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Patent 2168709 Summary

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(12) Patent: (11) CA 2168709
(54) English Title: THREE WIRE AIR GAP OFF POWER SUPPLY CIRCUIT
(54) French Title: CIRCUIT D'ALIMENTATION ELECTRIQUE A TROIS FILS AVEC DISPOSITIF DE COUPURE DANS L'AIR
Status: Expired
Bibliographic Data
(51) International Patent Classification (IPC):
  • H02H 3/16 (2006.01)
(72) Inventors :
  • ECKEL, DAVID PHILIP (United States of America)
  • BATKO, THOMAS JAMES (United States of America)
(73) Owners :
  • HUBBELL INCORPORATED (United States of America)
(71) Applicants :
  • HUBBELL INCORPORATED (United States of America)
(74) Agent: FINLAYSON & SINGLEHURST
(74) Associate agent:
(45) Issued: 2005-08-23
(22) Filed Date: 1996-02-02
(41) Open to Public Inspection: 1996-08-03
Examination requested: 2003-01-30
Availability of licence: N/A
(25) Language of filing: English

Patent Cooperation Treaty (PCT): No

(30) Application Priority Data:
Application No. Country/Territory Date
382,691 United States of America 1995-02-02
412,502 United States of America 1995-03-29
501,850 United States of America 1995-07-13

Abstracts

English Abstract

A three wire power supply circuit is provided for selectively connecting and disconnecting a load from an alternating current power source having neutral, line and ground conductors, the load being connected to the neutral conductor, which comprises a relay connected at one terminal to the load and at another terminal to the line conductor, a control circuit connected to the relay and operable to open and close the relay, a first rectifier circuit connected in parallel with the relay and operable to supply as much as full line power to the control circuit when the relay is open, and a second rectifier circuit connected at one terminal to the line conductor and connected at another terminal to the ground conductor, the second rectifier circuit being operable to supply power to the control circuit. An air gap switching mechanism is connected to the relay and the control circuit and operable to open the relay when the air gap switching mechanism is activated.


French Abstract

Circuit d'alimentation électrique à trois fils pour sélectivement connecter et déconnecter une charge d'une source de courant alternatif ayant des conducteurs neutres, des conducteurs d'alimentation et des conducteurs de mise à la terre, la charge étant connectée au conducteur neutre, qui comprend un relais connecté à une borne de la charge et à une autre borne au conducteur d'alimentation, un circuit de commande connecté au relais et permettant d'ouvrir et de fermer le relais, un premier circuit de redressement connecté en parallèle avec le relais et permettant d'alimenter complètement le circuit de commande lorsque le relais est ouvert et un second circuit de redressement connecté à une borne au conducteur d'alimentation et connecté à une autre borne au conducteur de terre, le deuxième circuit de redressement permettant d'alimenter le circuit de commande. Un mécanisme de commutation de l'entrefer est connecté au relais et au circuit de commande et permet d'ouvrir le relais lorsque le mécanisme de commutation de l'entrefer est activé.

Claims

Note: Claims are shown in the official language in which they were submitted.



-19-

WHAT IS CLAIMED IS:

1. A power supply circuit for selectively connecting and
disconnecting a load from an alternating current power source
having neutral, line and ground conductors, said load being
connected to said neutral conductor and to said power supply
circuit via a load conductor, said power supply circuit
comprising:
a relay connected at one terminal thereof to said load
conductor and connected at another terminal thereof to said line
conductor;
a control circuit connected to said relay and operable to
open and close said relay;
a first rectifier circuit connected in parallel with said
relay and operable to supply as much as full line power to said
control circuit when said relay is open; and
a second rectifier circuit connected at one terminal thereof
to said line conductor and connected at another terminal thereof
to said ground conductor, said second rectifier circuit being
operable to supply power to said control circuit.

2. The power supply circuit as claimed in claim 1, wherein said
first rectifier circuit comprises a bridge rectifier and a
capacitor connected in series with respect to each other and in
parallel with respect to said relay, said bridge rectifier being
connected to said line conductor at a first terminal, to said
capacitor at a second terminal, and to said control circuit at
third and fourth terminals thereof.

3. The power supply circuit as claimed in claim 1, wherein said
second rectifier circuit comprises a bridge rectifier in series
with at least one resistor.

4. The power supply circuit as claimed in claim 1, wherein said
second rectifier circuit is configured to limit current from said
line conductor to said ground conductor to a predetermined
maximum current level.



-20-

5. The power supply circuit as claimed in claim 1, further
comprising an air gap switch connected to said line conductor and
operable to interrupt the current path from said power source to
said load when open.

6. The power supply circuit as claimed in claim 1, wherein said
control circuit comprises:
a resistor connected to said first rectifier circuit;
a capacitor connected to said resistor;
a switch connected in parallel with said resistor and having
substantially less impedance when activated; and
a processor circuit to selectively activate said switch to
shunt said resistor and charge said capacitor.

7. The power supply circuit as claimed in claim 6, wherein said
processor circuit is programmable to activate said switch in
accordance with at least one of a group of conditions consisting
of a fixed duty cycle, a varying duty cycle, random intervals,
and following operation of said relay.

8. The power supply circuit as claimed in claim 6, further
comprising an indicator, said processor circuit being
programmable to activate said switch in response to operation of
said indicator.

9. The power supply circuit as claimed in claim 6, wherein said
processor circuit is programmable to activate said switch to
operate said relay.

10. The power supply circuit as claimed in claim 6, further
comprising an air gap switch connected to at least one of said
line conductor and said neutral conductor and operable to
interrupt the current path from said power source to said load
when open, said processor circuit being programmable to activate
said switch to operate said air gap switch.



-21-

11. The power supply circuit as claimed in claim 1, wherein said
control circuit comprises:
a resistor connected to said second rectifier circuit;
a capacitor connected to said resistor;
a switch connected in parallel with said resistor and having
substantially less impedance when activated; and
a processor circuit to selectively activate said switch to
shunt said resistor and to charge said capacitor.

12. The power supply circuit as claimed in claim 11, wherein
said processor circuit is programmable to activate said switch
in accordance with at least one of a group of conditions
consisting of a fixed duty cycle, a varying duty cycle, random
intervals, and following operation of said relay.

13. The power supply circuit as claimed in claim 11, further
comprising an indicator, said processor circuit being
programmable to activate said switch in response to operation of
said indicator.

14. The power supply circuit as claimed in claim 11, wherein
said processor circuit is programmable to activate said switch
to operate said relay.

15. The power supply circuit as claimed in claim 11, further
comprising an air gap switch connected to at least one of said
line conductor and said neutral conductor and operable to
interrupt the current path from said power source to said load
when open, said processor circuit being programmable to activate
said switch to operate said air gap switch.

16. The power supply circuit as claimed in claim 1, further
comprising an air gap switch connected to said neutral conductor
and operable to interrupt the current path from said power source
to said load when open.



-22-

17. The power supply circuit as claimed in claim 1, further
comprising a switch connected in series with said relay and said
line conductor, and an air gap off detection circuit connected
to said switch when said switch is open and to said control
circuit, said air gap off detection circuit being operable to
close said relay when said switch is open.

18. The power supply circuit as claimed in claim 17, wherein
said switch comprises a first set of contacts connected in series
with said relay, and a second set of contacts connected in series
with said second rectifier circuit, said switch being operable
to disconnect said power supply circuit from said power source
when open, said air gap off detection circuit being operable to
detect decreasing voltage and to open said relay in response
thereto.

19. The power supply circuit as claimed in claim 17, further
comprising a third rectifier connected between said switch and
said load when said switch is open, said air gap off detection
circuit being operable to detect increasing voltage and to open
said relay in response thereto when said switch is open.

20. The power supply circuit as claimed in claim 1, further
comprising a switch connected in series with said first rectifier
circuit and in parallel with said relay, and an air gap off
detection circuit connected to said switch when said switch is
open and to said control circuit, said air gap off detection
circuit being operable to open said relay when said switch is
open.

21. The power supply circuit as claimed in claim 20, wherein
said switch comprises a first set of contacts connected in series
with said first rectifier circuit and in parallel with said
relay, and a second set of contacts connected in series with said
second rectifier circuit, said switch being operable to



-23-

disconnect said power supply circuit from said power source when
open, said air gap off detection circuit being operable to detect
decreasing voltage and to open said relay in response thereto.

22. The power supply circuit as claimed in claim 20, further
comprising a third rectifier connected between said switch and
said load when said switch is open, said air gap off detection
circuit being operable to detect increasing voltage when said
switch is open and to open said relay in response thereto.

23. The power supply circuit as claimed in claim 1, further
comprising a variable impedance circuit element connected in
series with said second rectifier circuit and said ground
conductor, said control circuit being operable to control the
amount of impedance across said variable impedance circuit
element.

24. The power supply circuit as claimed in claim 23, wherein
said control circuit comprises at least one of a plurality of
control elements comprising a processor circuit and a
potentiometer.

25. The power supply circuit as claimed in claim 23, wherein
said variable impedance circuit element is a thyristor and said
control circuit comprises a processor circuit and a gate drive
circuit, said gate drive circuit being connected in parallel with
said thyristor and controllable by said processor circuit.

26. The power supply circuit as claimed in claim 23, further
comprising a switch in series with said variable impedance
circuit element, and a resistor connected in parallel with said
switch and said variable impedance circuit element, said control
circuit comprising a processor circuit which is operable to close
said switch and increase and decrease the impedance of said
variable impedance circuit element with respect to the impedance
of said resistor.



-24-

27. The power supply circuit as claimed in claim 1, further
comprising a variable impedance circuit element connected in
series with said first rectifier circuit and said load, said
control circuit being operable to control the amount of impedance
across said variable impedance circuit element.

28. The power supply circuit as claimed in claim 27, wherein
said control circuit comprises at least one of a plurality of
control elements comprising a processor circuit and a
potentiometer.

29. The power supply circuit as claimed in claim 27, wherein
said variable impedance circuit element is a thyristor and said
control circuit comprises a processor circuit and a gate drive
circuit, said gate drive circuit being connected in parallel with
said thyristor and controllable by said processor circuit.

30. The power supply circuit as claimed in claim 27, further
comprising a switch in series with said variable impedance
circuit element, and a resistor connected to said first rectifier
circuit and providing a parallel path with respect to said switch
and said variable impedance circuit element, said control circuit
comprising a processor circuit which is operable to close said
switch and increase and decrease the impedance of said variable
impedance circuit element with respect to the impedance of said
resistor.

31. The power supply circuit as claimed in claim 1, wherein said
control circuit comprises a processor circuit and further
comprising a switch connected to said processor, said processor
being operable to detect when said switch is activated and to
open said relay in response thereto.

32. The power supply circuit as claimed in claim 31, wherein
said switch comprises one set of contacts connected to said
processor circuit and another set of contacts connected in series



-25-

with said first rectifier circuit, said processor being operable
to detect a voltage drop across said first rectifier circuit when
said switch is open.

33. The power supply circuit as claimed in claim 1, further
comprising a resistor connected to said second rectifier circuit,
a capacitor connected in series with said resistor, a transistor
connected across said resistor, said control circuit being
operable to gate said transistor to decrease the impedance across
said resistor and charge said capacitor.

34. The power supply circuit as claimed in claim 1, wherein said
control circuit comprises a processor circuit, and further
comprising a capacitor and at least one switch connected to said
processor circuit, said processor circuit being operable to
control the flow of current to said capacitor via said first
rectifier circuit and said at least one switch.

35. The power supply circuit as claimed in claim 1, further
comprising a first ground circuit connected to at least one of
said load and said first rectifier circuit and a second ground
circuit connected to at least one of said ground conductor and
said second rectifier circuit to provide first and second ground
return paths, respectively.

36. The power supply circuit as claimed in claim 1, further
comprising a voltage detection circuit connected to said first
rectifier circuit, and an air gap switch connected to at least
one of said line conductor and said load conductor, said voltage
detection circuit being operable to detect a decrease in voltage
when said relay is open and said load is open and to open said
air gap switch to interrupt current flow to said load in response
thereto.

Description

Note: Descriptions are shown in the official language in which they were submitted.



CA 02168709 2004-03-05
TBREE WIRE AIR GAP OFF
POWER SUPPLY CIRCUIT
Field of the Inveatioa
The invention relates to three wire electrical power supply
circuits for connecting a load to an alternating current (AC)
power source and supplying power to a load switching element when
the load is disconnected from the power source. The invention
also relates to power supply circuits which limit line to load
current and line to ground current.



v
~~.~~'~~9
- 2 -
Background of the Invention


A number of electrical power supply circuits such as


wall switch units for lighting fixtures are potentially


hazardous to individuals (e. g., repairmen). They comprise


an ON/OFF switch or other identified or implied OFF


function which most users assume isolates the circuit from


the power source when the switch is off. In other words,


a user may assume during servicing and maintenance that


there are no live parts on the load side of the power


supply circuit while the power supply circuit is in the


identified OFF mode.


Until recently, safety requirements under Underwriters


Laboratories (UL) standard 773 for nonindustrial


photoelectric switches for lighting control have not been


as stringent as requirements for other electric control


circuits in different environments, and most ON/OFF


switches and OFF mode identifying functions have been in


compliance with UL 773. New safety standards have been


devised, however, under the newly proposed UL 773A standard


which requires an air gap switch in these types of


electrical circuits. The newly proposed UL 773A standard


requires that a power supply circuit incorporate either an


air gap switch, or a solid-state switching device which


restricts leakag8 currents to 0.5 milliamperes or less back


to the load.


U.S. Patent No. 4,713,598 discloses a power supply


circuit 36 which comprises a current transformer XFR to


derive operating current, as shown in Figs. lA and 1B. The


primary winding W1 of the transformer XFR is in series with


a switching mechanism SW (e.g., a relay). When the


switching mechanism SW is closed, current flows through the


primary winding W1 and is induced in the secondary winding


W2. Voltage across the secondary winding W2 provides


operating power via a power supply 42 (i.e., diode CR1 and






- 3 -
capacitor C1) for the control circuitry 44 (i.e., sensor S
and amplifier AMP). When the switching mechanism is open,
the voltage differential for deriving operating current is
across the secondary winding W2 to operate a power supply
42.
One of the drawbacks of this design is possible


noncompliance with the newly proposed UL 773A safety


standard. When the relay SW is open, the device 36 is


still electrically connected to the AC source via the


capacitor C2 and the secondary winding W2. When analyzed


with electronic~test equipment, it can be found on some


devices that a 2.5 milliamp current flows through the


secondary winding W2 of the transformer XFR even though the


switching mechanism SW is in the OFF or open position and


the load (e. g., a lamp) is no longer energized by the power


source. Further, the device 36 does not appear to comprise


energy or memory storage means for interrupting the full


line to load current path when the load has been opened


prior to the device 36 being put in an OFF position by, for


example, a slide switch (not shown) or other identified or


implied OFF switch. Thus, if the switch SW is a latching


relay, and the lamp has burned open, it appears that a


repairman could be exposed to full AC line current (e. g.,


15 amperes). This is because the power supply circuit in


Figs. lA and 18 does not provide means for changing the


state of the switch SW, that is, no identified or implied


OFF switch is provided to either directly or indirectly


open the current path to the load. The lamp, therefore, is


actually powered on until the relay SW is opened,


regardless of whether the slide switch is placed in the OFF


position. In addition, current transformers also have a


minimum load requirement. Thus, a need exists for a power


supply circuit which complies with the newly proposed UL


773A standard.





t
11.
- 4 -
Summarv of the Invention


The disadvantages and deficiencies of existing power


supply circuits are overcome by the present invention. In


accordance with an aspect of the invention, a three wire


power supply circuit is provided for selectively connecting


and disconnecting a load from an alternating current power


source having neutral, line and ground conductors, the load


being connected to the neutral conductor, which comprises


a relay connected at one terminal to the load and at


another terminal to the line conductor, a control circuit


connected to the relay and operable to open and close the


relay, a first rectifier circuit connected in parallel with


the relay and operable to supply as much as full line power


to the control circuit when the relay is open, and a second


rectifier circuit connected at one terminal to the line


conductor and connected at another terminal to the ground


conductor, the second rectifier circuit being operable to


supply power to the control circuit.


In accordance with another embodiment of the


invention, the power supply circuit is provided with an air


gap off switch.


In accordance with yet another embodiment of the


invention, the power supply circuit can provide circuit


components with, steady state power or with selectively


pulsed power to'both the load and ground.


Brief Description of the Drawinas
These and other features and advantages of the present
invention will be more readily apprehended from the
following detailed description when read in connection with
the appended drawings, which form a part of this original
disclosure, and wherein:
Figs. lA and 18 are schematic block diagrams of a
prior art power supply circuit; and


n
. _ 5 _
Figs . 2 through 14 are sdhematics of three wire air
gap off power supply circuits constructed in accordance
with respective embodiments of the present invention.
Detailed Description of the Preferred Embodiments


Fig. 2 depicts a power supply circuit 76 constructed


in accordance with an embodiment of the present invention.


The power supply circuit 76 connects a load such as a


lighting fixture to an AC power source. The load is


connected to the neutral conductor 56 of an AC power


source. The power supply circuit 76 is connected to the


load via a load conductor 60, and is connected to the AC


power source via the AC power or hot line conductor 54.


With continued reference to Fig. 2, the power supply


circuit 76 comprises a switch mechanism K1 for controllably


completing or interrupting the current path between the


line or power conductor 54 and the return path to the AC


power source, i.e., the load conductor 60, the load 52 and


the neutral conductor 56. The switch mechanism K1 can be,


but is not limited to, a slide switch, a press switch, a


relay, a semiconductor switch, an optocoupler, a thyristor,


or any other mechanical, electromechanical or electronic


device for opening and closing a circuit. The switching


mechanism can be, controlled manually (e. g., a press button


or slide switch] , or by an electronic control circuit which


can include, but does not require, a microcontroller. For


example, the relay K1 of the power supply circuit 76 can be


switched to the ON position by a microcontroller 74 to


provide power to the load, and to the OFF position to power


down the load. A rectifier circuit D5 through D8 and


34 resistors R1 through R4 are connected in series with the


line and ground conductors 54 and 58, respectively. The


rectifier circuit D5 through D8 supplies power to relay





' ~ ,'
_ 6 _
control circuitry, which is described below, when the relay


is open.


With continued reference to Fig. 2, full line voltage


appears across the rectifier circuit D1 through D4 and


capacitor C16 when the relay K1 is open and the load (e. g.,


a lighting fixture) is off. Full line voltage appears


across the other rectifier circuit D5 through D8 and


resistors R1, R2, R3 and R4 and the ground conductor when


the load is on (i.e, relay K1 is closed), as well as when


the load is off. Thus, the lamp can be open (e. g., burned


out) or absent, and the power supply circuit can still


operate (e. g., activate the relay K1). The rectifier


circuit D5 through D8 and resistors R1, R2, R3 and R4 limit


the unpulsed line to ground current to a predetermined


limit such as 0.5 milliamperes as defined by the newly


proposed UL 773A standard. This line to ground current is


preferably only interrupted when an air gap switch SW1 is


open and the AC power source is disconnected from the power


supply circuit 76. This alternate line to ground circuit


allows for the device to derive power when the relay K1 is


ON (i.e., closed) or a lamp load is open. The air gap


switch SW1 can be, but is not limited to, a slide switch,


a press switch, a relay, a semiconductor switch, an


optocoupler, a, thyristor, or any other mechanical,


electromechanical or electronic device for opening and


closing a circuit. The air gap switch SW1 can be


controlled manually (e. g., a press button or slide switch),


or by an electronic control circuit which can include, but


does not require, a microcontroller.


The power supply circuit 76 in Fig. 2 is in effect a


hybrid two and three wire power supply circuit. The


rectifier circuit D1 through D4 and the capacitor C16


provide a parallel supply path to the 0.5 milliampere


current from the line to ground current path (i.e.,





_ 7 _
resistors R1, R2, R3 and R4 and rectifier circuit D5


through D8) when the load is off via an open relay K1. The


circuit 76 is therefore operating as a three wire power


supply circuit. When the load is on, rectifier circuit D1


through D4 and capacitor C16 supply virtually no power, and


the line to ground current is fixed at, for example, 0.5


milliamperes. The load or lighting fixture, therefore,


receives virtually full input power (e. g., 120 volts) when


the relay K1 is closed. The circuit 76 in this case is


operating as a two wire power supply circuit, and it


complies with .the newly proposed UL 773A standard.


Nevertheless, an air gap switch SW1 can be provided at the


AC main to operate as a true, mechanical open circuit when


the relay is in the OFF position.


The circuit 76 is advantageous because it can provide


a low input impedance and therefore low voltage drop across


the AC mains and the switch K1 when the load is on (i.e.,


the switch is closed). The switch Kl also operates in a


high impedance state and therefore creates a high voltage


drop across the AC mains when the load is off (i.e., the


switch K1 is open). A rectifier circuit (e. g., bridge


recti~f ier D1 through D4 ) is provided to rectify the voltage


in this case. The circuit comprises an air gap off circuit


(i.e., the switch SW1, which can be, for example, a form C


relay) for rectifying the secondary (i.e., the line to load


current path) of the circuit 76 when the load is present


but off. A rectifier circuit (e.g., bridge rectifier D5


through D8) is provided to rectify the voltage in the line


to ground current path when the load is open or the switch


K1 is closed.


The circuit in Fig. 2 is advantageous because it


complies with safety standards without consuming voltage


between the line and the load. The power supply circuit 76


depicted in Fig. 2 is also advantageous because it can also






~1~~'~~~
_8_
provide pulsed power versus steady state power to circuit


components requiring more power than a 5 volt regulated


supply (e. g. the relay K1, a buzzer or a light emitting


diode (LED)) in accordance with a signal generated by a


microcontroller 74. The bridge rectifier circuits D5


through D8 and D1 through D4 therefore are not required to


provide high, continuous current on their own. The


resistors R43 and R44, the diode D9 and the capacitor C27


regulate the output of the rectifier circuit D5 through D8


to provide a regulated DC voltage (e.g., 5 volts to the


microcontroller)~. Pulses, however, are generated as needed


by the microcontroller after the relay Kl, or, for example,


an LED or a buzzer, are energized so that a capacitor C17


can be recharged. They can also be controllably derived or


programmed to happen at fixed or varying intervals or duty


cycles. When the microcontroller asserts a pulsed signal


(e.g., a 5 volt signal, or a low signal if transistor Q8 is


a PNP-type transistor) to the transistor Q8, the


transistors Q7 and Q8 conduct and therefore shunt higher


current around the resistor R45 to the capacitor C17 for a


fast charge for discharging at a later time when, for


example, an 8.2 volt supply is needed to energize a


component such as the relay K1. The diode D18 shunt


regulates 8.2 voits to limit the voltage within operational


ratings of the capacitor C17 and other loads. The power


supply circuit allows increased line side or lighting


fixture load, while decreasing the current drawn from the


rectifier circuits. The capacitor C16 is preferably


selected to limit line to load voltage to 120V and current


to 2 or 3 milliamperes or other desired current level.


Further, the resistor R45 can be a high or low impedance,


depending on the trickle charge needs of the device being


energized.






,, a
_ g _
Fig. 3 depicts a power supply circuit 78 constructed


in accordance with another embodiment of the present


invention wherein the air gap switch SW1 (e. g., a slide


switch or a press button) is located on the load conductor,


as opposed to the power or hot line conductor (Figs. 4, 5


and 6). The relay K1 can be driven open via the


microcontroller when the microcontroller 74 receives a


signal indicating that switch SW1 has been activated.


Unlike the circuit depicted in Fig. 2, the power


supply circuit 80 in Fig. 4 comprises a voltage regulator


VR1 for regulating the voltage output to 5 volts, for


example, for the microcontroller 74. As shown in Figs. 2


and 4, resistors and/or capacitors can be placed on either


side of or on both sides of the bridge rectifier D5 through


D8 to regulate its output voltage. In addition, resistors


and capacitors can be placed on either side of or on both


sides of bridge rectifier D5 through D8, bridge rectifier


D1 through D4, bridge rectifier D3 though D6 and bridge


rectifier D21 through D24, which are depicted in different


ones of Figs. 2 through 14, to regulate output voltage.


Although the bridge rectifiers depicted in the various


views are illustrated as full-wave rectifiers, it is to be


understood that half wave-rectifiers can be used.


In accordance with another embodiment of the present


invention, the power supply circuit 80 can comprise another


bridge rectifier D21 through D24 and an air gap switch SW2


between the line and load conductors, as depicted in Fig.


4. Alternatively, an air gap slide or relay switch SW1 can


be used as described above. If the air gap slide switch or


relay SW1 is on, or the air gap switch SW2 is on, the power


supply circuit operates in substantially the same manner as


the circuit depicted in Fig. 2. The bridge rectifier


circuit D1 through D4 provides a power path for the relay


control circuitry when the load is off but present, and the






1
bridge rectifier circuit D5 through D8 limits the line to


ground current when the load is on or open.


With continued reference to Fig. 4, if the air gap


slide switch or relay SW1 is open, the power supply circuit


receives no power from the AC power source. Alternatively,


if the switch SW2 is in the OFF position, the bridge


rectifier circuit D21 through D24 is energized.


Accordingly, the microcontroller 74 can detect that the


switch SW2 is off and open the relay K1.


In accordance with another embodiment of the present


invention, a power supply circuit 82 can be provided with


an air gap slide or relay switch SW1, or a double-pole,


double-throw switch SW3 in series with both bridge


rectifiers D1 through D4 and D5 through D8, as shown in


Fig. 5, in lieu of the switch SW2 in Fig. 4. If the switch


SW3 is switched to an OFF position, the power supply


circuit is powered down. A low voltage drop out detector


84 in turn detects a drop in voltage and switches the relay


K1 and/or switch SW1 to an open position. Thus, a


repairman who switches the power supply circuit to OFF is


ensured that the load is not energized because the voltage


detector circuit 84 and microcontroller switch the relay K1


and/or switch SW1 to open when a drop in voltage is


detected. Switch SW3 can also be a single-pole, double-


throw switch.


The power supply circuit 86 in Fig. 6 is substantially


the same as the power supply circuit 82 in Fig. 5 except


that a high current-type switch is used. In contrast, a


low current-type switch is used with the circuit of Fig. 5.


The switch SW4a in Fig. 6 interrupts the line to load


current path when the load is powered on. The switch in


Fig. 5 can be rated for lower current because it is located


along a current path with a higher impedance when the load


is powered on.






v ~' '~ ~~ ~~ ~ ~3
- 11 -
Similarly, the power supply circuit 88 in Fig. 7 is


substantially the same as the power supply circuit in Fig.


4 except that a high current-type switch SW5 is used,


whereas a low current-type switch SW2 is used with the


circuit of Fig. 4. The switch SW2 in Fig. 4 can be rated


for lower current because it is located along a current


path with higher impedance, when the load is powered on,


than the switch SW5 in Fig. 7.


Fig. 8 illustrates a power supply circuit 90


constructed in accordance with an embodiment of the


invention wherein at least one variable resistor is used in


conjunction with the microcontroller 74 to limit current to


an acceptable level (e. g., not more than 0.5 milliamperes


as specified in the newly proposed UL 773A standard)


electronically, as opposed to using a mechanical air gap


off switch. A variable resistor 92 can be connected to


rectifier circuit D1 through D4 to limit line to load


current. Alternatively, a variable resistor 94 can be


connected to rectifier circuit D5 through D8 to limit line


to ground current. As a further alternative, both variable


resistors 92 and 94 can be provided in the power circuit to


limit current in both the line to load and line to ground


current paths, respectively. The variable resistors 92 and


94 can be provided on either side of the associated bridge


rectifier. A variable resistor or varying impedance used


in con junction with a power supply circuit in accordance


with the present invention can be a potentiometer, a


varying impedance of an electronic device in which


impedance is variable and controllable, or an electronic


device which is operates in a variable impedance range,


regardless of whether the varying impedance is linear or


nonlinear.


With continued reference to Fig. 8, each variable


resistor 92 and 94 can be a potentiometer which is adjusted






~' '' 2~.6~~0~
- 12 -
without microcontroller control. Alternatively, each


variable resistor can be separate from and adjusted by a


mechanically adjustable circuit element such as a


potentiometer 96. As a further alternative, the impedance


provided by each variable resistor can be changed to


accommodate various different and dynamic situations by a


microcontroller 74, depending on the type of feedback


signals the microcontroller is receiving. For example, a


single power supply circuit can be configured for use with


either of two different input voltages such as 120 volts


and 277 volts. The microcontroller 74 adjusts the variable


resistor automatically or depending on an input signal


received from a press button (not shown) operated by a user


to select one of the two input voltages.


Fig. 9 illustrates a power supply circuit 96


constructed in accordance with another embodiment of the


invention employing variable resistors 92 and 94. The


variable resistors 94 and 92 are used in conjunction with


the microcontroller 74 to control mechanical or


electromechanical switches SW6 and SW7, respectively. The


power supply circuit 96 comprises resistors Rsl and Rg2, the


values of which are preferably selected to limit current in


the line to ground and line to load current paths,


respectively. Thus, current in the line to ground and line


to load current, paths can be fixed to a maximum of 0.5


milliamperes, for example. In addition, two parallel paths


are provided. The first parallel path comprises a resistor


Rz in series with the variable resistor 94 and the switch


SW6. The second parallel path comprises the capacitor C16


in series with the variable resistor 92 and a switch SW7.


If greater current flow is desired in the line to ground


and/or line to load paths than that allowed by resistors R8z


and R~1, the microcontroller 74 can be programmed to close


one or both of the switches SW6 or SW7 to lower the



~ - 13 -


impedance of one or both ~of these parallel paths via the
.


corresponding variable resistor
. Further, the power supply


circuit 96 can be configured with only a single variable


resistor in series with a switch to provide a parallel path


with only one of the line to ground and line to load paths.


Fig. 10 depicts a power supply circuit 98 constructed


in accordance with an embodiment of the invention wherein


a preferably low current switch SW8 (e. g., a slide switch)


is connected to an input of the microcontroller 74 to drive


the relay K1 open. In Fig. 11, a power supply circuit 100


comprises an air. gap switch SW9 connected to the rectifier


circuit D1 through D4 and to the microcontroller 74. The


microcontroller detects when the air gap switch SW9 is


switched off, and, in turn, opens the relay K1. In


addition, the switch SW1 in Figs. 10 and 11 can be a relay,


the reset coil for which can be activated by the


microcontroller 74, as indicated by the phantom line.


With reference to Fig. 12, a power supply circuit 102


is provided which has parallel paths, as described in


connection with Fig. 9. The resistor RL and the capacitor


C16, however, are in series with TRIACs 104 and 108 and


gate drive circuits 106 and 110, respectively. Thus, the


resistors R~2 and RH1 can be selected to limit current in


the line to ground and line to load paths, respectively.


In addition, the microcontroller 74 can regulate line to


ground and line to load currents by gating the TRIACs.


Further, if the microcontroller detects that an air gap


switch SW10 has been activated, the microcontroller can


open the relay K1.


Another embodiment of the invention is depicted in


Fig. 13. If the microcontroller 74 detects that an air gap


switch SW10 has been activated, the microcontroller can


open the relay K1. Alternatively, the air gap switch SW10


can be an electromechanical relay, and microcontroller can



.. . , . ~_:. _ .. . . ,_. ... ..




' '
- 14 -
be programmed to open or close it. The power supply


circuit is also configured to control the flow of current


through resistors R60 and R45 via pulsing to selectively


recharge the capacitor C27, in accordance with an


embodiment of the invention.


With continued reference to Fig. 13, the resistors R68


and R69 are selected to limit current in the line to ground


path to within an acceptable limit such as 0.5


milliamperes, as specified by the newly proposed UL 773A


standard. A transistor Q9 is provided across the resistor


R60 and is connected to a transistor Q10. The


microcontroller is programmed to turn on the transistor


Q10, which then turns on transistor Q9 to short the


resistor R60, whenever the relay K1 is activated. This is


advantageous because a substantial amount of current is


used whenever the microcontroller operates the relay K1,


resulting in a significantly reduced amount of current


available to recharge the capacitor C27. By shorting


resistor R60, an increased amount of current is permitted


to flow to charge the capacitor C27 that is being depleted


when the relay K1 operates.


In accordance with the embodiment of the invention


depicted in Fig. 13, the microcontroller 74 can pulse the


transistors Q9 aid Q10 on a steady state basis, on a random


basis, or as a 'function of the activation of components


which require more current (e.g., LEDs, buzzers, and


electromechanical relays). In addition, line to ground


current can be limited. Thus, the microcontroller can


pulse the transistors and increase current flow through


resistor R60 in a variety of states and for a variety of


reasons. For example, the microprocessor can pulse the


transistors Q9 and Q10 during power up of the power supply


circuit to more quickly obtain an initial charge. This is


particularly useful for three wire power supply circuits






f
1 ft
f ~1~~ ~~ ~
_. - 15 -
which require a magnetizing .current or are otherwise
limited by 0.5 milliamperes in the line to ground current
path.
The microcontroller 74 can also control the amount of
current flowing through resistor R45 by pulsing the
transistor Q7. While the transistors Q9 and Q10 are
preferably primarily pulsed for start-up or capacitor
recharging current. The transistor Q7 is pulsed for the
same reasons, as well as for other functions such as
operating the relay K1 and/or the air gap switch SW10. For
example, if the relay K1 is open but the air gap switch is
on, the transistor Q7 and the microprocessor can operate to
close the relay K1 and recharge the capacitor C17
afterward. As another example, an LED can appear to be
driven solid when it is actually being pulsed by pulsing
transistors Q9 and Q10 to be driven on more frequently than
off.
The pulsing operation of the power supply circuit 104
(Fig. 13) permits momentarily higher currents to flow in
the power supply circuit for short periods of time. For
example, most ground fault (GF) circuit interrupters are
configured to trip when a current greater than 6.0
milliamperes flows for more than two cycles at 60 hertz.
To avoid nuisance tripping, these GF circuit interrupters
do not operate For currents less than 4.0 milliamperes or
having duration less than approximately 5.0 seconds. Thus,
the power supply circuit of the present invention can pulse
as high as 3 milliamperes, for example, for less than two
cycles without causing a GF circuit interrupter to trip,
while maintaining current below allowed maximum levels for
safety.
In accordance with another embodiment of the
invention, a battery can be provided in a power supply
circuit constructed in accordance with the present




,; ~;~~~'~ ~~
- 16 -
invention. A battery 112 ~is depicted, for example, in the


power supply circuit shown in Fig. 13. The other power


supply circuits disclosed herein can be provided with a


battery as well. The battery 112 is useful because, among


other reasons, wall switch units can be shipped from the


manufacturer with the relay K1 open. If the air gap is


switched on, there may not be sufficient energy to also


switch the relay K1 closed without the battery. As another


example, the relay K1 may be closed, the air gap switch


switched from the ON to OFF position, and there may be


insufficient energy to open the relay K1 without the


battery.


Another embodiment of the invention is depicted in


Fig. 14. The power supply circuit 113 comprises a


rectifier circuit D1 through D4 connected in series with a


capacitor C1 across the line and load conductors 54 and 60


and therefore in parallel with the relay K1. A rectifier


circuit D5 through D8 is provided between the line and


ground conductors 54 and 58. The circuit preferably is


powered on with the relay in the relay off or open


position. The microcontroller 74 receives essentially all


of the available current upon initialization via the


rectifier circuit D1 through D4. In accordance with


program code, the microcontroller 74 monitors and controls


the flow of current to the high current load storage


capacitor C2 by controlling transistors Q3 and Q4. The


capacitor C2 is monitored via an analog-to-digital input on


the microcontroller. The microcontroller uses transistors


Q1 and Q2 to control the flow of return current for


recharging the capacitor C2 via the rectifier circuit D1


through D4. The switch states of transistors Q1 and Q2


depend on the relay K1 state. Transistor Q2 is on and


transistor Q1 is off when the relay K1 is open. Transistor


Q1 is on and transistor Q2 is off when the relay K1 is






~1~~ ~0~
- 17 -
closed. The transistors Q1 through Q4 can also be pulsed


appropriately based on relay K1 and/or switch SW1 states


and the unit 113 functional requirements.


With continued reference to Fig. 14, the power supply


circuit 113 can be provided with an air gap switch SW1 on


the line conductor 54, for example, or the load conductor


60. A voltage detection circuit 115 can be connected to


the rectifier circuit D1 through D4 and to an input of the


microcontroller. If relay K1 is open or not present, and


a lamp load, for example, is burned open or there is a loss


of power, the air gap switch SW1 can be opened


automatically by a reset coil 117, which is activated by


the microcontroller 74, to provide an air gap open to the


load. Thus, even if a lamp load burned open prior to


switching relay K1 to the OFF position, a repairman is not


exposed to full AC line current (e. g., 15 amperes).


In Fig, 13, a metal oxide varistor (MOV) is provided


across the line to ground conductors, as it is in Figs. 3


and 10. In Figs. 2, 4-9, 11 and 12, an MOV is provided


across the line and load conductors. It is to be


understood that in each of the embodiments of the


invention, an MOV can be provided across either or both the


line and ground conductors and the line and neutral


conductors, as well as the neutral and ground conductors.


In Figs. 4-9, 11 and 12, an air gap switch SW1 is provided


at the AC mains in addition to another air gap switch or


other means for limiting current to within an acceptable


level. The switch SW1 at the AC mains is provided to


illustrate an alternative embodiment of the present


invention and is not required in each of the power supply


circuits depicted in Figs. 4-9, 11 and 12. Ground is


illustrated throughout the various views by an inverted


triangle (e.g., Fig. 13) to represent a common point in the


circuit; however, separate electronic circuit grounds can






,,.
- 18 -
be used in accordance with another embodiment of the
invention to control return current through the load or
ground current paths. Fig. 13 illustrates separation of
ground return paths.
While certain advantageous embodiments have been
chosen to illustrate the invention, it will be understood
by those skilled in the art that various changes and
modifications can be made herein without departing from the
scope of the invention as defined in the appended claims.

Representative Drawing
A single figure which represents the drawing illustrating the invention.
Administrative Status

For a clearer understanding of the status of the application/patent presented on this page, the site Disclaimer , as well as the definitions for Patent , Administrative Status , Maintenance Fee  and Payment History  should be consulted.

Administrative Status

Title Date
Forecasted Issue Date 2005-08-23
(22) Filed 1996-02-02
(41) Open to Public Inspection 1996-08-03
Examination Requested 2003-01-30
(45) Issued 2005-08-23
Expired 2016-02-02

Abandonment History

There is no abandonment history.

Payment History

Fee Type Anniversary Year Due Date Amount Paid Paid Date
Application Fee $0.00 1996-02-02
Registration of a document - section 124 $0.00 1996-10-17
Maintenance Fee - Application - New Act 2 1998-02-02 $100.00 1998-01-30
Maintenance Fee - Application - New Act 3 1999-02-02 $100.00 1998-12-01
Maintenance Fee - Application - New Act 4 2000-02-02 $100.00 2000-01-25
Maintenance Fee - Application - New Act 5 2001-02-02 $150.00 2001-01-29
Maintenance Fee - Application - New Act 6 2002-02-04 $150.00 2002-01-28
Request for Examination $400.00 2003-01-30
Maintenance Fee - Application - New Act 7 2003-02-03 $150.00 2003-01-30
Maintenance Fee - Application - New Act 8 2004-02-02 $200.00 2004-01-21
Maintenance Fee - Application - New Act 9 2005-02-02 $200.00 2005-01-27
Final Fee $300.00 2005-06-10
Maintenance Fee - Patent - New Act 10 2006-02-02 $250.00 2006-01-24
Maintenance Fee - Patent - New Act 11 2007-02-02 $250.00 2007-01-30
Maintenance Fee - Patent - New Act 12 2008-02-04 $250.00 2008-01-25
Maintenance Fee - Patent - New Act 13 2009-02-02 $250.00 2009-01-23
Maintenance Fee - Patent - New Act 14 2010-02-02 $250.00 2010-01-26
Maintenance Fee - Patent - New Act 15 2011-02-02 $450.00 2011-01-25
Maintenance Fee - Patent - New Act 16 2012-02-02 $450.00 2012-01-09
Maintenance Fee - Patent - New Act 17 2013-02-04 $450.00 2013-01-24
Maintenance Fee - Patent - New Act 18 2014-02-03 $450.00 2014-01-21
Maintenance Fee - Patent - New Act 19 2015-02-02 $450.00 2015-01-12
Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
HUBBELL INCORPORATED
Past Owners on Record
BATKO, THOMAS JAMES
ECKEL, DAVID PHILIP
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
Documents

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Document
Description 
Date
(yyyy-mm-dd) 
Number of pages   Size of Image (KB) 
Representative Drawing 1998-06-10 1 17
Drawings 1996-02-02 13 319
Cover Page 1996-02-02 1 18
Abstract 1996-02-02 1 28
Claims 1996-02-02 8 307
Description 1996-02-02 18 801
Drawings 2004-03-05 13 343
Claims 2004-03-05 7 311
Description 2004-03-05 18 793
Representative Drawing 2004-12-17 1 15
Cover Page 2005-08-04 2 53
Assignment 1996-02-02 11 568
Prosecution-Amendment 2003-01-30 1 52
Prosecution-Amendment 2004-03-05 23 724
Correspondence 2005-06-10 1 28