Note: Claims are shown in the official language in which they were submitted.
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CLAIMS:
1. A method for separating polar hydrocarbon compounds from a hydrocarbon oil
comprising polar hydrocarbon compounds comprising the steps of:
a) adding a gel forming agent comprising water to the hydrocarbon oil;
b) subjecting the hydrocarbon oil and the gel forming agent comprising water
to a
process selected from the group consisting of temperature cycling, pressure
cycling, shear
cycling, sonic cycling, and combinations thereof to form a gel comprising at
least a portion
of the polar cydrocarbon compounds, wherein the gel is formed without using a
resin;
c) separating the gel from the hydrocarbon oil to produce a separated gel
comprising water, water soluble salt, and water insoluble salts, and a
separated
hydrocarbon oil, said separation of the gel from the hydrocarbon oil is by a
process
selected from the group consisting of gravity settling, centrifugation,
hydrocyclone
treatment, filtration, and combinations thereof.
2. The method of claim 1 wherein said separated hydrocarbon oil comprises said
polar hydrocarbon compounds that are at least 1 wt% less than in the
hydrocarbon oil.
3. The method of claim 1 wherein said hydrocarbon oil is selected from the
group
consisting of crude oil, crude oil distillate , crude oil residuum and
mixtures thereof.
4. The method of claim 1 wherein said gel has a density greater than the
density of the
hydrocarbon oil at the temperature at which step b) is conducted.
5. The method of claim 1 wherein the amount of gel formed in the hydrocarbon
oil is
in the range of 0.5 to 20wt% based on the weight of the hydrocarbon oil.
6. The method of claim 1 wherein said water is in the range of 0.01 to 10wt%
based
on the weight of the hydrocarbon oil.
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7. The method of claim 1 wherein said temperature cycling is in the
temperature
range of 10°C to 90°C at atmospheric pressure, the number of
cycles is at least 2, and the
total time period of cycling is from 5 minutes to 10 days.
8. A method for dewatering and/or desalting a hydrocarbon oil comprising
polar
hydrocarbon compounds, water and salt comprising the steps of:
a) adding a gel forming agent comprising water to the hydrocarbon oil;
b) subjecting the hydrocarbon oil and the gel forming agent comprising water
to a
process selected from the group consisting of temperature cycling, pressure
cycling, shear
cycling, sonic cycling, and combinations thereof to form a gel comprising at
least a portion
of the polar hydrocarbon compounds, wherein the gel is formed without using a
resin;
c) separating the gel from the hydrocarbon oil to produce a separated gel
comprising water, water soluble salt, and water insoluble salts, and a
separated
hydrocarbon oil, said separation of the gel from the hydrocarbon oil is by a
process
selected from the group consisting of gravity settling, centrifugation,
hydrocyclone
treatment, filtration, and combinations thereof, and thereafter;
d) further separating water and salt from the separated hydrocarbon oil to
provide a
dewatered and desalted hydrocarbon oil.
9. The method of claim 8 wherein said separation of water and salt from the
separated
hydrocarbon oil in step d) is by electrostatic treatment.
10. The method of claim 8 wherein said hydrocarbon oil is selected from the
group
consisting of crude oil, crude oil distillate, crude oil residuum and mixtures
thereof.
11. The method of claim 8 wherein said hydrocarbon oil comprises asphaltenes
and
naphthenic acids.
12. The method of claim 8 wherein said gel is viscoelastic.
13. The method of claim 8 wherein said gel has a density greater than the
density of the
hydrocarbon oil at the temperature at which step b) is conducted.
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14. The method of claim 8 wherein said gel has a density greater than the
density of the
hydrocarbon oil and lower than the density of water at the temperature at
which step b) is
conducted.
15. The method of claim 8 wherein the amount of gel formed in the hydrocarbon
oil is
an amount sufficient to extract at least 1 wt% of the polar hydrocarbons
compounds from
the hydrocarbon oil.
16. The method of claim 8 wherein the amount of gel formed in the hydrocarbon
oil is
in the range of 0.5 to 20wt% based on the weight of the hydrocarbon oil.
17. The method of claim 8 wherein said water is in the range of 0.01 to 10wt%
based
on the weight of the hydrocarbon oil.
18. The method of claim 8 wherein said temperature cycling is in the
temperature
range of 10°C to 90°C at atmospheric pressure, the number of
cycles is at least 2, and the
total time period of cycling is from 5 minutes to 10 days.
19. The method of claim 1 wherein the water soluble salts are selected from
the group
consisting of sodium, potassium, calcium chlorides and any combination thereof
and the
water insoluble salts are selected from the group consisting of calcium
carbonate, calcium
sulfate and any combination thereof and wherein the gel further comprises
crude oil
derived compounds selected from the group consisting of asphaltenes,
naphthenic acids,
naphthenic acids salts such as sodium and calcium naphthenates, organo sulfur
compounds, organo nitrogen containing compounds and any combination thereof
and
organic carbonaceous solids selected from the group consisting of coal, coke,
and any
combination thereof.
20. The method of claim 1 wherein the hydrocarbon oil comprises surface active
polar
hydrocarbon compounds that are surface active at a hydrocarbon water
interface.
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21. The method of claim 8 wherein the water soluble salts are selected from
the group
consisting of sodium, potassium, calcium chlorides and any combination thereof
and the
water insoluble salts are selected from the group consisting of calcium
carbonate, calcium
sulfate and any combination thereof and wherein the gel further comprises
crude oil
derived compounds selected from the group consisting of asphaltenes,
naphthenic acids,
naphthenic acids salts such as sodium and calcium naphthenates, organo sulfur
compounds, organo nitrogen containing compounds and any combination thereof
and
organic carbonaceous solids selected from the group consisting of coal, coke,
and any
combination thereof.
22. The method of claim 8 wherein the hydrocarbon oil comprises surface active
polar
hydrocarbon compounds that are surface active at a hydrocarbon water
interface.
23. The method of claim 8 further comprising adding a demulsifier chemical to
the
separated hydrocarbon oil and subjecting the separated hydrocarbon oil to
electrostatic
treatment to provide the dewatered desalted oil.
24. The method of claim 1 further comprising injecting the separated gel in a
hydrocarbon reservoir.
25. The method of claim 8 further comprising injecting the separated gel in a
hydrocarbon reservoir.
26. A method for recovering crude oil from a subterranean environment
comprising the
steps of:
a) adding a gel forming agent comprising water to a hydrocarbon oil comprising
polar hydrocarbon compounds;
b) subjecting the hydrocarbon oil and the gel forming agent comprising water
to a
process selected from the group consisting of temperature cycling, pressure
cycling, shear
cycling, sonic cycling, and combinations thereof to form a gel comprising at
least a portion
of the polar hydrocarbon compounds, wherein the gel is formed without using a
resin;
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c) separating the gel from the hydrocarbon oil to produce a separated gel
comprising water, water soluble salts, and water insoluble salts, and a
separated
hydrocarbon oil, said separation of the gel from the hydrocarbon oil being by
a process
selected from the group consisting of gravity settling, centrifugation,
hydrocyclone
treatment, filtration, and combinations thereof; and
d) thereafter injecting the separated gel into the subterranean environment
and
recovering crude oil from said environment.
27. The method of claim 1 wherein the gel forming agent further comprises
another gel
forming agent selected from the group consisting of lignin, cellulose, coke
fines, coal
fines, cholesteryl and cholestanyl derived gellation compounds and oxidized
alkyl
aromatic hydrocarbons, and any combination thereof.
28. The method of claim 8 wherein the gel forming agent further comprises
another gel
forming agent selected from the group consisting of lignin, cellulose, coke
fines, coal
fines, cholesteryl and cholestanyl derived gellation compounds and oxidized
alkyl
aromatic hydrocarbons, and any combination thereof.
29. The method of claim 26 wherein the gel forming agent further comprises
another
gel forming agent selected from the group consisting of lignin, cellulose,
coke fines, coal
fines, cholesteryl and cholestanyl derived gellation compounds and oxidized
alkyl
aromatic hydrocarbons, and any combination thereof.
30. The method of claim 1 wherein the gel forming agent consists essentially
of water
and optionally one or more of lignin, cellulose, coke fines, coal fines,
cholesteryl and
cholestanyl derived gellation compounds, and oxidized alkyl aromatic
hydrocarbons.
31. The method of claim 8 wherein the gel forming agent consists essentially
of water
and optionally one or more of lignin, cellulose, coke fines, coal fines,
cholesteryl and
cholestanyl derived gellation compounds, and oxidized alkyl aromatic
hydrocarbons.