19

CA 02617221 2008-01-29
The bubble-extinguishing porous member 40 disposed in the ink
reservoir 22 of the sub ink chamber 20 will be described by reference to Figs.
3
through 6B. The rectangular parallelepiped porous member 40 is made of
flexible material such as felt and foam and disposed beneath the introduction
hole 33 and in a position adjacent to the right prism 52. In this embodiment,
the
porous member 40 is arranged in such a condition as to be kept in contact with
a
corner portion 52c on the back surfaces of the reflective faces 52a and 52b of
the
right prism 52.
In other words, the porous member 40 is stuffed in between an inner
side face 202c of the frame 202 fitted with the right prism 52 and the
cylindrical
frame 32 of the partition member 30. The porous member 40 is retracted with
respect to the reflective faces 52a and 52b so that its upper edge face 40a is
positioned in the middle of the height of the reflective faces 52a and 52b.
As shown in Fig. 5, a side 40b facing the right prism 52 of the porous
member 40 is in a depressed condition as its central portion is brought into
contact with the corner portion 52c. Any side portion other than that central
portion is separated from the reflective faces 52a and 52b, so that the porous
member 40 is prevented from contacting reflective areas 52A and 52B in
particular where the detection light is reflected therefrom. Further, the
upper
edge faces 52d and 52e of the right prism 52 are also separated from vertical
edge faces 202d and 202e of an opening 202b formed in the frame 202.
Consequently, a space A is formed between the reflective faces 52a and 52b
and the porous member 40 so as to surround the reflective faces 52a and 52b.
In this case, the porous member 40 is capable of absorbing and holding
ink, and is made of material with larger meshes than those of the first filter
11.

CA 02617221 2008-01-29
The detection of whether the ink tank 1 has been mounted in the tank
mounting portion 95 of the ink jet printer 91 as well as the ink end of the
ink tank
1 are made as follows.
When the ink tank 1 is mounted in the tank mounting portion 95 of the
ink jet printer 91, the front end portion of the ink supply needle (not shown)
disposed on the side of the ink jet printer 91 passes through the through-hole
of
the rubber packing 8 mounted in the ink outlet 7 of the ink tank 1 and pushes
up
the valve 9 positioned in the ink passage 208. Consequently, as the ink outlet
hole 8a is left open, the ink absorbed by and held in the foam 6 in the main
ink
chamber 5 is caused to flow into the ink passage 208 via the first filter 11
and the
sub ink chamber 20 and to pass along the ink supply needle inserted into the
ink
outlet hole 8a, whereby the ink can be supplied to the ink jet head 94 on the
side
of the ink jet printer 91. Since such an ink supply mechanism is known in the
art,
further description will be omitted.
When the ink tank 1 is thus installed, the right prism 51 formed on the
side of the ink tank 1 is made to face the optical sensor 57 on the side of
the ink
jet printer 91. Therefore, the light emitted from the optical sensor 57 is
reflected
by the reflective faces 51 a and 51 b of the right prism 51 before being
received by
the optical sensor 57, whereby it is detected that the ink tank 1 has been
installed.
When the ink jet printer 94 is driven to perform ink ejection, the ink
sucking force acts on the ink outlet hole 8a due to the ink ejection pressure,
so
that ink is supplied to the ink jet printer 94. As the ink held in the foam 6
decreases after it is supplied, air is introduced into the main ink chamber 5
via
the vent port 13. As the consumption of ink continues, the ink infiltrated
into the
21

CA 02617221 2008-01-29
foam 6 gradually decreases and then bubbles enter the foam 6 instead. When
the residual amount of ink in the foam 6 decreases further, air from the main
ink
chamber 5 passes through the first filter 11, thus forming bubbles, which are
introduced into the bubble storage 21 of the sub ink chamber 20. However, the
second filter 12 used to separate the ink reservoir 22 of the sub ink chamber
20
from the ink outlet hole 8a passes no bubbles through. Therefore, the bubbles
are gradually gathered in the small-capacity bubble storage 21 formed in the
uppermost portion of the sub ink chamber 20.
When the residual amount of ink further decreases, the liquid level of
ink left in the main ink chamber 5 and the sub ink chamber 20 gradually lowers
and the pair of prism reflective faces 52a and 52b of the right prism 52 is
gradually exposed from the liquid level of ink. Consequently, the pair of the
reflective faces 52a and 52b start serving as reflective members. When the
liquid level of ink in the sub ink chamber 20 becomes lower than a
predetermined
detection position (e.g., position L shown in Fig. 4), the amount of received
light
of the light receiving element 58b of the optical sensor 58 exceeds a
threshold
amount. The detection of the absence of ink (the ink end state) in the ink
tank 1
is based on an increase in the amount of received light at the light receiving
element 58b.
As the ink end is detected at a point of time the residual amount ink
becomes very small by making the capacity of the sub ink chamber 20
sufficiently small, the ink end is detectable with the residual amount of ink
being
as small as possible, whereby ink is prevented from being wasted. In this
case,
the ink end detected by the reflective faces 52a and 52b of the prism is
regarded
as the, near end, whereupon the following process is performed, whereby ink is
22

CA 02617221 2008-01-29
prevented from being wasted more certainly. That is, the near end of ink is
detected by the optical sensor 58 first and then an amount of ink to be used
thereafter is calculated and the real end is decided when the value obtained
reaches an amount equivalent to the capacity of the ink reservoir 22 of the
sub
ink chamber 20, so that ink is usable until the residual amount of ink is
substantially used up.
In the case where bubbles generated in the sub ink chamber 20 are
floating in the vicinity of the reflective faces 52a and 52b of the right
prism 52, the
reflective faces 52a and 52b of the prism come to be substantially covered
with
ink. Even though the liquid level of ink becomes lower than the reflective
faces
52a and 52b of the prism in the condition above, the reflective faces 52a and
52b
of the prism remain covered with ink and the reflective condition also remains
unchanged, so that the ink end is impossible to detect.
In this embodiment of the invention, however, the bubble storage 21 is
formed by the partition panel 31 in the upper-end portion of the sub ink
chamber
and the liquid level of ink drops with the liquid level of ink separated from
bubbles when the residual amount of ink becomes smaller than the
predetermined amount. It is therefore possible to suppress the generated
amount of bubbles that are introduced into the ink reservoir 22 and floating
in the
20 vicinity of the reflective faces 52a and 52b of the prism.
The ink introduced from the bubble storage 21 via the introduction hole
33 into the ink reservoir 22 flows along the reflective faces 52a and 52b of
the
right prism 52 before being absorbed by the porous member 40. The ink is then
sucked from the bottom portion of the ink reservoir 22 along the gap between
the
cylindrical frame 32 and the projected portion 207, and led to the ink outlet
hole
23

CA 02617221 2008-01-29
8a through the second filter 12.
The bubbles together with the ink introduced from the introduction hole
33 into the ink reservoir 22 are gathered in the upper-side portion of the
upper
edge face 40a of the porous member 40 and in the space A between the porous
member 40 and the reflective faces 52a and 52b of the right prism 52. However,
the ink held in the bubbles gathered in these sites is sucked into the porous
member 40 because of the capillary action of the porous member 40.
More specifically, the ink absorbed by and held in the porous member
40 is taken out with the ink sucking operation accompanied after the liquid
level
of ink becomes lower than the upper edge face 40a of the porous member 40 as
the residual amount of ink decreases. When ink is taken out of the porous
member 40, the ink held in the upper-side portion of the upper edge face 40a
and what is held in the bubbles in the portion on the back surfaces of the
reflective faces 52a and 52b are sucked by the capillary force. Consequently,
the bubbles are quickly extinguished. When the liquid level of ink lowers in
the
ink reservoir 22, the reflective condition of the reflective faces 52a and 52b
changes at excellent response timing. The ink end is thus detectable precisely
and promptly.
In the ink tank 1 according to this embodiment, the sub ink chamber 20
is partitioned by the partition member 30 into the bubble storage 21 and the
ink
reservoir 22, which communicate with each other via only the introduction hole
33. Accordingly, ink necessary for the formation of bubbles is blocked by the
partition member 30 from being supplied from the bubble storage 21 to the ink
reservoir 22 as much as possible. Therefore, the partition member 30 serves as
a separator so that bubbles in the bubble storage 21 are readily separated
from
24

CA 02617221 2008-01-29
ink as the liquid level of ink lowers. Moreover, the bubbles generated in the
ink
reservoir 20 are quickly extinguished because of the suction of ink by the
capillary force of the porous member 40 disposed in the ink reservoir 22.
Consequently, the reflective condition of the reflective faces 52a and
52b is changed at excellent response timing based on which the ink end is
detectable quickly and surely.
In the ink jet printer 91 with the ink tank 1 as an ink supply source
according to this embodiment, the reflective condition of the reflective faces
52a
and 52b provides the basis for making certain the detection of the ink end of
the
ink tank.
As shown in Figs. 8 through 9C, an ink tank 1 A according to a second
embodiment of the invention is basically similar in structure to the ink tank
1
described above. As such, like corresponding parts are given like reference
characters and the description thereof will be omitted. The ink tank 1A
according to this embodiment is characterized in that a porous-member holder
34 for holding a bubble-extinguishing porous member 40A is provided in a
partition member 30A. Moreover, the partition member 30A is used to form an
ink passage through which ink introduced from the introduction hole 33 is led
into
the ink reservoir 22 flow via the back sides of the reflective faces 52a and
52b
and the porous member 40A.
The partition member 30A of the ink tank 1A is provided with the
partition panel 31, the cylindrical frame 32 projecting from the back surfaces
of
the ink reservoir 22 and the porous-member holder 34 in a side closer to the
side
of the right prism 52 than the cylindrical frame 32. The porous-member holder
34 is provided with a drop wall 35 having the same width as that of partition
panel

CA 02617221 2008-01-29
31 and perpendicularly projecting from a bottom face of the partition panel 31
so
that the lower end of the drop wall 35 is extended up to a position in the
vicinity of
the bottom of the ink reservoir 22. At the lower end of the drop wall 35,
holding
pieces 36a and 36b are perpendicularly projected from both the lateral end
portions of the drop wall 35 toward the right prism 52. In the respective
upper
positions of these holding pieces, holding pieces 36c and 36d are also
projected
from the drop wall 35 toward the right prism 52. The holding ability for the
porous member 40A is realized with the pair of upper holding pieces 36c and
36d
and the pair of lower holding pieces 36a and 36b.
The porous member 40A is a rectangular parallelepiped having the
same width as that of the drop wall 35 and is slightly greater in height than
a
vertical interval between the holding pieces so that the porous member 40A is
stuffed between the holding pieces while being slightly compressed.
With the porous member 40A held between the holding pieces, the
surface 41 of the porous member 40A on the side of the right prism 52 is kept
in
contact with the inner side face 202c of the frame 202. The upper end face 42
of the porous member 40A is positioned so that it is substantially the same in
height as the lower end face 52e of the right prism 52. Therefore, the upper
half
portion of the surface 41 of the porous member 40A is in such a condition that
it
faces the space A adapted to surround the reflective faces 52a and 52b of the
right prism 52.
Incidentally, the surface of the partition panel 31 of the partition member
30A is not an uneven surface but a flat one, and two ribs 38 and 39 for
introducing ink toward the introduction hole 33 are formed on the surface.
Even in the ink tank 1 A in this embodiment, the partition member 30A
26

CA 02617221 2008-01-29
serves as a separator for promoting the separation of ink from bubbles.
Further, ink flowing from the introduction hole 33 into the ink reservoir
22 flows down between the drop wall 35 of the partition member 30A and the
reflective faces 52a and 52b, and is absorbed by the porous member 40A. The
ink is then directed to the second filter 12 via the partition member 30A. In
other
words, ink is made to flow along the ink passage regulated by the drop wall 35
as
shown by arrows in Fig. 8.
The porous member 40A serves to quickly extinguish the bubbles
introduced into the ink reservoir 22. More specifically, when the residual
amount of ink decreases and when the consumption of the ink soaked into the
porous member 40A of the ink reservoir 22 increases, bubbles enter the space A
formed between the reflective faces 52a and 52b of the prism and the porous
member 40A. The lower-side portion of the right prism 52 in the space A is in
contact with the porous member 40A. When ink is taken out of the porous
member 40A, the ink held in the bubbles gathered in the space A is sucked into
the porous member 40A by the capillary force of the porous member 40A.
Consequently, bubbles sticking to the back surfaces of the reflective faces
52a
and 52b of the prism and those floating in the vicinity of the back surfaces
are
quickly extinguished by the porous member 40A.
With the ink tank 1A thus arranged, bubbles sticking to the back
surfaces of the reflective faces 52a and 52b of the prism and those floating
in the
vicinity of the back thereof are quickly extinguished by the porous member
40A.
Therefore, the ink end condition can immediately be detected without being
obstructed by bubbles at a point of time the ink end condition is established.
Since the capacity of the partition panel 31 is small, the residual amount
27

CA 02617221 2008-01-29
of ink in the porous member 40A can be decreased and the advantage is that the
amount of ink to be wasted is reducible as well.
In the above embodiments, each of the partition members 30 and 30A
is arranged so that the inside of the sub ink chamber 20 is partitioned into
the
bubble storage 21 and the ink reservoir 22. It is also adoptable to dispose
the
porous member in a position adjacent to the back surfaces of the reflective
faces
52a and 52b with the omission of the partition members 30 and 30A. Even in
this case, the bubbles generated in the portion on the back sides of the
reflective
faces are quickly extinguishable.
As the material of the porous members 40 and 40A, any material
capable of absorbing and holding ink can be used. For example, porous
material formed by intertwining natural or synthetic fibers or bundling fibers
may
be adopted. However, the use of felt and foam as the material is not
particularly
effective.
Although a smaller space A is needless to say better, it is further
preferable to obviate the space A by bringing the upper end face 42 of the
porous
member 40A into contact with the lower end face 52e of the right prism 52.
Figs. 10 through 12 show an ink tank 1 B according to a third
embodiment of the invention which is basically similar in structure to the ink
tank
1 above. As such, like corresponding parts are given like reference characters
and the description thereof will be omitted.
As shown in Fig. 11, the ink tank 1 B in this embodiment is characterized
in that a circular introduction hole 61 is formed at a corner of the panel
body 301
in the side where the right prism 52 is disposed. The perimeter of the
introduction hole 61 is surrounded with the protruded frame portion 307 equal
in
28

CA 02617221 2008-01-29
height to the protrusions 306. Moreover, the recessed portions 308 and the
protruded portions 309 extending in the long side direction of the panel body
301
are alternately formed at predetermined intervals in the direction of the
short side
in a region between the protruded frame portion 307 and the long side edge of
the panel body 301. The protruded portion 309 is equal in height to the
protrusions 306.
As shown in Figs. 10 and 12, a drop wall 62 and rib portions 62a and
62b projecting downward further than the central position in the vertical
direction
of the right prism 52 is formed on a bottom face of the panel body 301, the
ribs
62a and 62b are directed from the drop wall 62 to the right prism 52. The rib
portion 62a on one side and the drop wall 62 are formed so as to surround the
introduction hole 61.
A porous member 60 is stuffed in between the inner side face 202c of
the frame 202 fitted with the right prism 52 and a rib portion 32a protruded
from
the cylindrical frame 32 toward the right prism 52 such that the porous member
60 is kept in contact with the drop wall 62 and the lower ends of the rib
portions
62a and 62b. The porous member 60 is placed in the position retracted down
the direction of flow of ink with respect to the reflective faces 52a and 52b
of the
right prism 52.
With the ink tank 1 B thus arranged, the ink caused to flow into the ink
reservoir 22 from the introduction hole 61 flows downward between the drop
wall
62 of the partition member 30B and the reflective faces 52a and 52b. The ink
is
then absorbed by the porous member 60, so that ink is directed to the second
filter 12 via the porous member 60. In other words, ink flows along the ink
passage regulated by the drop wall 62 and the rib 62a. In this case, it is
29

CA 02617221 2008-01-29
preferable to provide not only the introduction hole 61 in a position
separated
from the reflective faces 52a and 52b but also a labyrinth wall so that
floating
bubbles existing between the introduction hole 61 and the reflective faces 52a
and 52b are readily caught thereon.
With the arrangement above, the bubbles caused to flow from the
introduction hole 61 into the ink reservoir 22 are caught on the corner
portion
between wall faces 62c and 62d of the drop wall 62 due to the surface tension
generated thereon. Then the bubbles are moved downward along the wall
faces 62c and 62d and absorbed by the porous member 60 which is in contact
with the lower ends of the wall faces before being extinguished.
Consequently, with the ink tank 1 B according to this embodiment,
bubbles sticking to or floating around the back surfaces of the reflective
faces
52a and 52b of the right prism 52 are quickly extinguished by the porous
member
60 as in the second embodiment. Moreover, the bubbles caused to move from
the introduction hole 61 are caught on the corner portion between the wall
faces
62c and 62d so as to be guided to the porous member 60, whereby the floating
bubbles can be decreased.
Therefore, the ink end condition can immediately be detected without
being obstructed by bubbles at a point of time the ink end condition is
established.
As bubbles flowing out of the introduction hole 61 flow along the wall faces
62c
and 62d after the detection of the ink end condition, the bubbles are
prevented
from sticking to the right prism 52 again, so that detection accuracy is
improved
as the presence of ink is never detected incorrectly.
The invention is not limited to the above-described embodiments but
may be changed in various manners. Although a description has been given of

CA 02617221 2008-01-29
a case where the ink chamber including the main ink chamber and the sub ink
chamber that are separated from each other is employed by way of example,
only an ink chamber corresponding to the sub ink chamber may be employed
without using an ink chamber corresponding to the main ink chamber. Even in
this case, the same effect is achievable because the bubbles thus generated
are
extinguished by the porous member in the position where they are subjected to
the detection.
Although the reflection type detected portion has been described as the
embodiments, a transmission type photosensor as described in Japanese Patent
Publication No. 6-115089A may be employed. Even in this case, because
bubbles in the position subjected to the detection are extinguishable,
transmissivity is improved at the time ink has run out, which results in
improving
accuracy in detecting the presence or absence of ink, particularly black ink
whose transmissivity is low.
Further, instead of the utilization of the wall faces provided on the
partition panel body in the vicinity of the introduction hole, the inner wall
of the
main ink chamber may be used to define the ink flow passage.
31

Representative Drawing
A single figure which represents the drawing illustrating the invention.
Administrative Status

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Event History

Description Date
Time Limit for Reversal Expired 2020-08-31
Inactive: COVID 19 - Deadline extended 2020-08-19
Inactive: COVID 19 - Deadline extended 2020-08-19
Inactive: COVID 19 - Deadline extended 2020-08-06
Inactive: COVID 19 - Deadline extended 2020-08-06
Inactive: COVID 19 - Deadline extended 2020-07-16
Inactive: COVID 19 - Deadline extended 2020-07-16
Common Representative Appointed 2019-10-30
Common Representative Appointed 2019-10-30
Letter Sent 2019-08-07
Grant by Issuance 2012-03-06
Inactive: Cover page published 2012-03-05
Inactive: Reply to s.37 Rules - Non-PCT 2011-12-14
Pre-grant 2011-12-14
Inactive: Final fee received 2011-12-14
Notice of Allowance is Issued 2011-09-28
Letter Sent 2011-09-28
Notice of Allowance is Issued 2011-09-28
Inactive: Approved for allowance (AFA) 2011-09-26
Amendment Received - Voluntary Amendment 2011-08-31
Inactive: S.30(2) Rules - Examiner requisition 2011-06-15
Amendment Received - Voluntary Amendment 2011-03-16
Amendment Received - Voluntary Amendment 2011-02-16
Inactive: S.30(2) Rules - Examiner requisition 2010-09-02
Amendment Received - Voluntary Amendment 2010-07-06
Inactive: S.30(2) Rules - Examiner requisition 2010-01-07
Amendment Received - Voluntary Amendment 2009-09-01
Inactive: S.30(2) Rules - Examiner requisition 2009-03-18
Amendment Received - Voluntary Amendment 2009-01-09
Inactive: Correspondence - Formalities 2008-09-30
Inactive: Correspondence - Formalities 2008-07-18
Inactive: S.30(2) Rules - Examiner requisition 2008-07-11
Advanced Examination Determined Compliant - paragraph 84(1)(a) of the Patent Rules 2008-07-04
Letter sent 2008-07-04
Inactive: IPC assigned 2008-07-04
Inactive: Advanced examination (SO) 2008-06-18
Inactive: Filing certificate correction 2008-06-18
Inactive: Advanced examination (SO) fee processed 2008-06-18
Inactive: Cover page published 2008-05-07
Inactive: IPC assigned 2008-05-06
Inactive: First IPC assigned 2008-05-06
Inactive: IPC assigned 2008-05-06
Inactive: Office letter 2008-04-09
Letter sent 2008-02-26
Divisional Requirements Determined Compliant 2008-02-21
Application Received - Regular National 2008-02-19
Letter Sent 2008-02-19
Application Received - Divisional 2008-01-29
All Requirements for Examination Determined Compliant 2007-01-29
Request for Examination Requirements Determined Compliant 2007-01-29
Application Published (Open to Public Inspection) 2004-02-09

Abandonment History

There is no abandonment history.

Maintenance Fee

The last payment was received on 2011-06-29

Note : If the full payment has not been received on or before the date indicated, a further fee may be required which may be one of the following

  • the reinstatement fee;
  • the late payment fee; or
  • additional fee to reverse deemed expiry.

Please refer to the CIPO Patent Fees web page to see all current fee amounts.

Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
SEIKO EPSON CORPORATION
Past Owners on Record
HIROYUKI NAKAYAMA
KOJI YAMADA
MANABU YAMADA
YUKIHIRO HANAOKA
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
Documents

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Document
Description 
Date
(yyyy-mm-dd) 
Number of pages   Size of Image (KB) 
Abstract 2008-01-29 1 16
Description 2008-01-29 32 1,331
Drawings 2008-01-29 13 285
Claims 2008-01-29 2 40
Representative drawing 2008-04-11 1 11
Cover Page 2008-05-07 2 45
Claims 2009-01-09 2 37
Description 2009-01-09 33 1,341
Description 2009-09-01 33 1,361
Claims 2009-09-01 3 61
Description 2010-07-06 35 1,428
Claims 2010-07-06 5 128
Description 2011-02-16 35 1,417
Claims 2011-02-16 3 69
Description 2011-03-16 35 1,424
Claims 2011-03-16 4 100
Description 2011-08-31 35 1,423
Claims 2011-08-31 3 67
Cover Page 2012-02-07 2 46
Acknowledgement of Request for Examination 2008-02-19 1 177
Commissioner's Notice - Application Found Allowable 2011-09-28 1 163
Maintenance Fee Notice 2019-09-18 1 179
Correspondence 2008-02-19 1 38
Correspondence 2008-04-09 1 14
Correspondence 2008-07-18 1 38
Correspondence 2008-06-18 1 42
Correspondence 2008-09-30 2 63
Fees 2009-07-03 1 49
Fees 2010-07-08 1 50
Fees 2011-06-29 1 52
Correspondence 2011-12-14 1 52
Fees 2012-06-26 1 56