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Patent 2063026 Summary

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Claims and Abstract availability

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(12) Patent: (11) CA 2063026
(54) English Title: REFRIGERATOR SYSTEM WITH SUBCOOLING FLOW CONTROL
(54) French Title: SYSTEME DE REFRIGERATION A REGULATION DE DEBIT DE SOUS- REFROIDISSEMENT
Status: Deemed expired
Bibliographic Data
(51) International Patent Classification (IPC):
  • F25B 41/06 (2006.01)
(72) Inventors :
  • POWLAS, JEROME D. (United States of America)
(73) Owners :
  • WHITE CONSOLIDATED INDUSTRIES, INC. (United States of America)
(71) Applicants :
(74) Agent: MACRAE & CO.
(74) Associate agent:
(45) Issued: 1996-02-27
(22) Filed Date: 1992-03-18
(41) Open to Public Inspection: 1992-09-20
Examination requested: 1992-05-29
Availability of licence: N/A
(25) Language of filing: English

Patent Cooperation Treaty (PCT): No

(30) Application Priority Data:
Application No. Country/Territory Date
671,390 United States of America 1991-03-19

Abstracts

English Abstract






A vapor compression refrigeration system for
cooling a cabinet having a thermostat for cycling the com-
pressor off and on to maintain a predetermined temperature
range in the cabinet includes a subcooling flow control valve
at the inlet to the capillary tube restriction. The valve
is operated by a sealed bellows containing a refrigerant so
that the valve is responsive to the fluid entering the valve.
The valve is calibrated so that only a subcooled liquid
refrigerant can flow through the valve and if the entering
refrigerant is above a predetermined level the valve will
close to completely block all flow between the condenser and
the evaporator, and the valve will stay in the closed posi-
tion at all times when the compressor is not running.


Claims

Note: Claims are shown in the official language in which they were submitted.


17
THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE PROPERTY
OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:

1. A refrigerated cabinet comprising a compartment in
said cabinet, a compressor and a condenser mounted on said
cabinet, an evaporator in said compartment, a capillary tube
connecting said evaporator and said condenser in a closed
circuit containing a first refrigerant, a thermostat responsive
to the temperature in said compartment for selectively
energizing said compressor to maintain the temperature in said
compartment within a predetermined range, a flow control valve
between said condenser and said capillary tube, said flow
control valve having a housing defining a first chamber, an
inlet to said first chamber connected to said condenser, and
outlet from said first chamber to said capillary tube, said
housing being mounted on said cabinet at a low point in the
system with said inlet and said outlet fittings being in
substantially vertical alignment to insure that only a subcooled
liquid flows to said inlet, a valve seat on said housing at said
outlet, a moveable wall member within said first chamber
defining a second chamber, said movable wall member being
secured to said housing, a valve member operable by movement of
said movable wall member to move to and from said valve seat,
said second chamber being filled with a predetermined saturated
charge of a second refrigerant whereby said valve member is
spaced from said valve seat when the subcooling of said first
refrigerant in said first chamber is greater than a
predetermined amount and said valve member is moved into
engagement with said valve seat when the subcooling of said
refrigerant in said first chamber is less than said
predetermined amount, engagement of said valve member with said
valve seat preventing any flow of said first refrigerant from
said inlet to said outlet.
2. A refrigerated cabinet as set forth in claim 1,
wherein a portion of said second chamber is in an extension tube
extending upward through said inlet toward said condenser.

Description

Note: Descriptions are shown in the official language in which they were submitted.




2063026

REFRIGERATION SYSTEM WITH SUBCOOLING FLOW CONTROL


1 BACRGROUND OF THE INVENTION

2 This invention relates to refrigeration systems,
3 and more particularly to refrigeration systems used in
4 household refrigerators and freezers.
Refrigeration systems for household refrigerators
6 and freezers have heretofore been designed for low cost and
7 high rellability, both of which require a simplicity of
8 design, together with a minimum number of parts. Typical
9 refrigerators or freezers employ a vapor-compression system
having a fractional horsepower, electric motor driven,
11 hermetic compressor connected in a circuit with a condenser,
12 an evaporator, an optional accumulator, and a refrigerant
13 flow restriction between the condenser and the evaporator.
14 For reasons of obtaining high energy efficiency, it is
desirable to utilize a relatively high duty cycle for the
16 compressor run time, while maintaining a sufficient reserve
17 for high ambient temperature conditions. Thus, a thermostat
18 responsive to the temperature in the cooled cabinet is used
19 to cycle the compressor as necessary to maintain the prese-
lected temperature. Based on normal room temperatures and
21 the absorption of heat into the cooled space through the
22 insulation, the compressor duty cycle may run fifty percent
23 to sixty percent, leaving a reserve but requiring continuous
24 operation under very high ambient temperatures or fr~quent
opening of the door for access to the interior of the cooled
26 cabinet.
27 The flow restriction has been almost universally
28 a capillary tube sized for optimal efficiency at a single set
29 of conditions of ambient and internal cabinet temperature.
Capillary tubes used as the sole restriction offer the



2063026

1 advantages of low cost, high reliability, and the added
2 efficiency of being easily placed in heat exchange relation-
3 ship with the return line from the evaporator to the compres-
4 sor.
The capillary tube system, which runs constantly
6 at a single ambient temperature and constant load condition,
7 is very efficient when the capillary tube is sized for these
8 conditions. When this is done and the system is operating
9 under equilibrium conditions, the refrigerant at the condens-
er outlet where it enters the capillary tube is a saturated
11 or slightly subcooled liquid. This liquefied refrigerant
12 flows through the capillary tube and undergoes a substantial
13 pressure reduction until it enters the evaporator, where it
14 is vaporized to absorb heat from the interior of the refrig-
erator or freezer.
16 Because the refrigerant flows in a closed system,
17 and the actual rate of flow through the capillary tube is
18 dependent upon the pressure differential between the pres-
19 sures in the condenser and the evaporator, any change in load
conditions will affect the operation of the system. In the
21 case of refrigerators and freezers, the changes in operating
22 conditions can result from changes in the room ambient
23 temperature, which affects the heat dissipation from the
24 condenser, as well as the internal conditions, which may be
determined by the opening and closing of the door and the
26 addition of warm items to affect the load on the evaporator.
27 Furthermore, because the system must operate on a cyclic
28 basis to maintain reserve capacity for extreme conditions,
29 a thermostat inside the refrigerator causes the compressor
to cycle on and off, and when the compressor is off, the
31 pressure tends to equalize throughout the system, resulting
32 in the elimination of liquid refrigerant in the capillary
33 tube, which then becomes entirely filled with gas. The
34 result of these changes in operating condition is that the


2063026

1 refrigeration system is often operating under conditions
- 2 other than optimum with regard to the temperatures and
3 pressures in the condenser and the evaporator, causing a loss
4 of energy efficiency in the system.
Some of these effects can be minimized in various
6 ways. For example, to minimize the formation of flash gas
7 in the capillary tube, which would tend to reduce the capaci-
8 ty of the system, the tube is usually soldered or otherwise
9 placed in heat transfer relationship with the return line
from the evaporator to the compressor. Because the common
11 optimum conditions are such where the system operates at say
12 a fifty percent duty cycle, the capillary tube is usually
13 sized "loose" or with a reduced restriction which allows fast
14 flooding of the evaporator during start-up and fast equaliza-
tion of suction and discharge pressure during the OFF portion
16 of the cycle.
17 The fast flooding of the evaporator allows the
18 system to quickly reach a high running efficiency, thereby
19 réducing the total compressor run time for the ON cycle.
Once the evaporator is flooded, however, this type of system
21 tends to allow gas to enter the capillary tube and pass
22 directly into the evaporator. When gas passes from the
23 condenser to the evaporator, it never goes through the phase
24 change to a liquid and back to gas that is necessary to
produce effective cooling in the evaporator. Not only does
26 this load the compressor with an increased mass flow that
27 does not refrigerate, but it also transports heat into the
28 evaporator, to thereby reduce the efficiency of the system.
29 When the compressor is turned off at the end of the run
cycle, the pressure equalizes between the condenser and the
31 evaporator across the capillary tube relatively quickly, and
32 this allows hot gas and liquid to pass into the evaporator.
33 This adds heat to the evaporator and decreases overall system
34 efficiency. The fast equalization, however, allows a lower

-
2063026


1 cost, split phase compressor motor, with its relatively low
2 starting torque, to restart after a short OFF cycle.
3 On the other hand, if the system uses a "tight~ or
4 more restrictive capillary tube, the system will tend to have
a slightly greater efficiency during steady state run condi-
6 tions, but the evaporator floods so slowly during start-up
7 that the advantage in efficiency may be lost over the entire
8 run cycle. Furthermore, equalization may take so long that
9 the compressor may have starting difficulties with a short
OFF cycle because the low starting torque is unable to
11 overcome the remaining back pressure in the condenser.
12 In larger refrigeration systems, these problems are
13 overcome by using a controlled expansion valve as the re-
14 striction instead of the capillary tube. Valves of this type
generally use a diaphragm or bellows operated by a refriger-
16 ant bulb that senses the temperature at some point in the
17 system and opens or closes the valve located at the evapora-
18 tor inlet to vary the amount of restriction at this point.
19 For example, Owens U.S. patent No, 3,367,130 discloses an
expansion valve which opens and closes in response to the
21 amount of subcooling of the refrigerant leaving the condens-
22 er by responding to a sensor attached to the external surface
23 of the tube at that point, which as disclosed is remote from
24 the valve itself. However, valves of this type are too large
and much too expensive to be substituted for a capillary tube
26 in small refrigeration systems.
27 In the completely different area of refrigeration
28 for automotive air conditioning, it has been proposed to
29 provide a subcooling flow control valve to control refriger-
3~ ant flow to the evaporator in conjunction with an additional
31 downstream flow restrictor, such as an orifice. European
32 Patent Publication No. 255,035, published February 3, 1988,
33 shows a flow control valve with an external bulb used in an
34 automotive air conditioner with a downstream restriction that


2063026

1 may be a capillary or an orifice. U.S. patents Nos.
2 4,788,828 and 4,840.038, both in the name of Motoharu Sato,
3 both disclose control valves using an internal sealed bellows
4 filled with a refrigerant for controlling flow to a down-
stream restriction in an automotive air conditioning system.
6 The first of these patents shows a bleed passage bypassing
7 the valve to allow equalization when the compressor is turned
8 off. The second patent uses a second bellows downstream of
9 the valve to expand and force open the valve closed by the
first bellows, to allow equalization to take place across the
11 valve. All of these arrangements are intended for automotive
12 air conditioning where the engine provides sufficient power
13 for the compressor under all conditions, and the purpose of
14 the valve is to regulate flow under a wide range of flow
rates resulting from widely varying engine, and hence com-
16 pressor, speeds.


17 SUMMARY OF THE INVENTION

18 The present invention provides an improved and more
19 efficient refrigeration system for household refrigerators
and freezers using a capillary tube restriction by adding a
21 novel subcooling flow control valve between the condenser
22 outlet and the entrance end of the capillary tube.
23 The flow control valve is an internally self-
24 contained unit which modulates the flow proportional to the
amount of subcooling in the refrigerant flowing through the
26 valve. The valve is set to close completely when the amount
27 of subco~ling is reduced below a minimum specified positive
28 value, and will remain closed when the compressor is turned
29 off to prevent equalization of the system and any flow of hot
refrigerant into the evaporator. When the compressor starts,
31 it must discharge into a condenser that is already at an


2063026

1 elevated pressure because of the lack of e~ualization across
2 the flow control valve. Although this pressure will have
3 dropped below the normal operating pressure of the condenser
4 as a result of cooling of the condenser during the OFF cycle,
the compressor still requires a high starting torque motor
6 but not one with a higher horsepower rating for run condi-
7 tions. Higher starting torque can be provided by the use of
8 a capacitor start motor. After the compressor restarts, the
9 pressure in the condenser will rise until a subcooled liquid
is present at the outlet. When the liquid at the outlet
11 reaches the predetermined minimum specified positive subcool-
12 ing value, the flow control valve will begin to open and
13 allow refrigerant to flow to the capillary tube, and hence
14 into the evaporator. The flow control valve provides in-
creased flow as the amount of subcooling increases, and such
16 increased flow will allow desirable flooding of the evapora-
17 tor.
18 In this system, the capillary tube is sized as a
19 significantly looser or less restrictive tube, and the
pressure drop will be less than normal, with the rest of the
21 drop taking place across the flow control valve. Thus, the
22 pressure drop across the capillary tube will remain propor-
23 tional to the mass flow rate of the refrigerant, while the
24 pressure drop across the flow control valve will be inversely
proportional to the mass flow rate, since the valve opens
26 more with increased mass flow which tends to be proportional
27 to the amount of subcooling of the refrigerant at the outlet
28 of the condenser. Since the flow control valve will close
29 before the amount of subcooling at the condenser outlet drops
below the minimum specified value, at no time during the
31 cycle of operation of the system will gas enter the capillary
32 tube.
33 The flow control valve is a self-contained unit
34 which is responsive to the subcooling of the refrigerant





2063026

1 actually flowing through the valve. According to the pre-
2 ferred embodiment of the valve, the housing has an inlet
3 connected to the outlet of the condenser and an outlet
4 connected to the inlet end of the capillary tube, leading in
turn to the evaporator, and this housing defines a first
6 chamber between the inlet and the outlet. A movable wall
7 member in the form of a sealed bellows is mounted in this
8 first chamber between the inlet and outlet. The portion or
9 end adjacent the inlet is fixed with respect to the housing,
while the opposite or movable portion or end carries a valve
11 element. A valve seat is mounted on the housing adjacent the
12 outlet and is engageable by the valve element to seal and
13 prevent any flow of refrigerant from the inlet to the outlet
14 when the valve is fully closed. The interior of the bellows
defines a second chamber which is filled with a refrigerant
16 in a saturated state, and the refrigerant may be either the
17 same as that in the system or a fluid which has a greater
18 saturation pressure than that of the refrigerant in the
19 system. To allow better response, the second chamber in-
cludes a tubular portion extending back into the inlet tube
21 and exposed to the incoming refrigerant to ensure the most
22 effective heat transfer between the system refrigerant and
23 that in the second chamber, so that the second refrigerant
24 and temperature will closely track that in the first chamber.
The minimum specified subcooling value or set point
26 must be selected to be high enough in terms of the subcooling
27 pressure in the surrounding refrigerant in the first chamber
28 to ensure that the valve never opens unless there is a
29 subcooled liquid in the first chamber and always closes
before any gas can enter the capillary tube. On the other
31 hand, the set point cannot be too high or there will be
32 difficulty in promoting the initial flow as the valve opens
33 after the system has started.



2063026

1 BRIEF DESCRIPTION OF THE DRAWINGS

2 FIG. 1 is a schematic representation of a
3 refrigeration system incorporating a flow control valve
4 constructed according to the present invention;

FIG. 2 is a cross-sectional view of one preferred
6 flow control valve constructed according to the present
7 invention; and

8 FIG. 3 is a cross-sectional view of another pre-
9 ferred flow control valve constructed according to the
present invention.



11 DESCRIPTION OF THE PREFERRED EMBODIMENTS

12 Referring now to the drawings in greater detail,
13 FIG. 1 is a schematic illustration of a vapor compression
14 refrigeration system 10 which is typically used in the
household refrigerator or freezer. The system 10 includes
16 an electric motor-driven compressor 12, preferably of the
17 hermetic type, having an output connected to a condenser 14,
18 and an evaporator 16 which is mounted inside of an insulated
19 compartment 22 and the return from the evaporator 16 is
connected back to the inlet of the compressor 12. This
21 system is a closed recirculating system filled with a suit-
22 able refrigerant such as R12 and, to provide the necessary
23 flow restriction between the condenser 14 and the evaporator
Z4 16, typically a capillary tube 18 is used as the expansion
controlling device. While not shown in FIG. 1, typically the
26 capillary tube 18, which is carefully sized to a given-




2063026

1 internal diameter and length, is connected in heat conducting2 contact with the line between the compressor 12 and the
3 condenser 14. In accordance with the present invention, a
4 control valve 20 is connected in the line between the con-
denser 14 and the entrance end of capillary tube 18.
6 In order to maintain the compartment 22 at desired
7 temperature, a suitable thermostat 19 is provided to operate
8 responsive to a sensing bulb 21 placed within the compartment
9 22 to sense its temperature. The thermostat 19 operates
through electrical contacts which connect or disconnect the
11 electrical supply from supply lines 23 to the electric motor
-12 driving the compressor 12. Thus, when the temperature sensed
13 by the bulb 21 rises to a predetermined level as the result
14 of heat influx into the compartment 22, the contacts in
thermostat 19 will close to energize the compressor 12 for
16 a length of time until the compartment 22 drops to a lower
17 temperature, which allows the thermostat 19 and compressor
18 12 to cycle off until the temperature again rises to the
19 predetermined level.
It will be understood that the length of time that
21 the compressor 12 is running, the duty cycle, depends upon
22 the ambient temperature surrounding the compartment 22, and
23 the other components of the system, as well as other factors
24 such as the thermal mass inside the compartment 22 and the
number of times any access door is opened and closed to allow
26 admission of the warmer external air. Thus, under most
27 conditions, the system is sized so that the compressor will
28 have a duty cycle or run time of approximately fifty percent,
29 but this can rise, particularly when door openings and
closings occur often or there is a high ambient temperature.
31 Likewise, if the refrigerator or freezer is placed where the
32 ambient temperature is low, the duty cycle may be much lower.
33 One embodiment of the control valve 20 is shown
34 schematically in FIG. 2 in longitudinal cross section. The


2063026

1 valve 20 includes a short tubular valve housing 26 having an
2 inlet fitting 28 welded or soldered to one end and defining
3 a reduced diameter inlet opening 29 which is connected to the
4 tubing from the condenser 14. At the other end is an outlet
fitting 30 which may be similar to inlet fitting 28 and has
6 a reduced outlet opening 31 which is, in turn, connected by
7 a suitable fitting to the inlet end of the capillary tube 18.
8 The internal mechanism for the control valve 20 is
9 shown in generally schematic arrangement, and includes an
inlet plate 32 extending across the inlet side of the housing
11 26 and having a plurality of inlet openings 33 extending
12 therethrough and providing sufficient area to allow free flow
13 of the refrigerant from the inlet fitting 28 into the interi-
14 or chamber 36 of housing 26. At the other end, the chamber
36 is closed off by an outlet plate 34 extending across the
16 housing 26 in sealing relation and defining a valve seat 35
17 at its central opening in coaxial alignment with the inlet
18 fitting 28 and the outlet fitting 30.
19 Thus, a first chamber 36 is defined by the valve
housing 26 and the two plates 32 and 34, and the operating
21 valve mechanism is located in this chamber. A boss 38 is
22 formed on the side of inlet plate 32 within chamber 36, and
23 serves as a seat for one end of an elongated bellows 40,
24 whose other end is closed off by a base 43 of valve member
42, which in turn has a tip 46 adapted to engage the valve
26 seat 35. The bellows 40 is designed to allow free longitudi-
27 nal expansion so that the valve member 42 can move axially
28 within the chamber 36 in a direction toward and away from the
29 valve seat 35 carried on outlet plate 34. Thus, the bellows
40 defines within itself a second chamber 44 which is com-
31 pletely sealed from the first chamber 36, and is filled with
32 a calibrated charge of a suitable refrigerant, which may be
33 either the same refrigerant as is used in the system, such
34 as R12, or one having a higher vapor pressure at the same

ll
2063026

1 temperature under saturated conditions, such as R500. The
2 amount of this change is calibrated to ensure that the valve
3 is completely closed as long as the conditions in the first
4 chamber are such that the amount of subcooling of the system
refrigerant is below a predetermined minimum value or set
6 point. Only when the subcooling exceeds the set point does
7 the valve open to allow subcooled liquid refrigerant to enter
8 the capillary.
9 It should be noted that a tubular portion 48
projects from the boss 38 and is engageable by the valve
11 member base 43 under extremely low temperature conditions to
12 limit the movement of the valve member 42 away from the
13 outlet plate 34. An extension tube 49 is mounted within the
14 tubular portion 48 and extends back through the inlet opening
29, where it is sealed and, therefore, made a part of the
16 second chamber 44. The extension tube 49, by extending back
17 through the inlet, is in thermal transfer contact with the
18 incoming refrigerant to ensure that the temperature of the
19 refrigerant within the second chamber 44 will track as
closely as possible the temperature of the incoming system
21 refrigerant, to ensure a minimum of delay in response time
22 of the valve. It should also be noted that the valve member
23 tip 46, which extends through the valve seat 35, may be
24 configured to provide a varying orifice size with the valve
seat 35 as the valve member 42 moves to different axial
26 positions in response to pressure and temperature changes
27 within the valve.
28 When the compressor 12 is off and has not been run
29 for some time, the valve 20 is closed, with the valve member
tip 46 in tight engagement with the valve seat 35 to posi-
31 tively prevent any flow of refrigerant from the inlet to the
32 outlet, and hence from the condenser to the evaporator. When
33 the compressor is started after an OFF cycle, it pumps
34 residual refrigerant out of the evaporator and into the

12
2063026

1 condenser to cause an increase in pressure within the
2 condenser. Since the refrigerant at the outlet of the
3 condenser is already at a relatively cool temperature, the
4 increase in pressure which is reflected throughout the
condenser results in a sub-cooling of the refrigerant at the
6 condenser outlet and inlet to the control valve 20. This
7 pressure increase will act on the refrigerant within the
8 chamber 44, which will be retained at the same low subcooling
9 temperature as the incoming refrigerant, causing the volume
within the chamber 44 to decrease. This will cause the
11 bellows 40 to shrink and move the valve member 42 toward the
12 inlet so that the valve member tip 46 moves away from the
13 valve seat 35 and the valve opens to allow refrigerant to
14 begin to flow into the capillary, and hence to the evapora-
tor. When the compressor initially starts, the opening of
16 the valve member 42 will tend to be somewhat gradual, and
17 there will be a substantial pressure drop across the valve
18 so that only a portion of the total pressure drop between the
19 condenser and evaporator will occur across the capillary tube
18. As the valve member 42 moves farther away from valve
21 seat 35, the resultant drop in restriction will decrease ~he
22 pressure drop across the control valve 20 and increase the
23 pressure drop across the capillary tube 18, and the total
24 mass flow of refrigerant will increase In cases where the
evaporator may have warmed up to a temperature substantially
26 above the normal operating temperature, as would be the case
27 in a frost-free refrigerator or freezer after a defrost cycle
28 in which the evaporator had been additionally heated by an
29 electric defrost heater, the rate of flow of refrigerant will
be at a maximum and the valve 20 will be at a substantially
31 wide open position, so that substantially all of the pressure
32 drop takes place across the capillary tube 18, and the
33 capillary tube must be sized to allow this flow under these
34 conditions.

-



2063026

1 As the compressor continues running during the ON
2 cycle, the refrigerated compartment 22 will continue to cool
3 and the temperature of the evaporator 16 will likewise drop.
4 Thus, there is a drop in the total mass flow of refrigerant
and the subcooling at the outlet of the condenser 14 will
6 decrease and the valve member 42 tend to move closer to a
7 closed condition. However, the valve will remain open as
8 long as the subcooling condition exists at the condenser
9 outlet.
When the compressor 12 stops for any reason, such
11 as by operation of the thermostat 19 detecting a minimum
12 temperature in the chamber 22, there is no longer any flow
13 of refrigerant into the condenser 14 and the pressure at the
14 outlet will tend to rise as liquid refrigerant continues the
flow through the valve 20 and into the capillary tube 18.
16 However, as soon as the pressure reaches a set point which
17 is still within the subcooling range, the valve member 42
18 will close so that the tip 46 seals off the valve seat 35-to
19 prevent any further flow of refrigerant from the condenser
to the evaporator. This ensures that no vapor will enter the
21 evaporator, and prevents heat from being transferred from the
22 condenser to the evaporator as long as the compressor is on
23 the OFF cycle. Since vapor entering the evaporator as a
24 result of the refrigerant's being above the subcooling
threshold would decrease the efficiency of the system, the
26 prevention of refrigerant flow during the OFF cycle prevents
27 the heating of the evaporator, and hence the compartment 22,
28 that would otherwise occur if the valve 20 were not present.
29 Although the pressure within the condenser will
continue to drop from cooling of the refrigerant during the
31 compressor OFF cycle, there will still tend to be a substan-
32 tial back pressure at the discharge side of the compressor
33 when it restarts at the beginning of the next ON cycle, and
34 this back pressure will require substantially higher starting

14
2063026


1 tor~ue from the compressor motor than would otherwise be
2 required if the pressure were allowed to equalize between the
3 condenser and evaporator. This can be overcome by using a
4 high starting torque electric motor for the compressor, and
it has been found that the use of capacitor start motors for
6 the compressor will easily provide sufficient starting torque
7 that restarting of the compressor will not be a problem.
8 After the compressor restarts, because of the
9 pressure differential between the condenser and evaporator
as a result of valve 20 being closed, running conditions are
11 more quickly re-established than if the pressure had equal-
12 ized. The evaporator is reflooded more quickly, thus result-
13 ing in a decrease of the run time of the compressor for a
14 given amount of cooling during the ON cycle.
Another embodiment of the control valve is shown
16 at 58 in FIG. 3, and it will be understood that this valve
17 is located in the system shown in FIG. 1 in the same position
18 as control valve 20. This control valve includes a housing
19 60 comprising cup-shaped inlet and outlet members 61 and 62,
each having peripheral flanges 63 and 64. Within the housing
21 60 is located a transverse partition member 65, also having
22 a peripheral flange 66 which is clamped between the flanges
23 63 and 64 in the form of a sandwich, which may then be brazed
24 and welded around its periphery to provide a unitized sealed
housing 60. The inlet member 61 is provided with a central
26 inlet fitting 67 which is connected to the condenser 14,
27 while the lower or outlet member 62 is provided with an
28 outlet fitting 68, which in turn is connected to the capil-
29 lary tube 18. Then, as control valve 58 is located in the
system, it is preferably positioned so that the inlet fitting
31 67 is uppermost and the axial alignment between the fittings
32 67 and 68 is substantially vertical. The valve should be
33 located at a generally low point in the system to ensure



2063026

1 positive liquid flow from the condenser 14 into the inlet
2 fitting 67.
3 The partition member 65 separates the interior of
4 housing 60 into an inlet chamber 71 between the inlet member
61 and partition 65 and an outlet chamber 72 between the
6 partition 65 and the outlet member 62. Within the inlet
7 chamber 71, a support plate 74 is positioned a spaced dis-
8 tance from the partition 65 and has an outer peripheral edge
9 76 which is secured by welding or brazing to the flange 66
and partition 65 within the inlet chamber 71. The support
11 plate 74 has a plurality of openings 77 therein to ensure
12 free fluid communication within the chamber 71 on both sides
13 of the support plate 74.
14 Between support plate 74 and partition 65 is
lS located a movable wall member in the form of upper and lower
16 diaphragm members 81 and 82, which are sealed together around
17 the edges 83 and define a chamber 80 between them. The upper
18 diaphragm member 81 is stationary with respect to the support
19 plate 74, while the lower or movable diaphragm or wall member
82 carries on its lower side a cup 84 secured thereto by
21 welding or brazing, and carrying a valve seal 86 which may
22 be formed of a suitable resilient material such as polytetra-
23 fluoroethylene or a suitable rubberlike elastic material
24 which is fully compatible with the refrigerant of the system.
The valve seal 86, in turn, is adapted to make contact with
26 the valve seat 87 formed around opening 88 extending through
27 the partition member 65 and providing the sole communication
28 between the inlet chamber 71 and the outlet chamber 72. If
29 it is so desired, the cup 84 or other members can be config-
ured to engage the partition 65 to limit travel of the cup
31 84 and seal 86 against the valve seat 87 to minimize the
32 effects of cold flow or set on the material forming the
33 seal 86.

16
2063026

1 To secure the upper diaphragm member 81 in posi-
2 tion, it is secured to a flange 91 on a fitting 90, with the
3 flange 91 also being held in position against the lower side
4 of support plate 74 by a bead 92 formed on the fitting 90
above the support plate 94. The upper end of fitting 90 is
6 formed with an open end 94, where it is sealingly secured to
7 the end of a tube 95 which extends upwardly through the inlet
8 fitting 67. At its lower end, tube 95 makes a sealing fit
9 against an opening 96 in the upper diaphragm member 81, so
that the interiors of tube 95 and chamber 80 are in full
11 fluid communication but sealed from the inlet and outlet
12 chambers 71 and 72. Thus, the chamber 80 is filled with a
13 second refrigerant in a saturated condition in the same
14 manner as second chamber 44 of control valve 20.
It will thus be seen that the valve of FIG. 3
16 operates in the same manner as the valve of FIG. 2, in that
17 as long as the conditions of the fluid within the inlet
18 chamber 71 and inlet fitting 67 are at temperatures and
19 pressures above a subcooling level, the valve seal 86 will
be in tight engagement with the valve seat 87 to prevent
21 fluid communication between the inlet and outlet chambers 71
22 and 72, and hence prevent any flow through the valve. As
23 soon as a subcooling condition exists when the system is in
24 operation, such subcooling will reduce the temperature and/
or increase the pressure within the inlet chamber 71, and
26 hence the second chamber 80, and the result will allow the
27 valve seal 86 to move away from the valve seat 87 so that
28 refrigerant will flow through the valve in the same manner
29 as described above.
Although several preferred embodiments of the
31 invention have been shown and described in detail, it is
32 recognized that various modifications and rearrangements may
33 be resorted to without departing from the scope of the
34 invention as defined in the claims.

Representative Drawing
A single figure which represents the drawing illustrating the invention.
Administrative Status

For a clearer understanding of the status of the application/patent presented on this page, the site Disclaimer , as well as the definitions for Patent , Administrative Status , Maintenance Fee  and Payment History  should be consulted.

Administrative Status

Title Date
Forecasted Issue Date 1996-02-27
(22) Filed 1992-03-18
Examination Requested 1992-05-29
(41) Open to Public Inspection 1992-09-20
(45) Issued 1996-02-27
Deemed Expired 2008-03-18

Abandonment History

There is no abandonment history.

Payment History

Fee Type Anniversary Year Due Date Amount Paid Paid Date
Application Fee $0.00 1992-03-18
Registration of a document - section 124 $0.00 1992-10-02
Reinstatement: Failure to Pay Application Maintenance Fees $200.00 1994-04-14
Maintenance Fee - Application - New Act 2 1994-03-18 $100.00 1994-04-14
Maintenance Fee - Application - New Act 3 1995-03-20 $100.00 1995-03-20
Maintenance Fee - Patent - New Act 4 1996-03-18 $300.00 1996-03-26
Maintenance Fee - Patent - New Act 5 1997-03-18 $150.00 1997-02-12
Maintenance Fee - Patent - New Act 6 1998-03-18 $150.00 1998-02-05
Maintenance Fee - Patent - New Act 7 1999-03-18 $150.00 1999-02-03
Maintenance Fee - Patent - New Act 8 2000-03-20 $150.00 2000-02-04
Maintenance Fee - Patent - New Act 9 2001-03-19 $150.00 2001-02-19
Maintenance Fee - Patent - New Act 10 2002-03-18 $200.00 2002-02-04
Maintenance Fee - Patent - New Act 11 2003-03-18 $200.00 2003-02-04
Maintenance Fee - Patent - New Act 12 2004-03-18 $200.00 2003-12-16
Maintenance Fee - Patent - New Act 13 2005-03-18 $250.00 2005-02-07
Maintenance Fee - Patent - New Act 14 2006-03-20 $250.00 2006-02-06
Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
WHITE CONSOLIDATED INDUSTRIES, INC.
Past Owners on Record
POWLAS, JEROME D.
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
Documents

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Document
Description 
Date
(yyyy-mm-dd) 
Number of pages   Size of Image (KB) 
Description 1993-11-20 16 745
Cover Page 1996-02-27 1 16
Abstract 1996-02-27 1 24
Description 1996-02-27 16 742
Claims 1996-02-27 1 56
Drawings 1996-02-27 2 49
Cover Page 1993-11-20 1 15
Abstract 1993-11-20 1 23
Claims 1993-11-20 5 185
Drawings 1993-11-20 2 62
Representative Drawing 1999-07-07 1 13
Prosecution Correspondence 1992-05-29 1 23
Office Letter 1992-10-16 1 39
PCT Correspondence 1995-12-19 1 33
Prosecution Correspondence 1995-09-25 2 51
Examiner Requisition 1995-08-15 2 78
Prosecution Correspondence 1995-02-20 3 85
Fees 1997-02-12 1 47
Fees 1996-03-26 1 36
Fees 1995-03-20 1 32
Fees 1994-04-14 1 32