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Patent 2827135 Summary

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(12) Patent Application: (11) CA 2827135
(54) English Title: AN AUTOMATIC BREAD MAKER, A INGREDIENT BOX AND A BREAD MAKING METHOD
(54) French Title: MACHINE A PAIN AUTOMATIQUE, BOITE A INGREDIENTS ET METHODE DE FABRICATION DE PAIN
Status: Deemed Abandoned and Beyond the Period of Reinstatement - Pending Response to Notice of Disregarded Communication
Bibliographic Data
(51) International Patent Classification (IPC):
  • A47J 37/01 (2006.01)
(72) Inventors :
  • ZHANG, ZHONGHUA (China)
  • GAO, SHANGQIAN (China)
  • CUI, FUDONG (China)
  • CHEN, SHIHCHIN (China)
(73) Owners :
  • TSANN KUEN (ZHANGZHOU) ENTERPRISE CO., LTD.
(71) Applicants :
  • TSANN KUEN (ZHANGZHOU) ENTERPRISE CO., LTD. (China)
(74) Agent: GOWLING WLG (CANADA) LLP
(74) Associate agent:
(45) Issued:
(22) Filed Date: 2013-09-18
(41) Open to Public Inspection: 2014-03-19
Examination requested: 2017-03-24
Availability of licence: N/A
Dedicated to the Public: N/A
(25) Language of filing: English

Patent Cooperation Treaty (PCT): No

(30) Application Priority Data:
Application No. Country/Territory Date
201210349663.5 (China) 2012-09-19
201310403949.1 (China) 2013-09-06

Abstracts

English Abstract


The present invention is provided with a bread making method and the support
automatic bread maker and the ingredient box. The making method of bread is as
followed: put the bread ingredient with flour and baking powder according to
proper
formula into the accommodating room of the ingredient box and packaged; then
place
the ingredient box faced down in the hanging rack above the baking pan inside
the
automatic bread maker, operate the bread maker to make the sawtooth blade of
the
hanging rack pierced the film of the ingredient box and the bread ingredient
inside fell
down into the baking pan, then water the baking pan; close the housing of the
automatic bread maker and turn on the baking pan, the bread ingredient is
processed
with working dough of mixing, stirring and kneading; get the baking pan out,
and
remove the bread of baked and shaped. The method much saves the prepare time
of
the bread ingredient and making it a standardization module, and it prevents
the error
of the fermentation of the bread, and the method is simplified with low fault
rate of
the home made bread.


Claims

Note: Claims are shown in the official language in which they were submitted.


Claims
Claim 1. An automatic bread maker, comprising a housing, a baking pan is
disposed
inside the housing to mix or heat the bread ingredient, the baking pan is
disposed with
an entrance of faced up; wherein inside the housing, a hanging rack to place a
ingredient box and a stock bin below the hanging rack are disposed above the
entrance of the baking pan; the hanging rack is disposed with a sawtooth blade
to
pierce the ingredient box, the stock bin is disposed with a drop opening; the
sawtooth
blade is faced up; the drop opening is faced to the entrance, the size of the
drop
opening is smaller than that of the entrance; when the ingredient box is
pierced, the
bread ingredient of the ingredient box is dropped down to the stock bin; the
stock bin
includes a tubular wall and a cover coupled to the drop opening at the bottom
of the
wall; a driving mechanism is further disposed to control the cover to be open
or to be
closed relative to the wall to make the bread ingredient inside the stock bin
fell down
from the drop opening or kept inside the stock bin.
Claim 2. An automatic bread maker according to claim 1, wherein the shape of
the
sawtooth blade rounded in the horizontal plane is I shaped or non-closed
circularity
shaped.
Claim 3. An automatic bread maker according to claim 1, wherein a lid is
further
disposed above the hanging rack to flexible connected to the housing; when the
lid is
pressed down to couple to the position of the housing, the ingredient box is
driven to
be positioned to be pierced by the sawtooth blade.
Claim 4. An automatic bread maker according to claim 3, wherein the hanging
rack is
disposed with a tray, the tray is coupled to the external periphery of the
lower of the
ingredient box to limit the ingredient box in the horizontal plane; the tray
is movable
to couple to the hanging rack in the vertical direction, the tray is disposed
with a tray
hole, the sawtooth blade can be passing through the tray hole.
Claim 5. An automatic bread maker according to claim 4, wherein the hanging
rack is
movably coupled to the housing up and down; the hanging rack is disposed with
a
21

self-locking device, when the hanging rack is falling to an unlock position
relative to
the housing, the self-locking device unlocks, so that the tray falls down
inside the
hanging rack, then the sawtooth blade gets up and passes through the tray;
when the
hanging rack is situated at the outside of the unlock position relative to the
housing,
the self-locking device prevents the tray falling down inside the hanging
rack, making
the sawtooth blade unable to get up to pass through the tray.
Claim 6. An automatic bread maker according to claim 5, wherein the self-
locking
device comprising:
a pushing block, which is coupled to the hanging rack in laterally sliding
way, the
pushing block is disposed with a limiting hole and an inclined guiding
surface;
a limited post, which is fixed to the tray and extended downwards, the limited
post is
vertical to the laterally moving path of the pushing block;
a control block, which is fixed to the housing; the control block is contacted
with the
inclined surface to push the pushing block at the pressing path of the hanging
rack;
the unlocking position is as below: when the hanging rack is falling down to a
certain
height, the control block is withstood the inclined surface of the pushing
block,
making the pushing block moving laterally to a certain position, and finally
the
limited post of the tray moves downward and just passes through the limiting
hole;
a restoring spring is disposed between the pushing block and the hanging rack.
Claim 7. An automatic bread maker according to claim 5 or claim 6, wherein a
buffer
mechanism is further disposed at the housing in the position holding the
hanging rack,
the buffer mechanism is disposed with a lifting lever, which is pivot joint to
the
housing, one end of the lifting lever is supported the hanging rack; a
connecting rod is
further disposed, two ends of the connecting rod are respectively movably
coupled to
the lifting lever and the lid of the housing;
when the lid is situated in open position, the lid draws the lifting lever to
hold up
through the connecting rod, making the lifting lever held one side of the
hanging rack,
22

so that the hanging rack can not be fell down to the unlock position;
When the lid is situated in the close position, the lid releases to draw the
connecting
rod, making the lifting lever fell down, so that the hanging rack is released
and fell
down to the unlock position.
Claim 8. An automatic bread maker according to claim 1, wherein a shockproof
mechanism is further disposed inside the housing near the hanging rack, the
shockproof mechanism is controlled to make the ingredient box placed in the
hanging
rack shaking, making the bread ingredient inside the ingredient box totally
fell down.
Claim 9. An automatic bread maker according to claim 1, wherein the cover is
pivot
joint to the stock bin in single gate opened downwards way.
Claim 10. An automatic bread maker according to claim 1, wherein the cover is
pivot
jointed to the stock bin in double-gate opened downwards way.
Claim 11. An automatic bread maker according to claim 9 or claim 10, wherein
the
shaft of the cover is fixed with a pendulum arm; the driving mechanism is
disposed
with an electromagnet, the pendulum arm is pulled by an armature of the
electromagnet through a rod to control the cover.
Claim 12. An automatic bread maker according to claim 1, wherein the wall of
the
stock bin is gradually narrowed from up to down, the cover is coupled to the
end
surface in the bottom of the wall.
Claim 13. An automatic bread maker according to claim 1, wherein the sawtooth
blade is movably coupled to the hanging rack in the vertical direction, the
sawtooth
blade is controlled by an unloading electromagnet, the unloading electromagnet
is
controlled to drive the sawtooth blade to move up and down to pierce the film
of the
ingredient box.
Claim 14. An automatic bread maker according to claim 1, wherein the housing
is
disposed with a water tank and a water pipe below the water tank, the water
pipe is
controlled to transfer the water in the water tank to the baking pan.
23

Claim 15. An automatic bread maker according to claim 1, wherein the housing
is
disposed with a control block and a recognition device, the formula
information on
the ingredient box is detected and read by the recognition device and then
transmitted
to the control block, the control block sets different cooking programs
according to
the formula information.
Claim 16. An automatic bread maker according to claim 1, wherein the baking
pan is
in and out of the housing from the side of the housing.
Claim 17. An automatic bread maker according to claim 1, wherein the hanging
rack
is inclined relatively to the horizontal plane; the ingredient box placed on
the hanging
rack is inclined relatively to the horizontal plane as well.
Claim 18. A bread ingredient box applied in the automatic bread maker
according to
claim 1, wherein the ingredient box with bread ingredient inside is disposed
with a
hard side wall, two ends of the side wall are respectively disposed with a
first wall
and a second wall, the first wall is a film easy to be pierced, and the film
is applied
together with the sawtooth blade of the hanging rack, when the second wall is
pressed
down, the sawtooth blade pierces the first wall.
Claim 19. A bread ingredient box according to claim 18, wherein the thickness
of the
film is ranged from 0.01 to 0.05mm.
Claim 20. A bread ingredient box according to claim 18, wherein the shape of
the film
is coupled to that of the sawtooth blade.
Claim 21. A bread ingredient box according to claim 18, wherein the ingredient
box
has two accommodating rooms, the number of the first wall is two, two first
walls are
respectively corresponding to the accommodating rooms; one of the
accommodating
rooms is loaded with the bread ingredient, the other one is loaded with bread
accessory with fruit.
Claim 22. A bread ingredient box according to claim 18, wherein the exterior
is
disposed with formula mark of machine readable.
24

Claim 23. A bread ingredient box according to claim 18, wherein the first wall
is
disposed in a plane, the film is coupled to the periphery of the top surface
of the
mouth of the ingredient box.
Claim 24. A bread ingredient box according to claim 18, wherein the side wall
of the
accommodating room is an inclined surface of gradually widened from the top
surface
to the bottom surface or an inclined surface of widened in sections.
Claim 25. A bread ingredient box according to claim 24, wherein the inclined
surface
is gradually widened, the inclined angle is ranged from 3° to
20°.
Claim 26. A bread ingredient box according to claim 24, wherein the inclined
surface
is gradually widened, the inclined angle is 7°.
Claim 27. A bread ingredient box according to claim18, wherein the side wall
is
rectangle shaped.
Claim 28. A bread ingredient box according to claim 18, wherein the second
wall and
the side wall are applied with different hard material.
Claim 29. A bread ingredient box according to claim 18, wherein the second
wall and
the side wall are applied with same hard material.
Claim 30. A bread ingredient box according to claim 29, wherein the hard
material is
used with PP.
Claim 31. A bread making method, wherein comprising:
step 1. a bread ingredient box with a weak outer wall is provided;
step 2. the bread ingredient with flour and baking powder according to proper
formula
is put into the first accommodating room of the bread ingredient box and
packaged;
step 3. place the bread ingredient box faced down in the hanging rack above
the
baking pan inside the automatic bread maker, operate the bread maker to make
the
sawtooth blade of the hanging rack pierced up the wall of the bread ingredient
box
and then the bread ingredient inside is dropped down to different stock bins
for
temporary storage, control the covers of the stock bin open at different times
as

required, making the bread ingredient dropped to the baking pan, water the
baking
pan at the same time;
step 4. close the housing of the automatic bread maker and turn on the baking
pan of
the automatic bread maker, the bread ingredient is processed with working
dough of
mixing, stirring and kneading, get a first dough from the baking pan;
step 5. the dough in the baking pan is resting and fermentation, make the
fermentation
air degassing out of the dough;
step 6. the dough in the baking pan is heated and baked until the bread is
shaped well;
get the baking pan out, and remove the shaped bread.
Claim 32. A bread making method according to claim 31, wherein in the step 2,
the
bread accessory is put into the second accommodating room of the bread
ingredient
box, a step 7 is further added between the step 5 and step 6, put the bread
accessory in
the second accommodating room into the baking pan, the bread accessory is
kneaded
with the first dough to form the second dough.
Claim 33. A making method of a bread according to claim 31, wherein a control
block
is provided to control the automatic bread maker by detecting and reading the
formula
information on the bread ingredient box to get different baking methods
according to
the formula information; the baking method includes the working process of the
stirring blade in the baking pan, the heating process of the automatic bread
maker and
the water flow control.
26

Description

Note: Descriptions are shown in the official language in which they were submitted.


CA 02827135 2013-09-18
4
An automatic bread maker, a ingredient box and a bread making method
Field of the invention
The present invention relates to an automatic bread maker for home made, a
supporting bread ingredient box thereof and a bread making method using these
devices.
Background of the invention
The bread maker for home made bread is more and more popular in the families
and
individuals with simple structure and it is more time-saving than the
traditional bread
making method. When used, the user needs to mix every bread ingredient
including
the ingredient like flour, fermentation powder and water, and the accessory
like sauce,
fruit, nut and others; these ingredients need to be weighted and counted,
which takes
much time. Moreover, it also needs technique and experience to obtain tasty
bread.
Different types and taste bread requires different composition of the
ingredient, which
requires higher proportional technique. On the other hand, the baking needs
special
technique, different baking process for different type of the bread. People
have to get
the composition of the ingredient for different baking for processing. Though
the
existing bread maker is simple in the baking processing, the composition of
the
ingredient is still a problem needed to be solved. And people have to learn
for
different composition of the ingredient and proper baking process, which costs
much
and is inconvenient. Moreover, the process of the home made bread has low
fault
tolerant rate, which is liable to lead to the failure of the bread due to the
error in the
composition of the ingredient and the process.
Summary of the invention
To solve the problem of the existing bread maker and the making method
thereof, the
present invention is provided with an automatic bread maker, a supporting
bread
ingredient box and the corresponding making method, the technical proposal is
as
below:
1

CA 02827135 2013-09-18
An automatic bread maker, comprising a housing, a baking pan is disposed
inside the
housing to mix or heat the bread ingredient, the baking pan is disposed with
an
entrance of faced up; wherein inside the housing, a hanging rack to place a
bread
ingredient box and a stock bin below the hanging rack are disposed above the
entrance of the baking pan; the hanging rack is disposed with a sawtooth blade
to
pierce the ingredient box, the stock bin is disposed with a drop opening; the
sawtooth
blade is faced up; the drop opening is faced to the entrance, the size of the
drop
opening is smaller than that of the entrance; when the ingredient box is
pierced, the
bread ingredient of the ingredient box is dropped down to the stock bin; the
stock bin
includes a tubular wall and a cover coupled to the drop opening at the bottom
of the
wall; a driving mechanism is further disposed to control the cover to be open
or to be
closed relative to the wall to make the bread ingredient inside the stock bin
fell down
from the drop opening or kept inside the stock bin.
In another preferred embodiment, the shape of the sawtooth blade rounded in
the
horizontal plane is I shaped or non-closed circularity shaped.
In another preferred embodiment, a lid is disposed above the hanging rack to
flexible
connected to the housing; when the lid is pressed down to couple to the
position of the
housing, the ingredient box is driven to be positioned to be pierced by the
sawtooth
blade.
In another preferred embodiment, the hanging rack is disposed with a tray, the
tray is
coupled to the external periphery of the lower of the ingredient box to limit
the
ingredient box in the horizontal plane; the tray is movable to couple to the
hanging
rack in the vertical direction, the tray is disposed with a tray hole, the
sawtooth blade
can be passing through the tray hole.
In another preferred embodiment, the hanging rack is movably coupled to the
housing
up and down; the hanging rack is disposed with a self-locking device, when the
hanging rack is falling to an unlock position relative to the housing, the
self-locking
device unlocks, so that the tray falls down inside the hanging rack, then the
sawtooth
2

CA 02827135 2013-09-18
blade gets up and passes through the tray; when the hanging rack is situated
at the
outside of the unlock position relative to the housing, the self-locking
device prevents
the tray falling down inside the hanging rack, making the sawtooth blade
unable to get
up to pass through the tray.
In another preferred embodiment, the self-locking device comprising:
a pushing block, which is coupled to the hanging rack in laterally sliding
way, the
pushing block is disposed with a limiting hole and an inclined guiding
surface;
a limited post, which is fixed to the tray and extended downwards, the limited
post is
vertical to the laterally moving path of the pushing block;
a control block, which is fixed to the housing; the control block is contacted
with the
inclined surface to push the pushing block at the pressing path of the hanging
rack;
the unlocking position is as below: when the hanging rack is falling down to a
certain
height, the control block is withstood the inclined surface of the pushing
block,
making the pushing block moving laterally to a certain position, and finally
the
limited post of the tray moves downward and just passes through the limiting
hole;
a restoring spring is disposed between the pushing block and the hanging rack.
In another preferred embodiment, a buffer mechanism is disposed at the housing
in
the position holding the hanging rack, the buffer mechanism is disposed with a
lifting
lever, which is pivot joint to the housing, one end of the lifting lever is
supported the
hanging rack; a connecting rod is further disposed, two ends of the connecting
rod are
respectively movably coupled to the lifting lever and the lid of the housing;
when the lid is situated in open position, the lid draws the lifting lever to
hold up
through the connecting rod, making the lifting lever held one side of the
hanging rack,
so that the hanging rack can not be fell down to the unlock position;
when the lid is situated in the close position, the lid releases to draw the
connecting
rod, making the lifting lever fell down, so that the hanging rack is released
and fell
down to the unlock position.
3

CA 02827135 2013-09-18
4
In another preferred embodiment, a shockproof mechanism is disposed inside the
housing near the hanging rack, the shockproof mechanism is controlled to make
the
ingredient box placed in the hanging rack shaking, making the bread ingredient
inside
the ingredient box totally fell down.
In another preferred embodiment, the cover is pivot joint to the stock bin in
single
gate opened downwards way.
In another preferred embodiment, the cover is pivot jointed to the stock bin
in
double-gate opened downwards way.
In another preferred embodiment, the shaft of the cover is fixed with a
pendulum arm;
the driving mechanism is disposed with an electromagnet, the pendulum arm is
pulled
by an armature of the electromagnet through a rod to control the cover.
In another preferred embodiment, the wall of the stock bin is gradually
narrowed from
up to down, the cover is coupled to the end surface in the bottom of the wall.
In another preferred embodiment, the sawtooth blade is movably coupled to the
hanging rack in the vertical direction, the sawtooth blade is controlled by an
unloading electromagnet, the unloading electromagnet is controlled to drive
the
sawtooth blade to move up and down to pierce the film of the ingredient box.
In another preferred embodiment, the housing is disposed with a water tank and
a
water pipe below the water tank, the water pipe is controlled to transfer the
water in
the water tank to the baking pan.
In another preferred embodiment, the housing is disposed with a control block
and a
recognition device, the formula information on the ingredient box is detected
and read
by the recognition device and then transmitted to the control block, the
control block
sets different cooking programs according to the formula information.
In another preferred embodiment, the baking pan is in and out of the housing
from the
side of the housing.
In another preferred embodiment, the hanging rack is inclined relatively to
the
4

CA 02827135 2013-09-18
...
horizontal plane; the ingredient box placed on the hanging rack is inclined
relatively
to the horizontal plane as well.
The technical proposal of a bread ingredient box coupled to above automatic
bread
maker is as below:
A ingredient box applied in the above automatic bread maker, wherein the bread
ingredient box with bread ingredient inside is disposed with a hard side wall,
two ends
of the side wall are respectively disposed with a first wall and a second
wall, the first
wall is a film easy to be pierced, and the film is applied together with the
sawtooth
blade of the hanging rack, when the second wall is pressed down, the sawtooth
blade
pierces the first wall.
In another preferred embodiment, the thickness of the film is ranged from 0.01
to
0.05mm.
In another preferred embodiment, the shape of the film is coupled to that of
the
sawtooth blade.
In another preferred embodiment, the ingredient box has two accommodating
rooms,
the number of the first wall is two, two first walls are respectively
corresponding to
the accommodating rooms; one of the accommodating rooms is loaded with the
bread
ingredient, the other one is loaded with bread accessory with fruit.
In another preferred embodiment, the exterior is disposed with formula mark of
machine readable.
In another preferred embodiment, the first wall is disposed in a plane, the
film is
coupled to the periphery of the top surface of the mouth of the ingredient
box.
In another preferred embodiment, the side wall of the accommodating room is an
inclined surface of gradually widened from the top surface to the bottom
surface or an
inclined surface of widened in sections.
In another preferred embodiment, the inclined surface is gradually widened,
the
inclined angle is ranged from 3 to 20 .

CA 02827135 2013-09-18
A
In another preferred embodiment, the inclined surface is gradually widened,
the
inclined angle is 7 .
In another preferred embodiment, the side wall is rectangle shaped.
In another preferred embodiment, the second wall and the side wall are applied
with
different hard material.
In another preferred embodiment, the second wall and the side wall are applied
with
same hard material.
In another preferred embodiment, the hard material is used with PP.
The technical proposal of a bread making method applied with above automatic
bread
maker and the ingredient box is as below:
A bread making method, wherein comprising:
step 1. a bread ingredient box with a weak outer wall is provided;
step 2. the bread ingredient with flour and baking powder according to proper
formula
is put into the first accommodating room of the bread ingredient box and
packaged;
step 3. place the bread ingredient box faced down in the hanging rack above
the
baking pan inside the automatic bread maker, operate the bread maker to make
the
sawtooth blade of the hanging rack pierced the wall of the bread ingredient
box and
then the bread ingredient inside is dropped down to different stock bins for
temporary
storage, control the covers of the stock bin open at different times as
required, making
the bread ingredient dropped to the baking pan, water the baking pan at the
same time;
step 4. close the housing of the automatic bread maker and turn on the baking
pan of
the automatic bread maker, the bread ingredient is processed with working
dough of
mixing, stirring and kneading, get a first dough from the baking pan;
step 5. the dough in the baking pan is resting and fermentation, make the
fermentation
air degassing out of the dough;
step 6. the dough in the baking pan is heated and baked until the bread is
shaped well;
6

CA 02827135 2013-09-18
get the baking pan out, and remove the shaped bread.
In another preferred embodiment, in the step 2, the bread accessory is put
into the
second accommodating room of the bread ingredient box, a step 7 is further
added
between the step 5 and step 6, put the bread accessory in the second
accommodating
room into the baking pan, the bread accessory is kneaded with the first dough
to form
the second dough.
In another preferred embodiment, a control block is provided to control the
automatic
bread maker by detecting and reading the formula information on the bread
ingredient
box to get different baking methods according to the formula information; the
baking
method includes the working process of the stirring blade in the baking pan,
the
heating process of the automatic bread maker and the water flow control.
The advantages of the present invention are as below:
1. The bread making method is provided with an automatic bread maker and an
ingredient box, which saves the prepare time of the bread ingredient and
making it a
standardization module, that is the ingredient box; and the baking operation
is
simplified, the film of the ingredient box is pierced directly, the bread
ingredient is
unloaded to be baked after watered. This way prevents error of fermentation of
the
bread, and the method is simplified with low fault rate.
2. The bread ingredient can be mass produced with maximally keeping the
conformance of the taste.
3. With the controlled water tank and the water pipe, the watering is
automatic; there
are several controlling methods for the water pipe of the water tank with
water
rationing.
4. With the unloading electromagnet, the ingredient box can unload the
ingredient in
pre-set time to meet the needs of more bread technical proposal and prevent
the
overflow and blossoming of the powder due to the pierced film when the
ingredient
box is improper disposed.
7

CA 02827135 2013-09-18
5. With the stock bin, the unloading from individual accommodating room is
controlled, expanding the applicability of the home made bread method and the
proposal of the home made bread, enriching the variety of the bread.
Brief description of the drawings
The present invention is further described with the drawings and the
embodiments.
Fig. 1 illustrates the sectional view of the first embodiment of the present
invention
with a bread ingredient box and an automatic bread maker.
Fig. 2 illustrates the first working state of the first embodiment in Fig. 1.
Fig. 3 illustrates the second working state of the first embodiment in Fig. 1.
Fig. 4 illustrates the third working state of the first embodiment in Fig. 1.
Fig. 5 illustrates the structure of the ingredient box and the hanging rack of
the first
embodiment in Fig. 1.
Fig. 6 illustrates the breakdown structure of the hanging rack of the second
embodiment of the present invention.
Fig. 7 illustrates the side view of the first state of hanging rack in Fig. 6.
Fig. 8 illustrates the side view of the second state of the hanging rack in
Fig. 6.
Fig. 9 illustrates the relative position of the pushing block 80 and the
limited post 71
in Fig. 7.
Fig. 10 illustrates the relative position of the control block 72 and the
pushing block
80 in Fig. 8.
Fig. 11 illustrates the structure of the cover 36 and the supporting driving
mechanism
of the second embodiment of the present invention.
Fig. 12 illustrates the structure of the cover 36 and the supporting driving
mechanism
of the third embodiment of the present invention.
Fig. 13 illustrates the sectional view of the first embodiment, the second
embodiment
and the third embodiment of the present invention in same working state.
8

CA 02827135 2013-09-18
,
or-
Fig. 14 illustrates the breakdown structure of the main components of the
fourth
embodiment of the present invention.
Fig. 15 illustrates the sectional view of the ingredient box of the forth
embodiment of
the present invention in Fig. 14.
Fig. 16 illustrates the breakdown structure of the hanging rack and the
ingredient box
4 of the fifth embodiment of the present invention.
Fig. 17 illustrates the structure of the hanging rack of the sixth embodiment
of the
present invention in working state.
Fig. 18 illustrates the buffer mechanism 90 between the hanging rack 3 and the
housing 1 of the sixth embodiment of the present invention in a working state.
Fig. 19 illustrates the buffer mechanism 90 of the sixth embodiment in Fig. 18
in
another working state.
Detailed description of the embodiments
The first embodiment
The first embodiment of the present invention, please refer to Fig. 1 to Fig.
5 and Fig.
13, includes a whole ingredient box 4 and a whole automatic bread maker;
Fig. 1 illustrates the sectional view of the automatic bread maker assembled
with a
ingredient box 4; the automatic bread maker includes a housing 1, which is
disposed
with a baking pan 2. The baking pan 2 is disposed with a stirring blade 22,
the
external of baking pan 2 is disposed with a heater 12. So the baking pan 22
and the
subparts are provided with general functions of stirring and heating.
The baking pan 2 has an opening 21 faced up. Inside the housing 1, a hanging
rack 3
is disposed above the opening 21 of the baking pan 2. The ingredient box 4 can
be
placed on the hanging rack 3 and positioned; and a sawtooth blade 32 and a
tray 37
are disposed in the hanging rack 3. A stock bin 34 and a drop opening 31 of
the stock
bin 34 are disposed below the sawtooth blade 32. the sawtooth blade 32 is at
the
bottom of the positioned ingredient box 4, and the drop opening 31 is below
thereof;
9

CA 02827135 2013-09-18
the opening 21 of the baking pan 2 is below the drop opening 31; the size of
the drop
opening 31 is smaller than that of the opening 21, preventing the overflow and
blossoming of the powder.
Fig. 1 illustrates the first working state of the first embodiment, therein
the ingredient
box 4 is just put into the hanging rack 3 and positioned, the lid 11 of the
housing 1 is
open, and the ingredient box 4 is not pressed yet.
As figured in Fig. 2 of a working state of the Fig. 1, thereinto, when the
ingredient
box 4 is placed on the tray 37, the lid 11 is depressed, making the entirety
of the
ingredient box 4 and the tray 37 subsided, the film of the ingredient box 4 is
pierced,
the bread ingredient including the main ingredient 431 and the accessory 432
is fully
unloaded to the stock bin 34 and they are still individually retained.
Meanwhile, the
ingredient box 4 is positioned relative to the hanging rack 3.
As figured in Fig. 3, basic in the Fig. 2, the left bigger cover 36 is open,
making the
main ingredient 431 fully unloaded to the baking pan 2. the baking pan 2 can
be
pre-watered; basic in Fig. 3õ the main ingredient 431 is mixed, stirred,
kneaded and
fermented.
Fig. 4 is another working state basic in Fig. 3. In this state, the bread main
ingredient
431 has been stirred and fermented to get the first dough, then open the right
smaller
cover 36 to make the bread accessory 432 to drop into the baking pan 2 to mix
with
the main ingredient 431, then stir and knead the mixture. Get the second dough
from
the first dough mixed with the bread accessory 432. after finishing the state,
start the
heating and other process of the baking pan 2. Finally, get the bread baked
from the
baking pan 2.
With the stock bin 34, it is available for the individual accommodating room
44 to
unload the ingredient, much expanding the applicability of the home making
bread
method. Some accessory is not proper to process with the main ingredient, like
large
grained nuts, currant, spice or other food. In one hand, it will affect the
taste and
effect if the large grained food is early processed. In another hand, it
brings extra

CA 02827135 2013-09-18
,
...
work to the stirring blade. So it makes the bread formula in the individual
accommodating room of the ingredient box 4 separately controlled, the home
making
bread technical expanded and the bread variety enriched.
This embodiment has other characters:
The hanging rack 3 of this embodiment is disposed with a tray 37. As figured
in the
Fig. 5 of the structure of the ingredient box 4 and the hanging rack 3 and the
stock bin
34. The ingredient box 4 is limited by the tray 37 in the horizontal
direction. The tray
37 is movable up and down relative to the hanging rack 3 inside the hanging
rack 3.
The four tray posts 371 are coupled to and inserted into a separator 38 and
they are
movable up and down with respect to the separator 38. The separator 38 is
fixed with
the sawtooth blade 32, which is non-closed circularity shaped in the
horizontal plane.
Moreover, each individual accommodating room 44 corresponding to the
ingredient
box 4 is disposed with a ring of the sawtooth blade 32. The tray 37 is
disposed with a
tray hole inside, the sawtooth blade 32 is passed through the tray hole and it
is
movable up and down with respect to the tray 37. With the tray 37, the film is
pierced
in the manner that the ingredient box 4 is depressed, simplifying the step and
preventing too many control components to drive the sawtooth blade 32; in the
other
hand, the tray 37 retains the lateral stability when the ingredient box 4 is
depressed.
The pierced position and shape is well compared to that the ingredient box 4
is
situated above the sawtooth blade 32.
Below the sawteeth blade 32, the wall 35 of the stock bin 34 is fixed to the
separator
38, the wall 35 is gradually narrowed from up to down. The cover 36 is coupled
to the
end face of the bottom of the wall 35, making the powdered bread ingredient
temporally stored inside the stock bin 34 and not dropped down. The individual
accommodating room is coupled to individual wall 35 and cover 36.
Fig. 13 illustrates another working state basic of this embodiment of watering
the
water tank 14, watering can be done in any time after Fig. 1. The water tank
14 has
enough water and is controlled automatically or manually to supply water to
the
11

CA 02827135 2013-09-18
baking pan 2 through the water pipe 15 to water the bread ingredient 43. After
that,
start the electric heater 12. finally the bread baking is completed.
The full baking process in the first embodiment of the present invention is
brief
summarized as below:
Step 1. A ingredient box 4 with a weak outer wall is provided; the ingredient
box 4 is
applied with a film as the weak outer wall;
Step 2. The bread ingredient 43 with flour and baking powder according to
proper
formula is put into the ingredient box 4 and packaged; the step 1 and step 2
are pre-set
by the manufacturer; put the ingredient into the first accommodating room and
the
second accommodating room of the ingredient box;
Step 3. make the opening 42 of the ingredient box 4 faced down in the hanging
rack 3
above the baking pan 2 inside the automatic bread maker, operate the bread
maker to
make the sawtoth blade 32 of the hanging rack 3 pierced the film 45 of the
ingredient
box 4 and the bread ingredient 43 inside fell down to the baking pan 2, then
water the
baking pan 2;
Step 4. close the housing of the automatic bread maker and turn on the baking
pan 2,
the bread ingredient is processed with working dough of mixing, stirring and
kneading, get the first dough in the baking pan;
Step 5. The dough in the baking pan 2 is on resting and fermentation; stir the
dough
and make the fermentation air leaked out of the dough to the baking pan 2; the
bread
accessory of the second accommodating room is dropped into the baking pan to
be
mixed and stirred with the first dough to get the second dough in the baking
pan;
Step 6. the dough in the baking pan 2 is heated and baked until the bread is
shaped
well; get the baking pan out, and remove the shaped bread.
The step 3 to step 6 is self-processed by the user.
We can see that the home made bread method is supported with the automatic
bread
maker and the ingredient box, much saving the prepare time of the bread
ingredient
12

CA 02827135 2013-09-18
.
and making it a standardization module, that is the ingredient box; and the
baking
operation is simplified, the film 45 of the ingredient box 4 is pierced
directly, the
bread ingredient 43 is unloaded out to be baked after watered. This way
prevents error
of fermentation of the bread, and the method is simplified with low fault rate
of the
home made bread. Especially, the ingredient box 4 can be mass produced with
maximally keeping the conformance of the taste. With the controlled water tank
and
the water pipe, the watering is automatic; there are several controlling
methods for the
water pipe 15 of the water tank 14 with water rationing.
The ingredient box 4 of this embodiment is disposed with formula mark 46 of
computer readable. The housing 1 is disposed with corresponding recognition
device,
which reads the information on the formula mark 46 when the ingredient box 4
is
positioned on the hanging rack 3. Then the recognition device gives command to
the
control block (not figured out) inside the automatic bread maker. With the
formula
mark 46 and the recognition device the automatic bread maker is intellective.
Different bread formula with corresponding formula mark 46 to control the
automatic
bread maker to apply particular baking technique of stirring and baking. It
does not
need user to memory and consult, making the bread maker automatically choosing
the
proper proposal to work with humanization. There are many types of formula
mark 46,
such as stenciled geometrical pattern, contact recognition geometrical figure
or radio
frequency inductive module. This embodiment applies with the stenciled
geometrical
pattern and the recognition device applies with the array infrared ray TR-tube
to read
and recognize the different formula of pre-set geometrical pattern.
The second embodiment
Refer to Fig. 6 to Fig. 11 of the second embodiment.
The housing of this embodiment is similar to that of the first embodiment. The
difference is in the hanging rack 3. Fig. 6 illustrates the breakdown
structure of the
hanging rack 3; in this embodiment, the hanging rack 3 is not fixed with
respect to the
housing, but movable up and down with respect to the housing; the sawtooth
blade
13

CA 02827135 2013-09-18
rack 321 can be movable up and down with respect to the housing; the sawtooth
blade
rack 321 is a fixation component for the sawtooth blade 32.
A self-locking device is disposed on the hanging rack 3, the self-locking
device
includes a pushing block 80, a limited post 71 and control block 72, there are
four
pushing blocks 80, which are laterally coupled to the sawtooth blade rack 321
of the
hanging rack 3 in sliding way; the limited post 71 is fixed below the tray 37,
the
limited post 71 is extended down and vertical to the laterally moving path of
the
pushing block 80; the control block 72 is fixed to the housing; in the depress
path of
the hanging rack and the entirety of the sawtooth blade rack 321 and the tray
37, the
pushing block 80 is laterally pushed.
Fig. 7 is the side view of the first state of the hanging rack of the Fig. 6;
Fig. 8 is the
side view of the second state of the hanging rack of the Fig. 6. the two
drawings
illustrate the working state of the second embodiment.
Fig. 7 is the default state of the whole device, the tray 37 and the sawthooth
blade
rack 321 are not depressed, the control block 72 is not contacted with the
pushing
block 80 of the sawthooth blade rack 321, making the limiting hole 83 of the
pushing
block 80 and the limited post 71 of the tray 37 mismatched. As the limited
post 71
moves downward, the tray 37 is stopped to be subsided. When the entirety of
the tray
37 and the sawthooth blade rack 321 are not under the depress, that is to say
when the
ingredient box is not positioned right, the tray 37 can not move relative to
the
sawthooth blade rack 321, the sawteeth blade 32 will not be extended upward
from
the bottom of the tray 37, it prevents lying and ensur the safety of usage and
the liable
of the movable component of the device.
As figured in the Fig. 8, when the ingredient box is placed on the tray 37,
the tray 37
and the sawthooth blade rack 321 are entirely subsided until the control block
72
contacts with the pushing block 80, making the pushing block 80 moving
laterally.
Then the limiting hole 83 of the pushing block 80 reaches to a certain
position, and
the limited post 71 of the tray 37 is freely passing through the limiting hole
83. Fig. 8
14

CA 02827135 2013-09-18
defines an unlock position that the tray 37 can move up and down freely
relative to
the sawthooth blade rack 321, so that the sawtooth blade 32 can be extended
upward
relative to the tray 37 to work out. Only if the whole device situated in the
unlock
position, the tray 37 can move up and down freely relative to the sawthooth
blade rack
321 to work out. Otherwise, the tray 37 is fixed relative to the sawthooth
blade rack
321 and the sawteeth blade 32 can not be extended out.
Fig. 9 illustrates the detailed relative position of the pushing block 80 and
the limited
post 71 of the Fig. 7, showing the status that the limited post 71 is limited
by the
pushing block 80 downwards. The limiting hole 83 of the pushing block 80 is
mismatched relative to the path of the limited post 71. At the bottom of the
limited
post 71, a limiting inclined surface 79 is disposed in the unlocking direction
of the
pushing block 80 to improve the unlock effect of the self-locking device, so
that the
pushing block 80 can slide left as figured in the drawing to unlock with the
assistant
of the limiting inclined surface 79 by the limited post 71. The unlocking is
highly
sensitive and in effect. With the restoring spring 82, the pushing block 80 is
quickly
self-restored after unlocked.
Fig. 10 illustrates the detailed relative position of the control block 72 and
the pushing
block 80 in Fig. 8, it's in the unlock position, after the top of the control
block 72 is
contacted with the inclined surface 81 of the pushing block 80, the unlock
position is
stable by the flatside 73 on the side surface of the control block 72, making
the
pushing block 80 situated in the unlock status. The structure makes the unlock
position more stable with well fault tolerant rate. The hanging rack with the
self-locking device has an advantage that when the hanging rack is taken out
to clean,
the tray 37, the sawteeth blade 32 and the sawthooth blade rack 321 are
remaining
stationary to protect the user and the device from being hurt by the sawteeth
blade 32,
it is provided with well safety.
Fig. 11 illustrates the structure of the cover 36 and the supporting driving
component
of the embodiment; the bigger cover and smaller cover 36 are separately
corresponding to the accommodating room of the ingredient box. The two covers

CA 02827135 2013-09-18
...
have pivot shaft 39, the pivot shaft 39 is fixed with a pendulum arm 53. The
pendulum arm 53 is controlled by the electromagnet 50 through the armature 51,
making the cover 36 open downward following the arrow or closed upward in the
reverse direction. It makes the opening time-saving and quick with smallest
friction
and resistance.
The third embodiment
Fig. 12 illustrates the structure of the cover 36 and the supporting driving
component
of the third embodiment of the present invention. Most of it is similar to the
second
embodiment; the difference is that the bigger cover 36 is not single-gate
faced
downward, but double-gate of controlled by an electromagnet. It decreases the
operation torque of the cover 36 and the open height, enhances the reliable of
the
opening mechanism and makes the space availability to realize automatic bread
maker
more compact.
The fourth embodiment
As figured in Fig. 14 and Fig. 15 of the fourth embodiment of the present
invention,
the housing 1, the lid 11, the water tank 14, the water pipe 15, the pump 16,
the
baking pan 2 and other main components are similar to the previous embodiment,
the
hanging rack is similar to the second embodiment, it is detachable, the
hanging rack
includes the tray 37 and the sawtooth blade 32.
The difference is that, the ingredient box 4 has only one accommodating room
44, so
that the sawtooth blade 32 is a single non-closed circular shape; there is
only one
stock bin 34 and one cover 34 below the stock bin.similarly, the cover 36 is
controlled
by an electromagnet 50, the cover 36 can open downwards, this embodiment can
be
seen as the essential edition of the second embodiment, it can be used to make
bread
with bread main ingredient, it operates smoothly and fast. With the stock bin
34, the
timing of the unloading of the bread ingredient is controllable, so that it
can make
varies of bread. So the making step of this embodiment is similar to the first
embodiment without the other stock bin and the second dough,
16

CA 02827135 2013-09-18
...
Please refer to the Fig. 15, which show the details of the ingredient box 4.
The
ingredient box 4 has a hard body 41, which is disposed with a hard side wall
413, two
ends of the side wall are respectively disposed with a first wall 412 and a
second wall
411, they form the accommodating room 44 and the opening 42 below; the first
wall
412 is a film 45 easy to be pierced, the film 45 is coupled to and fixed to
the opening
42, the film 45 is coupled to the sawtooth blade 32 of the hanging rack 3, the
second
wall 411 is depressed by the lid 11 to drive the sawtooth blade 32 to pierce
the first
wall 412.
The accommodating room 44 is closed by the film 45. The accommodating room 44
is contained with the bread ingredient including flour, fermentation powder,
sources
and so on. The bread ingredient is pre-set, so it can be watered to stir and
bake, bread
main formula, then these compositions of bread ingredient are mixed according
to a
certain ratio and then packaged. The opening 42 is disposed on a flat plane,
the film
45 is coupled to the periphery of the top surface of the bottom of the opening
42. With
this kind of the body 41, the attachment of the film 45 is simple and the
package is
well. The accommodating room 44 is flat box shaped; the opening 42 is situated
in a
bottom surface of the flat box shaped accommodating room. The coverage area of
the
opening 42 is not smaller than the cross section area of the accommodating
room 44,
ensuring that the bread ingredient 43 (as figured in Fig. 13) inside can be
frilly
unloaded; especially, the hard body 41 is disposed with a flatside in the
portion
coupled to the film 45, as figured in the dot line in the left edge of the
ingredient box
4 in Fig. 3. the flatside has an advantages that it is severed as a connection
part
between the film 45 and the body 41, when the other part of the film 45 is
separated
from the body 41, the flatside is retained, making the opening 42 exposed out
most,
no flour or other materials stays on the film. Considering the balance of the
piecing
effect and the strength of the film 45, the thickness of the film 45 is
designed to range
from 0.01 to 0.05mm, it is material-saving, well piecing effect with enough
strength.
The shape of the hard body 41 and the film 45 is coupled to the shape of the
sawtooth
blade 32, ensuring that the cut of the film is large enough to expose the
opening 42.
17

CA 02827135 2013-09-18
the sawtooth of the sawtooth blade 32 is triangle shapeld, the width is about
4mm and
the height is about 3.5mm. the height and the width of the sawtooth blade 32
can be
changed according to the thickness of the film. The sawtooth blade has better
cut
effect working on the film 45.
The sawtooth blade 32 of the hanging rack is a non-closed annular shape in the
horizontal plane, so when the film 45 of the ingredient box is pierced by the
sawtooth
blade 32, the part the film pierced by the sawtooth blade is liguliform, that
is to say,
most of the film is pierced, only an edge is still connected to the opening
42; the shape
of the sawtooth blade 32 can be other shape like I shape, the film 45 pierced
by the I
shaped sawtooth blade 32 has several liguliform parts.
The fifth embodiment
Refer to Fig. 16. the housing and other main part of the fifth embodiment is
similar to
the previous embodiments; the hanging rack is similar to the fourth
embodiment, the
tray 37 and the sawtooth blade 32 to couple to the ingredient box 4 with two
individual accommodating rooms, the separator 38, the stock bin 34 below the
separator 38 and the cover 36 controlled by the electromagnet 50 are similar
to the
first embodiment, thereinto two covers are opened downwards in the opposite
directions. In this embodiment, the hanging rack 3 has an angle of 200 to the
horizontal plane, so that the ingredient box 4 has an angle of 20 to the
horizontal
plane as well, it is inclined assembled, it can dispose more components in the
horizontal direction of the hanging rack 3 in the height limited bread maker,
so that
the structure can be more compact and smaller.
The sixth embodiment
Fig. 17 to Fig. 19 illustrates the partial structure of the sixth embodiment.
The hanging rack 3 of this embodiment is figured in Fig. 17, Fig. 17 also
shows that
the hanging rack 3 is situated in the unlocking position. The control block 72
is
contacted with the pushing block 80 and drives the pushing block 80 to move,
so that
the limited post 71 can pass through the limiting hole 83 of the pushing block
80 out,
18

CA 02827135 2013-09-18
so that the tray 37 moves downwards, and the sawtooth blade 32 is extended
upwards
out of the tray 37 from the bottom to pierce the ingredient box on the tray
37.
The guide posts 371 of this embodiment are disposed upwards in the hanging
rack 3,
they passes through the tray 37, they are placed in the periphery of the
sawtooth blade
321 of the hanging rack 3, the guide posts 371 stands still with respect to
the housing
1, so that the movement of the tray 37 doesn't change the guide posts 371, so
that the
space below the hanging rack 3 is not influenced by the guide posts 371. when
the
tray 37 is depressed, the torsion due to inclination is small, the strength is
well.
The sawtooth blade 32 of this embodiment is disposed with a protective board
322,
which is higher than the sawteeth of the sawtooth blade 32 when the tray 37 is
not
depressed yet, so that the hanging rack 3 is very safe when it is held, clean
or
disassembled, when the hanging rack 3 is placed to the housing and the tray 37
is
depressed with respect to the sawtooth blade rack 321, the sawtooth blade 32
is
exposed out of the protective board 322.
As figured in Fig. 18 and Fig. 19, a buffer mechanism 90 is disposed in this
embodiment. The buffer mechanism 90 includes a lifting lever 91 and a
connecting
rod 92, the lifting lever 91 is pivot joint to the housing, the left end of
the lifting lever
91 is supported the hanging rack 3; two ends of the connecting rod 92 are
respectively
movably coupled to the lifting lever 91 and a cam 111, the cam 111 is disposed
near
the shaft of the lid 11;
As figured in Fig. 18, when the lid 11 is situated in open position, the lid
11 draws the
lifting lever 91 to hold up through the connecting rod 92, making the lifting
lever 91
held one side of the hanging rack 3, so that the hanging rack can not be fell
down to
the unlock position; meanwhile the ingredient box 4 is not pierced yet.
As figured in Fig. 19, when the lid 11 is situated in the close position, the
lid 11
releases to draw the connecting rod 92, making the lifting lever 91 fell down,
so that
the hanging rack 3 is released and fell down to the unlock position, the
ingredient box
4 is pierced.
19

CA 02827135 2013-09-18
4
The buffer mechanism 90 provides a safety to this embodiment, when the lid 11
is
lifted, the piecing can not work until the lid 11 is covered down. The
operation is
smooth, it does not need other control mechanism, that is to say, it is
applied with the
lid 11 to be a control component, it accord with the operation and the usage
habit, this
embodiment has advantages of simple, safe and fast.
Although the present invention has been described with reference to the
preferred
embodiments thereof for carrying out the patent for invention, it is apparent
to those
skilled in the art that a variety of modifications and changes may be made
without
departing from the scope of the patent for invention which is intended to be
defined
by the appended claims.

Representative Drawing
A single figure which represents the drawing illustrating the invention.
Administrative Status

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Event History

Description Date
Application Not Reinstated by Deadline 2018-09-18
Time Limit for Reversal Expired 2018-09-18
Change of Address or Method of Correspondence Request Received 2018-01-10
Deemed Abandoned - Failure to Respond to Maintenance Fee Notice 2017-09-18
Letter Sent 2017-04-05
Request for Examination Received 2017-03-24
All Requirements for Examination Determined Compliant 2017-03-24
Request for Examination Requirements Determined Compliant 2017-03-24
Application Published (Open to Public Inspection) 2014-03-19
Inactive: Cover page published 2014-03-18
Inactive: IPC assigned 2013-10-18
Inactive: First IPC assigned 2013-10-18
Filing Requirements Determined Compliant 2013-09-23
Application Received - Regular National 2013-09-23
Inactive: Filing certificate - No RFE (English) 2013-09-23
Inactive: Pre-classification 2013-09-18

Abandonment History

Abandonment Date Reason Reinstatement Date
2017-09-18

Maintenance Fee

The last payment was received on 2016-08-10

Note : If the full payment has not been received on or before the date indicated, a further fee may be required which may be one of the following

  • the reinstatement fee;
  • the late payment fee; or
  • additional fee to reverse deemed expiry.

Please refer to the CIPO Patent Fees web page to see all current fee amounts.

Fee History

Fee Type Anniversary Year Due Date Paid Date
Application fee - standard 2013-09-18
MF (application, 2nd anniv.) - standard 02 2015-09-18 2015-08-06
MF (application, 3rd anniv.) - standard 03 2016-09-19 2016-08-10
Request for examination - standard 2017-03-24
Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
TSANN KUEN (ZHANGZHOU) ENTERPRISE CO., LTD.
Past Owners on Record
FUDONG CUI
SHANGQIAN GAO
SHIHCHIN CHEN
ZHONGHUA ZHANG
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
Documents

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Document
Description 
Date
(yyyy-mm-dd) 
Number of pages   Size of Image (KB) 
Description 2013-09-18 20 942
Claims 2013-09-18 6 277
Drawings 2013-09-18 15 207
Abstract 2013-09-18 1 28
Representative drawing 2014-01-29 1 8
Cover Page 2014-03-07 2 51
Filing Certificate (English) 2013-09-23 1 156
Courtesy - Abandonment Letter (Maintenance Fee) 2017-10-30 1 174
Reminder of maintenance fee due 2015-05-20 1 112
Acknowledgement of Request for Examination 2017-04-05 1 175
Request for examination 2017-03-24 2 45