Note: Descriptions are shown in the official language in which they were submitted.
z~
_ECIFICATION
This invention relates to machine tools and more
particularly to tool carrying turret equipped machine tools. ~`~
There is a recognized sub-branch of machine tools
wherein the overall machine is equipped with turrets which carry
a plurality of individual tools. One specific example of this type
of mechanism is found in the punch art wherein an individual punch
machine will be equipped with upper and lower turrets. The upper
turret is generally provided with a ring-like tool carrying area
and is carried on a central rotatable shaft. The ring area has a
plurality of openings therethrough which receive punches. The
punches are generally positioned in punch holders. The lower
turret also includes a tool carrying ring area and is mounted on
a central shaft and rotatable with respect to the machine. The
ring area of the lower turret is also equipped with a plurality of
apertures therethrough each of which is designed to be aligned
with a die carried by the lower turret. As the turrets are
rotated in unison, vertically aligned punches and dies are pre-
sented at a ram station where a ram acts upon the punch to urge
it towards and into the die. Because each turret carries a -
plurality of tools, it is not necessary to move the work piece
from one machine to another when different tool combinations -
consisting of an aligned punch and cooperatively sized die are to
be successively used. An example of such a machine is shown in
U. S. Patent No. 3,139,779 issued July 7, 1964 to Bredow.
Over the years, a number of different designs for such
turret devices have evolved from single turret machines such as
. .
'. . ,' ' : ~ ........... . . , . " . :
,
L8
is shown in U. S. Patent No9 1,743,070 issued January 7, 1932
to Wetmore utilizing a horizontal axis turret to machines where a
plurality of individual upper and lower turrets are mounted on a
common drive turret such as is shown in Russian Patent 253,547
of November 23, 1970 to Ckyoa et al,
Some types of machine tools have been proposed
wherein the turret table itself is equipped with dimensioned open- -
ings which directly receive the tool while other constructions
provide turret table openings which receive tool holders, the
holders each containing a tool. Additionally, it has been known to
provide a turret table which is constructed of a nurnber of parts
and wherein the tools or tool holding mernbers are clamped or
otherwise nonpermanently fixed in place.
~urther, it has been known to provide tool holders
mounted on the turret with one or more of the tool holders
carrying more than one tool such as for example U5 S. Patent
No. 842,729 issued January 29, 1907 to Vernat. In such multiple
tool per holder constructions, the tools in each holder may oper-
ate in unison, as in U. S. Patent No. 3,760,472 issued
September 25, 1973 to Kielma or they may be operated upon
selectively, such as by moving the ram shown in U. S. Patent
No. 3,685,380 issued ~ugust 22, 1972 to Daniels or by moving
the tool holder as shown in U. S. Patent No. 3,527,130 issued
September 8, 1970 to Knehans, or otherwise as shown in U. S.
Patent No. 3,951,026 issued April 20, 1976 to Beauplat. See
also German Auslegeschrift 1,302,423 of October 22, 19700 It
has been known to mount on an individual turret a plurali~y of
combination work holders and tools. See for example U0 S.
Patent No. 2~114,284 issued April 19, 1938 to Barnes et al.
The prior art has a common deficiency relating to the
S changing of tools. For the most part, individual cooperating tools,
such as punches in an upper turret and dies in a lower turret
must be individually changedO Because they must be held securely
during usage, they are either locked in place by means which
require an unlocking action or, they are held in place by complex
constructions.
Additionally, because the punches and dies are of
different size, to the extent that the tools are held in holders
which in turn are fixed to the turret, the holders must be co-
operatively shaped. Normally this is accomplished so that a die
lS holder having a given inner diameter will be able to receive a
variety of different hole sized dies. However, for numerous
reasons, including economics, small hole dies are manufactured
with relatively small outer diameters, Thus the holders will be
dimensioned to accept that ou~er diameter. For larger hole dies,
larger outer diameters will be used and a tool holder must be
provided having an inner diameter capable of receiving that
larger outer diameter. Since the die holder is not normally
removed from the turret when changing dies, the varie~ and
arrangement of die sizes which can be provided on a given turret
is determined by the die holders in place on that turret~
- 4 - ~
'', . ~ '; .:,,
Since the die holder must be positively and accurately
posi~ioned with respect to the punch in order to accurately position
the die with respect to the punch, any attempt to remove and
replace the die holder in order to position a larger or smaller
hole die at that station, will involve substantial machinery down
time.
Thus, the prior art machines are restrictive in the
variety of tools which can be easily and quickly substituted. An
additional problem arises, particularly with punch turrets in that
the larger the die hole, the larger the underlying opening in the
turret must be in order to provide for material removal. Since
the die holder is dimensioned with respect to that opening, only
large dies can then be used above a large turret openingO Any
attempt to use a smaller die holder will result in a lack of suffi-
1~ cient support for the die holder and therefore for the smaller dieO
In order to avoid this problem, it is desired to keep the number
of large holes in any turret at a minimumO However, this then
prevents set up of the machine for a job requiring a large number
of large diameter dies. E~eretofore, this problem has been met
by increasing the size of the turret so as to increase the number
of tools which can be carried thereby.
Another problem in evidence in prior art turret
punching machines is the aforementioned difficulty in locating the
tool holder with respect to the punch. This is frequently
accomplished by positively indexing the upper turret to the lower
turret and then by semipermanently affixing the die holder in
position on the lower turret. Normally the die holder is so
firmly fi~ed in position, as by means of a plurality of bolts or the
like, that it becomes a substantial job to remove and replace, or
to realign a die holder. Since indexing is normally checked by
utilizing a shot pin which engages the turret, criticality of the
positioning of the die holder on the turret is apparent. It would
be an advance in the art to provide improved means of locating
and positioning the die.
Another disadvantage of prior art machine tools, and -
particularly turret punches resides in the access to the turrets
which is offered for the purpose of changing tools. Access to
the punches and to the dies has been quite restricted in the -
majority of prior art devices. ~lthough it has been suggested to
provide a segment of the work table, which normally surrounds
at least a portion of the periphery of the lower turret, which can
be dropped down to give access to the dies, see U. S. Patent No.
3,961,549 issued June 8, 1976 to Smith, which thereby gives
greater access to ~he dies, this feature has not been integrated -
fully into a total die-punch changing concept,
~dditionally, heretofore, when dies and punches were
changed, it was possibie that the punch could be separated from
its associated die either during handling or storage. This creates
a necessity for time consuming searches in order to be sure that -
a proper pair of die and punch are installed in the machine tool.
Failure to install a proper pair can lead to bo~h damage to the
punch and the die, as well as damage to the work piece.
The present invention provides an improved turret-type machine tool.
According to the invention there is provided in a turret-type machine tool
having a first punch carrying turret adapted to detachably and selectively ;~
support individually actuated punches of desired sizes, a cooperating
second turret for supporting individual dies to selectively mate with the
punches of said first turret for punching workpieces, said second turret
having openings receiving punched-out portions of the workpieces, the
improvement of a plurality of die-holders removably supported on said second
turret, each of said die-holders having a plurality of die supports for
individual dies, a plurality of individual dies carried by each die-
holder, said die-holders accurately positioning the individual dies
carried thereby relative to the punches on the first turret with which
they are to selectively cooperate, and said die-holder supports for each
die carried thereby preventing deformation of the dies by the punches
and workpieces being punched without blocking said openings receiving ~-
the punched-out portions of the workpiece.
Preferably, the first punch carrying turret is an upper turret and
the second turret is a lower turret, the lower turret carrying a plurality
of die-holders, the die-holders arranged as segments of a ring, the ring
underlying punches carried by the upper turret, means attaching each of
the tool holders to the lower turret for rotation therewith and means for
assuring accurate positioning of a selected one of the die tool holders
with respect to a machine tool workstation and additional means for
assuring accurate positioning of the dies with respect to the die tool
holder by which they are carried.
Preferably also, the second turret has a plurality of stripping
openings therethrough, at least some of the die-holders each spanning a
plurality of said stripping openings, and the die-holders being quickly
detachable from the turret.
! ~
~,,, ~
Other features and advantages of the invention will be readily ~ :
apparent from the following description of a preferred embodiment thereof,
taken in conjunction with the accompanying drawings, although variations
and modifications may be effected
s ~,.
:1. , : '
-, ,
~g~
This invention provides a machine tool turret punch
wherein the lower turret is equipped with a plurality of die
holders some of which holds a plurality of dies, the die holders
being easily removable from the turret.
This invention provides a punch machine having upper
and lower turrets wherein at least one of the turrets is equipped
with tool holders which are easily removable from the turret, the
turret and tool holders being provided with cooperating automatic
means for insuring proper positioning of the tool holder with
respect to the turret, the tool holders carrying a multiplicity
of tools.
This invention provides a turret punch machine tool
having a lower turret provided with stripping openings there-
through, a plurality of individual tool holders positionable on said
turret above said stripping openings, each of said tool holders
carrying a plurality of tools, projectable means extensible above
and retractable towards a surface of the turret, the projectable
means detachably detachable to the tool holders to hold the tool
holders in place on the turret when in a retracted position and
to allow easy removal of the tool holder when in the extended
position, and means positively aligning the tool holder with respect
to the turret.
Othe.r features and advantages of the invention will be
readily apparent from the following description of a preferred
embodiment thereof, taken in conjunction with the accompanying
drawings, although variations and modifications may be effected
z~
without departing from the spirit and scope of the novel concepts
of the disclosure, and in which:
ON THE DRA WINGS
_
Figure 1 is a fragmentary perspective view of a double
l-urret machine tool punch according to this inventionO
Figure 2 is a fragmentary sectional view of the machine
tool of Figure 1 from a position elevated above the upper turret.
Figure 3 is a fragmentary cross sectional view taken
along the lines III-III of Figure 2.
Figure 4 is a fragmentary perspective view of an upper
shot pin assembly for the upper turret. -
Figure 5 is an enlarged fragmentary cross sectional
view similar to the view of Figure 2 taken on a section below the
upper turret looking at the lower turret.
Figure 6 is a fragmentary partially sectional view
taken along the lines VI-VI of Figure 5.
Figure 7 is a perspective partially diagrammatic view
of a vertically movable work table segment of the machine tool of
Figure 1.
Figure 8 is a fragmentary partially sectional view of
a tool holder according to this invention showing the attachment
to the turret.
Figure 9 is a fragmentary cross sectional view along
the lines XI-XI of Figure 8.
Figure 10 is a perspective view of a carrying and
storage rack for punches and die tool holders according to this
invention.
- 10 -
:.
~igure 11 is a perspective view of a tool holder
segment according to this invention.
Figure 12 is a cross sectional view of the tool holder
taken along the lines XV-XV of Figure ll.
Figure 13 is a top plan view of a tool holder according
to this invention.
Figure 1 illustrates a machine tool punch 10 which
includes generally a shroud member 12, a control center 14, a
work table 16, hydraulic work hold downs 18, a work table seg-
ment 20 which is movable vertically and which, coupled with an
access door 22 in the shroud, provides access to turrets 24.
The work table 16 is equipped with roller members 26.
As best shown in Figures 2 and 3, the turrets 24
include upper turret 28 and lower turret 30 which are mounted
for rotation on shafts 31 and 31a which in turn are secured in and
held to main frame portions (not shown). Main frame portions 32
serve as a central core for the machine tool and support a ram
34 which is actuatable in vertical movement to cause movement of
punches 35 received in punch holders 36. The punches are urged
towards dies 38 carried by the lower turret. The punch holders
36 are received in openings 40 extending vertically through the
upper turret 28, the punch holders being equipped with keys 42
received in key slots 44 in the openings 40 to properly index the
punch holder, including its top projecting T head 46 with the
2S turret. The T head 46 includes grooves 47 which receive tangs
of a ram slot or groove 48 whereby the vertical movement of the
aQ~
ram will cause movement of the punch. Also the grooves 47
receive an edge 51 of a support plate 50 carried by the frame 32.
The mating with the edge 51 of the support plate 50 maintains the
punches in position in the openings 40 and prevents them from
being mispositioned in the openings 40 so that they will be at the
proper level with the tang walled groove 48 in the ram 34. The
support plate 50 has an edge 51 which extends around approximate-
ly 3/4 of the machine on the inner side of the punchesO The
access door 22 is equipped with its own support plate 58 which,
because of the mounting of the hinge 56 attaching the access door
to the frame or to the shroud, as the case may be, indexes with
the groove 47 on the outside of the T head 46 when the access
door is closed. However when the access door is in the open
position illustrated in Figure 3, there isnothing vertically above ;
the punches to restrict their removal.
It should be appreciated that although a vertically
swingable access door is illustrated in this embodiment, that
horizontally swingable access doors can easily be substituted and
that further, a large access door in a shroud wall can also be
provided where the shroud is considerably larger than illustrated
and extends outwardly to encompass the entire turret area.
Thus it can be seen that when the door is in ~he closed position
the edge 59 of the support plate 58 carried by the door will
engage with the grooves 47 to maintain the punches at a proper
level with respect to the support plate 50 so that as the turret is
rotated the punches will be moved from the support plate 58 to
- 12 -
,
L8
the support plate 50, the support plates being stationary~ The
support plate S0 has a cut away portion 52 at the work station
adjacent the ram so that as the T head of an individual punch
moves into the ram slot 48 it is disengaged from the support
plate. However, as it moves out of the ram slot on the other
side, it will re-engage the support plate.
The upper turret 28 has a plurality of shot pin openings
60 extending thereinto from atop thereof, the shot pin openings
being aligned with the openings 40 receiving the punches, prefer-
ably on a turret radius line. A vertically actua~able shot pin
assembly 70 is carried by the frame 32 and includes a frame
mounted pneumatic or hydraulic cylinder 72 which actuates a pivot
arm 74 which in turn is attached to the shot pin 76 through a
double pivot linkage 78. The shot pin is guided for vertical
movement in a fixed bushing 80 whereby movement of the shot pin
is limited to a vertical movement only. The shot pin is positioned
such that it lies immediately forward of the work station as
illustrated in ~igure 2. This represents an improvement over
the usual location of the shot pin on the opposite side of the turret
from the work station which normal location produces a large
moment arm allowing misalignment between the ram and the
punch to occur. Because the shot pin indexes with the opening
60 immediately at the work station, perfect alignment of the turret
opening 40 with the ram is assured.
As best shown in Figures 3 and 5, the lower turret 30
is mounted for rotation on a central shaft 31a. The turret
- 13 -
, ' '; :' , ::
~` ~LO9;~ L8
includes a table member having a top surface 102 cored by a
nurnber of slug openings 104 which extend through the turret and
which allow material punched out of a work piece by a punch to
fall through the lower turret to a disposal shoot. The turret is
also provided with a plurality of alignment pin openings 106 and
with T headed projectable members 108 best illustrated in
Figure 11.
A pluralily of work holders or segments 110 are
carried by the lower turret on the surface 102. The work holders
110 include a plurality of dies 38 received in die openings 114~
The work holder llOa shown in Figure 5 has five such dies, 116,
117, 118, 119, and 120 received respectively in openings 121, 122,
123, 124 and 125. As illustrated in Figures 11 and 12, ~he
openings 114 have an upper larger dimensioned area 125 which
terminates in an internal inturned ledge 126 at a depth slightly less
than the height of the die 38. A central waste disposal opening
128 extends downwardly through the work holder from the ledge~
When the die 38 is received in the opening 114 it rests on the
ledge 126. The ledge may be provided with a plurality of
depressed areas 130 which are open to the opening 128 at their
inner ends. ~he depressions 130 are for the purpose of keying
shaped dies in relation to keyed punches.
As best shown in Figures 11 and 13 each opening 114
has an arcuate wall portion 131 which extends for approximately
half the circumference of ~he associated die 38 and which mates
the peripheral wall of the die substantially accurately. Thus when
- 14 -
the die is urged against the arcuate surface 131, it will be
perfectly seated within the work holder 110. In this manner, very
accurate positioning of the die in the work holder is assured,
The opening 114 is larger for the remaining half of the circum-
S ference of the opening in order to provide ease of removability
of the individual dies. The dies are held in place by means
such as set screws 133 which are received in threaded openings
extending between the inner diameter of the tool holder and the
opening 114. Preferably the set screws are on a diameter of the
die which passes through the center point of the arcuate portion
131, which in turn, is preferably aligned with the turret center
whereby the set screw lies on a radius of the turret. In the
case of large dies two such set screws may be used spaced
from one another.
lS The outer diameter 140 of the tool holder is arcuate
and is dimensioned with respect to the curve of the turret peri-
phery. The outer diameter is equipped with a plurality of verti-
cally extending arcuate notches 141. Preferably there is one
notch 141 for each die receiving opening 1140 The center point
of the notch 141 should preferably also lie on the same radius
line, such as the line 142 illustrated in Figure 13 as the set
screw and the center point of the arcuate wall 131 of the openings
114. As is illustrated from a comparison of Figures 11 and 13,
the openings 114 may be of various diameters thereby allowing a
selection of differing sized dies in the same tool holder. In
those machine tools where the lower turret always xotates with
- lS -
....
':
.:
; . , ,:
the upper turret, the openings 114 must be positioned on radius
lines 142 which are positioned accurately with respect to punch
openings 40 in the upper turret. However since a punch holder
opening 40 can receive punches 35 of considerably varying
diameter, whereas the opening 114 in a given tool holder 110 can
only receive a given sized outer diameter die, for differing
arrangements of punches received in the upper turret, differing
tool holders will be provided for the lower turret.
One of the important features of this invention is the
fact that although the lower turret is equipped with a number of
slug openings 104 which correspond to the number of punch
openings 40, and although the openings 104 may differ in size, as
shown at 104a and 104b of Figure 5, this does not restrict the
size of the punches or dies. The opening sizes 104a, 104b in
the lower turret are determined by the corresponding sized open-
ings 40 in the upper turret. Thus, for example a 20 tool turret
may have 4 l~rge diameter punch receiving openings in the upper
turret and, correspondingly, 4 large diameter stripping openings
in the lower turret. Because punches are received in punch
holders, heretofore, it was possible to put a very small diameter
punch in a large punch opening in the upper turret. However, it
was not economically possible to put a small diameter die in
position above the large diameter stripping opening in the lowex
turret. Not only would this require either changing the die
holder, which was heretofore time consuming and has been rela-
tively impractlcal, or it would result in the construction of a die
- 16 -
e~
having a small diameter opening and a very large, thick body so
that the outer diameter might be fit in the tool holder designed to
take a much larger diameter die. When such a die is constructed,
it is extremely uneconomical and, more importantly, the tool
holder would not provide sufficient support for the die since the
force applied to the die is at the periphery of the die hole whereas
the tool holder would be supporting the die at the outer periphery
of the very wide die.
This problem is now substantially eliminated through
the use of the quick change tool holders 110 which, because of
their broad support on the turret surface 102 are themselves well
supported and further, because the die is supported in a tool
holder opening dimensioned to receive that die, the die is well
supported. rhe thickness of the tool holder between the die
support ledge 126 and the bottom 1D~2 of the tool holder provides
more than adequate stability to the die, The fact that the indi~
vidual stripping opening lying below that die may be much larger
is of no practical significance.
Figure 13 illustrates a tool holder llOb having the
same spacing of die opening centers as the tool holder 110 of
Figure 11 but utilizing a plurality of smaller openings 114 and
smaller dies. Thus where the tool holder of ~igure 11 is
substantially symmetrical in the placement of the dies, this is not
true in the tool holder of Figure 13~ Where the tool holder of
Figure 13 is mounted on the lower turret in the place of the tool
holder of Figure 11, the relatively small die 146 would be in the
- 17 -
.. . . . . .
'~ ' ' : , .' ' ............ , ,, ' .: ' ~
. .
L8
.
position normally occupied by the o-pening 148 of the tool holder of
Figure 11 which is equipped to carry a much larger die substan-
tially as previously discussed. The die 146 is adequately sup-
ported in the tool holder while the tool holder itself is supported
by its substantial area contact with the surface 102 of the turret
30.
The tool holders 110 are attached to the turret 30 by
means of the projectable T headed members 108 and are properly
aligned by means of locating pins 150. As best illustrated in
Figure 9, the T headed member 108 includes a shaft 151 which
is topped with an enlarged diameter disc portion 152 giving an
overall T shaped cross section. The shaft is carried by a piston
member 153 which has a plurality of peripheral axially extending
bores 154 having spring means 155 entrapped therein with one end
of the spring bottoming on a ledge 156 of the piston 153 and the
other end engaging an abutment member 157 which in turn engages
an inturned ledge 158 of the turret 30 which in turn has a peri-
phery defining an opening through which the shaft 151 is project-
able. A hydraulic cylinder or the like 159 acts against the
piston member 153 to urge the T head above the surface 102 to a
point indicated by the dotted line 160. In the absence of pressure
in the hydraulic cylinder 159, the springs 155 withdraw the T
head to the position indicated by the bold lines 161 and maintain
a spring bias further urging the T head to a withdrawal position
towards the interior of the turret 30.
As best shown in Figure 8 and Figure 5, each tool
holder 110 is provided with T slots 170. The slots extend into
- 18 -
- lQ~
the body of the tool holder 110 îrom a radius side wall 171 on a
chord to the curve of the work holder. Each slot 170 has a
relatively narrow throat opening 175 which may, for ease of
insertion, have slightly non-parallel walls if desired. The throat
opening is topped by a wider opening 176 which is dimensioned to
receive the enlarged disc end 152 whereas the narrower throat
opening receives the shaft 151. Thus the undersurface 178 of the
disc contacts the ledge 179 formed at the intersection of the wide
and narrow slot openings 175, 176. The blind end of the slot is
preferably curved as at 180. Thus, when the T headed member is
in its projected position illustrated by the dotted line 160, the
segment will be lifted off of the surface 102 to the dotted position
illustrated at 181. At this point, alignment pins 150 carried in
pin openings 185 in the tool holder will be raised above the sur-
face 102 and out of corresponding pin openings 106 in the turret
30. At that point, the tool holder can be slipped off of the turret
by moving it radially outwardly. Insertion of a new tool holder
is accomplished merely by substantially aligning the slots 170 with
the T head projections in their raised position and thereafter ~ -
moving the aligned tool holder radially inwardly with the T head `
extending into the slots.
Thereafter when the hydraulic or pneumatic pressure to
the cylindex 159 is relieved the springs 155 will cause the T head
projectable member to draw the tool holder ~owards the surface
102 of the turret where it will be properly aligned by the pins 150,
In order to insure that the pins can cause slight movement of the
- 19 -
za~
work holder during the withdrawaI of the projectable T headed
members, one of the two pins for each tool holder is preferably
formed with a diamond or pyramid shaped pointed end whereas
the other is equipped with a rounded end. It is only necessary
that the pins provide a slight movement because the tool holder
will be substantially aligned due to the indexing of the T headed
projections into the slots 170.
In order to allow ease of insertion and withdrawal of
the tool holders, the vertically movable table segment 20 is
provided. As illustrated in ~igure 3, the table segment 20
includes a table top portion 200 which is movable Erom a work
position 201 to a tool holder removal and insertion or die changing
positlon 202. ~t the work position, the top surface 203 OI the
table top 200 is substantially aligned with the top of the turret 30
and is aligned with the top of the remainder of the work table 160
In the die changing position 2û2, the top 203 is positioned level
with or slightly below the surface 102 of the turret whereby the
tool holder can be moved radially outwardly straight onto the table
segment 20~ As best illustrated in ~igures 5 and 7, the table
segment has an underlying support frame 210 to which the table
top 200 is securely fastened by means of screws 211 or the like.
Frame 210 is carried by vertical beam members 212 which are
slidably received in grooves 213 formed in a block member 214
supported by beams 215 attached to the frame 32. The beam 215
also supports a horizontally reciprocally movable frame slide 220
which is acted upon pneumatic or hydraulic cylinder 221 to move
20 -
1~92~
it towards and away from the vertical beams 212. The slide 220
is equipped with cam surfaces 221 which engage cam rollers 222
on the vertical beams 212. Thus, as illustrated in the drawing
Figure 7, when the pneumatic cylinder 221 moves the slide 220
outwardly3 the rollers will rise up the inclined cam surface 221
thereby moving the table segment to its work position 201. When
the slide 220 is withdrawn, the table segment will drop downwardly
to the die removal position. Preferably, the cylinder 221 is
actuated by a micro switch 230 or the like which is engaged by
the access door 22 in its closed position. Thus as soon as the
access door 22 is opened, the turret table will drop from its
standard or work position to the die changing position. When the
access door is closed, the table will raise to the work position.
In a preferred embodiment, another micro switch or the like 231
may be positioned to sense withdrawalof the T headed projectable
members and prevent actuation o~ the turret table or of the micro
switch 230 whenever the withdrawal is not completed. Actual
withdrawal of the T headed member is actuated by termination
of hydraulic or pneumatic pressure to the cylinder 159. This
termination is in turn activated by closure of the micro switch
230. An interlock with the ram hydraulics prevents actuation
of the ram 34 at any time when the micro switch 230 is open.
This interlock can also be provided with the micro switch 231
and, if desired with a micro switch (not shown) determining the
position of the work table segment. Thus a safety feature is
provided preventing actuation of the machine tool at any time
- 21 -
:: ,
' . ' : ''
0~L~
when the access door 22 is opened, or when the table is not in
its work position or when any one of the projectable T headed
members has not been withdrawn. A second interlock system is
provided between the shot pin assembly 70 and the ram preventing
actuation of the ram at any time the shot pin is not fully seated.
Thus, if for some reason, the upper turret has failed to index
properly and a punch is not precisely located with respect to the
ram, the ram will be inoperable because the shot pin will not
have seated.
The notches 141 of the individual tool holders are
engageable by a shot roller 250 best illustrated in Figures 5 and
6. The shot roller has a roller member 251 positioned at the
end of a pivotable arm 252 which is pivoted intermediate its ends
as at 253 to a frame 32 carried extension 254. The opposite end
255 of the pivotable member 252 is engaged by the power arm
256 of a hydraulic or pneumatic cylinder 257. A spring 258 acts
between a fixed abutment 259 and an abutment 260 formed as a
part of the pivotable member 252. The spring urges the roller
251 towards the turret 30 whereas activation of the power arm
256 by the cylinder 257 causes withdrawal of the shot roller 251
from the periphery of the turret,
The shot roller is positioned on the machine tool at
the side wall periphery of the lower turret immediately in ~ront
o~ the work stationO The roller 251 is dimensioned with a
curvature substantially equal to the curvature of the notches 141
which are at the front of the worlc holders and the periphery of
~he turret.
- 22 -
During indexing of the turret, the shot roller is
withdrawn. When the turret indexing stops, the spring 259 will
attempt to force the shot roller to its normal or rest position.
A micro switch 265 senses whether the shot roller is in positionO
If it is not, the micro switch prevents power from being applied
to the ram inasmuch as failure of the shot roller to return to its
normal position under the influence of the spring indicates that
the work holder is not in proper position.
As illustrated in Figure 6, when desired, the shot
roller 251 may have an axial length greater than necessary to
read the notch 141 of the work holder and can also read a
coextensive notch 270 in the periphery of the lower turretO Thus
should no work holder be on the turret at the position Oe the work
station, the shot roller can still determine whether the turret
itself is properly positioned by either indexing with the notch 270
thereby indicating proper positioning or by failure to index and
contacting the outer periphery of the turret thereby indicating a
failure of proper positioning.
The notches in the turret also provide a method of
determining where the turret is located. By making one notch
~70a for each area of the turret to be aligned with a single work
holder of larger circurnferential direction and deeper than the
remaining slots 270, a roller switch 275 having a roller on a
different plane than the notches 270 can determine the position of
the turret. By providing suitable control between the switch 275
and the turret drive motor~ and proper positioning of the switch
- 23 -
.. , ' .
: ,-,- . ..
' . ' . - , ' .,' ' ' ' ~ ' ' ~ ' . :
275, it can be assured that the switch will indicate a predetermined
position of tlle turret and terminate9 when desired, rotation of the
turret at that predetermined position, When the predetermined
position is such that the entirety of one work holder will be
aligned with the table segment 20, an au~omatic mecbanism for
indexing the table to a work holder removal position will have
been provided. Thus a separate control on the contxol panel 14
can activate the stop motor circuit including the switch 275. This
will then cause rotation o~ the turret to the next tool changing
position. Thereafter opening the access door will automatically
cause the table segment to drop, the T head projectable members
to e~tend thereby raising the work holder and providing a very
simple and rapid tool changing possibility. Because the punch ~`
holders are normally relatively easily removable from the upper
turret, the preferred embodiment illustrated shows only the use
of the multi-tool holder in association with the lower turret.
In order to pre-program associated dies and punches,
a storage rack 300 is provided. The storage rack includes a
lower shelf 301 for receipt of a tool holder 114 and an upper
shelf 302 is provided with a number of punch holder receiving
openings 303 corresponding to the number and sizing of the die
holders 36 which will work with the dies in the tool holder 114.
A middle shelf 304 provides support for the punches and punch
holders when received in the openings 303 of the upper shel~.
Side walls 305 are provided with grasping handle openings 306
for transport of the member 300. Further the upper shelf
openings 303 are notched to receive the alignment keys of the
- 24 -
punchesO It is to be appreciated that the member 300 can easily
be rested on the table segment 20 when installing the tool holder
114 and the associated punch holders. It should be noted that the
rack 300 illustrated is stackable, that is the side walls 305 have
wide flat tops and the bottom of the shelf 301 is also flat.
It can therefore be seen from the above that our
invention provides an improved turret machine tool wherein at
least one of the turrets is provided with tool holders carrying a
plurality of tools. Means are provided for ease of removability
of the tool holders and additional means are provided for proper
alignment of the tool holders when in position on the turret.
Additionally turret and tool holder position sensing devices are
provided and an interlock safety system is shown preventing
actuation of the machine tool if the turret, tool holder, or turret
access openings are not in proper position~
Further, our invention teaches a novel tool holder
having design and dimension criteria which provide uniquely favor-
able results and which are inter-reactable with the unique tool
holder alignment and turret-tool holder coupling devices shown.
We have also taught a unique die size interchangeability
function which provides an ability to use small dies in association
with large stripping openings in the turret while providing
adequate support for the dies.
- 25 -
