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Patent 2084766 Summary

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(12) Patent Application: (11) CA 2084766
(54) English Title: HYDROPHOBIC CELLULOSIC MATERIAL AND METHOD OF MAKING SAME
(54) French Title: MATIERE CELLULOSIQUE HYDROPHOBE ET SA METHODE DE FABRICATION
Status: Dead
Bibliographic Data
(51) International Patent Classification (IPC):
  • D21B 1/08 (2006.01)
  • A01K 1/015 (2006.01)
  • B02C 13/00 (2006.01)
  • D21D 1/32 (2006.01)
  • D21H 11/14 (2006.01)
(72) Inventors :
  • LOHR, CHARLES R. (United States of America)
(73) Owners :
  • LOHR, CHARLES R. (Not Available)
  • AMERICAN CELLULOSE MANUFACTURING, INC. (United States of America)
(71) Applicants :
(74) Agent: OSLER, HOSKIN & HARCOURT LLP
(74) Associate agent:
(45) Issued:
(86) PCT Filing Date: 1992-04-02
(87) Open to Public Inspection: 1992-10-06
Availability of licence: N/A
(25) Language of filing: English

Patent Cooperation Treaty (PCT): Yes
(86) PCT Filing Number: PCT/US1992/002651
(87) International Publication Number: WO1992/017276
(85) National Entry: 1992-12-07

(30) Application Priority Data:
Application No. Country/Territory Date
681,575 United States of America 1991-04-05

Abstracts

English Abstract


ABSTRACT OF THE DISCLOSURE

A method is disclosed of manufacturing an oil absorbing
material by introducing waxed cardboard into a hammer mill to
produce a fluffy hydrophobic and/or hydrophillic cellulosic
material having the wax distributed throughout fluffy
cellulose fibers, and the material produced thereby. Also
disclosed is a method of producing kitty litter by
introducing a mixture of curtain coated waxed cardboard and
paper into a hammer mill and thereafter forming the product
from the hammer mill into a dense solid, and the product
produced thereby. Pellets and briquettes are disclosed.


Claims

Note: Claims are shown in the official language in which they were submitted.


6
Claims
1. A method of manufacturing an oil absorbing
material comprising introducing waxed cardboard into a
hammer mill to produce a fluffy hydrophobic cellulosic
material having the wax distributed throughout fluffy
cellulose fibers.
2. The method of claim 1, wherein the material is
forced through a screen before leaving the hammer mill.
3. The method of claim 1, wherein at least some of
the cardboard is torn or cut before introduction to the
hammer mill.
4. The method of claim 1, wherein the waxed
cardboard is introduced into successive hammer mills and
forced through a 3/8" screen before exiting the final hammer
mill.
5. A hydrophobic cellulosic material comprised of
cellulose fibers having wax distributed throughout produced
by introducing waxed cardboard into a hammer mill.
6. The hydrophobic cellulosic material claim 5,
wherein at least some of the waxed cardboard is curtain
coated on at least one side.
7. The hydrophobic cellulosic material of claim 5,
wherein at least some of the waxed cardboard is wax
saturated.
8. A method of producing kitty litter, comprising
introducing a mixture of curtain coated waxed cardboard and
paper into a hammer mill and thereafter forming the product
from the hammer mill into a dense solid.
9. A method of claim 8, wherein the curtain
coated cardboard is present in an amount not less than about
1% by weight.
10. The method of claim 8, wherein the curtain
coated cardboard is present in an amount of about 5% by
weight.
11. The method of claim 8, wherein the mixture of
waxed cardboard and paper is introduced into successive
hammer mills.

7
12. The method of claim 8, wherein the product from
the hammer mill is forced through a screen before being
formed into a dense solid.
13. A kitty litter material comprised of dense
solids produced by introducing a mixture comprising paper
and curtain coated waxed cardboard into a hammer mill and
compacting the product therefrom into a dense solid.
14. The kitty litter material of claim 13, wherein
the curtain coated waxed cardboard is present in an amount
not less than about 1% by weight.
15. The kitty litter material of claim 13, wherein
the curtain coated cardboard is present in an amount of
about 5% by weight.
16. The kitty litter material of claim 15, wherein
the material is produced by introducing the mixture into
successive hammer mills and the product from the second
hammer mill is forced through a screen, and wherein the
screened material is formed into a dense solid pellet by
extruding.

Description

Note: Descriptions are shown in the official language in which they were submitted.


---- DEC-04-i92 12:24 ID:EMRICH~I)IT~MRR C~GQ__T~ ~1
~ J / /O 2 ~ 7 ~ .

~ l
;
~L ~L~ I
Thi~ lnv~rltloh r~ln~D~ to th-D provi~ion Or
hydrophc~bic ~ nu~Aotur~d ~ro~ ~crap b~x~d c~d~o~r~
and/or ~ coDbinAtlon o~ thQ ~rAx~d card~rd ~nd ~a~t~ p~p~r.
prc~uct~ halr~ baon inva~lto~, one ~ kitty l~tt~ pr~uc's
and th~ oth~r a proa~lc'e wh~oh Ab~orbll Oil.
~ h~ iny~ntl~D rQlato~ to 1:h~ ongoing ~arcb ~c~
rocycl~ ~ateri~ nd to provid~ ~o~n~ or cl~n~ng oll
~t~ Gh n.l~ in ~a~ngoa ~nd pl~n'c~ ~:elng h~A~y ~c~lino~y
Ahd th~ llX~.
~ h~ Lnv-~ntiorl d~al~ p~rtloul~ly wlt~ w~ d box~ Or
the Syp~ u~d ~or ~ t ~nd poultry a~ w~ll A~l J~ th~ typ~
uc~ ror vog~:h~ s nn~ ~rU~t. C~n~r~lly, w~xad oArdboar~
1~ or t~o type~. Curt~ln co~t~cl c~rdboard 1~ co~only u~d
~ n boxe~ ~or n~ t ~nd pol~ltry wh~r~;l.n ~sDt ~uio~ ~nd the
ll~co would ~o~k through un~xad alrd~r~. ~o pr0~ ch~
~tr~gth c ~ tho cz~rdbol~rd, ~ he~vy w~c oo~tinS~ in the ~o~
a curt~ln ih 1~ d nat~ th- ~:ardbo~d, h~neo S~ ~e
eu~ta in eolltirlql . 'rh11~ typ~ o~ eard~o~rd bo~c ~y b~ ~rtnln
ec~t~d on on~ or on l~oth E~id~ o~ ty~ oP w~X~t~
eardbonrd e~only ua~d ~ ~tur~t~d e~rd}~D~rd whi¢h 1~
oo~ml)nly u~d ~or ~rult and ~e~aotablo bDx~ ~her~ thu ~our~t
Or ~ tur~ ~neountl-r~l 1~ la~a. Th~ oil ~b~o~ ng p~duet
of thi~ inY~ntlon ~y ~ ~de ~it~ ~ithor or bol:h o;~ th~
eurta in c:~tod or ~tu~t~d ~aL-dt~d ~horo~ l'cty
lltt~ prQdu~t h~r~ina~te~r ~ cribed ~u~t l~ de wlth ~t
leust a o Dount o~ ourt~in eoal:~d w~x~d c~ rd.
The im~ntlon con~st~ o~ c~tain nov~ aturQ~ ~nd
a oo~binatlon o~ p~st~ h~rs~lna~t~r ~u~ ly O.QII~Cri~Od, and
p~rtl~ul~ly poi~t~d ou'c ~n ~h~ app~ndQdl ola~, it b~ing
und~r~'cood hAt v~rlou~ oh~n~ in ~he dot~ ay lt~ de
wl~hou~ dop~rtln~ 8ro~ th~ opirit, or ~a~crlf lci~ any ~ ~h~
a~ ntage~ of 1:h~s pr~ent invan~lDn.
It i~ an o~ t o~ tho inv~stion ~c~ provl~ n oil
absorbin~ ~ate~cLal D~adR ~oo w~;t~ xed c~rd3:10~rd.



DEC 4 '92 13:20 EMRIcH~DlTHMflR CHGO Pf:lGE.E3C3

DEC-04-'92 1.2:25 ID:E~1RIC~VDI~ R C~N~W rrL NO:13122E~

~v~ 2 ~g9L7~i6
It i~ ~noth~r ob~t o~ the ~n~ntiorl to pr~vid2
~ th~d~ of ~anufactur~ns3 ~th th~ oil ~b~orblng 2~t~ri~ nd
~l~e k~t~cy li~r ~'ccri~l.

~b~ hiçlhly oll Ab~or~nt ~terial her~n~ter
crib~d i6 D~ade prin¢i~lly l~ro~ WAX~d o~rdbo~ nd ~y
de ~r3~s ahy co~bin~l~ion o~ s~ngl~ o~ doublo sided
curt~ coated ci~rdbo~rd Dr ~ ur~t~d car~on~. The
rial in its ~in~l ~or~ lu~y ~ h~ly hydrophohic
~n~ tly~ophille oe~ lo~ie ~ b~vin~ WAX ~ ibut~d
or ~ond~d throug~out th~ ~lu~y ee~llulo~ tb~ , Th~ oil
ah~orbin~ m~teri~ ade by intsodu~lng the ~d~toek Or
~urt~tn eo~t~d or eatur~t~d Iw~x oardb~Ard in~o ~ ha~2r
tr~lll, The prr~duc~t Whi~ C4'1DQfll (~ut: D~ ~3e h~r Dlill i8
phy~i~ally Alte~ and p2rhap~ eh~ eAlly altexed in thæ
:~ono~ that thQ wax~d eardbvard ~nt~2: in~ th~ h~r n~
~lightly hy~lrc~phill~ but th~ ~At~rie~l ~hieh extt~ th~ ~a~a~r
~ill i~ slightly hydrophobi~. ~t 1~ ~sliov~KI th~ during
~h2 prc~e~lng ope~rAtl~n th~ v~x 1~ 1cri~ut~d
th~oug}lout and pe~hap~ ~b~iGa11y bo~dod ~o t)~e ~11~10~ic
ræ, i~h~o~y ~ocounti~g fc)r th~ ch~ oP~ ght1y
hydrophilic to 611ghtly ~d~s~hobi~ nd ~lydrsphllic
Qhara~:~ea: istic~. In a~ tion, ~hen wax i~ a~te~pt~d to
di~c lved ~ro~n tbe f inal product, Yery litSle o~ t2~e ~ax wa~
dil-~olva~1e by ~ ~olv~n~ ~ro~ ~ h~r~ pro~uct wh~r~
con~idQrably ~c3ro w~x w~a di~ol~ f~on th~ initi~l wAa2ed
cardbo~ tt o~y be ~h~ d~ing th~ p~oo~ the wax i~
D~elt~d and a c~ cal r~ n t~kelsl pl~ -w~n ~che
e~llulo~ lb~2r~ and th~ ~lt~d w~x, b~lt ~h~ 3 not
pr~ntly ~cno~n . ~at i~ ~pp~ant i ~ that the produ~t
oo~ng ~ut o~ tha hasmn~r ~111 or in thg- pr~rr~d ~tho~ two
h~r hill~ ~aoh op~r~ltln~ ~t ~bout 36~0 rp~ i~
physically ~l~erod A17d perhApl~ Oh~liC~ y ~lt~r~d in t~e
3ens~ th~ the p~ e'c ~xitin~ ti~le OEeaond h~Qr 3~ill i6
slightly hyà~ophobi~ wh~r~n~ t~ial ~n~ring th~ ~ir~t
h~ r mill i~ ~lightly hydrophilic. 'rha t~ llulo~ic
x ib~r~ h~ving wax distri~t~d throughout" as u~d her~in
~e~n~ ~he produet ~o~ ~h~ has~er ~ t3~r or no~ th~r~

DEC ~ '92 13:21 EMRlCHiDlTHM~R CHGO P~6E.004

DEC-~14-'92 l2:25 ID:EtlRl~I/DlT~Mf~ ~I[iCI 11~L Ma_~2,26316~ tt1~t PC~';
7 6 6 1~
WUt Y~ ,

i~ both ~ phy2~ioAl ~rld chohit:Al ~qlt~tr~tl~n or only
p~y~ l.
In the oil ~orblng 2M~torl~l of ~h~t pr~-nt
nY~J~tion, ~a~te o~ ~orap w~xl~d c~d~d lc ~o~n, cut or
tdllct~ lnto ~aller piao~36 ~n~ lntrsducQd lnto onet o ~ two
ooriAlly connect~3d b;~or ~ t~ch op~triltting Zlt 3600 rp~t.
The ~at~rial RXlt~ th~ 9~ire~t h~xr ~ill Uld i~ l~tr~l~ad
int~ a ~econd h~M~r ~ or ~u~thDr proco~ n ~h~
product ant6~r~ s~cortd h~r ~ill, it ia hro~aqh
a 3~8" ~0~h eQr~#n ~ tr ~hiGh th~ ~re~luot i~ in i~ tlr.~l
rlufry ~lightly hydrophobio coh4~tlon. ~h~ to~ y b~
then p~lck~g~d in a ~r~rla'ey o~ aDn~iguss'cic~ n~ ~d to
ab~or~ oil in garn~ hin~ ~hops and t~o llk~. Tho
~t~rlal ~ny b~ u~Qd ~ ~ loo~ till or lt ~ay 1~ paokag~d
in cylind~r~ ~uc:h ~ ~ ku~e ~aock and u~d ~or da~ ln oll
~pill~ on ~auno or l~k~. Tho pro~ xtr~1~1y oil
ab~orl~nt .
~ b~ kitty litt~ p~5uet ~o ~ prov~ont ov~r
p~4~nt kltty llttor pr~uatl- whlch a~ o~ eull~r~
h bOCQUlUI ~ull~r~ af~r~h la not ~tikl~ and tborob,y
pr~ent~- ~n enYiror~ diopo~l pro~ no~ ~n~ unt-~d
with th~ pr~e~n~ produot. ~n ord~r to ~e~ ~ ~cltty litter
pr~duct ~ording t~ th~ pr~alt i~Y~nt~on, c~ in co~t~
w~x~ ~-r~b~ard s~ t ~ U~ r2~ n th~ ~aturllt~d
~t~r~ previou~ly dl~ou~3~ ln oo~tod w~x~d
s~d~ard i~ mix~ ~ith nor~a~ ~a~ts p~p~ whloh ~y b~
n~v~ r, ~ny o~ wa~e p~ v~ g~n~
D~ any oe)~bin~tlon th~r~d. A di~ad~nt~Q with r~g~2in~3
~l ick~ ioe that th~y ~ont~ rul~ a~th ~n~l ~o t4 ~ ~aall
d4gr~ th~r~ ~lll ~ a r~du0 re~i~lin~ whero~ ~ato~pt ~or
th~ ~uller~ e~th pr~nt ln ~gl~7sln~ c~, th~ ~t~r~al .
i~ c~Dpl~t~y co~bu~-lbl~ in any isOOl~e9~ i3l in~inora~or.
~ rhR ~ xtu~ wh~ch i~ ~dl to t~o ha23~
pr~vlou~ly dQ~oribad 1~ ~per ~nd wax0d curt~in Goot~d
cArdbG~d p~ nt in ~An ~ou~t r~ o~ n about 1l'~ by
wQight an~ prer~3r3~bly ab~u~ 5~ by ~ight. ~ho pr~ d
~ixtur~ i~ 95% ~y ~ight p~per ~ 6 by w~ight ~urtain
~o~t-d car~rd w ich 1c P-d lnto ooc~1ve h~r ~llL-. !


DEC 4 '92 13:2I EMRICH~DITHMRR CHGO P~GE.~05

DEC-04-'9Z l 2:26 I D:EMRlCH~DlTHMf~ c~ n 13~,~2 51671 ~l t P0_~
i ~ 6
V~'J~I;L/O

~h~ p~odu~t ln th~ ~2c:l~nd h~r ?~ B th~n forc~d ~ rough
3 / 8 " ~cre~n zlnd i~ tran~port~d th~r~ro~ ~ a ~Achih~ wh~ch
is u~d to fo~m a d~n~ olld produc:t ~uch ~ t.
Wh~n a p~llet i5 pr~rr~d ~or 'cb~ Xitty li~t~r produc~,
nor~l extrusion di~ u~3~3cl to produc~, ~or inE~t~'lCB,
5/16" di~t~r by 1~ lon~ p~ t. lt irj und~tood ~at
p~ t~ o~ VA~iou~ lbng~bs ~nd dia~at~ ~y b~ u~ed a~
d~ ad. ~n ~ddlt~on, ~riq~ t~ aay b~ ~om~3d ol! the
~at~ri~l whi~h i~ fc~rc~d through th~ 3la~ ~c~n ~n~l thl~
y al~o ba ~dvantæg~æ ~or t:hQ kltty ll~tq!r pr~1uct.
~ h~ kltty l~tt~r prDdut~t o th~ pr~ nt inv~ n in
th~ ~orm Or 5/16" x l" p~ t~ i~ sdYant~oou~ u~ t~
~oat~3ri~ lightly hydrc~phol~ nd r~ n~ lts lnt~grity
in w~t~r. Wh~n us~d as ~ ty l~t'cl~r, tl~ ns 'Ch/A'C the
C~At urln~ wi ll ~op ~a~thqlr down into tilO kitty 1 itt~r
~e~or~ t~2.ing Ab~or}~d wh~l~ thQ Eoc6~s re~in~ ~t or near th~
top ~ven ~l~t~r blling ~uri~d by tho ~ni~. B~aula2 it i~
tha c~n~ct o~ uri~ th t~ a~ which p~odu~:~$ an
oen~i~e ~ollt box~ odc~r, thi~ )cltty l~tt~r l~ advant~g~oul;
ov~r pr~çl-~ly ~va~labl~ kitty llt~a~ in th~t th~ ~ubj~c~
inventlon ~rv~ to ~epar~t~ the uri~ rosll th~ ~c~
n, ell6 ~ore otat~d, anoth~r ~d~nt~g~ t~ ~h~ pr4~nt
inven~ion is thDt th~ kit~y lltter ~ ro-D thi6
~nv~ntion i~ c0~ 1y cw~ in ~ cc~ rcial
ine:ine~at:o~ t~Br~by leavi~ n~ r~idu~ ~or dl~po~hlO ~h~
D~eri4tl will r~ n it~ int~lty ovq~J~ wh~n expo~d 'co
urin~ or wat~r and will no~ disln~gr~t~ ; will n~wopap~r
wh~n w~t. Ev~n $~oug~ th~ pr~uoe ~ay b~ fro~ 9~% ~:o gs%
p~p~r, ~t si~l r~t~in~ lt~ ~o~ ~nd ~hAp~ ~lpon o)cpo~ure tc,
~ois llr~e~
It i~i cl~a~ ~ro~ the~ ~oreg~ , that two pr~luc~
haY~ b~n produc~d ~rom w~te ~x~ rdbo~r~l ~n~ ~ ~ix~ur~
of wax~d c:ardbo~r~ and wa~ o,p~, both produc:t~ b~ing
en~ ntally ~ e ~nCI prov~ding ~dv~nt~ in that
D~a~ ri~ nor~lly ai~ar~ed ~n now bs~ us~d fsr bon~rlcia
pr~du~:t~ .
It is cle~r tha~ ~far~OUB additi~e~ ~ty be tn~luded
with th~ kitty litt~ ~UO~ a3 p~r~ , or ot~er ~d.cliti~

3EC 4 '92 13:22 EMRICH/DITHMP~R CHGO Pf~GE.006

DEC-E~4--'92 12:2'7 ID:EMRlCII/DlT~-~fR C11GO rEI.. 00:131æ~31671 ~tl21 PB'7 ,,
~Y~ 8~7~ ~

To~t~ ~ith th~ kit'ey llt~Qr h~v~ ~hown ~at thD p~llot~ c~n
bo prcduce~ ~ d~n~ solld6 hllving ~ dQncity in th~ rangQ~ Or
~ro~ bout 2 lbs;. pQr çublc ~oc~t to ~bout 14 lJ~. p~r c~ ic
~oot. Fur~ hould 3~ llot~ h~ produ~ts vl'cb
varytnq ~ois~ cont~nt ~ay b~ pro~uo~d a1~cl it i~ wo~l
withln tho .~copc o~ thi~ inventi~n to produ~ produots ~lth
p~d~t~ n~ ~nol~tur~ content.
While 'c~ore ha~e ~0~n ~ loo~d herein ~olid Xltty
lit~r pe~llQt~ md brigu~tt~li, it ~ ald ~ ~ 'cood tb~t
va2:io~l~ o'c}~r for~~ h ao gr~nu:La~sd aat~rial cs~n ~2 z~ad~s
by ~ v2ril~ty o~ cu~pactlng or ~xt~ dlng pY'OC~$~ 11 w~11
known ln th~ art.
Nhil~ th6lr~ h~ on d~cl,o~sld wh~t i~ ~on~idsrod 'co
bt. thçl presrr~d ~dlaont t~ 'chl~ ~rao~nt ~71v~ntlon, it i~
und~r~to<:ld that ~ario~ cho,ngql~ ln tbo dot~ y b~
withvut d~parting ~ro~ th~ ~pirit, or 6dl¢ri~1C~ ny v~ the
~dv~l~go~ ~ tho pr~o~n'c inv~nt~ on .




DEC 4 '9Z 13:Z3 EMRICH/DlTHM~R CHGO P~GE.007


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Administrative Status

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Administrative Status

Title Date
Forecasted Issue Date Unavailable
(86) PCT Filing Date 1992-04-02
(87) PCT Publication Date 1992-10-06
(85) National Entry 1992-12-07
Dead Application 1994-10-03

Abandonment History

There is no abandonment history.

Payment History

Fee Type Anniversary Year Due Date Amount Paid Paid Date
Application Fee $0.00 1992-12-07
Registration of a document - section 124 $0.00 1993-06-15
Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
LOHR, CHARLES R.
AMERICAN CELLULOSE MANUFACTURING, INC.
Past Owners on Record
None
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
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Document
Description 
Date
(yyyy-mm-dd) 
Number of pages   Size of Image (KB) 
Drawings 1992-10-06 1 18
Claims 1992-10-06 2 82
Abstract 1992-10-06 1 17
Cover Page 1992-10-06 1 20
International Preliminary Examination Report 1992-12-07 13 435
Description 1992-10-06 5 292