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Patent 1063760 Summary

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Claims and Abstract availability

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(12) Patent: (11) CA 1063760
(21) Application Number: 239989
(54) English Title: METHOD OF AND MOLD FOR RETREADING PNEUMATIC TIRES
(54) French Title: METHODE DE RECHAPAGE DES PNEUS, ET MOULE CONNEXE
Status: Expired
Bibliographic Data
(52) Canadian Patent Classification (CPC):
  • 18/115
  • 18/136
(51) International Patent Classification (IPC):
  • B29D 30/54 (2006.01)
  • B29C 35/02 (2006.01)
  • B29C 59/02 (2006.01)
  • B29D 30/08 (2006.01)
(72) Inventors :
  • WULKER, JAN-ERIC L. (Not Available)
  • BOHMAN, GOTE B.S. (Not Available)
(73) Owners :
  • DACAPO AB (Not Available)
(71) Applicants :
(74) Agent: NA
(74) Associate agent: NA
(45) Issued: 1979-10-09
(22) Filed Date:
Availability of licence: N/A
(25) Language of filing: English

Patent Cooperation Treaty (PCT): No

(30) Application Priority Data: None

Abstracts

English Abstract






METHOD OF AND MOLD FOR RETREADING
PNEUMATIC TIRES
ABSTRACT OF THE DISCLOSURE: A resilient mold and a method
for retreading tires using such mold which has an inner face
of a normal, unstretched diameter which is smaller than the
outer diameter of a tire tread. The mold is in the shape of
a ring and has, on its inner side or face, an embossing
pattern which applies a tread design to a vulcanizable rubber
band previously applied to a tire body. The ring mold is
first expanded and then fitted over the tire body and the so-
applied vulcanizable band and, thereafter, the ring mold is
allowed to contract responsive to its inherent tension.
The ring mold, thus fitted over the tread band, is centered
on the body while the tire is rotated. This whole unit is
then heated to a temperature which converts the tread band
into a plastic form and embosses the tread design from the
ring mold onto the tread band, which is vulcanized and
bonded to the tire body. The air between the mold and the
band may be evacuated and the mold may be subjected to ex-
ternal pressure to assist in embossing the mold pattern in
the tread band. The mold inner face is shaped so as to con-
fine the tread band between such face and the tire body.


Claims

Note: Claims are shown in the official language in which they were submitted.


The embodiments of the invention in which an exclusive
property or privilege is claimed are defined as follows:-

1. A method of treading tires comprising the steps of:
(a) fitting a vulcanizable camelback tread band over a
tire body,
(b) expanding over said band and tire body a resilient
matrix ring mold having an internal embossing negative pattern
which applies a tread design to said band, said ring mold hav-
ing an inner diameter which is smaller than the diameter of
the tire with said tread band over the tire, when the mold is
in an unexpanded condition,
(c) allowing the expanded matrix ring mold to contract,
responsive to its own inherent tension, over the tread band
on the tire body, and
(d) heating the matrix ring mold, tire, and tread band
to a temperature which converts the tread band into a plastic
form, embosses the tread design from the matrix ring mold onto
the tread band, and vulcanizes the tread band onto the tire
body.

2. The method of claim 1 wherein step (c) includes the
further step of centering the matrix ring mold on the tire by
visually inspecting an equatorial bead on the mold while the
tire rotates.

3. The method of claim 1 and the preliminary steps of
making said matrix ring mold by placing a band of vulcanizable
material over the tread of a tire form and heating said ban
and tire form under pressure to form and vulcanize said nega-
tively embossed pattern of the tread of said tire form into
said matrix ring mold.

19

4. The method of claim 3 and the further preliminary
step of forming holes in said tire form to enable an escape
of entrapped air in said vulcanizable band while said matrix
ring mold is being made.

5. The method of claim 3 wherein said band of vulcaniz-
able material has a first characteristic temperature at which
vulcanizing occurs and the camelback tread band has a second
characteristic temperature at which vulcanizing occurs, said
first characteristic temperature being higher than said second
characteristic temperature.

6. The method of claim 5 wherein said second character-
istic temperature is approximately two-thirds of said first
characteristic temperature.

7. The method of claim 1 wherein step (a) comprises the
further step of selecting a camelback having a thickness rela-
tive to the diameter of said tire body which causes the com-
bination of said camelback and tire body to have a standard
diameter.

8. A method of retreading tires, comprising the steps of:
(a) applying a vulcanizable rubber tread band to a tire
body,
(b) expanding a resilient combined compressing and embos-
sing matrix ring mold over said tread band for applying an in-
wardly directed radial pressure thereto, said matrix ring mold
having on its inner side an embossing pattern and having an
inner diameter which in the normal unstretched condition of
said ring mold is smaller than the outer diameter of said tire
body including the applied tread band,


(c) allowing the stretched matrix ring mold to contract
around said tread band and said tire body responsive to its
own inherent tension, and
(d) heating under pressure said tire body, tread band and
the attached matrix ring mold so that said tread band is simul-
taneously softened, embossed and vulcanized under the embossing
pressure exerted at least partly through the inherent tension
of said matrix ring mold.

9. The method according to claim 8 wherein the matrix
ring mold comprises heat resisting material having properties
for embossing said tread band when heated without being deformed
and the added step of maintaining the heat applied during said
step (d) long enough for said tread band to reach and maintain
a plastic condition during a period which embosses the tread
band under the pressure applied by contraction of said matrix
ring mold to emboss said tread band while avoiding deformation
of the embossing pattern in said matrix ring mold.

10. The method of claim 9 and the preliminary steps of:
(a1) forming holes in a tire form used to make said
matrix ring mold to enable an escape of entrapped air while
said matrix ring mold is being made,
(a2) making said matrix ring mold by placing a band of
high temperature vulcanizable material over the tread of said
tire form and heating said material and tire form under pressure
to form and vulcanize said inner embossing pattern of the tread
of said tire form into said matrix ring mold,
(a3) selecting said rubber tread band with a thickness
relative to the diameter of said tire body which causes the
combination of said band and tire body to have a standard dia-
meter,

21

step (b) includes the further step (b1) wherein said
band of vulcanizable material is selected from a class of
materials having a first characteristic temperature at which
vulcanizing occurs, and the tread band is selected from a class
of rubber having a second characteristic temperature at which
vulcanizing occurs, said first characteristic temperature being
higher than said second characteristic temperature, and
step (c) includes the further step (c1) of centering
the matrix ring mold on the tire by inspecting an equatorial
bead on the outside of the mold while the tire rotates, and
while the matrix ring mold contracts.

11. The method according to claim 8 wherein the outside of
said matrix ring mold is provided with a full-circle equatorial
projection, and the added step of centering said matrix ring
mold on said tire body by rotating the tire while checking the
trueness of the equatorial projection.

12. The method according to claim 8, and the added step
of molding said matrix ring mold over a new or an unused retread
tire form by applying a layer of high temperature vulcanizable
rubber to the tread side of said tire form and vulcanizing the
high temperature layer under pressure and heat, thereby embos-
sing a negative impression of the tread on the tire form into
said high temperature rubber.

13. A method of treading tires comprising the steps of:
(a) fitting a vulcanizable camelback tread band over a
tire body,
(b) expanding over said band and tire body a resilient
matrix ring mold and outside said matrix ring mold a resilient
rubber diaphragm, said matrix ring mold having an internal em-
bossing negative pattern which applies a tread design to said

22

band, said ring mold having an inner diameter which is smaller
than the diameter of the tire with said tread hand over the
tire, when the mold is in an unexpanded condition,
(c) allowing said expanded matrix ring mold and said
expanded rubber diaphragm to contract responsive to their own
inherent tension,
(c) heating the rubber diaphragm, matrix ring mold, tire
and tread band in a pressure medium having a temperature which
converts the tread band into a plastic form, embosses the tread
design from the matrix ring mold onto the tread band, and vul-
canizes the tread band onto the tire body.

14. The method of claim 13 wherein said rubber diaphragm
is bonded to lateral edges of said matrix ring mold.

15. The method of claim 13 wherein said matrix ring mold
is provided with radially extending holes, and suction pump
means connected to said rubber diaphragm for evacuating through
said holes the air entrapped between said matrix ring mold and
said tread band.

16. The method of claim 13 wherein said matrix ring mold
is transversely made with different thickness which thickness
is greater in the middle between two neighboring projections
of said embossing pattern than adjacent said projections.

17. The method of claim 13 wherein step (c) includes the
further step of centering the rubber diaphragm and the matrix
ring mold on the tire by visually inspecting an equatorial bead
on the rubber diaphragm while the tire rotates.

18. A resilient, stretchable mold for embossing a pattern
in unvulcanized rubber on the peripheral surface of a supporting
body, said mold having the shape of a generally circular, con-

23

tinuous band having an inner face extending around and facing
the axis of said band, said band having a pair of lips of at
least a predetermined radial dimension extending from said inner
face toward said axis and having a plurality of spaced, pattern
forming projections of a radial dimension less than said pre-
determined radial dimension on said inner face intermediate
said lips and extending toward said axis, and wherein a plur-
ality of said projections are arranged in a plurality of cir-
cumferentially extending, axially spaced rows, wherein said
inner face between said rows and in cross-section being substan-
tially flat and wherein the radial thickness of said band bet-
ween said rows is greater than the thickness of said band rad-
ially outward of said rows.

19. A mold as set forth in claim 18, wherein at least
said band and said lips are made of elastomeric material and
wherein said lips are respectively at axially opposite edges of
said band.

20. A mold as set forth in claim 18, wherein said band
also has an outer face extending around and facing away from
said axis and has a plurality of holes extending from said inner
face at portions thereof intermediate said projections to said
outer face to permit the passage of air from said inner face
to said outer face.

21. A mold as set forth in claim 20, further comprising
a fluid impenetrable diaphragm extending over said outer face
and alongside said lips, said diaphragm being bonded to said
band at axially opposite edge portions thereof and circumferen-
tially of the latter, and a valve in said diaphragm for with-
drawing air from between said diaphragm and said outer surface
and through said holes.

24

22. A mold as set forth in claim 21, wherein said dia-
phragm has an outwardly extending, circumferential fin thereon
intermediate the axially opposite sides thereof.

23. A mold as set forth in claim 21, wherein said band
has an outwardly extending circumferential rib thereon which
extends outwardly of said diaphragm, said rib having an out-
wardly opening, circumferential groove therein.

24. A mold as set forth in claim 20, further comprising
a plurality of pins each having an opening therein extending
from one end to the other thereof, each pin being mounted in one
of said holes with its ends respectively at said inner and outer
faces.

25. A mold as set forth in claim 18, further comprising a
plurality of axially extending, circumferentially discontinuous
reinforcing means in said band at the portions thereof inter-
mediate said rows.

26. A mold as set forth in claim 18, wherein at least one
of said lips has an inner surface facing the other of said lips
and wherein said inner surface of said one lip has a circumfer-
entially extending, rib-forming recess therein.


Description

Note: Descriptions are shown in the official language in which they were submitted.


This invention relates to the art of applylng
rubber treads to tires, and more particularly, to methocls of
re-treading used pneumatic tire bodies with a full circle
camelback or tread of new rubber.
Two systems are often used for ~etreading tires.
- One system uses a metal mold to apply a vulcanizable rubber
tread band, frequently called a camelback regardless of
whether the outer surface -thereof is curved or straight in
cross-section, to a carcass or a tire body while simultane-
ously embossing and vulcanizing it. The other system be-
gins with a previously embossed and vulcanized tread band
which is bonded to the carcass or tire body in a heated `
pressure vessel.
- The first of these systems uses a rigid, toroidal
metal mold or cavity which opens to receive the tire body and
then closes to process the retread and design. If the tire
body is very carefully placed in a perfect position within
the mold, there are no problems. E~owever, if the tire `~
.. : .
- body is not properly placed, the retread will be asymmetrical.
Accordingly, the existing system for embossing and vulcanizing
~ retread camelbacks in rigid metal molds entails a risk of
- deformation of the tire. ~
; After the mold is closed, the tire body usually is ;
subjected to internal pressure during vulcanization. If
the internal size of the mold is the same as the unstretche~
- size of the final tire there usually is little stretching of
:-
the tire body, but many different molds are required to per-

mit retreading of the many different tire sizes. The in-

- ternal size of the mold can be such that it may be used for


a few different tire body diameters, thereby reducing the

- 2 -


'''.: ~

7~
number of molds required, but for smaller body diameters the
material of -the tire is exposed to a substantial stress
through pressure and extension during vulcanization in the
rigid mold. Furthermore, the newer radial tires are sub-
stantially inextensible in the ~adial direction and, there-
fore, a different mold for each tire size is almost always
necessary to provide the desired retreading. Accordingly,
. .
when using this system, it is necessary to have a great num~

- ber of molds to accommodate different tire diameters.
: . .
The second of the systems mentioned above, in a
first step, uses hydraulic presses with flat metallic molds
to vulcanize the tread band and then in a second step uses a
. . I .
heated pressure vessel to bond, by means of a vulcanizable
rubber interlayer or an adhesive, the prevulcanized tread
band to the tire body. This system eliminates the deforma~

- . .
tion of the tire' however, it also greatly increases the

~- working operations~ The tread band has to be prevulcanized
. ~. .
and embossed in special vulcanizers. Thereafter, the en-

gagement surfaces of the tire body and the tread band must

be suitably cleaned, roughened, and coated with a rubber

~i adhesive and a vulcanizable rubber interlayer which bonds
.

' the tread band to the tire body. This method also has the ~;
,:-
disadvantage that the retreaded tires have different outside
.~ diameters. The thickness of the tread band is the same,
hut the initial tire body diameter varies, dependent on make
, and the number of ply or cord layers~ If two tires with
different diameters are used on the same vehicle, treads tend
to wear unequally and rapidly~
.... - ~ , ~
~ Accordingly, an ob3ect of the present invention is ~
r ,','~ '
to provide new and improved tire retreading methods.
~ :
Another object is to eliminate expensive and rigid

,.
- 3 -

,.,: .
~ `~
: ~ .

molds heretofore used for retreading tires.
Yet ano-ther object is to save costs by eliminatiny
many operations which ~ere heretofore necessary for retread-
ing tires with prevulcanized tread bands such as the use of
presses, grinding and trimming machines.
A further object is to p;rovide an inexpensive re-
silient mold for retreading tires which may be used for re-
treading tire bodies which have different sizes within a re-
latively wide range and which do not require radial extension
- 10 of the bodies during retreading.
In ~eeping with an aspect of the invention, these
and other objects are accomplished by providing an elastic
mold which may be snapped over an unvulcanized camelback
- tire band previously attached to a tire body. The elastic
band may be centered on the tire body while it is turning.
Then, the entixe unit (elastic mold, camelback and tire
body) may be heat treated to vulcanize the camelback and
emboss the tread design thereon.
~ccording to a broad aspect of the present invention, `
there is provided a method of treading tires comprising the ;
steps of fitting a vulcanizable cameLback tread band over a
tire body, expanding over said band and tire body a resilient
matrix ring mold having an internal embossing negative pattern
which applies a tread design to said band, said ring mold
having an inner diameter which is smaller than the diameter of
:
the tire with said tread band over the tire, when the mold is `
in an unexpanded condition, allowing the expanded matrix ring
- mold to contract, responsive to its own inherent tension, over
the tread band on the tire body, and heating the matrix ring` 30 mold, tire, and tread band to a temperature which converts the
tread band into a plastic form, embosses the tread design from
the matrix ring mold onto the tread band, and vulcanizes the
~ - 4 -
`' '

7 ~
tread band onto the tire body.
According to a further broad aspect of the presentinvention, there is provided a resil:ient, stretchable mold for
- embossing a pattern in unvulcanized rubber on the peripheral ~:
surface of a supporting body, salcl mold having the shape of a
generally circular, continuous band having an inner face ex-
tending around and facing the axis o~ said band, said band
. having a pair of lips of at least a prede-termined radial dimen--
sion extending from said inner face toward said axis and having
a plurality of spaced, pattern forming projections of a radial .
-. dimension less than said predetermined radial dimension on said
. inner face intermediate said lips and extending toward said
.. axis, and wherein a plurality of said projections are arranged
-. in a plurality of circumferentially extending, axially spaced
r rows, wherein said inner face between said rows and in cross- .
section being substantially flat and wherein the radial thick- :
ness of said band between said rows is greater than the thick-
. ness of said band radially outward of said rows.
. Reference may be made to the following specification . . ~
and the accompanying drawings describing and showing pre~erred ~-
.: embodiments of the invention, wherein~

. Fig. 1 is a transverse, axial, cross-sectional ~ ~:
. ,:- ',
.. view of an elastic mold constructed according to the inven-
tion and showing the mold as being stretched around a tire -
-~- body with the tread rubber thereon, .
;-. Fig. 2 is a cross-sectional view similar to Fig. 1
showing the elastic mold in its contracted molding position, .
..,.
.. Fig. 3 is a schematic, axial view of the stretched

. elastic mold and the tire body shown in Fig. 1



.. , ~ .
:, ~` ''
~:: - 4a -

., ~ .
~ . .

' Fig. 4 is a view similar to Fig. 3 of the con-

tracted elastic mold and the tire body shown in Fig. 2,
Fig. 5 is a perspective view of the elastic mold;
Fig. 6 is a cross-sectional view similar to Fig. 2 ;~
showing the elastic mold and tire body with a superimposed
rubber diaphragm,
,r Fig. 7 is a fragmentary, cross-sectional view,
similar to Fig. 6, of a modified embodiment of the invention
e in which the mold contains re-enforcing wires and in which
an internal bladder is used during vulcanizing,
i - ,. . .
Fig. 8 is a fragmentary, cross-sectional view, ;
~- similar to Fig. 7, of a modified embodiment of the invention
in which a sealing ring and a tube-like bladder are used
.
during vulcanizing; and
3'- Fig. 9 is a fragmentary, cross-sectional view,
similar to Fig. 7, of a modified embodiment of the invention
in which the air removal holes in the mold are formed by
hollow metal pins, one of the mold lips has rib forming re-
cesses, and a centering groove is provided.
In accordance with a preferred embodiment of the
ii:. .
invention, as illustrated in Figs. 1-4, a tire body 2 which ;~
is to be retreaded is first treaded on its radially out-
ward surface, in a conventional manner, such as by grinding, ~-
, . . .
etc., to provide a tread rubber receiving surface. A tread
layer on band 1 of unvulcanized rubber, without the tread
pattern thereon, is then placed around the tire body 2 in
contact with such prepared surface, such as by winding one

~;,' ~ , . ~ .
.~,.- ' . ~
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. . .

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~ _ 5 _ `
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or more ribbons of such rubber therearouncl, forming a band
o~ rubber of the proper size and placiny it therearound.
The thickness of the band 1 is selected rela~ive to the
diameter of the tire body 2 so tha-t the outside diameter Oe
the retreaded tire will be uniform and standard.
- Thereafter, an elas-tic mold or embossing ring 9
having tread pattern projections 10 on its inner side or
~- face 3 and treated on its inner face 3 with an anti-adhesive
agent, is stretched radially, as indicated by the arrows 12,
and placed around the tire body 2 and treadbandl as shown
in Fig. 1 and is then released permitting the mold 9 to
contract, as indicated by the arrows 13, and assume the posi- -
tion shown in Fig. 2, i.e., with the projections 10 engaging
the tread ban 1 and usually, penetrating into the band 1.
~ The mold or ring 9 must be sufficiently resilient in an out-
- wardly radial direction to permit it to be stretched around
the treadbandl, and it must withstand the vulcanizing
heat subsequently applied without deforming. Therefore, a
suitable high temperature elastic rubber or similar material
is used to make the ring mold 9. In one embodiment actually
used, the vulcanizing temperature of the rubber of the band
1 was about 100C. and the rubber of the mold or ring 9
vulcanized at about 150 -180C., and was otherwise resistant
~ to heat.
`- The projections 10 on the inner face 3 of the
.
` mold 9 form an embossing tread pattern, that is, they form
,~ grooves, etc. in the tread band 1 and the pattern may be
any desired pattern. The mold 9 also has a pair of radially
inwardly extending lips 9" and 9"' at axially opposite edges
6 and 7 thereof for purposes hereinafter described. When -
,; , . .
s expanded or stretched (Figs. 1 and 3), the smallest inner


~ - 6 -
,. :; :

, t~
,': ~.. .. . ' : ' '
'. : ' ' :
,; , ~ ` . :'
'

s~t~
diameter of the mold 9 is larger than the ou-ter diameter of
i the vulcanizable tread band 1 on the tire body 2. On its
`- outer slde, equatorial to the -tread, the mold 9 has a full- ;
~ circle projection bead or circumferential fin 11, which
"~ serves as a centering index when the ring is placed over the
tire body 2 and tread band 1, just before the vulcanization
,,
step. Preferably, the tire is rotated, on any suitable
supporting mechanism (not shown) while the bead or fin 11
;~ is inspected or measured for trueness of its position. Al-
.~ .- 10 though the unvulcanized rubber of the tread band 1 may be
relatively stiff, it is formable and during the centering
of the mold 9 with the aid of the fin 11, the mold 9 con-

~: tinues to contract, responsive to its own inherent tension.
'~ In any event, it is contracted to the extent permitted by
,....................................................................... .
~" the tread band 1 by the time that the centering steps are com-
pleted. Thus, the mold 9 presses radially inwardly, in the
direction of the arrows 13, against the unvulcanized tread
band 1 and the tire body 2. ~-
The unit comprising the tire body 2, the rubber -
camelback layer 1 and the ring mold 9 is thereafter placed
~; in a heated tank, using either gas or liquid as a heat
;,; transfer medium. In the hereinbefore cited example of camel-
.: :
,;- back rubber which vulcanizes at a low temperature, such as

100C., the heated tank temperature will usually be about

100C.
~, . .. .
While so heated, the rubber layer 1 is changed
rom a low plastic condition into a high plastic condition~
In this highly plastic state during the vulcanization pro-

cess, the inherent tension of the ring mold 9 causes it to
press against the layer 1 and transfers and embosses the
profile of its tread pattern projections 10 into the rubber

:,
- 7 -
~: '
~ .:

i
:`;:

1~ 7&i~

layer 1. The elastic pressure of the ring mold 9 is directed
radially toward the tread area of the enclosed tire body to
accomplish the corresponding embossing process. Preferably, ~ -
the plastic condition of the rubber camelback layer 1 is main- `
tained, as long as possible, through a slow temperature in-
crease of suitably selected rubber mixtures, so that the em-
bossing pressure exerted by the ring mold 9 will not have to
be high, and so that the profiles of the projections 10 on
the inner face of the ring mold which are deformable under
pressure, are not deformed. Also, suitable holes, similar to
those described hereinafter, may be formed in the ring mold 9
to enable an escape of air entrapped between the inner face
of the mold 9 and the tlre body 2.
The embossing part of the retread operation is con-
` cluded during the early part of the vulcanization process.
Later, because of the vulcanization, the rubber layer changes
from its plastic condition to a stable elastic condition.
After the completion of the vulcanization process, the pattern
of the tread has become stable and finished. The ring mold 9
is then stretched and removed from the tire, which is now re-
treaded, and such ring mold 9 is ready for re-use in the re-
treading of another tire body.
~ Although ~a rubber, or other elastomer, having a ^~
,- vulcanizing temperature the same as or only slightly higher
than that of the rubber of the tread band 1 could be used
for the mold 9, and, in fact, the rubber could be the same
,, .-. ,
~ forlboth, the mold 9 tends to lose its elasticity after a ~ ~
,; "
~: few uses thereof if it has a vulcanizing temperature close

!i to that of the band 1. Accordingly, it is preferable to use


i 30 a rubber for the mold 9 which has a vulcanizing temperature

(degrees C) at least 20% higher than the w lcanizing
- - 8 -

~ ~ .

,,-


temperature of the rubber used for the band 1, thereby pro-
viding uniform characteristics ~or each use thereof, better
resistance to carburizing and hence, degeneration, and longer
life. There are, of course, many elastomers or rubbers known ;
to those skilled in the art, and the selecting of a suitable
elastomer or rubber for the mold 9 when the rubber for the
band 1 has been determined is readily accomplished by those
skilled in the art. For example, when the rubber of the band
1 is o-f the type generally used in the art, namely, natural
or synthetic rubber, the mold 9 may be made from butyl, chloro- `;~
butyl or silicone rubber~
The preferred characteristics for the mold 9 may be
.i ~.
generally stated as follows:
(1) The elastomer from which it i3 made
has a vulcanization temperature which is at least
20% higher than that of the rubber for the band 1 ~`~

and which is relatively constant,
(2) The hardness and stiffness of the pro-
` jections 10 and the elasticity of the mold 9 is '' ~ . ' ,
2C such as to permit the embossing of small or thin
tread grooves,
; (3) The heat conductivity of the elastomer
should be relatively high to aid in distributing
- the vulcanizing heat and known types of additives
may be used to increase the heat conductivity thereof,
(4) The stretchability and resiliency should
be such that it can be stretched from a normal
diameter, approximately the outer diameter of the
tire body 2, to a diameter greater than the outer
- 30 diameter of the unvulcanized tread band 1 on the
tire body 2, and thereafter, contract to such normal


_ 9 _
:

. .

....

- : .: . -, : : :. : ,, : ,
-. :,..... : . ,, ~ : .: - ' .. ;

diameter without damage, such as tears or cracks,
and such stretching and contracting should be re-
peatable many -times,
(5) If the tread pattern embossing pressure
r
is to be supplied only by the inherent contracting
forces of the mold 9, it should be relatively thick
in cross-section ~see Fig. 1), whereas with the ap-
plication of external pressure, as described herein-
after, the cross-section may be relatively thin
(see Fig. 6),
(6) The normal diameter of the mold 9 should
be such that the inside thereof is completely filled
by the rubber of the band 1 and the projections 10
are fully seated before the mold 9 is fully contracted
and hence, while it is still applying pressure to
the band 1. However, the normal diameter should not
be small enough to apply a pressure which forces ~
rubber of the band 1 from under the mold 9, at the ~ -
lips 9" and 9"', during the wlcanization step,
s-~ 20 ~7) If it is desired to use the mold 9 for
making retreaded tires of different diameters, the
stretchability should be such as to permit the mold
9 to be stretched over the largest diameter tire body ~ ;
and tread band to be processed and yet should have a ~ ~
.
~- normal diameter and hence, resilience, as set forth
in Paragraph (6) hereinbefore.
~r~r~ With respect to the hardness and stiffness of the
projections 10 mentioned in Paragraph (2) hereinbefore, it
~-~ is preferred khat the mold 9 be unitary and of the same
` 30 material throughout, in order to simpliy its manufacture
and reduce its cost. However, if desired, the mold 9 can be
~' - 10 - ~,

~" ~, ~

~ 3


made of dif~erent materials at different parts as long as the
desired stretchability and resiliency is retained. For example,
the projections 10, or some of them, may be circumferentially
discontinuous and may be formed of a relative stiff and hard
rubber or may be metal inserts in the rubber body of the mold 9.
It will be observed from the drawings that the axially
opposite edges 6 and 7 of the mold 9 have a pair of radially
inwardly extending, circumferentially continuous, lips 9" and
9"',which extend from the surface 3 by a distance greater than
` 10 the radial dimension of the projections 10. As mentioned here-
inbefore, the unvulcanized rubber tread band 1 becomes rela-
tively soft and plastic during the vulcanizing step, and the
main purpose of the lips 9" and 9"' is to confine the rubber
~ of the band 1 at its sides during such vulcanizing step. The
- lips 9" and 9"' also aid in centering the mold 9 wi-th respect
to the tire body 2, the lips 9" and 9"' having a radial dimen-
sion such that they engage the tire body 2 at least when the
mold 9 has fully contracted. Preferably, the radial dimension
of the lips 9" and 9"' from the surface 3 is slightly greater
than the radial dimension of the projections 10 plus the radial
dimension of the band 1 so that the lips 9" and 9"' engage
- the tire body before the mold is fully contracted, and the ~-
inner faces 4 and 5 thereof are divergent, as shown, ~o as
~ to increase the pressure of the lips 9" and 9"' against the
-~ tire body 2 as the mold 9 contracts and so as to provide ;
tapered sides for the band 1. Preferably, also, the minimum
distance between the lips 9" and 9"', i.e., the points of
inter~section thereof with the inner face 3, is less than the
width of the prepared surface of the tire body 2 to which the
band 1 is to be applied and radially innermost portions of -

i the faces 4 and 5 are spaced apart by a distance greater -than
-- 11 --
';
.~ . ,,
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."

7~

such width to assist in centering of the mold 9 with respectto the tire body 2. Pre~erably, the lips 9" and 9"' are cir-
cumferentially continuous, but, if desired, each lip may be
formed by a plurality of circumferential segments which are
closely spaced, contacting or overlapping at the segment ends
when the mold is in its contracted state. Although the inner
faces 4 and 5 have been shown as smooth, they may have tread
pattern projections thereon. Also, although it is preferred
that the lips 9" and 9"' be integral with the mold 9, the lips
9" and 9"' may be separate rings of an inner diameter which
will cause them 'co engage the side walls of the tire body 2
and of an outer diameter which will cause them to engage the
body of the mold 9 when it is fully contracted but without pre-
venting such contraction.
Accordingly, the preferred embodiment of the mold 9
of the invention is made of a resilient and stretchable elas-

i~ tomeric material and is in the shape of a generally circular,
continuous band having an inner face 3 extending around and

facing the axis of the band and a pair of axially opposite
. '~
edges 6 and 7. The band has integral therewith a pair of sub-
~stantially circumferentially continuous axially spaced lips -
9" and 9"' at the edges 6 and 7 and extending from said face 3
toward said axis and has a plurality of spaced tread pattern
projections 10 on said inner face 3 intermediate said lips ~ -
~ 9" and 9"' and extending toward said axis. When the mold 9
3- is unstretched, the inner diameters of the face 3 and the pro-
jections 10 are less than the outer diameter of the tread
kand land the inner diameter of the lips 9" and 9"' is less
than the inner diameter of said tread band 1. The projections
10 have a radial dimension from the face 3 less than the

~ radial dimension of the tread band 1, and the mold 9 is
5.-~ stretchable to a size such that the inner diameter of at least
- 12 -

~: :

;3'7t~

one of the lips 9" and 9"', and hence, of the projections 10,
is at least equal to the outer diameter of the tread band 1
In one method of making the ring mold 9, a new or
unused retread tire can be used as a form. First, a layer o~
any suitable high temperature, vulcanizable rubber of the
desired thickness is placed over the patterned tread surface
of the new or unused tire form, which preferably is pretreated
with an anti-adhesive agent. Thereafter, this layer, while

~ :.
-~ on the form, is vulcanized under both pressure and suitable

high temperature. Thus, the resilient rubber layer is inter~
;, ,.
nally embossed with a negative contour of the tread pattern ;~

on the tire which is used as a form and may be used as the mold
. :
9 The best results of creating said negative contour are

~- obtained when the tire with the unvulcanized rubber layer
i:-
~ thereon is inserted into a flexible tubular rubber envelope
: ~ :
~ which covers the tire on its entire surface. The air from the
,
~ open space between the tire body, rubber layer and tubular
: ' .
i envelope is evacuated by suction and the assembly is exposed
to heat and pressure in a ~hamber. Preferably, a tubular
, 20- envelope as is described in United States Patent ~o. 2,966,936 ~
is used for manufacturing the ring mold 9. Other methods of ~ -
using envelopes as known from the art of retreading may be
,~ utilized as well.
; .
Any air entrapped between the rubber layer and the ;


~ form tire is evacuated through radially extending holes which
,~ :
~ are made in the body of the tire form at the deepest parts of
i -:: ..
~- the tread pattern. These holes are similar to the holes 15

~ shown in Fig. 6 except that they extend through the body of

;- the tire form instead of through the mold 9'~

When required, the embossing pressure of the ring

mold 9 may be augmented by any suitable means for applying

~; - 13 -
~,,;. , .

" ~:

' :' :

additional pressures, which are directed radially against
the mold 9.
Preferably, pressure of a fluid or gaseous vulcan-
izing medium is used in connection with a superimposed rubber
diaphragm to apply an auxiliary embossing pressure to the
assembly, Fig. 6 shows how this method is carried out in
practice. The tire body 2 with an unvulcanized rubber band
or layer 1 and matrix ring or ring mold 9 7 iS covered with a
resilient rubber diaphragm 14. This diaphragm 14 also
covers, with sealing, a surface portion of the tire body 2
which extends beyond the lips 9" and 9"' of the ring mold 9'.
The ring mold 9' is provided with radially extending
holes 15 and the rubber diaphragm 14 is provided with a suc-
tion valve 16. By means of a suction pump (not shown),
connected to this valve 16, entrapped air can be evacuated
from the spaces between the inner side of the ring mold 9'
and the outer side of the tread band 1 and between the outer
side of the ring mold 9' and the inner side of the rubber
diaphragm 14. Those surfaces of the ring mold 9', which are
directed radially outwards, can be roughened or suitably pat-

- terned to allow the passage of air from the holes 15 to the
suction valve 16.
- In order to facilitate the application of the -
ring mold 9' and the rubber diaphragm 14 onto -the tire body 2
provided with the tread band 1 and to have the first two ele-
ments positioned in controlled relation to each other, they
are preferably bonded together at the lateral edges 18 and 19 `
of the ring mold 9'. The rubber diaphragm 14 thereby will
-i accompany the ring mold 9' when this is expanded and contracted.
In order to assist, in this case, in the centering
of the matrix pattern projections 10 in relation to the tire
- 14 - ;-



,

~0~;~7~
body 2, the rubber diaphragm 14 and not, as before, the ring
` mold 9, is provided with a full-circle projection bead or
, circumferential fin 17.
, The entire assembly including the tire body 2 with
the tread band 1, the ring mold 9' and the rubber diaphragm
14 is introduced into a conventional pressure vessel (not
shown~, to which a heated fluid or gaseous vulcanizing medium
is then supplied under proper pressure, thereby applying pres-
sure to the rubber diaphragm 14 and thus, onto the ring mold :~
9~, such pressure being in addition to the contracting forces
~t of the mold 9'. During this vulcanizing process, the pressure
iS increased slowly.
In order to achieve a true print of the pattern of
projections 10 on the rubber band or layer 1, when using such
~ an additional pressure, the ring mold 9' should be designed as ~;
,~- is shown in Fig. 6. As shown therein, the thickness of the

~ ring mold 9', seen transversely, varies such that it is largest~
in the middle between two neighboring projections 10 of the
pattern and is decreased from the middle in both directions
towards these projections 10. Such a shape eliminates the
~ risks that the shape of the tread band 1 of the vulcanized
; tire will be concave between these two projections, the addi-
- tional thickness preventing bulging of the mold 9' intermediate
. ........................................................................ .
:~ the rows of projections 10. Thus, through the design mentioned
hereinbefore, the resistance to bending will be the largest in `
the middle between the rows of projections 10, where the lar-
gest bending moment is generated by the additional pressure. -~
*-` The bending of the mold 9' between the rows of projections 10
` thereby will be minimized, which is essential for a true tread
print.
When using an additional pressure as is described in
connection with Fig. 6, it is possible to dimansion the ring

~- - 15 -
:~ '.. :
~-" ~:

7~ 9

mold 9' to be -thinner, as it is not necessary for the ring
- mold 9' to have such a large inherent tension. The air en-
trapped between the tire band 1 and the ring mold 9' is
evacuated to insure a good duplication or printing of the
tread design. If the entrapped air were allowed to remain,
it would be compressed to deface the tread and thereby result
in an unsatisfactory imprinting of it into the embossed tire
~- band 1.
The embodiment of the invention shown in Fig. 7 is
similar to the embodiment in Fig. 6, except that the mold 20
corresponding to the mold 9' has a plurality of circumferen-
tially spaced, axially extending rods or pins 21 therein and
the interior of the body 2 is covered by an internal diaphragm
22. The pins 21, which are relatively rigid, aid in preventing
bending of the mold 20, intermediate the rows of projections 10 ~ `
for the purposes described hereinbefore.
It sometimes happens that a tire body 2 to be re-
~ treaded has holes extending from the interior thereof to the
5~ surface thereof to which the tread band is applied due to naiL
punctures, etc. Such holes may make it difficult to remove air

~ by way of the suction valve 16 and, in addition, steam is ofte~
t
' used as the vulcanizing heat medium. In the latter case, water -
can seep through such holes into contact with the underside
~ of the tread band 1 creating voids between the tread band 1
f~ and the tire body 2. For these reasons, it may be desirable
to employ an internal, fluid-impexmeable diaphragm 22 which
s~ covers the interior of the body 2 and extends around the out-
'~ side thereof and into contact with the diaphragm 14 during the
. .
removal of air by way of the valve 16 and the vulcanization of


the tread band 1.
~,
Fig. 8 shows an embodiment similar to the embodiments

'' in Figs. 6 and 7, except that in Fig. 8 the internal diaphragm
.~ .
~ - 16 -
: .
~., .

-. , , . . . ~

~ 3~ 'tj~ ~

22 is replaced by an inflatable bladder 23 supported inter- ;
nally by a ring 24, such bladder 23 and ring 2~D" serving the
same purposes as the internal diaphra~m 22 and also serving to
aid in maintaining the desired shape of the body 2 during vul-
canizing. Fig. 8 also shows a pair of 0-rings 25 and 26,
which may be of vulcanized or unvulcanized rubber, between the ~;~
diaphragm 14 and the side walls of the body 2 to assist in pro-
viding a fluid seal between the diaphragm 14 and the body 2.
Fig. 9 shows an embodiment similar to the embodirnents
in Figs. 6-8, except that the mold 27 has been modified to
include hollow metal pegs or pins 28, rib forming recesses 29
and 30, and a centering groove 31. The metal pins 28, which
are embedded in the mold 27, provide the holes 15 described
hereinbefore and may be incorporated in the mold 27 during ~ -
vulcanization thereof or inserted therein after vulcanization
thereof. ~ ~
The groove 31 in the rib 32 integral with the mold -
, -: .
27 may be used in centering the mold 27 with respect to the
body 2. Thus, a roller ~not shown) properly mounted with res~
pect to a rotatable support for the body 2 may ride in the ~-
' groove 31 as the body 2 is rotated, causing the rib 31, and ~
.
hence, the mold 27, to center properly with respect to the ~- ~
f' '~ :
; body 2.
~-~ Because of the presence of the rib 3~, the diaphragm ~`
14 may be made in two parts 14' and 14", sealed in any desired
manner at their edges 33 and 34 to the mold 27 and connected
~;- to two suction valves 16 and 16'.
In some cases, it is desirable for decorative pur- ;
poses to apply one or more ribs to the side wall, or to both
side walls of a tire body 2 being retreaded. In such cases, a
; lip, such as the lip 27', or both lips, may be provided with
'- - 17 -
,., ' ., ~ ;, .

. : ' !
J, ,~

the necessary number of circumferential recesses, such as the
recesses 29 and 30, for receiving and forming unvuLcanized
~. rubber 1' extending from the tread band 1 downwardly to the
$` recesses 29 and 30 or merely applied to the portion of side
wall of the body 2 adjacent to the recesses 29 and 30, the
thickness of the rubber 1' being sufficient to at least fill
. such recesses 29 and 30. Such rubber 1' will assist in sealing
the diaphragm part 14' to the side wall during air removal and
vulcanizing of the tread band 1.
:.ç 10 Those skilled in the art will readily perceive modi- :
ficiations which fall within the scope and the spirit of the
~` invention. Therefore, the appended claims are to be construed
broadly enough to cover all equivalent structures.



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Representative Drawing

Sorry, the representative drawing for patent document number 1063760 was not found.

Administrative Status

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Administrative Status

Title Date
Forecasted Issue Date 1979-10-09
(45) Issued 1979-10-09
Expired 1996-10-09

Abandonment History

There is no abandonment history.

Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
DACAPO AB
Past Owners on Record
None
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
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Document
Description 
Date
(yyyy-mm-dd) 
Number of pages   Size of Image (KB) 
Drawings 1994-04-28 4 220
Claims 1994-04-28 7 351
Abstract 1994-04-28 1 46
Cover Page 1994-04-28 1 30
Description 1994-04-28 18 940