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Patent 1160767 Summary

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(12) Patent: (11) CA 1160767
(21) Application Number: 376047
(54) English Title: WASTE TREATMENT SYSTEM HAVING INTEGRAL INTRACHANNEL CLARIFIER
(54) French Title: SYSTEME DE TRAITEMENT DES EAUX USEES A CLARIFICATEUR INTEGRE A LA CHAMBRE D'OXYDATION
Status: Expired
Bibliographic Data
(52) Canadian Patent Classification (CPC):
  • 362/9
(51) International Patent Classification (IPC):
  • C02F 3/12 (2006.01)
  • B01D 21/00 (2006.01)
(72) Inventors :
  • CERWICK, JOEL A. (United States of America)
(73) Owners :
  • ARMCO INC. (United States of America)
(71) Applicants :
(74) Agent: SMART & BIGGAR
(74) Associate agent:
(45) Issued: 1984-01-17
(22) Filed Date: 1981-04-23
Availability of licence: N/A
(25) Language of filing: English

Patent Cooperation Treaty (PCT): No

(30) Application Priority Data:
Application No. Country/Territory Date
06/145,707 United States of America 1980-05-01

Abstracts

English Abstract



WASTE TREATMENT SYSTEM HAVING
INTEGRAL INTRACHANNEL CLARIFIER
ABSTRACT OF THE DISCLOSURE
An intrachannel clarifier for producing clarified
waste liquid within an oxidation clitch aerobic wastewater
treatment system. The clarifier comprises a tank-like con-
struction positioned in the upper portion of the oxidation
ditch channel and having an opening in an upstream wall for
admitting mixed liquor at a relatively slow rate. The
region within the clarifier establishes a quiescent zone
where solids may settle from the waste liquid by gravity
to the tank bottom. A portion of the clarified liquid is
removed by means of an overflow weir or launder. The bottom
of the clarifier forms a perforated baffle made up of a
plurality of spaced parallel slightly overlapping inverted
V-shaped angle members extending between the walls of the
oxidation ditch channel. The spaces between the angle
members permit settled solids to return to the mixed liquor
flowing beneath the clarifier, but prevent movement of
excessive quantities of mixed liquor into the quiescent zone.
In a first embodiment, the clarifier is constructed as an
integral part of the oxidation ditch. In a second embodi-
ment, the clarifier is constructed as a separate unit which
may be added to an existing oxidation ditch to provide retro-
fit intrachannel clarifier capability.


Claims

Note: Claims are shown in the official language in which they were submitted.


THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:

1. An intrachannel clarifier for clarifying waste liquid containing
settlable solids for use in an aerobic wastewater treatment system of the type
having means for retaining the waste liquid in a continuous substantially closed
flow path, means for introducing wastewater influent into the flow path, means
for removing waste sludge as mixed liquor from the flow path, and means for
moving the waste liquor in a single direction in the flow path at sufficient
velocity to prevent settling of the suspended solids, said clarifier comprising:
tank means positionable within said retaining means for creating a
zone of relatively quiescent waste liquid in the upper portion of the tank
means to permit suspended solids to settle downwardly by gravity within the
quiescent zone to produce clarified waste liquid;
clarifier inlet means included in said tank means to permit entry of
unclarified mixed liquor from the flow path into the quiescent zone at a
relatively slow rate; and
baffle means associated with said tank means for permitting the
settled solids to return from the quiescent zone to the flowing mixed liquor
within the retaining means but preventing movement of excessive quantities of
flowing mixed liquor into the quiescent zone, said baffle means comprising a
plurality of spaced parallel slightly overlapping inverted V-shaped angle mem-
bers configured to extend across the retaining means transversely of the waste
liquid flow direction each of said angle members having a pair of angularly
disposed legs configured to lie across the flow path when the clarifier is
positioned witin the retaining means, adjacent legs of adjoining angle members
being spaced to permit the passage of settled solids therebetween, said angle
members being configured such that settling of suspended solids occurs in the
quiescent zone above said baffle means.






2. The intrachannel clarifier according to claim 1 wherein said tank
means includes upstream wall means configured to extend across the flow path
within the channel.


3. The intrachannel clarifier according to claim 2 wherein said wall
means comprises a vertically positioned wall extending completely across the
flow path, and dimensioned to permit waste liquid flow between the lower edge
of the wall and the channel bottom.


4. The intrachannel clarifier according to claim 3 wherein said clarifier
inlet comprises an opening extending through said wall permitting entry of
unclarified waste liquid from the flow path into the quiescent zone.


5. The intrachannel clarifier according to claim 2 including a
vertically positioned wall spaced downstream from said upstream wall and con-
figured to extend across the flow path within the retaining means, said down-
stream wall being vertically dimensioned to permit mixed liquor flow beneath
the lower edge of the wall and the retaining means.


6. The intrachannel clarifier according to claim 1 wherein the down-
stream leg of each angle member is longer in the flow direction than the up-
stream leg.


7. The intrachannel clarifier according to claim 1 wherein the upper
surfaces of said angle members have sufficient pitch to prevent collection of
settled solids thereon.



8. The intrachannel clarifier according to claim 1 wherein said angle
members are disposed such that the upper surfaces of said legs are inclined at
angles of approximately 30°-60° with respect to the horizontal to prevent
collection of settled solids thereon.




21


9. The intrachannel clarifier according to claim 1 including a
vertically positioned upstream wall configured to extend across the flow path
within the retaining means, a vertically positioned wall spaced downstream from
said upstream wall configured to extend across the flow path within the retaining
means, said baffle means extending substantially between the lower edges of
said walls, and connecting means connecting said walls and said bottom.


10. The intrachannel clarifier according to claim 9 wherein said
connecting means comprises at least one generally vertical side wall extending
between and attached to the vertical edges of said upstream and downstream walls,
said side wall supporting one outer edge of said baffle means, and means for
attaching said clarifier to the retaining means.


11. The intrachannel clarifier according to claim 9 wherein said
connecting means comprises a pair of generally vertical spaced side walls
extending between and attached to the vertical edges of said upstream and
downstream walls, said side walls supporting the outermost edges of said baffle
means, said side walls being configured to conform to and support said tank
means within the retaining means.


12. The intrachannel clarifier according to claim 11 wherein the
retaining means is of the type forming a channel having a bottom and spaced
side walls, and said channel and tank means are generally trapezoidal-shaped,
said tank means being supportable within said channel such that said baffle
means is spaced from the channel bottom, said clarifier being held within the
channel by its own weight.


13. The intrachannel clarifier according to claim 1 including means

positioned within said tank means for removing a portion of the clarified waste
liquid.



22

14. In an aerobic system for treating wastewater containing settlable
solids of the type having an oxidation ditch defining a trough-like channel
having a bottom and spaced upstanding side walls for retaining the waste liquid
in a continuous substantially closed flow path, means for introducing wastewater
influent into the flow path, means for removing waste sludge as mixed liquor
from the flow path, and means for moving the mixed liquor in a single sub-
stantially horizontal direction in the flow path at sufficient velocity to
prevent settling of the suspended solids, the improvement in combination there-
with comprising means positioned within said flow path for clarifying said mixed
liquor, said clarifying means comprising tank means for creating a zone of
relatively quiescent waste liquid in the upper portion of said channel to permit
suspended solids to settle by gravity within said quiescent zone to produce
clarified waste liquid, clarifier inlet means for permitting entry of unclarified
mixed liquor from the flow path into the quiescent zone at a relatively slow
rate, clarifier outlet means for removing a portion of the clarified waste
liquid from the tank means, and baffle means associated with said tank means for
permitting the settled solids to return from said quiescent zone to the flowing
mixed liquor within said channel, but preventing movement of excessive quantities
of flowing waste liquid into said quiescent zone, said baffle means comprising
a plurality of spaced parallel slightly overlapping inverted V-shaped angle
members each having a pair of angularly disposed legs extending across the flow
path in spaced relationship with said channel bottom, adjoining legs of adjacent
angle member being spaced to permit the passage of settled solids therebetween,
said angle members being configured such that settling of suspended solids occurs
in the quiescent zone above said baffle means.


15. The waste water treatment system according to claim 14 wherein said
tank means includes a generally vertical wall extending across the flow path
within said channel and positioned to permit mixed liquor flow between the lower


23


edge of said wall and the bottom of said channel.


16. The waste water treatment system according to claim 15 wherein said
clarifier inlet means comprises an opening in said upstream wall permitting
entry of unclarified mixed liquor from said flow path into said quiescent zone.


17. The waste water treatment system according to claim 15 wherein said
tank means includes a generally vertically positioned wall spaced downstream
from said upstream wall extending across the flow path within said channel and
positioned to permit mixed liquor flow between the lower edge of said downstream
wall and the bottom of said channel.


18. The waste treatment system according to claim 17 including at least
one generally vertical wall extending between and attached to the vertical
edges of said upstream and downstream walls, said side wall supporting one outer
edge of said baffle means, and means for attaching said clarifier to one of said
channel side walls.


19. The waste water treatment system according to claim 18 wherein said
clarifier side wall is spaced from the adjacent channel side wall.


20. The waste water treatment system according to claim 17 wherein said
upstream and downstream walls extend completely across said flow path.


21. The wastewater treatment system according to claim 14 wherein the
upper surfaces of said angle members have sufficient pitch to prevent collection
of settled solids thereon.


22. The waste water treatment system according to claim 14 wherein said
baffle means is positioned in spaced relationship with said channel bottom, a
portion of said mixed liquor flow passing beneath said baffle means, said
baffle means including means for creating a draft in association with the




24


flowing mixed liquor to draw settled solids from said clarifier means.


23. The waste water treatment system according to claim 14 wherein the
downstream leg of each angle member is longer in the flow direction than the
upstream leg.


24. The waste water treatment system according to claim 23 wherein said
legs are inclined at angles of approximately 30°-60° with respect to the
horizontal.


25. The waste water treatment system according to claim 14 wherein said
baffle means is positioned in spaced relationship with said channel bottom, a
portion of said mixed liquor flow passing beneath said baffle means, said
channel bottom including a deepened portion extending between the upstream and
downstream boundaries of said baffle means to permit substantially unobstructed
flow of mixed liquor beneath said baffle means.


26. The waste water treatment system according to claim 14 wherein said
baffle means is positioned in spaced relationship with said channel bottom, a
portion of said mixed liquor flow passing beneath said baffle means, said
channel bottom being configured to created slight head loss between the upstream
and downstream boundaries of said baffle means.


27. An intrachannel clarifier for clarifying waste liquid containing
settlable solids for use in an aerobic wastewater treatment system of the type
having means for retaining the waste liquid in a continuous substantially closed
flow path, means for introducing wastewater influent into the flow path, means

for removing waste sludge as mixed liquor from the flow path, and means for
moving the waste liquor in a single direction in the flow path at sufficient
velocity to prevent settling of the suspended solids, said clarifier comprising:
tank means positionable within said retaining means for creating a





zone of relatively quiescent waste liquid in the upper portion of the tank means
to permit suspended solids to settle downwardly by gravity within the quiescent
zone to produce clarified waste liquid;
clarifier inlet means included in said tank means to permit entry
of unclarified mixed liquor from the flow path into the quiescent zone at a
relatively slow rate; and
baffle means associated with said tank means for permitting the
settled solids to return from the quiescent zone to the flowing mixed liquor
within the retaining means but preventing movement of excessive quantities of
flowing mixed liquor into the quiescent zone, said baffle means comprising a
plurality of spaced sloping non-vertical surfaces configured to extend across
the flow path, such that settling of the suspended solids occurs in the
quiescent zone above the baffle means.


28. The intrachannel clarifier according to claim 27 wherein said
surfaces are inclined at angles of approximately 30°-60° with respect to the
horizontal to prevent collection of solids thereon.


29. The intrachannel clarifier according to claim 27 including said
retaining means.


30. The intrachannel clarifier according to claim 29 wherein said
retaining means comprises an oxidation ditch defining a trough-like channel
having a bottom and spaced upstanding sidewalls.


31. An intrachannel clarifier for removing suspended solids from a stream
of moving fluid comprising tank means positionable within said stream to permit
a portion at least of said stream to flow therebeneath including spaced up-

stream and downstream walls extending across the flow direction of the stream of
moving fluid for creating a zone of relatively quiescent fluid within the tank



26


means between the walls, and baffle means forming a floor extending between the
lower margins of said walls, said baffle means including a plurality of spaced
sloping non-vertical surfaces forming openings therebetween extending across
the flow direction of the stream such that a portion of the fluid containing
suspended solids may enter the openings between the surfaces, said baffle means
being configured so that the flow velocity within the quiescent zone is
insufficient to maintain solid suspension to permit the solids to settle down-
wardly by gravity within the quiescent zone above the baffle means and return to
the stream flow beneath the clarifier through the spaces between the surfaces,
and means for recovering the clarified fluid from the quiescent zone.


32. The intrachannel clarifier according to claim 31 wherein said sloped
surfaces are arranged in pairs, the surfaces of each pair being angularly related
to each other and joined along their upper longitudinal edges, the lower
longitudinal edges of the surfaces of adjacent pairs being spaced to form said
openings.


33. The intrachannel clarifier according to claim 32 wherein adjacent
surfaces of adjoining pairs are overlapping.


34. The intrachannel clarifier according to claim 33 wherein said
surfaces are substantially planar.


35. The intrachannel clarifier according to claim 31 wherein said baffle
means comrpises a plurality of inverted V-shaped angle members extending across
the stream flow direction, each of said angle members having a pair of angularly
disposed legs joined at their upper edges, said legs forming said surfaces,
adjacent legs of adjoining angle members being separated to form said openings

between said surfaces.


36. The intrachannel clarifier according to claim 35 wherein adjacent


27

legs of adjoining angle members are slightly overlapping.

37. The intrachannel clarifier according to claim 36 wherein the down-
stream leg of each angle member is longer in the flow direction than the upstream
leg.

38. The intrachannel clarifier according to claim 37 wherein said
surfaces are substantially planar.

39. The intrachannel clarifier according to claim 31 wherein said
surfaces are substantially planar.




28

Description

Note: Descriptions are shown in the official language in which they were submitted.


~ 160767




WAST~ TR~AT~E~T SYST~l HAVI~G
INTEGRAL I~TRA_H~ L C],ARIFI~
SUMMARY OF THE iNVENTION
The present invention relates generally to a waste
water treatment system, and more particularly to aerobic
waste water treatment systems of the type using an oxida-
tion ditch system including an intrachannel clarifier ?osi-
tioned within the oxidation ditch channel.
Generally, waste treatment systems may be divided into
two types of broad categories. The first category involves
waste waters containing organic and inorganic dissolvet and
suspended solids which are amenable to chemical treatment
and subsequent clarification, as by oxidation, reduction,
neutralization, and the like. A sludge is usually formed
which is separated by holding under quiescent conditions, r
usually for a considerable length of time, in a settling
tank, where the inorganic solids settle by gravity to the
bottom of the tank. The settled sludge must be removed by
mechanical means, and the remaining waste liquor may
require chemical neutralization for disposal. The sludge
material may be disposed of in a number of different ways
as is well known in the art. The waste water may be re-
cycled or discharged to a public waterway. A common source
of such waste liquids are pickle acids or pickling rinse
waters resulting from steel plant operations.
The present invention is concerned with the general
broad category of waste materials which contain biodegrad-
able solids. Such waste liquids may result from municipal
sewage collection systems, oil refineries, coke plants,
paper making plants, canneries, food processing plants
and the like. The treatment of these organic dissolved
and suspended materials is normally accomplished by aerobic
processes commonly classified as biological treatment.
Removal of the organic material by these processes is
3~ accomplished by two general mechanisms. First, impurities

l 1~0767




are adsorbed and absorbed at the interface between the
associated biomass and waste liquid. Second, the biomass
decomposes these organics through oxidation, thus synthe-
sizing new cells and releasing gases such as carbon
dioxide. The resulting increased biomass or sl~dge con-
sisting of accumulated micro-organisms is ~enerally sep-
arated from the organically stablized liquid. ~hile
most of the biomass is generally returned to the process
to continue the process, excess sludges are normal.ly wasted
from the system.
In conventional aerobic treatment systems, the major
components are frequently an aeration tank and a clarifier.
In one type of treatment system, the aeration tank is
rectangular or circular, andincludes means for continually
circulating the waste liquid within the tank with the addi-

tion of oxygen or air to promote micro-organism growth.
In a second type of aeration tank, the tank is generally
oval in shape and defines a trough-like channel having a
bottom and spaced upstanding sidewalls for retaining the
waste liquid in a continuous substantially closed flow
~ path. In this type of system, which is often referred to
as an oxidation ditch, the waste liquid is continuously
circulated by means of rotating brushes, discs, turbines
or the like, at a flow velocity sufficient to maintain the
~ 25 solids in suspension. Additional air or oxygen may also
be added to the circulating waste liquid to promote micro-
organism growth.
Both types of systems require a clarifier for sep-
arating suspended solids from the waste liquid, commonly
referred to as mixed liquor, and disposing of the clarified
liquid. In conventional oxidation ditch systems, the clar-
ifier comprises a separate unit frequently located adjacent
an outside edge of the aeration channel, which forms
a settling tank for separating suspended solids from the
waste liquid. The clarified liquid may be disposed of or
reused, while the settled biomass remains in the clarifier,
where it may be disposed of as waste sludge, or recycled
to the oxidation ditch to maintain the proper balance
,

~ 160767




between organic loading and biological microbial mass
solids in the mixed liquor.
Periodically, the settled sludge in the clarifier must
be removed by mechanical means such as scrapers, pum?s or
the like. As noted, a portion of the sludge may be re-
turned to the oxidation ditch for further digestion. In
any event, it has been found that the use of such a
separate clarifier tank not only requires significant
installation and material costs together with land space
for the clarifier installation, but also a significant
expenditure of energy resources to remove the settled
sludge from the clarifier, as well as to move the sludge
between the oxidation ditch and the clarifier.
The present invention significantly reduces equipment
and energy requirements associated with aerobic waste
treatment facilities of the type described by incorporating
the clarifier within the oxidation ditch flow channel.
While for purposes of an exemplary showing, the intra-
channel clarifier of the present invention has been
described and illustrated in colmection with an oxidation
~ ditch treatment system, it will be understood the inven-
tive principles may be extended to other aeration tank
configurations. In the embodiment described, the intra-
channel clarifier is positioned downstream from the aeration
means or means for imparting a flow velocity to the liquid.
A portion of the mixed liquor being circulated in the
oxidation ditch is allowed to pass into the clarifier zone.
Once within the quiescent zone established inside the
clarifier, suspended solids settle by gravity to a
specially constructed clarifier bottom. Consequently,
liquid-solid separation occurs as it would in a conventional
rectangular sedimentation basin with the clarified super-
natant being discharged over an effluent weir. The
majority of the mixed liquor being circulated in the oxi-
dation ditch does not enter the quiescent clarification

l 160767




1 zone, but ra-ther passes beneath it at sufficient velocity
to maintain solids in suspension. As the mixed liquor
passes beneath the clarifier, sludge is hydraulically
drawn from the clariEier bottom and resuspended in the
mixed liquid. Sludge is wasted from the system by
wasting a stream of mixed liquor.
According to the invention there is provided an
intrachannel clariier for clarifying waste liquid con-
taining settlable solids for use in an aerobic wastewater
treatment system of the type having means for retaining
the waste liquid in continuous substantially closed flow
path, means for introducing wastewater influent into the
flow path, means for removing waste sludge as mixed
liquor from the flow path, and means for moving the waste
liquor in a single direction in the flow path at suffi-
cient velocity to prevent settling of the suspended
solids, said clarifier comprising: tank means posi-
tionable within said retaining means for creating a zone
of relatively quiescent waste liquid in the upper portion
of the tank means to permit suspended solids to settle
downwardly by gravity within the quiescent zone to pro-
duce clarified waste liquid; clarifier inlet means
included in said tank means to permit entry of uncla-
rified mixed liquor from the flow path into the quiescent
zone at a relatively slow rate; and baffle means associ-
ated with said tank means for permitting the settled
solids to return from the quiescent zone to the flowing
mixed liquor within the retaining means but preventing
movement of excessive quantities of flowing mixed liquor
into the quiescent zone, said baffle means comprising a
plurality of spaced parallel slightly overlapping
inverted V-shaped angle members configured to extend
across the retaining means transversely of the waste
liquid flow direction each of said angle members having a
pair of angularly disposed legs configured to lie across


` !

l 160767

1 the :Elow path when the clarifier i9 positioned within the
retaining means, adjacent legs of adjoining angle members
being spaced to permit the passage of settled solids
therebetween, said angle members being configured such
that settling of suspended solids occurs in the quiescent
zone above said baffle means.
Preferably the downstream leg of each angle member
is longer in the flow direction than the upstream leg.
The angle members are preferably disposed within the tank
such that the upper surfaces of the legs are inclined at
angles of approximately 30~-60 with respect to the
horizontal to prevent collection of settled solids on the
angle members. It is believed that the angle members
tend to create a draft for hydraulically drawing settled
solids from the clarifier tank into the waste liquid
underflow.
In one embodiment, the intrachannel clarifier is
constructed in the form of a tank of similar construction
to that described hereinabove positionable within an
existing oxidation ditch channel, thereby permitting
retrofitting of established waste treatment systems. In
this embodiment, the tank is constructed to be positioned
at approximately mid-depth within the oxidation ditch
channel thereby permitting underflow of the flowing mixed
liquor to draw settled solids through the slatted tank
bottom.
In all embodiments, sludge is wasted from the system
by wasting a stream of mixed liquor at a location
downstream from the intrachannel clarifier.
Further features of the invention will become
apparent from the detailed description which follows:
BRIEF DESCRIPTION OF THE DRAWING
Fig. 1 is a partially schematic top plan view of a
typical oxidation ditch waste treatment system incorporating


l 160767




the intrachannel clarifier of the present invention.
Fig. 2 is a fragmentary cross sectional view taken
along section line 2-2 of Fig. l.
Fig. 3 is a fragmentary cross sectional view taken
along section line 3-3 of Fig. 1.
Fig. 4 is a fragmentary perspective view of the
intrachannel clarifier of the present invention.
Fig. 5 is a fragmentary top plan view of a second
embodiment of the intrachannel clarifier of the present
invention.
Fig. 6 is a fragmentary cross sectional view taken
along section line 6-6 of Fig. S.
Fig. 7 is a fragmentary cross sectional view taken
along section line 7-7 of Fig. 5.
Fig. 8 is a fragmentary cross sectional end view of
a third embodiment of the intrachannel clarifier of the
present invention.
DETAIL~3 DESCRIPTIOi~
An oxidation ditch waste treatment system, shown
~enerally at l, incorporating a pair of intrachannel
clarifiers of the present invention, shown generally at
2, is illustrated in Fig. 1. '~hile for purposes of an
exemplary showing, the intrachannel clarifier is described
and illustrated in connection with an oxidation ditch
type of waste treatment system, it will be understood
that the inventive principles of the present invention
may be applied to any type of waste treatment system where
the waste liquid is treated in an aeration tank configur-
ation. The waste treatment system 1 illustrated in Fig. 1
comprises an oval or race track-shaped oxidation ditch 3
defining a trough-like channel 4 havin~ a bottom 5 and
spaced upstanding side walls 6 and 7 for retaining the
waste liquid in a continuous substantially closed flow
path. Channel walls 6 and 7 may be positioned vertically,
or slanted outwardly as illustrated in Fig. 2 such that
the flow channel is wider at the top than at the bottom.

1 160767




Oxidation ditch 3 may be constructed from any suitable
material such as earth, concrete, fiberglass, steel or the
like, and may be embedded in the ground to facilitate con- -
struction of the channel. Means are provided in the form
of a pipe or conduit 8 for introducing waste water influent
into the oxidation ditch flow path. In the embodiment
illustrated, inlet conduit ~ is positioned near the end of
oxidation ditch 3, downstream from intrachannel clarifier
2. Similarly, means in the form of an outlet conduit 9
are provided for removing waste sludge from the flow path
by wasting a stream of mi~ed liquor. In the embodiment
illustrated, outlet conduit 9 is positioned on the outer
edge of oxidation ditch 3 between inlet conduit 8 and
intrachannel clarifier 2. However, it will be understood
that both the inlet and outlet conduits may be positioned
at other locations on the oxidation ditch as required.
Means 10 are provided for aerating and moving the
waste liquid in a single substantially horizontal direction
in the flow path as indicated by directional arrows 11
at sufficient velocity to prevent settling of the suspended
~ solids; As illustrated in Fig. 1, moving means 10 are pro-
vided spaced from the upstream edge of each intrachannel
clarifier 2. In general, for waste liquid resulting from
municipal sewage operations and the like, the flow velocity
provided by moving means 10 will be approximately one foot
per second in order to maintain adequate solid suspension.
In any event, it is preferred that moving means 10 be suf-
ficiently spaced from intrachannel clarifier 2 to prevent
agitation of the settling solids in the quiescent zone of
the clarifi~er as will be described in more detail herein-
after.
Moving means 10 may comprise any one of a num~er of
different types of aerators or pumping mechanisms. For
example, the moving means may be implemented by a plurality
of brush-like bristles or slotted discs attached to a

1 160767

slowly rotating horizontal shaft extending transversely of
the oxidation ditch channel in contact with the waste
liquid, which agitates and aerates the waste liquid, and
at the same time imparts a velocity vector to create uni-
directional flow. Alternatively, the moving means maycomprise a turbine for creating waste liquid flow and
aerating the liquid to enhance the growth of micro-
organisms. The moving means may also be implemented by
means of ejectors directed in the direction of desired
flow for aerating and agitating the waste li~uid.
The oxidation ditch waste treatment system described
hereinabove is essentially conventional in nature, and well
understood by those skilled in the art. However, as noted
hereinabove, such systems generally require the use of a
separate clarifier for separating solids from the mixed
liquor. To eliminate the problems associated with such
separate settling or clarifying tanks, the present inven-
tion utilizes an intrachannel clarifier 2 positioned within
the flow channel of the oxidation ditch. While the embodi-
ment of the invention illustrated in Fig. l-Fig. 4 utilizes
two intrachannel clarifiers positioned within the oxida-
tion ditch, it will be understood that the system may be
operated with but one intrachannel clarifier, such as that
illustrated in connection with the cross sectional views
illustrated in Fig. 2 and Fig. 3. Likewise, it will be
understood that the system may be operated with more than
two intrachannel clarifiers.
In the embodiment of Fig. l-Fig. 3, intrachannel
clarifier 2 comprises tank means 12 for creating a zone
13 (see Fig. 3) of relatively quiescent waste li~uid in
the upper portion of channel 4 to permit sus?ended solids
to settle downwardly by gravity within the quiescent zone
to produce clarified waste liquid. It will be understood
that tank means 12 may be constructed as an integral part
of the oxidation ditch channel, or provided as a separate

I 160767

unit t.o retrofit existing waste treatment facilities as
will be described in more detail hereinafter.
Tank means 12 includes a vertically positioned
` upstream wall 14 extending completely across the flow
path within channel 4 to a depth of approximately one-half
to three-quarters of the channel depth. Wall 14 may be
constructed of concrete, steel, fiberglass or the like, and
may be formed as an integral part of the channel as
illustrated in the embodiment of Fig. l-Fig. 4, or may be
bolted or otherwise secured to the inner surfaces of channel
walls 6 and 7, respectively. It will be understood that
wall 14 need not extend completely across the flow path,
but that additional side walls would be required in that
case as will be explained more fully hereinafter.
Upstream wall 14 contains a generally rectangular
central opening 15 extending through the wall permitting
entry of unclarified waste liquid from the flow path into
quiescent zone 13 at a relatively slow rate. It will be
observed that upstream wall 14 and associated opening 15
~ 20 cause the majority of the waste liquid to flow beneath the
lowermost edge of wall 14 as illustrated by flow path
arrow 16 to form the intrachannel clarifier underflow 17.
In general, clarifier inlet 15 will be positioned below
the upper surface 18 of the waste liquid. As will be
explained in more detail hereinafter, in some situations
it may be desirable to eliminate opening 15, such that
unclarified waste liquid enters the quiescent zone throu~h
the perforated or slotted floor of the clarifier.
In the embodiment illustrated the terminal end of
clarifier 2 is formed by a vertically positioned wall 19,
similar in construction and shape to upstr~am wall 14,
spaced downstream from the upstream wall, and extending
completely across the flow path within channel 4. In
general, the lower edges of walls 14 and 19 will extend
to approximately the same depth within channel 4. It will

l 160767

be observed that this arrangement restricts the ~ajority
of waste liquid flow to the region beneath clarifier 2.
It is believed that liquid flow in the underflow area 17
will generally be turbulant in nature. In any event,
it will be desirable to maintain the flow velocity at a
sufficient level to insure suspension of solids in the
underflow area to prevent accumulation oE sludge on the
upper surface of channel bottom 5 in the underflow area.
~For liquid waste associated with municipal sewage facili- _
ties, it is believed that a flow velocity in the underflow
area of no less than one foot per second should be suffi-
cient to maintain solid suspensions. However, the actual
flow velocity may depend somewhat on the particular type
of liquid being treated, and the nature of the suspended
solids.
As best shown in Fig. 3, the channel bottom 5 in the
region of the underflow area may be deevened as at 20 to
facilitate waste liquid flow. This deepened portion insures
that the flow velocity of the liquid waste is not affected
to any appreciable extent by the restrictions presented by
~ walls 15 and 19.
Deepened portion 20 may also be utilized to affect
the hydraulic performance of the clarifier bottom as will
be described in more detail hereinafter.
In order to remove clarified liquid, clarifier 2 is
provided with clarifier outlet means 21 comprising a trough-
like overflow weir or launder positioned within the clari-
fier and extending between channel walls 6 and 7. As best
shown in Fig. 3, the upper edges 21a of clarifier outlet
means 21 are positioned sli~htly below the upper surface
level 18 of the waste liquid, so that the weir removes a
portion of the supernatent. Weir 21 extends through channel
wall 7 as at 22, to conduct the clarified liquid to a
suitable disposal site (not shown). ~hile an overflow weir
or launder has been illustrated as the clarifier outlet

I 160767
11
means for purposes of an exemplary showing, it will be
understood t'lat other types of apparatus may be utilized
for removing the clarified liquid from within clarifier 2.
The floor or bottom of clarifier 2 comprises baffle
means, shown generally at 23, for permitting the settled
solids to return from quiescent zone 13 to the flowing
mixed liquor within underflow area 17, bl~t preventing
movement of excessive quantities of flowing mixed liquor
into the quiescent zone. In a preferred embodiment, the
baffle means forms a perforated or slotted bottom compris-
ing a plurality of spaced parallel slightly overlapping
inverted V-shaped angle members, one of which is snown at
24, having angularly disposed upstream and downstream legs
25 and 26, respectively. Angle members 24 extend between
channel walls 6 and 7 in spaced parallel relationship with
channel bottom 5, and may be integrally cast with the
channel walls as illustrated in Fig. 2, or attached to the
inner surfaces of the walls by any convenient means. Alter-
natively, slots may be provided in theinner surfaces of
the channel walls for supporting the ends of the angle
members in the proper orientation. ~s best shown in Fig.
3, the upstream leg 25 of the adjacent angle member 24
overlaps the upper surface of plate member 23a.
It will be observed that this arrangement forms a
plurality of spaced sloping surfaces extending across the
flow path. In general, angle members 24 may be constructed
of steel, fiberglass or other material having generally
smooth surfaces permitting settled solids to slide easily
downwardly along the sloping surfaces into the underflow
region. In some instances, the angle members may be re-
placed by a purality of parallel spaced slanted plates
extending between and supported by the channel walls.
In either event, the baffle means acts as a baffle to
preclude interruption of the quiescent zone by waste liquid
flowing in the underflow area by diverting water away froln

l 160767
.



12
the openings 24a between the haffle surfaces. In ad~ition,
it is believed the sloped surfaces form a draft caused by
the flowing mixed liquor in t'ne underflow area tending to
suck or draw the settled slud~e from the quiescent zone
as indicated by direction~l arrows 24b in Fig. 3.
To obtain these objectives, the downstream leg 26 of
each angle member is longer in the flow direction than the
upstream leg 25, the lep~s being angularly disposed with
respect to each other. Adjacent legs of ~djoining an~le
members are also angularly disposed and sp~ced to ?ermit
the passage of settled solids in the space between the
adjacent leg members. As best shown in Fig. 3, the up-
stream leg overlaps the downstream leg of an adjoining
angle member. In the preferred embodiment illustrated,
the an~le members are disposed such that the upper
surfaces of the upstream and downstream legs are inclined
at angles of approximately 30-60 with respect to the
waste liquid flow to prevent collection of settled solids
on the surfaces of the angle members. It is also believed
that this angular orientation is necessary to create a
~ draft for drawing settled solids from the clarifier into
the underflow area, much in the manner of an aspirator.
To insure a substantially continuous bottom forming
baffle means 23, a baffle plate member 23a extending down-
wardly at an angle of 30-60 may be provided at the lower
edge of upstream wall 25. In general, plate me~ber 23a
will be similar in construction and orientation to down-
stream legs 26 of angle members 24.
It will be observed that this arrangement of the
baffle means 23 permits settling of the suspended solids
to the clarifier bottom by ~ravity. The sloping surfaces
in the bottom prevent deposition of the settled solids on
these surfaces, as well as serving to channel the sludge
to the open root of the multiple V configurations formed
by adjacent angle members. As the mixed liquor passes

l 160767
under the clarifier, it is believed that sludge i.s hydxaulically drawn from the
V-shaped bottoms and resuspended in the mixed liquor passing under -the clarifier.
It will be understood that various changes in the details, materials,
steps and arrangements of parts, which have been herein described and illustrated
in order to explain the nature of the invention, may be made by those skilled in
the art within theprinciple and scope of the appended claims. For example, it
may be desirable in some installations to eliminate or severely res-trict the
si~e of the opening forming clarifier inlet 15 in upstream wall 14. In this
configuration, a portion of the mixed liquor bearing settlable solids flowing in
the underflow area 17 passes through the slots or spaces 24a between adjacent
angle members 24 into quiescent zone 13. Since the flow velocity within the
quiescent zone is insufficient to maintain solid suspensions, the solids
settle from the mixed liquor and move downwardly into the underflow liquid.
The clarified liquid is then removed by means of the overflow weir forming
clarifier outlet means 21 in the manner described hereinabove.
Similarly, downstream wall 19 can be eliminated in some situations
provided the flow velocity within quiescent zone 13 is less than that
necessary to suspend settlable solids. In this modification, it may be
necessary to restrict the size of the opening forming clari~ier inlet
15 in order to restrict the waste liquid flow veloci~y below the critical
value necessary to suspend settlable solids. In all other respects,
operation of clarifier 2 is identical to that described hereinabove.
Operation of the clarifier may also be affected by modification
of the channel bottom in the area adjacent the clarifier underflow. As
described hereinabove, the




- 13 -

l 160767
14
channel is provided wi.th a dee~ened cl~annel area 20 to
prevent restriction of the waste liquid flow and possible
reduction in the flow velocity which mi~ht cause settlable
solids to accummulate as sludge on the floor of the channel
in the underflow area. However, in some situations it may
be desirable to slightly restrict the flow velocity, there-
by causing` a head loss between the upstream and downstream
boundries of the baffle means 23 to assist in drawing
settled solids from the quiescent zone. However, in this
situation, the decrease in cross sectional area of the
underflow will be insufficient to cause the velocity to
fall below a level capable of maintaining settlable solids
in suspension.
As an alternative to providin~ a deepened channel
area 20 in the underflow region, the entire oxidation ditch
channel could be widened in the region of clarifier 2 in
order to increase the cross sectional area of the underflow
thereby maintaining the flow velocity substantially constant.
This alternative may be advantageous when the nature of
the settlable solids is such that excessive sludge could
~ tend to accumulate in the deepened channel area 20 in the
configuration illustrated in Fig. 3, for example, or where
extensive clarifier surface area is required.
Another embodiment of the present invention is illus-
trated in Fig. 5-Fig. 7, where elements similar to those
described hereinbefore in connection with the embodiment
of Fig. l-Fig. 3 have been given similar reference desig-
nations.
This embodiment illustrates an intrachannel clari-
fier 27 constructed as a separate unit which can be addedto existing oxidation ditch waste treatment systems.
Fundamentally, clarifier 27 is sirnilar in construction and
operation to intrachannel clarifier 2 described herein-
before, and comprises tank means 2~ positionable within
oxidation ditch channel 4 for creating a zone of relatively
quiescent waste liquid 13 in the upper portion of the
channel to permit suspended solids to settle downwardly by
gravity within the quiescent zone to produce clarified

1 1~0767

waste liquid. Tank means 2~ includes a vertically posi-
tioned upstream wall 14 con~igured to extend conpletely
across the flow pa~.h within channel 4 when clarifier
27 is in place. An opening 15 formino a clarifier i.nlet
extends through wall 15 to permit entry of unclarified
waste liquid from the flow path into quiescent zone 13 at
a relatively slow rate. As described hereinabove, opening
15 may be eliminated in certain designs. Furthermore,
tank means 28 may be dimensioned to extend only partially
across the flow path within channel 4.
A vertically positioned wall 19 is spaced downstream
from upstream wall 14, and is also configured to extend
across the flow path within channel 4 when the clarifier
is in place. Both walls are vertically dimensioned to
permit waste liquid flow between the lower edges of the
wall and the channel bottom 5. As noted above, downstream
wall 19 may also be eliminated for particular design con-
figurations.
Baffle means 23 forming the bottom of tank means 23
permit the settled solids to return from quiescent zone 13
to the waste liquid underflow, but prevent infiltration to
any great degree of flowing waste liquid into the quiescent
zone. As described hereinabove, baffle means 23 comprises
a plurality of spaced parallel slightly overlapping inverted
V-shaped angle members, one of which is shown at 24, having
a pair of angularly arranged upstream and downstream
legs, 25 and 26. The angle members 24 are arranged in
spaced parallel relationship with the channel bottom S
when clarifier 27 is positioned within the channel. As
noted above, the downstream leg 26 of each angle member
24 is longer in the flow direction than and angularly dis-
posed with respect to upstream leg 25, adjacent legs of
a~joining angle members bein8 angularly disposed and spaced
as at 24a to permit the passage of settled solids there-
between. The angle members are generally disposed such that

- I 160767

1~
the upper surfaces of each leg are inclinecl at a,lgles of
approximately 30-60 with respect to the horizontal to pre-
vent collection of settled solids. I~owever, as noted above,
the particular orientation of the angle member le~ surfaces
will depend somewhat upon the particular type of solids
suspended in the mixed liquor, particularly, the angle of
repose of the solids, etc. In any event, it is believed
that the angle members tend to create a draft for drawing
solids from the clarifier means 27 when the tank means is
positioned within channel 4. To insure a substantially
continuous bottom forming baffle means 23, a baffle plate
member 23a extending downwardly at an angle of 30-60 may
be provided at the lower edge of upstream wall 25. In
general, plate member 23a will be constructed and oriented
as described hereinabove with respect to the embodiment of
Fig. l-Fig. 3.
In order to form tank means 28 as an inte~ral unit
which can be added to existing oxidation ditch waste treat-
ment systems to provide retrofit clarifying capability,
means 29 are provided for structurally connecting upstream
and downstream end walls 14 and 19, respectively, with
baffle means 23. In a preferred embodiment, connecting
means 29 comprises generally vertical spaced inner and
outer side walls 30 and 31, respectively. Side walls 30
and 31 extend between and are attached to the vertical
edges of upstream and downstream walls 14 and l9 in order
to form a generally rectangular box-like tank. The side
and end walls may be separately fabricated and attached by
any convenient means, or molded or cast in one piece.
This latter mode of construction is particularly advantage-
ous when tank means 28 is constructed from concrete, fiber-
glass or the like.
The inner and outer edges of angle members 24 are
secured to the inner surfaces of side walls 30 and 31 as
at 32 as shown in Fi~g. 6 by any convenient means. Alterna-


l 160767
tively, angle members 24 may be cast or molded as an integral part of theside and end walls, or may rest in grooves or slots provided in the inner
surfaces of the side walls. For example, tank means 28 may be constructed
entirely of concrete or fiberglass, for example, in one continuous casting
operation to include baffle means 23 forming the floor of the box-like tank.
In a similar manner, clarifier outlet means 21 in the form of a
channel-like weir or launder may be positioned within the tank means for
removing a portion of the clarified mixed liquor in a manner similar to that
described hereinbefore with respect to the embodiment of Figure 1 - Figure 3.
In the present embodiment, the outer end 22 of clarifier outlet means 21
extends through outer s-ide wall 31. In addition, a cut or opening 33 may
be provided in the outer-most channel wall 7 of oxidation ditch 3 to
accomodate the extension 22 of the clarifier outlet means. It will be under-
stood that the weir or launder may be provided as a separate assembly attached
by means not shown to tank means 28, or may be cast or molded as an integral
part of the box-like tank.
As best shown in Figure 6, side walls 30 and 31 taper inwardly
and downwardly to conform to the shape of channel walls 6 and 7, respectively.
In such a configuration where the oxidation ditch channel cross section is
trapezoidal-shaped, the intrachannel clarifier 27 will remain positioned in
and supported by channel 4 as illustrated in Figure 6 by its own weight without
additional attaching means. In situations where the channel walls are more
nearly vertical, or of other shapes, additional fastening means such as bolts
or the like may be necessary to hold clarifier 27 in place within the channel
to insure that baffle means 23 is positioned at the proper distance above channel
bottom S. It will be further understood that the channel bottom may be deepened
as illustrated at 20 in Figure 3 in the area of the clarifier to facilitate
removal of settled solids fromwithin quiescent zone 13.



- 17 -

1 160767
. .
18
It will be further understood that baffle means ~3
may be connected to either or both of u~stream end wall 14
or downstream wall 19 by other means. For example, the
side walls 30 and 31 may be elimin~ted entirely, and the
individual angle members 24 attached to ~ach other by
suitable means to maintain spaces 24a between the angle me~-
bers, with the endmost angle members being attached to
the adjacent end walls. This arrangement would ~esult in a
construction somewhat like that shown in Fig. 4, with the
clarifier comprising a U-shaped integral one piece unit
which can be positioned in an existing oxidation ditch to
provide retrofit clarifier capability. It will be further
understood that walls 30 and 31 may be replaced by plates,
straps, braces or the like connecting the ends of angle
members 24 with upstream and downstream walls 14 and 19.
As discussed hereinabove, the intrachannel clarifier
of the present invention may be constructed as at 2 where
chann~l walls 6 and 7 form the side walls of the clarifier
or in the form shown at 27 where outer side walls 30 and 31
define the side walls of the tank-like clarifier. In this
~ latter embodiment, the width of tank means 25 may be dimen-
sioned as required so that the clarifier extends partially
or completely across the flow path within channel 4 of the
oxidation ditch.
Alternatively, the intrachannel clarifier may be con-
structed as illustrated in Fig. ~. In this arrangement,
where elements similar to those illustrated in connection
with the embodiment of Fig. 5-Fig. 7 have been similarly
designated, inner side wall 30 has been eliminated and the
inner edges of end walls 14 and 15 secured directly to
inner channel side wall 6. The remainder of tank means 23
is identical to that described hereinabove except that the
width of the clarifier has been dimensioned so that outer
clarifier wall 14 is spaced inwardly of outer channel wall
31, permitting the clarifier to extend only partially across

1 160767

19
the channel flow path. Alternatively, the width of tank
means 28 may be adjusted so that the ciarifier exte~ds
completely across the flow path in a manner similar to the
arrangement of Fig. 5-Fig. 7.

Representative Drawing

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Administrative Status

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Administrative Status

Title Date
Forecasted Issue Date 1984-01-17
(22) Filed 1981-04-23
(45) Issued 1984-01-17
Expired 2001-01-17

Abandonment History

There is no abandonment history.

Payment History

Fee Type Anniversary Year Due Date Amount Paid Paid Date
Application Fee $0.00 1981-04-23
Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
ARMCO INC.
Past Owners on Record
None
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
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Document
Description 
Date
(yyyy-mm-dd) 
Number of pages   Size of Image (KB) 
Drawings 1993-11-22 5 120
Claims 1993-11-22 9 332
Abstract 1993-11-22 1 34
Cover Page 1993-11-22 1 13
Description 1993-11-22 19 820