Note: Descriptions are shown in the official language in which they were submitted.
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
SYNERGISTIC ENERGY ECOSYSTEM
Field of the Invention
This invention relates to systems for optimizing the efficient production of
energy,
including heat and electricity, using a co-generation system and method
wherein waste energy
from waste heat producers within an enclosure including an electric generator
is reclaimed to
supply heat to the cold end of a heat pump within the enclosure for optimized
use in space heating
a habitat and to the management of the distribution of electricity from the
generator so as to supply
electricity to the habitat and to neighbouring habitats when efficient, cost-
effective or required to
do so by distribution policies managing the energy eco-system.
Background of the Invention
As demand for electricity continues to increase and approaches maximum
capacity,
new demands being placed upon generation and utility grid distribution
infrastructure, energy
prices will escalate and rolling blackouts and grid failures will become more
common occurrences.
Historically, the basic method of electrical generation and distribution
systems has not changed
since the first generation facility and utility grid was established.
Utilities have traditionally
responded to increased demand by overbuilding their generation and
distribution capabilities to
alleviate failure of the system during peak demand, with the system being
designed for one-way
energy distribution from large, remote generation facilities to where the
energy is demanded and
consumed. Peak grid is the most significant problem the utility sector has
with generating and
distributing electrical energy to consumers because of the time of day the
energy is demanded, the
type of energy required and demanded, and from electrical and gas utilities at
the demand site.
Adding to the challenges facing the utility sector is the inefficient and
aging
generation and distribution infrastructure which is becoming increasingly
incapable of both
meeting growing current demand and expanding to meet future demand. Such
expansion will be
1
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
difficult and expensive given strict environmental laws, inherent
inefficiencies, significant capital
expense, extended build out timeframes, and introduction of carbon emission
taxes.
Over the years a myriad of technologies and products have been developed and
offered as potential solutions to these many challenges with limited success.
Efforts have focussed
on the areas of: energy management systems to improve generation,
distribution, and the control of
the electricity; distributed generation and/or cogeneration systems at the
demand site; and
improving the efficiency of electrical, gas, and other energy devices to
reduce consumption.
US Patent 7,085,660 describes a method and system for optimizing the
performance of a generation and distribution system using historical data and
short term load
forecasts. US Patent 6,775,594 B1 describes a method of dispatching and
ranking a plurality of
electrical generation systems over a computer network and controlling them by
a central
monitoring and control system with the goal to reduce utility service
brownouts and blackouts.
US Patent 6,583,521 discloses an energy management system for power generators
located at or near a customer's premise dedicated to the needs of that
consumer. US Patent
7,133,852 discloses an electricity generation equipment management system for
onsite power
generation supplied to the consumer and interaction with a service company for
maintenance
through a central management center. US Patent 6,757,591 describes a method
and system for
managing the generation and distribution of energy to a building.
A significant contributor to peak demand, emissions, and demand cycles is hot
water consumption and the heating and cooling of homes and businesses.
Applicant believes most
heat, and hot water account for more than 70 percent of typical North American
household energy
usage. In the heating and cooling industry, micro combined heat power (MCHP)
cogeneration
systems commonly include an engine; a generator to generate electricity using
a rotating force
outputted from the engine; and a heat transfer means to supply waste or unused
heat of the engine
to a hydronic heat pump such as a water heater or an air conditioning device.
2
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
Historically, electricity generated from a generator is used to operate
electrical
devices such as electrical heaters, fans or lights in the event of a complete
loss of electricity from
Utility distribution grids after loss of electrical utility service, which is
reactive, rather than
proactive resulting in inefficiency at eliminating peak demand and utility
failure.
Two common methods of releasing heat from the generator are hydronic coolant
and a cooling fan to prevent overheating. The heat transfer means recovers
waste heat of cooling
water used to cool the engine or waste heat of exhaust gas discharged from the
engine, and
supplies the recovered waste heat to a water heater or an air conditioning
device. However, such a
conventional cogeneration system experiences problems of increased noise
during operation of the
cooling fan, inefficient capture and utilization of generator waste heat, and
limited enhancement
in the efficiency of the system, including insufficient electricity for the
heating and cooling system
to operate independent of electricity supplied by the utility grid when
utility service fails.
There have been considerable research and development efforts in the prior art
to
develop an economically-viable cogeneration unit for the typical residential
energy user with both
power and thermal energy needs. Various attempts have been made to increase
the efficiency of
cogeneration systems.
US Patent No. 7,284,709 and US Patent No. 7,040,544 are prior art examples of
cogeneration units that employ a water-cooled internal combustion engine in
combination with an
electrical generator and hydronic heat exchanger technology. The efficiency of
such an engine
generator combination depends to a great extent upon the amount of so-called
waste heat which
can be recovered from the engine exhaust and engine coolant for heating and
cooling needs. In
many instances, the engine-generator set is mounted in the open environment,
that is, in the
outside ambient air, on a concrete pad or similar platform and little to no
effort is made to recover
heat which is lost through radiation to the atmosphere. In fact, many designs
rely on heat radiation
for engine cooling. US Patent No. 7,174,727 and US Patent 4,380,909 are prior
art examples of
3
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
cogeneration units that employ a water-cooled internal combustion engine in
combination with an
electrical generator and outdoor heat exchanger.
In applicant's view, the prior art reflects that current systems are not
efficient in
cold weather climates. Air Source Heat Pump technology becomes less efficient
as the
temperature of the air decreases. There is less heat energy in the air,
thereby requiring more
electrical energy to extract heat from the air. In addition, air source heat
pumps may have to
engage a defrost cycle, temporarily halting heating of the building in order
to create heat for its
own use in order to thaw its components. US Patent 7,503,184 is an example of
prior art that
attempts to overcome these deficiencies.
U.S. Patent No. 4,262,209 describes an engine and generator which are housed
within a thermally-insulated enclosure to capture radiated heat, and also to
attenuate the sound
level of operation.
U.S. Patent No. 4,495,901 describes a system in which intake air for the
engine is
circulated through the enclosure for preheating, which tends to capture some
of the radiated heat.
However, preheating the air results in a less dense fuel charge to the engine
and undesirably
reduces the rated horsepower of the engine and therefore may lower the
electrical output.
Thermal storage heat systems are used in heat pumps in systems such as air
conditioning in order to shift the loads which are applied to the system to
achieve load levelling
and avoid the need to provide a pump which is designed to meet the maximum
load requirements
when maximum load requirements are only required for a limited period of its
day-to-day
operation. In the prior art US Patent 5,355,688, US Patent 5,755,104, and US
Patent 4,554,797,
and US Patent 4,686,959 demonstrate this technique.
When the engine is enclosed in a thermally insulated enclosure, heat is
radiated
until the enclosure air reaches a temperature approximating that of the engine
which is then
4
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
dispersed without a thermal storage unit resulting in inefficiency of
operation. Moreover, frequent
engine start-ups and shut-downs significantly compound the reduction of
efficiency of the system.
The situation is not greatly improved if a circulating air fan is used to
scavenge some of the heated
air for use as engine intake air, as discussed earlier, and heat exchangers
are not sufficiently
efficient.
Society's energy consumption and emissions have become great concern to
governments and individuals, with many efforts being made at all levels to
monitor, reduce, and
control these while balancing important economic and environmental drivers.
These efforts
include energy financial incentives and new emission taxation and credit
systems to encourage
people to seek more environmentally beneficial products and behaviour. US
Patent 7,181,320, US
Patent Application US 2007/0179683 and US Patent Application US 2006/0195334
are examples
of prior art that provide methods for monitoring and managing emissions. US
Patent 6,216,956
describes an indoor environmental condition control and energy management
system for onsite
control and reduction of energy costs and consumption. US Patent 5,528,507 and
US Patent
Application US 2006/0155423 describe systems that include grid-level
monitoring with onsite
management of energy at demand sites. Additionally, prior art provides for
power management at
the device level with the intent to reduce energy consumption and provide
control devices. US
Patent 5,270,505 provides for a remotely controlled switch/receptacle. US
Patent Application US
2008/0221737 and US Patent Application US 2007/0136453 describe networked
power
management devices and systems for communication and energy control to an
electrical device. In
addition, US Patent 7,373,222 and Patent Applications US 2009/0018706 and US
2008/0116745
provide systems and apparatus for network and load control systems to shut off
or reconnect power
to a device. These methods and systems have the overall goal of controlling
when electricity is
provided to electrical devices in order to reduce peak demand and/or energy
costs.
Adding to the efficiency losses in providing power from remote locations over
a
distribution grid, where more than two thirds of the energy may be lost as
waste heat, are the
overbuilding and underutilization of the generation and distribution of remote
electrical energy
5
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
because of the time of day and season to which said energy is demanded. With
electrical
generation, and also the distribution of natural gas, the support
infrastructures are structured to
provide for the peak demand loads residential home customers place on the
systems. This peak
demand only occurs for short periods of time within a day, for example between
6am-9am and
5pm to 1 Opm. This means that current natural gas and electrical generation
and distribution
infrastructures experience underutilized capacity for the majority of time of
use. With time-of-use
and smart meters being installed in large numbers, energy is becoming most
expensive when it's
needed the most.
Known cogeneration systems are deficient in certain regards by failing to take
into
account the nature of the costs, infrastructure scope, and consumer behaviour
for the different
types of energy demanded, largely dictated in part by society, work, and such.
Because of this,
utility companies must provide generation, transmission, and distributing
capacity sufficient to
service the potential maximum total demand of all their connected customers
which occurs
simultaneously all at the same time. This peak demand tends to follow a daily
cycle with two
peaks during the day - one in the early morning and one during the evening,
and a seasonal cycle,
with a peak in the summer in moderate and warm climates due in part to air
conditioning, and a
peak in the winter in colder regions due in part to space heating and hot
water which account for
more than 70% of their demand.
Electricity in particular has unique symbiotic relationships among generation,
distribution, and consumption stakeholders. No one gives any thought to
turning on a light in a
room when they turn on the switch ¨ but what is not widely understood or
appreciated is that
somewhere (possibly on the other side of the country) the energy required by
their demand has to
be generated and then distributed to them. Conversely, when a light is turned
off, the energy that
was being generated and provided now needs to go to another consumer almost
instantly or a
generation station needs to scale back its electricity production to
compensate. If this near-instant
interaction is thrown out of balance, brownouts and blackouts occur, resulting
in significant
problems, damage and lost economic output. As robust and available our energy
systems are to
6
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
the average consumer, the relationships and dynamics among all stakeholders
are tenacious,
tenable, and fragile. Because of this, the equipment and generating capacity
which is necessary to
maintain the system and supply peak demand energy becomes idle much of the
time. Our energy
systems experience heavy demands placed upon it, usually during time-of-day
and seasonal peak
demands which may coincide or collaborate, and causing failure to the system.
In a sense, a single
consumer can bring the whole system down for all other users on the grid by
placing that one extra
demand (i.e. space heater) on the system which causes excessive demand beyond
what the system
is capable of generating and distributing. A good parable is if everyone turns
their water faucets
on at the same time, no one would have any water pressure, and hence no water.
The cost of
overbuilding the generation and distribution systems to prevent the failure of
the grid from
excessive peak demand, and having capacity available 'just in case' must be
borne by the utility
company customers. In addition, there is significant estimating on the part of
the utility companies
regarding energy demand which results in either overbuilding generation and
distribution
infrastructure or non-availability of energy with resulting brownouts,
blackouts, or complete grid
service failure to customers.
With stiff environmental laws, long environmental impact study time cycles,
and
significant time delays combined with bringing new electrical generation and
distribution
infrastructure online, utility companies are challenged to provide electrical
energy in a timely and
cost-effective manner to their customers. Utility companies attempt to
apportion such costs and
estimates among their customers according to their respective peak usage by
basing their
electricity charges for individual customers upon their historical peak demand
usage. Utility
companies which provide natural gas to residential homes also face similar
challenges and are
actively working to reduce consumer peak demand on their infrastructure and
product. It is
expensive and disruptive for national gas suppliers to dig up and improve
their distribution
capacity.
Ultimately, Utility companies have limited control over their customers'
energy
consumption, demand, and future consumption, other than indirect means through
the sponsorship
of energy conservation measures applied to when customers use energy during
the day, rebates for
7
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
replacing inefficient consumer appliances, energy discounts to customers for
time-of-use
consumption, and the like. Some would say that Utility companies have very
little or no control
over their customers energy consumption, demand, etc. For instance, Utility
companies may
charge different rates for electrical energy used during predetermined times
such as peak demand,
intermediate, and off-peak periods during the day. Utility companies may also
impose a peak-
power demand charge based on the customer's usage of peak power demand during
a
predetermined demand period, such as during a 15-minute period over a day
cycle.
Summary of the Invention
The present invention includes both an apparatus or system, and a method for
cogeneration and distribution fo heat and electricity. The cogeneration
apparatus or system
includes:
(a) an insulated and substantially air-tight hollow enclosure, wherein the
enclosure is adapted to stand adjacent a habitat requiring space heating and
electricity,
(b) a fuel-burning electrical generator mounted in the enclosure a first
ambient
air intake and corresponding first ambient air intake conduit for
communicating ambient air from outside of the enclosure, the first ambient
air intake in fluid communication with an air intake on the generator, an
exhaust conduit communicating exhaust from the generator to the ambient
air outside the enclosure, and wherein the enclosure is sized so as to
provide a warm-air space at least above and adjacent to said generator, and
wherein the generator is adapted to supply supplied electricity to at least
the one habitat,
8
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
(c) a second ambient air intake into the enclosure, for example mounted on
an
upstream side of the enclosure, and providing ambient air into an airflow
flowing in a downstream direction through the enclosure,
(d) a fan mounted in the airflow, the fan urging said airflow in the
downstream
direction and through the warm-air space, a heat pump having a hot and a
cold end, the heat pump mounted in the enclosure in the airflow and
downstream of the warm-air space and arranged so that when heating of the
habitat is required, pre-warmed air from the warm-air space flows to the
cold end of the heat pump and so that air warmed by the generator
impinges the cold end or condenser of the heat pump and exits the heat
pump in the airflow flowing in the downstream direction from the heat
pump,
(e) an airflow redirector such as a valve mounted at a downstream side or
end
of enclosure, a heat pump conduit mounted to the airflow redirector for
communicating the airflow into the habitat when the airflow redirector is in
an airflow venting position,
(1) a recirculating passageway within the enclosure in fluid
communication
from the downstream end of the airflow to the upstream end of the airflow,
said recirculating passageway extending over the warm-air space, wherein
the airflow redirector redirects substantially all of the airflow into
recirculating passageway when the airflow redirector is in its airflow
redirect position,
(g) a thermal battery mounted in the enclosure, at least one
heat exchanger
capturing heat from the airflow and/or the exhaust conduit, and transferring
9
CA 2783717 2017-03-30
the heat to the thermal battery when the generator is running, and
selectively transferring stored heat from the battery to the airflow when the
generator is not running and the heat pump and the fan are running.
The corresponding method includes providing habitats with such cogeneration
apparatus or systems. At each such habitat an onsite energy ecosystem (ORE)
controller controls operation of the generator, the heat pump and the at least
one
heat exchanger. During a peak energy demand period, said OEE controller
controls the cogeneration system so as to generate electricity from the
generator:
(a) to supply the electricity to habitat, and
(b) once the energy demand of the habitat is met then to
supply excess electricity to other habitats having
need of electricity from the cogeneration system,
During an off-peak energy demand period, discontinuing operation of the
generator unless there has been a power failure wherein mains utility grid
power is
not available to the habitat, in which case the cogeneration continues as
during the
peak energy demand period. The OEE controller controls using heat from the
heat
battery instead of heat from generator to warm the airflow when operation of
the
generator is discontinued.
The at least one heat exchanger may include an airflow heat exchanger in the
airflow downstream of the warm-air space. The warm-air space is positioned to
maximize capture of heat radiated from the operation of the generator. The
passageway is positioned over the warm-air space so as to recapture heat from
the
warm-air space rising from the airflow so as to impinge the generator. The
heat
pump may be positioned above the generator within the enclosure.
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
In one embodiment the enclosure has an upper level and a lower level. The warm-
air space, the airflow heat exchanger and the heat pump are in the upper
level, and
the generator and the heat battery are in the lower level. The airflow mixer,
which
may be a valve, and the airflow redirector are in the upper level. In that
embodiment the upper level between the heat pump and the airflow redirector is
substantially entirely redirected into the passageway when the airflow
redirector is
in its redirecting position.
The passageway is defined by the upper walls and ceiling of the enclosure. The
fan
maybe downstream of the cold end of the heat pump. The enclosure maybe
mounted to a common side wall of the habitat, for example conformally hidden
into the side wall of the habitat. Advantageously the enclosure has an access
door
opening to outside of the habitat, so that servicing of components within the
enclosure maybe done without having to enter into the habitat,.
A thermal storage device maybe mounted downstream of the generator. The
thermal storage device may include an air duct journalled through an elongate
heat
battery. The heat pump cold end may include at least one condenser mounted in
the air duct. The fan motivates the airflow to flow through the air duct. The
thermal storage device may further include a water jacket sandwiched between
the
air duct and the heat battery. The thermal storage device may further include
a heat
reservoir core surrounding the air duct, so that the water jacket is
sandwiched
between the core and the heat battery. The core, the water jacket and the heat
battery may all be cylindrical and nested one within the other respectively so
as to
surround the air duct. Hot exhaust from the generator may be directed via a
conduit through the core so as to heat the core. A second heat exchanger may
supply energy from the airflow to the heat battery. The water jacket may
supply
hot water for use in the habitat.
11
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
The method according to aspects of the invention may include providing the
above
cogeneration system in whole or in part, and the operation thereof.
The method may further include providing an airflow mixer mounted in the
enclosure, downstream of second ambient air intake, and in an upstream
position
relative to the warm-air space. The second ambient air intake communicates
ambient air from the outside of the enclosure to the airflow mixer. The
airflow
mixer directs the airflow in the downstream direction from the airflow mixer
so as
to flow in the downstream direction through the warm-air space. The airflow
mixer receives recirculated airflow from the passageway and mixes it with the
ambient air from the second ambient air intake in proportions according to
instructions from the OEE controller so as to optimize efficiency of the heat
pump
by stabilizing a cold end temperature at the cold end of the heat pump within
a
predetermined optimal range of temperatures by operation of the controller to
control the airflow mixer. Thus:
(a) when the generator is running and the habitat is to
be heated:
(i) electricity is supplied from
the generator to the habitat of
needed by the habitat, and excess electricity from the
generator supplied to the other habitats or sold to a Utility,
(ii)
when the ambient temperature is above a predetermined
low temperature, the mixer provides substantially
completely all of the airflow from the ambient air and the
airflow redirector vents substantially all of the airflow to
the ambient air outside the enclosure,
12
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
(iii) when the ambient temperature is below the
predetermined
low temperature, the airflow mixer progressively, as the
ambient temperature drops, provides greater relative
amount of the redirected airflow from the passageway and
the airflow redirector valve correspondingly progressively
closes the redirecting position from the venting position,
and the fan urges the airflow into and along the
passageway,
(iv) the at least one heat exchanger stores heat into the thermal
battery,
(b) when the generator is not running and the habitat
is to be heated:
the airflow heat exchanger extracts heat from the thermal
battery and warms the airflow,
(ii) the airflow mixer supplies the airflow into
the warm-air
space from substantially entirely the passageway and the
airflow redirector is in the redirecting position wherein
substantially all of the airflow is recirculated via the
passageway.
Brief Description of the Drawings
Figure 1 is a diagrammatic illustration of one embodiment of the waste energy
recycling and reclamation system for recycling and reclaiming waste energy
from an electric
generator to supply an air source heat pump within a modular enclosure
adjacent a human habitat
13
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
requiring space heating and electricity according to a local generation and
heating/cooling
management and control system.
Figure 2 is, in partially cutaway perspective view, a further embodiment of
the
cogeneration system according to one aspect of the present invention with the
thermal storage
device mounted horizontally in the enclosure.
Figure 3 is, in partially cutaway perspective view, yet a further embodiment
of the
cogeneration system according to one aspect of the present invention with the
thermal storage
device mounted vertically in the enclosure.
Figure 4 is, in front perspective view, a pair of adjacent cogeneration
systems of Figure 2.
Figure 5 is, in partially cutaway diagrammatic front perspective view, a
section of the
thermal storage device of Figure 2.
Figure 6 is, in partially exploded cutaway view, the fan and thermal storage
device of
Figure 2 showing the outer casing cutaway to expose the helical coolant coil
in the heat battery
layer (with the heat battery removed), and the water jacket casing cutaway to
expose the helical
coolant coil in the solid core layer (with the solid core removed), and
exposing the heat pump
condensers mounted in the central hollow airway duct.
Figure 7 is, in side elevation view, the cutaway view of the thermal storage
device of
Figure 6 mounted adjacent and downstream of the corresponding generator.
Figure 8a is, in partially cutaway perspective view, the cogeneration system
of Figure 7
showing the water jacket casing.
Figure 8b is, in partially cutaway perspective view, the cogeneration system
of Figure 8a
14
CA 2783717 2017-03-30
showing the water jacket casing in its entirety.
Figure 8c is, in partially cutaway perspective view, the cogeneration system
of Figure 8b
showing the partially cutaway helical coils of the heat battery and solid core
layers.
Figure 9 is, in perspective view, a five way solenoid controlled flow
directing valve for
directing coolant from the heat pump to end uses for heating or cooling the
habitat.
Figure 10 is a diagrammatic graphical thermodynamic model of one embodiment of
the
cogeneration system according to one aspect of the present invention under
winter conditions
heating a habitat and generating electricity for the habitat and for
distribution on the
neighborhood grid.
Figure 11 diagrammatically illustrates habitats each sharing an onsite energy
ecosystem,
and clusters of such habitats forming a neighbourhood energy ecosystem, and
clusters of such
neighbourhoods forming a community energy ecosystem and clusters of such
community energy
ecosystems forming an overall synergistic energy ecosystem.
Detailed Description of Embodiments of the Invention
A human habitat 10 typically requires supply of electricity and in winter also
requires the supply of heat for the space heating of the habitat and in summer
may require cooling
also.
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
In a preferred embodiment of the present invention, which is not intended to
be
limiting, an enclosure 12 is situated adjacent habitat 10 in either a free
standing embodiment or in
an embodiment wherein the enclosure is mounted against or into one wall of
habitat 10, which
may include sharing a common wall with habitat 10. Enclosure 12 is preferably
substantially
sealed from the outside ambient air and in one embodiment, again which is not
intended to be
limiting, the efficiency of the system according to the present invention may
be improved where
enclosure 12 is sealed, insulated, and as better described below, has an
internally controlled
environment wherein the internal ambient temperature is regulated within an
optimal temperature
range for the operation of a heat pump which supplies heat to habitat 10, so
as to operate
substantially independently of the outside ambient air temperature. Enclosure
12 may be
substantially sound proof so as to attenuate the radiation of noise coming
from the various motors
and pumps that are described below and contained within enclosure 12. This is
also applicable for
Enclosure 12 may be embedded into an external wall of habitat 10 so as to form
an enclosed
is chamber that is part of the habitat's external wall and made to look
like part of the exterior of the
habitat.
In one basic configuration of the system contained within enclosure 12, a fuel-
consuming electrical generator such as a natural gas, diesel, or fuel cell 14
is mounted within
enclosure 12 along an upstream portion an airflow A flowing in direction B
from a mixing valve
16 mounted adjacent an upstream wall 12a of enclosure12. Mixing valve 16 mixes
recirculated air
within the enclosure, as better described below, with outside ambient air
which is drawn in
through an air intake 16a. No matter what kind of electrical generator is
used, the function of the
generator, other than generating electricity, is to generate heat to warm the
air circulating within
enclosure 12.
Generator 14 is positioned, and rigidly mounted within enclosure 12 so as to
leave a
void or warm-air space 18 around generator 14, and, in a preferred embodiment,
so as to at least
leave warm air space 18 above generator 14. Because generator 14 is a fuel
consuming generator,
16
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
and so gives off waste heat, the waste heat rises in direction C through, and
mixes with warm air in
warm air space 18. The waste heat from generator 14 thus imparts heat to
airflow A as it flows in
direction B, ie in a revolving air mass, through warm air space 18 and into
heat exchanger 20.
Heat exchanger 20 may be an air-to-fluid heat exchanger, where, for example,
the
fluid is transferred within a closed circuit 20a and pumped there through by
pump 20b. Heat is
thus extracted from airflow A as it passes through heat exchanger 20 and the
heated fluid from the
heat exchanger then pumped via closed circuit 20a into thermal battery 22.
Within thermal battery
22 heat from heat exchanger 20 is extracted from the heat transfer fluid
within closed circuit 20a
so as to be stored within thermal battery 22. In one embodiment not intending
to be limiting
thermal battery 22 may include a solid to liquid phase change heat storage
device for example
employing paraffin wax. Other thermal batteries which are conventionally known
would also
work as would be known to one skilled in the art.
Generator 14 uses outside ambient air conveyed through air intake 24a and via
conduit 24 for use in the combustion process within the internal combustion
motor of generator
14. The exhaust products from the combustion are exhausted through exhaust
conduit 26 into heat
exchanger 28. Heat exchanger 28 may advantageously be a separate heat
exchanger, separate
from heat exchanger 20, or may be formed as part thereof, and operates to
extract heat energy
from the exhaust products flowing from generator 14 through exhaust conduit
26. The heat
extracted by heat exchanger 28 is conveyed, for example by means of closed
circuit 20a or a
separate closed circuit containing heat transfer fluid so as to transfer heat
energy from the exhaust
into thermal battery 22. Cooled exhaust leaving heat exchanger 28 flows via
exhaust pipe 26a
through the downstream wall 12b of enclosure 12 so as to be vented into the
outside ambient air
outside of enclosure 12.
Airflow A exiting heat exchanger 20 enters into heat pump 30 wherein airflow A
supplies heat energy to the cold end of heat pump 30. A fan 32 urges airflow A
in direction B
from heat exchanger 20, through heat pump 30 and, continuing in direction B,
into and through
17
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
venting chamber 34. Valve 36, when opened, allows airflow A to vent through
downstream wall
12b so as to thereby exit enclosure 12 into the outside ambient air. When
valve 36 is closed,
airflow A entering in direction B into venting chamber 34 is redirected in
direction B' along and
through recirculating passageway 38 so as to return to the upstream end of
airflow A at mixing
valve 16. When mixing valve 16 is biased into its mixing mode, a recirculating
air stream in
passageway 38 and arriving at valve 16 in direction B' is mixed with outside
ambient air entering
enclosure 12 through intake 16a whereby airflow A is preheated with the warmed
airflow from
recirculating passageway 38. In one embodiment, not intended to be limiting,
mixing valve 16
may be progressively biased so as to change the relative amounts of warmed air
arriving in
direction B from passageway 38 with outside ambient air arriving by intake
16a. Heated air from
heat pump 30 is provided to the air handling system 44 within habitat 10 via
conduit 30a.
In one preferred embodiment, a controller 40 receives temperature data from
sensors 42, for example, from sensors 42 positioned to measure outside ambient
air temperature,
generator temperature, thermal battery temperature, primary heat exchanger
temperature (that is,
the temperature within heat exchanger 20), recirculating passageway 38,
exhaust temperature in
the generator exhaust, the temperature of airflow being vented through valve
36, and the internal
temperature within habitat 10. Given the data from sensors 42, controller 40,
as better described
below, controls the position of valves 16 and 36, and, in cooperation with the
OEE in habitat,
controls whether the generator 14 is operational, whether the heat exchangers
are operational by
controlling the operation of pump or pumps 20b, and whether the heat pump is
operation and
whether the fan or fans are in operation. Controller 40 and OEE, in
combination and cooperating
with one another, may also compare other data such as time of day, peak
demand, opportune
generation demand by the NEE (defined below) for supply of electricity to the
neighborhood, or by
the CEE (defined below) for supply to the larger community.
In a preferred embodiment, airflow A is not directed in direction B or
direction B'
by the use of discreet conduits, for example rigid tubular conduits, but
rather the cavity within
enclosure 12 in which the various components including generator 14, heat
exchanger 20, thermal
18
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
battery 22, heat pump 30, and fan 32, are mounted is otherwise left open. The
only wall or baffles
that are used other than to support the weight of the components, are provided
to seal underneath
the heat pump and venting chamber to force airflow to be re-directed in
direction B'. The waste
energy producer, namely the electric generator 14, is mounted within enclosure
12 at a lower
elevation than the heat energy user, namely heat pump 30, which is mounted
within enclosure 12
at a higher elevation and offset downstream along direction B relative to the
position of generator
14. This arrangement of the generator and heat pump, combined with the use of
an open cavity
within enclosure 12, provides for an efficient scavenging of waste heat as the
warmed air with its
decreased density naturally rises up through the cavity within enclosure 12.
This recognizes then
the fact that no single heat reclamation device such as heat exchanger 20 is
completely efficient
and, capitalizing on this inefficiency, allows the operation of the present
system in an efficient
manner when taken as a system as a whole as heat from compressors, pumps and
the like is
captured where normally is 'lost' to the atmosphere. The revolution of the air
mass around the
interior of enclosure 12 collects and re-uses all of this otherwise lost heat
energy by the pre-
warming of air to the cold end of heat pump 30. In a sense, the enclosure 12
may be thought of as a
hollow "egg" which smoothly revolves the air mass within its chamber, as it
warms from waste
heat in the upper reaches of the hollow within the egg, so as to pre-warm air
which re-circulates in
the a revolving air mass pattern to the air intake of the heat pump.
Thus the waste heat rising naturally in direction C passes through and
intersects
with airflow A being drawn across generator 14, and the compressors and pumps,
from mixing
valve 16 to venting valve 36 by the operation of fan 32. Naturally the waste
heat rising in
direction C will not all be carried and mixed into airflow A so as to pass
through heat exchanger
20, some of the waste heat rising in direction C will pass upwardly into open
passageway 38, that
is, into the upper hollow of the virtual (or physical) egg-shaped hollow for
smooth revolution of
the air mass.. In addition, heat exchanger 20, as stated above, is not
completely efficient at
removing heat energy from airflow A, and in the present system it is not
required that heat
exchanger 20 be completely efficient because waste heat carried in airflow A
down stream from
heat exchanger 20 is reclaimed by the revolving recirculation of airflow A in
direction B' through
19
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
the upper hollow of open passageway 38 when venting valve 36 is closed.
Although the warm
airflow A leaving pump 30 will naturally rise so that when venting valve 36 is
closed the natural
inclination of warm airflow A will be to rise in direction B', in a preferred
embodiment, as stated
above venting chamber 34 is sealed, or at least substantially sealed for
example by the use of
baffles or the like, underneath heat pump 30, or at least underneath fan 32 so
that, when venting
valve 36 is closed, airflow A is forced upwardly from direction B and
redirected in revolution
direction B' so as to recirculate along the upper hollow of passageway 38. As
airflow A revolves
or re-circulates in direction B' any warm air rising within the hollow cavity
of enclosure 12,
whether it be waste heat from generator 14, or waste heat from compressors or
pumps, or
otherwise heat rising naturally from eddies of airflow A mixing with internal
ambient air within
enclosure 12, is entrained into airflow A revolving in direction B' through
passageway 38.
In a preferred embodiment, passageway 38 is thus an open hollow or conduit or
elongate chamber defined for example by the walls and ceiling inside enclosure
12. It need not be
egg-shaped in order to act as a virtual hollow egg for the revolution of the
warming air mass. Thus,
although as illustrated, airflow A is portrayed as a discreet linear flow in
direction B and a discreet
curvi-linear flow in direction B', airflow A may be thought of as a
circulating or revolving current
or mass of warm air. By the operation of the intake and venting valves 16 and
36, and the
operation of generator 14 and other waste heat generators, or by the
substitution of stored energy
from thermal battery 22 until the battery is depleted, the internal ambient
temperature within
enclosure 12 and in particular airflow A is stabilized within a desired range
of temperatures within
which heat pump 30 is efficient or most efficient. It must be kept in mind
that as the outside
ambient temperature falls and approaches temperatures below zero, without the
stabilizing
environment according to the present invention within enclosure 12, the
efficiency of heat pump
30 also quickly falls so as to render heat pump 30 virtually useless for
heating or assisting in
heating habitat 10.
In a further embodiment one of heat exchangers 20,28, or a further heat
exchanger,
is used to heat hot water for the habitat for example using a conventional hot
water tank
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
arrangement located in the habitat or in enclosure 12 (preferably the latter).
Hot liquid coolant
from the heat exchanger used is directed through coils in the hot water tank
to thereby either pre-
heat, or entirely heat the hot water. In the further embodiment set out below,
a water jacket is
employed in conjunction with the heat battery in a cylindrical thermal storage
device to provide
hot water supply.
One of the objects of controller 40 is to, as best it can, balance the
production of
energy via the waste heat from the operation of generator 14, compressors and
pumps within
enclosure 12, with the use of stored energy from within thermal battery 22,
and in a further
embodiment described below, within a hot water storage tank, so as to maintain
a somewhat stable
temperature within enclosure 12 when the outside ambient temperature is
falling or already
sufficiently cold that, without the artificially warmed internal environment
within enclosure 12,
heat pump 30 would be inefficient, or in it's defrost cycle, or otherwise un-
useful in producing
heat. When the outside ambient temperature is warmer controller 40 may then
otherwise employ
the waste heat to primarily charge the thermal battery 22 so as to store as
much energy as possible
in thermal battery 22. Once the thermal battery is charged, the controller may
either turn off the
use of generator 14, thereby switching the electrical usage within habitat 10
back to a main power
supply from the utility grid, or, if it is desired because of power
consumption costs (for example if
the controller determines it is a peak usage period) or power is not available
from the utility grid,
then controller 40 may signal the NEE to supply electricity from a
neighbourhood co-generation
unit according to the present invention, or may continue operation of
generator 14 and excess heat
energy may be dumped from within enclosure 12 by the opening of valve 16 to
allow ambient
outside air to flow into enclosure 12 through intake 16a and to vent warm air
from enclosure 12
via valve 36. Defrost, although normally a negative factor as requiring energy
while disabling the
heat pump, may be used in the present cogenerator system to, when cost
advantageous to do so,
heat for example hot water even though actual defrosting of the heat pump is
not required.
21
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
As would be known to one skilled in the art, heat pump 30 may be of the kind
which may be used for both heating and cooling of habitat 10. As controller 40
detects a rising
outside ambient air temperature, when it becomes desirable to cool habitat 10
instead of heat
habitat 10, then as fan 32 draws in outside ambient air temperature air in
direction B heat
exchanger 20 may be employed to cool airflow A before it enters into heat pump
30 for example
by supplying cooling fluid into heat exchanger 20 within habitat 10, from a
geo-thermal heat sink
or other source of cooling such as refrigeration coils 48. Extracted heat may
be used to heat hot
water for habitat 10, thermal storage, in-floor heating, etc..
One source of cooling, as illustrated, may be an air mover or air handler
system 44
which contains a fan 46 and, in one embodiment, not intended limiting,
refrigerant coils 48. Fan
56 circulates air throughout habitat 10 and circulates air over refrigerant
coils 48. Refrigerant line
50 carries refrigerant between heat pump 30 and air handler system 44 so as to
provide either heat
or cooling air D into habitat 10.
Electrical feed 52 provides electricity from generator 14 to power inverter
54.
Power inverter 54 provides power to distribution panel 56 via electrical feed
52a. Distribution
panel 56 provides power via electrical circuits 58 to electrical outlets 60
within habitat 10, which
may include conventional electrical power plugs 60a or controlled electrical
connections 60b,
controlled by way of communications links 62 communicating with an Onsite
Energy Ecosystem
management system controller 64, which may also form part of controller 40.
A controlled electrical utility disconnect/transfer switch 66 controls the
electrical
connection to the utility mains power grid via electrical connection 68
utility meter 70 and utility
electrical connection 72. Communications link 74 provides for communication
between the onsite
energy management system controller 64 and a neighbourhood energy management
system better
described below. Electrical power to the various components within enclosure
12 is provided
from distribution panel 56 via electrical circuit 76.
22
CA 2783717 2017-03-30
The winter operation of a co-generation unit according to the present
invention is
modeled in Figure 10 which is a diagrammatic representation showing
temperatures and flow
rates. The calculations and assumptions associated with and supporting the
graphical model of
figure 10 appear in the set of tables collectively indicated as Table A.
Notably, the ambient air
temperature is -15 degrees Celsius, the air temperature of air flowing from
the electrical generator
and supplied to the cold end of the heat pump is 67.9 degrees Celsius (which
energy would
otherwise be lost as waste heat), the hot air supply temperature to the
habitat from the heat pump
is 31.9 degrees Celsius ( with a return air temperature of 18 degrees
Celsius), the air temperature
of air flowing from the cold end of the heat pump to a hot water tank heat
exchanger is 55.8
degrees Celsius, and then to the heat battery heat exchanger is 55.1 degrees
Celsius. The air
temperature of air flowing in the air mass revolving in direction B' the
enclosure (shown in dotted
outline) to return the airflow to, and over / around the generator, (so as to
take up the waste heat
from the generator) is 20 degrees Celsius.
Although the graphical model is not meant to infer a sole reliance on the
embodiment of
Figure 1 (modified to add a hot water heat exchanger), as the graphical model
is meant to apply to
other embodiments, such as set out below, of the cogeneration system, for ease
of reference the
reference numerals and reference letters from Figure 1 are used on the
corresponding parts of the
graphical model. Further, although the numerically modeled temperatures, flow
rates, power
consumption and power generation shown in the graphical model are meant to
indicate the
expected data trends, applicant does not wish to be held to the exact
numerically represented
results (temperatures, power generation, efficiencies etc.) as variables
beyond those accounted for
in the graphical model and factors affecting the assumptions underlying the
graphical model
calculations may affect the actually obtained results obtained in implementing
the co-generation
aspect of the present invention. However, that being said, the graphical
model, based on a
generator efficiency of 18 percent, returned an overall efficiency of 99
percent at a cost per hour
of $0.51 resulting from a heat pump COP efficiency of 7.9, at a cost per hour
of - $0.17. The
graphical model assumed a two kilowatt power consumption in the habitat
23
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
and approximately 5.5 kilowatts of power output to the neighbourhood grid
according to policies
managed by the NEE as set out below.
In the alternative cogeneration system embodiment of Figure 3, the
arrangement, as
compared to Figure 1 of the heat pump, the heat battery, and the generator is
re-arranged within the
enclosure. In particular, within enclosure 100, cogeneration unit thermal
storage device 102
includes a hollow central duct 104 for the flow of air through duct 104. Duct
104 contains the
condenser 106 of a heat pump arranged within the duct. Duct 104 is formed
within and along a
solid cylindrical heat retaining core 108. Core 108 forms part of the thermal
storage device 102. A
water jacket 110 is formed between core 108 and thermal battery 112. Water
jacket 110 is shaped,
for example as the cylinder depicted, although this is not intended to be
limiting, so as to provide a
heat reservoir in a sleeve around core 108. Duct 104 and core 108 may be
cylindrical for evenly
distributed heat transfer, or may be other shapes in cross-section, other than
circular, so long as
encased, for example entirely encased, within the water jacket and the rest of
the multi-layer
thermal storage device. Thus water jacket 110 is itself encased, for example
entirely nested within,
encircling heat battery 11. Heat battery 112 is,, for example, a layer
containing paraffin wax to
provide energy storage for the heat battery. The overall thermal storage
device comprising core
108, water jacket 110 and heat battery 112 may thus be cylindrical as
depicted, although again this
is not intended to be limiting.
Because of the nested arrangement of the layer of the thermal storage device
around
the hollow duct 104, separate heat exchangers to heat core 108 or heat battery
112 or to provide
heat for hot water, in floor heating, etc. may not be required. Otherwise
separate heat exchangers
may be employed to expedite heat transfer, in which case the corresponding
pumps would, as
before, be mounted within enclosure 100 so as to add their waste heat to the
air mass warming
within the enclosure. The enclosure may approximate an oval or "egg" like
shape, or be otherwise
domed inside enclosure 100 for efficient revolution in direction D of the air
mass within enclosure
100 from one end to the other of the hollow duct 104, as seen in Figure 2.
24
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
Hot exhaust from generator 122 flows through a helical coil manifold 114 in
core
108. This heats the core 108 which in turn heats both the airflow D through
duct 104 (which heats
condensers 106), and the water in water jacket 110. Helical coil 118 in heat
battery layer 112
contains liquid coolant or refrigerant for heat exchange into or out of the
thermal battery layer for
heating or pre-heating a radiator or in-floor heating. Water jacket 110 serves
as a hot water tank to
provide hot water for use in the habitat, and also provides both a heat
reservoir, and a heat transfer
medium between the core and the heat battery when the domestic hot water in
water jacket 110 is
not being used, for example, during off-peak demand. This uses what would
otherwise be waste
heat lost from a stand-alone hot water tank within the habitat. Water flows
into and out of water
jacket 110 via conduits 110a.
In the alternative embodiment of Figure 3, enclosure 100', rather than being
elongate horizontally, is elongate vertically, for example, is bell-shaped as
illustrated, so as to
accommodate a vertically oriented cogeneration unit thermal storage device
102. The generator
122 is mounted thereunder so that airflow D is vertical, taking advantage of
the warm airflow
naturally rising, the cooler return airflow D' (the equivalent of return
airflow B' in Figure 1)
thereby flowing downwardly assisted by the natural falling of cooler, more
dense air.
In a further embodiment, the `5-way' solenoid coil heat exchanger system of
figure
9 may be provided for use with a single air source heat pump with the
condenser 106 integrated
within the internal duct 104 providing the airway passage of cogeneration unit
102. The solenoids
provide for switching or redirection of coolant/refrigerant flows to and from
the heat pump
condensers 106 so as to: heat domestic hot water, charge/deplete thermal
storage battery, heat
infloor heating fluid, provide space heating (air handler a-coils), capture
heat from exhaust gases
using separate air chamber which includes baffles, etcetera while also
providing 'muffler'
functionality, 'move' or 'shift' energy between the various cylinder chambers
(ie: charged
domestic hot water thermal energy is extracted when not needed to provide
thermal energy to
space heating process), capture and store air conditioning thermal energy to
various cylinder
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
'layer' components; heat domestic hot water, heat infloor fluid, and heat the
thermal storage
battery.
The enclosure air mass in enclosure 100 is pulled/pushed by a fan through the
center duct 104 of the cylindrical thermal storage device, passing through one
or more heat
exchangers, exiting the thermal storage air duct 104, naturally rising towards
the upper part of the
enclosure 100. The air is then circulated back towards the entrance of the air
duct 104 where the
air-cooled generator's air intake then uses the air to cool itself while
introducing thermal energy to
the air, the air repeating its path in a revolving manner around the interior
of the enclosure.
The generator exhaust flows through a spiral conduit which is positioned
within a
solid heat-retaining core adjacent to the air canal, through a conduit that
spirals around the second
core. The second core contains a solid material that is advantageous for
extracting the thermal
energy from the flue gases, such as a mixture of ash & resin, or carbon &
cement, or other mixture
as would be known to one skilled in the art and is sized accordingly to
extract & store the
maximum amount of heat energy before exhausting the flue gases.
One or more heat exchangers are placed at the entrance, exit or inside the AIR
chamber so that the air passes through said exchanger(s) to extract or
introduce thermal energy as
the case may be between the air and thermal storage device, or between the
various cylindrical
core layers. The adjacent cores conduct thermal energy between each other as
they are in contact
with each other.
The material, design, and surface area of the enclosure 100 captures thermal
energy
from the sun along with being insulated and sealed to capture and minimize any
loss of thermal
energy that is generated within its enclosed area. The enclosure's internal
chamber is smoothly
curved to assist air to circulate within the chamber in a revolving manner. In
addition, the
enclosure provides protection from the elements, resisting material build-up,
and wildlife
26
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
encroachment and prevents obstruction of air intake and exhaust by raising a
lid section to control
air exchange and venting.
The following is an example of a Heating Cycle:
The thermostat registers a temperature below a desired pre-set temperature and
signals for the OEE to request heat. Before engaging the cogeneration system
to provide heat the
OEE controller checks the time of day, determining that said request is
occurring at peak demand.
It cross-references this information with its Peak Demand Policy which
instructs the OEE
controller to generate electricity between 6-9am if heating is required. The
OEE controller then
executes the following processes/activities:
a. Checking its Policies, the controller finds that a Net Meter Policy
instructing the
cogeneration unit to provide excess electrical energy to the NEE grid or
Utility grid if the
energy is available and has a Pre-Approved Authorization.
b. The cogeneration unit starts its air-cooled generator and ramps up to
provide its maximum
electrical power, for example 5kW.
c. Air movement starts within the enclosure chamber; passing through the
generator's air-
cooling intake and air exhaust which contains heat energy extracted from the
generator and
cycles though the heat exchanger(s) and Thermal Storage device (heat battery)
d. Sensors feed the controller with data including:
i. Air temperature
Humidity
Thermal energy available in the Thermal Storage Device
e. The generator provides electricity to the cogeneration units internal
systems and
components, synchronizing its excess electrical generation with the
electricity being
delivered to the site from the Utility.
27
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
f. The generator's combustion and exhaust flue gases are separate
conduit from the enclosure
chamber, ensuring there is no contamination of the chamber's air from the
generator's
combustion process.
g. The generator's exhaust flue gasses pass through the Exhaust Thermal
Storage which
extracts a significant portion of the flue gases' thermal energy before being
expelled to the
outside atmosphere.
h. The air temperature in the enclosure chamber slowly increases from waste
energy in the
enclosure given off by the generator, pumps, etc by revolving through the
chamber. The
various heat exchangers either extract or introduce thermal energy to the
chamber air.
i. Sensors provide real-time feedback to the cogeneration unit controller.
j. In conjunction, the cogeneration controller reacts to control
instructions from the:
i. OEE system & Policies
Requests from the Neighbourhood Energy Ecosystem (NEE) or Community
Energy Ecosystem (CEE) for energy production
k. While generating electricity and heat from the OEE's initial request, the
Thermal Storage
device(s) is/are slowly charged for later use when heat is required when
Policies dictate
the generator to not generator electricity but heat is needed for the habitat.
1. In conjunction with the above, a combination of hot water, infloor
heating coolant, or
refrigerant which is contained within separate conduit lines passes in a
spiral pattern within
each of their respective Thermal Storage components to either introduce or
extract thermal
energy synergistically between each.
m. When the OEE signals that the desired temperature has been reached, the
cogeneration
controller then checks the Policies for instructions in view of the following:
i. Generator runtime,
ii. Thermal Storage device thermal capacity level,
Requests if any, for electrical energy from NEE or CEE
n. Depending upon the state of thermal storage, and demand for electricity,
the cogeneration
unit may continue to generate electricity, further charging the Thermal
Storage, or cease
operation, or provide electricity and/or expel excess heat if not able to be
utilized..
28
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
If the cogeneration controller or OEE determines the time of day to be for
example
lpm (i.e. off peak), and upon checking its Net Meter Policy it is instructed
not to generate
electricity, the cogeneration unit may continue to operate its pumps, heat
pumps, heat exchangers,
air handlers, thermal storage device, depending on the stat of thermal storage
to provide heat and
hot water to the habitat as required until the thermal storage and/or hot
water is depleted.
The On-site Energy Eco-system (OEE) includes an all-in-one touch screen
computer in the habitat where the users of the energy can see it readily and
have access if they
want to. The OEE is powered by the electrical lines in the house and it also
uses the electrical lines
or other means of communicating for communications between interactive
electrical plugs and
electrical devices as well as cogeneration unit and/or other generation system
on site. The OEE
computer will display real time information such as energy consumption,
generation, date trends,
cost etc. The OEE computer has a database containing information to provide a
trend analysis (for
example, as a graphical interface) of a user's consumption, for example over
the last day, twenty
four hours, week, month etc.
The OEE communicates with interactive electrical plugs and micro samples them,
for energy consumption and trend analysis through its database system. One
example would be if
a first plug inside the house has a entertainment system, TV, or the like
installed on it or plugged
into it and a second plug has a lighting or heating device for space heating.
The OEE monitors
both individual plugs on for example a millisecond sampling basis to enter
into the data base and
monitor the energy consumption draw. The OEE computer program may then analyze
and model
or formulate conclusions about the energy consumption patterns in the habitat
so that the OEE
would be able to predict consumption and demand based upon usage. The longer
the system is
running the more data that the OEE computer will collect and be able to then
project the houses
energy demand from the grid and communicate the projected demand in the
proactive manner.
Another aspect and benefit of communicating with the different individual
interactive electrical
plugs is that through micro sampling and trend analysis the OEE program is
able to determine if
29
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
there is an electrical short or malfunction in a certain plug or in the
corresponding device. The
OEE proactively interacts with the plug or device through the plug. As may be
appropriate in the
circumstances, the plug or device may be turned off
In keeping with the object of the present invention to breakdown the
conventional
silos in a household in terms of individual energy uses and the associated
wasted heat or heat loss,
other examples of sources of heat which could be reclaimed instead of being
lost as waste heat
include: grey water, wall insulating material including insulation materials,
wall boards, excess
heat sent from a solar heater which cannot at times be stored by conventional
solar powered heat
reservoirs, geo-thermal heat if excess to the needs of the household.
The Synergistic Energy Ecosystem (SEE) according to a further aspect of the
present invention comprises several energy ecosystem layers.
The OEE computer may provide real time data on energy usage in the habitat. A
user looking at this real time data may then see abnormally high power
consumption and locate the
source of the high consumption. The user may query the OEE computer and
determine which
plug, that is, which device is assigned to that plug, and analyze or go around
the habitat looking at
what devices are consuming power. The OEE computer is able to communicate with
other OEE's
within its Neighbourhood Energy Eco-System (NEE). Onsite the OEE computer
monitors and
controls both generation and energy reduction at the site based upon
opportunistic either
generation or energy reduction models that would also allow that OEE computer
to collaborate its
efforts and capabilities with other OEE's in the neighbourhood. The OEE's
within the
neighbourhood are coordinated by the NEE. In one embodiment, a neighbourhood
is defined by
those OEE's which are directly connected to the local electrical transformer.
Thus in that
embodiment the transformer is the determining factor governing which OEE's are
in a particular
NEE's neighbourhood. Each OEE communicates first of all with its corresponding
NEE for
instructions and so as to collaborate with other neighbourhood OEE energy
generation and energy
reduction efforts. Cogeneration units are on-site at one or more OEE sites in
the neighbourhood,
CA 2783717 2017-03-30
but not exclusively so. Each cogeneration unit generates electricity, heat and
hot water on-site for
consumption as explained above. Various policies determine when each
cogeneration system will
generate energy. The policies include recognition of various factors including
time of day, season,
grid energy costs, kind of energy required at the site, and determine when to
push energy through
the grid for sale to the utility. Policies in place would be such that if the
OEE is generating both
heat and electricity on that site and is going to be able to produce excess
energy, the OEE may
supply the excess energy to the other OEE via its NEE, or sell the excess
energy to the power
utility via the grid.
Thus each OEE may coordinate with its NEE, and via the NEE to other OEE's in
the neighbourhood to provide energy to the neighbourhood. For example, as
illustrated
diagrammatically in Figure 11, if a neighbourhood has six homes two of which
have cogeneration
units and, all six homes have OEE's, the sizing and the capabilities of the
two co-generation units
would be such that at full operating capacity, enough electrical energy is
produced by the two
units to meet the energy demands of the entire neighbourhood, including the
four homes that do
not have co-generation units. The OEE is able to manage additional or separate
types of energy
generation systems such as solar, wind, natural gas, etc. Solar and wind
electrical generation are
merely examples of green energy technologies. Energy generated by green energy
technologies
the corresponding OEE communicates proactively the on-site generation, or
shortfall at that site
and at that particular moment to the other OEE's. The NEE may then coordinate
amongst the
OEE's to moderate or to compensate for either the lack of, or too much, energy
being produced
by, for example, the solar panels or wind powered electrical generation
systems. One of the
problems with green energy technologies is that they may not be able to
produce energy when it is
required, for example during peak demand. Peak demand is generally the period
between 6am and
9am and between 5pm and 10pm. During peak demand is when most utilities are
running at
capacity. Cogeneration units generate excess energy or are able to moderate
their energy output in
response to feedback coming from the OEE's in the NEE, and in some situations
also from
outside the NEE, referred to herein as the community energy eco-system CEE.
31
CA 2783717 2017-03-30
The CEE monitors the community as a whole, with multiple NEE's within the CEE,
and multiple
OEE's within each NEE. By combining and moderating both the output of solar or
wind electrical
generators, or their lack of output, the NEE's and OEE's moderate any excess
or under energy
production capacities. The OEE program may interface directly through its
screen and graphical
interface with the user, but also with the user via other communication
systems such as e-mail or
text messaging, using for example smart phone devices. Thus for opportune
generation or
opportune energy reduction, if the utility ever needs excess energy for a
particular time, the utility
can contact the consumer or the user at the OEE level to request help for
either producing energy
or reducing energy usage. The OEE program may learn the behaviors of the
people that are using
the system as well as about the actual on-site habitat. The OEE program builds
a database and a
profile that will allow the OEE program to be proactive by either ramping up
its electrical
generation or reducing its energy output. This information will be valuable
and beneficial to the
local community level, as, upstream, the power utility and managers of the
grid may better
compensate energy production and generation and distribution. In addition
their ability to have
information, such as what smart meters are supposed to provide, is valuable to
the industry.
The OEE collaboration capabilities are advantageous by collaborating together
within the NEE to proactively help prevent the grid from failing and also, in
the even of a failure,
to be able to sustain the neighbourhood.
The diagrammatic depiction of a neighbourhood energy ecosystem (NEE) in
Figure 11 is intended to be an example only, as the NEE for any particular
neighbourhood could
be much simpler or much more complex. The premise remains the same however.
The NEE acts
as a collective and is managed by an NEE processor, which may reside at a
particular residence or
habitat having an OEE processor. The NEE processing and that habitat's OEE
processing may be
done within the same processor.
32
=
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
Within the NEE, individual residences or habitats have their own OEE
processor.
At least one residence or habitat will have an onsite cogeneration unit or
system according to the
embodiments of Figure 1 and la, or derivatives or equivalents thereof, of when
in use a revolving
warming air mass within the open cavity of the enclosure is warmed using waste
heat from all
components therein giving of waste heat within the system enclosure including
generation heat
pumps, so that the warm air applies heat to the cold end of the heat pump.
This provides for
efficient heat pump operation when outside air temperatures are low.
Hereinafter the cogeneration
unit or cogeneration system its alternatively referred to as a "CS".
Preferably each NEE has more than one CS. Each CS has its own OEE controller,
such as controller 40. Residences or habitats within the NEE, but without
Cogeneration Systems,
are merely energy users and referred to herein as non-CS subscribers. Such non-
cogeneration
energy users rely on electricity produced by either: (1) the Cogenerations
Systems within the NEE;
(2) from Cogeneration Systems outside the NEE, but for example within
neighbouring
neighbourhoods within a community of NEE neighbourhoods forming the CEE (for
example, such
a community may be an entire municipality, suburb, village, township or even a
city); or, (3) the
conventional power grid maintained by the Power Utility company.
Within the neighbourhood the NEE processor monitors for time-of-day, charging
status of OEE heat batteries, cost of energy from the conventional grid
according to time-of-day,
season of the year, etc and, knowing the cost of energy from each CS, does a
comparison at
intervals or substantially continuously to know when to ask the CS's to begin
generating electricity
for the residences or habitats in the corresponding neighbourhood. Each
participating residence or
habitat in the neighbourhood has agreed to a preset policy which sets out the
protocol for
distribution of electricity to accommodate the neighbourhood, that is, to
accommodate the
subscribing residences or habitants in the neighbourhood. The residences or
habitats having CS's
supply electricity to their own buildings when the NEE processor or OEE
processor indicates it
economical to do so. The NEE processor may however call on the CS's to supply
electricity to the
non-CS subscribers when the CS OEE processors report to the NEE processor that
they are
33
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
generating surplus power above that needed by the CS residence or habitat. The
NEE may
continuously or at intervals poll the CS OEE processors for this information.
The historical data
of power availability from the CS OEE will enable the NEE processor to predict
availability of
power to distribute in the neighbourhood.
The CS OEE processor will report other factors relevant to availability of
power to
the neighbourhood. For example, if a particular CS has a partly or fully
depleted heat battery, that
CS OEE processor will signal to the NEE processor that it desires to operate
its generator in order
to charge its heat battery. Conversely, if a particular CS heat battery is
fully charged, the
corresponding CS processor will not want to operate its generator, unless it
can either obtain a
high monetary rate of return for its owner or needs to for example merely heat
hot water (if that CS
is configured to do so and needs to heat its hot water tank or has in-floor
heating and the residence
requires heating, etc)
In instances where the CS is not owned by the owner of the corresponding
residence or habitat the owner instead for example merely leasing the CS from
the owner or
operator of the NEE (which may be the Utility company or others), then as part
of the terms of the
lease that residence OEE processor has no choice but to operate when called
upon to do so by the
NEE processor. Thus the NEE processor may call on the leased CS's to operate,
overriding other
factors such as heat battery level, to supply electricity to the neighbourhood
during for example
peak demand times when power from the grid is uneconomical when compared to
the coat of
power from the CS's within the NEE.
As seen in the model of Figure 10, and in round numbers, where each CS can
supply approximately 6 KWH per peak demand evening in excess production over
its internal
needs, that is, the needs of its residence or habitat, and where each non-CS
subscriber requires 2
KWH during the same period, then each CS will support three of its neighbours.
The NEE
processor knows this from its historical data tracking. If a particular non-CS
subscriber during a
particular peak demand period is demanding more than its usual (say 2 KWH)
consumption then
34
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
the NEE processor may take action from amongst several alternatives, namely:
(1) bringing more
CS's online to supply more power into the NEE and permit the increased demand
of the non-CS
subscriber; (2) allow the supply of the power to meet the increased demand so
long as, and until,
collectively within the NEE all the non-CS subscribers are demanding their
historical allotment of
power at which time signal to the higher demand non-CS OEE that its demand
cannot be met
(whereupon, if that residence is so equipped with interactive appliances or
interactive electrical
outlets, have the NEE processor or OEE processor for that residence shut off
power to non-
essential appliances or uses, using the OEE display in the residence to first
warn the user and to
select which power consuming appliance or use to continue without exceeding
the allowed
maximum power consumption); (3) check that particular non-CS subscriber's
subscription plan (in
the scenario that different subscription plans are available to the non-CS
subscribers) and if that
non-CS subscriber's plan allows for excess power usage above a threshold over
historical demand
for that subscriber then provide the extra power being demanded (for example
if that subscriber
pays extra for premium non-interrupted power supply service), else send the
warning to the OEE
display in the residence and, once warned, and if the residence is so
equipped, start reducing the
power usage by interacting with the interactive appliances and electrical
outlets to turn off non-
essential power usage, or time shift such usage to off-peak times, or,
(4)switch that non-CS
subscriber to mains power at the more expensive rate.
Because of energy losses between neighbourhoods, for example, between
transformers, each NEE processor will only provide excess power out into the
CEE when
economical to do so or in the event of an emergency. In the event of failure
of the Utility grid
power supply, or other emergency pre-set to be acknowledged by each OEE and
NEE processer,
then distribution of power is coordinated throughout the CEE by its processor,
for example
overriding the NEE processor's sense of internal priority, while requiring all
CS's to operate to the
full extent to which they are capable, keeping in mind that depending on the
emergency, CS's
dependent on for example natural gas to operate may be unable to operate if
their supply of natural
gas fails. An example might be a power outage combined with, or due to, an
earthquake which
disrupts natural gas delivery. In areas prone to such emergencies, CS's maybe
equipped to default
CA 02783717 2012-06-08
WO 2011/069263 PCT/CA2010/001969
to alternative fuels upon CEE or NEE processors alerting OEE processors of an
emergency for
example.
As will be apparent to those skilled in the art in the light of the foregoing
disclosure, many alterations and modifications are possible in the practice of
this invention
without departing from the spirit or scope thereof. Accordingly, the scope of
the invention is to be
construed in accordance with the substance defined by the following claims.
36
Reference Data
The gross heat of combustion of one normal cubic meter of commercial quality
natural gas is around 39 megajoules (=10.8 kWh)
NG AFR is between 25 and 6.25 (inversely Fuel to air ratio is 4%
(LFL) to 10% (UFL)) Heat Pump Specifications
Assumptions
All preassures are atmospheric Energy Balance while running steady HP
Model Specs (below) Heat Pump (Based on research)
Heat Pump works full power or off Energy NG (IN) 48898
W Max Heating 39000 BTU/ Tlift -23.9 C
Constants Grid Electricity (IN)
-5556 W Capacity Hr@8C Carnot Efficiency 0.50 (betweer
Flow Conversion 0.000472 scfm -> mA3/s Electricity House (OUT) 2000 W 11430
Wmax COP suggested 7.9 0.3 and
Heat Conversion 1055 BTU -> J Heat to House (OUT)
11408 W Max Electrical 1444 W from Tlift 0.5)
Absolute Kelvin 273.15 Heat to hot water (OUT)
550 W Demand
Heat value of NG 39000000 J/mA3 Heat to Thermal
Battery (OUT) 28792 W COPmax 7.9 Frigidaire HP Model Specs
CP Air 1004 , J/kgK Heat Loss Chimney (OUT)
593 W ' Model Heat Cap Elec(1/3W) AmpsMAX
CP methane (NG) 2181 J/kgK Cost/kWH
018K 19000 822 11.86
Density of air @STP 1.293 kg/mA3 NG $0.04
024K 25000 133 16.34
Density of NG @STP 0.8 kg/mA3 Electricity $0.06
030K 29800
036K 3400 089
177
15.7
16.98
Density of air = 0.0046 xlIKI+2.5576 Rebate Electricity $0.03
positive ElectroMotion unit -> I 042K 39000 444 20.82 I
CP water 4181 J/kgK value 048K 44000 473
21.24 -I
Generator CALCULATIONS
060K 52500 916 27.64 >
OJ
NG (IN) Air Encine (IN) Air
Coolant (IN) Electricity (OUT) Total Heat (OUT) Exh&Coolant (OUT) COP =
Coefficient 9
Standard Volume Volume rate
0.0013 mA3/s 0.0121 mA3/s 0.6190 mA3/s 0.6324 mA3/s of performance
,
Mass rate 0. 0010 kg/s 0.016 kg/s 0.800
kg/s 0.8171 kq/s
w
_
u,)
---.1 Temperature 283.15 K 258.15 K
293.2 K 341.04 K Tlift = hot output
,
Energy Rate 48898 W
9000 W 39898 W,.
temperature - .
Heat Pump.
ambient input ,
Exh&Coolant (IN) Electricity (IN) Return Air (IN) Exh&Coolant (OUT) Total Heat
(OUT) Hot Air Supply (OUT) .
Standard Volume rate , 0.6324 mA3/s 0.6324 mA3/s 0.6324 mA3/s
0.6324 mA3/s temperature ,..,
C.
Mass rate _ 0.8171 , kg/s 0.8177 kg/s 0.8171 kg/s
0.81 771 kg/s .
Temperature 341.04 K 291.2 K 328.91 K 305.05 K
Energy Rate 1444 W 11408 W
Generator Efficiency Map Air Fuel Ration (AFR) 15.625 : 1 (Air:
NG mass)
Generac 05252 10kW@60HzPower List
Generator Consumption
Full Power y = -9E-07f + 0.0247x+ 10
ON
NG 156 scuft/hr 180 OFF
47855 W 160
Electricity 9000 W _0140
Efficiency 19% (1)120
E
Half Power D100
NG 102 scuft/hr c 80
o
31290 W u 60
LD
Electricity 4500 W z 40
Efficiency 14% 20
Idle 0
NG 10 scuft/hr 0 2000 4000 60100 8000 10000
3068 W Electrical demand
CA 2783717 2017-03-30
The following is a chart of performance predictions according to a model of
the
onsite energy ecosystem.
PERFORMANCE PREDICTIONS
Equipment:
= Revolution - includes a 10kW Generac, Heat Pump Frigidaire 042K, and a
2448)(12" Paraffin Wax thermal battery (0-55 C range)
= Application - Typical 2 story 20005qõft house, 11,004 STU/Hr heat lass at
-15C
outside, 20 inside
House Heating Operational Cases in Winter (-15C):
= Heat pump consumes 0.9 kW hr electricity to heat house
= Generator consumes 577/month NG to heat house, HP electricityfree, to
heat
house
= CHARGING BATTERY¨ Total generator heat into cold thermal battery
o 5 hr, 35 min c:Earge time (generating NO electricity = idle)
o 1 hr, 25 min charge time (generating 1.4 kW eiectricity for heat pump)
o 25 min charge time (generating 9 kW electricity maximum)
o $0.90 in Natural Gas to charge thermal battery
= DISCHARGING BATTERY ¨Heat pump & thermal battery ONLY (fully charged
thermal battery)
=
o 5 hrs, 24 minutes house remains at 20C then cools at a rate of 20C/hour
= HEAT CYCLE ¨ house hcding 0.5C temperature swing
o 24s heating time warm air into house
o 90s wait
= FORCING 5 MINUTE GENERATOR RUN TIME
o 14 minute generator off time, heat pump pulls from battery
Battery optimization:
= 24x48x12" good for 5 hour, 25min home heating under generator failure
= 12x12x12" good for 5 minute generator heat storage, 19 minutes before
house
begins to cool (Factor Safety 2)
38
