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Patent 2530560 Summary

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(12) Patent Application: (11) CA 2530560
(54) English Title: GEOTHERMAL COOLING DEVICE
(54) French Title: DISPOSITIF DE REFROIDISSEMENT GEOTHERMIQUE
Status: Dead
Bibliographic Data
(51) International Patent Classification (IPC):
  • F24F 5/00 (2006.01)
  • F24F 1/14 (2011.01)
  • F24F 3/06 (2006.01)
  • F24F 13/30 (2006.01)
  • F24J 3/08 (2006.01)
  • F25B 27/00 (2006.01)
  • F28D 21/00 (2006.01)
  • F28F 23/00 (2006.01)
(72) Inventors :
  • MUELLER, LYNN (Canada)
  • GRAHAM, JOHN (Canada)
(73) Owners :
  • FREE ENERGY SOLUTIONS INC. (Canada)
(71) Applicants :
  • FREE ENERGY SOLUTIONS INC. (Canada)
(74) Agent: GOWLING LAFLEUR HENDERSON LLP
(74) Associate agent:
(45) Issued:
(22) Filed Date: 2005-11-14
(41) Open to Public Inspection: 2007-05-14
Availability of licence: N/A
(25) Language of filing: English

Patent Cooperation Treaty (PCT): No

(30) Application Priority Data: None

Abstracts

English Abstract





A geothermal cooling device couplable to a ground coil formed from a
thermal superconductor material. The device includes a thermal superconductor
heat
exchange coil, and a thermostat controller and a blower. The device uses a
high
thermal transfer superconductor to efficiently move heat to the earth source
for the
purpose of cooling. The device operates by controlling the blower operation in
response
to the difference between a set point and a measured temperature. Optionally
cooling
device is enclosed in a housing mounted in standard structural spaces.
Alternative
simplified versions, without a thermostat, operate manually with a switch or
power
connection.


Claims

Note: Claims are shown in the official language in which they were submitted.





We claim;


1. A cooling device suitable for coupling to a thermal superconductor
geothermal
ground coil extending below a ground level allowing passive thermal conduction
to an
earth source, comprising;

i. a thermal superconductor having a first end couplable to said
thermal superconductor geothermal ground coil and a second
opposing end configured as a thermal superconductor exchange
segment,

ii. a blower positioned in the region of said thermal superconducting
exchange segment,

iii. a thermostat controller associated with an indoor space,
programmable to a desired temperature set point and for
measuring temperature of said indoor space and further having
control means connected to said blower,

wherein said control means operate said blower in response to the difference
between said set point and said measured temperature, for the purpose of
operating in a cooling mode to efficiently cool an indoor space.

2. The cooling device of claim 1, further comprising at least one geothermal
ground
coil formed from a thermal superconductor material and extending below ground
level
allowing passive thermal conduction to the earth source and thermally coupled
to said
above ground thermal superconductor segment.

3. The cooling device of claim 1, wherein said thermal superconductor material
is an
inorganic high heat transfer medium.

4. The cooling device of claim 1, wherein said high heat transfer medium is
applied in a
sealed heat transfer pipe.

18




5. The Cooling device of claim 4, wherein said thermal superconductors are
heat
transfer pipes containing said high heat transfer medium, and insulated along
at least a
portion of heat transfer segment, said heat transfer pipes having thermal
conductivity
greater than 100 times the thermal conductivity of silver and substantially
negligible heat
loss along said heat transfer segment.

6. The superconductor geothermal exchange system of claim 1, further
comprising a
power conditioner connected to said blower and said thermostat controller

7. The superconductor geothermal exchange system of claim 6, wherein said
power
conditioner is a power converter couplable to an alternative energy source,
one selected
from the group of photovoltaic array, wind generator, and fuel cell.

8. The superconductor geothermal exchange system of claim 7, wherein said
power
conditioner is a power converter couplable to 110V AC power and converting AC
to DC
supply for operating said cooling device.

9. The superconductor geothermal exchange system of claim 7, wherein said
power
converter includes a power conditioning circuit for converting low grade
alternative
power from an alternative energy source to conditioned power suitable to
operate said
blower.

10. The cooling device of claim 1, wherein said blower operates in one of a
variable or
multispeed mode as controlled by said control means.

11. The cooling device of claim 1, wherein at least a portion of said thermal
superconductors are formed in discrete segments joined by substantially short
thermally
conducting joiners.

19




12. The cooling device of claim 1, wherein said first thermal superconductor
exchange
segment is arranged as a condenser array with area substantially corresponding
to said
blower area for increased air heat exchange.

13. The cooling device of claim 1, further comprising a receiver connected to
said
thermostat controller and a remote control in communications with said
receiver such
that thermostat setpoints and operations may be controlled wirelessly.

14. The cooling device of claim 1, wherein a segment of said heat exchange
coil is
arranged as a thermal conductor bus with a plurality of said first thermal
superconductor
segments.

15. The cooling device of claim 14, further comprising a plurality of blowers
positioned
proximal to each of said first thermal superconductor exchange segments and
connected to said control means, such that said cooling device provides a
plurality of
exchanges associated with a plurality of locations within a structure.

16. The cooling device of claim 15, further comprising multiple thermal
sensors
associated with said plurality of locations and connected to said thermostat
control
means to provide temperature measurements associated with each location.

17. The cooling device of claim 1, further comprising

i) an enclosure which houses said controller, said heat exchanger, said
thermal
superconductor exchange segment, a blower positioned proximal to said
segment, said enclosure having venting near said blower.

18. The cooling device of claim 17, wherein the operating noise from said
enclosure is
maintained less than 45 dB during operation.

19. The cooling device of claim 2, wherein said earth source is a body of
water




20. The cooling device of claim 19, wherein said geothermal ground coil is
suspended in
said body of water.

21. The geothermal cooling system of claim 19, wherein said geothermal ground
coil is
in indirect thermal contact with said source water.

22. The cooling device of claim 17, wherein said enclosure is configured for
mounting
on the upper portion of a wall of a room, such that outlet vents are located
to direct the
air towards the center of the room such that cool air is preferentially
circulated for
efficient cooling.

23. The cooling device of claim 17, wherein said enclosure is of a size and
shape to fit
in a wall valance space above a window, for efficient cooling.

24. The cooling device of claim 15, wherein said thermostat controller is
programmable
to independently vary the speed or operation of individual blowers.

25 A cooling device suitable for coupling to a thermal superconductor
geothermal
ground coil extending below a ground level allowing passive thermal conduction
to an
earth source, comprising;

i. a thermal superconductor having a first end couplable to said thermal
superconductor geothermal ground coil and a second opposing end
configured as a thermal superconductor exchange segment,

ii. a blower positioned in the region of said thermal superconducting exchange

segment;

iii. a power connection for providing operating power to said blower when
connected;

iv. a switch connected to said power connection and said blower for
controlling
said blower, and

wherein said blower may be manually controlled for the purpose of operating in
a
cooling mode to efficiently cool an indoor space.

21




26. The cooling device of claim 25, wherein said blower operates in one of an
off or on
mode.

27. The cooling device of claim 26, wherein said blower operates in a variable
speed
mode and said switch is a variable switch.

28. The cooling device of claim 25, further comprising a receiver connected to
said
switch and a remote control in communications with said receiver such that
blower
operation may be controlled wirelessly.

29. The cooling device of claim 25, further comprising at least one geothermal
ground
coil formed from a thermal superconductor material and extending below ground
level
allowing passive thermal conduction to the earth source and thermally coupled
to said
above ground thermal superconductor segment.

30. The cooling device of claim 25, wherein said thermal superconductor
material is an
inorganic high heat transfer medium.

31. The cooling device of claim 25, wherein said high heat transfer medium is
applied in
a sealed heat transfer pipe.

32. The cooling device of claim 31, wherein said thermal superconductors are
heat
transfer pipes containing said high heat transfer medium, and insulated along
at least a
portion of heat transfer segment, said heat transfer pipes having thermal
conductivity
greater than 100 times the thermal conductivity of silver and substantially
negligible heat
loss along said heat transfer segment.

33. The superconductor geothermal exchange system of claim 25, further
comprising a
power conditioner connected to said blower.

22


34. The superconductor geothermal exchange system of claim 33, wherein said
power
conditioner is a power converter couplable to an alternative energy source,
one selected
from the group of photovoltaic array, wind generator, and fuel cell.

35. The superconductor geothermal exchange system of claim 34, wherein said
power
conditioner is a power converter couplable to 110V AC power and converting AC
to DC
supply for operating said cooling device.

36. The superconductor geothermal exchange system of claim 34, wherein said
power
converter includes a power conditioning circuit for converting low grade
alternative
power from an alternative energy source to conditioned power suitable to
operate said
blower.

37. The cooling device of claim 25, wherein at least a portion of said thermal
superconductors are formed in discrete segments joined by substantially short
thermally
conducting joiners.

38. The cooling device of claim 25, wherein said first thermal superconductor
exchange
segment is arranged as a condenser array with area substantially corresponding
to said
blower area for increased air heat exchange.

39. The cooling device of claim 25, wherein a segment of said heat exchange
coil is
arranged as a thermal conductor bus with a plurality of said first thermal
superconductor
segments.

40. The cooling device of claim 39, further comprising a plurality of blowers
positioned
proximal to each of said first thermal superconductor exchange segments and
connected to said switch and power connection, such that said cooling device
provides
a plurality of exchanges associated with a plurality of locations within a
structure.

23


41. The cooling device of claim 25, further comprising

i) an enclosure which houses said switch, said heat exchanger and said thermal
superconductor exchange segment, a blower positioned proximal to said
segment, said enclosure having venting near said blower.

42. The cooling device of claim 41, wherein the operating noise from said
enclosure is
maintained less than 45 dB during operation.

43. The cooling device of claim 29, wherein said earth source is a body of
water.

44. The cooling device of claim 43, wherein said geothermal ground coil is
suspended in
said body of water.

45. The geothermal cooling system of claim 41, wherein said geothermal ground
coil is
in indirect thermal contact with said source water.

46. The cooling device of claim 41, wherein said enclosure is configured for
mounting
on the upper portion of a wall of a room, such that outlet vents are located
to direct the
air towards the center of the room such that cool air is preferentially
circulated for
efficient cooling.

47. The cooling device of claim 41, wherein said enclosure is of a size and
shape to fit
in a wall valance space above a window, for efficient cooling.

48. A cooling device suitable for coupling to a thermal superconductor
geothermal
ground coil extending below a ground level allowing passive thermal conduction
to an
earth source and for connecting to a power source, comprising;

i. a thermal superconductor having a first end couplable to said thermal
superconductor geothermal ground coil and a second opposing end
configured as a thermal superconductor exchange segment;

ii. a blower positioned in the region of said thermal superconducting exchange
segment;

24



iii. a power connection for providing operating power to said blower when
connected;

wherein said blower may be powered by connected said external power connector
to
said power source, for the purpose of operating in a cooling mode to
efficiently cool an
indoor space.

49. The cooling device of claim 48, further comprising

i) an enclosure which houses said thermal superconductor exchange
segment, a blower positioned proximal to said segment, and a power
connection, said enclosure having venting near said blower and
wherein said power connection has connector means external said
housing for connecting to an external power supply.

50. The cooling device of claim 48, further comprising at least one geothermal
ground
coil formed from a thermal superconductor material and extending below ground
level
allowing passive thermal conduction to the earth source and thermally coupled
to said
above ground thermal superconductor segment.

51. The cooling device of claim 48, wherein said thermal superconductor
material is an
inorganic high heat transfer medium.

52. The cooling device of claim 51, wherein said high heat transfer medium is
applied in
a sealed heat transfer pipe.

53. The Cooling device of claim 52, wherein said thermal superconductors are
heat
transfer pipes containing said high heat transfer medium, and insulated along
at least a
portion of heat transfer segment, said heat transfer pipes having thermal
conductivity
greater than 100 times the thermal conductivity of silver and substantially
negligible heat
loss along said heat transfer segment.





54. The superconductor geothermal exchange system of claim 48, further
comprising a
power conditioner connected to said blower.

55. The superconductor geothermal exchange system of claim 54, wherein said
power
conditioner is a power converter couplable to an alternative energy source,
one selected
from the group of photovoltaic array, wind generator, and fuel cell.

56. The superconductor geothermal exchange system of claim 55, wherein said
power
conditioner is a power converter couplable to 110V AC power and converting AC
to DC
supply for operating said cooling device.

57. The superconductor geothermal exchange system of claim 55, wherein said
power
converter includes a power conditioning circuit for converting low grade
alternative
power from an alternative energy source to conditioned power suitable to
operate said
blower.

58. The cooling device of claim 48, wherein at least a portion of said thermal
superconductors are formed in discrete segments joined by substantially short
thermally
conducting joiners.

59. The cooling device of claim 48, wherein said first thermal superconductor
exchange
segment is arranged as a condenser array with area substantially corresponding
to said
blower area for increased air heat exchange.

60. The cooling device of claim 48, wherein a segment of said heat exchange
coil is
arranged as a thermal conductor bus with a plurality of said first thermal
superconductor
segments.

26


61. The cooling device of claim 48, further comprising a plurality of blowers
positioned
proximal to each of said first thermal superconductor exchange segments and
connectable to said power connection, such that said cooling device provides a
plurality
of exchanges associated with a plurality of locations within a structure.

62. The cooling device of claim 48, further comprising

i) an enclosure which houses said heat exchanger, said thermal superconductor
exchange segment, a blower positioned proximal to said segment, said
enclosure having venting near said blower.

63. The cooling device of claim 62, wherein the operating noise from said
enclosure is
maintained less than 45 dB during operation.

64. The cooling device of claim 50, wherein said earth source is a body of
water.

65. The cooling device of claim 64, wherein said geothermal ground coil is
suspended in
said body of water.

66. The geothermal cooling system of claim 64, wherein said geothermal ground
coil is
in indirect thermal contact with said source water.

67. The cooling device of claim 62, wherein said enclosure is configured for
mounting
on the upper portion of a wall of a room, such that outlet vents are located
to direct the
air towards the center of the room such that cool air is preferentially
circulated for
efficient cooling.

68. The cooling device of claim 67, wherein said enclosure is of a size and
shape to fit
in a wall valance space above a window, for efficient cooling.

27

Description

Note: Descriptions are shown in the official language in which they were submitted.



CA 02530560 2005-11-14

GEOTHERMAL COOLING DEVICE
TECHNICAL FIELD

The present invention relates generally to geothermal cooling systems,
and more particularly to a geothermal cooling device coupled with a
superconducting
heat transfer element for use as an air conditioner.

BACKGROUND OF THE INVENTION
Limitations of current art
Ground source heat pump systems, also known as geothermal or
geoexchange systems, have been used for cooling and heating homes for more
than
half a century. In 1993, the Environmental Protection Agency evaluated all
commercially available technologies and concluded that ground source heat
pumps
were the most energy efficient systems available to the consumer.

Conventional ground source heat pump systems operate on a simple
principle. In the cooling mode, heat from the building is collected at a heat
exchanger
and transferred to the heat pump, which concentrates the heat and transfers it
to a
ground source loop, which transfers the heat to the ground. In the heating
mode, heat
energy is absorbed from the ground and transferred to a heat pump which
concentrates
the heat and transfers it to the building's heat distribution system which in
turn heats the
building. In both modes, only a small amount of the heat energy comes from the
electricity that runs the compressor; most of the energy comes from the air
(in the
cooling mode) and the ground (in the heating mode). This allows ground source
heat
pump systems to achieve more than 100% efficiency: every unit of energy
consumed by
the heat pump produces more than a unit of useful energy in the form of heat.

I


CA 02530560 2005-11-14

Even though ground source heat pump systems achieve efficiencies of up
to 350% compared to less than 100% for most conventional systems, they have
achieved a very low level of adoption in the commercial marketplace because
their
capital costs and installation costs have always been much higher than
conventional

systems.

These high capital and installation costs have largely been due to
fundamental inefficiencies in the ground loop subsystem. In a typical
installation, the
ground loop consists of hundreds or thousands of feet of looped plastic piping
buried in
deep trenches or deep holes drilled into the ground. An antifreeze solution
such as
glycol is pumped through this loop to transfer heat energy to the ground (in
the cooling
mode) or to absorb heat energy from the ground (in the heating mode). Few
installations have sufficient available land for trenching so loops are most
commonly
installed in deep holes and this makes them relatively expensive for several
reasons.
First, each loop consists of a supply and return line, which must fit down
the same hole. With an outer diameter of an inch or more for each pipe and a
tendency
for these pipes to bow away from each other due to the plastic material's
memory of
being coiled for shipment, the hole typically needs to have a diameter of 4 to
6 inches to
allow the loop to be installed. Holes of this size are relatively expensive to
drill and
require heavy equipment that disrupts landscaping, making it expensive to
retrofit
existing homes. Holes of this size also leave large voids around the loop that
must be
filled with materials such as bentonite clay in order for heat to transfer
from the ground
to the loop, which adds significantly to the cost of installation.

Second, having both supply and return lines in the same hole results in
thermal "short circuiting" which reduces the efficiency of the loop. In the
cooling mode,
for example, heat absorbed by the building's cooling system is transferred to
the fluid in
the ground loop system and pumped down a supply line into a bore hole. As it
goes
down the hole it loses heat to the cool ground, causing the ground to warm up -
more at
2


CA 02530560 2005-11-14

the top of the hole because the fluid in the pipe is hottest as it enters the
top of the hole.
As the fluid goes down the tube it cools. When the cooled fluid comes back up
the hole
in the return line, it passes through the ground that was just heated, so the
fluid in the
pipe reabsorbs some of the heat it lost on the way down. This lowers the
efficiency of
the loop so the loop must be made longer to compensate, adding to the cost of
drilling
and piping.

Third, for the ground loop to function, the antifreeze solution must be
pumped through hundreds or thousands of feet of small diameter piping. This
consumes
a significant amount of electric energy, lowering the overall efficiency of
the system.

In recent years, a new ground source heat pump technology has evolved
to overcome some of the inefficiencies of conventional systems. This
technology,
called "direct geoexchange," replaces the conventional plastic ground loop
with a small-
diameter copper loop. Instead of an antifreeze solution, direct geoexchange
systems
pump a refrigerant through the loop to pick up heat from the ground or give
off heat to
the ground in the same way that conventional ground loops function.

Direct geoexchange has some significant advantages over conventional
systems. First, the direct geoexchange loop runs directly to and from the heat
pump's
compressor, eliminating the heat exchanger that is required by conventional
systems to
transfer heat from the loop to the heat pump. Second, the small diameter of
the direct
exchange loop makes it possible for loops to be installed in smaller diameter
holes in
the ground; this reduces the cost of drilling and backfilling the holes and
reduces the
size of the drill rig required to drill the holes, decreasing damage to
landscaping in
retrofit applications. Third, the copper pipes used in direct geoexchange
transfer heat
more efficiently to and from the ground so the total length of loop required
is typically
less than conventional systems. Because of these improvements, direct
geoexchange
systems can be cheaper to install than conventional ground source systems and
more
energy efficient.

3


CA 02530560 2005-11-14

In spite of these inherent advantages, direct geoexchange also has some
significant disadvantages. First, both supply and return pipes run in the same
hole, so
the thermal short circuit problems of conventional systems remain. Second, the
loop
system pumps much more refrigerant through many more feet of piping past many
more
connections than conventional systems, so the potential for refrigerant leaks
is
increased.

Both direct geoexchange and conventional ground source heat pump
systems have additional limitations that affect their usefulness. First, they
are designed
to heat and cool whole buildings, so neither can efficiently be installed on
the
incremental room-by-room basis on which most of the world - particularly the
developing world - installs air conditioning. Second, they require significant
amounts of
electrical energy to operate pumps and compressors; this power is not often
available or
reliable in many parts of the world.

Most of the world either does without air conditioning (where money and
electricity are in short supply), or uses refrigerant-based room air
conditioners to cool
individual rooms. Like geothermal systems (in the cooling mode), room air
conditioners
use a refrigeration circuit to absorb heat from room air and intensify it so
it can be
dissipated outside the building. Unlike geothermal systems, room air
conditioners
dissipate this heat into the outside air instead of the ground. Because air
conditioning is
usually used when the outside air is hot - often more than 40 degrees
Farenheit hotter
than the ground in a geothermal installation -- the process of dissipating
heat to the air
requires air conditioners to work much harder and use much more energy than
geothermal heat pumps to produce the same amount of cooling.

In spite of their high electrical power consumption, room air conditioners
have dominated world markets because they are inexpensive to buy and simple to
install. Rising demand for energy, however, is changing these markets. Rising
demand
4


CA 02530560 2005-11-14

is causing the cost of electricity to rise, making inefficient systems such as
room air
conditioners much less attractive to consumers. Rising demand is also causing
shortages of power. Metropolitan areas such as Shanghai are finding that room
air
conditioners are consuming as much as two thirds of the capacity of the entire
electrical
grid on hot summer days, destabilizing the grid and leaving too little power
for the
manufacturing sector to operate during the day.

There is a need for a cooling device that consumes significantly less
power than conventional air conditioners and is cheaper to buy, easier to
install and has
fewer moving parts than ground source heat pump systems.

5


CA 02530560 2005-11-14
SUMMARY OF THE INVENTION

Cooling devices are provided that use a thermal superconducting transfer
medium to absorb heat from a room and transfer that heat to the ground where
it can be
dissipated. The thermal superconducting transfer medium in these devices
allows heat
to move between building and ground without the assistance of a compressor or
refrigeration circuit, and without the assistance of a ground loop and
associated pumps,
valves and circulating fluids. This reduces the power required to operate
these cooling
systems, and also eliminates refrigerant leaks and reduces cost and system
complexity.
According to one aspect of the present invention, there is provided a
cooling device suitable for coupling to a thermal superconductor geothermal
ground coil
extending below a ground level allowing passive thermal conduction to an earth
source.
The cooling device includes a thermal superconductor having a first end
couplable to
said thermal superconductor geothermal ground coil and a second opposing end
configured as a thermal superconductor exchange segment, and a blower
positioned in
the region of said thermal superconducting exchange segment, and a thermostat
controller associated with an indoor space, programmable to a desired
temperature set
point and for measuring temperature of said indoor space and further having
control
means connected to said blower. The control means operate the blower in
response to
the difference between the set point and the measured temperature, for the
purpose of
operating in a cooling mode to efficiently cool an indoor space.

According to another aspect of the present invention, there is provided a
cooling device operable without a thermostat and suitable for coupling to a
thermal
superconductor geothermal ground coil extending below a ground level allowing
passive
thermal conduction to an earth source. The cooling device includes a thermal
superconductor having a first end couplable to said thermal superconductor
geothermal
ground coil and a second opposing end configured as a thermal superconductor
exchange segment, and a blower positioned in the region of said thermal

6


CA 02530560 2005-11-14

superconducting exchange segment, and a power connection for providing
operating
power to said blower when connected, and a switch connected to the power
connection
and the blower for controlling the blower. The blower may be manually
controlled for the
purpose of operating in a cooling mode to efficiently cool an indoor space.

According to another aspect of the present invention, there is provided a
simple cooling device without thermostat or switch that is suitable for
coupling to a
thermal superconductor geothermal ground coil extending below a ground level
allowing
passive thermal conduction to an earth source and for connecting to a power
source.
The cooling device includes a thermal superconductor having a first end
couplable to
said thermal superconductor geothermal ground coil and a second opposing end
configured as a thermal superconductor exchange segment, and a blower
positioned in
the region of said thermal superconducting exchange segment, and a power
connection for providing operating power to said blower when connected. The
blower
may be powered by connecting the external power connector to the power source,
for
the purpose of operating in a cooling mode to efficiently cool an indoor
space.

7


CA 02530560 2005-11-14

BRIEF DESCRIPTION OF THE DRAWINGS

FIGURE 1: A GEOTHERMAL COOLING DEVICE: This figure shows a
schematic of an efficient geothermal cooling device couplable to a ground
source.
Figure 1a shows an alternate embodiment with multiple ground source loops.

FIGURE 2: COOLING DEVICE POWERED BY ALTERNATIVE ENERGY
SOURCE: This figure shows a schematic of an embodiment of an efficient
geothermal
cooling device powered by an alternative energy source and having a power
conditioner.
FIGURE 3A,B: GEOTHERMAL COOLING SYSTEM INTEGRATED INTO
AN INTERIOR SPACE: This figure shows a a) perspective and b) sectional view of
an
embodiment of an efficient geothermal cooling device formed of a thermal
superconductor extending to the ground source.

FIGURE 4: A GEOTHERMAL COOLING SYSTEM WITH A PLURALITY
OF AIR EXCHANGE SEGMENTS: This figure shows a schematic of multiplexed cooling
segments couplable to a single ground loop and connected to a power and sensor
control box.

FIGURE 5: A GEOTHERMAL COOLING DEVICE WITH BLOWER
POWER SWITCH: This figure shows a schematic of a geothermal cooling device
with a
power switch for operating the blower for additional air heat transfer.

FIGURE 6: A GEOTHERMAL COOLING DEVICE: This figure shows a
schematic of a geothermal cooling device with a power connector for manually
powering
the blower for additional air heat transfer.


8


CA 02530560 2005-11-14

DETAILED DESCRIPTION OF THE INVENTION

With reference to the drawings, new and improved cooling devices and
systems for improved cooling embodying the principles and concepts of the
present
invention will be described. In particular, the devices and systems are
operable in the
conditions where an earth source temperature is lower than an above ground
temperature associated with an interior space to be cooled. The earth source
may
alternatively be a ground source or a body of water effectively below ground
level.
Recent advances in thermal superconducting materials can now be
considered for use in novel energy transfer applications. For example, US
patent
6132823 and continuations thereof, discloses an example of a heat transfer
medium
with extremely high thermal conductivity, and is included herein by reference.
Specifically the following disclosure indicates the orders of magnitude
improvement in
thermal conduction; "Experimentation has shown that a steel conduit 4 with
medium 6
properly disposed therein has a thermal conductivity that is generally 20,000
times
higher than the thermal conductivity of silver, and can reach under laboratory
conditions
a thermal conductivity that is 30,000 times higher that the thermal
conductivity of silver."
Such a medium is thermally superconducting. Throughout the disclosure, the
term
superconductor shall interchangeably mean thermal superconductor or thermal
superconductor heat pipe. The available product sold by Qu Energy
International
Corporation is an inorganic heat transfer medium provided in a vacuum sealed
heat
conducting tube.
Alternate thermal superconductors may be equivalently substituted, such
as thermally superconducting heat pipes. Heat pipes typically include a sealed
container(pipe),working fluid and a wicking or capillary structure inside the
container.
Heat is transported by an evaporation-condensation cycle when a thermal
differential is
present between opposing ends. Working fluids can be selected with high
surface
tension to generate a high capillary driving force such that the condensate
can migrate
9


CA 02530560 2005-11-14

back to the evaporator portion, even against gravity. Some working fluids
useful for the
geothermal operating temperature range include ammonia, acetone, methanol and
ethanol. Inside the tube, the liquid enters and wets the internal surfaces of
the capillary
structure. Applying heat at one segment of the pipe, causes the liquid at that
point to
vaporize picking up latent heat of vaporization. The gas moves to a colder
location
where it condenses, giving up latent heat of vaporization. The heat transfer
capacity of a
heat pipe is proportional to the axial power rating, the energy moving axially
along the
pipe. For maximum energy transfer the heat pipe diameter must be increased and
the
length shortened, making it operable but less preferred than a non-liquid
superconductor such as the Qu product. In particular with respect to the
ground loop,
scaled up heat pipe designs have been disclosed for geothermal heating
applications
such as for PCT publication WO 86/00124, "Improvements in earth heat recovery
systems", these designs partially overcome the length to diameter ratio
problem but
preferably require a recirculation pump for the fluid. A two way heat pipe
design for
ventilation heat-exchanger is disclosed in US patent 4896716, and could be
used for
non-ground loop transfer as a two way thermal superconductor.

When suitably configured for geothermal cooling, thermal superconductors
of this kind result in many significant advantages. In particular, because
they transfer
heat at a very high rate, they are able to absorb heat in a building, transfer
it quickly and
efficiently out of the building over relatively long distances of hundreds of
feet with little
loss of energy, and then dissipate this energy into the cool ground, without
the
mechanical pumping of circulating fluids required to move heat in conventional
geothermal systems.
Figure 1 illustrates an embodiment of the invention. Geothermal cooling
device 110 is positioned above ground level 30 and couplable to a geothermal
heat
exchange element 32 formed from thermal superconductor and positioned in a
ground
loop hole 34. The thermal superconductor extends above ground level where it
is
covered by insulation 25 and terminated in a coupler 28. For illustrative
purposes, this


CA 02530560 2005-11-14

superconductor may be in the form of a sealed metal tube as currently
available from
Qu Corporation and will be considered to be in tube form. Alternatively other
available
thermal superconductors could be similarly substituted that may have various
forms and
cross sections such as flexible conduits, thin laminate, thinfilm coated metal
etc.
Optionally, the superconducting transfer segments maybe formed from
discontinuous
discrete sections of superconducting material separated by small gaps of a non-

superconducting material.

In the preferred case, the depth of hole 34 is selected in combination with
the transfer properties of geothermal heat exchange element 32, the heat
absorbing
properties of the ground at the hole and the quantity of heat required by the
system to
be dissipated into the ground. As per conventional geoexchange systems, the
depth of
hole 34 may be greater than is practicable for a single hole, so a plurality
of holes may
be substituted to receive a plurality of geothermal heat exchange elements
with an
aggregate depth equal to or greater than the required depth of a single hole.
As shown
in Figure 1 a, this plurality of geothermal heat exchange units can be joined
at or below
coupler 28 in such a manner that they are equally able to transfer heat to the
ground.
Due to the superior thermal transfer properties of the thermal superconductor
element
and the fact that the element is not looped so thermal "shortcircuiting" is
avoided, the
hole size and depth can be considerably less than conventional geoexchange
loops,
saving installation costs and enabling installation in places where the large
holes
required by conventional geoexchange are not practical. In the example of a
body of
water being the earth source, the superconducting ground coil can be either
suspended
in the body of water, or in indirect thermal contact with the body of water.
The latter
example is specifically useful for marine applications.

The coupler 28 couples between the ground loop superconductor 32 and
a cooling device superconductor segment 26, providing for ease of installation
and
conduit routing into an interior location prior to connection. The cooling
device
11


CA 02530560 2005-11-14

superconductor segment 26 extends inside a housing 10. As obvious to one
skilled in
the art, the coupler 28 could equivalently be alternatively positioned under
the ground,
above ground outside a building, inside the building but outside the housing
10, or even
inside the housing 10, as selected for best ease of installation. Housing 10
includes two
vented regions (not shown), an inlet region to draw hot air in, and an outlet
region to
push cool air out. Positioned within housing 10 and between the two vented
regions is a
thermally superconducting air exchanger 20 connected to or integral with the
cooling
device superconductor segment 26, which is further insulated by insulation 25
up to the
air exchanger 20. A blower 18 is positioned in proximity to the
superconducting air
exchanger to pull or push air through the exchanger for cooling, the preferred
position
being near the outlet vent region such that air is pulled over the air
exchanger 20. Due
to the superior heat transfer properties of the exchanger, the fan can be a
low power,
low throughput fan to conserve energy, or alternatively a variable speed fan.
The
preferred fan has operating noise less than 45 dB and can be DC powered by an
alternative energy source (not shown). Superconducting air exchanger 20 may be
configured in many possible designs provided sufficient net surface area is
exposed to
the air flow through cooling device 110, the illustrated design of an array of
bars
substantially corresponding to the fan diameter is a preferred example. Blower
18 is
connected to controller 14 and power line 12 for control of fan operation. In
some
atmospheric conditions, condensate will form on the superconductor heat
exchanger 20,
and an optional drip tray 22 is shown positioned below to catch condensate and
an
optional water drain line 24 is shown connected to drip tray for runoff
disposal.

The controlled operation of the geothermal cooling device 110 is essential
for user comfort and control of cooling. Controller 14 may be programmed as a
thermostat controller responding to a temperature sensor 16 (such as a
thermocouple)
associated with the space to be cooled, or as a cooling device controller that
receives
input from a remote thermostat and sensor associated with the space (not
shown). The
controller is shown within the housing 10, but may alternatively be in any
location
provided it is in communication with the blower and temperature sensor. While
the
12


CA 02530560 2005-11-14

simplest implementation is one temperature measurement, to one skilled in the
art,
multiple temperature measurements could be weighted or averaged for the
purpose of
feedback set points in the controller 14. In the case of a multi-speed fan,
alternatively a
second temperature sensor could be positioned on or near the air exchanger 20
to
determine the initial fan speed for faster cooling. Unlike conventional
central geothermal
heat pumps, which are large, noisy and require greater power than available
from a
standard household outlet, the geothermal cooling device 110 can be operated
from a
standard outlet, anywhere in the house, very quietly and in a small form
factor housing.
The housing 10 for geothermal cooling device 110, may be positioned anywhere
within
the interior room to be cooled; it does not have to be near or in a window
region.
Preferably the housing is positioned to provide optimum air mixing and cooling
for the
room.

With the controller 14 set to a desired room temperature T1 via a manual
input (not shown), or a remote control input or a second remote thermostat
(not shown)
in communication with the controller 14, the controller senses existing room
temperature
T2 and if higher than T1, operates the blower 18 to circulate air until the
temperature
reaches T1. Alternatively, as common in the art, various thresholding or
smoothing
processes can be programmed to avoid jitter and to determine when to switch
the
blower 18 on or off. In the example of a multi-speed blower, the blower speed
can be
programmed to change proportional to the rate of change of existing
temperature T2, in
addition to on or off. The geothermal cooling device 110 can be programmed to
operate
for any input that acts as a related proxy for associated interior temperature
and has a
known characterized relationship to temperature.

The geothermal cooling device 110 of figure 1 has many advantages that
solve the problems described in the background, due to the substantial
efficiency
increase relative to existing cooling solutions. First, the geothermal earth
source
element is not looped so it is not subject to thermal shortcircuiting, so hole
depth can be
less than conventional ground loop depth, reducing costs and increasing
qualifying
13


CA 02530560 2005-11-14

sites. Second, by eliminating a compressor and heat intensifying circuit or
circulating
pumps, the power requirements of the geothermal cooling device are an order of
magnitude less than conventional geothermal exchange units, whether central or
for a
single room, and permit the installation and operation on low power electrical
systems
such as conventional 15 Ampere residential circuits. Third, the generated
noise is
orders of magnitude better than compressor driven geothermal exchange units.
Fourth,
the lightweight and small size of the geothermal cooling device 110 relative
to existing
solutions, permits easy installation in a wide range of locations and even
installations of
individual geothermal cooling devices 110 in multiple rooms of a residence
interior.
Fifth, eliminating refrigerant and reducing moving parts extends system
lifetimes and
reduces system maintenance.

The geothermal cooling device may operate from an alternative energy
power source for even more economical sustainable operation, as shown in
Figure 2.
This embodiment is similar to Figure 1 with the addition of a power converter
11 inside
the enclosure and connected to power line 12, for the purpose of processing
alternative
energy from power source 9. Power source 9 may be a hydrogen fuel cell, a
solar cell
array, or a wind turbine and the like, resulting in DC power requiring
conditioning by
power converter 11 to supply controller and fan power. Due to the efficient
thermal
transfer of the configuration, low voltage components (12V) can be used in an
embodiment, permitting alternate energy sources to be used without
conditioning.
Preferably the alternative power source would supply continuous power, but
controller
14 may be adapted to use intermittent power operation.

Alternatively, for reducing potential thermal losses through coupler 28
shown in Fig's 1 and 2, a geothermal cooling system can be designed where the
thermal superconductor is formed as one integral loop from earth source
segment 32
through to superconductor air exchanger 20, by eliminating coupler 28. In this
example,
installation is done differently. The housing 10 is installed in position in
the interior
space, and both the above ground insulated thermal superconductor segment 26
and
14


CA 02530560 2005-11-14

uninsulated segment 32 are routed through openings from the interior to the
ground 30,
and uninsulated segment 32 is seated in the ground loop hole. The interior
openings
may be either through a sidewall and out to an uncovered hole, or in the case
of new
building may be positioned in the foundation of the building and fed into
ground loop
holes underneath the building.

Due to the advantages of lightness and compactness, interior mounting
can be considered for geothermal cooling devices that was previously not
feasible. In
Figure 3 and 3a, an example is shown for a wall-integrated geothermal cooling
device
130 mounted on interior wall 52, in perspective view to show air circulation
and in
sectional view to show installation assembly. In Figure 3a, necessary
connections are
shown as coming up from below the interior wall 52 for illustration. Thermal
superconductor earth source loop 32 extends into the ground 30 and terminates
in
coupler 28 above ground. The three connections to the cooling device 130
include a
water drain line 24, a cooling device thermal superconductor segment 26
couplable to
coupler 28, and power line 36 couplable to power supply/mains (not shown); the
three
are shown supported in conduit 38 that serves for protection when exteriorly
mounted,
and fastening through wall opening 55. The conduit 38 is terminated at housing
10 and
delivers the 3 services to the internal components. It will be obvious to one
skilled in
construction that the conduit could be routed or positioned at any point on
the wall or
routed partially on the interior side of the wall, or interior to the wall
within the scope of
the embodiments, or alternatively, that the services contained in the conduit
could be
separately routed within or outside the structure. It will also be obvious
from the
disclosure of this invention that water drain line 24 could be eliminated in
installations
where environmental conditions do not result in condensation sufficient to
require
collection and drainage. Housing 10 is secured to the wall, either by conduit
38 or by
separate fasteners such as wall-anchors not shown, in a manner that meets
building
codes.
Housing 10 has inlet vents 53 underneath and outlet vents 54 at the room
facing side, such that cooled air is circulated as shown by the arrows in Fig
3a. The fan


CA 02530560 2005-11-14

18 and thermal superconductor air exchanger 20 are positioned preferably at
the outlet
vent 54 and operated to pull the air from the inlet. Any arrangement of inlet
and outlet
can be configured on the exposed sides of the housing, but the preferred
arrangement
is shown. Additionally the controller 14 (not shown) and thermostat (not
shown) can be
enclosed in housing 10 and connected to power line 36 for operation, and as
discussed
previously various user controls may be provided on the housing exterior or by
way of a
remote control. Alternate versions may have the coupler 28 moved inside the
housing
10, or along the conduit path between the ground 30 and housing 10.
Alternatively, for
ease of installation the conduit may have a conduit coupler (not shown) such
that the
geothermal cooling device 130 can be installed in stages. The integrated
cooling device
provides safety in that all wires and supply lines are less accessible and
reduces
installation costs as normal power wiring can be used, and the housing can be
safely
and quickly wall-mounted with common mechanical fasteners, without requiring
reinforced supports or cutaways in the wall.

Figure 4 demonstrates a multiplexed version of the geothermal cooling
device 140. A similar thermal superconductor ground loop 32 is coupled to two
or more
superconductor air exchangers 20 and 20a though two or more cooling device
superconductor segments 26 and 26a with insulation 25 (as shown generally on
above-
grade superconductor transfer segments). Housings 42 and 42a respectively
enclose
the air exchangers 20, 20a, associated blowers 18, 18a and optional drip trays
22, 22a
and optional drain lines 24,24a, and have inlet and outlet vents (not shown in
schematic
view). The controller 14, temperature sensor 16 and power line 12, can be
housed in
one of the housings 42, 42a, and connects to both blowers 18, 18a through
power lines
37, 37a. The configuration as described allows for distributed cooling through
a single
thermostat, for example in a large interior space where one cooling device is
inadequate. The operation would be as described previously. Alternate
embodiments
could have separate thermostat in each enclosure with separate set points for
controlling each blower individually, or separate thermostat controller and
sensor for

each blower integrated into housings 42 and 42a.
16


CA 02530560 2005-11-14

In all the examples of geothermal cooling devices thus far, a thermostat
has been used to control operation. The superconducting air exchanger can be
effectively "cool" with no power and doesn't have to be "disconnected" from
the ground
loop. Therefore, for further parts reduction it may be desired to remove the
thermostat
and provide manual controls only, as shown in Figures 5, 6. In Figure 5, a
geothermal
cooling device 150 consists of enclosure 10, cooling device superconductor
segment 26
with insulation 25, superconductor air exchanger 20, blower 18, power line 12
to exterior
power supply (not shown) and user operable switch 40 in series with power line
12 to
switch fan off or on. When cooling device superconductor segment is coupled to
thermal
superconductor ground loop at coupler 28, heat is transferred from air
exchanger 20 to
earth 30 through the thermal superconductor, at a rate determined by blower
operation
and temperature differential. It will be appreciated in an alternate
arrangement that
blower 18 could be a multi-speed blower and switch 40 could be a variable
control
switch such that the user could control various speed settings.

Figure 6 varies from Figure 5 in that the switch has been removed. Power
line 12 is terminated in an electrical connection such as a plug, so that user
operates
the geothermal cooling device 160 by plugging or unplugging power to the
blower of the
geothermal cooling device 160.


17

Representative Drawing
A single figure which represents the drawing illustrating the invention.
Administrative Status

For a clearer understanding of the status of the application/patent presented on this page, the site Disclaimer , as well as the definitions for Patent , Administrative Status , Maintenance Fee  and Payment History  should be consulted.

Administrative Status

Title Date
Forecasted Issue Date Unavailable
(22) Filed 2005-11-14
(41) Open to Public Inspection 2007-05-14
Dead Application 2009-11-16

Abandonment History

Abandonment Date Reason Reinstatement Date
2008-11-14 FAILURE TO PAY APPLICATION MAINTENANCE FEE

Payment History

Fee Type Anniversary Year Due Date Amount Paid Paid Date
Application Fee $200.00 2005-11-14
Expired 2019 - Corrective payment/Section 78.6 $200.00 2007-01-30
Registration of a document - section 124 $100.00 2007-02-14
Maintenance Fee - Application - New Act 2 2007-11-14 $100.00 2007-11-01
Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
FREE ENERGY SOLUTIONS INC.
Past Owners on Record
GRAHAM, JOHN
MUELLER, LYNN
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
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Abstract 2005-11-14 1 18
Drawings 2005-11-14 6 65
Claims 2005-11-14 10 367
Description 2005-11-14 17 771
Cover Page 2007-05-03 1 33
Representative Drawing 2006-11-24 1 4
Assignment 2005-11-14 3 67
Correspondence 2006-01-30 1 31
Correspondence 2006-11-24 2 48
Correspondence 2006-12-07 1 16
Correspondence 2006-12-07 1 19
Correspondence 2007-01-10 1 26
Prosecution-Amendment 2007-01-30 2 103
Correspondence 2007-03-08 1 14
Assignment 2007-02-14 8 383
Fees 2007-11-01 1 40