Note: Descriptions are shown in the official language in which they were submitted.
HYDRANT MONITORING SYSTEM AND METHOD
BACKGROUND OF THE INVENTION
Field of the Invention
[0001] This invention relates to remote monitoring and data collection
of
municipal infrastructure such as hydrants. In one of its aspects, the
invention relates
to a system and method of sensing and gathering data from hydrants. In another
of its
aspects, the invention relates to a radio frequency communications system that
communicates sensed data relating to monitoring hydrants by transferring data
packets along a predetermined route. In another of its aspects, the invention
relates to
monitoring and communication systems, such as for monitoring and reporting
various
parameters associated with remote data sensing of municipal infrastructure. In
another of its aspects, the invention relates to a wireless radio frequency
communication system for transferring commands and data between elements of an
integrated data sensing and gathering system and a municipal monitor server.
In yet
another of its aspects, the invention relates to a method for wireless
communication
between remotely spaced data collecting units located at hydrants and remotely
spaced data communicating units over predetermined paths. In still another of
its
aspects, the invention relates to a method for transferring commands and data
between
various geographically related data collecting and communicating units and a
central
control server using a wireless radio frequency system. The invention further
relates
to an Internet protocol server, configured to receive datagrams for
communicating
with geographically dispersed communications and monitoring units. Further,
the
invention relates to detector-based monitoring of the fluid level and the
nozzle caps of
hydrants to generate data that is communicated by a radio frequency
communications
system to a central server. In another aspect the invention relates to a
housing for a
device having a surface in register with a fire hydrant, the surface having an
aperture
therein and a cover enclosing the housing and mounted to the fire hydrant at
the
surface,
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Description of the Related Art
[0002] Collection of data relating to the sensed status or condition
of urban,
suburban or rural municipal infrastructure in a central location from remote
sources is
a common practice. The collection methods have evolved from manual collection
and
written reports to electronic reports gathered manually or electronically.
Collection of
data electronically in urban areas where wireless Internet access is abundant
is
common but is more difficult and expensive in suburban or rural areas where
Internet
access is unavailable or otherwise expensive to use.
[0003] A number of systems for electronic sensing and collection of
data relating
to the status of municipal infrastructure have been devised. For example,
Canadian
Patent Application No. 2,154,433 to Parisi et at. discloses a freeze and water
detector
for use in detecting frost or freezing temperatures and water accumulation in
the
lower part of a fire hydrant. The detector has a detector that includes a
float and
magnet combination, a thermostat and an electrical circuit to indicate the
presence of
water and near-freezing temperatures inside the fire hydrant. The reference
discloses a
visual indicator mounted in a casing on the exterior of the fire hydrant.
[0004] U.S. Patent Application No. 2010/0295672 to I lyland et al.
discloses an
infrastructure monitoring system. In one example, to provide real-time
information to
fire departments, pressure meters may be attached to a fire hydrant to monitor
and
report pressure losses throughout a water infrastructure system. In another
example, a
tamper detector such as a motion detector, a contact detector, a rotation
detector, a
touch detector, a proximity detector or a resistance detector may be provided
on a fire
hydrant to detect the presence of an object that may indicate tampering of the
tire
hydrant. When the tamper detector detects an event, the tamper detector may
send a
message to a processor that will relay the message to an operations center
wirelessly
for the evaluation.
[0005] U.S. Patent No. 6,816,072 to Zoratti discloses a detection and
signaling
apparatus mountable to a fire hydrant and which includes a cap mountable on a
discharge nozzle, a cap movement detector mounted to a discharge nozzle cap,
and a
transmitter for transmitting a tamper detection signal remotely from the fire
hydrant. Movement of the cap relative to the fire hydrant activates the cap
movement
detector that generates an output signal. The transmitter sends an output
signal
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received through an antenna located at a remote host such as a central utility
site or an
emergency response network. A pressure detector can also be coupled to the
transmitter to sense water supply main pressure and water flow through the
fire
hydrant.
[0006] In addition, there have also been various disclosures in
the area of multi-
hop node-to-node communications system and methods. For example, U.S. Patent
No. 7,242,317 to Silvers discloses well data and production control commands
transmitted from a customer server to gas and well monitors at remote
locations with
signals that hop from well monitor to well monitor through a radio frequency
(RF)
network.
[0007] U.S. Patent No. 6,842,430 to Melnick discloses a packet-
hopping wireless
network for automatic building controls functions relating to lighting, HVAC
and
security in which data are communicated by transferring data packets from node-
to-
node over a common RF channel. Each of the individual nodes is preferably
programmed to perform the step of comparing its own logical address to a
routing
logical address contained in each packet which it receives, and to either
discard, re-
transmit, or process the packet based upon the results of the comparison. The
routing
logical address contained in a received packet contains the full routing
information
required to route the packet from a sending node to a destination node along a
communication path prescribed by the routing logical address.
SUMMARY OF THE INVENTION
[0009] According to one aspect the present disclosure relates to a
device for
detecting adverse events in a fire hydrant, the device comprising a housing
configured
to mount to an exterior of the fire hydrant, the housing having a surface in
register
with the exterior of the fire hydrant, the surface having an aperture therein,
a cover
enclosing the housing and mounted to the fire hydrant at the surface, a
controller
located within the housing, a transceiver operably interconnected with the
controller,
the transceiver adapted to wirelessly transmit data collected by the device to
a remote
data collection center, and a water sensor extending from the aperture to an
adjustable
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depth within the fire hydrant, the water sensor operably interconnected to the
controller.
[00010] In another aspect the present disclosure relates to a fire
hydrant comprising
a housing configured to mount to an exterior of the fire hydrant, the housing
having a
surface in register with the fire hydrant, the surface having an aperture
therein a cover
enclosing the housing and mounted to the fire hydrant at the surface, and a
water
sensor extending from the housing through the aperture to an adjustable depth
within
the fire hydrant.
[00011] In yet another aspect the present disclosure relates to a fire
hydrant
comprising a housing configured to mount to an exterior of the fire hydrant,
the
housing having a surface in register with the fire hydrant, the surface having
an
aperture therein, a water sensor extending from the housing through the
aperture to an
adjustable depth within the fire hydrant, the water sensor having a spring rod
within a
bendable conduit configured to remain stationary when at the adjustable depth.
BRIEF DESCRIPTION OF THE DRAWINGS
[00012] The invention will now be described with reference to the accompanying
drawings in which:
[00013] FIG. I is a schematic view of an example of a remote municipal
monitoring system according to embodiments of the invention.
[00014] FIGs. 2 is a flowchart depicting an example method of communication
between a remote hydrant monitoring system and a municipal monitoring server
in
FIG. I in accordance with certain embodiments of the invention.
[00015] FIGs. 3 and 3A are a schematic view of a hydrant integrated with a
hydrant monitor communicating data to a communications unit mounted to a
utility
pole in accordance with certain embodiments of the invention.
[00016] FIG. 4 is a front plan view of the control box of a hydrant monitor
mounted to the upper standpipe of a hydrant in accordance with certain
embodiments
of the invention.
[00017] FIG. 5 is an overhead perspective view of a detector suite comprising
two
nozzle cap detectors and a fluid level detector placed in the standpipe of a
hydrant in
accordance with certain embodiments of the invention.
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[00018] FIG. 6 is a perspective view of a detector suite comprising two
nozzle cap
detectors and a fluid level detector placed in the standpipe of a hydrant in
accordance
with certain embodiments of the invention.
[00019] FIG. 7 is a perspective view of a fluid level detector in
accordance with
certain embodiments of the invention.
[00020] FIGs. 8 and 8A are a schematic view of a hydrant integrated with a
hydrant monitoring system according to another embodiment of the invention.
[00021] FIG. 9 is a front plan view of the hydrant monitoring system shown in
FIGs, 8 and 8A with a cover of a control box removed..
[00022] FIG. 10 is an overhead perspective view of a the hydrant monitoring
system of FIGs. 8, 8A and 9 with the bonnet of the hydrant removed and
illustrating a
detector suite.
[00023] FIG. 11 is an exploded perspective view of the hydrant monitoring
system
of FIGs. 8 ¨ 10 with the hydrant bonnet removed and a detector suite.
[00024] FIG. 12 is a schematic view of a hydrant integrated with a
device
integrated with a hydrant monitor system according to another embodiment of
the
invention.
[00025] FIG. 13 is an enlarged schematic cross-section of the device
from FIG. 12.
[00026] FIG. 14 is an exploded view of a water sensor for the device
from FIG. 13.
[00027] FIG. 15A is a perspective view of a portion of the device from
FIG. 13 in
partially assembled.
[00028] FIG. 158 is a perspective view of the device from FIG. 14A with
another
portion of the device partially assembled.
[00029] FIG. 15C is a perspective view of the device from FIG. 14B with
another
portion of the device partially assembled.
[00030] FIG. 15D is a perspective view of the device from FIG. 14C with
another
portion of the device fully assembled.
[000311 FIG. 16 is a diagram illustrating a method in which the device of FIG.
13
is used.
DESCRIPTION OF EMBODIMENTS OF THE INVENTION
[00032] Referring to the drawings, and to FIG. 1 in particular, a
method for
collecting adverse event information from remote hydrants 200 to a municipal
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monitoring server 16 comprises: detecting an event in a hydrant 200 that may
relate to
an adverse hydrant condition; communicating data representative of the adverse
condition to the municipal monitoring server 16 by routing the data at least
in part
along a predefined hopping path.
[00033] In one embodiment, the adverse data condition is first routed
to a host
server 14 through the predetermined hopping path and then the data
representative of
the adverse condition is transferred from the host server 14 to the municipal
monitoring server 16, preferable through a network 22.
[00034] Further according to the invention, a system 10 for collecting
data
representative of events relating to an adverse condition in a fire hydrant
200
comprises a host server 14 configured to communicate data packets with a
municipal
monitoring server 16; at least one detector 20a-20n mounted to each of
multiple fire
hydrants that are remote from the municipal monitoring server 14; wherein each
of
the at least one detectors 20a-20n are configured to detect an event in the
respective
hydrant 200 of an adverse condition in the respective hydrant 200 and to
generate an
adverse event signal in response to the event. A hydrant monitor (19a-19n) is
mounted
on each of the fire hydrants 200 and connected to a respective detector 20a-
20n for
receiving a signal from each of the respective detector 20a-20n and configured
to
convert the adverse event signal from each of the respective detector 20a-20n
into an
event data packet and to wirelessly transmit the event data packet to one of a
plurality
of transmission communication units 28 positioned between each of the
plurality of
fire hydrants and the host server 14 through a predefined hopping path to
transmit the
event data packet to the host server 14 for sending the same to the municipal
monitoring server 16.
[00035] The adverse events may include the removal of a nozzle cap 229 from
the
hydrant 200, the presence of fluid 238 in the hydrant (i.e. aberrant water in
the
hydrant 200), the presence of fluid 240 in the municipal system (i.e. water in
the
municipal system not in the hydrant 200), tampering of the hydrant or any
other event
that would render the hydrant 200 wholly or partially inoperative. The
transmission
communication units 28 are typically mounted to inaccessible structural
supports,
such as utility poles 210 or buildings. Each of the hydrants 200 can be
geographically
spaced from, but in wireless proximity to, at least one of the structural
supports. In
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addition, each of the transmission communication units 28 are wirelessly
proximate to
at least one of the other transmission communication units 28 and at least one
of the
other transmission communication units 28 is in wireless communication with
the
host server 14. The monitors 19a-19n are typically battery powered and the
hydrant
monitors 19a-19n have a sleep mode. The hydrant monitors 19a-19n are
configured
to wake up in response to an adverse event signal from any of the detectors
20a-20n
and to generate the adverse event signal into the event data packet and to
transmit the
data packet to one of the transmission communication units 28. In addition,
the
monitor may be awakened by a ping sent from the municipal monitoring server 16
to
the monitors 19a-19n for a status check of all of the monitors 19a-19n. The
pings can
be sent to the monitors 19a-19n through the wireless hopping paths but in the
reverse
direction. To the extent that the monitors 19a-19n are still operative, the
monitors
19a-19n are configured to send a reply to the municipal monitoring server 16
as to the
status of each respective monitor.
[00036] FIG. 1 depicts an example of a hydrant monitoring system 10
comprising:
a municipal monitoring location that includes a central data store or
municipal
monitoring server 16 with, multiple adverse event data collecting hydrant
monitors
19a-19n and a system 26 for transporting data packets according to the
invention
between the hydrant monitors 19a-19n and the municipal monitoring server 16 in
response to the detection of an adverse event condition by the hydrant monitor
19.
The data transport system 26 typically operates in response to the detection
of an
adverse event by a hydrant monitor 19 to communicate data representative of
the
adverse event to the municipal monitoring server 16 from one of the hydrant
monitors
19a-19n, which gather the data, and transmit the data to the municipal
monitoring
server 16. The municipal monitoring server 16 may include legacy hardware
previously installed by a municipality wherein the hydrant monitoring system
10 is
configured to interact with the legacy server. However, the municipal
monitoring
server 16 may be a dedicated server provided by a third party such as
Silversmith and
may be installed specifically as an element of the hydrant monitoring system.
For the
purposes of the disclosure herein, the server 16 shall be referred to as the
"municipal
monitoring server" without limitation to the provenance of the computing
hardware
and network infrastructure.
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[00037] The municipal monitoring server 16 is typically geographically
remote
from the data collecting hydrant monitors 19a-19n. For example, a municipal
monitoring server 16 may be located anywhere in a municipality and hydrant
monitors 19a-19n may be located on every fire hydrant 200 within the
municipality.
In many cases, a collection of hydrant monitors 19a-19n will be geographically
proximate to one another, for example, within 10 miles and/or within RF
network
proximity between one or more of each of the hydrant monitors 19a-19n. The
data
transport system 26 will be within geographic proximity to the hydrant
monitors 19a-
19n.
[00038] The data transport system 26 comprises a host server, 14 and
multiple
communication units 28, each of which may be communicatively connected to a
respective hydrant monitor 19. Typically, a communications unit 28 can be
connected
to multiple hydrant monitors 19a-19n (represented in FIG. 1 as any number of
hydrant
monitors 19a, 19b ... 19n) through a wireless or hard-wired communications
link 23.
Alternatively, a communications unit 28 may not be connected to any of the
hydrant
monitors 19a-19n and serve as a relay by communicatively coupling other
communications units 28 or a remote communications unit 28 and the host server
14.
[00039] A software service provider 24 can be remotely connected to the host
server 14 through the Internet for purposes of programming the host server
software
14B during or subsequent to installation of the hydrant monitoring system 10.
[00040] The communications unit 28 is communicatively coupled via a
communications link 23 to a hydrant monitor 19 that is configured to collect
data
related to the detection of an adverse condition at a geographically-spaced
location.
In a typical configuration, the communications unit 28 may be located at a
utility pole
and the host server 14 on a water tower. In general, communications units 28
have
the ability to send radio frequency (RF) signals to one or more of the other
communications units 28 via a transceiver 17 communicatively coupled and/or
controlled by each communications unit 28. The communications units 28 have
the
ability to send RF signals to one or more of hydrant monitors 19a-19n and the
other of
the communications units 28. The communications unit 28 may include, in one
embodiment, one or more suitable electronic components, such as processor(s),
memory, baseband integrated circuits, electronic filters, and/or other
electronics. In
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one embodiment, the electronic components may enable the communications unit
28
to at least receive communicative signals 21 via the transceiver 17, process
the
communication signals 21, provide information based upon the communication
signals 21 to the hydrant monitor 19, and/or generate further communicative
signals
21 to communicate with one or more other communications units 28 and/or the
host
server 14.
[00041] In certain embodiments, the communications units 28 may be
geographically located in a manner where only a subset of the communications
units
28 are proximal enough to the host server 14 to communicate directly with the
host
server 14 via communicative signals 21. Therefore, certain of the
communications
units 28 may be spatially far enough from the host server 14 so that direct
communications between those communications units 28 and the host server 14 is
not
possible. However, the communications units 28 without a direct communication
link
to the host server 14 may be in a location where they can communicate with one
or
more communications units 28. It will be appreciated that the configuration
depicted
in FIG. 1 is an example and that the embodiments of this disclosure may
include any
number of communications units 28 that may communicate with one or more host
servers, as well as, any number of communications units 28 that may not be
proximal
enough to the host server 14 to engage in direct communications with the host
server
14. Each communications unit 28 can have a unique unit identification (ID)
number,
for example as shown in FIG. 1, a four digit number U1U2U3U4.
[00042] The hydrant monitor 19 may be configured to communicate adverse event
data and/or information via the communications link 23 to the communications
unit
28. Accordingly, data and/or information provided by a particular hydrant
monitor 19
may be communicated from that hydrant monitor 19 to the communications unit 28
coupled by communications link 23 and then on to other associated
communications
units 28 or the host server 14 via RF communications links 21 from a
communications
transceiver 17. The hydrant monitors 19a-19n may have one or more detector 20a-
20n
configured to collect detector data and can communicate these data to the
communications units 28 via the communications link 23. The one or more
detector
20a-20n may be any suitable detector or detector suite, including but not
limited to,
voltage detectors, current detectors, image detectors, audio detectors, flow
detectors,
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volume detectors, pressure detectors, temperature detectors, vibration
detectors,
motion detectors, magnetic field detectors, humidity detectors, access
detectors,
contact detectors, or the like. As described below, preferred detector 20a-20n
may
include a nozzle cap detector and a fluid level detector. The communications
units 28
may be configured to receive the detector data indicative of the detection of
an
adverse event collected by the one or more detector 20a-20n, from the hydrant
monitor 19 and generate one or more data packets incorporating the adverse
event
data, or portions thereof. The communications unit 28 may be further
configured to
transmit the data packet incorporating the adverse event data, or portions
thereof, or
other data to other communications units 28 and/or the host server 14.
[00043] In operation, adverse event data collected by the detector 20a-
20n of the
hydrant monitor 19 may be sent to the communications unit 28 and temporarily
stored
thereon. In other words, data collected on the hydrant monitors 19a-19n with
their
corresponding detector 20a-20n may be transmitted to the corresponding
communications unit 28 via the corresponding communications link 23 in real-
time or
near real-time and stored in registers or memory associated with the
communications
unit 28. Further, the data may be received by the communications unit 28 on a
repeated basis from the corresponding hydrant monitor 19 and stored in
registers and
memory thereon. In one embodiment, the data may further be removed, such as
from
memory and/or registers, from the communications unit 28 as it is communicated
to
other communications units 28 or the host server 14. In other embodiments of
the
invention, the data collected by the detector 20a-20n of a hydrant monitor 19
may be
stored temporarily in registers or memory thereon before transferring to the
corresponding communications unit 28 via communications link 23. In one
embodiment, data may be temporarily stored to add hopping path information to
the
header and footer section of an event data packet.
[00044] In certain embodiments, the communications units 28 may communicate
amongst themselves to communicate adverse event data back to the host server
14. As
such, data transmitted from a hydrant monitor 19 may be communicated to the
host
server 14 via communications units 28 in a manner where, via a stored route,
the data
hops from one communications unit 28 to another communications unit 28, until
the
data is delivered to the host server 14.
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[00045] Within the data transport system 26, the communications units 28 may
be
in close proximity of each other or they can be several miles apart. Groups of
communications units 28 in a data transport system 26 are generally associated
with
one host server 14, but multiple host servers 14 can be employed depending on
the
size of the data transport system 26. Together, the communications units 28
and their
corresponding host server 14 comprise a wireless radio frequency (RF) network
and
communicate using a 900 MHz, a 2.4 GHz, an Industrial, Scientific, or Medical
(ISM), any no-license, or any other suitable frequency band. Radio wave
communication is well-known and need not be described further. The host server
14
may have a conventional radio transceiver 15 for receiving radio signals from
the
communications units 28 and transmitting radio signals to the communications
units
28. In addition, the host server 14 may have serial-to-IF converters (not
shown) for
converting Internet signals to RS-232 signals and vice versa. The host server
14 may
further be communicatively coupled to a network 22, such as an Internet
connection
via, for example, satellite, cable modem, or the like. The host server 14 can
collect
radio signals from the communications units 28, convert them to Internet
signals and
transmit them to the municipal monitoring server 16 via the network 22. In
other
words, the host server 14 may communicate with the one or more communications
units 28 using a first communications protocol and may further communicate
with the
municipal monitoring server 16 using a different protocol. In certain
embodiments,
the host server 14 may communicate with the communications units 28 using a
communications unit hopping protocol as described herein and communicate with
the
municipal monitoring server 16 using transmission control protocol or Internet
protocol (TCP/IP). Examples of serial-to-IP converters that may be used in
host server
14 include a serial device server such as Lantronix UDS-10 available from
Lantronix
of Irvine, CA, a standard Internet Connection (such as satellite, cable, DSL,
etc.), a
transceiver (such as a 900 MHz Radio and 900 MHz Antenna), various
interconnecting cables (such as LMR200 and LMR400 cable and connectors), a
housing (such as a 24x20x8 steel enclosure capable of withstanding severe
environmental conditions), and a serial-to-IP converter, the use of which
would be
apparent to one skilled in the art.
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[00046] The host server 14 may include one or more processors therein running
host server software 14B to control the various constituent components of the
host
server 14 and coordinate communications with the communications units 28.
[00047] The municipal monitoring server 16 may include one or more processors
with municipal monitoring server software 16A running thereon and one or more
computer readable media to store the data received from the host server 14.
Examples
of servers and computer processors that are used at the municipal monitoring
server
16 include, by illustration only and not by way of limitation: an Internet
connection
(satellite, cable, DSL, etc.), a suitable server computer, a web server,
preferably
containing a suitable database access connector (such as ODBC, SQL, mySQL,
Oracle and the like), a website code such as SilverSmith Web code and
automatic
polling software such as SilverSmith TRaineAuto Service. In one aspect, the
municipal monitoring server software 16A can coordinate communications between
the municipal monitoring server 16 and a human machine interface (HMI) 16B or
the
World Wide Web connection 16C. The HMI 16B can be an end terminal that is
local
or remote to the municipal monitoring server 16, for accessing the municipal
monitoring server 16 by a user of the transport system 26. The Web connection
16C
can also be used by users to access the municipal monitoring server 16. Via
the access
points 16B and 16C, users may control the municipal monitoring server 16 to
provide
communications and monitor detected adverse event data from the hydrant
monitors
19a-19n. The access points 16B and 16C can also be used to access historical
municipal monitoring data stored on the municipal monitoring server 16.
[00048] In one embodiment, the municipal monitoring server software 16A
running on the municipal monitoring server 16 can interact with the host
server
software 14B running on the host server 14 via the Internet 22 to receive data
from
and to provide instructions to the host server 14. Once the adverse event data
are
retrieved from the hydrant monitors 19a-19n, the host server 14 can transfer
the
adverse event data to the municipal monitoring server 16 using one or more
open
source or proprietary protocols. Examples of suitable protocols include
TCP/IP,
Modbus and DNP3. In other words, the host server 14 may strip the hopping path
address from the event data packet. The event data packet is then sent to a
user of the
hydrant monitoring system 10 by way of the Internet 22 or any other suitable
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communication system. In one embodiment, the host server 14 may transmit the
event
data through the Internet 22 to the municipal monitoring server 16.
[00049] The software service provider 24 may be used to set up and/or
configure
the host server 14 and particularly the host server software 14B running
thereon. In
certain embodiments, the software service provider 24 may push the host server
software 14B onto the host server 14. In other words, the host server 14 may
be
installed with the host server software 14B over the network 22. Furthermore,
the host
server software 14B may be configured over the network 22, with or without
human
involvement. In one aspect, the configuration and/or setup of the host server
software
14B enables a user of the hydrant monitoring system 10 to use any suitable
format or
protocol of communications with the host server 14 of the user's choice. It
will be
appreciated that the configuration of the host server software 14B also
enables
seamless communications from the host server 14 to the municipal monitoring
server
16. In other words, the host server software 14B may be configured by the
software
service provider 24 such that it can receive event data packets from one or
more
communications units 28, and generate a data packet based at least in part on
the
received event data packet that is in the format and/or protocols used by the
municipal
monitoring server 16.
[00050] Within the hydrant monitoring system 10, the communications
units 28
communicate by "component hopping," wherein the communications units 28
transmit information in a series rather than each individual hydrant monitor
19
communicating directly with the host server 14. For example, in FIG. 1, if a
hydrant
monitor 19 in direct communication with communications unit 28 with ID
(U1U2U3U4)4 sends adverse condition data to the municipal monitoring server
16, the
information is sent to communications unit 28 (U1U2U3U4)4which is then hopped
on
to communications unit 28 (U1U2U3U4)1, then to the host server 14 and finally
to the
municipal monitoring server 16. The "component hopping" system permits
efficient
and expedient communication between communications units 28 and transmission
of
information to and from the associated communications units 28.
[00051] The protocol for transmission of information packets in the hydrant
monitoring system 10 will now be described with reference to the flowchart of
FIGs.
2. Each hydrant monitor 19 stores route path data necessary for adverse event
data
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generated at the hydrant to be communicated to the host server 14. The route
path
data contain details about the hopping path the event data packets for a
hydrant must
follow within the RF network in order to reach the host server 14.
[00052] In FIG. 2, a method according to the invention for seamless
wireless
transport of data packets between a communications unit 28 that lies within a
remote
geographic region with multiple geographically proximate, data-collecting
hydrant
monitors 19a-19n and a municipal monitoring server 16 is contained within the
dotted
lines 120. Initially, the hydrant monitor 19 is in a low-power sleep mode.
Upon
detection of an adverse condition at block 110 in the hydrant by one of the
hydrant
detector 20a-20n, a trigger may wake the hydrant monitor at block 112. Once
awake,
the hydrant monitor may generate adverse event data at block 114. Example
adverse
event data may include information encoding the type of event detected, an
identifier
for the particular hydrant, a timestamp and a pre-programmed hopping path. At
block
116, the hydrant monitor 19 may send the adverse event data to the
communication
unit 28 that is indicated by the pre-programmed hopping path.
[00053] The communications unit 28 indicated by the pre-programmed hopping
path may receive the adverse event data at block 160. Then, at block 162, the
communications unit 28 may generate an event data packet for transmission
along the
data transport system 26. An example of a format for an adverse event data
packet
formed by the communications unit 28 for transmission along the data transport
system 26 is SS CC UUUU CCCC TT MM RRR... DDD... XXXX, wherein the each
portion of the event data packet is as follows:
EVENT PACKET DESCRIPTION
SS two digit start bit
CC two digit control number
UUUU four digit unit identification number of the next
unit along path
CCCC four digit company number
TT two digit count of total hops required to reach the
destination
MM two digit count of hops made
RRR... complete route path to reach the destination unit
DDD... complete data from the hydrant monitor
XXXX four digit cyclic redundancy check (CRC)
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The request packet control number will vary depending upon the native protocol
of
the municipal monitoring server 16. For example, the packet control number may
end
in an even digit, which instructs the communications units 28 that the packet
is
inbound with respect to the municipal monitoring server 16.
[00054] The DDD... portion of the event data packet can contain the adverse
event
data received by the communications unit 28 from the hydrant monitor 19.
Finally,
the four digit Cyclic Redundancy Check (CRC) at the end of the event data
packet is
the checksum of the bytes in the packet and is an error-detecting code used to
verify
that the entire packet has been transmitted correctly. If the bytes received
by the
communications units 28 does not sum to the CRC number, then destination unit
such
as the host server 14 knows that the packet is incomplete. The CRC check
system is a
successful and proven quality control tool. The event data packet can be of
any
format suitable for transmission through the hydrant monitoring system 10 and
is not
limited to the format described herein. It is only required that the event
data packet
contain the information necessary to reach the host server 14 and the
municipal
monitoring server 16.
[00055] Following the generation of the event data packet at block 162, the
destination communications unit 28 may transmit the event data packet to the
next
inbound data communications unit 28 at block 164. The event data packet may
travel
through the RF network by component hopping such that the event data packet is
sent
along a predetermined path of communications units 28 until it arrives at the
host
server 14. In particular, the event data packet hops from communications unit
28 to
communications unit 28 via processes at blocks 144, 146, 166, and 168, until
it
reaches the host server 14 at block 170. The communication unit 28 associated
with
the hydrant monitor 19 transmits the event data packets to the host server 14
using the
component hopping mechanism enabled by the information encoded in the event
data
packet. The next inbound communications unit 28 receives the event data packet
and
may compare the unit ID in the event data packet to its own programmed unit ID
at
block 144. If the unit IDs do not match, no action is taken at block 158. If,
however,
the units IDs do match, then the unit determines whether the end of the
predetermined
path has been reached at block 146. This determination may be made by, for
example, determining whether the number of hops made (MM) equals the total
hops
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required to reach the destination unit (TT). If MM and TT are not equal, the
current
communications unit may change the unit ID in the event data packet to that of
the
next inbound communications unit, increase the number of hops made, and
transmit
the event data packet to the next inbound communications unit at block 166.
Upon
receipt of the event data packet by the next inbound unit at block 168, the
same
procedures may be followed by the next communications unit by comparing unit
IDs
at block 144 and comparing the number of hops made to the total number of hops
required at block 146. These procedures are repeated until the event data
packet
reaches the host server at block 170 at which point, MM and TT are equal.
[00056] At block 172, the host server 14 may remove the header and footer from
the event data packet. In one embodiment, the response datagram may
incorporate the
adverse event data and/or information that were transmitted from the hydrant
monitor
19 to the communications unit 28 at block 116. In particular, the host server
14 can
strip the hopping path from the event data packet to configure the event data
to be
transmitted via the network 22 via an appropriate network protocol, such as
TCP/IP.
At block 174, the host server 14 sends the event data via the host server 14
to the
municipal monitoring server 16. When the municipal monitoring server 16
receives
the event data at block 176, the event data may be read and stored. The
transmission
may be via Internet-based protocols, such as TCP/IP and over the network 22.
In
certain embodiments, the transmission may be secure and/or encrypted by any
variety
of encryption mechanisms. In this case, the transmission may be encrypted by
the host
server 14 by the host server software 1413 and may require decryption at the
municipal
monitoring server software 16A.
[00057] As the event data packets are sent from one communications unit 28 to
the
next communications unit 28 in the transport system 26, the sending
communications
unit 28 waits for an acknowledgment that the next unit has received the event
data
packet at block 152. The acknowledgment is either receipt of the event data
packet or
the next unit's repeat. If the acknowledgment is obtained within a programmed
retry
time. then the sending communications unit 28 assumes at block 154 that the
event
data packet has reached its destination. However, if the acknowledgment is not
received within a programmed retry time, then the sending unit compares the
number
of retries with a predetermined total number of allowed retries programmed in
the unit
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CA 3002309 2018-04-20
at block 156. No action is taken if the number of retries equals the number
programmed at block 158, but if the number of retries does not equal the
number
programmed, then the sending communications unit 28 again transmits at block
166
the event data packet to the next inbound communications unit 28.
[00058] The transport system 26 uses the Internet and RF bands as the main
body
of communication between components and remote locations. These communication
methods are well known, robust, easily accessible, and cost effective. The
"component hopping" serial arrangement is inherently efficient, permits facile
communication between components clustered together or distant from each other
within a field, and does not require complex equipment in order to transmit
information to a remote location. Additionally, the system itself has several
quality
control functions, such as the CRC (as described above) and acknowledgment
features, to ensure that communication, which includes commands for
controlling in
addition to monitoring components, between the components and the remote
location
is effectual and accurate. As a result, installation and repair of the system
equipment
requires less manpower, heavy machinery, time, and financial resources.
Furthermore
the system consumes a relatively low amount of power as the integrated
communications module and controller of the communications unit 28 only need
to
communicate over short distances to adjacent communications units 28, rather
than
directly with the host server 14 enabling the use of lower power radio
transmissions.
Additional power savings are realized due to the relatively infrequent
transmission of
the adverse event data. Also, because of the relatively low power and
infrequent radio
transmissions, there is reduced radio traffic and congestion and therefore
reduced
probability of radio transmission interference.
[00059] When an event data packet is sent from the hydrant monitor 19, the
communications unit 28 sets the total hops to 01 and the Next Inbound Unit
identified
in the UUUU segment, for example, in the form of:
EVENT PACKET SEGMENT SAMPLE PACKET DATA
SS XX
CC XX (even for event data packet)
UUUU 0008
CCCC XXXX
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TT 04
MM 01
RRR... 9999 0002 0005 0008 0012
DDD... Adverse event data from hydrant monitor
XXXX XXXX (cyclic redundancy check)
[00060] The event data packet is sent to the Next Inbound Unit (i.e., 0008)
which
performs a retransmission act on the event data packet resulting in a
retransmitted
event data packet to the Next Inbound Unit (0005) in the form of:
EVENT PACKET SEGMENT SAMPLE PACKET DATA
SS XX
CC XX (even for event data packet)
UUUU 0005
CCCC XXXX
TT 04
MM 02
RRR... 9999 0002 0005 0008 0012
DDD... Adverse event data from hydrant monitor
XXXX XXXX (cyclic redundancy check)
[00061] Unit 0005, again not the destination unit, retransmits the
event data packet
as:
EVENT PACKET SEGMENT SAMPLE PACKET DATA
SS XX
CC XX (even for event data packet)
UUUU 0002
CCCC XXXX
TT 04
MM 03
RRR... 9999 0002 0005 0008 0012
DDD... Adverse event data from hydrant monitor
XXXX XXXX (cyclic redundancy check)
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[00062] Unit 0002, again not the destination unit, retransmits the
event data packet
as:
EVENT PACKET SEGMENT SAMPLE PACKET DATA
SS XX
CC XX (even for event data packet)
UUUU 9999
CCCC XXXX
TT 04
MM 04
RRR... 9999 0002 0005 0008 0012
DDD... Adverse event data from hydrant monitor
XXXX XXXX (cyclic redundancy check)
[00063] Since the UUUU segment contains unique ID 9999, this packet will be
received by unit 9999 (i.e. the host server 14 identified by ID 9999 in this
example).
The test for "end of path" is performed on the path segment RRR. This "end of
path"
test can be performed in a multitude of ways, some examples of which are
described
here.
[00064] For example, an "end of path" test can be the number of hops test
described above. The number of hops segment If is initialized at the host
server 14
by analysis of the path segment RRR and determining the number of unique hops
needed to complete the path segment RRR and the number of current hops segment
MM is initialized to 01 to set the packet initially at a single current hop.
Each "hop"
along the segments of the path cause the current hops segment MM to be
incremented. When the number of current hops MM equals the total number of
hops
TT, the trip is complete since the path was followed to its completion.
[00065] Another "end of path" test could be performed by simply including the
unique ID of the final destination as a segment of the event data packet and
the unique
ID of the destination unit can be compared with the ID of the receiving unit.
If they
are the same, the packet is at the destination unit.
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[00066] In the field of operation, the integrated communications module
and
controller of the communications unit 28 can be provided power in the field
from a
battery, such as a rechargeable battery, and a solar panel. Additionally, to
reduce
power consumption, the integrated communications module and controller of the
communications unit 28 can be selectively powered up. For example,
communications between the host server 14 and the communications units 28 may
be
allowed only at predetermined times during the day.
[00067] The invention provides systems and methods for gathering data from one
or more remote locations and can be installed with a relatively minimum level
of
setup on a municipal monitoring server 16 and the equipment to detect and
receive the
adverse event data can be installed in the field with relatively minimum
technical
assistance. The servicing of the system takes place through connections to the
Internet without any modification of the municipal monitoring server 16. The
invention eliminates detailed programming of the messaging system at the
municipal
monitoring server 16 and different programs to match each protocol of multiple
diverse municipal monitoring systems. In addition, the invention provides a
package
of hardware that can be installed in the field on hydrants, utility poles and
water
towers without any special expertise in vendor hopping systems.
[00068] The systems and methods disclosed herein enable remote data collection
and provisioning for a municipal monitoring server 16 that may operate and
communicate using formats and protocols particular to that municipal
monitoring
server 16. The host server 14 may receive a communication and request for data
from
the municipal monitoring server 16 in the specific format or protocol of the
municipal
monitoring server 16. The host server 14 may then communicate with remote
communications units 28 using a hopping communication protocol from the
communications units located at municipal infrastructure such as hydrants,
utility
poles and water towers that correspond with the request from the municipal
monitoring server 16. Therefore, in effect, the host server 14 may communicate
with
the municipal monitoring server 16 in any suitable format selected by the
operator of
the municipal monitoring system 10 and may further execute the process of
retrieving
information and/or data from remote sites in yet another protocol.
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[00069] Referring now to FIG. 3, a communications device 248 (comprising the
communications unit 28 and the transceiver 17 in FIG. 1) located on a utility
pole 210
and hydrant monitor located on a hydrant 200 are shown according to an
embodiment
of the invention. The hydrant monitor (shown in FIG. 1 as 19) comprises
detectors
located on the hydrant 200 and is shown as transmitting data 244 to the
communications device 248 located on the utility pole 210.
[00070] Fire hydrants are well-known and accordingly will only be described
herein to the extent helpful in disclosing the present invention. For purposes
of
disclosure, the present invention is described in connection with a
conventional
WaterMastere fire hydrant available from East Jordan Iron Works of East
Jordan,
Michigan. The present invention is, however, readily incorporated into a wide
variety
of other fire hydrants as well as other municipal infrastructure, including
but not
limited to manhole covers and utility poles, and the present invention should
not be
interpreted as being limited to any particular municipal infrastructure. The
hydrant
200 includes a hydrant shoe 218 which functions as an inlet, a valve seat
flange 214 to
receive the valve assembly 222, a lower standpipe 216, an upper standpipe 224
and a
top bonnet 226 that supports, among other things, at least one nozzle 228 and
the
valve operating nut 230. A discharge nozzle cap 229 is threadably coupled to
each
nozzle 228. The hydrant 200 may include a valve 212 mounted within the valve
seat
flange 214. The valve seat flange 214 is disposed between the lower standpipe
216
and the hydrant shoe 218, and includes an integral liner 220 for threadably
receiving
the valve assembly 222. The integral liner 220 provides an integrated
corrosion
resistant liner for use in seating the valve assembly 222. The valve assembly
222 is
threaded into the liner 220. A lower 0-ring 254 is preferably fitted to
facilitate a
hermetic seal between the valve seat 214 and the hydrant shoe 218.
[00071] Previously described and shown in FIG. 1, each data collecting
unit
comprises a transceiver coupled to a communications unit 28 that is
communicably
linked to a hydrant monitor 19 further comprising a suite of detector 20a-20n.
In an
embodiment of the invention, shown in FIG. 3, the hydrant monitor further
comprises
a transceiver and antenna 234 connected to a control box 232 that contains the
electronics necessary for communicating data via the antenna 234 to the
communications device 248. The control box 232 additionally contains the
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electronics necessary for capturing and processing data collected by the
detectors.
The detectors, such as a nozzle cap detector 410 and a fluid level detector
418, are
placed inside the fire hydrant 200 and are connected to the electronics in the
control
box 232 via an electrical connection 242. The detectors 410, 418 are
interconnected
by a series of threaded couplings 424, 426, 428, 430 (as shown in FIGs. 3 and
5) to
provide an electrical connection 242 that connects the detectors to the
control box
232. As best seen in FIG. 3A, the hardwired electrical connection 242 may
communicate sensed data to the control box 232 from the detectors, 410, 418
contained in the interior of the hydrant 200 through a co-aligned bore 314 in
both the
upper standpipe 224 of the hydrant 200 and the control box 232.
[00072] The electrical connection 242 may preferably be a hard-wired
electrical
connection consisting of one or more wires for each detector that are enclosed
in a
single flexible conduit 316 in FIG. 5, though a wireless connection may
alternatively
be implemented. The bore 314 in the hydrant may be pre-existing as a design
element
in the manufacture of the hydrant or may be drilled in situ to retrofit
hydrants with a
hydrant monitor and should be constructed as a leak free gasket encasing the
electrical
connection 242.
[00073] Referring now to FIG. 4, the control box 232 may contain a printed
circuit
board 320 with a processor 318 connected via the circuit board 320 to
electronic
components 312 mounted on the circuit board 320 for collecting, processing and
transmitting sensed data. The control box 232 may be externally mounted to the
upper standpipe 224. The hardwired electrical connections contained in the
flexible
conduit 316 are then connected to the circuit board 320 by conventional means
well
known in the art of circuit board assembly such as by multi-pin wire-to-board
connectors 310. Additional elements contained in the control box 232 and
connected
to the processor 318 by way of electronic elements 312 on the circuit board
320 may
include a battery 322 to provide power to the components of the hydrant
monitor. In
one embodiment of the hydrant monitor, a magnetically activated detector may
be
attached to the hydrant monitor to activate the unit from a sleep mode to an
active
mode to enable additional programming, initiate a water flow test or sense a
condition
indicative of undesirable tampering of the control box 232.
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CA 3002309 2018-04-20
[00074] Referring now to FIG. 5, the hardwired electrical connections
contained in
the flexible conduit 316 may be traced through the bore 314 to the detector
suite
located inside the hydrant. The detector suite consists of a number of
detectors placed
inside the standpipe and/or bonnet of the hydrant and collect data indicative
of the
status or condition of operable characteristics of the hydrant. As shown in
FIG. 5, one
preferred detector suite consists of two nozzle cap detectors 410 and 412 and
a fluid
level detector 418 placed in the lower standpipe 216 and connected to the
other
detector elements by a hardwired connection such as a two wire length
contained in a
conduit 414.
[00075] Nozzle cap detectors 410 and 412 output a signal to detect the removal
of a
nozzle cap (one of which is shown as 228 in Fig. 3). Magnets placed in each
nozzle
cap activate the detector. Removal of a nozzle cap separates the magnet from
the
detector tip and a corresponding signal is output to the processor 318 in the
control
box 232. The processor 318 may then transmit the data to the municipal
monitoring
server via the communication network previously described by "component
hopping"
through a predefined path of communications units to the host server and then
to the
municipal monitoring server by way of the Internet.
[00076] In one embodiment of the invention, the nozzle cap detectors
410 and 412
arc made of flexible poll pipe with magnetically activated detectors in the
tips.
Flexible pipe enables the detector suite and the hydrant to be more easily
serviced and
allows the detector suite to be integrated into most types and configurations
of
hydrants. As best seen in Fig. 6, the flexible connections for the nozzle cap
detectors
410 and 412 enable the bonnet 226 to be easily removed or attached to the
upper
standpipe. The bonnet 226 is connected by bolts (not shown) to the standpipe
by
aligning the plurality of bolt holes 436 on the bonnet flange 437 to the
plurality of bolt
holes 422 on the standpipe flange 420. When attaching the bonnet 226 to the
standpipe, the nozzle cap detectors 410, 412 are fed into the nozzles 228.
[00077] Another element of the detector suite is a fluid level detector
418 that
extends into the lower standpipe. The fluid level detector 418 outputs a
signal to
detect either the presence or absence of water at a predetermined vertical
position in
the lower standpipe. For example, the fluid level detector 418 may be
positioned to
detect the presence of water in the lower standpipe above the valve (shown in
Fig. 3
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with the water level 238 above valve 212). In another example, the fluid level
detector may be positioned to detect the presence or absence of water in the
hydrant
shoe (shown in FIG. 3 with the water level 240 in the hydrant shoe 218 and the
dotted
line indicator for the fluid level detector 418). As indicated by dotted line
418 in FIG.
3, the fluid level detector 418 may be placed at any depth appropriate sensing
the
level of fluid such as water indicative of an operable condition of the
hydrant. The
processor 318 may transmit data indicative of an event related to the water
level to
the municipal monitoring server via the communication network previously
described
by "component hopping" through a predefined path of communications units to
the
host server and then to the municipal monitoring server by way of the
Internet.
1000781 Referring
now to FIG. 7, in one embodiment, the fluid level detector 418 is
two lengths of wire 510 potted into a 90-degree fitting 512. The potted
fitting 512
prevents water from traveling up the connection 414 into the control box. The
90-
degree fitting 512 enables water to roll off the tip of the detector when the
water level
recedes. The presence of water effectively short circuits the ends of the two
lengths
of wire 510. The absence of water effectively opens the circuit at the ends of
the two
length of wire 510. The spacing between the two lengths of wire 510 may be
selected
for optimal operation of the detection circuit. The fitting is shown as a 90-
degree
fitting, but other configurations of the wires and fitting may be used
depending upon
the implementation. Further, other fluid level technologies may be used alone
or in
combination and may include, but not be limited to: float sensors, hydrostatic
devices,
load cells, magnetic level gauges, capacitance transmitters, magneto
restrictive level
transmitters, ultrasonic level transmitters, laser level transmitters, radar
level
transmitters, etc.
[00079] The detector suite outlined above may be modified to add additional
sensing modalities to the hydrant monitor. Other detectors may be implemented
to
provide data relating to temperature, humidity, fluid pressure or any one of a
number
of phenomena useful for municipal infrastructure monitoring. The above-
described
monitoring system may be used for municipal infrastructure other than
hydrants. For
example, the hydrant monitors or the communications units may be integrated
into
manhole covers, utility poles, water meters, street lights or traffic lights.
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CA 3002309 2018-04-20
[00080] FIGs. 8-11 illustrates a preferred embodiment of a hydrant
integrated with
a hydrant monitoring system in accordance with certain embodiments of the
invention. The hydrant monitoring system of FIGs. 1-7 is functionally the same
as the
hydrant monitoring system of FIGs. 8-11 but the hydrant monitoring system of
FIGs.
8-11 have been recast into a smaller and more efficient package. In FIGs. 8-
11parts
that are functional equivalent to those parts in FIGs. 1-7 are identified with
like
numerals appended with a prime symbol, with it being understood that the
functional
description of the parts of FIGs. 1-7 above applies to the parts of FIGs. 8-
11, unless
otherwise noted. As shown, the detectors, such as a nozzle cap detector 410
and a
fluid level detector 418, are placed inside the fire hydrant 200 and are
connected to
the electronics in control box 232' that extends laterally from the hydrant
via an
electrical connection 242. The hydrant monitor further comprises a transceiver
and
antenna 234' connected to the control box 232' that contains the electronics
necessary
for communicating data via the antenna 234' to the communications device 248.
The
control box 232' can be an electrical conduit El that has an opening 232a that
may be
closed by a removable cover, cover 232b. The cover 232b is attached to the
control
box through tamper-proof machine screws.
[000811 As illustrated in FIG. 9, the control box 232' is mounted to
the upper
standpipe 224 of a hydrant 200 through a conduit 432 and a pipe fitting 434.
The
pipe fitting may be threaded into the bore 314' in the upper standpipe 224.
The
control box 232' may contain a printed circuit board 320' with electronic
components
including a processor connected via the circuit board 320' to electronic
components
mounted on the circuit board 320' for collecting, processing and transmitting
sensed
data. Additional elements contained in the control box 232' may include a
battery
322' to provide power to the components of the hydrant monitor.
1000821 As illustrated in FIG. 10. a detector suite comprises three
nozzle cap
detectors 314, 410, 412 and a fluid level 418 that are mounted to a coupling
426'. .
[00083] As illustrated in FIG. 11, the detector suite comprises three
nozzle cap
detectors and a fluid level detector placed in the standpipe of a hydrant in
accordance
with certain embodiments of the invention.
[00084] Turning to FIG. 12 a preferred embodiment of a device 502, illustrated
as
a control box 532 mounted to a fire hydrant 500 and in communication with a
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CA 3002309 2018-04-20
wireless tower 548, can be integral with the hydrant monitoring system in
accordance
with certain embodiments of the invention described herein. It should be
understood
that the description of the hydrant monitoring system of FIG. 3 applies to the
hydrant
monitoring system of FIG. 12 unless otherwise noted.
[00085] The fire hydrant 500 includes a hydrant shoe 518 which functions as an
inlet, a valve seat flange 515 to receive a valve assembly 523, a lower
standpipe 516,
an upper standpipe 524 and a top bonnet 526 that supports, among other things,
at
least one nozzle 528 and the valve operating nut 530. A discharge nozzle cap
529 is
threadably coupled to each nozzle 528. The fire hydrant 500 may include a
valve 512
mounted within the valve seat flange 515. The valve seat flange 515 is
disposed
between the lower standpipe 516 and a hydrant shoe 519, and includes an
integral
liner 521 for threadably receiving the valve assembly 523. The integral liner
521
provides an integrated corrosion resistant liner for use in seating the valve
assembly
523. The valve assembly 523 is threaded into the liner 521. A lower 0-ring 555
is
preferably fitted to facilitate a hermetic seal between the valve seat 515 and
the
hydrant shoe 519. The standpipe 524 defines a dry barrel fire hydrant 500.
[00086] A communications device, for example but not limited to the wireless
tower 548, is in communication with the control box 532 mounted to the fire
hydrant
500. The hydrant monitoring system of FIG. 12 comprises detectors, including a
water sensor 518 in communication with the control box 532 and shown as
transmitting data 544 to the wireless tower 548. The water sensor 518 is
received
through an aperture 536 journaled through an exterior 538 of the fire hydrant
500. The
water sensor 518 is in electronic communication with a wireless antenna 534
within
the control box 532. Data 544 regarding the status of a water level 540 is
transmitted
from the wireless antenna 534 to the wireless tower 548.
[00087] Turning to FIG. 13, an enlarged view of the control box 532 from call-
out
VIII in FIG. 12 is illustrated to more clearly show the control box 532 and
the water
sensor 518. The control box 532 comprises a housing 542 in which a controller
513 is
located. The controller 513 can include, but is not limited to a wireless
antenna 534, a
battery pack 522, circuit board 520, and a transceiver 517.
[00088] The housing 542 is configured to mount to an exterior 538 of the fire
hydrant 500 at a housing base 546. The housing base 546 is mounted to a
primary seal
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CA 3002309 2018-04-20
550 in register with the exterior 538 of the fire hydrant 500. The primary
seal 550
includes a hole 560 in line with the aperture 536 of the fire hydrant 500. A
housing
cap 552 is coupled to the housing base 546 with fasteners 554, by way of non-
limiting
example tamper proof bolt screws.
[00089] A housing cover 556 fastens to the base 546 at a bevel 558
circumscribing
the primary seal 550. The housing cover 556 can be molded from a copolymer
material, for example but not limited to an ultraviolet resistant acetal
copolymer. The
housing cover 556 can be manufactured to have a range of colors, by way of non-
limiting example the housing cover 556 can be blue, green, orange, or red
corresponding to a standard color code each of which designate a flow capacity
of the
fire hydrant 500. Blue indicating a flow capacity of 1500 GPM or more, or a
very
good flow, green indicating 1000¨ 1499 GPM, good for residential areas, orange
indicating 500 ¨ 999 GPM, marginally adequate flow, and red indicating a below
500
GPM which is an inadequate flow. It is further contemplated that the color
coding can
be designated by the municipality in which the fire hydrant 500 is located and
can
therefore be any color.
[00090] It is further contemplated that the housing cover 556 can further
include a
paint mask. In this manner, the additional separate paint mask (not shown) can
be
installed to assist when repainting the fire hydrant 500 for maintenance
updates. The
paint mask can therefore protect the color coding while the remaining portions
of the
fire hydrant 500 are painted during routine maintenance.
[00091] A coupling fixture 562 passes through the aperture 536 and hole 560
and
terminates in an elbow joint 564. The coupling fixture can include a first
bulkhead
fitting 565 received within the aperture 536 coupled to a permanent nut
feature 566
abutting the housing base 546 of the control box 532. The coupling fixture 562
passes
through the housing base 546 and can further include an attachment nut 568,
washer
570, and a secondary seal 571. A compression nut and ferrule 593 is mounted to
the
coupling fixture 562 within the control box 532 and also includes a
compression
insert 573.
[00092] When secured, the attachment nut 568, washer 570, and secondary seal
571 compress the housing base 546 and primary seal 550 toward the exterior 538
of
the fire hydrant 500 via a second bulkhead fitting 572 on the coupling fixture
562. A
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CA 3002309 2018-04-20
secondary coupling fixture 563 can further secure the housing 542 to the
exterior 538
of the fire hydrant 500. The secondary coupling fixture 563 can comprise a hex
coupling threaded into the fire hydrant 500. The hex coupling can have a
rounded
exterior and hexagon shaped socket in which a hex stud from the housing base
is
received. The secondary coupling fixture 562 can provide additional stability
and be
tamper proof.
[00093] The water sensor 518 includes a probe 574 mounted to a first end 576
of a
bendable conduit 514 and can be located at an adjustable depth 578 illustrated
in
phantom. The bendable conduit 514 extends from the probe 574, passes through
the
elbow joint 514 and coupling fixture 562, and terminates in a second end 582
within
the coupling fixture 562. A fastener 588 secures the probe 574 to the bendable
conduit
514. An additional fastener 590 couples the elbow joint 564 to the coupling
fixture
562. The fasteners 588, 590 can be by way of non-limiting example, nut and
bolt
fasteners. The bendable conduit 514 includes a spring rod 586 within
configured to
keep the bendable conduit 514 straight and in place when the probe 574 has
reached a
desired depth suited for the fire hydrant 500.
[00094] As can be more clearly seen in FIG. 14, the water sensor 518
can include
the bendable conduit 514, the spring rod 586 and the probe 574. The probe 574
can
have, but is not limited to, a substantially conical shape 592. The conical
shape 592
can be, by way of non-limiting example, substantially frusto-conical
terminating in a
blunt apex 594. The probe 574 can be made of a copolymer material. The shape
and
material of the probe 574 give the probe 574 hydrodynamic properties
minimizing
resistance when water is flowing through the hydrant 500, so that the water
sensor
518 is able to hold a position within the fire hydrant 500 even under high
pressure
water flow. The conical shape 592 also enables ease of placement of the water
sensor
518 through the aperture 536.
[00095] The probe 574 can be co-molded with a pair of electrically
isolated
terminals 580 such that an interior 596 of the probe 574 is fluidly isolated
from an
exterior 598 of the probe 574. The electrically isolated terminals 580
vertically spaced
(S) and located on opposite sides with respect to the probe 574.
[00096] Hardwired electrical connections contained within the bendable conduit
514 extending from the electrically isolated terminals 580 to the circuit
board 520 and
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in electrical communication with the circuit board 520 by a wire 595. The
electrically
isolated terminals 580 become electrically interconnected and register a water
presence when both electrically isolated terminals 580 are simultaneously in
contact
with water. The spacing (S) of the electrically isolated terminals 580 along
with the
conical shape 594 of the probe 574 can minimize false readings of water
presence.
The spacing (S) ensures readings when both electrically isolated terminals 580
are in
contact with the water while the conical shape 594 sheds surface water. The
shape,
therefore, helps to prevent continued connectivity between the electrically
isolated
terminals 580 after the water level has dissipated. The probe 574 registers
the
presence of water and communicates the data 544 to the transceiver 517 in the
control
box 532 via the wire 595. The data 544 is then wirelessly communicated to the
wireless tower 548 via the wireless antenna 534.
[00097] Turning to
FIG. 15A the primary seal 550 is first mounted to be in register
with the exterior 538 of the fire hydrant 500 with the coupling fixture 562.
The second
bulkhead fitting 572 of the coupling fixture 562 extends horizontally through
the hole
560. The primary seal includes a secondary hole 561 through which the
secondary
coupling fixture 563 can be received. It is also contemplated that the primary
seal 550
can be adhesively bonded to the exterior of the fire hydrant 500 before the
control box
532 is mounted. The adhesive can be, for example but not limited to, a rubber
to metal
adhesive bond. The housing 542 can be mounted to be in register with the
exterior
538 of the fire hydrant 500 mechanically, adhesively, or a combination of both
mechanically and adhesively. It should be understood that the bonds described
herein
are not meant to be limiting.
[00098] The water sensor 518 is received through the aperture 536 and extends
into
the fire hydrant 500. The bendable conduit 514 (shown substantially straight
for
clarity) can include markings 599, which can be by way of non-limiting example
indicia, indicating the location of the electrically isolated terminals 580
with respect
to the probe 574. The markings 599 provide site for the blind entry of the
probe 574
within the fire hydrant 500. In this manner, proper placement of the
electrically
isolated terminals 580 with respect to the sidewalls of the fire hydrant is
ensured.
[00099] In FIG. 15B, the attachment nut 568 and washer 570 are used to secure
the
housing base 546 to the primary seal 550 via the second bulkhead fitting 572.
The
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transceiver 517 can be mounted to the circuit board 520 along with the battery
pack
522. The wire 595 from the bendable conduit 514 is electrically coupled to the
circuit
board 520 to communicate information regarding any water level 540 in the dry
barrel
fire hydrant 500. The wire 595 can be for example, but not limited to, a
shielded
Teflon 2 wire. The antenna 534 is electrically coupled to the transceiver 517
via the
circuit board 520 to communicate the information received via data 544 to the
wireless tower 548. An open read switch 600 can be provided within the housing
base
546 proximate the coupling fixture 562. The open read switch is electrically
coupled
to the circuit board 520 via wire 597.
[000100] The housing cap 552 is mounted to the housing base 546 as shown in
FIG.
15C via fasteners 554. Finally the housing cover 556 is placed over the
housing cap
552 as can be seen in FIG. 15D. The housing cover 556 can snap to the housing
base
546. The housing cover 556 completely envelops the housing cap 552 to prevent
unwanted tampering to the fasteners 554 or access to the interior 584 of the
housing
542. The housing cover 556 can include a magnet 602 embedded within the
copolymer material. The magnet can be by way of non-limiting example, a
neodymium magnet. The magnet 602 and the open read switch 600 form a magnetic
dipole. When the magnetic dipole is broken, in the case of removal of the
housing
cover 556, the open read switch 600 sends data 544 via the antenna 534 that
the
housing cover 556 has been moved, tampered with, or completely removed.
[000101] Turning to FIG. 16, data 544 can be sent to any appropriate remote
location via a server 616 and wireless tower 548. A remote location can
include but is
not limited to a mobile device 618. Mobile devices can include hand held
smartphones or a tablet computer capable of running a computer application. In
a
method of communicating updates 700, a user can input setting updates 702 into
the
mobile device 618 which are sent to the server 616 at 704. The server 616 can
store
the requested change 706 until the device 502 checks in with the server 616.
The
device 502 would receive the requested changes at 708, this request can
include, but is
not limited to details of what settings should be changed and how to change
them on
the device 502. Upon updated the appropriate settings, the device 502 sends an
acknowledgement of the setting updates at 710. An alert is received at 712 at
the
mobile device 618 that the requested updates have been processed.
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[000102] It is further contemplated that the device 502 is capable of
automated
updates illustrated as an (*) on the mobile device 618. An exemplary update is
depicted at 714 when vibrations of trucks passing regularly trigger an
accelerometer
within the device 502. When a false positive cap has been reached at 714, a
request
for an automatic update is sent to the server 616. The server 616 then
automatically
reduces the sensitivity setting at 716 on the hydrant 500 without any manual
user
input.
[000103] Benefits associated with the device of the control box mounted to the
exterior of the fire hydrant as described herein include eliminating
unnecessary
tampering or dismantling of the bonnet. A fire hydrant monitoring system can
be
retro-fit to an existing fire hydrant without unnecessary access to the
interior of the
fire hydrant through the bonnet. A bendable conduit coupled to the fluid level
detector
enables installation of the fluid level detector through the aperture at the
exterior of
the fire hydrant. The adjustable length of the bendable conduit provides
versatility and
range in terms of fire hydrants to which the fire hydrant monitoring system
can be
installed. For example, the fire hydrant monitoring system as described herein
can be
mounted to a fire hydrant with a significantly high water level so that little
to no
conduit extends into the fire hydrant. Alternatively the conduit can extend to
various
depths within the dry barrel as required, including below the frost line in
northern
regions.
[000104] The housing and cover provide additional benefits to the fire hydrant
monitoring system as described herein. The housing mounts to an exterior of
the fire
hydrant rather than to an interior, enabling a retro-fit system to an existing
fire
hydrant. The cover snaps to the housing providing a tamper proof protection to
the
fire hydrant monitoring system. The cover can be produced in various colors
alerting
users to the flow capacity of the fire hydrant.
[000105] Additionally utilizing a mobile application for monitoring and
updating the
device provides for ease of maintenance. Automated updates prevent unnecessary
maintenance checks. Alerts to the mobile device as described herein also
provide
streamlined maintenance.
[000106] While described in the context of detecting and transmitting adverse
event
information, the method and system described above is equally applicable to
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transmitting data representative of a determination that no adverse data event
has
occurred in the remote hydrants. For example, the system may be additionally
configured to generate a daily report from each remote hydrant that indicates
that each
hydrant and hydrant monitor is operating correctly. That is, no adverse event
in the
hydrant has been detected by the hydrant monitor and the hydrant monitor is
operating within acceptable parameters. Reporting the state or condition of
the
components in the hydrant or hydrant monitor in this manner may occur
according to
a user-defined schedule, whereby predetermined times are selected for
determining
that no adverse event has occurred in the remote hydrants. Alternatively, the
municipal monitoring server may default to a condition of no adverse event
unless an
adverse event data packet is transmitted from the host server.
[000107] Data representative of the determination of a non-adverse condition
may
be transferred from the hydrant to the host server and then from the host
server to the
municipal monitoring server. In this way, the system may regularly update and
actively inform an operator (e.g. with a visual representation that quickly
shows the
status of each monitored hydrant) of the status of the entire system and its
constituent
components. The predetermined time of the reporting of the status or non-
adverse
conditions of a remote hydrant may vary depending upon the implementation.
However, it is contemplated that a desirable user-defined schedule may include
a 24
hour duration of time. That is, daily reports may be optimal for an operator
of the
system to receive data that describes the condition or status of the hydrant
and hydrant
monitor components, including but not limited to a battery level and the
condition of
the hydrant monitor sensors.
[000108] In the preceding description, for purposes of explanation, numerous
details
are set forth in order to provide a thorough understanding of the embodiments.
However, it will be apparent to one skilled in the art that these specific
details are not
required. The above-described embodiments are intended to be examples only.
Alterations, modifications and variations can be effected to the particular
embodiments by those of skill in the art. The scope of the claims should not
be limited
by the particular embodiments set forth herein, but should be construed in a
manner
consistent with the specification as a whole.
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