Note : Les descriptions sont présentées dans la langue officielle dans laquelle elles ont été soumises.
CA 02237072 1998-06-30
METHOD AND APPARATUS FOR FORMING A TRENCH
Field of the Invention
The invention relates to methods and
apparatus for forming trenches. More particularly, the
invention relates to methods and apparatus for forming
a trench with a removable form body.
Background of the Invention
Drainage and other trenches of various sizes
and shapes are desirable for numerous applications.
For example, manufacturing facilities typically require
drainage systems which include trenches formed in the
building floors to collect, remove and/or recycle
excess water or other liquids. In addition, numerous
outdoor industrial and commercial sites, such as
parking lots, require drainage systems, including
trenches, to collect and direct rainwater and other
liquids to underground storm sewers to prevent flooding
and to decrease runoff.
In the past, these trenches have generally
been formed by first placing and securing a form of
predetermined shape in a ditch which has previously
been formed in the ground. A moldable trench forming
composition, such as cement, concrete, or the like is
then poured around the form and is allowed to set.
Once the concrete has set, the form is removed from the
resulting trench.
One common type of form assembly used to
define a trench includes a wooden frame and strut
structure. The wooden form includes a wooden frame
which is covered with wooden sheets or planks to define
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a generally rectangular elongate trough. The wooden
form is typically enclosed along its side and bottom
faces, but may have an open top. Typically, a number
of supporting wooden ribs are installed within the
wooden form to increase the strength of the form so
that it can withstand the relatively large pressures
exerted by moldable trench forming compositions poured
about it.
The wooden form is placed and secured within
a preformed ditch. Concrete is typically poured up to
the bottom face of the form and allowed to set. Then
additional concrete is poured between the earthen walls
of the ditch and the wooden sides of the form. Once
all of the concrete has set, the wooden form is
disassembled and removed from the trench.
Wooden forms are generally formed of lumber
having a relatively rough exterior texture.
Correspondingly, the inside surface of the trench
formed by the wooden form is relatively uneven which
reduces the efficiency of the flow of liquid through
the trench. In addition, the assembly and disassembly
of the wooden forms is both costly and labor intensive.
The relatively large cost and labor required for
assembly and disassembly of the wooden forms is
increased in the formation of long trenches, and even
further increased in the formation of trenches having a
pitched or slanted bottom surface to facilitate
drainage.
It is normally desirable to finish the trench
with an elongate grate covering its open top in order
to prevent people from unwittingly stepping in the open
trench, to provide a smooth surface for vehicle travel,
and/or to prevent relatively large objects from
entering the trench and potentially blocking the flow
of liquid therethrough. The grate is generally
supported by a pair of spaced apart frame members which
are set into and extend from the walls of the concrete
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trench. In order to stabilize the grate and to prevent
the grate from rocking when weight, such as from a
passing vehicle, is applied thereto, the frame members
must be aligned in a common plane during the pouring
and setting of the concrete about the form. If the
grate is not properly aliened, the grate, the frame
members andjor the concrete trench itself ma~~ be
damaged by the resulting movement of the grate. If the
grate rocks excessively, the grate may even be
dislodged from the frame member. thus leaving the
trench exposed. Accordingly, the alignment of the
frame members in the moldable trench forming
composition is both important arid laborious.
In an attempi~: to properly align the frame
members without laborioi.xs manual alignment, precast
trench assemblies have been developed. Precast trench
assemblies generally irxclude preformed metal and/or
plastic assemblies designed to be placed in a preformed
ditch. Moldable trench forming composition may
thereafter be poured about the precast trench assembly.
Once the trench forming composit.~.on has set, t:.he
precast trench assembly is secura_ly bonded to the
trench forming composition to stabilize and support the
trench. Precast trench assemblies, however, are
relatively expensive and may on:L~~r be used once.
Commercially significant methods and
apparatus for forming trenches, together with improved
removable forms for forming trenches, are disclosed in
U. S . Patent Application Serial Nc:>. X17/768, 610 to
Stegell filed September 26, 191 and issued as U.S.
Patent No. 5,281,051. In advantageous embodiments
thereof inexper~sivp forms are employed to form trenches
having properly aligned frame merc~bex°s .
The trench forming assembly disclosed in U.S.
Patent Application No. C7'T/'7~8,~~.C~, rnow issued as U.S.
Patent No. 5,281,051, p:z~ef:erably includes longitudinal
frame members having a plurality of anchoring rods
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extending downwardly from t..t~e frame members. An
elongate form f>ody, preferably f~:~xmE:.d of
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relatively lightweight expanded polystyrene, generally
includes aligned longitudinal slots in the opposed side
walls for receiving the frame members. Horizontal
portions of the frame members are secured within the
longitudinal slots in the sidewalls of the form body
during formation of the trench so that the frame
members are held in alignment during the trench forming
operation.
Preferably the assembled form and frame
members are placed into a prepared ditch by suspending
the assembly from its top. Concrete is first poured
around the bottom of the anchoring legs attached to the
frame members and allowed to set. Then concrete is
poured around the form body and allowed to set.
Finally the form body is removed to expose the
resulting trench and the properly aligned frame
members. The removal of the form is preferably
facilitated by a pair of slots extending a relatively
short distance into the form body from its bottom
surface. Wires are provided in the slots and, once the
trench forming composition has set, are pulled upwardly
through the form. The form body is thereby cut into
several pieces that can be more easily removed from the
trench.
Summary of the Invention
The present invention provides improved
trench forming methods and apparatus. In one aspect
the invention provides form bodies which can be readily
removed from the trench upon setting of the moldable
trench forming composition without requiring the use of
wires for cutting the form into pieces prior to its
removal. In other aspects, this invention provides a
trench forming assembly which allows the removable form
to be readily aligned and suspended within a preformed
ditch. The invention also provides form bodies for
simultaneously forming structures, such as curbs,
adjacent to the trench.
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In a first aspect, the invention provides
improved forms for forming trenches of predetermined
shapes which can be readily and efficiently removed
following the trench forming operation. In accordance
with this aspect, an elongate form body having a bottom
surface and opposed side surfaces for defining the
shape of the trench, includes means formed along the
opposed side surfaces of the form body for engaging a
pair of frame members defining a support surface for
supporting a trench cover. The form body also includes
first and second form removal slots which extend within
the form body longitudinally from end to end and
upwardly from the bottom surface thereof to a location
below the top surface of the form and above the
location of the frame members engaged by its side
surfaces. Following use of the form body to form a
trench, a portion of the top of the form body can
readily be removed, as by a cutting operation or the
like to expose the top of the form removal slots and
thereby separate the form body into pieces which can
easily be removed from the newly formed trench.
In another advantageous embodiment, a
removable form body of the invention includes an upper
surface having a complex cross-sectional shape
including at least one upwardly extending ear which
extends above at least one lower portion of the top
surface and which also extends longitudinally along the
top surface. At least one form removal slot within the
form body extends upwardly into a portion of the ear so
that the top of the form removal slot can be exposed by
cutting or removing the ear portion of the form body,
as by cutting or scraping along the top of the form
body.
In another embodiment of the invention, the
top surface of the form body also includes a second
upwardly extending ear which also extends upwardly
above the lower portion of the top surface and
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longitudinally along the length of the form body. The
two upwardly and longitudinally extending ears are
advantageously spaced laterally from each other to
define a central recess extending longitudinally along
the top of the form body. Advantageously, the central
recess is substantially rectangular in cross-section
and is of a predetermined size for receiving an
alignment member of like cross-section. One preferred
alignment member can be framing lumber of a
conventional cross-section of about 2 in. by about 4
in. An alignment member which has been properly
aligned and anchored in a suspended position over a
prepared ditch can be secured into the central recess
of the form to readily support and align the form in
the ditch.
In embodiments of the invention wherein the
top surface of the form body includes two upwardly
extending ears, each of the form removal slots
preferably extend upwardly into a portion of one of the
ears. Advantageously, each of the form removal slots
extends upwardly at least 1/4 inch into each of the
ears.
The first and second form removal slots
preferably define, in transverse cross-section, a
truncated V-shaped wedge portion of the form body. The
V-shaped wedge portion of the form body is integrally
joined to other portions of the form body by a portion
of the top of the form body. The upwardly extending
form removal slots diverge such that the lateral
spacing therebetween increases in an upward direction
from the bottom surface of the form body toward the top
surface. i.e. the truncated V-shaped portion of the
form body is oriented in an upright position. The
lateral spacing between the first and second form
removal slots at the bottom surface of the form body is
preferably less than about 1.5 inch so that only
minimal fluid pressure is applied to the bottom of the
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wedge by concrete or other unset trench forming
material. Advantageously, the diverging first and
second form removal slots define an angle of between
about 5° and 45°.
In various preferred embodiments of the
invention, the means for securing the frame members to
the sides of the form body comprise a pair of coplanar
elongate slots integrally formed in the side surfaces
of the form body. Preferably at least one of the form
removal slots extends upwardly above the elongate slots
by at least about 1/4 inch.
In yet another embodiment of the present
invention, the removable form body also includes a
second elongate body portion that extends and laterally
outwardly along at least one side surface of the
elongate form body and which has a predetermined
external shape for forming a surface having a
corresponding shape adjacent the trench. The second
elongate body portion is preferably integrally joined
by a portion of form material to the top surface of the
elongate form body. Advantageously, the external shape
of the second portion of the form body defines a curb
of a corresponding predetermined shape adjacent to and
aligned with the trench.
The form bodies and trench forming assemblies
of the present invention simplify the trench forming
operation because the forms can readily be removed from
a finished trench without requiring cutting wires to be
supplied in the form. In preferred embodiments, the
alignment recess along the top of the form simplifies
the process of aligning a trench forming assembly
within a preformed ditch or other location. Moreover
the invention also allows for the simultaneous
formation of other structures such as curbs or the
like, adjacent the trench.
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Brief Description of the Drawings
In the drawings which form a portion of the
original disclosure of the invention:
Figure 1 is an exploded perspective view of
one preferred trench forming assembly according to the
present invention;
Figure 2 is a perspective view of the trench
forming assembly of Figure 1 and illustrates attachment
of the removable form to an alignment member, which in
turn is attached to batter boards, to facilitate
placement and alignment of the assembly in a preformed
ditch;
Figure 3 is a cross-sectional view of the
trench forming assembly of Figure 2 following placement
thereof in a preformed ditch;
Figure 4 is a cross-sectional view of the
trench forming assembly of Figures 1-3 during pouring
of a subslab of moldable trench forming composition
about a lower portion of the legs of the frame;
Figure 5 is a cross-sectional view of the
trench forming assembly following setting of the trench
forming composition and removal of the batter boards;
Figure 6 is a cross-sectional view of the
trench forming assembly and illustrates a moldable
trench forming composition being poured about the
removable form body;
Figure 7 is a cross-sectional view of the
trench forming assembly wherein the removable form body
is surrounded by moldable trench forming composition
and indicates one preferred location for severing of
upper ears on the removable form body to allow removal
the form body;
Figure 8 is a cross-sectional view of the
trench forming assembly illustrating removal of the
truncated V-shaped wedge portion of the removable form
body;
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Figure 9 is a cross-sectional view of the
trench forming assembly illustrating removal of the
corresponding lateral portions of the removable form
body following removal of the truncated V-shaped wedge
portion;
Figure 10 is a perspective view of the trench
forming assembly following removal of the form body and
partial installation of a trench cover;
Figure 11 is a cross-sectional view of a
trench forming assembly including an elongate form body
including a second body portion for defining and
forming a curb structure adjacent to the trench; and
Figures 12 and 13 illustrate alternative
frame members that can be used in the invention.
Detailed Description of a Preferred Embodiment
Various methods and apparatus embodiments of
the invention are set forth below. While the invention
is described with reference to specific preferred
methods and apparatus including those illustrated in
the drawings, it will be understood that the invention
is not intended to be so limited. To the contrary, the
invention includes numerous alternatives, modifications
and equivalents as will become apparent from
consideration of the foregoing discussion and the
following detailed description.
Figure 1 illustrates an assembly 10 for
forming a trench of a predetermined shape. The trench
forming assembly 10 includes an elongate form body 12
and a pair of frame members 14. The elongate form body
12 includes a top surface 12a, a bottom surface 12b,
and opposed side surfaces 12c for forming a moldable
trench forming composition into a trench of
predetermined shape. The removable form also includes
first and second form removal slots 16 extending
upwardly into the form body from the bottom surface 12b
thereof .
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As illustrated in the drawings, the top
surface 12a of the form body defines in transverse
cross-section, a complex shape, including at least a
first upwardly extending ear portion 18. The first ear
portion 18 extends upwardly above at least one lower
portion 20 of the top surface 12a and longitudinally
along the top surface 12a. One of the form removal
slots 16 extends into a lower portion of the first ear
18.
As seen in Figure 1 the top surface 12a of
the form body 12 further includes a second upwardly
extending ear 18 that also extends upwardly above a
lower portion 20 of the top surface 12a of the form
body and longitudinally along the top surface 12a. The
second form removal slot 16 extends upwardly into a
lower portion of the second ear 18. Preferably, each
of the first and second form removal slots extends at
least about 1/4 inch upwardly into the lower portion of
one of the ears 18.
As illustrated in Figure 1, the first and
second form removal slots 16 define, in transverse
cross-section, an interiorly located truncated V-shaped
wedge portion 22 of the form body. The truncated V-
shaped wedge portion 22 is integrally joined to
corresponding lateral portions 24 of the form body 12
only by portions of the form body adjacent its top
surface 12a and which also join the ears to the main
portion of the from body.
The first and second form removal slots 16
extend longitudinally from end to end of the form body.
The slots 16 extend upwardly into the form body in a
divergent arrangement. Preferably the slots diverge in
a vertical or upward direction such that the lateral
spacing between corresponding horizontal portions
thereof increases from the bottom surface 12b of the
form body towards the top surface 12a. Preferably, the
first and second form removal slots 16 define an
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interior angle 25 (Figure 3? of between about 5° and
about 45°.
Advantageously, a relatively small lateral
spacing is provided between the first and second form
removal slots 16 at the bottom surface 12b of the form
body. Preferably, the lateral spacing between the
first and second form removal slots 16 at the bottom
surface 12b of the form body is less than about 1.5
inch. The limited lateral spacing between the first
and second form removal slots 16 at the bottom surface
12b of the form body decreases the magnitude of the
upward hydraulic forces imparted by the fluid trench
forming composition on bottom of the V-shaped wedge
portion 22 as discussed more fully below.
As illustrated in Figure 1, the inside edges
of the first and second ears 18 and a lower portion 20
of the top surface 12a between the first and second
ears 18 cooperate to define a central recess 26 of
substantially rectangular cross-section of
predetermined size. The central recess 26 extends
longitudinally along the top surface 12a of the form
body and is sized to receive an alignment member 28 of
like cross-section as illustrated in Figure 2.
Preferably, the upper surface 30 of each of the first
and second ears 18 is spaced a predetermined distance,
preferably at least about two inches above the lower
portion 20 of the top surface 12a to receive the
alignment member 28, such as a piece of framing lumber
measuring about 2 in. x 4 in. in transverse cross-
section.
Advantageously, the removable elongate form
body 12 includes means formed along the opposed side
surfaces 12c for engaging the frame members 14 with the
removable form. The engaging means are preferably
provided in the form of a pair of horizontal coplanar
slots 38 spaced above the bottom surface 12b of the
form body. Such engagement slots 38 are discussed in
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detail in the aforementioned U.S, Patent Application
Serial No. 07/°768, 610 t.a Stegall., now issued as U.S.
Patent No. x,281,051. Various details disclosed in the
incorporated patent application are not repeated herein
for the sake of bx-evity. However, reference may be had
to the incorporated patent application for such
details.
As i:~lustrated in the drawings the form
removal slots 16 extend from the bottom surface 12b of
the form body upwardly above the top of the frame
members 14. Preferably, each of the farm removal slots
16 extends upwardly above the top of the frame members
14 for a distance of at least about 1/4 inch.
The frame member engagement slats 38 defined
in the opposed side surfaces 12c of the form body are
advantageously coplanar far receiving and maintaining
the frame members in a predeterm:~.ne~l coplanar, spaced
relationship above the bottom surface 12b of the form
body. The first and second frame member engagement
slats 38 advantageously extend apprcaximatel.y° 5/8 inch
into the first and second side walls, respectively. As
illustrated in Figure 1, the removable elongate form
body 12 preferably ialcludes a top s~.arface 12a including
at least a first ear portion 18 and also side surfaces
having engaging means for engaging a pair of frame
members.
The frame members 14 define a surface for
supporting a trench saver 48 and typically serve
directly as a ~uppart ~;urface f~»° the trench cover 48.
Alternatively, the frame members can function as
shaping elements far shapi2ag the hardenable trench
forming compas~tion int.a a pair ~:~f recesses far
receiving a trench cover 48, in which case the frame
members 14 are removed to expose th~:~ trench cover
receiving recesses following har~:3en~r~g of the trench
forming composition, Further discussion of such
CA 02237072 2003-06-10
_. 1 ~ _.
removable frames members is provided in considerable
detail in U.S. Patent Appla.catiorr Serial No. 08/120,214
filed concurrently herewith entitled "TRENCH STORMING
ASSEMBLIES HAVING ENHANCEL ANCHGRING MEANS" and now
issued as U.S. Patent No. 5,39,047.
As illustrated ire Figure 1, each of the frame
members 14 preferably _l.ncludes a horizontal elongated
portion 40a adapted for_ insertion iri the firsfi~ a.nd
second longitudinal form alignment slots 38,
respectively..
The frame members 14 also preferabl;r include
a plurality of anchoring legs 42, typically formed of
rebar, extending downwardly therefrom. As subsequently
discussed, the plurality of legs 42 are adapted to
anchor the farm body irr a subslab 46 of moldable trench
forming composition poi.ared araurrd the lower part.ion 20
of each of the leis 42 and below the bottom sixrface 12b
of the form body.
As i~.lustrat~.d, the fz-ame members 14 also
preferably inc~zudes a ~~~luxality of additional anchors
43 extending outwardly and downwardly from bola.h the
f first and second frame rnerrabers 14 . 'These anchors 43
are adapted to extend :into and fje engaged by i~he~
hardenable trench form~.ng campos~.tion poured about the
removable form as i.llu:~tx~ated irv Figures 7-9. These
anchors 43 furthex- fac~.i.it.ater tre retention of the
frame members 14 withirx the trer~.ch formed of rzardenable
trench forming composit.ian.
A preferred ~=~rnbodiment of the elongate frame
~0 members 14 is illustrat:.ed in Figure 1. In thi;~
embodiment each frame member :ix~~:l_udes an e:longat:e
horizontally oriented :leg 40a arid a.n elongate
vertically oriented lec~ 40b off~.xec~, along a first
edge, to the harizonta:~ Leg 40~:. The elongate
horizontal leg 40a is ,:~dapt:.ed fc>r. insertion i.rz a
longitudinal form aligr~mer~t~ slat: 38. The elongate
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horizontal leg 40a also is adapted to define a support
surface for supporting the trench cover 48 placed over
the resulting trench. The elongate vertical portion
40b contacts the form body 12 upwardly along a side
surface 12c thereof following engagement of the frame
member into the slot 38.
Alternate embodiments of the elongate frame
members 14 are illustrated in Figures 12 and 13. In
Figure 12, the first and second frame members 14 are
comprised of an elongate upper horizontal leg 40c and
an elongate vertical leg 40d extending downwardly from
the elongate upper leg 40c and also include an inwardly
extending removable tab or tang 40e. The elongate
upper leg 40c is adapted for supporting the trench
cover 48 placed over the resulting trench. As
illustrated, the elongate vertical leg 40d extends
along a side surface 12c of the form body when the
frame member is engaged by the form body.
The inwardly extending removable tab or tang
40e is shown in engagement within a longitudinal slot
38 defined in a side surface 12c of the form body.
Upon removal of the form body following formation of
the trench, the tab 40e may also be detached, thus
leaving a relatively planer side leg. It will also be
seen that the first and second elongate rails 14 of
Figure 12 also preferably include a raised edge portion
40f. The raised edge portion 40f extends
longitudinally along an outer edge of each horizontal
elongate upper leg 40c and functions to align and
stabilize a trench cover 48.
In yet another embodiment illustrated in
Figure 13, the first and second elongate rails 14 each
include horizontal elongate upper 40g and lower legs
40h interconnected by an elongate vertical leg 40i.
The elongate vertical leg 40i extends along a side
surface 12c of the form body and interconnects the
upper 40g and lower legs 40h such that the upper and
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lower legs extend outwardly in opposite directions from
the vertical leg portion 40i. As illustrated, the
lower leg 40h is adapted for insertion in a
longitudinal slot 38 defined in a side surface 12c of
the form body. Other frame members not specifically
shown can also be used in the invention, such as for
example a frame member like that shown in Figure 1 but
having a series of removable tangs spot welded or filet
welded onto the front edge of the horizontal leg 14a of
the frame member. This allows the tangs to be inserted
into the slot in the form and broken off following
formation of the trench, with the result that the
overhanging portion of the frame member shown in Figure
10 is eliminated.
In one embodiment of the present invention,
the removable form also includes a second elongate form
body portion 49 as illustrated in cross-section in
Figure 11. The second elongate form body portion 49
extends laterally along at least one side surface 12c
of the main or trench-shaping portion of elongate form
body 12. Preferably, the second elongate form body
portion 49 also extends above the lower portion 20 of
the top surface 12a and is integrally joined by a
portion of the form material of the top surface 12a to
the main portion of the elongate form body 12.
The second elongate form body portion 49 has
a predetermined external shape adapted for forming a
surface~having a corresponding shape. Preferably the
external shape of the second elongate form body portion
49 is adapted for shaping a curb of predetermined shape
adjacent to the trench. Accordingly, a trench and an
adjacent curb may be simultaneously formed from a
unitary removable form so as to accurately align the
curb and trench.
As illustrated in Figure 11, the anchoring
leg 42 underlying the second elongate form body portion
49 preferably extends angularly outward from the
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corresponding frame member 14. This outward angular
extension of the underlying anchoring leg 42 provides
additional support for the hydraulic forces imparted by
the trench forming composition of the overlying second
form body portion 49.
Figures 2 - 9 illustrate use of the trench
forming assemblies of the invention. In use, the
elongate form assembly is placed in a predetermined
location, such as a preformed ditch as illustrated in
Figure 2. The form assembly preferably includes frame
members 14, an elongate form body 12, means formed on
opposed side surfaces 12c of the form body for engaging
the frame members 14 with the removable form and first
and second form removal slots 16 extending upwardly
from the bottom surface 12b of the form body. As
previously explained, the form removal slots 16
preferably extend upwardly above the frame members 14
to define, in transverse cross-section, a truncated V-
shaped wedge portion 22 of the form body integrally
joined to corresponding lateral portions 24 of the form
body by at least a portion of the top surface 12a.
The elongate form assembly is thereafter
anchored in the ditch. Preferably, the form assembly
is anchored by pouring a subslab 46 of hardenable
trench forming composition, such as concrete, in the
ditch. The subslab 46 is poured about a lower end of a
plurality of legs 42 and below the bottom surface 12b
of the form body as illustrated in Figure 4. Once the
subslab 46 has hardened or set, the frame members 14,
as well as the removable form engagedly retained by the
frame members 14, are held in a fixed relation with the
ditch.
Subsequently, additional hardenable trench
forming composition is poured between the bottom and
opposed side surfaces 12c of the removable form and the
earthen walls of the ditch. In the embodiment
illustrated in Figure 6, the trench forming composition
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preferably fills the ditch about the form body up to
the uppermost portion of the elongate horizontal leg
40a of the frame members 14.
Once the hardenable trench forming
composition has hardened or set, the elongate form body
12 is removed. More particularly, the elongate form
body 12 is removed by first removing the truncated V-
shaped wedge portion 22 formed by the first and second
form removal slots 16 and then removing the
corresponding lateral portions 24 of the form body. As
illustrated in Figure 7, the truncated V-shaped wedge
portion 22 is preferably removed by severing at least a
portion of the top surface 12a of the form body which
integrally joins the truncated V-shaped wedge portion
22 to the corresponding lateral portions 24. Following
severance of those portions of the top surface 12a, the
truncated V-shaped wedge portion 22 may be removed as
illustrated in Figure 8. Once the truncated V-shaped
wedge portion 22 has been removed, the corresponding
lateral portions 24 may be disengaged from the
longitudinal slots 38 in the form body and removed from
the trench as illustrated in Figure 9.
Thereafter, a trench cover 48, such as a
grate, may be placed upon a support portion of the
coplanar horizontally elongate legs 40a of frame
members 14. In preferred embodiments, the thickness of
the trench cover 38 and the height of the vertical legs
40b of the frame members 14 are approximately equal.
Thus, by aligning the uppermost portion of the rails 14
with the upper surface of the trench forming
composition poured about the form assembly, the upper
surface of the trench cover 48 lies flush with the
surrounding ground and the upper edges 51 of the
trench.
During placement of the form assembly in the
preformed ditch, a plurality of batter boards 50 are
preferably removably attached to the top surface 12a of
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v
the removable form. As il::Lustrated in Figure 2, the
batter boards 50 typically extend laterally across the
top surface 12a of the removable form. The batter
boards 50 can ~~e affixed to the ground by means such as
wooden stakes or the like (not showx~r) , sa that: the form
assembly is held or suspended in a fixed relation
within the ditch. Thus;, ta~.e foam a ssembly may be
properly aligned by appropriately pasitioning the
batter boards 50 with respect to the ditch.
In ac3dit,ian, in embodit~ent::s of the removable
form body 12 which include a top surface 12a having
first and second laterally spaced ear portions 18 that
are spaced t:o define a longitudinal central recess 26
therebetween, an alignment membez.- 28 is preferably
placed into the central recess. The alignment. member
28 i.s further preferably attached tca the farm assembly
by a card or ware 52 , ~s c~iscus~aed in U.S. Pate:nt
Application Serial No. 07/768,610 to Stegall, which has
now issued as Za . S . 3?atent No . 5 , ;~? 81 , 051 , the cord or
wire 52 also holds the frame members 14 in engagement
with the slats 28 of the form body ~.2. The cord or
wire 52 is preferably aisposed w~,th~,n a slot 53 formed
laterally ac:ra:~s the form body 12. The lateral slot 53
extends downwardly from the top surface 12a of the form
body 12 to a F><:ositi.azi below the ~.one~itudinal frame
member engagement slots 38.
In this embodiment, the batter boards 50 may
be attached to the alignmerxt member 28, by various
means such as by a nail 56, sa t:~nat alignment of the
batter boards 50 with respect to the ditch may
appropriately G~lign the form assernb~.y. Once the
subslab 46 of t rench formirng cocnpositian has hardened
about the lower. portions 20 of the legs 42 of the frame
means 14 and anchored to the form assembly in the
ditch, the alignment member 28 aznd t..he batter boards 50
may be removed. The alignment member 28 and the
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attached batter boards 50 may be retained and reused on
subsequent trench installations.
The form body 12 may thereafter be removed
from the trench as previously discussed. For example,
in embodiments of the removable form which include a
top surface 12a which include at least a first ear
portion 18, the form body is preferably removed by
severing at least a portion of the first ear portion 18
which integrally joins the truncated V-shaped wedge
portion 22 with the corresponding lateral portions 24.
In preferred embodiments of the form body
which include a top surface 12a having first and second
ear portions 18, each of which are relatively narrow,
i.e., have a lateral width of less than about 6 in.,
the removal of the truncated V-shaped wedge portion 22
preferably includes the step of severing the portions
of the first and second ear portions 18 which connect
the V-shaped wedge portion 22 to the corresponding
lateral portion as illustrated in Figure 7. Severing
of the ears can readily be accomplished by scraping the
top of the form body with a shovel or the like, or with
the scoop of a backhoe. Alternatively, a hand held
automatic radial saw can be used to cut along the top
of the ear or ears and into the preformed removal slot
or slots.
As previously discussed, the form body 14 may
also include a second elongate form body portion 49 as
illustrated in Figure 11. The form assembly
illustrated in Figure 11 is installed in a similar
fashion to that previously discussed such that the form
assembly is placed and anchored in the predetermined
location, such as a preformed ditch, with a subslab 46
of trench forming composition. Hardenable trench
forming composition is thereafter poured between the
earthen walls of the ditch and the bottom and side
surfaces 12c of the removable form body, including the
second elongate form body portion 49. The form body
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12, including the second elongate form body portion 49,
is thereafter removed so that a trench and an adjacent
structure, such as a curb, are simultaneously formed.
In this fashion, a trench and an adjacent curb is
efficiently formed and aligned.
During the pouring and hardening of the
trench forming composition about the bottom and side
surfaces 12c of the removable form, considerable
upwardly directed hydraulic force is exerted by the
trench forming composition on the exterior surfaces of
the removable form 14 due to the lower density of the
form body 14. In addition to facilitating removal of
the V-shaped wedge portion 22 from the removable form,
the diverging first and second form removal slots 16
and the limited lateral distance therebetween on the
bottom surface 12b of the form body limit the amount of
upward force applied by the trench forming composition
on the V-shaped wedge portion 22. In addition, the
inward lateral hydraulic forces applied by the trench
forming composition to the sides the form body increase
the frictional engagement between the lateral or side
portions of the form body and the interior wedge
portion thereof. These forces also assist in retaining
the V-shaped wedge portion 22 within the form body.
Thus, the V-shaped wedge portion 22 is prevented from
being separated from the corresponding lateral portions
24 of the form body and forced upward by the forces
applied by the trench forming composition.
The invention has been described in
considerable detail with reference to preferred
embodiments. However, many changes, variations, and
modifications can be made without departing from the
spirit and scope of the invention as described in the
foregoing specification and defined in the appended
claims.
