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Patent 2449107 Summary

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(12) Patent Application: (11) CA 2449107
(54) English Title: METHOD FOR PRODUCING FORGINGS MAINLY MADE OF METALS AND ALLOYS OF TITANIUM GROUP AND A FORGING SYSTEM FOR CARRYING OUT SAID METHOD
(54) French Title: PROCEDE DE FABRICATION DE PIECES FORGEES PRINCIPALEMENT A PARTIR DE METAUX ET D'ALLIAGES DU SOUS-GROUPE DE TITANE ET SYSTEME DE FORGEAGE PREVU A CET EFFET
Status: Dead
Bibliographic Data
(51) International Patent Classification (IPC):
  • B21J 1/04 (2006.01)
  • B21J 5/00 (2006.01)
  • B21J 7/14 (2006.01)
  • B21J 13/02 (2006.01)
  • B21J 13/10 (2006.01)
(72) Inventors :
  • ROZHDESTVENSKIY, VLADIMIR VLADIMIROVICH (Russian Federation)
  • ARTAMONOV, YURIE VIKTOROVICH (Ukraine)
  • AHTONOV, SERGEY GENNADJEVICH (Russian Federation)
  • KONOVALOV, VITALIY FEDOROVICH (Russian Federation)
  • KOTREKHOV, VLADIMIR ANDREEVICH (Russian Federation)
  • LAZORKIN, VIKTOR ANDREEVICH (Ukraine)
  • LOSITSKIY, ANATOLIY FRANTSEVICH (Russian Federation)
  • NOZDRIN, IGOR VIKTOROVICH (Russian Federation)
  • PROHOROV, VALERIY VASILJEVICH (Russian Federation)
  • TERNOVOY, YURIY FEDOROVICH (Ukraine)
  • CHEREMNYCH, GENNADIY SERGEEVICH (Russian Federation)
  • SHIKOV, ALEKSANDR KONSTANTINOVICH (Russian Federation)
  • BOCHAROV, OLEG VIKTOROVICH (Russian Federation)
  • PHILIPPOV, VLADIMIR BORISOVICH (Russian Federation)
(73) Owners :
  • JOINT STOCK COMPANY "CHEPETSKIY MECHANICAL PLANT" (Russian Federation)
(71) Applicants :
  • JOINT STOCK COMPANY "CHEPETSKIY MECHANICAL PLANT" (Russian Federation)
(74) Agent: MACRAE & CO.
(74) Associate agent:
(45) Issued:
(86) PCT Filing Date: 2002-08-15
(87) Open to Public Inspection: 2003-10-16
Examination requested: 2004-08-10
Availability of licence: N/A
(25) Language of filing: English

Patent Cooperation Treaty (PCT): Yes
(86) PCT Filing Number: PCT/RU2002/000389
(87) International Publication Number: WO2003/084696
(85) National Entry: 2003-12-01

(30) Application Priority Data:
Application No. Country/Territory Date
2002108590 Russian Federation 2002-04-04

Abstracts

English Abstract




The invention relates to metal-forming process. The inventive method for
producing forging consists in heating a billet and forging said billet with
the aid of a press provided with two manipulators in several passes by four-
side reduction in four-headed forging devices associated with macro-shears of
metal in a transversal direction with respect to the plane of the billet.
Forging is carried out within an acceptable temperature range in two stages
i.e. a rough forging is carried out in the first stage, at the second stage, a
final forging is carried out by enclosing from 40 to 100 % of the perimeter of
the cross-section of the billet by each pair of the working surfaces of the
heads for each single reduction. The inventive forging system comprises a
forging press provided with top and bottom plates which have locks for
arranging and fixing forging tools, a movable tool table for positioning
changeable forging tools thereon which are embodied in the form of two or more
four-headed forging devices and one or two manipulators. One or more four-
headed forging devices for rough forging and one four-headed forging device
for final forging are disposed on the positions of the tool table. The free
space between the heads of the final forging device within the cross section
thereof, when the heads are in the closed position, is selected such that it
is 1.1-1.4 times less than the free space between the heads of the rough
forging device. The working surface of each head of the rough forging device
is embodied in the form of a plane parallel to the reference plane of the
head, and two lateral planes adjacent thereto and arranged on two sides
thereof at an angle of 135-170~.


French Abstract

L'invention appartient au domaine de traitement des métaux sous pression. Le procédé de fabrication de pièces forgées consiste à réchauffer un lingot puis à le forger au moyen d'une presse, munie de deux manipulateurs, en plusieurs passages par le pressage des quatre côtés dans des dispositifs de forgeage à quatre têtes, avec des macrodécalages des métaux dans le plan transversal de l'ébauche. Le forgeage est effectué dans un intervalle de températures admissible, en deux stades: on procède d'abord au forgeage préliminaire puis au forgeage de calibrage, le périmètre de la section transversale de l'ébauche étant recouvert à 40-100 % par chaque paire de zones de travail à chaque opération de pressage. Le système de forgeage comprend une presse de forgeage avec des plaques supérieure et inférieure comportant des verrous de montage et de fixation de l'outil de forgeage, une table d'instruments mobile destinée au positionnement des instruments de forgeage amovibles se présentant comme deux ou plusieurs dispositifs de forgeage à quatre têtes ainsi qu'un ou deux manipulateurs. On a disposé dans les positions de la table d'instruments un ou plusieurs dispositifs de forgeage à quatre têtes, destinés au forgeage préliminaire, et un dispositif destiné au forgeage de calibrage. La surface de l'espace libre entre les têtes dans la section transversale est, en position fermée des têtes, de 1,1 à 1,4 fois inférieure à la surface de l'espace libre en position ouverte. La surface de travail de chaque tête dans le dispositif de forgeage préliminaire se présente comme un plan parallèle à la surface d'appui de la tête et deux plans latéraux qui lui sont adjacentes sous un angle de 135-170·.

Claims

Note: Claims are shown in the official language in which they were submitted.




22


WHAT WE CLAIM IS:


1. A method of production of forged pieces mainly of metals
and alloys from the subgroup of Titanium, comprising
ingot heating, followed by forging in press with two
manipulators during several stages by quadrilateral
swaging in four-hammer block forging devices with
additional macro-shift of metal in billet's transversal
plane at every single swaging, feeding and tilting of
billet, wherein forging is carried on in forging
temperatures admissible range, with forging reduction




23
ratio 2.0:1 - 32.0:1 for one heating of ingot, in two
stages, first the rough forging in one or several four-
hammer block forging devices for rough forging, and then
calibrating forging in one four-hammer block forging
device for calibrating forging with forging reduction
ratio 1.05.1-1.8.1 and embracing of perimeter of
billet cross section at every single swaging by each pair
of working sections of the hammer blocks by 40-100%.

2. The method of claim 1, wherein at initial stage of rough
forging, manipulator, which holds the ingot, performs one
feed of the ingot into working area of four-hammer block
forging device for rough forging, followed by several
ingot swaging and tilting stages without feed, till the
forged portion of the ingot is clamped by other
manipulator

3. The method of claims 1 or 2 , wherein prior to forging in
one or several four-hammer block forging devices for
rough forging, the ingot forging with two hammer blocks
is carried on.

4. Forging complex comprising upper and low plates with
locks for clamping and fixing of forging tooling; movable
tool table with several positions of forging tool change;
forging tooling, consisting of two or more four-hammer
block forging devices, located in positions of tool
table; and one or two manipulators, wherein in tool table
working sections there were mounted one or several four-
hammer block forging devices for rough forging and at
least one four-hammer block forging device for
calibrating forging with hammer blocks , the working
surfaces of which while closing repeat the shape of the
final forged piece cross section; at the same time the
area of free space between hammer blocks of forging
device for calibrating forging with closed hammer blocks
is 1.1 - 1.4 times less than the area of free space




24


between hammer blocks of forging device for rough
forging, having minimum area of free space between hammer
blocks at closed position of hammer blocks, and working
surface of every hammer block in four-hammer block
forging device for rough forging is made in a form of a
plane parallel to hammer block's supporting plane with
two adjacent at 135-170° lateral planes.

5. The forging complex of claim 4, wherein in four-hammer
block forging device for calibrating forging of round
cross section forged pieces the hammer blocks of the
same pair symmetrically oriented relative to each other,
have, each of them, two working sections in the form of
projections, separated by made in the body of the hammer
block groove, to the inner part of which the working
projection of second pair of hammer block, positioned in
mutually perpendicular plane, has been introduced with a
gap; at the same time the working surface of each hammer
block in its cross section has concave curvilinear shape
with variable curvature radius and curvature radius of
hammer block working surfaces, having two working
sections, is 1.05 - 1.25 times more than curvature radius
of working surfaces of the second pair of hammer blocks.

Description

Note: Descriptions are shown in the official language in which they were submitted.



CA 02449107 2003-12-O1
METHOD FOR PRODUCING FORGINGS MAINLY MADE OF METALS
AND ALLOYS OF TITANIUM GROUP AND A FORGING SYSTEM FOR
CARRYING OUT SAID METHOD
Field of the Invention
This invention relates to the field of metals non-cutting
shaping, and particularly, to method of production of forged
pieces from ingots and preliminary deformed in forging
complexes billets; at that, these complexes consist of
hydraulic forging presses with one or two manipulators and
equipped with four-hammer block forging devices.
The invention can be used in machine-building and
metallurgical industries for producing of forged pieces
mainly of metals and alloys from the subgroup of Titanium
(Titanium, Zirconium, Hafnium) and also for manufacturing of
forged pieces of Niobium, Tantalum and their alloys. All
these metals and alloys on their bases are combined by the
fact, that they actively absorb'gases and oxidize at high
temperatures when preheating before deformation and during
hot deformation itself.
A production process has been proposed for manufacturing of
zirconium alloy billets used for producing components for
cores of nuclear power reactors - fuel elements claddings
and other structural components. (Zaimovsky A.S., Nikulina
A.V., Reshetnikov N.G. Zirconium Alloys In Nuclear Power
Engineering. Moscow. Energoizdat. 1981. Pp. 51-71). The
production process comprises producing of ingot by vacuum-
arc (or electron beam) melting, forging of preheated ingot
with press or hammer to produce definitely sized rods, hot
extrusion of rods and cold rolling with intermediate and
final thermal treatments. The most important stage in the
production process is the method of manufacturing of forged


CA 02449107 2003-12-O1
2
pieces, comprising preheating of ingot to the ~-phase
temperature, followed by forging of the latter in press or
hammer at the temperature when zirconium alloy is in p and
a+~ phases. Additional billet preheatings are carried on, if
necessary.
Currently in use technology of forged pieces production by
forging in presses and hammers provides high metal quality
due to intensive deformation processing of metal cast
structure along the whole cross section of ingot.
But for all this, Zirconium and its alloys oxidize
intensively at high temperatures, which results in metal big
losses due to scaling. Besides, it is necessary to remove
gas-saturated layer from forged pieces's surfaces after
descaling. At this, the longer is the preheating of the
ingot (billet) followed by forging, the thicker surface gas
saturated layer has to be removed to provide that metal
quality corresponds to claimed requirements.
It has previously been proposed the forging technique for
Titanium alloy ingots, comprising the preliminary ingot
deformation by drawing it in press or hammer at the
temperature, which is 150-250°C higher than the temperature
of polymorphic transformation of ingot material; then
heating and final forging of semiproduct in radial-forging
machine (inventor's certificate USSR #1541867, c1.B21J/04,
1988).
Application of radial forging machine / RFM/ after hammer or
press forging allows to improve the surface quality of
forged pieces, to obtain geometrically correct and accurate
forging cross section.


CA 02449107 2003-12-O1
3
It has also been proposed previously the method of forged
pieces production, comprising ingot heating, followed by
forging in press with two manipulators during several stages
by quadrilateral swaging in four-hammer block forging
devices with additional macro-shift of metal in billet's
transversal plane at every single swaging, feeding and
tilting of billet. (Lazorkin V.A., Ckorniakov Yu.N., Tyurin
V.A., Zaluzhny Yu.G., Kulikov V.A., Degtiariova T.V.
Increasing of efficiency of forging drawing of billets of
special steels and alloys in presses. Magazine ~~Forging-
stamping production", 1999, #2, pp.3-S).
Application of four-hammer block forging devices allows to
improve sufficiently process efficiency, accuracy of final
forged pieces and metal yield in comparison with traditional
manufacturing processes of forged pieces in hammers and
presses.
It is also known the forging complex, consisting of forging
press equipped with movable tool table with several
positions of forging tool changing, forging tooling,
positioned on the tool table and two manipulators,
synchronized with press operation (Relis S.I., Lapin V.V.,
Sobolev Yu.V., Means of efficiency improvement of automatic
forging complexes application. Review. Moscow. NIImash.
1983, pp.2-13. Series C-3. Forging-stamping machine
building).
Forging complex provides simultaneous operation of press and
two manipulators in manual, semiautomatic and automatic
modes, which results in high level of process mechanization
and automatization, while tooling change is carried on by
moving of the tool table in predetermined position by
operator order from press control board.


CA 02449107 2003-12-O1
a
It is also known the forging complex comprising forging
press with upper and low plates with locks for clamping and
fixing of forging tooling; movable tool table with several
positions of forging tool change; forging tooling,
consisting of two or more four-hammer block forging devices,
located in positions of tool table; and two manipulators
(Lazorkin V.A., Ckorniakov Yu.N., Tyurin V.A., Zaluzhny
Yu.G., Kulikov V.A., Degtiariova T.V. Increasing of
efficiency of forging drawing of billets of special steels
and alloys in presses. Magazine ~~Forging-stamping
production", 1994, #2, pp.3-5).
This forging complex, which has been chosen as prototype of
the present invention, provides considerably higher
operative efficiency of the process in comparison with
automatic forging complexes equipped with traditionally used
tooling - flat and cut out hammer blocks.
However, with this forging complex it is difficult to
provide high accuracy and quality of geometry of round cross
section forged pieces, and to eliminate metal losses as
scale, especially when manufacturing forged pieces of
Titanium metals and alloys subgroup.
DISCLOSURE OF THE INVENTION
An object of the invention is to establish the method of
producing of forged pieces and forging complex on base of
four-hammer block forging devices for this method
realization, which provide the increase of operative
efficiency, metal yield, accuracy of forged pieces and also
high surface quality of round cross section forged pieces,
mainly of Titanium metals and alloys subgroup.


CA 02449107 2003-12-O1
Solution of the problem is attained when the previously
proposed forged pieces production method, comprising ingot
heating, followed by forging in press with two manipulators
during several stages by quadrilateral swaging in four-
hammer block forging devices with additional macro-shift of
metal in billet's transversal plane at every single swaging,
feeding and tilting of billet is supplemented with
introduction of the following stages and production
parameters: forging is carried on in forging temperatures
admissible range, with forging reduction ratio 2.0 . 1 -
32.0 . 1 for one heating of ingot, in two stages, first the
rough forging in one or several four-hammer block forging
devices for rough forging, and then calibrating forging in
one four-hammer block forging device for calibrating forging
with forging reduction ratio 1.05 . 1 - 1.8 . 1 and
embracing of perimeter of billet cross section at every
single swaging by each pair of working sections of the
hammer blocks by 40-100.
A further solution of the problem is attained also when at
initial stage of rough forging, manipulator, which holds the
ingot, performs one feed of the ingot into working area of
four-hammer block forging device for rough forging, followed
by several ingot swaging and tilting stages without feed,
till the forged portion of the ingot is clamped by other
manipulator.
A further solution of the problem is attained also when
prior to forging in one or several four-hammer block forging
device for rough forging the forging of the ingot is carried
on by two hammer blocks.


CA 02449107 2003-12-O1
6
Besides, a further solution of the problem is attained also
when in previously proposed forging complex, comprising
upper and low plates with locks for clamping and fixing of
forging tooling; movable tool table with several positions
of forging tool change; forging tooling, consisting of two
or more four-hammer blocks forging devices, located in
positions of tool table; and one or two manipulators, the
following constructive changes have been carried on: in tool
table working sections there were mounted one or several
four-hammer block forging devices for rough forging and at
least one four-hammer block forging device for calibrating
forging with hammer blocks , the working surfaces of which,
while closing, repeat the shape of the final forged piece
cross section. At the same time, the area of free space
between hammer blocks of forging device for calibrating
forging with closed hammer blocks is 1.1 - 1.4 times less
than the area of free space between hammer blocks of forging
device for rough forging, having minimum area of free space
between hammer blocks at closed'position of hammer blocks,
and working surface of every hammer block in four-hammer
block forging device for rough forging is made in a form of
a plane parallel to hammer block's supporting plane with two
adjacent at 135-170° lateral planes.
And finally, solution of a problem is attained when in four-
hammer block forging device for calibrating forging of round
cross section forged pieces the hammer blocks of the same
pair symmetrically oriented relative to each other, have,
each of them, two working sections in the form of
projections, separated by made in the body of the hammer
block groove, to the inner part of which the working
projection of the second pair of hammer block, positioned in
mutually perpendicular plane, has been introduced with a
gap; at the same time the working surface of each hammer


CA 02449107 2003-12-O1
7
block in its cross section has concave curvilinear shape
with variable curvature radius and curvature radius of
hammer block working surfaces, having two working sections,
is 1.05 - 1.25 times more than curvature radius of working
surfaces of the second pair of hammer blocks.
BRIEF DESCRIPTION OF THE DRAWINGS
The patented production method of forged pieces and forging
complex for its realization are explained in the schematic
drawings /fig.l-10/.
Fig.l presents the schematic drawing of forging complex with
two manipulators, top view;
Fig.2 - front view of forging press with four-hammer block
forging devices;
Fig.3 - front view of forging press in position, at which
four-hammer block forging device for calibrating forging is
mounted in press working area;
Fig.4 - hammer blocks of four-hammer block forging device
for rough forging in closed position;
Fig.S - hammer blocks of four-hammer block forging device
for calibrating forging in closed position;
Fig.6 - hammer blocks of four-hammer block forging device
for calibrating forging of round cross section forged pieces
with curvilinear working surfaces;
Fig.7 - section A-A in Fig.6;
Fig.8 - section B-B in Fig.6;
Fig.9 - section C-C in Fig.7;
Fig.lO - section D-D in Fig.8.
In Fig. 6, dotted line shows forged piece diameter d after
calibration, and in Fig.9, 10 - curvature radii R1 and R of
working sections of hammer blocks, positioned in mutually
perpendicular planes.


CA 02449107 2003-12-O1
8
Forging complex consists of forging press 1, manipulators
2,3, movable tool table 4 with several /shown 9/ positions
of forging tooling change, forging tooling /four-hammer
block forging devices 5...8/, control board 9 / Fig. l/. Four-
hammer block forging device 5 is attached to upper 10 and
low 11 plates of press and tool table by means of special
clamps /not shown/ / Fig.2/. A number of four-hammer block
forging devices, located in position of tool table prior to
forging process, is defined depending on accepted production
process. However, it should be at least one four-hammer
block forging device for rough forging and one four-hammer
block forging device for calibrating of forged pieces 12 /
Fig.3/.
Working surface of every hammer block of forging device for
rough forging consists of central face /bc/ and adjacent to
it from two sides at an angle a = 135-170° two lateral faces
/bk and cf/ /Fig.4/.
The area of free space between hammer blocks in cross
section of forging device for rough forging /F/ with closed
position of hammer blocks is designated in Fig.4 by letters
abcd. The area of free space between hammer blocks in cross
section of forging device for calibrating forging !F~/ with
closed position of hammer blocks is designated in Fig.S by
letters a~b~c~d~. At the same time, the area of free space
between hammer blocks of forging device for calibrating
forging with closed hammer blocks is 1.1 - 1.4 times less
than the area of free space between hammer blocks of forging
device for rough forging, having minimum area of free space
between hammer blocks at closed position of hammer blocks,
i.e. the ratio F/F1 = 1.1 - 1.4 is maintained.


CA 02449107 2003-12-O1
9
THE PREFERRED VARIANT OF INVENTION EMBODIMENT
The claimed production method of forged pieces in described
(Fig.l...Fig.lO) forging complex is carried on as follows. At
first forging complex is prepared for operation. For this
purpose, necessary four-hammer block forging devices for
rough and calibrating forging with necessary sets of hammer
blocks are installed in position of tool table, and just
before discharge of the ingot /billet/ preheated to forging
temperature from the furnace, forging device 5 for rough
forging is supplied into working area of press 1 by means of
tool table 9 /Fig.2/. From press control board 9 operator
orders to attach the upper movable part of forging device to
the upper plate 10 of press movable crossbeam by means of
special clamps /not shown in drawing) /Fig.l,2/. After
performing of these steps forging press is ready for
operation.
Preheated to forging temperature ingot of Titanium subgroup
metals and alloys / Titanium, Zirconium, Hafnium/ or
Niobium, Tantalum or their alloys are discharged from the
heating furnace and by means of manipulator 2 are fed to
press working area 1, where it is forged in four-hammer
block forging device 5 for rough forging /Fig. l/. In process
of plastic deformation after every single swaging by
manipulator 2 there is performed the feed of the ingot, or
after every single swaging there is performed the feed and
the tilting of the ingot around its longitudinal axis ,
depending on accepted forging process. When the specified
level of ingot extension is attained, manipulator 3 grips
the ingot by the forged portion and simultaneously with
manipulator 2 performs feed or feed with tilting of the
ingot /Fig. l/. Forging is carried on in permissible forging
temperatures range with forging reduction ratio 2 . 1 - 32.0


CA 02449107 2003-12-O1
(0
. 1 for one heating of the ingot /without additional
heating/. Forging is carried on in two stages, starting with
rough forging in one or several four-hammer block forging
devices for rough forging, and then calibrating forging in
four-hammer block forging device for calibrating forging
with forging reduction ratio 1.05 . 1 - 1.8 . 1 and
embracing of perimeter of billet cross section at every
single swaging by each pair of working sections of the
hammer blocks by 40-100.
When forging of ingots with large cross-sections, it is
possible to carry on the initial forging with two hammer
blocks with following forging of obtained intermediate ingot
in four-hammer block forging device for rough forging. This
is done because four-hammer block forging device for forging
of ingots with large cross-sections sometimes can't be
located inside press working zone.
Calibrating of forged pieces with square and rectangular
cross sections is carried on by hammer blocks with flat
working surfaces, and calibrating of forged pieces with
round cross sections is carried on by hammer blocks with
concave curvilinear surfaces.
When forging with high forging reduction ratio / Y> 8:1/,
drawing of the ingot is carried on in several four-hammer
block forging devices for rough forging. After completing of
ingot forging in four-hammer block forging device for rough
forging 5, billet is withdrawn from press working zone, the
movable part of forging device 5 is disconnected from press
upper plate 1 and this device is withdrawn from press
working zone /Fig. l/. Then four-hammer block forging device
for rough forging 6 is introduced into press working zone
and is attached by its upper movable portion to the plate of


CA 02449107 2003-12-O1
press 1. After this, forging of billet in forging device 6
is continued. If necessary, the same operation step is
carried on after mounting one more four-hammer block forging
device 7 for rough forging. The last, the final step -
calibration of forged piece 12, is carried on in four-hammer
block forging device 8 for calibrating forging, after it is
installed into press working zone IFig.3/.
Availability in the claimed forging complex construction of
preliminary prepared and installed in positions of tool
table four-hammer block forging devices for rough and
calibrating forgings and their consequent application during
forging process provides the possibility of obtaining of
high extensions / forging reduction ratio up to 32 . 1/ with
one heating of ingot in forging temperatures range. During
forging intensive deformation heating of billet takes place.
At the same time some quantity of billet heat, which is lost
when cooling in the air, is compensated by the intensive
heating of billet during its swaging in four-hammer block
forging devices.
To carry on forging with forging reduction ratio less than
2.0 . 1 is not rational, because manufacturing of products
of Titanium subgroup metals and alloys is not provided with
necessary quality of forged pieces.
Implementation of ingot forging with forging reduction ratio
more than 32.0 . 1 is not possible, because in this case the
billet is cooled to the temperature that is less~than
permissible forging temperature, and the heat produced as
the result of deformation heating is not enough to
compensate heat losses during billet cooling. When
calibrating with forging reduction ratio less than 1.05 . 1
it is not possible to provide forged pieces surface high


CA 02449107 2003-12-O1
L2
quality and accuracy, and calibration with forging reduction
ratio 1.8 . 1 sufficiently decreases process operative
efficiency and results in possible collar marks in billet
surface. When embracing of perimeter of billet cross section
at every single swaging by each pair of working sections of
the hammer blocks by less than 40%, it is not possible to
provide forged pieces surface high quality and accuracy, and
embracing of perimeter of billet cross section by more than
1000, is not possible with hammer blocks of such design.
In those cases, when it is necessary to carry on forging
with high forging reduction ratio /Y>15 . 1/, ingot /billet/
shall be as short as possible , so that the length of the
final forged piece should not exceed the maximum permissible
length provided in this equipment. Then, in the initial
stage of rough forging, manipulator, which holds the short
ingot, performs its single feed into working zone of the
four-hammer block forging device for rough forging, followed
by several swaging and tilting of ingot without feeding,
till the forged portion of the ingot is gripped by other
manipulator. Then forging is carried on with two
manipulators.
The ratio FJF~ = 1.10 - 1.4 provides high quality of forged
piece at transition stage from forging in four-hammer block
forging device for rough forging to calibrating forging in
four-hammer block forging device for calibrating forging.
Where F, F~ - are the space areas between hammer blocks in
cross-section of four-hammer block forging device for rough
and calibrating forging, consequently.
At F/F~ < 1.10 it is not possible to provide high quality of
forged pieces surface quality after calibration.


CA 02449107 2003-12-O1
13
At F/FJ > 1.4 the operative efficiency of the process is
decreased, collar marks may occur on the surface of forged
piece.
In four-hammer block forging device for rough forging each
hammer block has working surface, which is produced by three
faces /Fig.4/. Two lateral faces are adjacent to the central
face at an angle a = 135-170°. At a < 135° collar marks may
occur on the surface of forged piece, and at a > 170.° it is
not possible to provide high forging reduction ratio in one
four-hammer block forging device for rough forging.
To produce round cross-section forged pieces with diameter d
/In Fig.6 shown with dotted line/ with high surface quality
and high dimension accuracy, in four-hammer block forging
device for calibrating forging of round cross section forged
pieces, the hammer blocks of the same pair symmetrically
oriented relative to each other, have, each of them, two
working sections in the form of'projections 13 and 14,
separated by made in the body of the hammer block groove
with width L, to the inner part of which (L) the working
projection 15 of second pair of hammer blocks, positioned in
mutually perpendicular plane, has been introduced with a
gap, necessary for operation, symmetrically to the latter
/Fig.6-8/. At the same time the working surface of each
hammer block in its cross section has concave curvilinear
shape with variable curvature radius / Fig.9,10/. And
curvature radius R1 of hammer block working surfaces,
separated by the groove (L) is 1.05 - 1.25 times more than
curvature radius of working surfaces of the second pair of
hammer blocks l Fig.9,10/, thus the ratio . R1 = (1.05-
1.25)R2 is maintained.


CA 02449107 2003-12-O1
14
This design of hammer blocks for calibration allows to
compensate small / but existing/ widening of the billet
during its final calibration.
At R1< 1.5 R2 - significant increase of accuracy and surface
quality of forged piece is not attained.
At R1 > 1.25 R2 - surface quality gets worse and forged
pieces accuracy decreases.
INDUSTRIAL APPLICATION
Example of industrial application of the invention. Ingot
with diameter 450 mm of zirconium alloy E110 was cut into
three equal pieces, each 1165 mm long (L=1165 mm), then these
pieces were preheated in electric batch-type furnace to the
temperature 950°C and forged in automatic forging complex
comprising two four-hammer block forging devices for rough
forging and one four-hammer block forging device for
calibrating forging; hydraulic forging press with effort
1250 t; and two forging manipulators, operating
synchronically with each other and press.
Weight of cast billet was 1205 kg. According to the present
invention the area of free space between hammer blocks of
forging device for calibrating forging with closed hammer
blocks was 1.2 times less than the area of free space
between hammer blocks of the second four-hammer block
forging device for rough forging, i.e. forging device for
rough forging with minimum area of free space between hammer
blocks of two similar devices at closed position of hammer
blocks. Working surfaces of each hammer block in four-
hammer block forging device for rough forging consisted of
central face, located parallel to supporting face of hammer


CA 02449107 2003-12-O1
block and two lateral faces, adjacent to the central face
from both sides at an angle 135°. As it was necessary to
produce round forged pieces with diameter 113 mm, for their
calibration it was used four-hammer block forging device,
the hammer blocks of one pair of which had two working
sections separated by the groove, and the hammer blocks of
the second pair, positioned in mutually perpendicular plane
- one working section. At the same time, curvature radii at
concave curvilinear surfaces of the first pair of the hammer
blocks were 1.15 times more than curvature radii of concave
curvilinear surfaces of the second pair of the hammer
blocks, i.e. there was maintained the ratio
R1 = 1.1582.
Cast billet with diameter 450 mm was forged according to the
following scheme: ingot ~ 450 mm -~ 360 x 360 mm -~ 290 x
290 mm --~ 220 x 220 mm -~ 160 x 160 mm -~ 120 x 120 mm -~~113
mm.
Forging was carried on in two stages: first rough forging in
two four-hammer block forging devices for rough forging,
then calibrating forging in four-hammer block forging device
for calibrating forging. Total forging reduction ratio was
15.9 . 1. Forging of the billet with cross section dimension
up to 220 x 220 mm (forging reduction ratio 3.28 . 1) was
carried on in the first forging device for rough forging,
and with cross section dimension up to 120 x 120 mm - in the
second four-hammer block forging device for rough forging.
During the second stage, square billet with cross section
120 x 120 mm was forged in four-hammer block forging device
for calibrating forging into forged pieces with diameter 113
mm (forging reduction ratio 1.44 . 1). During calibration
process, embracing of perimeter of billet cross section at


CA 02449107 2003-12-O1
1G
every single swaging by each pair of working sections of the
hammer blocks by 80-90% was carried on.
After forging, billets with diameter 109-°'s with hole
diameter 28.5 o.s mm and 190 mm long were produced from
obtained forged pieces with diameter 113 mm by mechanical
treatment.
Operative efficiency of forging process was 4681 kg/h,
diameter tolerance did not exceed ~ 1 mm, product yield was
84.6%.
Then the above mentioned billets were used for producing of
tubes 9.13 x 7.72 mm with quality meeting the requirements
of TU 95.2594-96.
To compare, as the base subject was accepted the
technological process for producing of forged pieces of the
alloy E110, valid in JSC "Chepetsky Mechanical Plant". Under
this technological process the preheated ingot is first
forged with hammer with dropping parts mass St, into forged
pieces with square cross section 110 x 110 mm with
preheating (or secondary heating) of the second portion of
the ingot. Then these billets were preheated and forged with
hammer with dropping parts mass 3t by flat hammer blocks to
diameter 117*1° mm. After forging, billets with diameter 109
o.s with hole diameter 28.5 o.s mm and 190 mm long were
produced from obtained forged pieces by mechanical
treatment. Operative efficiency of forging process was 2036
kg/h, diameter tolerance ~ 5 mm, product yield was 69.4y.
Thus, the operative efficiency of forging process in
comparison with the base technological process increased 2.3
times, tolerance of dimension of forged piece cross section
decreased 5 times, and metal yield increased by 15.2w.


CA 02449107 2003-12-O1
17
Tables 1 and 2 illustrate experimental data conforming
effectiveness of the claimed inventions (production method
and forging complex).
Table 1.
ExperTotal ForgingEmbracemOperatProductDiameRemarks


inventforgingreductient of ive yield, ter


# reduction billet effici'~ toler


on ratio cross ency, ance,


ratio at section kg/h


y~ calibraperimete


tion, r at


YK calibrat


ion,9


1 15.9 1.44 80-90 4681 84.6 1
. .


1 1


2 15.9 1.8 80-90 4170 84.1 1
. .


1 1


3 15.9 1.9 60-90 - - - Foreign
. :


1 1 . inclusion


s on


forged


piece


surface,


reject


4 15.9 1.05 80-90 4695 84.3 1
. .


1 1


15.9 1.03 80-90 - - - Ridges
. . on


1 1 forged


piece


surface,


reject


6 1.8 1.12 80-90 - - - Metal
. .


1 1 poor


quality




CA 02449107 2003-12-O1
18
because


of


insuffici


ent
cast


structure


processin


g


33 80-90 - -
.
1
1.4
.


- Billet


1


was


cooled
to


the


temperatu


re
less


than


permissib


1e.


Forging


is


stopped.


8 15.9 1.4 . 30 3900 83.1 2 Forged
.


1 1


piece


surface


has


hammer


blocks


imprints.


9 25.2 1.6 : 60-80 4190 84.5 1 Prior to
.


1 1


forging


in four-


hammer


blocks


forging


devices


ingot




CA 02449107 2003-12-O1
19
Table
2


ExperimeF/F~, a,~ R1/R2, Operativ D


iameter Remarks


nt # units degrees units a tolerant


efficien


cy, kg/h


1 1.2 135 1.15 4681 1


2 1~2 125 1.15 -


- Foreign


~ inclusi


~1'?S ~n
forged
piece
surface


CA 02449107 2003-12-O1
imprint


s on


forged


piece


surface


1.2 135 1.3 4680 2


Forged


piece


surface


qualitn


is


unsatis


factory


10 -


- - 2036 5 Hammer


basic I


I blcck




CA 02449107 2003-12-O1
21
subject coarse
i


imprint


s are


left
on


forged


piece


surface


11 - - - 3350 2-3 Hammer
I


prototy block


pe imprint


s on


forged


piece


surface


Compared to the prototype and the basic subject the claimed
production method of forged pieces mainly of Titanium
subgroup metals and alloys and forging complex for this
method realization provide increase of operative efficiency
1.4 - 2.3 times, metal yield by 2 - 15.20, decrease of
tolerances of forged pieces cross section dimension 2-5
times, and also improvement of forged pieces surface
quality.

Representative Drawing
A single figure which represents the drawing illustrating the invention.
Administrative Status

For a clearer understanding of the status of the application/patent presented on this page, the site Disclaimer , as well as the definitions for Patent , Administrative Status , Maintenance Fee  and Payment History  should be consulted.

Administrative Status

Title Date
Forecasted Issue Date Unavailable
(86) PCT Filing Date 2002-08-15
(87) PCT Publication Date 2003-10-16
(85) National Entry 2003-12-01
Examination Requested 2004-08-10
Dead Application 2007-08-15

Abandonment History

Abandonment Date Reason Reinstatement Date
2006-08-15 FAILURE TO PAY APPLICATION MAINTENANCE FEE
2007-02-12 R30(2) - Failure to Respond

Payment History

Fee Type Anniversary Year Due Date Amount Paid Paid Date
Application Fee $300.00 2003-12-01
Maintenance Fee - Application - New Act 2 2004-08-16 $100.00 2004-05-28
Request for Examination $800.00 2004-08-10
Registration of a document - section 124 $100.00 2004-11-25
Maintenance Fee - Application - New Act 3 2005-08-15 $100.00 2005-06-30
Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
JOINT STOCK COMPANY "CHEPETSKIY MECHANICAL PLANT"
Past Owners on Record
AHTONOV, SERGEY GENNADJEVICH
ARTAMONOV, YURIE VIKTOROVICH
BOCHAROV, OLEG VIKTOROVICH
CHEREMNYCH, GENNADIY SERGEEVICH
KONOVALOV, VITALIY FEDOROVICH
KOTREKHOV, VLADIMIR ANDREEVICH
LAZORKIN, VIKTOR ANDREEVICH
LOSITSKIY, ANATOLIY FRANTSEVICH
NOZDRIN, IGOR VIKTOROVICH
PHILIPPOV, VLADIMIR BORISOVICH
PROHOROV, VALERIY VASILJEVICH
ROZHDESTVENSKIY, VLADIMIR VLADIMIROVICH
SHIKOV, ALEKSANDR KONSTANTINOVICH
TERNOVOY, YURIY FEDOROVICH
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
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Document
Description 
Date
(yyyy-mm-dd) 
Number of pages   Size of Image (KB) 
Abstract 2003-12-01 2 162
Claims 2003-12-01 3 83
Drawings 2003-12-01 7 125
Description 2003-12-01 21 695
Representative Drawing 2004-02-09 1 9
Cover Page 2004-02-09 2 72
PCT 2003-12-01 1 65
Assignment 2003-12-01 4 138
Correspondence 2004-02-04 1 28
Correspondence 2004-02-12 1 65
Prosecution-Amendment 2004-08-10 1 33
Prosecution-Amendment 2006-08-10 3 95
Assignment 2004-11-25 6 228