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Patent 2907284 Summary

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(12) Patent: (11) CA 2907284
(54) English Title: CURRENT COLLECTOR FOR FUEL CELL, AND FUEL CELL STACK
(54) French Title: COLLECTEUR DE COURANT POUR PILE A COMBUSTIBLE ET EMPILEMENT DE PILES A COMBUSTIBLE
Status: Granted and Issued
Bibliographic Data
(51) International Patent Classification (IPC):
  • H01M 8/0247 (2016.01)
  • H01M 8/2465 (2016.01)
(72) Inventors :
  • SHIZUKU, FUMISHIGE (Japan)
(73) Owners :
  • TOYOTA JIDOSHA KABUSHIKI KAISHA
(71) Applicants :
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
(74) Agent: GOWLING WLG (CANADA) LLP
(74) Associate agent:
(45) Issued: 2017-11-14
(22) Filed Date: 2015-10-05
(41) Open to Public Inspection: 2016-04-15
Examination requested: 2015-10-05
Availability of licence: N/A
Dedicated to the Public: N/A
(25) Language of filing: English

Patent Cooperation Treaty (PCT): No

(30) Application Priority Data:
Application No. Country/Territory Date
2014-210556 (Japan) 2014-10-15

Abstracts

English Abstract

In order to reduce corrosion of metal plates of a current collector which is comprised of the stacked metal plates made of different materials, a current collector for a fuel cell is provided, which includes a first metal plate that has a terminal portion and is conductive, and a second metal plate and a third metal plate that are metal plates having a higher corrosion resistance than the first metal plate and pinch the first metal plate therebetween. The current collector includes a first through-hole penetrating the first metal plate, the second metal plate, and the third metal plate, wherein fluid exists in at least either one of between the first metal plate and the second metal plate, and between the first metal plate and the third metal plate, and the first through-hole guides the fluid outside the current collector, and a first seal member blocking an end face of a perimeter of the current collector. A hole wall surface of the first through-hole is not blocked.


French Abstract

Afin de réduire la corrosion des plaques métalliques dun collecteur de courant qui est fait de plaques métalliques empilées faites de matériaux différents, un collecteur de courant dune pile à combustible est présenté, qui comprend une première plaque métallique qui a une portion terminale et qui est conductrice et une deuxième plaque métallique et une troisième plaque métallique qui sont des plaques métalliques ayant une résistance à la corrosion supérieure à celle de la première plaque métallique et qui pincent la première plaque métallique entre elles. Le collecteur de courant comprend un premier trou traversant pénétrant la première plaque métallique, la deuxième plaque métallique et la troisième plaque métallique, où le fluide existe dans au moins une dentre la première plaque métallique et la deuxième plaque métallique, et dentre la première plaque métallique et la troisième plaque métallique, et le premier trou traversant guide le fluide à lextérieur du collecteur de courant, et un premier élément de joint bloquant une face dextrémité dun périmètre du collecteur de courant. Une surface de paroi de trou du premier trou traversant nest pas bloquée.

Claims

Note: Claims are shown in the official language in which they were submitted.


WHAT IS CLAIMED IS:
1. A current collector for a fuel cell, comprising a first metal
plate that has a terminal portion and is conductive, and a second metal
plate and a third metal plate that are metal plates having a higher
corrosion resistance than the first metal plate and pinch the first metal
plate therebetween,
wherein the current collector includes:
a first through-hole penetrating the first metal plate, the second
metal plate, and the third metal plate, wherein fluid exists in at least
either one of between the first metal plate and the second metal plate, and
between the first metal plate and the third metal plate, and the first
through-hole guides the fluid outside the current collector; and
a first seal member blocking an end face of a perimeter of the
current collector, and
wherein a hole wall surface of the first through-hole is not blocked.
2. The current collector in accordance with claim 1, wherein
the current collector includes:
a second through-hole penetrating the first metal plate, the second
metal plate, and the third metal plate, and the second through-hole
supplies or discharges reactive gas or refrigerant for the fuel cell; and
a second seal member blocking a hole wall surface of the second
through-hole.
3. The current collector in accordance with claim 1 or 2,
wherein,
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the current collector is formed in a substantially rectangular plate
shape, and
the first through-hole includes four through-holes and the
through-holes are respectively formed at four corners of the current
collector.
4. The current collector in accordance with claim 1 to 3,
wherein the first metal plate is made of aluminum, and the second metal
plate and the third metal plate are made of titanium.
5. The current collector in accordance with claim 2, wherein
the second seal member is made of ethylene-propylene-diene rubber.
6. A fuel cell stack, comprising:
a stacked body formed by stacking a plurality of unit cells;
the current collector in accordance with claim 1 to 5; and
a plate arranged outside the current collector, and without any
through-hole at a position corresponding to the first through-hole.
7. The fuel cell stack in accordance with claim 6, wherein the
plurality of unit cells has a third through-hole communicating with the
first through-hole of the current collector.
8. The fuel cell stack in accordance with claim 6 or 7, wherein
the plate is an insulating plate.
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Description

Note: Descriptions are shown in the official language in which they were submitted.


CA 02907284 2015-10-05
CURRENT COLLECTOR FOR FUEL CELL, AND FUEL CELL STACK
CROSS REFERENCE TO RELATED APPLICATION
[0001] This application claims priority based on Japanese Patent
Application No. 2014-210556, filed on October 15, 2014.
BACKGROUND
FIELD
[0002] The present invention relates to a fuel cell.
RELATED ART
[0003]A fuel cell stack which is constituted by stacking a plurality of unit
cells has current collectors for collecting electric power generated at each
unit cell and supplying the collected power to outside. Since conductivity
and corrosion resistance are required for the current collector,
JP2009-187729A proposes a current collector having a layered structure
comprised of a metal plate of good conductivity and a metal plate of good
corrosion resistance.
[0004] In JP2009-187729A, the entire surface of the two kinds of stacked
metal plates is covered with a layer made of conductive resin (hereinafter,
referred to as a "joining layer"), and thereby the two kinds of metal plates
are joined. Thus, when a current collector is constituted by stacking a
plurality of metal plates, the metal plates are joined with resin etc. while
the plate surfaces of the metal plates are generally pressed against each
other in order to increase the contact between the metal plates. Therefore,
upon manufacturing the current collector, air which exists between the
metal plates outflows from between the joining layer and the metal plates,
resulting in a possible poor joining which extends continuously from the
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perimeter of the current collector to the inside of the current collector.
When such poor joining is caused, moisture may enter into the inside space
of the current collector from the perimeter of the current collector,
resulting in a corrosion of the metal plates. Therefore, a technique to
reduce the corrosion of the metal plates has been longed for, for the current
collector which is formed by stacking different kinds of metal plates.
SUMMARY
[0005] The present invention is made in order to solve at least a part of the
subject described above, and can be implemented in view of the following
aspects.
[0006] (1) According to one aspect of the invention, a current collector used
for a fuel cell is provided. The current collector includes a first metal
plate that has a terminal portion and is conductive, and a second metal
plate and a third metal plate that are metal plates having a higher
corrosion resistance than the first metal plate and pinch the first metal
plate therebetween. The current collector includes a first through-hole
penetrating the first metal plate, the second metal plate, and the third
metal plate, wherein fluid exists in at least either one of between the first
metal plate and the second metal plate, and between the first metal plate
and the third metal plate, and the first through-hole guides the fluid
outside the current collector. A hole wall surface of the first through-hole
is not blocked.
[0007] According to the current collector of this aspect, since the current
collector having a stacked structure in which metal plates made of
different metals has the first through-hole of which the hole wall surface is
not blocked, air between the metal plates can be escaped outside via the
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first through-hole when the first to third metal plates are stacked, and
then pressed in stacking directions of the metal plates before blocking the
end face of the perimeter of the current collector with the first seal member.
Thus, poor joining of the end face of the perimeter of the current collector,
which is caused by air between the metal plates outflowing from between
the first seal member and the metal plates, can be reduced. As the result,
the end face of the perimeter of the current collector is suitably blocked by
the first seal member, and corrosion of the current collector caused by
moisture entering into the end face of the perimeter of the current collector
can be reduced.
[0008] (2) In the current collector of the aspect described above, the
current collector may include a second through-hole penetrating the first
metal plate, the second metal plate, and the third metal plate, and the
second through-hole supplies or discharges reactive gas or refrigerant for
the fuel cell, and a second seal member blocking a hole wall surface of the
second through-hole. Thus, the poor joining caused by air between the
metal plates outflowing from between the first seal member or the second
seal member and the metal plates can be reduced. As the result, corrosion
of the current collector caused by moisture entering into the end face of the
perimeter of the current collector and the hole wall surface of the second
through-hole can be reduced.
[0009] (3) According to another aspect of the invention, a fuel cell stack is
provided. The fuel cell stack includes a stacked body formed by stacking a
plurality of unit cells, the current collector of the previous aspect, and a
plate arranged outside the current collector, and without any through-hole
at a position corresponding to the first through-hole. Thus, since the first
through-hole of the current collector is blocked by the plate, the hole wall
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surface of the first through-hole will not be exposed to air outside the fuel
cell stack. Therefore, corrosion of the current collector can be reduced
without the hole wall surface of the first through-hole being blocked,
because the hole wall surface will not be exposed to air outside the fuel cell
stack even when the air becomes high in humidity.
[0010] (4) In the fuel cell stack of the aspect described above, the plurality
of unit cells may have a third through-hole communicating with the first
through-hole of the current collector. Thus, since the first through-hole
communicates with the third through-hole when the current collector is
arranged at an end of the stacked body, the first through-hole can also
function as an alignment hole when assembling the fuel cell stack.
[0011] Note that the present invention can be implemented in various
forms. For example, the invention can be implemented in forms, such as a
fuel cell system provided with the fuel cell stack, and a movable body to
which the fuel cell system is mounted.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The present disclosure is illustrated by way of example and not by
way of limitation in the figures of the accompanying drawings, in which the
like reference numerals indicate like elements and in which:
Fig. 1 is a perspective view schematically illustrating a structure of
a fuel cell stack as one embodiment of the invention;
Fig. 2 is a view schematically illustrating a situation of arranging a
current collector, unit cells, and another current collector;
Fig. 3 is a planar view illustrating a current collector as one
embodiment of the invention;
Fig. 4 is a cross-sectional view illustrating a structure of the
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current collector;
Fig. 5 is a planar view illustrating the current collector (and
illustrating effects);
Fig. 6 is a cross-sectional view illustrating the current collector
(and illustrating effects); and
Fig. 7 is a cross-sectional view illustrating the structure of the fuel
cell stack.
DESCRIPTION OF THE EMBODIMENTS
A. Embodiment
Al. Structure of Fuel Cell Stack
[0013] Fig. 1 is a perspective view schematically illustrating a structure of
a fuel cell stack as one embodiment of the invention. A fuel cell stack 10
has a stacked structure in which a stacked body 12 which is formed by
stacking a plurality of unit cells 100 (each serves as a power generator) in
Z-directions illustrated in Fig. 1 (hereinafter, also referred to as a
"stacking
direction") is pinched between end plates 170F and 170E via current
collectors 160F and 160E and insulating plates 165F and 165E,
respectively. Each of the unit cells 100, the current collectors 160F and
160E, the insulating plates 165F and 165E, and the end plates 170F and
170E has a plate structure of a substantially rectangular plate shape (in
detail, four corners of the rectangle is cut out squarely, and the center of
one of long sides is removed in a substantially semicircular shape), and the
long sides are oriented in x-direction (horizontal) illustrated in Fig. 1 and
short sides are oriented in y-direction (perpendicular to the x-direction;
vertical) illustrated in Fig. 1. In the following description, positive in the
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z-axis direction in Fig. 1 represents front or forward, and negative in the
z-axis direction in Fig. 1 represents rear or rearward. Note that, generally,
the fuel cell stack 10 in this embodiment is also referred to as a "fuel
cell."
[0014] The end plate 170F and the insulating plate 165F, and the current
collector 160F which are located on a front end side have a fuel gas supply
hole 172IN and a fuel gas discharge hole 1720T, oxidizing gas supply holes
174IN and an oxidizing gas discharge hole 1740T, and a cooling water
supply hole 176IN and a cooling water discharge hole 1760T. Hereinafter,
such supply holes and discharge holes are also collectively referred to as
"supply and discharge holes." These supply and discharge holes are
coupled to respective holes (not illustrated) formed at corresponding
positions of each unit cell 100, and constitute supply manifolds and
discharge manifolds for gas or cooling water corresponding to the
respective holes. On the other hand, these supply and discharge holes are
not formed in the end plate 170E, the insulating plate 165E, and the
current collector 160E which are located on a rear end side. This is
because the fuel cell is a type of fuel cell in which reactive gas (fuel gas
and
oxidizing gas) and cooling water are supplied from the end plate 170F on
the front end side to each unit cell 100 via the supply manifolds, and
discharging gas and discharging water (cooling water) from each unit cell
100 are discharged to outside from the end plate 170F on the front end side
via the discharge manifolds. Note that the fuel cell may be, but not be
limited to the type described above, various types, such as a type in which
the reactive gas and the cooling water are supplied from the end plate 170F
on the front end side, and the discharging gas and the discharging water
(cooling water) are discharged outside from the end plate 170E on the rear
end side. In this embodiment, the cooling water is a heat carrier for
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cooling or heating the unit cells 100 to a target temperature, and
corresponds to refrigerant in the claims.
[0015] Each opening of the oxidizing gas supply holes 1741N is elongated
in the x-directions (long-side directions) in an outer edge portion at a lower
end of the end plate 170F on the front end side, and an opening of the
oxidizing gas discharge hole 1740T is elongated in the x-directions in an
outer edge portion at an upper end. The fuel gas supply hole 1721N is
arranged at an upper end in the y-directions (short-side directions) of an
outer edge portion at a right end in the drawing of the end plate 170F on
the front end side, and the fuel gas discharge hole 1720T is arranged at a
lower end in the y-directions of an outer edge portion at a left end in the
drawing. An opening of the cooling water supply hole 1761N is elongated
in the y-directions below the fuel gas supply hole 1721N, and an opening of
the cooling water discharge hole 1760T is elongated in the y-directions
above the fuel gas discharge hole 1720T. Note that in the unit cells 100,
each of the supply and discharge holes described above is branched into a
plurality of supply and discharge holes as will be described later.
[0016] Fig. 2 is a view schematically illustrating a situation of arranging
the current collector 160F, the unit cells 100, and the current collector
160E. The current collector 160F on the front end side and the current
collector 160E on the rear end side collect generated power of each unit cell
100, and output the collected power to outside via current collection
terminals 161. Hereinafter, if the current collectors 160F and 160E are
not needed to be distinguished from each other, they are collectively
referred to as a "current collector 160." A structure of the current collector
160 will be described in detail later.
[0017] Each unit cell 100 includes an anode-side separator 120 made of
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titanium, a cathode-side separator 130 made of titanium, and a sealing
member integrated membrane electrode assembly (MEA) 140. Each unit
cell 100 includes, in a periphery edge portion thereof, a fuel gas supply hole
102IN and a fuel gas discharge hole 1020T, six oxidizing gas supply holes
104IN and seven oxidizing gas discharge holes 1040T, and three cooling
water supply holes 106IN and three cooling water discharge holes 1060T.
These supply and discharge holes are connected with the fuel gas supply
hole 172IN in the end plate 170F etc. When the plurality of unit cells 100
are stacked to form the fuel cell stack 10, these supply and discharge holes
forms manifolds which supply the fuel gas, oxidizing gas and cooling water
to each unit cell 100, and manifolds which discharges the fuel gas,
oxidizing gas, and cooling water from each unit cell 100. Note that a seal
portion (not illustrated) is formed in the perimeter of each of the supply
and discharge holes described above to secure sealing of the manifold
between the separators and between the separator and the current
collector, when the unit cells 100 are stacked.
[0018] The unit cell 100 includes alignment through-holes 192 at four
corners thereof. When stacking the plurality of unit cells 100, the unit
cells 100 are stacked using a stacking jig having four rods, which can be
inserted into the alignment through-holes 192, at four positions
corresponding to the alignment through-holes 192 so that the plurality of
unit cells 100 can be stacked appropriately without any mutual offsets.
The alignment through-holes 192 in this embodiment correspond to a third
through-hole in the claims. Note that each of the unit cells 100, the
current collectors 160F and 160E, the insulating plates 165F and 165E,
and the end plates 170F and 170E is cut out at four corners of the
rectangular plate shape in the shape of square, respectively, one of the long
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sides is cut out in the substantially semicircle at the center, and the plate
shape is not apparently an exact rectangular shape. However, the plate
shape is herein deemed to be a "substantially rectangular shape" as a
whole, and the arrangement of the alignment through-holes 192 is
expressed as "at four corners." The same can be said for the current
collectors 160F and 160E which will be described in detail later.
[0019] The anode-side separator 120 and the cathode-side separator 130
may be made of material having a gas-shield property and an electron
conductive property, which is not limited to the material described in this
embodiment. For example, the material may be carbon material which
may be made by compressing carbon particles to make it gas impermeable,
or stainless steel, aluminum, or alloy of these materials. Note that since
each plate is normally exposed to the cooling water, the plate is preferred to
be made of metal having a high corrosion resistant property.
A2. Structure of Current Collector
[0020] Fig. 3 is a planar view illustrating the current collector 160F as one
embodiment of the invention. In Fig. 3, a surface of the current collector
160F on the front end side, which contacts the insulating plate 165F. Fig.
4 is a cross-sectional view illustrating a structure of the current collector
160F. In Fig. 4, the cross-sectional view taken along a line A-A in Fig. 3 is
schematically illustrated. The current collector 160F of this embodiment
is a metal plate having a three-layer structure in which a second metal
plate 182 and a third metal plate 182 (Fig. 4) which are made of titanium
are stacked onto both sides (both plate surfaces) of the first metal plate 181
(Fig. 4) made of aluminum which has the current collection terminal 161
(Fig. 3). In this embodiment, the first metal plate 181 has a thickness of
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about 1.0 mm, and the second and third metal plates 182 and 183 have
thicknesses of about 0.2 mm.
[0021] As illustrated in Fig. 3, a perimeter edge portion of the current
collector 160F includes a fuel gas supply hole 162IN and a fuel gas
discharge hole 1620T, oxidizing gas supply holes 164IN and an oxidizing
gas discharge hole 1640T, and a cooling water supply hole 166IN and a
cooling water discharge hole 1660T. When the plurality of fuel cells are
stacked to form the fuel cell stack, these supply and discharge holes are
connected with the corresponding supply and discharge holes of the end
plate and the unit cells to function as parts of manifolds for supplying or
discharging reactive gas or cooling water to/from the unit cells.
[0022] Further, vent holes 190 are formed at four corners of the current
collector 160F. The vent holes 190 are through-holes for guiding air
between the first and second metal plates 181 and 182, and air between the
first and third metal plates 181 and 183, outside the current collector 160F,
as described in detail later. The vent holes 190 of the current collector
160F are formed at positions corresponding to the alignment through-holes
192 of each unit cell 100, and are formed in a circular shape having
substantially the same diameter. Thus, when the current collector 160F
is arranged outside the stacked body 12 in which the plurality of unit cells
100 are stacked, communicating holes which penetrate in the stacking
directions are formed. Each of the vent holes 190 in this embodiment
corresponds to a first through-hole in the claims, and each of the supply
and discharge holes corresponds to a second through-hole in the claims.
[0023] As illustrated in Figs. 3 and 4, an end face of the perimeter of the
current collector 160F and wall surfaces of the supply and discharge holes
162IN, 1620T, 164IN, 1640T, 166IN and 1660T (hereinafter, also referred
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to as "the hole wall surfaces") are covered with adhesive seal member 184.
In this embodiment, ethylene-propylene-diene rubber (EPDM) which has
sealing, elastic, and adhesive properties is used as the adhesive seal
member 184. The current collector 160F of this embodiment adopts a
structure in which plates made of different metals (aluminum and
titanium) are contacted to each other. It is generally known that an
electric corrosion circuit is formed due to a potential difference between the
different metals when the different metals are contacted, and corrosion
occurs when the metals are exposed to moisture. Since reactive gas or
cooling water flows through each of the supply and discharge holes in the
current collector 160F, the hole wall surfaces are exposed to moisture.
The perimeter of the current collector 160F is also exposed to moisture
outside the fuel cell stack 10. In the current collector 160F of this
embodiment, since the end face of the perimeter and the hole wall surfaces
of the supply and discharge holes are covered with the adhesive seal
member 184, a contact with various moisture can be prevented, thereby
reducing corrosion of the current collector 160F. Among the entire
adhesive seal member 184 in this embodiment, part of the adhesive seal
member 184 which covers the end face of the perimeter of the current
collector 160F corresponds to a first seal member in the claims, and
another part of the adhesive seal member 184 which covers the hole wall
surfaces of the supply and discharge holes 162IN, 1620T, 164IN, 1640T,
166IN and 1660T corresponds to a second seal member.
[0024] Here, outline of a manufacturing process of the current collector
160F is described briefly. The first metal plate 181 is stacked on the
second metal plate 182, and a clay-like adhesive seal member 184 is
applied to the stacked plate assembly. In detail, a frame-shaped adhesive
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seal member 184 surrounding the perimeter of the first metal plate 181 is
attached to the perimeter of the first metal plate 181, and frame-shaped
adhesive seal members 184 along inner circumferences of the supply and
discharge holes are attached to the supply and discharge holes. The third
metal plate 183 is then stacked on the first metal plate 181. Thus, the
first, second, and third metal plates 181, 182 and 183 are stacked, and the
adhesive seal members 184 are attached. Then, the product is heated for
a predetermined time in a state where the product is pressed in the
stacking directions, and is then cooled. As the result, the first, second,
and third metal plates 181, 182 and 183 are adhered with the adhesive seal
members 184. Here, as illustrated in Fig. 4, the end face of the perimeter
of the current collector 160F and the hole wall surface of the cooling water
discharge hole 1660T are covered and blocked with the adhesive seal
members 184. Similarly, the hole wall surfaces of the fuel gas supply hole
1621N, the fuel gas discharge hole 1620T, the oxidizing gas supply holes
1641N, the oxidizing gas discharge hole 1640T, the cooling water supply
hole 1661N, and the cooling water discharge hole 1660T are covered and
blocked with the adhesive seal members 184. As illustrated in Figs. 3 and
4, hole wall surfaces of the vent holes 190 provided to the current collector
160F are neither covered nor blocked.
[0025] Although the current collector 160E on the rear end side is different
from the current collector 160F on the front end side in terms of the
existence of the supply and discharge holes as described above, other
structures are almost the same. That is, the current collector 160E is,
similar to the current collector 160F, a metal plate having a three-layer
structure in which second and third metal plates made of titanium are
stacked on both sides of a first metal plate made of aluminum having the
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current collection terminal 161 (Fig. 2), and an end face of the perimeter
thereof is covered and blocked with adhesive seal member 189 (Fig. 2).
Further, vent holes 194 similar to the vent holes 190 are formed at
positions corresponding to the vent holes 190 in the current collector 160F.
Hole wall surfaces of the vent holes 194 are not blocked, similar to the vent
holes 190. The vent holes 194 in this embodiment corresponds to the first
through-hole in the claims, and the adhesive seal member 189 corresponds
to the first seal member in the claims.
A3. Effects of Embodiment
[00261 Figs. 5 and 6 are views illustrating effects of the current collector
160F as one embodiment of the invention. Fig. 5 is a planar view of the
current collector 160F, and Fig. 6 is a cross-sectional view of the current
collector 160F. In the current collector 160F of this embodiment, the end
face of the perimeter and the hole wall surfaces of the supply and discharge
holes are covered and adhered with the adhesive seal members 184. On
the other hand, the hole wall surfaces of the vent holes 190 are neither
covered nor blocked. As described above, when manufacturing the
current collector 160F, the first, second, and third metal plates 181, 182
and 183 which are stacked are attached with the adhesive seal members
184 and are then pressed. The product is heated for the predetermined
time, and is then cooled to adhere the first, second, and third metal plates
181, 182 and 183 with the adhesive seal members 184. Since the hole wall
surfaces of the vent holes 190 are not blocked, as illustrated in Figs. 5 and
6, air between the first metal plate 181 and the second metal plate 182, and
air between the first metal plate 181 and the third metal plate 183 are
allowed to escape outside the current collector 160F via the vent holes 190
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(flows of air are illustrated in Figs. 5 and 6 by arrows). Thus, when
manufacturing the current collector 160F, a poor adhesion due to air
between the first metal plate 181 and the second metal plate 182, or air
between the first metal plate 181 and the third metal plate 183 outflowing
from between the adhesive seal member 184 and the second metal plate
182, or between the adhesive seal member 184 and the third metal plate
183 during hardening of the adhesive seal members 184 (during the cooling
described above) can be reduced. As the result, the end face of the
perimeter and the hole wall surfaces of the supply and discharge holes of
the current collector 160F are suitably blocked with the adhesive seal
members 184, thereby reducing the corrosion of the current collector 160F
due to moisture entering into the end face of the perimeter and the hole
wall surfaces of the supply and discharge holes of the current collector
160F. Note that in this embodiment, a case where the current collector
160 is manufactured in air, and the air exists between the first metal plate
181 and the second metal plate 182 or between the first metal plate 181
and the third metal plate 183 is illustrated. However, the fluid which
exists between the first metal plate 181 and the second metal plate 182 or
between the first metal plate 181 and the third metal plate 183 may be, but
not limited to, but other various fluids, such as steam or other gaseous
matters.
[0027] Fig. 7 is a cross-sectional view illustrating a structure of the fuel
cell stack 10. In Fig. 7, a cross section taken along a line B-B in Fig. 1 is
schematically illustrated. Further, in Fig. 7, a fuel gas supply piping
22IN and a fuel gas discharge piping 220T are illustrated. As described
above, the vent holes 190 of the current collector 160F and the vent holes
194 of the current collector 160E are formed in the shape of circle having
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substantially the same diameter as the alignment through-holes 192 of the
unit cells 100 at positions corresponding to the alignment through-holes
192. Thus, as illustrated in Fig. 7, the current collector 160F and the
current collector 160E are arranged on both sides of the stacked body 12 in
which the plurality of unit cells 100 are stacked to form the communicating
holes which penetrate in the stacking directions. As illustrated in Figs. 3
and 4, the hole wall surfaces of the vent holes 190 of the current collector
160F are neither covered nor blocked. Similarly, the hole wall surfaces of
the vent hole 194 of the current collector 160E are neither covered nor
blocked. As illustrated in Fig. 7, in the fuel cell stack 10, the insulating
plate 165F is arranged outside the current collector 160F, and the
insulating plate 165E is arranged outside the current collector 160E. No
through-hole is formed in the insulating plates 165F and 165E at positions
corresponding to the vent holes 190 and 194, and the communicating holes
each of which is formed by the vent hole 190, the alignment through-hole
192, and the vent hole 194 is blocked by the insulating plates 165F and
165E. As the result, the hole wall surfaces of the vent holes 190 and 194
are not exposed to air outside the fuel cell stack 10. Therefore, according
to the fuel cell stack 10 of this embodiment, for example, when air outside
the fuel cell stack 10 becomes high in humidity, the corrosions of the
current collectors 160E and 160F can be reduced because the vent holes
190 and 194 are not exposed to the high humidity air even if the hole wall
surfaces of the vent holes 190 and 194 are not blocked. The insulating
plates 165F and 165E in this embodiment correspond to a plate in the
claims. Note that the insulating plate 165F and the insulating plate 165E
may be provided with through-holes corresponding to the vent holes 190
and 194. In this case, the vent holes 190 and 194 are blocked by the end
- 15 -

CA 02907284 2015-10-05
plates 170F and 170E, respectively. Here, the end plates 170F and 170E
correspond to the plate in the claims.
[0028] Further, in this embodiment, the vent holes 190 and 194 are located
at positions communicating with the alignment through-holes 192, when
the current collectors 160E and 160F are arranged at both ends of the
stacked body 12, as illustrated in Fig. 7. Therefore, the vent holes 190
and 194 also function as alignment holes when assembling the fuel cell
stack 10.
B. Modifications
[0029] Note that the present invention can be implemented in various
forms without departing from the scope of the invention, without being
limited to the embodiments described above. For example, technical
features in the embodiments corresponding to technical features of each
aspect cited in the section of "SUMMARY OF THE INVENTION," can
suitably be substituted and/or combined in order to achieve some or all of
the subjects described above, or in order to obtain some or all of the effects
described above. The technical features can suitably be deleted if they are
not described as essential matters in this specification. For example, the
following modifications may also be possible.
[0030] (1) In the embodiments described above, although each unit cell
100 is provided with the alignment through-holes 192, the unit cell 100
may not be provided with the alignment through-holes 192, without
limiting to the structure of the embodiments described above. Further,
the alignment through-holes provided to the unit cell 100 may not be
formed at the positions corresponding to (the positions communicating
with) the vent holes 190 and 194 provided to the current collectors 160F
- 16 -

and 160E.
[0031] (2) The number, shape, and positions of the vent holes 190 and 194
provided to the current collectors 160F and 160E are not limited to the
number, shape, and positions as illustrated in the embodiments described
above, but may suitably be selected. Note that it is desirable that the four
vent holes are formed at four corners of the current collector like the
embodiments described above, because air between the first metal plate
181 and the second metal plate 182, and air between the first metal plate
181 and the third metal plate 183 can easily be escaped. Further, it is
desirable that the vent holes 190 and 194 are provided at positions
corresponding to the alignment through-holes 192 formed in each unit cell
100 because the vent holes 190 and 194 can also be used for alignment.
Further, the plate shape of the current collectors 160F and 160E is not
limited to the shape illustrated in the embodiments described above. For
example, the plate shapes may by a rectangular shape (including a square
shape) in which no notch is formed, or may be a rectangular shape in which
corners are rounded. Further, the plate shape may also be a circular or
polygonal shape.
[0032] (3) The material of the first metal plate 181 is not limited to
aluminum as illustrated in the embodiments described above. The
material of the first metal plate 181 may be other material, such as gold,
silver, or copper, that has conductivity. However, the metal plate made of
aluminum is preferred in terms of reductions in cost and weight. The
thickness of the first metal plate 181 is not limited to about 1.0 mm, and
may suitably be selected. For example, the thickness may be 1.5 to 5.0
mm. The
material of the second and third metal plates 182 and 183 is not
limited to titanium as illustrated in the embodiments described above.
- 17 -
CA 2907284 2017-06-15

CA 02907284 2015-10-05
The material of the second and third metal plates 182 and 183 may be
other metals, such as stainless steel, that have a higher corrosion
resistance than the first metal plate 181. Note that the thickness of the
second and third metal plates 182 and 183 is not limited to about 0.2 mm,
and may suitably be selected. For example, the thickness may be 0.1 to
1.0 mm.
[0033] (4) The material of the adhesive seal member 184 is not limited to
ethylene -propylene - die ne rubber (EPDM) as illustrated in the
embodiments described above. The material of the adhesive seal member
184 may be other materials, such as nitrile rubber or nitrile butadiene
rubber (NBR) or fluororubber (FKM), that have sealing and elastic
properties. Although the end face of the perimeter of the current collector
160F and the hole wall surfaces of the supply and discharge holes 162IN,
1620T, 164IN, 1640T, 166IN and 1660T are covered with the adhesive
seal member 184 made of the same material in the embodiment described
above, the end face of the perimeter of the current collector 160F and the
hole wall surfaces of the supply and discharge holes 162IN, 1620T, 164IN,
1640T, 166IN and 1660T may be covered with seal members made of
different materials. For example, the end face of the perimeter of the
current collector 160F may be blocked with material which is lower in
adhesiveness than EPDM. It is preferred that the supply and discharge
holes 162IN, 1620T, 164IN, 1640T, 166IN and 1660T are covered and
blocked with material(s) which are high in adhesiveness (i.e., the first,
second, and third metal plates are firmly adhered) because the hole wall
surfaces of the supply and discharge holes are exposed to high humidity
due to the reactive gas and the cooling water which flow in the supply and
discharge holes.
- 18 -

Representative Drawing
A single figure which represents the drawing illustrating the invention.
Administrative Status

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Event History

Description Date
Common Representative Appointed 2019-10-30
Common Representative Appointed 2019-10-30
Change of Address or Method of Correspondence Request Received 2018-01-10
Grant by Issuance 2017-11-14
Inactive: Cover page published 2017-11-13
Inactive: Final fee received 2017-09-29
Pre-grant 2017-09-29
Notice of Allowance is Issued 2017-09-11
Letter Sent 2017-09-11
Notice of Allowance is Issued 2017-09-11
Inactive: Q2 passed 2017-09-06
Inactive: Approved for allowance (AFA) 2017-09-06
Amendment Received - Voluntary Amendment 2017-06-15
Inactive: S.29 Rules - Examiner requisition 2017-01-13
Inactive: S.30(2) Rules - Examiner requisition 2017-01-13
Inactive: Report - No QC 2017-01-12
Application Published (Open to Public Inspection) 2016-04-15
Inactive: Cover page published 2016-04-14
Inactive: IPC deactivated 2016-01-16
Inactive: IPC deactivated 2016-01-16
Inactive: IPC assigned 2016-01-01
Inactive: First IPC assigned 2016-01-01
Inactive: IPC assigned 2016-01-01
Inactive: IPC assigned 2015-11-12
Inactive: First IPC assigned 2015-11-12
Inactive: IPC assigned 2015-11-12
Letter Sent 2015-10-14
Filing Requirements Determined Compliant 2015-10-14
Inactive: Filing certificate - No RFE (bilingual) 2015-10-14
Application Received - Regular National 2015-10-13
Inactive: QC images - Scanning 2015-10-05
Request for Examination Requirements Determined Compliant 2015-10-05
All Requirements for Examination Determined Compliant 2015-10-05
Inactive: Pre-classification 2015-10-05

Abandonment History

There is no abandonment history.

Maintenance Fee

The last payment was received on 2017-09-08

Note : If the full payment has not been received on or before the date indicated, a further fee may be required which may be one of the following

  • the reinstatement fee;
  • the late payment fee; or
  • additional fee to reverse deemed expiry.

Please refer to the CIPO Patent Fees web page to see all current fee amounts.

Fee History

Fee Type Anniversary Year Due Date Paid Date
Application fee - standard 2015-10-05
Request for examination - standard 2015-10-05
MF (application, 2nd anniv.) - standard 02 2017-10-05 2017-09-08
Final fee - standard 2017-09-29
MF (patent, 3rd anniv.) - standard 2018-10-05 2018-09-12
MF (patent, 4th anniv.) - standard 2019-10-07 2019-09-11
MF (patent, 5th anniv.) - standard 2020-10-05 2020-09-10
MF (patent, 6th anniv.) - standard 2021-10-05 2021-09-15
MF (patent, 7th anniv.) - standard 2022-10-05 2022-09-01
MF (patent, 8th anniv.) - standard 2023-10-05 2023-08-30
MF (patent, 9th anniv.) - standard 2024-10-07 2023-12-06
Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
TOYOTA JIDOSHA KABUSHIKI KAISHA
Past Owners on Record
FUMISHIGE SHIZUKU
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
Documents

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Document
Description 
Date
(yyyy-mm-dd) 
Number of pages   Size of Image (KB) 
Description 2015-10-05 18 781
Abstract 2015-10-05 1 24
Drawings 2015-10-05 7 172
Claims 2015-10-05 2 57
Cover Page 2017-10-19 1 58
Representative drawing 2017-10-19 1 25
Abstract 2017-10-23 1 24
Cover Page 2016-03-23 1 35
Description 2017-06-15 18 777
Drawings 2017-06-15 7 165
Abstract 2017-06-15 1 20
Acknowledgement of Request for Examination 2015-10-14 1 174
Filing Certificate 2015-10-14 1 177
Reminder of maintenance fee due 2017-06-06 1 114
Commissioner's Notice - Application Found Allowable 2017-09-11 1 162
New application 2015-10-05 3 76
Examiner Requisition / Examiner Requisition 2017-01-13 5 237
Amendment / response to report 2017-06-15 7 256
Final fee 2017-09-29 2 47