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Patent 2045825 Summary

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(12) Patent: (11) CA 2045825
(54) English Title: END-LOAD CARTON
(54) French Title: BOITE A REMPLISSAGE PAR LES EXTREMITES
Status: Deemed expired
Bibliographic Data
Abstracts

English Abstract


A B S T R A C T

A beverage carton includes a top panel, a bottom panel, and a
pair of side panels. Vertical end flaps extend from each of the
side panels part way across each end and meet each other.
Horizontal end flaps extend from the top and bottom panels part way
down and up, respectively, each end, and meet each other. The
vertical end flaps extending from each side panel across the end
are of unequal width and meet in a substantially vertical line off-
set from mid-way between the side panels.


Claims

Note: Claims are shown in the official language in which they were submitted.



THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE PROPERTY
OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:



1. A beverage carton including:
i) a top panel;
ii) a bottom panel;
iii) a pair of side panels;
iv) vertical end flaps extending from each said side
panels part way across each end and meeting each
other;
v) horizontal end flaps extending from said top and
bottom panels part way down and up, respectively, each
said end, and meeting each other;
characterized in that the said vertical end flaps extending from
each said side panel across the end are of unequal width and meet
in a substantially vertical line off-set from mid-way between
said side panels.



2. A beverage carton as claimed in Claim 1, further
characterized in that said horizontal end laps overlie said
vertical end flaps, and are adhesively secured thereto by glue
between said vertical and horizontal end flaps.



3. A beverage carton as claimed in Claim 2, further
characterized in that said carton is of a width selected to hold
three vertically oriented substantial cylindrical containers
width wise, and said vertical end flaps meet along a line

substantially parallel to but off-set from the middle one of said
three containers.


4. A beverage carton as claimed in Claim 1, wherein said top
panel is provided with a pattern of perforations defining a user
openable lid, said lid having two opposed longitudinal edges,
each hinged to a side edge of said top panel, and two opposed
lateral edges defined by perforations inwardly set from said
edges of said side panel, said lateral edges having opposed
inwardly directed notches at their mid-point, said notches being
joined by perforations, whereby an openable lid with opposed
halves is formed.



5. A beverage carton as claimed in Claim 2, wherein said top
panel is provided with a pattern of perforations defining a user
openable lid, said lid having two opposed longitudinal edges,
each hinged to a side edge of said top panel, and two opposed
lateral edges defined by perforations inwardly set from said
edges of said side panel, said lateral edges having opposed
inwardly directed notches at their mid-point, said notches being
joined by perforations, whereby an openable lid with opposed
halves is formed.



6. A beverage carton as claimed in Claim 3, wherein said top
panel is provided with a pattern of perforations defining a user
openable lid, said lid having two opposed longitudinal edges,
each hinged to a side edge of said top panel, and two opposed
lateral edges defined by perforations inwardly set from said
edges of said side panel, said lateral edges having opposed
inwardly directed notches at their mid-point, said notches being
joined by perforations, whereby an openable lid with opposed
halves is formed.

11

7. A beverage carton as claimed in Claim 4, wherein the
perforations joining said notches of the lateral edges of said
lid are in the form of a straight line interrupted by a
trapezoidal-shaped flap, said trapezoidal-shaped flap serving as
a closure for said lid.
8. A beverage carton as claimed in Claim 5, wherein the
perforations joining said notches of the lateral edges of said
lid are in the form of a straight line interrupted by a
trapezoidal-shaped flap, said trapezoidal-shaped flap serving as
a closure for said lid.
9. A beverage carton as claimed in Claim 6, wherein the
perforations joining said notches of the lateral edges of said
lid are in the form of a straight line interrupted by a
trapezoidal-shaped flap, said trapezoidal-shaped flap serving as
a closure for said lid.
10. A beverage carton as claimed in Claim 1, 2, 3, 4, 5, 6, 7,
8 or 9, wherein handle apertures are formed in the said
horizontal and vertical end flaps, said handle apertures being
dimensioned to fit a human hand, said handle apertures being
covered by perforated handle flaps formed in said horizontal end
flaps extending from said top panel, the upper edge of each said
handle flap being hinged to said end flap, said handle flaps
being provided with horizontally extending fold lines part way
up their width so as to fold evenly when pushed in against a
beverage container.

12

11. A beverage carton as claimed in Claim 2, having opposed end
panels formed by said end flaps, and handles formed in said end
panels, said handles being elongated apertures cut through said
end panels along their side and bottom edges and hinged to said
end panels along first hinge lines formed along their upper
edges, whereby said handles may be folded into said carton along
their upper edges by finger pressure to present an aperture for
the insertion of a person's fingers which may then grasp said end
panel along the upper edge of said handle; wherein a second hinge
line is provided on said handles, extending between and
orthogonal to the side edges thereof, between and parallel to the
upper and lower edges thereof.



12. The carton of Claim 11, wherein said hinge lines are lines
of perforation.



13. The carton of Claim 11 or 12, wherein said second hinge line
is spaced from said first hinge line by a distance less than or
equal to the distance between the neck of a bottle in said
beverage carton, and said end panel, whereby said handle will
tend to fold along said second hinge line when the handle is
folded inwardly and meets said neck of a bottle.



14. A beverage carton as claimed in Claim 2, having opposed end
panels formed from said end flaps, including an access opening
formed in said top panel, formed by a generally H-shaped pattern
of perforations, so that access to the contents of the carton may

be gained by tearing open the top of the carton along the cross
member and legs of the H, the cross member of the H including a

13

trapezoidal extension from one side of the H to the other so that
upon opening, a pair of opposed flaps are formed, one with a pair
of outwardly extending ears and one with a pair of complimentary
inwardly extending notches, whereby said flaps may be folded down
and said carton at least partially re-closed by insertion of said
ears into said notches.



15. The carton of Claim 14, wherein the cross-member of said H-
shaped pattern extends in the lengthwise direction of said
carton.



16. The carton of Claim 14, wherein the cross-member of said H-
shaped pattern extends in the widthwise direction of said carton.



17. The carton of Claim 14, 15 or 16, further including at least
one inwardly directed triangular notch at an end of the cross-
member of said H, to facilitate the initial tearing open of said
access opening.

14

Description

Note: Descriptions are shown in the official language in which they were submitted.


2045~25

The present invention relates to the field of beverage
cartons. In particular, the present invention provides a novel
end-load carton, particularly useful for use in packaging bottles
in a 3 x 4 configuration.



The brewing industry has utilized end-~oad beer cartons for
a number of years. Basically, they are manu~actured from a blank
which is formed into a tube having opened ends. Bottles are
loaded in through the ends and then flaps extending from the top,
bottom and side panels of the carton are folded in and glued in
lo place. The top panel of the carton is perforated so that it may
be easily opened ~or access to the beer bottles inside.



Two particular disadvantayes of end-load cartons have faced
the brewing industry for some time. First, since the end-load
carton is primarily used in connection with returnable beer
bottles, it is desirable that the top of the carton, once opened,
can be re-closed. With a per~orated opening which is punched in
and pulled open, this is very dif~icult to accomplish and
therefore one is usually left with a container for empty beer
bottles which will not close properly.
. ' :
Secondly, in order to ensure that the end flaps of the
carton are securely glued so that the ends of the carton do not
ac~identally come open, it is necessary to apply substantial
pressure to the ends~of the cartons when they are glued closed.
That is, when the carton is closed, Plaps extending from the side

2045~25

panels of the carton are folded in first. These side flaps meet
in a vertical line mid-way between the sides of the carton. Then
glue is applied to the end flaps extending from the side panel~.
The end flaps extending from the top and bottom panels are then
folded over the side flaps and pressed in place. It has been
observed by the applicant thak a better adhesive bond is obtained
where the side flaps are direc~ly overlying beer bottles. This

. . ~
is because the bottles act as a backing and permit the top and
bottom flaps to be pressed harder against the side ~laps.
However, in conventional cartons, since the side flaps meet in
the centre of the middle bottle it is impossible to apply glue
in exactly the place where one wants to obtain the best adhesive
bond: on the side flaps directly over the centre of the bottle.
In this line, there are merely the edges of the side flaps, and
these edges are not susceptible of being securely glued to the
top and ~ottom flaps, because they do not present a ~lat,
continuous surface. ~ -~



The object of the present invention is to provide an end
load beer carton which overcomes the disadvantages associated in
the known end-load beer cartons, as discussed above. In
particular, an object o~ the present invention is to provide an -~
. . . .
end-1O3d beer carton with substantially reclosable top formed by

perforations.
-~ .' :.
:. :

A ~urther object of the pre~ent invention is to provide an

end-load carton which is susceptible of being securely closed by
. .
A 2 ~

''

.

-- 2045825

the application of a layer of glue on a side flap directly
overlying the middle bottle in a row of three.



In a broad aspect, the present invention relates to a
beverage carton including: a top panel; a bottom panel; a palr
of side panels~ and a pair of vertical end flaps extending from
each of said side panels part way across each end of said carton
and meeting each other: horizontal end flaps extending from said
top and bottom panels part way down and up, respectively, each
said end, and meeting each other; characterized in that the said
vertical end flaps extending across a said end are of unequal
width and meet in a subætantially vertical line off set from ~id-
way between said side panels.


... :
A further object of the present invention i8 to provide an
end-load carton which is susceptible of being securely closed by ~:
the application of a layer o~ glue on a side flap directly
overlying the middle bottle in a row of three.
''' '

In a broad aspect, the pre~ent invention relates to a
beverage carton including: a top panel: a bottom panel; a pair
of side panels; and a pair of vertical end flaps ~xtending from
each of said side panels part way across each end of said carton
and mee~ing each other: horizontal end flapG extending from said
top and bottom panels part way down and up, respectively, each
said end, and meeting each other: characterized in that the said

vcrtical end flaps axtending across a sald end are of unequal


' ,'- ::'
:~ 3 ~:
. ~
;J ~.

--- 2045825

width and meet in a substantially vertical line off set from mid-
way between said side panels.



In another broad aspect, the present invention relates to
a beverage carton for holding a plurality of bottles and having
a top panel, a bottom panel, opposed side panels, opposed end
panels, and handles formed in said end panels, said handles being
elongated apertures cut through sai.d end panels along their side
and bottom edges and hinged to said end panels along first hinge
lines formed along their upper edges, whereby said handles may
be folded into said carton along their upper edges by ~inger
pressure to present an aperture ~or the insertion of a persons
fingers which may then grasp said end panel along the upper edge
o~ said handle; and in particular to the improvement in siaid
carton comprising a second hinge llne on said handles, extending
hetween the side edges thereof between the upper and lower edges
thereof.



In one preferred e~bodiment of such improvements, said hinge
lines are lines of perforation.

''' . .- :,
.. . .
In another preferred embodiment o~ such improvement said ...
hinge lines are pressure formed lines of debossing.




In either preferred e~bodiment of such improve~ent, it is . . ; : -
advantageous if said second hinge line is ~paced from said first -~
hinge line by a distance less than or equal to t~e distance
' .

.,:. -. ,. .:
. ~,, ~ . ,.
,~. '-.' ,-, `

:' - . .'

2045825
between t~e neck of a bottle in said bevera~e carton, and said
end panel, whereby said handle will tend to fold along sald
second hinge line when the handle is folded inwardly and meets
said neck of a bottle.



In another broad aspect, the present invention relates to
a beverage carton for holding à plurality of beverage con~ainers
and having a top panel, a bottom panel, opposed side panels, and
opposed end panels; and in particular to the improvemen~ in such
carton comprising a generally H-shaped access opening in said top
pan~l, formed from perforations so that access to the contents
of the carton may be gained by tearing open the top of the carton
V,j 1"-`. !
along the cross member and legs o~ the H, the cross member of the

H including a trapezoidal extension from one side o~ the H to the
:
other so that upon opening, a pair of opposed flaps are formed, -
one with a pair o~ outwardly extending ears and one with a pair ~ -
of complimentary inwardly extending notches, where~y said flaps
may be olded down and said car~on at least partially re-closed
~y insertion of said ears into said notches.



The cross-member of said H-~haped opening extends in the
lengthwise direction of said carton, in one preferred embodiment.
-,
The cross-member of said H-shaped opening extends in the
.




widthwise direction of said carton, in another pre~erred
embodiment.




~,

2045~25

In a further advantageous embodiment, at least one inwardly
directed triangular notch is provided at an end of the cross- -
mamber of said H, to facilitate the initial tearing open of said
aecess opening. -

In drawings which illustrate the present invention by way
of example~
Figure 1 is a plan view of an end load carton blank :.
according to the present invention;
Figure 2 is a perspective view, partially in phantom, of an :~
end-load carton according to the present invention; ~ .:
Figure 3 is a top view of an opened end-load carton
acoording to the present invention, with a number of bottles : -
placed therein; and
Figure 4 is a sectional view through line IV-IV in Figure
3. -
.. . ~ .
''.'. '.' :''
Referring now to Figure 1, it will be sean that the blan~
of the present invention is provided with ~our main panels hinged .
together along common edges. ~hese are the top panel 9, a side :
panel 8, the bottom panel 7, and another side panel 6. A short :~
connecting flap 1 extends from the top panel 9 and when the blank : :
is folded together in a tubular configuration, connecting flap
1 is glued to the topmost margin of side panel 6. As can be seen ~ -
from Figure 1, side ~laps 11 and 3 extend from one side panel 8.
In a ~olded together configuration (see Figure 2), these flaps -. :
meet side ~laps 13 an~ 5 re~pectively from the other side panel - -.

:
:~ ,~ `'`''`
. ' : ',
; ,. ., :

2045825
6. As can be seen from Figures 1 and 2, flaps 11 and 3 are
substantially wider than flaps 13 and 5. The additional width
on 1aps 11 and 3 permits the outermost margin oE ~laps 11 and
3 to overlie the centre of a bottle in a four by three
configuration. This overlying margin, which is indicated with
shading on Figure 1, can have glue applied to it.



As can be seen from Figure 1, bot*om flaps 4 and 12 extend
outwardly from bottom panel 7 and handle flaps 10 and 2 extend
outwardly from top panel 9. When the flaps 11, 3, 13, 5, which
extend outwardly from the side panels 8, 6 are coated with
adhesive and ~olded inwardly, then the flaps which extend
outwardly from the bottom and top panel respectively may be
folded over the side flaps and pressed against same for an
adhesive bond to be formed, thereby to seal the carton. It will
be appreciated khat since side flaps 11 and 3 are wider than
complimentary flaps 13 and 5 pressure against bottom flaps 12 and
4 in the centre o~ the carton will bear directly against the
adhesive applied on the outermoSt margin of ~laps 11 and 3 and
against the vertical centre line of a bottle in a ~our by three
a~rangement in the carton. This will result in a strong adhesive
bond being developed between ~laps 12 and 4 and 11 and 3
respectively, to securely close the carton.

..... ... .

As can be seen from Figure 1 and Figure 2, the top panel 9
is provided with a perforated pattern 18 which is the reclosable
top o~ the carton. Rather t~an being shaped merely as a




;~ ~ 7


. . ,

2045825

rectangle, pattern 18 is provided with inwardly directed notches
19 which tend to catch the two sides of the reclosable top when
they are pushed back down against top panel 9. Also, the
trapezoidal shaped struckure 20 in the centre of the reclosable
top perforation 18 will function, upon opening, as a reclosable
tab and slot arrangement.



Referring now to Figures 3 and 4, the end flap arrangement
discussed above is illustrated in detail. It will be seen by
providing one side flap wider than the other one achieves
substantially the same effect as one would achieve if one made
the flaps overlapping, but with a saving o~ material and ~etter
adhesive contact. That is, if the flaps did overlap, one would
not obtain solid adhesive contact between the side flaps and the
top and bottom flaps because there would not be ~lat surface to
surface contact therebetween.
,.: ;:''.

Referring again to Figures 1 and 2, it will be observed that
handle flaps 2 and 10 are provided with handle cut-outs 17. The
handle cut-outs correspond in location to handl~ indentations 15
~ 16 in side flaps 11, 3, 13, 5 so that, when assembled, to grasp
a carton by the handle, one merely pu~hes on cut-out 17. Cut-out
17 then folds inwardly along fold line 21, the remainder of its
peri~eter being pre-cut to breakaway easily w~en pushed in. It
will be observed that a second perforated foldline 22 is provided

down about two thirds of the width of the cut-out. This
..
perforated fold line allows the handle cut-out 17 to bend easily



'"'~` ' ' .

, ,'' '`,' -:

`` 2045825

as it is pushed in past a beer bottle lined up with it.
Previously, without the provision of fold line 22 on a handle
cut~out, the handle cut-out would fold awkwardly and perhaps tear
vertically as it was pushed in against a bottle. The only
solution is this annoyin~ problem heretofore known to the
applicant was to provide a narrower handle cut-out that would not
contact a bottle as it was pushed by same. This, of course,
leads to a package that is less convenient to use.



Alternatively, that portion of cut-out 17 below fold line
22 may be excised entirely, so as to provide a narrow portion of
the cut-out that actually ~olds in, while still retaining a
conveniently large handle aperture.



It is to be understood that the examples dPscribed above are
not meant to limit the scope of the present invention. It is
expected that numerous variants will be obvious to the person
skilled in the beverage carton development and design field
without any departure from the spirit of the present invention.
The appended alaims, properly construed, form the only limitation
upon the scope o~ the present invention.




~:'.~ 9 ':'': '

Representative Drawing
A single figure which represents the drawing illustrating the invention.
Administrative Status

For a clearer understanding of the status of the application/patent presented on this page, the site Disclaimer , as well as the definitions for Patent , Administrative Status , Maintenance Fee  and Payment History  should be consulted.

Administrative Status

Title Date
Forecasted Issue Date 1993-10-05
(22) Filed 1991-06-27
(41) Open to Public Inspection 1992-12-28
Examination Requested 1993-01-08
(45) Issued 1993-10-05
Deemed Expired 2005-06-27

Abandonment History

There is no abandonment history.

Payment History

Fee Type Anniversary Year Due Date Amount Paid Paid Date
Application Fee $0.00 1991-06-27
Registration of a document - section 124 $0.00 1992-05-05
Maintenance Fee - Application - New Act 2 1993-06-28 $100.00 1993-06-10
Maintenance Fee - Patent - New Act 3 1994-06-27 $100.00 1994-05-30
Maintenance Fee - Patent - New Act 4 1995-06-27 $100.00 1995-05-29
Maintenance Fee - Patent - New Act 5 1996-06-27 $150.00 1996-05-24
Maintenance Fee - Patent - New Act 6 1997-06-27 $150.00 1997-06-05
Maintenance Fee - Patent - New Act 7 1998-06-29 $150.00 1998-05-27
Maintenance Fee - Patent - New Act 8 1999-06-28 $150.00 1999-05-28
Registration of a document - section 124 $50.00 1999-09-07
Maintenance Fee - Patent - New Act 9 2000-06-27 $150.00 2000-05-29
Maintenance Fee - Patent - New Act 10 2001-06-27 $200.00 2001-06-15
Maintenance Fee - Patent - New Act 11 2002-06-27 $200.00 2002-05-27
Maintenance Fee - Patent - New Act 12 2003-06-27 $200.00 2003-05-27
Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
MOLSON CANADA
Past Owners on Record
MACLEAN, CHRIS
MOLSON BREWERIES
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
Documents

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Document
Description 
Date
(yyyy-mm-dd) 
Number of pages   Size of Image (KB) 
Cover Page 1994-07-09 1 75
Abstract 1994-07-09 1 38
Claims 1994-07-09 5 348
Drawings 1994-07-09 2 111
Description 1994-07-09 9 673
Representative Drawing 1999-07-02 1 15
Fees 2003-05-27 1 34
Fees 2000-05-29 1 32
Fees 2001-06-15 1 36
Fees 2002-05-27 1 37
Fees 1997-06-05 1 42
Fees 1998-05-27 1 47
Fees 1999-05-28 1 35
Office Letter 1991-12-10 1 44
Office Letter 1991-10-07 1 31
Office Letter 1993-01-11 1 31
PCT Correspondence 1993-07-28 1 31
Prosecution Correspondence 1993-01-22 2 66
Prosecution Correspondence 1992-12-22 3 86
Prosecution Correspondence 1993-06-04 1 38
Prosecution Correspondence 1993-06-02 2 49
Fees 1996-05-24 1 44
Fees 1995-05-29 1 47
Fees 1994-05-30 1 45
Fees 1993-06-10 1 33