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Patent 2076938 Summary

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Claims and Abstract availability

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(12) Patent Application: (11) CA 2076938
(54) English Title: INHALER
(54) French Title: INHALATEUR
Status: Dead
Bibliographic Data
(51) International Patent Classification (IPC):
  • A61M 15/00 (2006.01)
(72) Inventors :
  • ALTERMATT, DANIEL (Switzerland)
  • HILPERT, HANSPETER (Germany)
  • KHANNA, SATISH CHANDRA (Switzerland)
  • DUBACH, WERNER F. (Switzerland)
  • SPALTENSTEIN, ANTON (Switzerland)
(73) Owners :
  • NOVARTIS AG (Switzerland)
(71) Applicants :
(74) Agent: FETHERSTONHAUGH & CO.
(74) Associate agent:
(45) Issued:
(22) Filed Date: 1992-08-26
(41) Open to Public Inspection: 1993-03-01
Availability of licence: N/A
(25) Language of filing: English

Patent Cooperation Treaty (PCT): No

(30) Application Priority Data:
Application No. Country/Territory Date
2515/91-2 Switzerland 1991-08-28

Abstracts

English Abstract





47-18584/18771/A
Inhaler
Abstract

An inhaler for introducing a metered amount of solids, for example pharmaceutically
active powders, into a stream of air drawn in by a user comprises a storage chamber (4)
into which a metering rod (5) extends. The metering rod (5) is provided with a metering
recess (50) which fixes the amount of solids to be mixed with the air stream. The storage
chamber (4) and the metering rod (5) are movable relative to each other in such a manner
that in a first relative position of the metering rod (5) and the storage chamber (4) the
metering recess (50) of the metering rod (5) is located in the storage chamber (4), where it
is filled with solids, and in a second relative position it is located in the air channel, where
the solids are mixed with the air stream. The axial relative movement can be brought
about by the rotation of two housing parts (101, 102) over sloping surfaces (103).

(Fig. 14)


Claims

Note: Claims are shown in the official language in which they were submitted.



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What is claimed is:

1. An inhaler for introducing a metered amount of solids, especially pharmaceutically
active solid substances or mixtures of solid substances, preferably in the form of a powder,
into a stream of air drawn in by a user, which stream of air, after introduction of the solids,
passes in the form of a solids/air mixture into the user's respiratory tract, having an air
inlet (3) for the air drawn in, having an air channel (6) which connects the air inlet (3) with
an outlet (10), or mouthpiece, having a storage chamber (4) for the solids, and having a
metering rod (5) which, by means of a rnetering recess (50) provided therein, fixes the
amount of solids and introduces it into the air stream, wherein the metering rod (5) extends
in the direction of its longitudinal axis into the storage chamber (4) through an opening
(400) in the storage chamber (4), and wherein the storage chamber (4) and the metering
rod (5) are movable relative to each other in the direction of the longitudinal axis of the
metering rod (5) is such a manner that the metering recess (50) of the metering rod is
located in the storage chamber (4) in a first relative position and in the air channel in a
second relative position.

2. An inhaler according to claim 1, wherein the metering rod (5) is fixed relative to the
device body and the storage chamber (4) is movable towards the metering rod (5).
3. An inhaler according to claim 2, which comprises a separate operating member (2) for
moving the storage chamber (4), which operating member (2) is so constructed that, when
operated, it moves the storage chamber (4) against the force of a return spring (43) into the
first position relative to the metering rod (5), wherein the wall of the storage chamber (4)
is provided with a wall extension (41) which closes the air channel in that first relative
position, and wherein an opening (410) is provided in the wall extension which opens the
air channel again once the storage chamber (4) has been returned to the second relative
position.

4. An inhaler according to claim 3, wherein the operating member (2) is provided with a
shaking element (20) which shakes the storage chamber (4) when the first relative position
of the metering rod (5) and the storage chamber (4) is reached.

5. An inhaler according to claim 4, wherein the shaking element is in the form of snap
spring (20).


- 28 -

6. An inhaler according to any one of claims 1 to 5 which is provided with a locking
device (21, 210, 211, 212) which holds the storage chamber (4) and the metering rod (5) in
the first position relative to each other, and wherein an unlocking element (211) is
provided for releasing the lock.

7. An inhaler according to any one of claims 1 to 6 which has a separate suction piece (1)
in which the cross-section of the air channel widens towards the outlet (10).

8. An inhaler according to claim 7 which comprises a separate closing cap (11) which can
be placed on the suction piece (1).

9. An inhaler according to claim 8, wherein a drying agent (12) is provided in the closing
cap (11).

10. An inhaler according to any one of claims 1 to 9, wherein a non-return valve is
provided at the air inlet (3).

11. An inhaler according to any one of claims 1 to 10 which is provided with a resettable
counter (7) which is incremented when the first relative position of the storage chamber
(4) and the metering rod (5) is reached.

12. An inhaler according to any one of claims 1 to 11, wherein the solids is a substance
having anti-asthmatic activity or a mixture of substances having anti-asthmatic activity.

13. An inhaler according to claim 12, wherein the substance having anti-asthmatic
activity, or the mixture of substances having anti-asthmatic activity, is a mixture of
formoterol and lactose.

14. An inhaler especially according to any one of the preceding claims, wherein a housing
part (101) containing the storage chamber (4) and the device body (102) carrying the
metering rod (5) are displaceable relative to each other from a first position, in which they
are pushed together, into a second position, in which they have been moved apart, by
virtue of their being rotatable relative to each other and of at least one sloping surface
(103) on the device body (102) and/or the housing part (101) and a counter-member (104)
guided on that sloping surface (103) converting the rotary movement into an axial
movement.

- 29 -

15. An inhaler according to claim 14, wherein the housing part or device body (102) has
several sloping surfaces (103) of the same gradient and length distributed over its
periphery, and the body or part that is rotatable relative to that first housing part or device
body (102) has the corresponding number of projections or counter-members (104)
cooperating with those sloping surfaces (103).

16. An inhaler according to either claim 14 or claim 15, wherein there are provided four
sloping surfaces which extend over almost 90 degrees, are located level with one another
and ascend in the same direction, and which cooperate with counter-members (104) in the
form of projections, and wherein vertically oriented openings, grooves (105) or the like for
the counter-members (104) are provided at the ends of the sloping surfaces (103) so that,
after a rotation and after the counter-members (104) have slid along the sloping surfaces
(103), with the resulting axial displacement of the metering rod (S), the housing part (101)
having the storage chamber (4) and the counter-member (104) can be pushed together in
the axial direction and returned to the initial position.

17. An inhaler according to any one of claims 14 to 16, wherein there is provided in the
axial return grooves (105) at least one cam-like projection (105a) over which the counter-
member (104) can be displaced, wherein, in the axial return grooves (105), there is also
arranged at least one saw-tooth projection (106) of which the side that falls away steeply is
aligned with the effective sloping surface (103) for the counter-member (104), and
wherein the counter-member (104) is displaceable axially over the ascending sloping side
(107) of that projection (106) and, in the initial position for the next metering movement,
is located behind the side that falls away steeply.

18. An inhaler according to any one of claims 14 to 17, wherein the sloping surfaces (103)
are preferably in the form of grooves and correspond to sectors of a screw thread and are
arranged especially on the inside of a wall portion (108) of the housing part (101).

19. An inhaler according to any one of claims 14 to 18, wherein at contact points between
the housing parts (101, 102) which are rotatable relative to each other there is arranged a
locking mechanism (110), ratchet or the like which prevents the housing parts from being
rotated contrary to the direction of the metering movement.

20. An inhaler according to any one of claims 14 to 19, wherein the locking mechanism


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(110) comprises a ratchet wheel (111) having saw teeth (112) on one housing part (101)
and counter-teeth (113) or groups of counter-teeth (113), which are offset relative to one
another in the circumferential direction, on the other housing part (102) or device body,
the offset of the counter-teeth (113) relative to one another in the circumferential direction
being so selected that the catch intervals of the locking mechanism are smaller than the
tooth pitch.

21. An inhaler according to either claim 19 or claim 20, wherein the teeth (112), the tooth
spaces and the counter-teeth (113) extend in a straight line in the axial direction.

22. An inhaler according to any one of claims 14 to 21, wherein the device body (102) or
housing part having the metering rod (5) has a double wall in places, the inner wall (109)
of that double wall carrying the counter-members (104) which project radially outwards
from that inner wall and which cooperate with the sloping surfaces (103) on the other
housing part (101), and wherein the outer wall (114) encloses from the outside the wall
portion (108), having the sloping surfaces (103), of the other housing part (101) and
contains the counter-teeth (113) for the ratchet wheel (111) arranged on the outside of the
housing part (101) containing the storage chamber (4).

23. An inhaler according to any one of claims 14 to 22, wherein the inner wall (109) of the
housing part (102) having the metering rod (5) and the wall (108), having the guide
surfaces (103), of the housing part (101) having the storage chamber (4) are circular, and
the outer wall (114) of the first housing part (102) has, at least in places, a cross-section
that differs from that circular shape, so that corner regions (115) are formed between the
walls, and, especially when the housing parts (101, 102) have been rotated and/or moved
apart axially, the air is then drawn in via those corner regions (115), which are then open,
and guided via openings (116) close to the base (117) of the device body (102), and also
via at least one non-return valve, to the air channels (6a, 6b, 6c) and the metering rod (5).

24. An inhaler according to any one of claims 14 to 23, wherein, in the position in which
the housing parts are pushed together, the end face of the outer wall (114) of the device
body (102) containing the metering rod rests against a stop surface (119) of the other
housing part (101) having a matching encircling shape, and in that position the airway is
cut off and the interior of the inhaler (I) is closed in an airtight manner.

25. An inhaler according to any one of claims 14 to 24, wherein one housing part contains

-31-

an indicator ring (121) which is rotatable relative to an indicator window (120) and which
can be advanced by a small angular amount of the same size and the same direction as a
result of the rotation of the two housing parts relative to each other when metering is
carried out.

26. An inhaler according to any one of claims 14 to 25, wherein the indicator ring (121) is
in the form of a toothed wheel which is mounted eccentrically with respect to an internally
toothed wheel (122) or an internal toothing in the housing part (102) containing the
metering rod (5) and the external toothing of which fits into the internal toothing of that
internally toothed wheel (122), the number of teeth on the inner toothed wheel differing
from the number of teeth on the internally toothed wheel by such a small amount that the
inner toothed wheel is rotatable relative to the internally toothed wheel by approximately a
single revolution or a fraction thereof when a given number of metering operations, for
example from 100 to 200, has been carried out.

27. An inhaler according to either claim 25 or claim 26, wherein the indicator ring (121),
and therefore the metering movement, can be blocked once the given number of metering
operations has been reached.

28. An inhaler according to any one of claims 14 to 27, wherein the toothed wheel acting
as the indicator ring (121) has a stop (123) which cooperates with a counter-stop (124) on
the housing part (101) rotatable relative to the toothed wheel, in such a manner that the
two stops are close to or touching each other in the initial position and can gradually be
moved apart in the circumferential direction as a result of the metering movements, the
two stops (123, 124) coming to lie, as a result of the simultaneous axial displacement, in
two planes which are offset vertically relative to each other, and returning to a common
plane as a result of the return movement, and, after approximately one revolution of the
indicator ring (121) and a last metering operation, the two stops (123, 124) lie above each
other in the two planes in such a manner that the axial return movement into the initial
position, and therefore a further metering operation, is prevented.

29. An inhaler according to any one of claims 1 to 28, wherein there is arranged in the
storage chamber (4), at the end remote from the metering rod (5), a piston (126) or the like
which is acted upon by a weak spring (125) and moves with the contents of the chamber as
the latter empties, the strength of the spring being sufficiently slight to prevent
compression of the solids but sufficiently strong to push the piston (126), against the


-32-

weight of the solids and against the piston's own weight, so that it moves with the solids
in the chamber as the latter empties.

30. An inhaler according to any one of claims 1 to 29, wherein the storage chamber (4) is
arranged inside the housing part (101) in such manner that it can be removed and replaced,
and/or it has a removable cover (127).

31. An inhaler according to any one of claims 1 to 30, wherein the storage chamber (4)
arranged replaceably in the housing part (101) has, in the initial state prior to assembly, a
closure for the passageway (400) for the metering rod (5), which closure can be pierced,
pushed out and/or is fastened in an airtight manner by means of predetermined breaking
points, and which closure (129) can be opened automatically by the metering rod (5) by
insertion of the storage chamber (4) into its housing part (101).

Description

Note: Descriptions are shown in the official language in which they were submitted.



- 1 -

47-1 85~4/18771/A


Inhaler

The invention relates to an inhaler for introducing a rnetered amount of solids into a
stream of air drawn in by a user, according to the prearnble of patent claim 1.

Solids inhalers are nowadays obtainable in large numbers and in many different designs.
These inhalers are used principally for inhaling pharmaceutically active substances or
mixtures of substances, especially powdered substances or mixtures of substances. Such
an inhaler is known, for example, from C~I-A-666,823. The inhaler described therein
comprises a storage chamber for the solids as well as an air channel which connec~s an air
inlet opening for the air drawn in with an outlet for the solids/air mixture produced in the
inhaler. For fixing the amount of solids and for introducing that fixed amount of solids
into the air stream there is a metering rod which is provided with a metering recess and
which is constructed to be rotatable about its longitudinal axis. In a first position, the
metering recess of the metering rod picks up the amount of solids fixed by the volume of
the metering recess. Then the metering rod is rotated through 180 about its axis into a
second position in which the solids are able to fall out of the metering recess and thus pass
into the air channel, where they are mixed with the stream of aiI.

The inhaler described has various disadvantages. For example, the solids must be readily
flowable in order to ensure that the metering recess is always filled quickly, reliably and
completely. E~owever7 since granules and other relatively coarse solids are unsuitable for
inhalation, the pharmaceutically active substances or mixtures of substances, for example
antl-asthmatically active substances or mixtures of substances, are frequently in the form
of a very small-grained powder. However, these small-grained powders generally have
the very disadvantageous property of not being flowable or of being only very poorly
flowable. This in turn may result in incomplete filling of the metering recess and thus in
variations in the metered amount of solids. A user who is having dif~lculty in breathing
(for example as a result of an asthma attack) must, however, be able to inhale a specific
amount of powder quickly and reliably in order to obtain rapid relief.



~ further disadvantage of the described inhaler is that the solids are introduced into the air
channel by means of a rotatable metering rod. Solids may therefore get into the hollow
spaces (bearing) around the rotatable metering rod, with the result that the metering rod
can be rotated only with very great difficulty or even "siezes up" completely, which can
have serious consequences especially for users prone to asthma, since the device may not
be in good working order in an emergency.

A further disadvantage of the described inhaler is the fact that the small-grained powders
in the storage chamber cannot be stored in a separate storage container, for example a
capsule. This is especially disadvantageous for powders whose pharmaceutical activity
decreases when they are stored in perrnanent contact with the air. Moreover, with the
above-described inhaler, moisture entering the inhaler and its storage chamber (for
example as a result of the user accidentally coughing into the inhaler) may cause further
impairment of the flow properties of the powder, which in most cases are already poor, or
may cause lumps to forrn.

The problem wlderlying the invention is, therefore, to devise an inhaler for solids which
avoids the abs)ve-mentioned disadvantages, which allows rapid, simple and reliable meter-
ing of the solids, which permits storage of the solids in a separate storage container, for
example a capsule, and which is simple to use. In addition, the inhaler is to be designed
for a large number of inhalations, that is to say it is not to be a so-called disposable
inhaler.

This problem is solved by the invention as defined in patent claim 1. The metering rod
extends through an opening in the storage chamber into that chamber. The storagechamber and the metering rod are movable relative to each other in such a manner that the
recess in the metering rod is located in the storage chamber in a first relative position and
in the air channel in a second relative position. The metering rod therefore dips into the
supply of solids in the first relative position. With regard to the solid, a powder that is not
flowable or is only poorly flowable will be considered by way of example in the follow-
ing, which powder, during filling of the metering recess in the first relative position, is
pressed into that recess. In addition, the powder may be stored in a separate storage
container in the storage chamber, for example in a capsule. As has already been discus-
sed, this may be of importance for powders whose pharmaceutical activity decreases when
they are stored in permanent contact with the air. Moreover, storing of the powder in a
capsule also protects it from any moisture which may enter, thus avoiding the formation of

/ -- ~

- 3 -

lumps and hence further impairrnent of the flow properties of the powder, as well as
impairrnent of its pharmaceutical acti~ity as a result of contact with the moisture.

In one embodiment of the inhaler according to the invention, the metering rod is f1xed
relative to the device body of the inhaler and the storage ~hamber is rnovable towards the
metering rod. This embodiment is distinguished by being of sirnple construction and
being simple to operate, as will be explained more precisely below by means of the
detailed description.

Another form of the inhaler according to the invention comprises a separate operating
member for moving the storage chamber. When operated, the operating member movesthe storage chamber against the force of a return spring into the ~Irst position relative to
the metering rod. The wall of the storage chamber is provided with a wall extension
which closes the air channel in that first relative position. An opening is provided in the
wall extension which opens the air channel again once the storage chamber has been
returned to the second relative position. Owing to this design of the inhaler, it is not
possible either to inhale or to blow (for example cough) into the air channel while the
metering recess is being filled, as a result of which moisture is prevented from entering the
air channel when the metering rod and the storage chamber are in that position relative to
each other. When the amoullt of powder has been removed from the storage chamber, or
from the storage container located therein, the storage chamber is returned to the second
relative position and the filled metering recess of the metering rod thus passes into the air
channel. The opening in the wall extension of the storage chamber opens the air channel
and inhalation can be carried out.

In another form of the inhaler according to the invention, the operating member is
additionall~ provided with a shaking element which may be in the form of, for example, a
snap spring. The shaking element causes the storage chamber to be shaken when the first
relative position of the metering rod and the storage chamber is reached, that is to say
when the metering recess is being filled, with the result that the metering recess is filled
completely, reliably and quickly even in the case of especially poorly fiowable powders.

In order to indicate to the user that he has just ca~ried out a metering operation, and also to
allow shaking of the storage chamber in the case of poorly f~owable powders while the
metering rod with the metering recess is extending into the powder, a development of the
inhaler according to the invention is provided with a locking device. This locking device


- 4 -

holds the storage charnber and the metering rod in the first position relative to each other.
When metering is complete, ~he lock can be released again by operation of an unlocking
element. Unintentional nlultiple metering operations are also avoided in this manner.

In an advantageous forrn of the invention, the inhaler has a separate suction piece in which
the cross-section of the a~r channel widens towards the outlet. Such a suction piece works
in the opposite way to a nozzle and effects complete dispersion of the powder so that the
powder can pass in the air stream into the ~Iser's lungs. A closing cap in which a drying
agent is provided may be placed on the suction piece in order to remove any moist~lre
which may have entered.

In order to preven~ the user, once the amount of powder has been fixed ~nd the powder has
been introduced into the air channel, from blowing the powder out through the air inlet by
blowing (for example coughing) into the inhaler, another form of the invention provides a
non-return valve at the air inlet.

Another form of the inhaler according to the invention is provided with a resettable
counter which is incremented when the ~Irst relative position of the storage chamber and
the metering rod is reached. The user can therefore see how many metering operations he
has already carried out, or how many metering operations remain, and can refill the
storage chamber if necessary.

The inhaler is especially suitable for the inhalation of substances or nixtures of substances
having anti-asthmatic activity, for example for a miXt~lre of formoterol and lactose, as will
be explained in more detail below.

In a very important embodiment of the invention, the axial displacement of the metering
rod is effected by the rotation relative to each other of the device body or housing part
carrying the rod on the one hand and the housing part containing the storage chamber on
the other, that rotary movement being forcibly converted into an axial movement by
means of sloping surfaces. Accordingly, in the inhaler according to the invention, a
housing part containing the storage chamber and the device body carrying the metering
rod are displaceable relative to each other from a first position, in which they are pushed
together, into a second position, in which they have been moved apart, by virtue of their
being rotatable relative to each other and of at least one sloping surface on the device body
and/or the housing part and a counter-mernber guided on that sloping surface converting

~ J.~6~3


the rotary movement into an axial movement. This results in a considerably more
convenient metering movement, because a rotary movement can be carried out more
reliably than can a relatively short axial movement in which two parts have to be moved
apart.

The housing part or device body may have several sloping surfaces of the same gradient
and length distributed over its periphery, and the body or part that is rotatable relative to
that first housing part or device body may have the coIresponding number of projections
or counter-members cooperating ~vi~h those sloping surfaces. The rotary movement is
therefore converted into the axial movement at several points simultaneously, so that the
application of force is symmetrical and the axial displacement is precise during the
rotation.

It has proved advantageous for four sloping surfaces to be provided which extend over
almost 90 degrees, are located level with one another and ascend in the same direction,
and which cooperate with coun~er-members in the form of projections, and for vertically
oriented openings, grooves or the like for the projections to be provided at the ends of the
sloping surfaces so that, after a rotation and after the projections have slid along the
sloping surfaces, with the resulting axial displacement of the metering rod, the housing
part having the storage chamber and the counter-member can be pushed together in the
axial direction and returned to the initial position. The sloping surfaces serving as guides
therefore extend over a portion of a helix but terminate in an axial opening so that, when a
rotalion is can~ed out, ~Irst the desired axial displacement is effected, with the metered
material being transported from the storage chamber into the airway, while for returning
the metering rod into the storage chamber it is sufficient simply to push the device body
and the housing part together axially because, at the end of the rotary movement, there are
no more sloping surfaces hindering such a movement.

In order to ensure on the one hand that the above-mentioned axial return movement is
possible, but on the other hand that the projection, for example a cam, is constrained to
move over a sloping surface even at the beginning of the rotary movement, at least one
saw-tooth projection (tooth) may be arranged in the axial return grooves, the side of the
tooth that falls away steeply being aligned with the effective sloping surface for the cam,
and the cam may be displaceable axially over the ascending sloping side of the tooth and,
in the initial position for the next metering movement, be located behind the side that falls
away steeply. During the axial displacement into the initial position, therefore, the

7~


relevant projection (cam) is able to slide over the saw-tooth projection (tooth) inside the
a~sial return groove, but is then prevented from making a corresponding movement in the
opposite direction from the other side, so that the saw-tooth projection also forrns part of
the guide or sloping surface which contributes towards converting the rotary movement of
the two housing parts relative to each other into an axial movement.

The sloping surfaces advantageously correspond to sectors of a screw thread and are
arranged especially on the inside of a wall portion of the hoosing part. In that case, the
device body is provided with the projections that cooperate with the sloping surfaces. Of
course, it is also possible for the sloping surfaces to be provided on a wall portion of the
device body and for the housing part to have the projections that cooperate with the
sloping surfaces.

~he embodiment of the inhaler in which introduction of the solids is effected by conver-
ting a rotary movement into an axial movement permits a design of considerable impor-
tance, in which on the one hand rotation of the housing parts contrary to the metering
movement is prevented, and in which the rotary movement can at the same time be used to
shake the inhaler in such a manner that the powdered solids are readily able to flow into
the metering recess. Such an advantageous development may consist in arranging at
contact points between the housing parts which are rotatable relative to each other a
locking mechanism, ratchet or the like which prevents the housing parts from being
rotated contrary to the direction of the metering movement. As a result, on the one hand
incorrect operation is ruled out, since the user is able to rotate the device in only one
direction, and on the other hand the ratchet causes the device ~o be shaken sufficiently
during the rotation to enable the powder to flow readily into the metering recess.

The locking mechanism may comprise a ratchet wheel having saw teeth on one housing
part and counter-teeth or groups of counter-teeth, which are offset relative to one another
in the circumferential direction, on the other housing part or device body, the offset of the
counter-teeth relative to one another in the circumferential direction being so selected that
the catch intervals of the locking mechanism are smaller than the tooth pitch. In such a
locking mechanism it is sufficient for one tooth of the ratchet wheel to engage with one
counter-tooth. Since the inhaler is provided with several counter-teeth offset relative to
one another in the circumferential direction, the offset of the counter-teeth being different
from the tooth pitch, correspondingly small intervals are produced in the direction of
rotation, after each of which intervals the device is again locked. The device is also



shaken a corresponding number of times during the entire rotary movement.

In this connection it is advantageous for the teeth, the tooth spaces and the counter-teeth to
extend in a straight line in the axial direction. They therefore do not hinder the return
movement which is to be carried out at the end of the metering movement.

In order to be able to accommodate on the one hand the guide or sloping surfaces and on
the other hand the ratchet or locking mechanism in a small area, the device body or
housing part llaving ~he metering needle may have a double wall in places, the inner wall
of that double wall carrying the projections which project radially outwards from that
inner wall and which cooperate with the sloping surfaces on the other housing part, and
the outer wall can enclose frorn the outside the wall portions, having the sloping surfaces,
of the other housing part and contain the counter-teeth for the ratchet wheel arranged on
the outside of the housing part containing the storage chamber. In practice, therefore, the
device body has two walls into the space between which a corresponding wall of the
housing part can engage, which wall can then carry on one side the sloping surfaces and
on the other, outer side a part of the locking mechanism. Such a very space-saving
arrangement of various cooperating components of the overall system is possible espe-
cially owing to the fact that, as a result s)f their rotatability relative to each other, the parts
are circular and thus allow the various walls to bc arranged concentrically.

While the inner wall of the housing part having the metering needle and the wall, having
the guide surfaces, of the housing part having the storage chamber are circular - at least in
the region in which they cooperate - the outer wall of the first housing part may have a
cross-section that differs from that circular shape, so that corner regions are formed
between the walls, and, especially when the housing parts have been rotated and/or moved
apart axially, the air can be drawn in via those corner regions, which are then open, and
guided via openings in the inner wall portions, and also via at least one non-return valve,
to the metering channels and the metering needle. The fact that the cross-sectional shape
of the outer wall differs from a circular shape also allows the provision of counter-catch
teeth on the inside of the wall, which teeth are offset relative to one another in the circum-
ferential direction in sllch a manner that the ratchet wheel abuts a counter-tooth after even
less than one tooth pitch.

Furthermore, on rotation, the corner regions move outside the overall outline, so that the
admission of air is facilitated.



In the position in which the housing parts are pushed together, the end face of the outer
wall of the housing part containing the metering needle may rest against a stop surface of
the other housing part having a matching encircling shape, and in that position the airway
can be cut off and the interior of the inhaler can be closed in an airtight manne~. This has
the advantage that no moisture can enter while the device is not in use, so that caking of
the powder to be metered as a result of moisture when the device is next used is avoided.

The fact that, according to the invention, the two housing parts can be ro~ated relative to
each other in order to carry out the axial displacement of the metering rod permits a
further advantageous and expedient form of the invention, in that one housing part may
contain an indicator ring which is rotatable relative to an indicator window and which carl
be advanced by a small angular amount of the same size and the same direction as a result
of the rotation of the two housing parts relative to each other when metering is carried out.
~y means of the indicator ring, therefore, the user is able to see indirectly how empty the
inhaler is, that is to say he can start using a new inhaler in good time or - where possible -
he can refill the existing inhaler.

The indicator ring may be in the form of a toothed wheel which is mounted eccentrically
with respect to an internally toothed wheel or an internal toothing in the housing part
containing the metering needle and the external toothing of which fits into the internal
toothing of that internally toothed wheel, the number of teeth on the inner toothed wheel
differing from the number of teeth on the internally toothed wheel by such a small amount
that the inner toothed wheel is rotatable relative to the internally toothed wheel by appro-
ximately a single revolution or a fraction thereof when a given number of metering opera-
tions, for example 200, has been carried out. The numerous partial rotary movements
carried out with the individual metering operations therefore lead to a very slow, gradual
rotation of the indicator ring, which can indicate to the user through the indicator window,
by means of specific colours or the like, the reduction in the amount of solids available ~or
inhalation. In this connection it is again advantageous for rotary movements of the device
to take place in one direction only, and for backward rotations to be prevented.
In order to prevent the user from tr,ving to inhale further once the given maximum
number of individual metering operations has been carried out, it is possible for the
toothed wheel acting as the indicator ring, and hence the metering movement, to be
blocked once the given number of metering operations has been reached. This may be

~ ~ r~ r`


achieved by various methods.

One advantageous possible method, which at the same time makes use of the axial
movement brought about by the rotation, is as follows: the toothed wheel acting as the
indicator ring has a stop which cooperates with a counter-stop on the housing part
rotatable relative to the toothed wheel, in such a manner that the two stops are close ~o or
touching each other in the initial position and can gradually be moved apart in the
circumferential direction as a result of the metering movements, the two stops coming to
lie, as a result of the simultaneous axial displacement, in two planes which are offset
vertically relative to each other, and returning to a common plane as a result of the return
movement, and, after approximately one revolution of the indicator ring and a last
metering operation, the two stops - which are advantageously in the form of projections -
lie above each other in the two planes in such a manner that the axial return movement
into the initial position, and therefore a further metering operation, is prevented.

In another form of the invention which is of considerable advantage there is arranged in
the storage chamber, at the end remote from the metering rod, a piston or the like which is
acted upon by a weak spring and moves with the contents of the chamber as the latter
empties, the strength of the spring being sufficiently slight to prevent compression of the
solids but sufficiently strong to push the piston, against the weight of the solids and
against the piston's own weight, so that it moves with the solids in the chamber as the
latter empties. As a result of this arrangement it is possible to use the inhaler in virtually
any position and nevertheless ensure that the metering recess is filled with every metering
movement. Furthermore, this measure and the continuous slight pushing of the powdered
solids prevents caking of the powder or the formation of a channel at the point at which
the meterin~ rod moves in and out of the powder. The spring acting upon a following
piston therefore ensures that, for each metering movement, and especially after previous
shaking of the inhaler, complete metering is actually carried out.

The storage chamber may be arranged inside the housing part in such a manneF that it can
be removed and replaced, and/or it may have a removable cover. Consequently, when the
storage chamber is empty, either the storage chamber itself may be replaced or it may be
re~llled, instead of a completely new inhaler having to be used and the empty one having
to be discarded.

The storage chamber arranged replaceably in the housing part may have, in the initial state

- 10-

prior to assembly, a closure for the passageway for the metering rod, which closure can be
pierced and/or is fastened in an airtight manner by means of p~edetennined breaking
points, and which can be opened automatically by the metering rod by insertion of the
storage chamber into its housing part. Therefore, when an empt~v storage chamber is
replaced with such a new storage chamber, insertion of the new storage chamber into the
housing part results in the immediate insertion of the metering rod into the storage
chamber without the chamber having to be opened beforehand.

In order that the closure, which can be opened by the metering rod, cannot pass into the
metering recess during subsequent use and impede the metering movements, it is advanta-
geous for the closure of the storage chamber, which closure can be opened as a result of
assembly, to be pivotable into the interior of the storage chamber, and for its diameter to
be greater than the axial extent of the metering recess. Other technical forrns of this
principle are also possible.

Embodiments of the invention are described in more detail below with reference to the
drawings, some of which are diagrammatic and in which:

Fig. 1 is a longitudinal section of an inhaler according to the invention in the initial
state (second relative position),

Fig. 2 is a longitudinal section through the inhaler of Fig. 1 in the first relative
position,

Fig. 3 is a ~ont view of an upper part of the inhaler (into the plane of the paper of
Fig. 2),

Fig. 4 is a side view of the upper part according to arrow IV of Fig. 3,

Fig. S is a plan view of a lower part of the inhaler according to arTow V of Fig. 2,

Fig. 6 is a longitudinal section through a storage chatnber of the inhaler (plane of
section identical with the plane of section of Figs. 1 and 2),

Fig. 7 is a section through the storage chamber along line VII-VII of Fig. 6,

$~

Fig. 8 is another section through the storage chamber along line VIII-VIII of Fig. 6,

Fig. g shows the outer shape of the inhaler,

Fig. 10 is a section along line X-X of Fig. 11 through the locking device in the initial
state (second relative position),

Fig. 11 is a plan view of the locking device according to arrow XI in Fig. 10,

Fig. 12 is a section along line XII-XII of Fig. 13 through the locking device in the
first relative position,

Fig. 13 is a plan view of the locking device according to arrow XIII in Pig. 12,
ig. 14 is a longitudinal section through a modified inhaler according to the inven-
tion in the first relative position, in which the metering recess is positioned in
the storage chamber, wherein the axial displacement can be carried out via
rotation of the device body carrying the metering rod relative to the housing
part containing the storage chamber,
ig. 1~ is a partially diagrarnmatic cross-section of the inhaler along line D-D in Fig.
14,
ig. 16 is a developed view of a sloping surface on the housing part, which extends over,
for example, approximately a quarter circumference and by means of which,
with the aid of a projection on the device body, the rotary movement is
converted into the required axial displacement of the metering rod from its
initial position shown in Fig. 14 into the position shown in Fig. 19,
ig. 17 is a section along line C-C in Fig. 15 through a non-retum valve located inside the airway,

Fig. 18 is a partial section along line B-B in Fig. 15 through a channel leading to the
metering rod, with a view of the inlets into two other channels,

Fig. 19 is a longitudinal section of the inhaler according to Fig. 14 after execution of

~ J ~
- 12~

a rotary movement converted into axial displacement,

Fig. 20 is a cross-section along line E-E in Fig. 19 through a locking mechanismprovided between the housing parts which are rotatable relative to each
- other,

Fig. 21 is a longitudinal section of the inhaler, corresponding to Fig. 19, the right-
hand part being shown rotated relative to the arrangement of Figs. 14 to 19,
so that the section in this case is through the non-return valve and the air
channels,

Fig. 22 is a longitudinal section of the inhaler in the f1rst relative position, rotated
through 90 degrees relative to Fig. 14,

Fig. 23 is a cross-section along line F-F in Fig. 22 through an indicator device,

~33
- 13-

Fig. 24 to
Fig. 28 show the indicator device according to Fig. 23 in various positions after an
increasing number of metering oyerations, Fig. 28 showing blocking after the
given maximum number of metering operations,

Fig. 29 is a longitudinal section of a modi~led inhaler in the second relative position,
there being provided in the storage chamber a spring-loaded piston which
follows the movemen~ of the solids in the storage chamber,

Fig. 30 is a longitudinal section through a replaceable storage chamber having aclosure which is closed by means of predeterrnined breaking points or the
like and can be opened automatically by means of the metering rod by
insertion into the inhaler, a spring-loaded following piston likewise being
provided in this embodiment.

The longitudinal sections through the inhaler shown in Figs. I and 2 are intended to
explain its construction and operation in more detail. The inhaler I essentially comprises
an air inlet 3 with a non-return valve R shown by way of suggestion (both shown by
broken lines, since they do not lie in the plane of section) in its removable upper part 0, an
operating member in the form of a push~button 2, a storage chamber 4 for the solids or for
a separate storage container, for example a capsule K, in which the solids are stored, a
metering rod S provided with a metering recess 50, which in the present case is in the fonn
of a groove by way of exarnple, an air channel 6 (shown by a broken line, sinee it does not
lie in the plane of section), and a suction piece 1 provided with an outlet 10 for the solids/-
air mixture produced in the inhaler in a manner which has yet to be described. A protec-
tive cap 11 is placed on the suction piece 1, by means of which protective cap 11 the outlet
10 can be closed.

In the following description of the operation of the inhaler, it is assumed that the solids are
stored in a capsule X which contains, for example, 100 doses, and that the capsule K is
already inserted in the storage chamber 4. The dimensions of the capsule K and the
dimensions of the storage chamber 4 are matched to each other. If the push-button 2 is
now inserted and the upper part O is fitted, and if the push-button 2 is pushed into its
initial position, the rrletering rod 5 pierces the capsule K through the opening 400 in the
storage chamber 4 and extends into the solids stored in the capsule K. The inhaler is now
in its initial state (Fig. 1), from which first of all metering of the solids and then inhalation

~`r~
- 14-

may be carried out.

The storage chamber 4 with the capsule K stored therein is in the rest position in Fig. 1. ~n
this rest position the storage chamber 4 and the metering rod 5 are so arranged relative to
each other that the metering rod S extends into the interior of the capsule K and closes the
opening 400 in the storage chamber 4, but the metering recess 50 is still located in the
airway between the inlet 3 and the outlet 10. This relative position (initial state~ of the
metering rod S and the storage chamber 4 is hereinafter referred to as the second relative
position. The wall 40 of the storage chamber 4 is provided with a wall extension 41 in
which there is an opening 410. In this relative position of the storage chamber 4 and the
metering rod 5, the opening 410 opens the airway from the air inlet 3 to the outlet 10 via
the air channel ~. The lower end of the wall extension 41 of the storage chamber 4 abuts a
return spring 43 which in this second relative position is relaxed, apart from the necessary
prestressing of the mechanism.

In order to carry out a metering operation, the user presses the push-button 2 from above
according to arrow P. In the embodiment described here, the push-button 2 is provided
with a shaking element which is in the form of a snap spring 20. The snap spring 20 is
~astened to the push-button 2, for example it may be adhesively bonded thereto. The
operation of the snap spring 20 will be discussed in more detail later. The only important
consideration for the present is that the strength of the snap spring 20 is greater than the
average strength of the return spring 43. As a result of the pressure on the push-button 2
from above according to arrow P, the storage chamber is moved downwards and the return
spring 43 is compressed. The snap spring 20 remains in its rest state owing to its greater
spring strength. The metering rod 5, which is ~Ixed relative to the device body (for
example inserted in a bore), penetrates deeper into the solids stored in the capsule K as a
result of the downward movernent of the storage charnber 4. When the return spring 43 is
almost completely compressed, the groove-like metering recess 50 in the metering rod 5 is
already located inside the capsule K and thus in the solids.

Even while the metering recess 50 in the metering rod 5 is entering the storage chamber 4,
but especially when the position is reached in which the return spring 43 is completely
compressed, which is hereinafter referred to as the first relative position, the groove-like
metering recess 50 in the metering rod 5 is being filled with solids. In order to ensure that
the metering recess 50 is filled quickly, reliably and completely even with extremely
poorly flowable and very small-grained powders, which have already been mentioned at


- 15 -

the begimling, the snap spring 20 jumps abruptly into the state shown in Fig. 2 as a result
of the increasing spring strength of the almost completely compressed return spring 43
during the final stages of its movement. This abrupt jumping of the snap spring 20 shakes
the storage chamber 4 and hence the capsule K stored therein and the powder, so that even
extremely poorly flowable powders pass into the metering recess 50. Alternatively, the
snap spring 20 could~ of course, be dispensed with and the user could shake the inhaler
sharply in order to achieve the described effect.

The storage chamber 4 and the metering rod 5 are now in the first position relative to each
other, which is shown in Fig. 2, and the wall extension 41 therefore closes the path for the
air stream. As a result, no powder can be blown out of the inhaler through the air inlet 3 if
the user blows into the suction piece 1, for example by accidentally coughing, during the
rnetering operation. In addition, closing of the airway in this manner also means that no
moisture can enter the inhaler during metering, i.e. during filling of the metering recess
50, as would otherwise be quite conceivable if the user accidentally coughed.

When the snap spring 20 has jumped into its new position, the metering recess 50 is filled
with powder. If the push-button 2 is then released, the return spring 43 moves the storage
chamber 4 back into the second relative position, i.e. into the initial position. In that
second relative position (initial position), the opening ~10 in the wall extension 41 of the
storage chamber 4 opens the airway, as has already been described. If the user then draws
in air through the suction piece 1, a stream of air is produced in the air channel 6 through
the air inlet 3 and through the non-return valve R which is indicated symbolically by a
broken line in Fig. I by the flap R. This stream of air blows the metered amount of
powder out of the metering recess 50. In this manner there is formed the solids/air
mixture, which is then inhaled by the user through the outlet 10 of the suction piece 1 and
can pass into the user's respiratory tract. In order to ensure that the metered amount of
powder is blown out of the metering recess 50 as effectively as possible and to reduce the
speed of the stream of solids/air mixture as it enters the user's respiratory tract, in the
suction piece 1 the cross-section of the air channel, which is otherwise kept small, widens
towards the outlet 10.

The manner in which the air channel 6 in the embodiment described here is constructed in
detail, or the manner in which the air stream is guided in the inhaler, will be described
more precisely below with reference to Figs. 3 to 9. Figs. 3 and 4 show the upper part O
of the inhaler, the side view of Fig. 4 showing the air inlets 3 (elongate slots). The air

~ ~ S ~

- 16-

drawn in passes into the interior of the inhaler through those air inlets 3 and through the
non-retu~n valve R (shown by broken lines in Fig. 1 both in its rest position and in the
position it assumes during breathing in3.

Fig. 5, which shows a plan view of a lower part U of the inhaler, shows how the air stream
is conveyed further inside the inhaler. Three air channels 6a, 6b, 6c can be seen, which air
channels are let into the body of the lower part IJ of the inhaler so as to lead downwards
(see also the broken line 6 in Fig. 1) and through which the air stream is conveyed further.

Fig. 6 shows the storage chamber 4 which is movable by means of the push-button 2, bu~
without a capsule K inserted. On completion of a metering operation, i.e. when the
metering rod 5 and the storage chamber 4 are in the initial position (second ~lative
position), the powder is blown out of the metering recess 50 in the metering rod 5 by
means of air. For that purpose, however, the air stream has to pass from the air channels 6
to the metering recess 50.

The manner in which this may be achieved is shown in Figs. 7 and 8, which show sections
along lines VII-VII and VIII-VIII, respectively. The plane of section VII-VII extends
precisely at the level of the metering recess, so that the latter is located in optimum
manner in the air stream. It will be seen from Fig. 7 that two air inlet openings 44a and
44b for the air stream are arranged at the same angle a with respect to the plane of the
longitudinal section of Fig. 1 as the two corresponding air channels 6a and 6b in Fig. 6.

The third air inlet opening 44c is arranged at the same angle ~ with respect to that plane of
section as the corresponding air channel 6c but, as shown in Fig. 8, below the other two air
inlet openings 44a and 44b, in the plane of section VIII-VIII. The air inlet opening 44c
serves to blow out any solids or powder grains that have fallen out of the metering recess
and thus mix them with the air stream. Through the opening 410 in the wall extension 41
of the storage chamber 4, the solids/air mixture that is formed is able to pass through the
outlet 10 in the suction piece 1 into the user's respiratory tract.

In order to prevent unintentional multiple metering operations, the storage chamber 4 and
the metering rod S (see Fig. 2) are fixed relative to each other in the first relative position
by means of a locking device. The locking device is indicated in Fig. 1 by way of
example by a slider 21, the operation of which is described below with reference to Figs. 9
to 13.


- 17-

For the purpose of understanding the operation of the locking device, first the outer form
of the inhaler is shown again in Fig. 9, an opening 212 being provided in the upper part O,
as can also be seen in Fig. 3.

Fig. 10 shows a side view in longitudinal section o~the push-button 2. Beneath its "head"
it is provided with a groove 22, which is also shown by broken lines in Fig. 1. A slider 21,
which is likewise shown in Fig. 1, is capable of engaging in that groove 22 in a manner
which is yet to be explained.

Fig. 11 shows a plan view of the inhaler in its initial state (second relative position of the
storage chamber 4 and the meteTing rod S). This view shows that the slider 21 is provided
with a leaf spring 210 and a holding button 211. The leaf spring 210 is supported against a
groove in the inside wall of the inhaler (see also Fig. 10) and tries to move the slider 21 in
the direction indicated by the arrow V and to push the holding button 211 even further out
of the opening 212 which has already been shown in Fig. 9 and Fig. 10.

This pushing of the holding button 211 further out of the opening 21~ is prevented because
the slider 21 in the initial state abuts the body of the push-button 2 (operating member).
This is shown especially clearly in the sectional view of Fig. 10.

If the push-button 2 is then operated (arrow P in Fig. 1), i.e. moves the metering recess 50
of the metering rod S into the storage chamber 4, the slider 21 initially remains in the
described position since the holding button 211 is retained in the opening 212. The push-
button 2, on the other hand, is moving downwards. When the first relative position is
reached (Fig. 2), the slider 21 is able to slide into the groove 22 in the push-button 2 and
the leaf spring 21() is therefore able to move the slider 21 in the direction indicated by the
arrow V (Fig. 11). As a result, the holding button 211 is pushed even further out of the
opening 212 by the leaf spring 210. In that state (Fig. 12, Fig. 13) the return spring 43
(Fig. 2) is no longer able to return the storage chamber 4 to the initial state (second
relative position) because the push-button 2 is firmly engaged by way of the slider 21.

Only when the user pushes the holding button 211 from the outside in the direction
indicated by the arrow E is the slider 21 moved out of the groove 22 in the push-button 2
and thus out of its engaged position and is the lock therefore released. The return spring
43 is then able to return the storage charnber to the initial state (second relative position of


- 18-

the metering rod 5 arld the storage chamber 4). l~is method of locking prevents multiple
metering operations from being carried out.

As has already been mentioned, the inhaler so far described may be provided with a non-
return valve at the air inlet 3. Alternatively, the non return valve R could be provided in
the suction piece. The non-return Yalve R may be in the form of, for example, a flap, as
shown by broken lines in Fig. l, and ensures that the air inlet 3 is closed should blowing
into the inhaler through the outlet lO occur, for example should the user accidentally
cough into the outlet lO. This is especially advantageous since, for example, after
metering of the powder and after the storage chamber 4 has been returned to the second
relative position, the powder cannot be blown out of the inhaler through the air inlet 3.
Therefore, if a user accidentally coughs into the inhaler af~er metering, no powder is lost
and the user can breathe in again without first having to carry out another metering
operation.

Furthermore, the inhaler may also be equipped with a resettable counter 7 (Fig. l) which is
incremented with each metering operation. For example, the counter 7 is incremented
with the downward movement of the storage chamber 4. Such a counter 7 is especially
advantageous since the capsule K located in the storage chamber 4 contains a specific
number of doses of the powder. When a new capsule K is inserted, the user can reset the
counter 7 so that he is able to see at any time how many doses he has already taken from
the capsule K and can therefore insert a new capsule K into the storage chamber 4 in good
time, or, if necessary, replace the inhaler.

In order to dry, or keep dry, the interior of the inhaler or the airway, a drying agent 12, for
example in the forrn of silica gel, is provided in the protective cap l l.

As has already been mentioned, such an inhaler is especially suitable for solid substances
or mixtures of solid substances having anti-asthmatic activity, especially for the inhalation
of a mixture of lactose and formoterol, which may be, for example, in the form of its salt
formoterol fumarate whose name according to IUPAC nomenclature is "(-~-2'-hydroxy-
5'-[(RS)-1-hydroxy-2-[[(RS)-p-methoxy-a-methylphenethyl]-amino]-ethyl]-forrnanilide
fumarate dihydrate".

There are many possible variants of the described inhaler. In principle, it is not necessary
according to the inventive concept for the storage chamber to be movable and the meter-



- l9 -

ing rod to be stationary; the opposite could equally apply. It is necessary merely to ensure
that the storage chamber and the metering rod having the metering recess are mo~able
relative to each other. Furthermore, it is also possible for the powder, i.e. the solids, to be
stored directly in the storage chamber and not in a separate capsule which is inserted into
the storage chamber. The shaking element (snap spring) may of course be of a di~ferent
design7 as may the locking mechanism. The drying agent may likewise be somethingother than the silica gel which has been mentioned.

Figs. 14 to 30 show embodiments of the inhaler I in which, especially, the above-
mentioned relative movement between the storage chamber 4 and the metering rod 5 is
achieved in a particularly advantageous manner. The parts of this modified inhaler I have
to a considerable extent been given the same reference numerals as those used in the
ernbodiment described above. In this connection, a comparison of, for example, Fig. 1 and
Fig. 14 shows that in the embodiment described below, the inhaler is likewise divided into
two housing parts, but the division is below the air outlet or mouthpiece 10.

In order to ca~ry out the relative movement between the storage chamber 4 and the
metering rod 5, in the embodiments described below a housing part 101 having the storage
chamber 4 and the device body or housing part 102 carrying the metering rod S are
displaceable relative to each other from a first position, in which they are pushed together,
for example according to Fig. 14, into a second position, in which they have been moved
apart, for example according to Fig. 19, by virtue of their being rotatable relative to each
other and of sloping guide surfaces or sloping surfaces 103 on the housing part 101 and
counter-members 104 provided on the device body 102 and guided on the sloping surfaces
103 converting the mentioned rotary movement into an axial movement. It should again
be mentioned at this point that it is also possible for the sloping surfaces 103 to be
provided on the outside of the wall 109, i.e. on the device body 102, and accordingly for
the counter-members 104 to be provided on the housing part 101. A sloping surface 103 is
shown in Fig. 16 as a development of view A of Fig. 14.

The housing part 101 in the embodiment has several, namely four, sloping surfaces 103 of
the same gradient and length distributed over its periphery, and the housing part 102,
which is rotatable relative to the housing part 101, has the corresponding number of
projections or counter-members 10~ cooperating with the sloping surfaces 103.

The four sloping surfaces 103, which are advantageously in the form of grooves in order to


- 20 -

be able to guide the projection-like counter-members 104 well under proper control,
extend over almost 90 degrees of the periphery, are located level with one another and
ascend in the same direction. At the end of each sloping surface 103 there is provided a
through groove 105 for ~he projection-like counter-members 104, the through grooves 105
being oriented vertically, i.e. parallel to the longitudinal centre axis of the inhaler I, so
that, after a rotation and after the counter-members 104 or projections have slid along the
sloping surfaces 103, with the resulting axial displacement of the rnetering rod 5, the
housing part 101 having the storage chamber 4 and tlle counter-member 104 which acts as
the guide rod can be pushed together again in the axial direction, i.e. can be returned to the
initial position according to Fig. 14. The next rotary metering movement can then be
carried out from that initial position in the same direction of rotation as the previous rotary
movement. This therefore results in very simple operation for the user, the user advan-
tageously being able ~o make a rotary movement which is relatively simple and reliable to
perform and which is also easier for an elderly person or a child than having to carry out a
relatively short axial displacement against the initial friclional resislance.

In the axial return grooves 105 there is arranged according to Figs. 14, 16, 19, 22 and 29 at
least one saw-tooth projection 106, the side of the saw-tooth projeclion 106 that falls away
steeply being aligned with the respective effective sloping surface 103 for the counter-
member or projection 104. The counter-rnember 104 is displaceable axially over the
ascending outer sloping side 107 of the projection 106 so that, in the initial position for the
next metering movement, it is located behind the side of the projection 106 that falls away
steeply and is transferred during the rotary movement from that steeply falling side to the
sloping surface 103. It is therefore ensured that the user can and rnust always carry out
metering by means of a rotary movement and not, ~or example, by means of an ~xial
movement by displacing the counter-members 104 along the groove 105. Furthermore,
there is also provided in the axial return groove 105 a small projection or cam 105a which
prevents the inhaler from being pushed together without force and perhaps unintentionally

The sloping surfaces 103, or the grooves containing them, each correspond to a sector of a
screw thread and are arranged in the embodiment on the inside of a wall portion 108 of the
housing part 101, which wall portion 108 extends from the housing part 10l approxi-
mately axially to the side remote from the storage chamber 4 - downwards in the Figures
shown. On a corresponding wall 109 of the housing body 102, which wall 109 is parallel
to the wall 108 and is arranged in the embodiment inside the wall portion 108, the
counter-members 104 project radially outwards and engage in the groove-like sloping

- 21 -

surfaces 103.

In order to replace the snap spring 20 of the embodiment according to Figs. I to 13 and
nevertheless produce jolts during the metering movement to shake the solids, and at the
same time to exclude in an advantageous manner a rotary movement in the oppositedirection to the metering movement, a locking mechanisrn 1 lû acting as a ratchet is
arranged at contact points between ~he housing parts 101 and 102 which are rotatable
relative to each other. This can be seen especially in Pig. 20, in which the return grooves
105 for the counter members 104 can also be seen.

In addition, becallse ~ig. 20 is a horizontal section along the cutting line E-E of Fig. 19,
the sloping surfaces 103 are shown partially cut away and therefore in the form of
segments in Fig. 20.

The locking mechanism 110 comprises in a rnanner CustQmary per se a ratchet wheel 111
having saw teeth 112 on the housing part 101, namely on the wall portion 108, and
cooperates with counter-teeth 113, or groups of such counter-teeth 113, which are offset
relative to one another in the circumferential direction and are provided on the other
housing part or device body 102 on the inside of an outer wall 114 which, according to
Fig. 20, does not have a circular outline but, in view of the circular shape of the ratchet
wheel 111, leaves corner spaces 115 free/ so that the mentioned groups of counter-teeth
can be offset relative to one another in the manner mentioned, so that rotation of the
ratchet wheel 111 by even less than one tooth pitch again results in the opposite direction
of rotation being blocked. The mentioned corner spaces 115 are also discussed below in
connection wi~h the air supply.

Especially when Figs. 20 and 19 are considered together, it will be seen that the ratchet
wheel 111 is basically a part of the wall 10~ of the housing part 101 having the saw teeth
112 which project outwards and engage with the counter-teeth 113 of the outer wall 114
over a short axial region; the counter-teeth 113 have a greater axial length in order to take
account of the axial relative movement between the housing part 101 and lhe device body
102. The teeth 112, the tooth spaces and the counter-teeth 113 extend in a straight line in
the axial direction, in order to allow and also to guide the mentioned axial relative
movement into which the rotary movement is of course converted.

The device body 102 or housing part having the meteling rod 5 therefore has a double wall

- 22 -

in places, the inner wall 109 of which carries the counter-members 104 which project
radially outwards and cooperate with the sloping surfaces 103 on the other housing part
101, while the outside wall or outer wall 114 encloses from the outside tne wall portion
108, having the sloping surfaces 103, of the other housing part 101 and contains the
counter-teeth 113 for the ratchet wheel 111 arranged on the outside of the housing part 101
containing the storage chamber 4, or of the wall 10~. This results in the corrlpact
construction and connection of the housing part 101 with the device body 102 shown in
Figs. 14, 19, 21, 22 and 29, even though those two parts are displaceable relative to each
other not only in the axial direction but also in the rotary direction.

In order that the mentioned rotary movement may be ca~Tied out unimpeded, the inner
wall 109 of the housing part 102 having the metering needle 5, and the wall 108, having
the sloping guide surfaces 103, of the housing part 101 having, the storage charnber 4, are
of circular cross-section, while the outer wall 11~ of the frst housing part 102 - as has
already been mentioned - differs from that circular shape at least in places, so that the
corner spaces or corner regions 115 are fo.~ned. Especially where the housing parts 101
and 102 have been rotated andlor moved apan axially, it is possible, accs)rding to Fig. 21,
in which sorne parts VG are shown rotated, for the air drawn in to be drawn in according
to arrows Pf 1 and Pf 2 in Fig. 21 via those corner regions 115, which are then open, and
to be conveyed via openings 116 close to the base 117 of the device body 102 and via at
least one non-return valve 118 - according to Fig. 1~ two non-return valves 118 - to the air
channels ~a, 6b and 6c and to the metering rod 5.

Consequently it is at the same time possible for the end face of the outer wall 114 of the
device body 102 containing the metering needle to rest, in the position in which the
housing parts are pushed together, against a stop surface 119 of the other housing part 101
having a matching encircling shape, and for the air~vay to be cut off in that position and
the interior of the inhaler I to be closed in an ainight manner. The shutting off of the air
from the air channels 6a, 6b and 6c and from the metering region is therefore not
dependent solely upon the return force of the retu;n flap or the non-return valve R but, in
the position in which the housing parts are pushed together, the airway is additionally
closed in an airtight manner.

The rotary movement, which according to the invention can be convened into the axial
metering movement, also perrnits monitoring and indication of the metering operations
that have already been carried out, instead of using a counter 7. In the embodiments

- 23 -

according to Figs. 14 to 30, one housing part contains an indicator ring 121 which is
rotatable relative to an indicator window 120 and which can be advanced by a small
angular amount of the same size and - in view of the rotary metering movement, which is
always to be carried out in the same direction - in the same direction as a result of thc
rotation of the two housing parts 101 and 102 relative to each other when metering is
carried out. The exact design and arrangement of such an indicator device is shown in
Figs. 22 to 28.

It will be seen from those Figures that the indicator ring 121 is in the form of a toothed
wheel which is mounted eccentrically with respect to an internally toothed wheel 122
having a concave or internal toothing in the housing part or device body 102 hav;ng the
metering needle 5, and the external toothing of which fits into the ;nternal toothing of that
internally toothed wheel 122 which is firmly joined to the mentioned housing part 102.
The number of teeth on the inner toothed wheel acting as the indicator ring 121 differs
from the number of teeth on the internally toothed wheel 122 by such a small amount, i.e.
is smaller by such a small number, that the inner toothed wheel is rotatable relative to the
internally toothed wheel 122 by approximately a single revolution or a fraction thereof
when a given number of metering operations, for example from 100 to 200, has been
carried out. Figs. 23 to 28 show that the teeth of the indicator ring 121 are each visible
from the outside in the indicator window 120, especially when the indicator window is
clear or transparent and the indicator ring 121 is suitably coloured. The colour may vary
over the circumference of the indicator ring 121 in order to indicate how metering is
progressing or how the storage chamber 4 is emptying.

The manner in which indication is carried out as a result of the rotation of the device body
102 relative to the housing part 101 several times by a quarter of a revolution, and the
advancement of the indicator ring 121, are shown in Figs. 24 to 28 by marking one of the
teeth of the indicator ring 121. At the same time, those Figures also show that the
indicator ring 121, and hence the metering movement, can be blocked once the given
number of metering operations has been reached.

While Fig. 24 shows the state of the inhaler I as supplied and the marked tooth is located
at one side of the indicator window 120, Fig. 25 shows a first metering operation, in which
the device body 102 having the indicator window 120 has been rotated through
90 degrees. Accordingly, the indicator ring 121 is also advanced via the toothing. Subse-
quently there follow the axial return movement and further metering operations, Fig. 26,

2~ J~r~C,~
- 24 -

for example, showing the position after the fourth metering operation. The marked tooth
has now covered approximately the width of the indicator window 120.

The important fact here is that the metering rnovement will be blocked after a given
number of metering operations, in this case, for example, 200 metering operations, as has
already been mentioned.

This blocking is effected by means of the indicator ring 121 as follows: the toothed wheel
acting as the indicatorring 121 has on its inner side remote from the teeth a stop 123
which cooperates with a counter-stop 124 on the housing part 101, which is rotatable
relative to the indicator ring, in such a manner that the two stops 123 and 124 are close to
or even touch each other in the initial position according to Fig. 24 and, according to
Figs. 25 to 27, can gradually be moved in the circumferential direction, as a result of the
metering movements, first away from each other and then towards each other again, the
two stops 123 and 124 moving into two planes that are offset vertically relative to each
other as a result of thç simultaneous axial displacement, and then returning to a common
plane or to approximately the same level as a result of the return movement. At the same
time, the eccentric arrangement ensures that, as shown in Fig. 27, the two stops still do not
collide with each other even after a relatively large number of metering operations, for
example after the last metering operation (e.g. after 197 metering operations).

Fig. 28 shows that, after approximately one revolution of the indicator ring 121 and after
the last metering operation, the two stops 123 and 124 lie above each other in the two
planes in such a manner that the axial return movement into the initial position of the
inhaler according to Fig. 14 and therefore a further metering operation starting from that
position are prevented (bloclcing is effective). The rotary movement that is used for the
metering operation can therefore not only be used at the same time in an advantageous
manner for rotating an indicator ring, but that indicator ring can acquire an additional
function with the aid of the stops 123 and 124, namely to lock the inhaler I after a given
number of metering operations. It is thus possible to prevent the user from continuing to
carry out metering operations, and receiving insufficient amounts of solids, when the
inhaler I is substantially empty.

Figs. 29 and 30 show embodiments of the inhaler I according to the invention in which the
above-mentioned features and measures are likewise fulfilled, but in which there is
additionally arranged in the storage chamber 4, at the end remote from the metering rod 5,


- 25 -

a piston 126 which is acted l~pon by a weak spring 125, in this case a helical spring, and
which moves wi~h the contents of the storage chamber 4 as the latter empties. The
strength of the spring is sufficiently slight that the solids are not compressed, but at the
sarne time it is sufficiently strong that the spring is able to push the piston 126 against the
weight of the solids and against the piston's own weight, so that it moves wi~h the contents
of the chamber as the latter empties. The entire inhaler I can therefore be used in virtually
any position, i.e. the user can even use it while Iying down, without having to adopt a
difficult position, and it is never~heless ensured that with each metering movement the
user is able to inhale the amount of solids corresponding to the volume of the metering
recess 5().

These Figures, and especially Fig. 30, also show that the storage charnber 4 may be
arranged inside the housing part 101 in such a manner that it can be removed and replaced,
andlor it may have a removable cover 127. Consequently, when the storage chamber 4 is
empty, only the storage chamber and not the entire inhaler I needs to be replaced, or the
storage chamber may be refilled. The amount of waste is correspondingly small.

Fig. 30 also shows that the storage chamber 4 arranged replaceably in the housing part lû1
has, in the initial state prior to assembly, a closure 129 for the passageway 400 for the
metering rod 5, which closure 129 can be pierced, pushed out and/or is fastened in an air-
tight manner by means of predetermined breaking points 128 and which can automatically
be pushed in and opened by the metering rod 5 on insertion of the storage chamber 4 into
its housing part 101. The replacement of a substantially empty metering chamber 4 with a
full metering chamber 4 is therefore very simple because. at the same time as the metering
chamber 4 is inserted into the use position, the connection with the airway is made and the
metering rod 5 moves into its first metering position.

In this connection it is possible for the closure 129 of the storage chamber 4, which
closure 129 is opened as a result of assembly, to be pivotable into the interior of the
storage chamber 4, i.e. to remain joined to the wall of the storage chamber 4, and its
diameter is in that case advantageously greater than the axial extent of the metering recess
50 so that the latter is able to slide past the inwardly pivoted closure 129 without
difficulty.

As has already been mentioned, the inhaler according to the invention has a number of
advantages. Safe, quick, reliable and complete ~llling of the metering recess is ensured, so


?~3
- 26 -

that the metered amount of solids is very constant and a user who is having dif~lculty in
breathing can ~quickly and reliably inhale a specific arnount of powder providing relief.
Moreover, the inhaler is especially suitable for the inhalation of small-grained and
therefore poorly flowable powders. In addition, the penetration of moisture into the
inhaler, and thus the formation of lumps in the powder, is avoided. Furthertnore, with the
inhaler according to the invention the powder may, as has been described, be stored in a
capsule, so that it is even possible to use powders whose pharmaceu~ical activity decreases
on permanent contact with the air (direct storage in the storage chamber) (see, for
example, the construction according to Fig. 30). The inhaler is easily taken apart and
cleaned, is simple to use and also is not designed as a disposable inhaler. It is especially
suitable for the inhalation of substances and mixtures of substances having anti-asthmatic
activity, very especially for the inhalation of a mixhlre of formoterol and lactose. The
device is especially simple to use if the axial metering movement is produced by partial
rotation of the two housing parts 101 and 102 relative to each other, because such a
rotation can be carried out considerably more reliably by a user than can a relatively short,
purely axial movement which is made more difficult by frictional forces.

The inhaler I for introducing a metered amount of solids, for example pharmaceutically
active powders, into a stream of air drawn in by a user comprises a storage chamber 4 into
which a metering rod S extends. The metering rod S is provided with a metering recess 50
which fixes the amount of solids to be mixed with the air stream. The storage chamber 4
and the metering rod S are movable relative to each other in such a manner that in a first
relative position of the metering rod S and the storage chamber 4 the metering recess 50 of
the metering rod S is located in the storage chamber 4, where it is filled with solids, and in
a second relative position it is located in the air channel, where the solids are mixed with
the air stream. The axial relative movement can be brought about by the rota~ion of two
housing parts 101, 102 over sloping surfaces 103.

Representative Drawing
A single figure which represents the drawing illustrating the invention.
Administrative Status

For a clearer understanding of the status of the application/patent presented on this page, the site Disclaimer , as well as the definitions for Patent , Administrative Status , Maintenance Fee  and Payment History  should be consulted.

Administrative Status

Title Date
Forecasted Issue Date Unavailable
(22) Filed 1992-08-26
(41) Open to Public Inspection 1993-03-01
Dead Application 1999-08-26

Abandonment History

Abandonment Date Reason Reinstatement Date
1998-08-26 FAILURE TO PAY APPLICATION MAINTENANCE FEE

Payment History

Fee Type Anniversary Year Due Date Amount Paid Paid Date
Application Fee $0.00 1992-08-26
Registration of a document - section 124 $0.00 1993-03-30
Maintenance Fee - Application - New Act 2 1994-08-26 $100.00 1994-07-06
Maintenance Fee - Application - New Act 3 1995-08-28 $100.00 1995-07-14
Maintenance Fee - Application - New Act 4 1996-08-26 $100.00 1996-06-21
Maintenance Fee - Application - New Act 5 1997-08-26 $150.00 1997-04-07
Registration of a document - section 124 $50.00 1997-07-14
Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
NOVARTIS AG
Past Owners on Record
ALTERMATT, DANIEL
CIBA-GEIGY AG
DUBACH, WERNER F.
HILPERT, HANSPETER
KHANNA, SATISH CHANDRA
SPALTENSTEIN, ANTON
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
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Document
Description 
Date
(yyyy-mm-dd) 
Number of pages   Size of Image (KB) 
Cover Page 1993-03-01 1 20
Abstract 1993-03-01 1 23
Claims 1993-03-01 6 280
Drawings 1993-03-01 16 622
Representative Drawing 1998-10-06 1 39
Description 1993-03-01 26 1,402
Fees 1996-06-21 1 72
Fees 1997-04-07 1 76
Fees 1995-07-14 1 66
Fees 1994-07-06 1 72