Note: Descriptions are shown in the official language in which they were submitted.
CA 02225900 2000-03-15
1 "PAPER SHREDDING ASSEMBLY"
2 FIELD OF THE INVENTION
3 This invention relates to a paper shredding assembly adapted for use
4 on a truck or like vehicle, said assembly including a discrete storage
container
which, when loaded with shredded paper, may be separately removed and left
6 standing for pick up by another truck.
7 BACKGROUND OF THE INVENTION
8 Truck-mounted paper shredding assemblies ("shredders") are
9 commonly in use today. These units move about from one office to another to
shred often confidential paper documents
11 Most of the prior art shredders of this type use knives or cam type
12 cutting devices to shred the paper into strips. In general, these shredders
rely
13 on manual feeding of paper to ensure that the paper enters the machine at
an
14 even thickness and rate. As a consequence, they are relatively slow in
processing paper.
16 U.S. patent No. 5,542,617, issued to D. E. Rajewski, discloses a
17 different and faster type of shredder - it utilizes a rotary hammer mill to
shred
18 the paper. More particularly this shredder comprises:
19 ~ A circular feed tub, into which the paper to be shredded is dumped.
The tub floor forms a slot or opening;
21 ~ The hammer mill is positioned beneath the opening. The rotating
22 hammers of the mill protrude through the opening, when the mill is
23 operating, and pull in paper - this paper is shredded as the
24 hammers pass through close-fitting gaps formed between spaced
apart steel fingers;
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1 ~ A rotating sweep arm is positioned in the tub . The arm is spaced
2 above the tub floor, to avoid contact with the hammers. It functions
3 to bias paper in the tub to the hammer mill opening;
4 ~ The mill includes a trough-like curved screen cupping its bottom
half. The paper is further shredded as the hammers force it through
6 the screen;
7 ~ The shredded paper drops into an open-top trough positioned
8 beneath the mill. The trough changes into a tubular chute at its far
9 end, which chute extends into a closed box forming a storage
chamber. A plunger reciprocates lengthwise in the trough to push
11 the paper through the chute into the storage chamber and, in doing
12 so, to compress paper already in the chamber;
13 ~ The box forming the storage chamber has a movable side wall
14 which can be advanced by a cylinder to empty the box by driving its
contents through an opposed, hinged box side wall into a waiting
16 receptacle such as the box of a second truck.
17 There are a number of problems associated with the '617 shredder.
18 More particularly:
19 ~ The sweep arm rotating over the protruding hammer ends is spaced
above the tub floor. As a result, paper is left on the floor after
21 completion of the shredding operation. This is undesirable when
22 shredding confidential documents;
23 ~ The paper is fed at an angle into the hammers by the rotating
24 sweep arm. This leads to deflection and bending of the hammers,
which has proved to be a significant maintenance problem;
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1 ~ Fine particles ("dust") generated by the shredding process create
2 various problems. For example, the reciprocating plunger, biasing
3 shredded paper through the bottom trough and chute, creates a
4 back flow of air from the storage area on each stroke. This back
flow carries dust with it back into the loading and shredding zones.
6 As a result the machine must be cleaned frequently and
7 maintenance costs are affected. In addition, heat produced by the
8 moving parts can ignite the dust and has caused fires.
9 Furthermore, the dust can leak from the machine, which makes it
unpleasant to work with; and finally
11 ~ The storage box is a permanent part of the unit, requiring the
12 continuing presence of a second truck for receiving the load of
13 shredded paper once the storage box is loaded.
14 The present invention is directed toward improving the '617 shredder
design, to solve these problems.
16
17 SUMMARY OF THE INVENTION
18 In one broad aspect the invention involves providing a shredder having
19 a feed compartment, hammer mill and shredded paper transfer/compression
means contained in one housing and providing a separate, discrete storage
21 container forming a storage chamber. The storage container has an inlet so
22 that the transfer/compression means, preferably an auger, can extend into
the
23 storage chamber to deliver shredded paper thereinto and compress it. The
24 shredder and container can be operatively connected or disconnected. When
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1 the storage chamber has been loaded, the container can be removed from the
2 truck and left standing for later pick up by a second truck at a convenient
time.
3 In a preferred aspect, the housing of the shredder forms a generally
4 rectangular feed compartment having top, bottom and side walls and first and
second ends. The hammer mill opening is formed in the bottom wall adjacent
6 its second end. A reciprocating plunger, extending transversely of the
7 compartment, is positioned at its first end and is arranged so that the
plunger
8 moves along the surface of the bottom wall. The plunger biases paper, fed in
9 through an opening in the top wall of the compartment, directly at the
hammers. In this way the floor of the compartment is swept clean and the
11 paper is not forced into the hammers at an angle.
12 In another preferred aspect, an auger assembly is provided to transfer
13 the shredded paper from the shredder into the storage chamber. The auger
14 assembly is positioned beneath the hammer mill and comprises an auger
working within a transfer tube. The auger and transfer tube protrude from the
16 shredder housing so that they can extend into the auger inlet of the
storage
17 container, to enable transfer of shredded paper into the storage chamber.
18 The auger feeds the shredded paper with minimal back flow of dust-laden air
19 back into the shredder. The auger extends beyond the end of the transfer
tube in the storage chamber and has thick flights at that point, for
powerfully
21 compressing the shredded paper in the chamber. Preferably the auger is
22 driven by a planetary gear assembly so that the feed rate remains
23 substantially constant even though there is increasing resistance to auger
24 throughput as the storage chamber fills.
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1 In another preferred aspect, a suction fan and filter assembly is
2 provided in association with the storage chamber, to draw air through the
3 shredder into the container and to recover dust by filtration prior to
exhausting
4 the cleaned air. In this way, dust accumulation around the hammer mill and
auger is reduced. Dust leakage from the machine is also reduced. An air
6 hammer is associated with the filter to knock accumulated dust out of the
filter
7 into the storage chamber at the end of shredding.
8 Broadly stated, the invention is a paper-shredding assembly for use on
9 a truck, comprising a shredder having an upper feed compartment and a
lower chamber containing a rotary hammer mill and a discharge auger
11 assembly; a storage container forming a storage chamber and positionable
12 adjacent the shredder, said container forming an auger inlet, communicating
13 with the storage chamber, for enabling the auger assembly to extend into
the
14 chamber when the container is operatively connected with the shredder, the
container being a discrete unit so that it may independently be removed from
16 the truck; the feed compartment preferably being rectangular and having
top,
17 bottom and side walls and first and second ends, the top wall forming a
feed
18 opening through which paper may be fed for shredding, the bottom wall
19 forming a hammer mill opening adjacent its second end; the hammer mill
being supported by the shredder in position beneath the hammer mill opening,
21 said mill having hammers which protrude into the feed compartment when
22 rotating; means, preferably a reciprocating plunger, positioned within the
feed
23 compartment and extending transversely thereof, for biasing paper along the
24 bottom wall from adjacent its first end toward the hammer mill opening to
feeding the paper directly into the rotating hammers; an auger assembly,
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1 positioned beneath the hammer mill and supported by the shredder, said
2 auger assembly projecting through the auger inlet into the storage chamber
of
3 the container; and means for actuating the hammer mill, auger assembly and
4 biasing means; whereby the biasing means will sweep the bottom of the feed
compartment substantially clean, the auger assembly will transfer shredded
6 paper from the shredder into the storage chamber and compress it, and the
7 loaded container can be removed from the truck as a discrete unit.
8
9 DESCRIPTION OF THE DRAWINGS
Figure 1 is a side elevation showing the shredder mounted on a truck,
11 the shredder being shown in section;
12 Figure 2 is a side elevation, partly in section, showing the first housing
13 of the shredder on the truck and the storage container left standing on the
14 ground awaiting pick up and removal;
Figure 3 is a front end elevation of the shredder, showing internals in
16 broken lines;
17 Figure 4 is a side elevation, in section, showing the shredder and
18 storage container linked in working relationship; and
19 Figure 5 is a perspective view, with part of the housing and some parts
removed, showing the internals of the feed compartment of the shredder.
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1 DESCRIPTION OF THE PREFERRED EMBODIMENT
2 Having reference to Figure 1, a paper-shredding assembly 1 is shown
3 mounted on a truck 2. The assembly 1 comprises a shredder 3 which
4 remains with the truck. The assembly 1 further comprises a storage container
4 which can operatively connect with the shredder 3, as shown in Figure 1, or
6 can be removed from the truck and be left standing on telescoping legs 5.
7 More particularly, the shredder 3 comprises a housing 6 forming an
8 upper feed compartment 7 and a lower chamber 8.
9 The feed compartment 7 is generally rectangular and has top, bottom
and side walls 9, 10, 11 and first and second ends. At its first end, the top
11 wall 9 forms a paper feed opening 13 having a hinged lid 14. Lifting arms
15,
12 pivotally attached to the housing 6, are provided to lift a receptacle 16
and tip
13 it to empty contained paper into the paper feed opening 13.
14 A hydraulic cylinder 17, pivotally attached to the housing 6 and arms
15, is provided to actuate the arms.
16 Rubber belting 18 hangs partway down from the compartment top wall
17 9 and divides the compartment 7 into first and second sections 19, 20.
18 The feed compartment bottom wall 10 forms a hammer mill opening 21
19 adjacent its second end.
A sloped baffle 100 extends down from the first end side wall 11 and
21 combines with the belting 18 to form a downwardly tapering feed passage
22 101.
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1 A plunger 22 is located beneath the baffle 100 and on the bottom wall
2 10 at its first end. The plunger 22 extends transversely across the width of
3 the feed compartment 7. A hydraulic cylinder 24 is connected at one end
4 with the plunger 22 by a lug 25 extending through a slot (not shown) in the
bottom wall 10. At its other end, the cylinder 24 is connected with a
stationary
6 lug 26 connected to the underside of the bottom wall 10. The cylinder 24
7 contracts to advance the plunger 22 along the bottom wall 10 toward the
8 hammer mill opening 21 and expands to retract the plunger to the first end
of
9 the compartment 7. The cylinder 24 is actuated by the truck's hydraulic
system (not shown).
11 It is contemplated that an auger could be substituted for the plunger 22.
12 However the plunger 22 is preferred.
13 A hammer mill 30 is positioned in the lower chamber 8 immediately
14 below the opening 21. The mill 30 comprises a shaft 31 carrying flails or
hammers 32. It is contained within a semi-circular screen 33. The hammer
16 mill is mounted to the side walls 11. It is driven by a pulley and belt
system 34
17 connected with the power take-off (not shown) of the truck 2.
18 The hammer mill 30 is positioned so that its hammers 32 will protrude
19 through the opening 21 up into the feed compartment 7 when rotating.
A wall 35 combines with the housing 6 to form a narrowing hopper 36
21 for guiding shredded paper produced by the mill down to the auger assembly
22 40.
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1 The auger assembly 40 comprises a screw auger 41 working within a
2 transfer tube 42. It is mounted to the compartment side walls 11 and is
below
3 and aligned with the hammer mill 30. The transfer tube 42 is semi-circular
4 along its length within the lower chamber 8 and then changes to a fully
tubular
form as it extends through the side wall 11. As shown, the auger assembly 40
6 protrudes out of the housing 6. The auger at this end is longer than the
tube
7 42 so that the flights 43 will release the paper being transferred and act
like a
8 screw to compress paper in the storage chamber 47. The auger 41 is driven
9 by the pulley and belt assembly 34. The auger 41 is coupled to the assembly
34 by a planetary gear (not shown) so that it can apply increasing torque at
11 constant rotational speed, to maintain its feed rate while compressing the
12 shredded paper 44.
13 The storage container 4 is a discrete closed box having an inlet 45
14 through which the auger assembly 40 extends. A filter 46 is mounted to the
container 4 within the upper reaches of the storage chamber 47 and is
16 connected with an external blower 48. The blower 48 exerts suction to pull
air
17 through the shredder 3 and storage chamber 47 to remove dust. The dust
18 accumulates in the filter 46 and can be dislodged at the end of the
shredding
19 run by an air hammer 49, so that it drops into the loaded storage chamber
47.
As previously stated the storage container 4 has telescoping legs 5
21 which can be extended to the ground.
22 The truck used has an air ride suspension. Its deck can be lowered by
23 letting air out of the suspension. In this way the truck can drive out from
24 beneath the container 4 and leave it standing for recovery by a truck
dedicated to moving containers to the paper recycling facility.
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1 In operation, a loaded receptacle 16 from the office is wheeled to the
2 mobile shredder assembly 1. The arms 15, biased by the cylinder 52, are
3 actuated to lift and tip the receptacle so that its contents are dumped into
the
4 feed compartment front section 19. The paper slides down the baffle 100 to
the front of the plunger 22. The plunger biases it to the hammer mill opening
6 21. The hammers 32 engage and drive the paper into the impact fingers (not
7 shown) to shred the paper. The belting 18 isolates paper thrown up by the
8 hammers and keeps it in the compartment back section 20. Shredded paper
9 exits the hammer mill screen 33 and drops through the hopper 36 into the
open auger 41. The flights 43 of the auger advance the shredded paper into
11 the storage chamber 47. The last few flights 43, located beyond the end of
12 the transfer tube 42, function to compress the shredded paper as it fills
the
13 chamber 47. The blower 48 functions to draw produced dust through the
14 shredder 3 and storage container 4 into the filter 46, wherein the dust
collects.
The air hammer 49 can be actuated at the completion of shredding, to
16 dislodge the dust so that it drops into the loaded storage removal for
removal.
17 Advantages:
18 The shredding assembly is characterized by the following
19 advantageous features:
~ the shredder is compact and light in weight;
21 ~ the tapering feed passage 101 and hopper 36 function to maintain
22 even feed conditions for the plunger and auger;
23 ~ the plunger is hydraulically driven and reciprocates continuously to
24 rapidly feed the hammer mill and keep the bottom wall surface
clean;
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1 ~ the auger also runs continuously to maintain even flow and is
2 improved with respect to dust movement;
3 ~ the removable storage container enables a single shredder to
4 spend the day loading several containers and leave them standing
for later pick up, for example by a night crew.
6 The foregoing description is directed to the best present mode of the
7 invention. The scope of the invention is defined by the claims now
8 following.
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