Note: Descriptions are shown in the official language in which they were submitted.
A novel graphene ternary composite direct current-carrying plate
The invention relates to a direct current-carrying plate, in particular to a
novel graphene
ternary composite direct current-carrying plate and application thereof.
Sodium chlorate electrolysis is produced by electrolyzing industrial brine and
is the
main industrial production method. The method consumes a large amount of
electricity, and
consumes about 5,500 kW and h/t in the electrolysis process, and the power
consumption
accounts for about 60% of the product cost.
The electricity consumption for the production of sodium chlorate depends on
the level
of the electrolyzer, the choice of cell type and the advancement of
electrolysis technology.
The current-carrying plate is an important part of the electrolysis cell. The
traditional bus-bar
connection electrolysis technology uses bolts or bus bars to connect the
copper bars and
aluminum rows. The current loss of this technology is large, and there is a
short circuit of the
electrolytic cells, which seriously affects the normal operation of the
equipment. Nowadays,
the direct current-carrying technology of the baffle is used. This technique
requires good
conductivity and mechanical strength of the baffle. The baffle needs to have a
certain porosity
and lower ohmic voltage drop.
In view of the above deficiencies of the prior art, the present invention
provides a novel
graphene ternary composite direct current-carrying plate and the use thereof,
the carrier plate
has a small thickness, a reduced ohmic voltage, a good porosity, and a small
current loss.
The above object of the present invention is achieved by the following
technical
solutions:
A novel graphene ternary composite direct current-carrying plate characterized
by
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comprising:
titanium plate;
a graphene composite layer placed between the anode plate and the cathode
plate, and
the graphene composite layer is doped with a certain proportion of graphene in
the aluminum
mesh frame structure;
and steel plate.
Preferably, the anode plate is a titanium plate, and the cathode plate is a
steel plate.
Preferably, the screen frame structure of the graphene composite layer is
rhombic,
square, circular or elliptical.
Preferably, the graphene accounts for no more than 10% by mass of the graphene
composite layer.
Preferably, the direct current-carrying plate has a thickness of 12-25 mm.
Preferably, the graphene composite layer has a thickness of 3-5 mm.
Preferably, the titanium plate is a titanium matrix ternary coating having a
thickness of
1-5 mm; and the steel plate is a thin steel plate having a thickness of 8-15
mm.
Compared with the prior art, the present invention has the following
beneficial effects,
( 1 ) The invention adopts the direct current carrying technology of the
deflector, and
requires the deflector to have good chemical stability and mechanical
strength, has a certain
porosity, and has a low ohmic voltage drop. In view of the above requirements,
the present
invention relates to a novel graphene ternary composite direct current-
carrying plate, which
adopts a titanium matrix ternary coating and a thin steel plate to achieve
high chemical
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stability and mechanical strength of the deflector; In the middle of the steel
plate, a graphene
composite layer with an aluminum mesh structure of a certain proportion of
graphene is used,
which has good porosity and mechanical strength, and significantly reduces the
thickness of
the deflector.
( 2 ) The novel graphene ternary composite direct current-carrying plate of
the
invention has small thickness, reduced ohmic voltage, good porosity and small
current loss.
(3) The invention significantly reduces the electrolysis power consumption,
thereby
significantly reducing the product cost, and effectively promoting the
industrial production
market of the sodium chlorate.
( 4 ) The invention reduces energy consumption and is environmentally
friendly.
Figure 1 is a schematic structural view of a novel graphene ternary composite
direct
current-carrying plate according to the present invention;
Description of the reference number,
1- titanium plate; 2-graphene composite layer; 3- steel plate; 4-aluminum
mesh; 5-
graphene.
The following examples are intended to illustrate the invention but are not
intended to
limit the scope of the invention. Modifications or substitutions of the
methods, steps or
conditions of the invention are intended to be included within the scope of
the invention.
Scheme 1
As shown in Fig.1, a novel graphene ternary composite direct current-carrying
plate
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comprises: a titanium plate; a graphene composite layer disposed between the
anode plate and
the cathode plate; wherein the graphene composite layer is an aluminum mesh
frame. The
structure incorporates a certain proportion of graphene with high electron
mobility, carrier
transport efficiency and current density; and steel sheet.
The anode plate is a titanium plate, and the cathode plate is a steel plate.
The screen
frame structure of the graphene composite layer is a circular pore network
aluminum layer
structure, a certain proportion of graphene is incorporated in the composite
layer structure,
and the graphene accounts for 5% by mass of the composite layer.
The direct cun-ent-carrying plate has a thickness of 20 mm, wherein: the
graphene
composite layer has a thickness of 3 mm; the titanium plate is a titanium
matrix ternary
coating with a thickness of 3 mm; and the steel plate is a thin steel plate
having a thickness of
14 mm.
Scheme 2:
As shown in Fig.1, a novel graphene ternary composite direct current-carrying
plate
comprises: a titanium plate; a graphene composite layer disposed between the
anode plate and
the cathode plate; wherein the graphene composite layer is an aluminum mesh
frame. The
structure incorporates a certain proportion of graphene with high electron
mobility, carrier
transport efficiency and current density; and steel sheet.
The anode plate is a titanium plate, and the cathode plate is a steel plate.
The screen
frame structure of the graphene composite layer is a circular pore network
aluminum layer
structure, a certain proportion of graphene is incorporated in the composite
layer structure,
and the graphene accounts for 3% by mass of the composite layer.
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The direct current-carrying plate has a thickness of 16 mm, wherein: the
graphene
composite layer has a thickness of 2 mm; the titanium plate is a titanium
matrix ternary
coating with a thickness of 2 mm; and the steel plate is a thin steel plate
having a thickness of
12 mm.
The electrolysis power consumption and the electrolysis efficiency of the
graphene
ternary composite direct current-carrying plate obtained in the above example
1-2 were
measured, and the results are shown in table 1.
Table 1 Determination of Electrolytic Performance of Novel Graphene Ternary
Composite Direct Current-Loading Plate of the Invention
Electrolysis power
Scheme Electrolysis efficiency (
consumption (kW=h/t)
Scheme 1 4960 97
Scheme 2 5100 95
It can be seen from Table 1 that the electrolysis power consumption of the
graphene
ternary composite direct current-carrying plate of the present invention is
above 4960 kW, h/t,
and the electrolysis efficiency is above 95%.
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