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Patent 2538635 Summary

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(12) Patent Application: (11) CA 2538635
(54) English Title: SEWAGE TREATMENT SYSTEM FOR USE IN MARINE TOILET AND OTHER REMOTE TOILETS
(54) French Title: SYSTEME DE TRAITEMENT DES EAUX USEES POUR UTILISATION DANS LES TOILETTES MARINES ET AUTRES TOILETTES MARINES ELOIGNEES
Status: Dead
Bibliographic Data
(51) International Patent Classification (IPC):
  • C02F 9/14 (2006.01)
  • C02F 1/02 (2006.01)
  • C02F 1/30 (2006.01)
(72) Inventors :
  • BARRERAS, FRANCISCO J. (United States of America)
(73) Owners :
  • BARRERAS, FRANCISCO J. (United States of America)
(71) Applicants :
  • BARRERAS, FRANCISCO J. (United States of America)
(74) Agent: INNOVATE LLP
(74) Associate agent:
(45) Issued:
(22) Filed Date: 2006-03-02
(41) Open to Public Inspection: 2006-09-03
Availability of licence: N/A
(25) Language of filing: English

Patent Cooperation Treaty (PCT): No

(30) Application Priority Data:
Application No. Country/Territory Date
11/072,946 United States of America 2005-03-03
11/363,028 United States of America 2006-02-27

Abstracts

English Abstract





The method for marine sewage treatment comprises the steps of (a)
dispensing with each toilet flush a controlled amount of heterotrophic
bacteria culture
into the boat's holding tank in order to substantially denitrify the sewage
and liquefy
the solids, (b) pumping raw sewage from said holding tank to fill a radiation
loop, (c)
applying microwave energy for a predetermined duration to the raw sewage
contained
within said radiation loop in order to disinfect said sewage, and (d) passing
the
disinfected hot sewage through a phosphate filter to substantially reduce the
phosphate level. The marine sewage treatment system comprises: a toilet, a
connection from a water source to said toilet, a connection from a dispenser
of
heterotrophic bacteria culture to said toilet, a holding tank for toilet
sewage having an
inlet coupled to said toilet, a macerator pump having an inlet coupled to the
outlet of
said holding tank and an outlet coupled to the inlet of a radiation loop, a
phosphate
filter having an inlet connected to the outlet of said radiation loop, an
effluent
discharge pump having an inlet coupled to the outlet of the phosphate filter
and an
outlet coupled to an effluent discharge opening to the sea and structure for
applying
microwave energy to said radiation loop to substantially disinfect and heat
the waste
water effluent in said radiation loop before filtering out the phosphates and
discharging the treated effluent into the sea.


Claims

Note: Claims are shown in the official language in which they were submitted.



15~

CLAIMS
What is claimed is:

1. A marine sewage treatment system comprising: a toilet, a connection
from a water source to the toilet, a holding tank for toilet sewage having an
inlet
coupled to the toilet, a conduit having an inlet coupled to an outlet of the
holding
tank and an outlet coupled to an effluent discharge opening to the sea,
characterized by mechanism for applying micro-wave energy to the conduit
forming a radiation loop to substantially disinfect the sewage water in the
conduit
before discharging the waste water effluent into the sea.

2. A marine sewage treatment system comprising: a toilet, a connection
from a water source to the toilet, a holding tank for toilet sewage having an
inlet
coupled to the toilet, a conduit having an inlet coupled to an outlet of the
holding
tank and an outlet coupled to an effluent discharge opening to the sea, a
mechanism for disinfecting the sewage in a disinfection cycle, characterized
by
including an automatic dispenser for dispensing denitrifying/liquefying media
into
said holding tank, said dispensing being activated by flushing a toilet and
each
toilet flush dispensing an equal and controlled amount of said media, thereby
initiating a first sewage treatment cycle of reducing nitrate levels, breaking
down
larger solids into smaller particles and digesting toilet paper.

3. A marine sewage treatment system comprising: a toilet, a connection
from a water source to the toilet, a holding tank for toilet sewage having an
inlet
coupled to the toilet, a conduit having an inlet coupled to an outlet of the
holding
tank and an outlet coupled to an effluent discharge opening to the sea, a
mechanism for disinfecting the sewage in a disinfection cycle, characterized
by
including a vessel containing a phosphate reducing media in a path of the
sewage flow after disinfection which is effectively connected between an
outlet of
said conduit and a discharge opening into the sea.



16

4. The marine sewage treatment system of claim 1, 2 or 3 characterized in
that a vented loop is positioned above said holding tank and is effectively
connected between said outlet of said holding tank and said inlet of said
conduit
so that an air space is created between the toilet sewage in said holding tank
and
the disinfected sewage in said conduit to ensure that the sewage being
disinfected will not be contaminated with the toilet sewage in said holding
tank,
even during swaying movement of a vessel mounting said marine sewage
treatment system.

5. The marine sewage treatment system of claim 1 characterized in that
said conduit includes an undulating winding loop of pipe or tubing having an
inlet
end and an outlet end, said pipe having a diameter of two inches or less in
order
not to exceed the effective penetration of microwaves in water which enables a
fast and thorough penetration of micro-waves into the infected sewage flowing
through said pipe, thereby significantly reducing the duration of the
disinfection
cycle.

6. The marine sewage treatment system of any one of claims 1-5
characterized by including an effluent pump coupled between an outlet of said
conduit and a discharge opening into the sea and utilized for evacuating the
disinfected sewage from said conduit and for discharging overboard the treated
and disinfected effluent.

7. The marine sewage treatment system of any one of claims 1-6
characterized by including a macerator pump connected between said outlet of
said holding tank and said inlet of said conduit, said macerator pump being
utilized for comminuting larger sewage solids into smaller particles and for
loading a batch of sewage into said conduit for disinfection.


17

8. The marine sewage treatment system of any one of claims 1-7
characterized by including a microwave resonant cavity in which said conduit
is
disposed and a microwave generator associated with said microwave resonant
cavity for treating the infected sewage with micro-wave energy having a
frequency between 1 and 5 GHZ to substantially disinfect the sewage before
dispersing such disinfected sewage effluent into the sea.

9. The marine sewage treatment system of claim 8 characterized in that
said microwave generator is operated so that said infected effluent sewage is
only heated to a temperature of approximately 60° C.

10. The marine sewage treatment system of any one of claims 8 or 9
characterized by further comprising electric control circuitry including a
controller
coupled to a float switch in said holding tank, said controller, upon
receiving a
signal from said float switch indicating a predetermined high level of sewage
in
said holding tank, being operable to initiate a disinfection cycle by
triggering a
macerator timer in said controller to run a macerator pump associated with
said
macerator for a predetermined duration followed by triggering a radiation
timer in
said controller to activate said microwave generator for a predetermined
duration
during a radiation cycle, and, upon completion of the radiation cycle,
triggering
an effluent pump timer in said controller to activate for a predetermined
duration
an effluent pump coupled between the outlet of said conduit and the inlet of
said
effluent pump.

11. The marine sewage treatment system of claim of claim 10
characterized in that said conduit comprises an undulating radiation loop of
tubing which extends up and down and back and forth so that the sewage travels
up-and-down and back-and-forth to cover as much of the interior volume of said
resonant cavity resulting in an very long radiation tubing or pipe, thereby
substantially increasing the volume of each batch of sewage to be disinfected
by
micro-wave radiation.



18

12. The marine sewage treatment system of any one of claims 1-6
including a float switch in said holding tank coupled to a controller for
controlling
operation of said marine treatment system by initiating a series of sewage
disinfection cycles, when a predetermined high level of sewage is detected in
said holding tank thereby to allow a boat manufacturer to install a much
smaller
holding tank in a boat than with previous marine sewage treatment systems.

13. The marine sewage treatment system of any one of claims 1-6
characterized by including a float switch in said holding tank coupled to a
controller for controlling operation of said marine treatment system by
terminating
a series of sewage disinfection cycles, when a predetermined low level of
sewage is detected in said holding tank.

14. The marine sewage treatment system of any one of claims 1-5
characterized in that the toilet sewage in said holding tank is split by an
electronic
circuit or controller into a series of individual batches to be disinfected,
each
batch having an equal volume which is slightly smaller than the total volume
of
said conduit and each batch being independently disinfected with micro-wave
energy, each batch being sequentially indexed or stepped through said conduit
by at least first and second sequential pumps, said first pump being operated
to
fill said conduit and the second pump being operated to evacuate said conduit
after each batch has completed the radiation cycle, thereby preventing cross-
contamination between sequential batches and insuring 100% bacterial and viral
inactivation of the waste water exiting said conduit.

15. The marine sewage treatment system of claim 14 characterized in that
said system also includes monitoring sensors throughout the system including a
high level sensor in said holding tank and electrically coupled to said
controller, a
low level sensor in said holding tank and electrically coupled to said
controller, a
radiation sensor mounted on said undulating tubing and electrically coupled to


19

said controller, a 1 st flow sensor positioned between said macerator and said
conduit and electrically coupled to said controller, and a 2 nd flow sensor
positioned between an effluent pump defining said second pump and said
discharge opening to the sea and electrically coupled to said controller.

16. The marine sewage treatment system of claims 14-15 characterized in
that said monitoring sensors are utilized by said controller for controlling
the
operation of said sewage treatment system by initiating microwave disinfection
of
the entire sewage in said holding tank when a predetermined high level of
sewage is detected in said holding tank and terminating said sewage microwave
disinfection when a predetermined low level of sewage is detected in said
holding
tank, for monitoring performance of critical components of said marine sewage
treatment system, to detect critical component failures, to diagnose and
identify
the faulty component to the user and to shut down the entire sewage treatment
system if the failed component results in ineffective disinfection in order to
prevent overboard discharge of infected sewage, for providing visual and
audible
signals upon the occurrence of such a failure, and for providing visual and
audible signals when is time to refill the dispenser of denitrifying media
and/or
replace the vessel containing phosphate reducing media.

17. A method for treating sewage in a marine sewage treatment system
including a toilet, a connection from a water source to the toilet, a holding
tank for
sewage having an inlet coupled to the toilet, a conduit having an inlet
coupled to
an outlet of said holding tank and an outlet coupled to an effluent discharge
opening to the sea, characterized by said method comprising the step of
applying
microwave energy to the conduit in a disinfection cycle to substantially
disinfect
the sewage in the conduit before discharging the disinfected effluent into the
sea.

18. A method for treating sewage in a marine sewage treatment system
including a toilet, a connection from a water source to the toilet, a holding
tank for
sewage having an inlet coupled to the toilet, a conduit having an inlet
coupled to



20

an outlet of said holding tank and an outlet coupled to an effluent discharge
opening to the sea, and a mechanism for disinfecting the sewage in a
disinfection
cycle, characterized by the steps of dispensing with each flush of the toilet,
a
controlled amount of a heterotrophic bacteria culture into the sewage
contained
in the holding tank to denitrify and liquefy the sewage and holding the
treated
sewage a sufficient dwell time in the holding tank sufficient to achieve
substantial
nitrate reduction and breakdown of larger solids into smaller particles.

19. A method for treating sewage in a marine sewage treatment system
including a toilet, a connection from a water source to the toilet, a holding
tank for
sewage having an inlet coupled to the toilet, a conduit having an inlet
coupled to
an outlet of said holding tank and an outlet coupled to an effluent discharge
opening to the sea, and a mechanism for disinfecting the sewage in a
disinfection
cycle, characterized by the step of, immediately after disinfecting the
sewage,
pumping the heated sewage through a vessel containing iron powder to
substantially reduce the phosphate level in said sewage before discharging the
fully treated effluent overboard.

20. The method of claim 17, 18 or 19 characterized in that, during the
sewage disinfection cycle, a macerator coupled to an inlet of the conduit is
operated for a predetermined time period to macerate sewage from the holding
tank and simultaneously pump the macerated sewage into the conduit.


Description

Note: Descriptions are shown in the official language in which they were submitted.



CA 02538635 2006-03-02
SEWAGE TREATMENT SYSTEM FOR USE IN MARINE TOILET AND
OTHER REMOTE TOILETS
BACKGROUND OF THE INVENTION
1. Field of the Invention.
The present invention relates to a compact, unattended and cost-effective
sewage treatment system (STS) adapted to be installed and used aboard boats
and
in other remote toilet facilities where a conventional sewer system is not
available.
The system attains 100% microbial inactivation rate without the use of
chemicals,
salts, electric heaters, ultraviolet radiation or incineration. Unlike prior
art systems,
the system of the present invention operates totally unattended and
automatically,
doesn't require any mechanical maintenance or cleaning other than periodic
replacement of a phosphate filter and refilling of a denitrifying dispenser.
The system
also incorporates a full array of fault detection and diagnostic display. In
case of a
critical component failure, the system of the present invention will identify
the failed
component and will automatically shut down to prevent overboard discharge of
untreated sewage into the waters surrounding the vessel. Likewise, when the
phosphate filter media becomes saturated or the denitrifying dispenser is
empty, the
sewage treatment system will automatically shut down to prevent overboard
discharge of untreated sewage. During shut down the toilet will continue to
operate
and discharge into the boat's holding tank which will have to be emptied into
a
conventional pump-out station until the STS is serviced.
2. Description of the Related Art.
Marine Sanitation Devices (MSD) for boats have been developed to either (A)
disinfect the sewage while it is contained within a holding tank or (B) to
disinfect the
sewage flushed out of a toilet before it is pumped overboard. Some type "A"
MSDs
require the manual loading of chemicals like formaldehyde, or waste-digesting
enzymes, or biological additives or disinfectants like chlorine. Those using
waste-
digesting enzymes require a long digestion period to achieve a meaningful
reduction


CA 02538635 2006-03-02
2
of bacteria levels. Effectiveness of type "A" MSDs requiring human
intervention are
unpredictable and unreliable because they depend on the timely and accurate
loading
of specific additives into the sewage and accurately awaiting the proper
digestion
period before discharging overboard the contents of the holding tank. The
effectiveness of type "B" MSDs are also unreliable and unpredictable, because
their
effectiveness depends on periodic mechanical maintenance tasks, such as
cleaning
or replacing electrolyzing electrodes, or cleaning or replacing ultraviolet
light bulbs. If
these maintenance tasks are not carried out in a timely and professional
fashion, an
ineffective sewage treatment system may go unnoticed for long periods of time
allowing dangerous levels of live bacterial and viral organisms to be
discharged
overboard. In summary, prior marine MSDs share some of the disadvantages
described above. The long term effectiveness of some of the prior art MSDs is
compromised by either (1) their need for periodic and professional maintenance
and
cleaning, (2) because they lack the capability of automatic unattended
operation, or
(3) because they lack systems monitoring, fault diagnostic and automatic shut
down
capabilities.
For example, U. S. Patent No. 4,16, 281 to McPherson, et al. describes a
type B treatment system where final disinfection is carried out in a
chlorination tank,
thereby requiring human intervention to fill the chlorine tank.
U.S. Patent No. 6,207,047 to Gotheaux, describes a type B treatment system
where the raw sewage comes in contact with porous media inoculated with
nitrifying
aerobic bacteria which requires human intervention to replenish the
disinfecting
media.
U.S. Patent No. 5,433,842 to Morris, et al. describes a type a sewage
treatment system where the sewage in a holding tank is heated above the level
at
which coliform bacteria can't survive. A water conduit supplies heated water
from the
vessel's engine through the holding tank to heat the sewage. An electrically
operated
heating element is also mounted in the tank to be used when the engine is off.
This
system is very inefficient because after the sewage reaches the inactivation
temperature and presumably all bacteria has been killed, if a fresh charge of
raw
sewage material is received before the disinfected material is discharged
overboard,


CA 02538635 2006-03-02
3
the entire tank contents becomes contaminated and cooled again, requiring
additional
power to again disinfect the tank contents.
U.S. Patent No. 4,009,104 to Behrendt, et al. describes a type B sewage
treatment system comprising an electrolytic cell which converts the sodium
chloride to
form sodium hypochlorite by passing an electric current between a set of
electrodes.
There are two main disadvantages to this system: (1) the electrodes need to be
cleaned periodically or they will loose their effectiveness and worse, the
system
doesn't make the user aware when the electrodes need cleaning, and (2) the
sodium
hypochlorite contents of the disinfected sewage overboard discharge is toxic
to sea
organism within close proximity to the vessel.
A11 prior art MSDs including the ones referenced above can create a false
sense of security. The EPA standard for the best performing MSD (a Type It)
allows
a discharge of 200 fecal coliform per 100 ml, and the worst performing MSD (a
Type I)
allows a discharge of 1,000 fecal coliform per 100 ml. Furthermore, the EPA
requirements for MSDs doesn't include standards for other, more harmful
pathogens
found in natural abundance in human feces, such as Enterococcus and E. Coli.
Coliform bacteria do not usually cause disease. However, their presence
indicates
that pathogenic (disease-causing) organisms could be present such as
Enterococcus
and E. Coli. For health safety reasons, the effluent standard for all marine
sanitation
devices (MSD} should be changed from testing for Coliform to testing for E.
Coli or
Heterococcus.
Furthermore, these prior art MSDs only achieve partial disinfection of the
human waste prior to overboard discharging into the sea, rivers and lakes, and
do
nothing to eliminate or reduce other critical pollutants normally found in
human waste,
such as nitrates and phosphates. If these pollutants find their way into our
groundwater supply of drinking water they can be very harmful to humans.
Nitrates
are an unstable form of nitrogen formed during the decomposition of waste
materials,
such as human sewage. If infants less than six months of age drink water (or
formula
made with water} that contains more than 10 mg/L nitrate nitrogen, they are
susceptible to methemoglobinemia or blue baby syndrome. This disease
interferes
with the blood's ability to carry oxygen. Recent studies also suggest that
high nitrate


CA 02538635 2006-03-02
4
water may be linked to birth defects and miscarriages, so pregnant women
should
avoid drinking high nitrate water.
In aquatic ecosystems such as coral reefs, nitrates and phosphates are
nutrients that can cause diverse problems such as toxic alga( blooms and a
corresponding loss of oxygen, resulting in fish kills, loss of biodiversity
(including
species important for commerce and recreation), and damage to sea grass beds
and
reef habitats.
Obviously, treatment and disposal of sewage effluent into the environment is a
major problem today. In the marine environment, federal laws prohibiting
overboard
discharge of raw sewage inside a three mite coastal limit are often
disregarded by
boaters. Still today, a large number of U. S. marinas (private and municipal)
have no
pump-out facilities. Many boaters are unwilling to untie their boat from the
marina
slip, mooring or anchor and travel three miles just to empty their holding
tanks.
Sometimes unsettled weather prevents them from making this trip and with a
full
holding tank, they have no choice but to discharge overboard the contents of
their
holding tank. The U. S. Coast Guard, Marine Patrol and Harbor Police have
inadequate manpower to enforce antidumping laws inside the three mile limit,
and
even when they try, it is very difficult to determine which boat in the marina
or harbor
is the offending one. The result is that pollution of the waters in our
harbors,
anchorages and marinas continues to increase at an exponential rate. Due to
the
poor performance of prior art marine sanitation devices (MSD) which still
discharge a
significant count of Coliform (between 200 and 1,000 Coliform per 100 ml),
many
states have designated large bodies of water, both fresh and salt water, a Ono
discharge zone" (NDZ) in which overboard discharging is not allowed even when
the
boat's sewage was treated with a U. S. Coast Guard approved Type I or Type ll
MSD. Boats navigating a no discharge zone are required to retain sewage in
their
holding tanks until they are able to transfer the sewage to a Land based pump-
out
station. However, evidence shows that no discharge zones don't protect the
environment because there aren't enough operating pump-out systems to satisfy
the
need of the boating public. Because the boating public finds it is impossible
to
comply, most boaters navigating a NDZ simply ignore the law and discharge raw


CA 02538635 2006-03-02
sewage overboard. For example, the effectiveness of Rhode Island's NDZ was
tested
by Cruising World magazine and reported in their May 2001 issue. In September
1997 Rhode Island declared all of its waters -more than 244 square miles- a no
discharge zone. Cruising World investigators navigating these waters in the
spring of
2001 were totally unable to have the sewage in their holding tank -a week's
worth of
sewage- pumped-out at any shore side facility. Similar stories can be heard
regarding
other NDZ at other states across the nation.
Therefore, there is an obvious need for an onboard, compact, unattended
and cost effective marine sewage treatment system producing a discharge
effluent
which meets or exceeds the drinking water standards set by the U. S.
Environmental
Protection Agency (EPA) for Coliform, E. Coli, Enterococcus, Nitrates,
Nitrites, and
Phosphates, and that also meets or exceeds the effluent standards set by the
EPA
for a modem, municipal sewage treatment plant for biochemical oxygen demand
(BODS) and total suspended solids (TSS).
White the use of microwave energy in a device for sterilizing food products or
medical biological waste has been proposed, direct treatment of marine or
municipal
sewage with microwave energy to disinfect same has not heretofore been
proposed.
BRIEF SUMMARY OF THE DISCLOSED EMBODIMENT
The efficient, unattended and cost-effective marine sewage treatment system
of the present invention overcomes the disadvantages of the prior systems
described
above by providing a system that does not require a periodic mechanical
maintenance/cleaning schedule, by providing a system for detecting and
identifying
malfunctioning components within the system, by providing a system capable of
100
bacterial deactivation, by reducing nitrates and phosphates to levels below
EPA
standards for drinking water, and by producing an effluent having a BOD5 that
is close
to zero and a TSS that is half of the best Type II MDS. In other words, in
terms of
contents of bacteria, nitrates and phosphates, the effluent discharged by the
system
of the present invention will have the same environmental impact on the sea
(or lake
or river) as would discharging the same amount of the clean water from your
home


CA 02538635 2006-03-02
6
faucet. The system of the present invention is also capable of automatically
shutting
down the disinfection system if a critical component fails, or when the
nitrate or
phosphate reducing media has been consumed, therefore preventing the
accidental
overboard discharge of untreated sewage into the waters surrounding the
vessel.
In one preferred embodiment of the system of the present invention, which can
be used in vessels with single or multiple toilet facilities, the system
comprises the
following major components: (a) an electrically operated toilet, (b) an
automatic
dispenser of denitrifying and liquefying media, (c) a conventional sewage
holding tank
such as the one normally installed in most medium and large size boats, (d) a
"fuil°
level sensor deployed inside said holing tank, (e) an "empty" level sensor
deployed
inside said holding tank, (f) a microwave resonant cavity containing a series
of
undulating tubes forming a radiation loop through which the sewage flows
during the
disinfection cycle, (g) a microwave generator utilized to radiate microwave
energy into
the resonant cavity, (h) a macerator pump utilized to fragment human waste
solids
into much smaller pieces and for pumping raw sewage into a radiation loop, (i)
a first
vented loop plumbed between the outlet of the holding tank and the inlet of a
radiation
loop which is utilized for preventing cross contamination between the infected
sewage
in the holding tank and the disinfected sewage in the radiation loop even as
the boat
rolls in a seaway, (j) a first flow sensor to detect a faulty macerator pump,
(k) a
radiation sensor which is utilized to detect a malfunctioning microwave
generator, (I) a
self priming effluent discharge pump utilized for overboard discharge of the
disinfected sewage, (m) a second flow sensor to detect a faulty effluent
discharge
pump, and (n) an electrical controller and display panel utilized to control
activation of
the different parts of the system, to alert the user and automatically shut
down the
marine sewage treatment system when a particular treatment media has run out
or
when a critical component fails to operate properly therefore preventing
accidental
overboard discharge of contaminated sewage.
It is one objective of the system of the present invention to provide a marine
sewage treatment system capable of producing a treated effluent having zero
(0) fecal
Coliform, zero total Coliform, and zero E. Coli or Enterococcus.


CA 02538635 2006-03-02
7
It is another objective of the system of the present invention to provide a
marine sewage treatment system capable of automatic unattended operation and
without periodic mechanical maintenance or cleaning.
It is a further objective of the system of the present invention to provide a
total
sewage treatment system that not only thoroughly disinfects the sewage, but
that also
reduces other harmful pollutants, such as nitrates, nitrites and phosphates to
levels
signficantly below the EPA standards for drinking water.
It is an additional objective of the system of the present invention to
provide a
marine sewage treatment system capable of producing a thoroughly disinfected
effluent with a BOD5 significantly below the EPA standards for modem large
scale
municipal sewage treatment plants.
It is another objective of the system of the present invention to provide a
marine sewage treatment system incorporating a self diagnostic automatic shut
down
system to prevent accidental overboard discharge of contaminated sewage.
It is a final objective of the system of the present invention to provide a
marine
sewage treatment system capable of producing a treated effluent containing
less than
500 parts per 100 milliliters of Total Suspended Solids (a 50 % reduction
relative to
the best MSD in the market).
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
FIG. 1 is a graphic representation of a sewage disinfection system intended
for
use in vessels having one or more toilet facilities.
FIG. 2 is a block diagram of the controNer utilized to (1) manage the
activation
of the different components of the sewage disinfection system shown in FIG. 1,
and
(2) detect and display any detrimental faults and automaticaNy revert the
system to
"holding tank onlyn operation (no overboard discharge) in order to prevent
accidental
overboard discharge of contaminated sewage.
FIG. 3 is a perspective view of an undulating radiation loop used in the
system
illustrated in FIG. I


CA 02538635 2006-03-02
8
DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENT
Referring now to FIG. 1, the sewage treatment system or process of the
present invention comprises four sequential cycles: The 1 st cycle comprises
the steps
of dispensing a controlled amount of denitrifying and liquefying bacteria
culture into a
holding tank containing the wastewater to be treated and allowing a dwell time
of at
least one day before initiating cycles 2, 3 and 4. The 2nd cycle comprises the
steps
of macerating and filling a radiation pipe loop with wastewater. The 3rd cycle
comprises the step of disinfecting the wastewater with microwave radiation.
The 4th
cycle comprises the steps of reducing the phosphate level of the disinfected
wastewater and discharging overboard the treated effluent.
Referring to FIG. 1, a first stage of the sewage treatment system of the
present
invention comprises an electric toilet 72, a dispenser 81 for dispensing
denitrifying
and liquefying media into the toilet flush water and a holding tank 10 into
which the
effluent from various toilets is discharged through sanitation hoses 12 and
13. The
denitrifying media is a specialized blend of heterotrophic bacterial culture
which
substantially converts harmful nitrates and nitrites found in human waste into
harmless nitrogen gas and also liquefies the solids and digests the toilet
paper.
The 1gt treatment cycle (the denitrifying and liquefying cycle) is initiated
by
depressing the "flush° push button 103 which momentarily turns on the
toilet's motor
to draw flush water into the toilet and also triggers "dispenser'" 81 to
dispense a
controlled amount of heterotrophic bacteria into the flush water being mixed
with
human waste and deposit the resulting wastewater into the holding tank for a
typical
dwell time of several days. As an example, let's assume that the holding tank
has a
capacity of only 40 gallons and let's assume that each flush produces a mix of
water
and waste equivalent to about 0.5 gallons. Let's also assume that the boat
crew
comprises four persons, each person flushing the toilet about three times per
day.
The math tells us that the holding tank wilt be near a full condition in about
6 days (0.5
gallons X 3 flushes X 4 persons = 6 gallons of sewage per day, and a 40 gallon
tank
divided 6 gallons per day = 6.67 days). This will be more than enough time for
the
heterotrophic bacteria to substantially denitrify, digest the toilet paper and
liquefy the
solids.


CA 02538635 2006-03-02
9
Next the "Full" level sensor 15 initiates the 2"d treatment cycle (the
macerating
and filling cycle) by signaling controller 18 (via a cable 71 ) that holding
tank 10 is near
a full condition. This causes controller 18 to tum on a green "sewage
treatment" light
22 and activate a macerator pump 24 (via a line 26) for a predetermined
duration,
e.g., 10 seconds to 2 minutes, thus injecting a predetermined batch of
contaminated
sewage into a microwave radiation loop 30 which is made from radiation
transparent
material, such as CPVC, high density polyethylene, polypropylene or silicon
rubber.
Next, the controller 18 stops the macerator pump 24 and the subsequent
pressure drop causes vented loop 86 to allow air to enter hoses 32 and 41,
therefore
any contaminated sewage remaining in sanitation hose 32 will fall by gravity
back into
holding tank 10 for further denitrifying and liquefying, thus ensuring a
physical air
space separation between the contaminated sewage at holding tank 10 and the
sewage just injected into the radiation loop 30 which is to be disinfected in
the next
cycle.
Next the 3~d treatment cycle (the disinfection cycle) is initiated by
controller 18
activating a microwave generator 34. for a predetermined duration, e.g., 3 to
8
minutes, preferably 5 minutes, in order to disinfect the sewage contained
within
radiation loop 30. The micro-wave generator is operated to produce microwave
radiation with a frequency between I and 5 GHt. Next the 4~' treatment cycle
(the
phosphate reduction and overboard discharge cycle) is initiated by the
controller 18
turning on an effluent pump 36 for a predetermined duration to evacuate the
disinfected sewage within radiation loop 30 and discharge it overboard via
hoses 41
and 42, seacock 44 and throughhull 45. During this overboard discharge process
the
hot disinfected sewage is forced through phosphate filter 93 which i5 filled
with iron
powder to substantially reduce the phosphate level of the effluent before
overboard
discharge.
Controller 18 will continue to repeat the sequential sewage treatment cycles
2,
3 and 4 many times until the "empty level sensor 14 is activated indicating
that all of
the sewage in holding tank 10 has been fully treated and discharged overboard.
Effluent pump 36 is a self priming, bellows type pump capable of pumping dry
the entire disinfected sewage out of the radiation loop 30. A conventional 12
VDC


CA 02538635 2006-03-02
battery 50 powers the sewage disinfection system of FIG. I via input lines 54
and 55,
a fuse 56 and a ground connection 58. The controller 18 powers the microwave
generator via a line 60. The controller 18 powers the effluent pump 36 via a
line 62.
The controller 18 monitors the output of a flow sensor 64 via line 66. A
throughhull 67
provides outside venting for vented loop 43 to prevent foul odors from
reaching the
interior of the vessel's cabin and also to prevent siphoning of seawater into
the
radiation loop and holding tank.
The entire sewage treatment system is contained within the vessel's hull 68
and deck 70. Sea water for flushing is pumped in by toilet 72 into ~s bowl via
a
throughhull 74, seacock 75 and a hose 76. This flushing sea water is mixed
with the
human waste and the denitrifying media and discharged into the holding tank 10
via
sanitation hose 12 and holding tank inlet 78. The sanitation hose 13 brings
additional
human waste and denitrifying media from other toilets within the vessel. A
sanitation
hose 80 connects an outlet 82 of holding tank 10 to an inlet 84 of macerator
pump 24.
A sanitation hose 32 connects an outlet 31 of macerator pump 24 to an inlet of
vented
loop 86. A sanitation hose 33 connects an outlet of vented loop 86 to an inlet
of
radiation loop 30. A sanitation hose 92 connects an outlet of the radiation
loop 30 to
an inlet of phosphate filter 93. A sanitation hose 95 connects an outlet of
phosphate
filter 93 to an inlet of effluent pump 36. A sanitation hose 40 connects an
outlet of
effluent pump 36 to an inlet of vented loop 43. A sanitation hose 42 connects
an
outlet of vented loop 43 to an inlet of seacoclc 44 and throughhull 45.
A flow sensor 94 is utilized to detect any malfunction of the macerator pump
24. A line 90 signals the controller 18 of a low flow condition which causes
the
controller 18 to tum on a red light 96 to alert the user of the need to repair
or replace
the macerator pump 24.
A radiation sensor 98 is utilized to monitor the microwave field strength
during
the disinfection cycle in order to detect any fault in the operation of the
microwave
generator 34. If the field strength doesn't rise above a predetermined value,
a line
100 signals the controller 18 of this abnormal condition, causing the
controller 18 to
tum on a "disinfeetion faultp light 102 to alert the user of a faulty
microwave generator
34. In this case the sewage treatment system shown in FIG. 1 will be shut down
and


CA 02538635 2006-03-02
11
revert to "holding tank only" operation to prevent overboard discharge of
contaminated
sewage. In such a situation, the holding tank 10 must be pumped out via a
sanitation
hose 104 through a deck plate 106. After the microwave generator 34 is
repaired,
pushing a reset button 105 will restore normal operation of the system.
The flow sensor 64 is utilized to detect a faulty effluent pump 36 by
detecting
an inadequate flow. In this case the controller 18 wiN (a) alert the user of a
faulty
effluent pump 36 by turning on a "pump-out fault red light 107, and (b) shut
down the
sewage treatment system until the effluent pump 36 is repaired or replaced.
During
this shut down state, the holding tank 10 must be pumped out via the
sanitation hose
104 through the deck plate 106. After the waste pump 36 is repaired or
replaced,
pushing the reset button 105 restores normal operation of the sewage
disinfecting
system shown in FIG. 1.
Referring now to FIG. 2, flushing of the toilet is initiated by pressing the
"flush°
push button 103 which triggers a toilet timer 108 (via fine 101 ), turns on a
toilet pump
65 (via line 69) for a predetermined duration and triggers a media dispenser
81 to
inject a controlled amount of denitrifying/liquefying bacterial culture into
the flush
water. This denitrifyinglliquefiying media is a specialized blend of
heterotrophic
bacterial culture which substantially converts harmful nitrates and nitrites
found in
human waste into harmless nitrogen gas and also liquefies the solids and
digests the
toilet paper. Each time the flush push button 103 is pressed additional
denitrifyinglliquefying media is injected into the flush water and is
deposited into a
holding tank 10, thus ensuring that enough heterotrophic bacteria is always
present
inside holding tank 10. Typically the bacteria will be in contact with the raw
sewage
for several days (actual time depends on the capacity of holding tank 10),
resulting in
substantial denitrifying, decomposition of solids and digestion of the toilet
paper.
Referring again to FIG. 2, a sewage treatment cycle is initiated upon
controller
18 receiving a signal via line 16 from the "full" level sensor 15 indicating
that the raw
sewage at holding tank 10 is nearing a "fulln level. This triggers a macerator
timer 108
in the controller 18 to run (via line 26) the macerator pump 24 for a
predetermined
duration. Upon completion of the maceratinglpump cycle, line 26 will turn off
the
macerator pump 24 and then trigger a radiation timer 110 in controller 18 to
activate


CA 02538635 2006-03-02
12
(via tine 60) the microwave generator 34 for a predetermined duration. Then,
upon
completion of the radiation cycle, line 60 will trigger an effluent pump timer
111 in the
controller 18 to activate the effluent pump 36 (via line 62) for a
predetermined
duration. Note that the waste pump 36 is a self priming bellows type pump
which can
run dry without damage. Momentary reset switch 105 is used to get the
treatment
system out of the shut-down mode after a fault has been detected and servicing
has
been completed.
The conventional 12 VDC battery 50 is used to power the sewage disinfection
system of FIG. 1. The conventional fuse 56 is used to protect the electronics
within
the sewage treatment system shown in FIG. I and the ship's electrical system.
A fault detection block 112 receives fault signals from flow sensors 94 and 64
and radiation sensor 98 and toms on the respective red lights 96, 102 and/or
107 to
alert the user of specific faulty condition(s).
Referring to FIG. 3, a perspective view of the °radiation loop" 30 of
tubing or
pipe 30 is shown. This 4radiation loop" 30 is made from radiation absorbing
pipe
material as to allow the radiation to penetrate the sewage within, and has an
internal
diameter not exceeding the effective penetration of microwaves into the sewage
(about 2 inches). CPVC and silicone tubing work very well, although high
density
polyethylene and polypropylene tubing also can be used. The internal diameter
of the
pipe or tubing 30 is between I and 3 inches and, preferably, approximately 2
inches.
The wall thickness of the tubing is between 0.03 inch and 0.25 inch, depending
on the
tubing material selected. Infected sewage enters through inlet 115, flows
though loop
30 and the disinfected sewage exits through an outlet 126. The "radiation
loop" 30 is
formed so that it travels up-and-down and back-and-forth to cover as much of
the
interior volume within °n~sonant cavity" 28 as possible. The undulating
or twisting
pattern effectively results in an extremely long radiation pipe, permitting
each batch of
infected sewage to receive the same average dose of microwave radiation to be
applied evenly as the sewage moves between spots of higher and lower field
strengths within the "resonant cavity" 28. Tests conducted by independent
testing
laboratories have shown that 100% bacterial inactivation is obtained with
microwave
treatment of raw sewage and with the sewage reaching a maximum temperature of


CA 02538635 2006-03-02
13
only 60° C. It is to be noted that prior art electrical and microwave
sewage heaters
and incinerators heat the sewage to over 100°C in order to obtain 100%
bacterial
inactivation.
From the foregoing description, it will be apparent that the marine sewage
treatment system and method of the present invention have a number of
advantages
some of which have been described above and others of which are adherent in
the
invention.
For example:
Microwave energy is used to totally disinfect human fecal and urine waste
without the waste having to reach the so called bacterial inactivation
temperature of
100°C. Empirical tests have obtained 100°!° bacterial
inactivation with the waste only
reaching 60° C while prior art devices using electric heaters and
incinerators heat the
waste to temperatures much higher than 100°C.
Microwave energy is used as a disinfecting medium in order to design a
completely unattended sewage disinfection apparatus. All prior art systems
require
user intervention to perform either periodic mechanical maintenance to
cieanlreplace
ultraviolet bulbs or to clean/replace electrolyzing electrodes or to
periodically toad
chlorine tablets or formaldehyde.
A loop of radiation absorbing tubing is used inside a microwave resonant
cavity
where the waste to be disinfected within the tubing having a diameter not
exceeding
the effective penetration of microwaves into water in the tubing. This concept
produces a surprisingly improved absorption rate of microwaves by the waste,
resulting in a much shorter disinfection cycle.
The purpose of forming the tubing for the radiation loop 30 is so that the
waste
travels up-and-down and back-and-forth to cover as much of the interior volume
of the
resonant cavity 28 as possible. This concept results in an extremely long
radiation
tubing or pipe, permitting each batch of waste to receive an equally average
dose of
radiation as the waste moves between spots of higher and lower radiation field
strengths levels within the resonant cavity.
The purpose of an air space between the infected raw sewage in the holding
tank 10 and the disinfected waste in the radiation loop 30 is to inhibit cross


CA 02538635 2006-03-02
14
contamination. This concept ensures that the waste being disinfected will not
be
contaminated with the raw waste in the holding tank. Note that the hose 32 and
vented loop 86 are located much above the top surface of the holding tank 10,
therefore preventing movement of the vessel from spilling raw waste into the
inlet of
radiation loop 30 and contaminating the waste being disinfected within the
radiation
loop 30.
The use of a "full" level sensor 15 to trigger a series of disinfection and
phosphate reducing cycles to treat the entire contents of a "fullp holding
tank, instead
of the disinfecting each toilet flush immediately and independently as the in
prior art,
allows the denitrifyinglliquefying media dispensed into the holding tank with
each
flush, to be in contact with the raw sewage for several days before the
disinfection
and pump-out cycle begins. This long contact time between the media and the
sewage results in substantial reduction of nitrates and a thorough breakdown
of solids
and toilet paper.
The disinfection of wastewater in small batches having a volume smaller than
the total volume of the radiation loop 30, allows each batch to receive
multiple
radiation doses as it moves through the radiation loop 30, thereby ensuring
100°!°
bacterial and viral inactivation of the waste exiting the radiation loop 30.
The stepped or indexed pushing along of hot waste water through the
phosphate filter results in relatively long dwell time with the iron power
media, thereby
improving the level of phosphate reduction.
The use of appropriate sensors to detect critical component failures, allows
to
diagnose and identify the faulty component to the user and to shut down the
sewage
treatment in order to prevent accidental overboard discharge of infected
sewage.
Also it will be understood that modifications can be made to the marine toilet
method, system and apparatus of the present invention without departing from
the
teachings of the invention.
Accordingly, the scope of the invention is only to be limited as necessitated
by
the accompanying claims.

Representative Drawing
A single figure which represents the drawing illustrating the invention.
Administrative Status

For a clearer understanding of the status of the application/patent presented on this page, the site Disclaimer , as well as the definitions for Patent , Administrative Status , Maintenance Fee  and Payment History  should be consulted.

Administrative Status

Title Date
Forecasted Issue Date Unavailable
(22) Filed 2006-03-02
(41) Open to Public Inspection 2006-09-03
Dead Application 2009-03-02

Abandonment History

Abandonment Date Reason Reinstatement Date
2008-03-03 FAILURE TO PAY APPLICATION MAINTENANCE FEE

Payment History

Fee Type Anniversary Year Due Date Amount Paid Paid Date
Application Fee $200.00 2006-03-02
Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
BARRERAS, FRANCISCO J.
Past Owners on Record
None
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
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Document
Description 
Date
(yyyy-mm-dd) 
Number of pages   Size of Image (KB) 
Abstract 2006-03-02 1 39
Description 2006-03-02 14 827
Claims 2006-03-02 6 299
Drawings 2006-03-02 3 70
Representative Drawing 2006-08-08 1 21
Cover Page 2006-08-16 2 71
Correspondence 2006-03-31 1 13
Assignment 2006-03-02 3 97
Correspondence 2006-04-12 2 47
Correspondence 2006-09-18 1 12