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Patent 2129460 Summary

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Claims and Abstract availability

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(12) Patent Application: (11) CA 2129460
(54) English Title: ROOFCOVERING MATERIAL
(54) French Title: MATERIAU DE COUVERTURE
Status: Deemed Abandoned and Beyond the Period of Reinstatement - Pending Response to Notice of Disregarded Communication
Bibliographic Data
(51) International Patent Classification (IPC):
  • E04D 5/00 (2006.01)
  • E04D 5/12 (2006.01)
(72) Inventors :
  • MUELBECK, MARTIN (Austria)
(73) Owners :
  • MODIGLASS MODIFIED ASPHALT- AND GLASSMATMACHINES LTD.
(71) Applicants :
  • MODIGLASS MODIFIED ASPHALT- AND GLASSMATMACHINES LTD. (Switzerland)
(74) Agent: SMART & BIGGAR LP
(74) Associate agent:
(45) Issued:
(22) Filed Date: 1994-08-04
(41) Open to Public Inspection: 1995-02-07
Availability of licence: N/A
Dedicated to the Public: N/A
(25) Language of filing: English

Patent Cooperation Treaty (PCT): No

(30) Application Priority Data:
Application No. Country/Territory Date
9301368 (Netherlands (Kingdom of the)) 1993-08-06

Abstracts

English Abstract


A b s t r a c t
Roofcovering material, consisting of a base layer, onto
which, under insertion of a separating layer, a bitu-
minous covering layer is applied, wherein in the base
layer is formed by a supporting layer, by means of
which the roofcovering material may be mechanically
fastened to a foundation, such as a roof construction,
and wherein the seperating layer is provided with
apertures, through which the covering layer is firmly
adhered to the supporting layer.


Claims

Note: Claims are shown in the official language in which they were submitted.


C l a i m s.
1. Roofcovering material, consisting of a base layer,
onto which, under insertion of a separating layers a
bituminous covering layer is applied, characterized in
that the base layer is formed by a supporting layer, by
means of which the roofcovering material may be mecha-
nically fastened to a foundation, such as a roof con-
struction, and wherein the seperating layer is provided
with apertures, through which the covering layer is
firmly adhered to the supporting layer.
2. Roofcovering material according to claim 1, charac-
terized in that the supporting layer is provided with a
reinforcement net.
3. Roofcovering material according to claim 1 or 2,
characterized in that the supporting layer is formed by
a woven material, such as a fabric or a fabric mat, or
a scrim, or a foil or film, such as for instance a
metal foil or plastic film, by a fleece, by paper, or
by a linked or unlinked gauze.
4. Roofcovering material according to claim 1, 2 or 3,
characterized in that the supporting layer is made up
of glass flbres, carbon fibres, plastic fibres, texti-
le or fabric fibres, metal threads, paper fibres, or
mixtures thereof.
5. Roofcovering material according to claim 1 or 2,
characterized in that the supporting layer is formed
by a woven material such as a glass fabric or glass
fabric mat.
6. Roofcovering material according to claim 1 or 2,
characterized in that the supporting layer is formed by
A polyester film, tissue or web.

7. Roofcovering material according to one of the prece-
ding claims, characterized in that the supporting
layer, at one or both of its sides, completely or only
along one or both edges of the roofcovering material,
is provided with a heat or fire protective layer.
8. Roofcovering material according to one of the
preceding claims, characterized in that the seperating
layer is liquid or vapour tight, or in any case liquid
or vapour tight during the manufacturing process of
the roofcovering material, such as to prevent the
covering layer from adhering itself to the supporting
layer, outside the area of the apertures in the separ-
ting layer.
9. Roofcovering material according to one of the prece-
ding claim, characterized in that the seperating layer
is provided with a reinforcement net.
10. Roofcovering material according to one of the
preceding claims, characterized in that the separating
layer is formed by a foil or film, such as for instance
a metal foil or plastic film, whereby the roil or film
is compressible or may undergo a slight creasing or
folding, and preferably is formed by a plastic film,
or by a seperating paste or a separating liquid.
11. Roofcovering material according to one of the
preceding claims, characterized in that the seperating
layer has been applied loosely or in spaced
relationship over the base layer or the covering layer.
12. Roofcovering material according to one of the
preceding claims, characterized in that the supporting
layer is formed by a number of strips.
13. Roofcovering material according to claim 12,

11
characterized in that the strips extend substantially
square lengthwise of the roofcovering material.
14. Roofcovering material according to claim 12 or 13,
characterized in that the strips have a width varying
from a to 500 mm, preferably 50 mm.
15. Roofcovering material according to claim 12, 13 or
14, characterized in that the strips are positioned at
a distance from one another, the distance varying from
0,1 to 500 mm, preferably 10 mm.
16. Roofcovering material according to one of the pre-
ceding claims, characterized in that per unit of size
of the roofcovering material the surface ratio of the
bituminous covering layer in relation to the supporting
layer is 1: > 1, such, that when the roofcovering
material is unrolled and in n flat condition, the
supporting layer, outside of the area of the
junctions of the supporting layer and the covering
layer, lies to a certain extent creased or folded
relative to the covering layer.
17. Roofcovering material according to one of the
preceding claims, characterized in that the apertures
distributed over the supporting layer, and accordingly
the junctions between the supporting layer and the
covering layer, are distributed over the surface of
the seperating layer at equal distances from one anot-
her,
18. Roofcovering material according to one of the
preceding claims, characterized in that the apertures
distributed over the seperating layer, and accordingly
the junctions, cover between 2% and 90% of the surface
of the seperating layer.

12
19. Roofcovering material according to claim 18, cha-
racterized in that the apertures distributed over the
the seperating layer cover 20% of the surface of the
seperating layer.
20. Roofcovering material according to one of the
preceding claims, characterized in that the apertures
have a size varying from 0,1 cm2 to 500 cm2, more in
particular 4 cm2.
21. Roofcovering material according to one of the
preceding claims, characterized in that the apertures
distributed over the seperating layer have a round
shape.
22. Roofcovering material according to one of the
preceding claims, characterized in that near or at the
edges the supporting layer overlaps the seperating
layer, such that at the place of the overlap n direct
bond between the supporting layer and the covering
layer exists, such that the supporting layer and the
covering layer are at that place firmly connected.
23. Roofcovering material according to claim 22,
characterized in that the overlap has a width varying
from 0,1 to 200 mm, preferably 10 mm.
24. Roofcovering material according to one of the
preceding claims, characterized in that at or near at
least one of the edges the covering layer overlaps the
supporting layer and the seperating layer, such, that
the roofcovering material at the place of the overlap
is formed solely by the covering layer.
25. Roofcovering material according to claim 24, cha-
racterized in that the overlap of the covering layer
over the seperating layer and the supporting layer has

13
a width varying from 0,1 mm to 300 mm, preferably 30
mm.
26. Apparatus for manufacturing the roofcovering mate-
rial according to one of the preceding claims, which
apparatus is provided with a movable supporting surfa-
ce, with means to bring the supporting layer from a
storage roll onto the supporting surface, and with
means to apply to the path of movement of the suppor-
ting layer a liquid- and/or vapour tight seperating
layer onto the upper side of the supporting layer,
characterized in that the supporting surface is formed
by transporting means, while further means are provided
for feeding molten bitumen onto the seperating layer,
with means for cooling down the applied bitumen and
with means to receive the completed sheet from the
supporting surface.

Description

Note: Descriptions are shown in the official language in which they were submitted.


~a2~08 ' ;1~ 21al 22 ~ 2 128~2 1 ~JME~I OCTQ. ~lDU. 0 5
Roofcoverlng m~teriHl. :
The inventlon relates to a roofcoverinq materi~
formed by a ~a~o l~yer, onto which base layer, under
lnsertion of a ~el~Ar~ting layer, a bltuminou6 covering
layer has been applied. .
Such a roofcoverlng ~aterial i~ known.
Thi~ known roofcovering ~terlnl comprise~ a ba6a luyer
formed by gl~s~ fibres ti6~ue. Further the base layer
i8 provided with Apertures. ;
~0 When applying this kn~wn roofcovering material, the
same 1~ unrolled onto ~nd over the roo~plane, which is
con6tructed of for instance wood or concrete, or :
which may be formed by i~sulation plates, and after
which the roofcoverlng materinl i~ h~at~d, and whe~eby
lS th~ hot and molten bitumen of the coverinq layer. passes
throug~ the aperture~ Or the base layer to come into :
contact with the roo~ plnne, wherPby the roofcovering
materlal iB adhered to the roo~ plsne.
The known roo~covering ma~erial a~ de6cribed above has
~0 the drawback, th~t this ha~ to ~e applied to a roof ~.
oons~ruation ~y heating the bitumen with an open
flame, which constitute~ an important fire hazard. It
is not possible to apply the ~oofcovering ~aterial
mechanically to the roor, for in~tance by mcans of
25 ~crew with w~her plates or -strips, without the roof-
covering material to come to lie completely loo~e whon
expoaed to wind load.
The ~a~e layer comprlsed of the glass tibrec ti~ e
tea~ QaSily, SO that, when the roofcovering matorial
i6 ~xposed to windloAd, thè ba~e layer will bre~k -~
down, and thereby tho connection between the co~erlng
layer, the base layer and the ~crQWed connectlon wlll
~ ........ ~

a~ o~ .g~ 2~1:2:S ~ 072 12~32~ KOO~ OCIR. ~ru
21~9 ~60
be broken, re~ulting in th~ roofcovering material to
co~e to lie loose on the rool
The invention ~lm~ t~ o~ te tne~ drawbncks of th~
known rnofcovering material.
The roofcovering material according to the inventlon t~
thnt end i6 charact~rized, in that the base layer i~
formed by a 6uppor~ing layer, by means of ~hich t~e
rooIcovering materlal may be mech~nically fastened to a
found~tion, ~uch as a roo~ construction, an~ wherein
0 the ~eperating layer is provided with aperture~,
through which the coverinq l~yer i~ firmly adherHd to
the æupporting layer.
According to a ~haracteristic o~ the roofcovering
mat~rlal according to the lnvention, the supportlnq
1~ layer i~ provided with a reinforcement net.
According to another characteristic or the roofcoverinq
~aterial Accordlng to the invention, the supporting
layer is eorm~d by a woven material or ~bric or
fabric mat, for instance A woven ~las6 mat or qla~s
20 fabric mat, or by a foil or film, ~uch as for instance
D metal foll or plastic film, or by a fle~ce, for
instance A polyester fleece or film, or by p~per, or
by a link~d or unlinkad g~u~e, or a scrim.
Iurther tho ~upporting lAyer ~ay be made up of gla~
fibres, carbon fl~res, plP~tic fi~res, textile or
rabric fibres, metDl threads, or mixtur~s thereof, and
which may b~ impregnated ~y a binding aqent, be it
flre-re~stant or not.
With ~n efficlent embodiment of the roo~coverinq mat~
rial accordlnq to the invention, the supportlng layer
i~ lormed by glaBs ~ubrlc or g1ass rabric mat, or a

~12~ 1 '91 2a:2:s ~ 072 128~ O~l~IEil ocr~ Fc- 05
2 1 ~
woven glasti Illat.
With the roofcoverinq material according to the lnven-
tion, lt is possible to f~ten the roo~coverinq materi-
al meGhanic~lly to A roof construation by mean~ o~
~crews wlth wa6hcr platcs or -~trips.
According to a characteristic of the roofcovering
m~terial according to tne lnvention the seper~ting
layer 1~ liquid or vapo~r tight, or in any case llquid
or vapour tight durinq the manuf~cturing ~roce~R of
the roo~covering material, and preferably the ~eper~
ting layer i5 formed by a pla~tic film. ~`urther, the
6eperating l~yer m~y ~l~o ~e provlded with a reinforce-
ment net.
lS Accordlng to yet another characteristic of th~ roofco-
vering materi~l according to the invention, the sep0ra-
ting layer is npplied loosely or in spaced relationship
over tne ~upporting l-ayer or the covering l~yer, such,
that the ~overing layer nnd the ~upporting layer,
out~ide of the ure~ of tho apertur~ in the soperatlng
layer, throug~ which the junction6 ~etween the covering
layer and t~e supporting layer are formed, lie loo~e in
relatlon to one another ~nd are movable in relatlon to
one another. With thi~ mea~ure it i~ nchieved~ that
when thQ bltuminolls coverillg l~yer le cooled down, for
inst~nce during th~ manu~acturing proces~ of the roof~
coverinq material, ~nd~or at a later ti~e, and 6hrink~
the bituminou~ co~ering l~yer is allowed to move
~sllde or gllde) rulative to the ~upportin~ layer.
~ccording to a further characteri~tic of thq roofcove-
ring material according to the invention the seperating
layer ~ay be forme~ ~y a number o~i ~trips, which
strips, according to a ~urther chDr~cteristic, extend
substantially ~quare lenghtwise o~ tbe roo~covering
....... .

a2~08 ' 9~1 20: 24 2~ la7'2 1 289'4 ~:OOIIEN OCTR . F~DU . 06
212~
material.
According to another ~haraCteristiG of the roo~covering
materi~l accordlng to the invention, per unit of ~iz~
o~ the roofcoverlng material the surface ratio ot the
bituminous covering layer ln relation to the supporting
layer is 1: > 1 ln the ~lat, that is to s~y, unroll~d
,condltlon, euc~, ~h~t the supporting l~yer, such as a
glass ra~ric mat, outside of the nrea oL the
~unctions or the supporting lay~r nnd the covering
layer, lies to a certain extent creaRed or folded
relative to the covering l~yffr.
When the roofcovering material i6 applied to a roof in
which flssures or cracke may be formed, or on~o o roof
which expAndR under the influ~nce of hoat and/or VA-
pour, the covering lDyer, due to the larger BiZe of thu
supporting layer with re~pect to t~e covering layer, 1
~llowed to move together ~ith the underlying roof
construction ~nd to undergo to a ccrtain degree an
elafitic del'ormation.
~urthe~, when the ~heet of roo~covering materlal is
unrolled and applled onto a ro~f, the bituminius cove-
ring layer tend~ to shrlnk. ln a favourable way, the
6eperating layer 1~ formed by a pla6tic film, of ~uch a
filight thickness, that when thls fll~ ls adhered to the
~overlng lay~r and i~ in sp~ced relationsh~p to the
supportlng layer, this supporting layer mny easily be
~ompressed or undergo a 61i~ht cre~ing ~uring thQ
~hrlnklng mev~ment oI th~ coverin~ layer.
Accordlng to a furthor char~cteri~tlc of the roof
covering materlal according to the invention, the
~perture~ di~trl~uted over ~hu supporting l~yer, nnd
aocordingly the ~unctlon~ ~etween the ~upportin~ lnyer
and the c~vering l~yer, nre dictributed over the

~12~18 '9q 20:24 ;; 072 1285'_4 I~OO~IEN O(:lR.~ a7
'. 2l2~6a
surface of the seperatlng layer at equ~l dist~ncee fror
one ~nothcr.
The aperture~ dl6tri~uted ~ver the seperatln~ lay~r,
and accordlngly the junctions, may cover between 2%
and 90~ of the surf~ce o~ the ~perating l~yer, mor~ in
p~rticular 20~ .
Further, the apertures may hnve a ~ize v~rying from o,
cm2 to 500 cm2, more in particular 4 cm2.
The invantion will now be described with ro~erence to
lo th~ accompanying drawing of Bn embodiment of An exam-
ple.
The flgure~ 1 nnd ~ ~now a sectional viuw of the roof-
cov~ring material, wherein in figure 2 the conneotion
between two ~heets of roofcovering moteriAl i9 ~hown.
Wlth the roo~coverinq material ae it i5 shown in the
drAwing, tne s~eet of roo~covering material i8 formed
~y a Lupportlng layer 1 of glas~ fabrlc or gla6s fabrlc
mat. Over the ~upporting l~yer 1 a seperating layer 2,
in tnls example a ~lexi~le thin plastic film 2, is
~o applled, whlch 6eparatos the s~pporting layer 1 from
the bltumlnous coverlng layer 3, which i8 applied over
the fllm 2, this however wlt:h the cxcoption~ of the
ap~rture~ 4 in tne fllm 2, through which the material
or the covering layer 3 ha~ oome into contAct ~ltn the
supporting layer 1 and where it has ndhered itself
firmly to the supportlng l~yer 1, to form a perm~nent
a~d firm junction between the supportinq lsyer 1 and
the coverin~ layQr 3.
The plsstlc rllm 2 16 applled loosely or in ~p~ced
rel~tlonship over the supportlng lAyer 1, such, th~t
the oovering l~yer 3, out~ide o~ the area of the aper-

0:~aa ' ~J ~0 ~ 25 1; 072 ~ 289'~ )11EI~ ,T~ DI./. 08
2129 ~3
tures 4, is mova~l~ with re~pect to the supportinglayer 1.
When the roofcovering ~naterial is cooled ~own, for
lnstancQ during the manuracturing procc66 th~reof ~y
meane of hot ~ltumen, er at a later time, it will tend
to shrink. When the roocovering matQrial ls applled to
the roo~, and i5 unrolled, the bitu~inous covering
layer 3 wlll ~hrink further. T~e surface ratiu per unit
o~ slze of the roorcovarlng m~terial oL t~le ~it~minou~
coverlng layer 3 in relntion to the supporting layer 1
may ~e 1: > 1, ~uch, that the ~upporting layer 1,
out~ide of the area of the junetion6 ~t the pl~ce of
the apertures 4 between the supporting layer 1 and the
covering layer 3, ln this flst, unrolled condition of
the roofcoverlny material, lies to a certain extènt
folded or crea6ed 5 in relation to the covering layer.
By means of the s~par~ting layer 2, which may ea611y be
co~presLed or creased under the compression forces of
the ~hrinking covering layer J, it i6 t~lere~y preven-
ted, that the overlying bltumen lnyer follows thi~cre~se or rold iormation of the aupportinq lay~r.
WlLb Lh~ ro~i~ov~rillg m~t~rlal ~ording to the inven-
tlon it is thereby po6sible to nllow the bitu~inous
covering lnyer to undergo an elaetic deformation, such
2S a~ u ~hrinking movement, whereby the underlying sùppor-
ting layer, hucb as A flexible gla~s fabric ~at or
flexible woven fabric mat, is nllowed to crease and
fold, whioh crea6ing or lolding ~nay take plac~ indepen-
dantly fro~ the ~overin~ l~yer, duo to the presence of
30 the Beperating layer.
The roo~covering material may further be provided with
a layer o~ granules 6, as 6hown in figure 1.
With the roofooverlng material according to the inven-
tlon it is possi~le to apply a Rheet of roofcovering
3~ mAteri~l to a roc~ con~tructiOn without the neces~ity
":

~2~1~18 ' 9 1 2a: ~5 ~S la72 1 2892 1 ~OO~IEIJ l:lCTR . ~l)U. 09
- 212!~ lG;~
of the use Or ~n open ll~me The sheet of roofc~vering'
material is unrolled over the roof, whereby the ~dge 7
Or the roofcovering material is fa6tened to tho roof
uon~truction by means of qcrews 8 and washer pla~es
or -strip6.
Near the ~dyes 1 and 10 of the roofcovering materiAl
the ~upporting layer 1 overlaps the scperating layer 2,
~uch that at the spot of the overlap 11 a direct con-
nection i~ for~ed between the supportinq layer 1 and
~0 the aovering layer 3, 60 that the supporting layer 1
and the covering layor 3 ~t that place are firmly
connected to each other.
At the edge lo the ouvering layer ~ overlaps the 6up-
porting lay~r 1 and the ~eper~ting layer 2, such, that
1~ the roo~covering materi~l u~ tll~ placa of the overlap
12 i~ formed only by the covering laye~ 3.
As can ~e ~een ln fiyure 2, the conn~ceion 9 between
twD ~heets of roofcovering material placed side by side
may ~e s~led hy means of hot air, whereby the suppor-
tlng layer 1 in th~ connection 20ne ~ has to be ~ealedto the underlylng qheet, ~o that at wind load no not~h
eff~ct or stre~s concentration appearr- at the
tranAition where t~e supportlng layer terminates, and
where by means of bitumen of the underlying covering
2~ layer 3 a firm conneotion exist~ between the supporting
layere of the two RheetR. ' ''
With another em~o~iment of the roo~covering material
according to the invention, the supportlnq layer 1 may
be formed by a film or polyerter floece 1. The ~ppor-
~0 ting lay~r 1 may there~y, nt or near the cdg~ 10 of theroofcnvering materlal, at the slde turned nway from the
covering layer, ~e provided with a heat or fire resis-
tant layer ur -~trip , which is not shown in the dra-
wing. With this measur~ lt is prevented, that near the
:l5 formatlon of the overlap th~ Rupportinq l~yer ~t th~
pl~oe over tho overlap iB mel~ed nway ~y the hot nir.

02~08 ' 94 28: 26 ~ 1)7 2 12892 1 I:OOI~E~I tlCTR. ~DU. 10
- 212~ GO
The supporting l~yer m~y ~l~;o be provicled with this
hç~at or f ire reC i~t~nt layer ~t the ~ le facing the
ooverirlg layer, wher~l~y tl~is has tl~e fur.ction of impro-
ving the ~ ire ~f ety of the roof oov~rlng materlal .

Representative Drawing
A single figure which represents the drawing illustrating the invention.
Administrative Status

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Event History

Description Date
Inactive: IPC from MCD 2006-03-11
Time Limit for Reversal Expired 2002-08-05
Application Not Reinstated by Deadline 2002-08-05
Inactive: Status info is complete as of Log entry date 2001-09-21
Inactive: Abandon-RFE+Late fee unpaid-Correspondence sent 2001-08-06
Deemed Abandoned - Failure to Respond to Maintenance Fee Notice 2001-08-06
Application Published (Open to Public Inspection) 1995-02-07

Abandonment History

Abandonment Date Reason Reinstatement Date
2001-08-06

Maintenance Fee

The last payment was received on 2000-07-28

Note : If the full payment has not been received on or before the date indicated, a further fee may be required which may be one of the following

  • the reinstatement fee;
  • the late payment fee; or
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Fee History

Fee Type Anniversary Year Due Date Paid Date
MF (application, 3rd anniv.) - small 03 1997-08-04 1997-07-25
MF (application, 4th anniv.) - small 04 1998-08-04 1998-07-31
MF (application, 5th anniv.) - small 05 1999-08-04 1999-08-04
MF (application, 6th anniv.) - small 06 2000-08-04 2000-07-28
Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
MODIGLASS MODIFIED ASPHALT- AND GLASSMATMACHINES LTD.
Past Owners on Record
MARTIN MUELBECK
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
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Document
Description 
Date
(yyyy-mm-dd) 
Number of pages   Size of Image (KB) 
Claims 1995-02-07 5 207
Cover Page 1995-02-07 1 46
Drawings 1995-02-07 2 68
Descriptions 1995-02-07 8 348
Abstract 1995-02-07 1 44
Representative drawing 1998-03-03 1 9
Reminder - Request for Examination 2001-04-05 1 117
Courtesy - Abandonment Letter (Maintenance Fee) 2001-09-04 1 185
Courtesy - Abandonment Letter (Request for Examination) 2001-09-17 1 172
Fees 1998-07-31 1 45
Fees 1996-07-30 1 43
PCT Correspondence 1994-11-07 1 26
Courtesy - Office Letter 1994-10-24 1 37