Note: Descriptions are shown in the official language in which they were submitted.
CA 02583071 2007-03-30
SURGICAL SUTURING APPARATUS WITH NEEDLE RELEASE
SYSTEM
FIELD OF THE INVENTION
The invention relates to a surgical suturing apparatus. More particularly, the
invention relates to a surgical suturing apparatus with a needle release
system.
BACKGROUND OF THE INVENTION
Endoscopic procedures have been rapidly developing over the past decade. These
procedures often allow for the performance of surgical procedures with minimal
trauma
when compared to prior techniques requiring a large external opening to expose
the
internal organ or tissue requiring repair.
In addition to the many areas in which endoscopic procedures have found use,
endoscopic procedures have been developed for surgical procedures addressing
morbid
obesity. Morbid obesity is a serious medical condition. In fact, morbid
obesity has
become highly pervasive in the United States, as well as other countries, and
the trend
appears to be heading in a negative direction. Complications associated with
morbid
obesity include hypertension, diabetes, coronary artery disease, stroke,
congestive heart
failure, multiple orthopedic problems and pulmonary insufficiency with
markedly
decreased life expectancy. With this in mind, and as those skilled in the art
will certainly
appreciate, the monetary and physical costs associated with morbid obesity are
substantial. In fact, it is estimated the costs relating to obesity are in
excess of 100 billion
dollars in the United States alone.
A variety of surgical procedures have been developed to treat obesity. One
procedure is Roux-en-Y gastric bypass (RYGB). This operation is highly complex
and is
commonly utilized to treat people exhibiting morbid obesity. Around 35,000
procedures
are performed annually in the United States alone. Other forms of bariatric
surgery
include Fobi pouch, bilio-pancreatic diversion, and gastroplasty or "stomach
stapling". In
addition, implantable devices are known which limit the passage of food
through the
stomach and affect satiety.
1
CA 02583071 2007-03-30
RYGB involves movement of the jejunum to a high position using a Roux-en-Y
loop. The stomach is completely divided into two unequal portions (a smaller
upper
portion and a larger lower gastric pouch) using an automatic stapling device.
The upper
pouch typically measures less than about 1 ounce (or 20 cc), while the larger
lower pouch
remains generally intact and continues to secret stomach juices flowing
through the
intestinal track.
A segment of the small intestine is then brought from the lower abdomen and
joined with the upper pouch to form an anastomosis created through a half-inch
opening,
also called the stoma. This segment of the small intestine is called the "Roux
loop" Roux
limb and carries the food from the upper pouch to the remainder of the
intestines, where
the food is digested. The remaining lower pouch and the attached segment of
duodenum
are then reconnected to form another anastomotic connection to the Roux loop
limb at a
location approximately 50 to 150 cm from the stoma, typically using a stapling
instrument. It is at this connection that the digestive juices from the bypass
stomach,
pancreas, and liver, enter the jejunum and ileum to aide in the digestion of
food. Due to
the small size of the upper pouch, patients are forced to eat at a slower rate
and are
satiated much more quickly. This results in a reduction in caloric intake.
As those skilled in the art will certainly appreciate, the conventional RYGB
procedure requires a great deal of operative time. Because of the degree of
invasiveness,
post-operative recovery time can be quite lengthy and painful. In view of the
highly
invasive nature relating to the current RYGB procedure, other less invasive
procedures
have been developed. With this mind other procedures for reducing the size of
the
stomach have been developed. The most common form of gastric reduction surgery
involves the application of vertical staples along the stomach to create an
appropriate
pouch. This procedure is commonly performed laparoscopically and as such
requires
substantial preoperative, operative, postoperative resources.
As endoscopic devices and procedures have developed, surgeons have begun to
employ endoscopic techniques to gastric procedures such as those discussed
above in an
effort to minimize trauma and reduce the time required for procedures and
recovery.
2
CA 02583071 2007-03-30
With the foregoing in mind, procedures and apparatuses that allow for the
performance of
gastric reduction surgery in a time efficient and patient friendly manner are
needed.
One area that has not been adequately addressed is the need for the
application of
sutures as these gastric, and other endoscopic, procedures are being
performed. The
present invention provides an endoscopic suturing device adapted for the
continuous
application of sutures.
SUMMARY OF THE INVENTION
It is, therefore, an object of the present invention to provide a surgical
suturing
apparatus. The suturing apparatus includes a suture housing, a needle mounted
within the
suture housing for movement about an arcuate path, and a drive assembly
operably
associated with the needle for controlling movement of the needle with a
suture secured
thereto about the arcuate path in a manner facilitating application of the
suture to tissue.
The suture housing has an open position and a closed position, and the needle
can be
removed from the suture housing when in the open position.
It is also an object of the present invention to provide a suturing apparatus
wherein
the drive assembly moves the needle about a continuous circular path.
It is another object of the present invention to provide a suturing apparatus
wherein the suture housing is shaped and dimensioned for insertion through a
natural
orifice of a patient.
It is a further object of the present invention to provide a suturing
apparatus
wherein the suture housing is shaped and dimensioned for passage through an
orifice
from approximately 3mm to approximately 24mm in diameter.
It is also another object of the present invention to provide a suturing
apparatus
wherein the suture housing is shaped and dimensioned for laparoscopic
insertion through
a trocar.
3
CA 02583071 2007-03-30
It is still another object of the present invention to provide a suturing
apparatus
wherein the suture housing is shaped and dimensioned for passage through an
orifice
from approximately 3mm to approximately 18mm in diameter.
It is yet a further object of the present invention to provide a suturing
apparatus
wherein the suture housing includes a first housing member and a second
housing
member, and the first housing member and the second housing member are
selectively
secured via a cam pin set.
It is also another object of the present invention to provide a suturing
apparatus
wherein the suture housing includes a first housing member and a second
housing
member, and the first housing member and the second housing member are
selectively
secured via a tear strip positioned along a seam of the first housing member
and the
second housing member.
It is also a further object of the present invention to provide a suturing
wherein the
suture housing includes a first housing member and a second housing member,
and the
first housing member and the second housing member are selectively secured via
a pull
cable laced along the first and second housing members.
It is also an object of the present invention to provide a suturing apparatus
wherein the suture housing includes a first housing member and a second
housing
member, and a hinge connects the first housing member and the second housing
member.
Other objects and advantages of the present invention will become apparent
from
the following detailed description when viewed in conjunction with the
accompanying
drawings, which set forth certain embodiments of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 is a perspective view of the present invention with the vacuum
chamber
secured thereto.
Figure 2 is a perspective view of the present invention without the vacuum
chamber.
4
CA 02583071 2007-03-30
Figures 3 through 10 are cut away views demonstrating operation of the present
invention.
Figure 11 is a perspective view showing a suturing body with a vacuum chamber
in accordance with a preferred embodiment secured thereto.
Figure 12 shows an alternate vacuum chamber secured to the suturing body.
Figures 13 and 14 are top views of yet another vacuum chamber secured to the
suturing body, wherein Figure 13 shows the vacuum chamber in its expanded
configuration and Figure 14 shows the vacuum chamber in its low profile
configuration.
Figure 15 is a cut away view of the suturing body showing a smooth friction
camming member.
Figure 16 is an alternate embodiment of the suturing body showing a toothed
friction camming member.
Figure 17 is a cut away view of yet another embodiment of the suturing body
with
a gear driven friction camming member.
Figures 18 and 19 are cut away views of the suturing body showing alternate
back-up mechanisms which may be utilized in accordance with the present
invention.
Figures 20, 21 and 22 are various views of a suturing body including a cam pin
set
mechanism utilized in selectively opening the suture housing.
Figures 23 and 24 are bottom views of a suturing body showing a tear strip
mechanism utilized in selectively opening the suture housing.
Figures 25 and 26 are bottom views of a suturing body showing yet another
mechanism utilized in selectively opening the suture housing.
Figures 27 and 28 are bottom views of a suturing body showing a spreader plate
mechanism utilized in selectively opening the suture housing.
5
CA 02583071 2007-03-30
Figures 29, 30 and 31 are various views of a suturing body showing an
alternate
mechanism for selectively opening the suture housing.
Figure 32 is a cut away view of the suturing body showing a needle position
indicating mechanism.
Figure 33 is a cut away view of the suturing body showing an alternate needle
position indicating mechanism.
Figure 34 is perspective view of a suturing body employing an alternate needle
position indicating mechanism wherein an indicator pin is shown in its hidden
position.
Figure 35 is a cross sectional view of the needle position indicating
mechanism
shown in Figure 34 with the indicator pin shown in its hidden position.
Figure 36 is perspective view of the suturing body shown in Figure 34 with the
indicator pin in its exposed position.
Figure 37 is a cross sectional view of the needle position indicating
mechanism
shown in Figure 36 with the indicator pin in its exposed position.
Figure 38 is a detailed side, cut away view showing a colored needle utilized
in
needle position identification.
Figure 39 is a perspective view showing a visual indicator linked to various
sensors for identifying needle position.
Figures 40, 41, 41a, 42, 42a and 43 are various views showing an attachment
mechanism for securing the present suturing apparatus to an endoscope.
Figures 44, 45 and 46 show a guidewire introducer mechanism for use in
conjunction with the present suturing apparatus.
Figures 47, 48, 49, 50 and 51 disclose a detachable handle mechanism for
utilization in conjunction with the present suturing apparatus.
6
CA 02583071 2007-03-30
Figures 52 through 61 disclose various techniques for suture lacing in
accordance
with the present invention.
Figure 62 is a perspective view of a knotting element in accordance with the
present invention.
Figure 63 is a perspective view showing fusing of knotted sutures.
Figures 64, 65, 66, 67 and 68 are perspective views showing various suction
vacuum assist mechanisms in accordance with the present invention.
Figure 69 shows a suturing technique utilizing an adhesive/sealant.
Figures 70, 71 and 72 show a perforated suture utilized in supplying
adhesive/sealant to a suture line.
Figures 73 through 82 disclose a procedure whereby a stomach pouch is created
through the application of an adhesive/sealant.
Figures 83 and 84 are perspective views of a suturing apparatus incorporating
an
imaging device within the suturing body.
Figure 85 is a cut away view of the suturing body showing a cartridge
mechanism
for utilization therewith.
Figure 86 is a cut away view of the suturing body showing a cartridge
mechanism
having a smaller needle.
Figures 87 and 88 are side views showing a needle loading mechanism in
accordance with the present invention.
Figures 89, 90 and 91 disclose screw-based mechanisms for adjusting the size
of
the vacuum chamber and central opening.
Figure 92 is a cut away view showing a wire-based mechanism for adjusting the
effective depth of the vacuum chamber and central opening.
7
CA 02583071 2007-03-30
Figure 93 is a top view showing a cinching line utilized in adjusting the
effective
size of the vacuum chamber and central opening.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The detailed embodiments of the present invention are disclosed herein. It
should
be understood, however, that the disclosed embodiments are merely exemplary of
the
invention, which may be embodied in various forms. Therefore, the details
disclosed
herein are not to be interpreted as limiting, but merely as the basis for the
claims and as a
basis for teaching one skilled in the art how to make and/or use the
invention.
With reference to Figures 1 to 10, an endoscopic suturing apparatus 10 for the
continuous application of a suture 12 is disclosed. The term "suture" as used
throughout
the body of the present application is intended to refer to a variety of
flexible securing
filaments whether they be made of natural filament, synthetic or polymeric
filaments, or
metallic wire filaments.
Although the present suturing apparatus is particularly adapted for use in
performing endoscopic gastric reduction procedures, those skilled in the art
will certainly
appreciate the apparatus may be used for a wide variety of applications
without departing
from the spirit of the present invention. More particularly, the present
suturing apparatus
is shaped and dimensioned for insertion through a natural orifice of a
patient, for
example, transorally, and is, therefore, shaped and dimensioned for insertion
through an
orifice from approximately 3 mm to approximately 24 mm in diameter. Although
the
present suturing apparatus is particularly adapted for insertion through a
patient's natural
orifice, the present suturing apparatus may be shaped and dimensioned for
laparoscopic
insertion through a trocar, and is, therefore, shaped and dimensioned for
insertion through
an orifice from approximately 3 mm to approximately 18 mm in diameter.
The suturing apparatus 10 includes a suturing body 14 shaped and dimensioned
for attachment to the distal end 16 of a commercially available endoscope, or
other
supporting structure, 18 in a manner permitting actuation thereof and the
creation of a
vacuum. With this in mind, the suturing body 14 is secured to the endoscope 18
using
known attachment structures appreciated by those skilled in the art.
8
CA 02583071 2007-03-30
The suturing body 14 is composed of a first housing member 20 and a second
housing member 22 secured together to create a suture housing 24 in which the
functional
components of the present apparatus 10 are housed for movement in accordance
with the
present invention. The suture housing 24 includes an inner first track 26 in
which a
needle 28 is positioned for movement about a predetermined continuous circular
path
under the control of a drive assembly 30.
Although the present suturing apparatus is disclosed in accordance with a
preferred embodiment as providing for the translation of the needle about a
continuous
circular path, it is contemplated many of the concepts underlying the present
invention
may be applied in systems wherein the needle is merely moved along an arcuate
path, and
not necessarily along a continuous circular path.
The drive assembly 30 is supported within second and third tracks 32, 34
positioned about the inner first track 26. The drive assembly 30 applies axial
motion to
cause movement of the needle 28 about its continuous circular path. The drive
assembly
30 is generally composed of a friction plate 36 statically mounted along the
second track
32 and a friction camming member 38 that moves along the second track 32 while
a pin
40 moves along the outer third track 34. A drive cable 42 is coupled to the
pin 40 for
controlling actuation thereof in the manner described below in greater detail.
The drive
cable 42 is actuated for movement of the drive assembly 30 by a handle (for
example, as
shown in Figures 47 to 51). Although a preferred handle is disclosed below, it
is
contemplated a variety of handle structures may be utilized in the actuation
of the drive
cable without departing from the spirit of the present invention.
For reasons that will become apparent based upon the operation of the present
suture apparatus 10 as described below in greater detail, the suturing body 14
is
substantially C-shaped with a central opening 44 in which tissue is positioned
during
suturing. The C-shape of the suturing body 14 allows the needle 28 to move
about a
circular path during operation thereof and pass through tissue positioned with
the central
opening.
9
CA 02583071 2007-03-30
Referring to Figures 1 and 2, and in accordance with a preferred embodiment,
the
present endoscopic suturing apparatus 10 is attached to a commercially
available
endoscope 18 by way of a clamp 17. As briefly mentioned above, and as
discussed below
in greater detail, the suturing apparatus 10 may be secured to the endoscope
18 in a
variety of ways without departing from the spirit of the present invention.
The suturing
apparatus 10 is oriented in a way that allows the user to maintain visibility
of the needle
28 and operative field, as well as create a small cross section to aid in
transoral insertion
(when the suturing apparatus 10 is used in gastric surgical procedures).
A vacuum chamber 46 surrounds and/or otherwise contains the suturing body 14
of the present suture apparatus 10. This defines a cavity 48 in which the
suturing body 14
sits. The vacuum chamber 46 is coupled to the vacuum line 50, which is coupled
in
tandem to the endoscope 18, but not in the working channel of the endoscope
18, such
that a vacuum is created within the cavity 48 defined by the vacuum chamber
46, as well
as the central opening 44 of the suturing body 14. In this way, the
application of the
vacuum draws adjacent tissue into the central opening 44 of the suturing body
14.
As briefly mentioned above, the present suturing apparatus 10 is provided with
a
vacuum chamber 46 designed to enhance one's ability to draw tissue into a
position for
suturing. The vacuum chamber 46 is shaped and dimensioned to facilitate
pulling the
tissue wall into the vacuum chamber 46, and particularly, the central opening
44 of the
suturing body 14, under the control of the applied vacuum. Once drawn within
the
vacuum chamber 46 and the central opening 44, the tissue is held therein as
the needle 28
is passed therethrough while the suturing body 14 throws stitches. The
required vacuum
chamber 46 size is based upon the thickness of the tissue being sutured. The
vacuum
necessary to pull the desired tissue thickness is proportionate to both the
thickness of the
tissue and the size of the vacuum chamber 46.
As a result, the present vacuum chamber 46 attempts to increase the size
thereof to
minimize the required vacuum for accomplishing the task, without making the
vacuum
chamber 46 too large for passage into the stomach. The ability of the present
vacuum
chamber 46 to achieve desired suction with vacuum pressure provided at a
hospital or
other medical facility is especially important considering the magnitude of
vacuum
CA 02583071 2007-03-30
sources available at different hospitals, as well as within different surgical
suites, varies
greatly.
With this in mind, and in accordance with preferred embodiments of the present
invention as shown in Figures 11 and 12, (where similar reference numerals are
used for
similar parts) the vacuum chamber 146 is constructed from a resilient
elastomer. It is
cup-like in its configuration and generally includes an inner wall 170 and an
outer wall
172. The inner wall 170 of the vacuum chamber 146 is preferably provided with
projections, for example, ribs and/or hooks, 174 (as shown in Figure 12) to
further
improve the ability of the vacuum chamber 146 to retain tissue drawn thereon
under
suction. These projections 174 provide grabbing surfaces for the tissue to be
pinned
against when the vacuum is applied to the vacuum chamber 146. The projections
174
also increase the holding power of the vacuum thereby minimizing the amount of
vacuum
needed.
In accordance with a preferred embodiment, the vacuum chamber 146 is
composed of first and second vacuum chamber members 176, 178 secured to
opposite
sides of the suturing body 114 in a manner containing, or otherwise
surrounding, the
functional components of the suturing body 114. The first and second chamber
members
176, 178 are mirror images of each other and define a space surrounding the
suturing
body 114 for the creation of a vacuum. In accordance with a preferred
embodiment, the
first and second vacuum chamber members 176, 178 define a cup-like space in
which the
suturing body 114 is positioned.
Each of the first and second vacuum chamber members 176, 178 includes a
semicircular upper edge 184 and a concave lower portion 186. As such, when the
first
and second vacuum chamber members 176, 178 are secured along opposite sides of
the
suturing body 114, the cup-like space is defined about the suturing body 114.
The cup-
like space provides a confined space in which the suction provided by the
vacuum is
constrained so as to securely and efficiently draw tissue into the central
opening 144 of
the suturing body 114.
11
CA 02583071 2007-03-30
The first and second vacuum chamber members 176, 178 of the vacuum chamber
146 are manufactured from an elastomer, for example, urethane, adiprene or
santoprene.
The vacuum chamber 146 is designed to permit expansion and contraction
thereof. The
provision of an expandable vacuum chamber 146 maximizes chamber size to
increase
tissue inclusion during vacuum application, while permitting reduced vacuum
chamber
146 size during insertion of the suturing apparatus 110. More particularly,
the ability of
the vacuum chamber 146 to expand and contract facilitates trans-oral passage
of the
suturing apparatus 110 while similarly optimizing vacuum chamber 146 size
during tissue
suction.
As those skilled in the art will appreciate, the need for trans-oral passage
of the
suturing apparatus 110 defines an ultimate limit on the dimensions of the
suturing
apparatus 110 and, therefore, the vacuum chamber 146 that can be introduced to
capture
tissue in accordance with the present invention. The larger the vacuum chamber
146, the
larger the "bite" of tissue that can be captured in one throw of the suturing
apparatus 110.
With this in mind, and as discussed above, the vacuum chamber 146 is made out
of an
elastomer allowing it to be collapsed during insertion and then "spring" back
to its
original shape after it is fully inserted.
In accordance with an alternate embodiment, and with reference to Figures 13
and
14, expansion of the vacuum chamber 246 is further facilitated by the
provision of living
hinges 280 at predefined bending points of the cavity 248 defined by the
vacuum chamber
246. This allows the vacuum chamber 246 to be constructed of a wider variety
of
materials, including non-elastic plastics, since the living hinges 280 permit
the more rigid
structures to "fold" rather than elastically bend. More particular, and with
reference to
the prior embodiment, the vacuum chamber 246 is composed of a first vacuum
chamber
member 276 and a second vacuum chamber member 278. The first and second vacuum
chamber members 276, 278 are mirror images of each other, and each includes a
semi-
circular upper section 284 and a concave lower section 286. As a result, the
first and
second vacuum chamber members 276, 278 are coupled to opposite sides of the
suturing
body 214 to form the present vacuum chamber 246, which can similarly include
the ribs
and/or hooks discussed above with regard to the prior embodiment.
12
CA 02583071 2007-03-30
In accordance with a preferred embodiment, the first and second vacuum chamber
members 276, 278 are constructed of a semi-rigid material and, therefore,
respectively
include living hinges 280 permitting expansion and contraction thereof. The
living
hinges 280 are positioned at predefined bending points of the first and second
vacuum
chamber members 276, 278 in a manner optimizing folding thereof. The living
hinges
280 permits controlled expansion and contraction of the vacuum chamber 246 as
the first
and second vacuum chamber members 276, 278 are moved relative to each other in
accordance with the present invention. One is, therefore, able to pass a
vacuum chamber
246 that is ultimately, when used, larger than the trans-oral space through
which it is
passed.
Those skilled in the art will appreciate it is would be desirable to make a
vacuum chamber and central opening adapted to accommodate any type of tissue,
any
thickness of tissue and be able to allow the user to adjust the bite size
(that is, the extent
of tissue through which the suture is thrown). To this end, various
embodiments for the
adjustment of the effective vacuum chamber and central opening size have been
developed and are disclosed herein. These embodiments also allow for
longitudinal and
lateral adjustment of the vacuum chamber, as well as depth adjustment of the
central
opening and vacuum chamber, to allow for use with different tissue
thicknesses, different
tissue types and variable tissue bites per suture throw. In this way the
surgeon is allowed
to readily adjust the effective vacuum chamber/central opening depth, width
and/or length
to allow for adjustment of the depth of the tissue bite, which controls the
depth of the
needle path through the tissue (i.e., full thickness or partial thickness).
The ability for
adjustment also allows the same suturing apparatus to be used for multiple
tissue types
and thicknesses. While limiting the maximum amount of tissue that may be drawn
into
the vacuum chamber and central opening, the present techniques may also be
applied to
ensure that a predetermined and controlled amount of tissue is drawn into the
vacuum
chamber and the central opening.
In accordance with a preferred embodiment, and with reference to Figures
89, 90 and 91, adjustment is accomplished by the provision of adjusting screws
3970 in
the base 3972 of the vacuum chamber 3946. The screws 3970 respectively allow
for
13
CA 02583071 2007-03-30
longitudinal or lateral adjustment of the vacuum chamber 3946 by adjusting a
screw 3970
in the base 3972 of the vacuum chamber 3946 that expands or contracts the
vacuum
chamber 3946 in a desired direction.
In accordance with another embodiment, and with reference to Figure 88 a
wire 4070 is used to raise the effective base of the vacuum chamber 4046 and
the central
opening 4044 controlling the effective depth of the vacuum chamber 4046 and
the central
opening 4044. This wire 4070 is a buckled spacing wire that can be further
buckled or
allowed to straighten, effectively reducing the depth to which the tissue can
enter the
cavity defined by the central opening 4044 and the vacuum chamber 4046. The
straighter
the spring wire 4070 is allowed to be, the higher the effective bottom of the
cavity is set.
The spring wire 4070 thereby prevents deep entrance of tissue (that is,
entrance beyond
the barrier created by the spring wire 4070) into the central opening 4044.
The slack in
the wire 4070 is controlled via a screw member 4072 found within the suturing
body
4014 for actuation of the wire 4070.
Referring to Figure 93, and in accordance with another embodiment, a
cinching cable 4170 is used to adjust the effective length of the vacuum
chamber 4148.
In particular, a cinching cable 4170 is threaded about the outer perimeter of
the vacuum
chamber 4146, with the free ends 4172, 4174 thereof exiting at the proximal
end of the
vacuum chamber 4146. As such, the free ends 4172, 4174 may be tensioned to
shorten
the vacuum chamber 4146 length, and similarly released when it is desired to
increase the
length of the vacuum chamber 4146 by allowing the walls thereof to expand to
their
unbiased position.
As mentioned above, the housing 24 contains the needle 28 used in the
application
of a suture 12 to the tissue drawn within the central opening 44. The suture
12 is secured
to the proximal end, that is, the blunt end, of the needle 28 and is drawn
through the tissue
as the needle 28 is actuated in accordance with the present invention as
described herein.
In accordance with a preferred embodiment, the needle 28 is curved to rotate
about a
predetermined continuous circular path and extends along an arc of 240 degrees
creating
an opening of 120 degrees. However, those skilled in the art will appreciate
the opening
14
CA 02583071 2007-03-30
may be varied; for example, it has been contemplated to use a needle offering
an opening
of 140 degrees.
The needle 28 includes an interior surface 52 along the inner surface of the
arc
defined by the needle 28 and an exterior surface 54 along the outer surface of
the arc
defined by the needle 28. A series of notches 56 are cut into the exterior
surface 54 of the
needle 28. As will be appreciated based upon the following description, the
notches 56
are shaped and dimensioned for use by the drive assembly 30 in grabbing,
driving and
releasing the needle 28. Although notches along the exterior surface of the
needle are
disclosed for use in accordance with a preferred embodiment of the present
invention, it is
1.0 contemplated the needle may be formed without notches such that the drive
assembly
merely grips the substantially smooth exterior surface of the needle to drive
it forward.
Operation of the drive assembly 30 and movement of the needle 28 is described
with reference to Figures 3 to 10, wherein one half of the housing 24 is
removed exposing
internal components of the present suture apparatus 10. The drive cable 42
(shown in
Figure 3) is rigidly attached to the pin 40. As is described below in greater
detail, the
drive cable 42, pin 40 and friction camming member 38 are extended and
retracted to
engage and disengage the needle 28 for movement thereof about its circular
path. The
drive cable 42 is flexible enough to curve in the housing 24 and flex along
with the
endoscope 18, but is rigid enough to be compressed to drive the friction
camming
member 38 into its initial drive stage (see Figure 4).
The friction camming member 38 is composed of an arcuate engagement member
58 and a camming member 60 working in conjunction with the pin 40 to control
the
position of the engagement member 58 for selective engagement with the needle
28. The
engagement member 58 is constructed with internal notches 62 shaped and
dimensioned
for engaging the needle 28 to drive it in a clockwise direction, but permit
free movement
thereof as the friction camming member 38, that is, both the engagement member
58 and
the camming member 60, is moved in a counter-clockwise direction toward the
initial
drive stage.
CA 02583071 2007-03-30
The engagement member 58 of the friction camming member 38 is designed to
translate in the housing 24 both radially towards and away from the needle 28,
as well as
translate arcuately clockwise and counterclockwise about the arc defined by
the housing
24. This is achieved through the camming action offered by the interaction
between the
camming member 60, the pin 40 and the engagement member 58. The camming member
60 is rigidly coupled to the engagement member 58 such that the engagement
member 58
is moved into and out of engagement with the needle 28 as the radial position
of the
camming member 60 is altered based upon its interaction with the pin 40. As
discussed
below in accordance with an alternate embodiment, it is contemplated that a
spring
element may be employed to force the friction camming member 38 against the
needle
28.
More particularly, as the drive cable 42 is compressed (that is, the drive
cable 42
is pushed distally away from the operation of the suturing apparatus 10) to
move the
friction camming member 38 in a counter-clockwise direction, the pin 40 slides
within a
slot 64 formed in the camming member 60 forcing the engagement member 58 and
camming member 60 to move counterclockwise as well as outwardly from the
needle 28.
The friction plate 36 aids in forcing the engagement member 58 outwardly from
the
needle 28 as the friction camming member 38 is moved in this counter-clockwise
direction.
With the friction camming member 38 in its initial drive position as shown in
Figure 4, and as tension is applied to the drive cable 42 (that is, the drive
cable 42 is
pulled proximally toward the operation of the suturing apparatus 10) and
ultimately the
pin 40, the pin 40 engages the camming member 60 forcing friction camming
member 38,
and more particularly, the engagement member 58 to travel inwardly into
contact with the
exterior surface 54 of the needle 28 due to the camming action resulting from
the
interaction of the pin 40 and the slot 64 within the camming member 60 (see
Figure 5).
As tension is continually applied to the drive cable 42 the notches 62 formed
along the
inner surface of the engagement member 58 grab into the notches 56 cut into
the exterior
surface 54 of the needle 28, causing the needle 28 to rotate clockwise until
pin 40 reaches
the limit of track 34 and the procedure must start all over (see Figure 6).
16
CA 02583071 2007-03-30
When the limit of the stroke is reached as shown in Figure 6, the operator
compresses the drive cable 42 causing the engagement member 58 to disengage
from the
needle 28 by way of the cam feature resulting from the interaction of the pin
40 within the
slot 64 of the camming member 60 as the pin 40 slides within the slot 64
causing the
engagement member 58 and camming member 60 to move outwardly and in a
counterclockwise direction (see Figure 7). The compression on the drive cable
42 is
continued until the friction camming member 38 moves counterclockwise reaching
the
opposite end of the housing 24 (see Figure 8). Tension is then applied to once
again
move the needle 28 in a clockwise direction and the procedure is repeated
until the needle
has traveled 360 degrees (see Figures 9 and 10).
As briefly discussed above, the drive assembly 30 of the present invention is
capable of driving the needle 28 about its circular path in a highly
controlled and efficient
manner. Referring to Figure 15, the functionality of the present drive
assembly 330 is
enhanced by the provision of the friction camming member 338, which drives the
needle
328 when pulling the needle 328 along its path through frictional means. The
contact
surface of the frictional interface 358 of the friction camming member 338 is
manufactured to enhance its frictional relationship with the needle 328 so as
to smoothly
and reliably move the needle 328 in accordance with the present invention.
The interaction between the friction camming member 338 and the needle 328 is
enhanced by the provision of a leaf spring 370. The leaf spring 370 extends
within the
suture housing 324 of the suturing apparatus 310 and is oriented to contact
the friction
camming member 338 during actuation of the needle 328 for forcing the friction
camming member 338 into contact with the needle 328. The leaf spring 370 is a
cantilever mounted spring member mounted proximally of the friction camming
member
338. As the friction camming member 338 is forced distally, the leaf spring
370 increases
the engagement forces radially the farther the friction camming member 338 is
displaced.
As those skilled in the art will certainly appreciate, a spring structure is
disclosed in
accordance with a preferred embodiment of the present invention and other
spring
structures could be employed without departing from the spirit of the present
invention.
17
CA 02583071 2007-03-30
In accordance with an alternate embodiment, and with reference to Figure 16,
the
smooth friction camming member 338 discussed above may be replaced with a
toothed
friction camming member 438. In accordance with this embodiment, the contact
surface
of the frictional interface 458 of the friction camming member 438 is provided
with teeth
472 shaped and dimensioned to engage similarly shaped teeth 474 formed along
the
exterior surface of needle 428. In this way, the teeth 472 along the
frictional interface
458 of the friction camming member 438 engage teeth 474 cut into the needle
428 and
drag the needle 428 along its drive path when pulled. As with the prior
embodiment, the
interaction between the friction camming member 438 and the needle 428 is
enhanced by
the provision of a leaf spring 470. The leaf spring 470 extends within the
suture housing
424 of the suturing apparatus 410 and is oriented to contact the friction
camming member
438 during actuation of the needle 428 for forcing the friction camming member
438 into
contact with the needle 428.
In accordance with an alternate embodiment, and with reference to Figure 17,
The
motion of the friction camming member 538 (whether it be a smooth friction
camming
member 338 as shown in Figure 15 or a toothed friction camming member 438 as
shown
in Figure 16) used in driving the needle 528 can also be achieved through the
use of a
sprocket gear 570 engaging with teeth 572 on the back side 574 of the friction
camming
member 538 driving the needle 528 through the same motions the linear pull
system
created. Such a gearing arrangement provides for the translation of rotary
motion along
the drive cable 582, and about a first axis substantially aligned with the
longitudinal axis
of the suturing apparatus 510 extending through the suturing apparatus 510,
into rotary
motion of the needle 528 about an arcuate path having a central axis
substantially
perpendicular to the longitudinal axis of the suturing apparatus 510. In
accordance with
this embodiment, the sprocket gear 570 is rotated by a rotary cable drive
system 576
linked to a rotary member in the handle (not shown) which would replace the
linear pull
system. In accordance with this embodiment, the rotary cable motion (rotating
about the
longitudinal axis of the device shaft) is converted to rotary motion (rotating
perpendicular
to the longitudinal axis of the device shaft) to drive the needle 528 directly
along its
circular path or to drive the toothed friction camming member 538 in its path.
18
CA 02583071 2007-03-30
More particularly, the drive cable 582 is designed for rotation about an axis
substantially parallel to the longitudinal axis of the apparatus 510. The
distal end 584 of
the drive cable 582 is provide with spur gear 586 which is linked to a similar
spur gear
588 mounted between the spur gear 586 at the distal end 584 of the drive cable
582 and a
geared contact surface 574 of the friction camming member 538. As a result,
rotation of
the drive cable 582 causes the spur gear 586 to rotate, which in turns
translates into
motion of the friction camming member 538. Movement of the friction camming
member 538 then causes the needle 528 to move in a desired arcuate path. Since
the
friction camming member 538 engages and disengages the needle 528 in a manner
similar
to the embodiment described above, movement of the needle 528 is achieved by
alternately reversing the rotation of the rotary cable system. Forward
rotation cams the
friction camming member 538 into engagement and drives the friction camming
member
538 counter-clockwise in a manner driving the needle 528. Reverse rotation of
the drive
cable 582 disengages the friction camming member 538 from the needle 528 and
rotates
the friction camming member 538 clockwise resetting it for the next driving
motion.
Regardless of the friction camming member design, the drive mechanism
employed in accordance with preferred embodiments of the present invention
provides a
rotary needle drive system for suture pass-through capable of multiple tissue
pass-through
during a single device insertion. As discussed above, in accordance with a
preferred
embodiment of the present invention, this is accomplished by a friction
camming member
that advances the needle by means of a toothed engagement or a frictional
coupling, and
provides for needle advancement permitting variation in the size of both the
needle and
suture used in accordance with the present invention.
Two anti-backup structures are disclosed with reference to Figures 18 and 19.
These anti-backup structures control needle movement so the needle is only
allowed to
pass in one direction. This prevents the needle from backing out between
actuating
strokes of the fricton camming member as it moves between its end (or limit)
of stroke
position as shown in Figure 6 and its initial drive position as shown in
Figure 8. More
particularly, the needle of the present suturing apparatus is designed to move
in a
predetermined first direction about an arcuate path, and movement in an
opposite second
19
CA 02583071 2007-03-30
direction is undesired. As such, the present anti-backup structures prevent
movement of
the needle in the second direction while permitting free movement of the
needle in the
first direction.
More particularly, and in accordance with a preferred embodiment disclosed
with
reference to Figure 18, a frictional anti-backup device 670 is secured along
the forward
end of the needle 628 path for contact with the needle 628 in a manner
preventing
undesired back-up thereof. The frictional anti-backup device 670 is a lever
arm 672
including a first end 674 and second end 676. The first end 674 of the lever
arm 672 is
pivotally secured to the suturing body 614 of the suturing apparatus 610. The
second end
676 of lever arm 672 extends toward, and into contact with, the contact
surface of the
needle 628. The lever arm 672 is oriented such that when the needle 628 is
moved in a
counter-clockwise direction as viewed in Figure 18, the lever arm 672 slides
over the
exterior surface of the needle 628 permitting the needle 628 to freely rotate.
However, if the needle 628 attempts to rotate in a clockwise direction as
viewed in
Figure 18, the second end 676 of the lever arm 672 frictionally engages the
exterior
surface of the needle 628 in a manner stopping clockwise rotation thereof.
This is a result
of the orientation of the lever arm 672 that creates a frictional impediment
to movement
of the needle 628, for example, similar to a ratchet mechanism. With this in
mind, the
lever arm 672 is biased to maintain engagement with the exterior surface of
the needle
628 whether the needle is rotated in a clockwise direction or a counter-
clockwise
direction.
In accordance with an alternate embodiment and with reference to Figure 19,
the
suturing body 714 is provided with an integral spring biased latch 770 shaped
and
dimensioned to fit within recesses 772 formed in the exterior surface of the
needle 728.
With this in mind, the latch 770 and the recesses 772 are shaped and
dimensioned to
permit substantially free rotation of the needle 728 in one direction while
preventing
rotation of the needle 728 in the opposite direction.
Since it is possible the needle may become jammed within the tissue during
deployment, it sometimes becomes necessary to free the needle from the
suturing
CA 02583071 2007-03-30
apparatus for emergency extraction of both the suturing apparatus and the
needle. With
this in mind, and with reference to the various embodiments presented below,
techniques
have been developed for freeing the needle in the event it becomes jammed and
requires
release. In general, the embodiments described below are different methods of
separating
or opening the suture housing of the suturing apparatus to release the needle
and allow the
suturing apparatus to be removed. Release of the needle in this manner might
necessitate
subsequent removal of the needle from its jammed position, but will permit
extraction of
the remainder of the suturing apparatus as the suturing apparatus is no longer
hung on the
tissue based upon the release of the needle.
In accordance with the various embodiments disclosed below, a surgical
suturing
apparatus includes a suture housing and a needle mounted within the suture
housing for
movement about an arcuate path. The suturing apparatus also includes a drive
assembly
operably associated with the needle for controlling movement of the needle
with a suture
secured thereto about the arcuate path in a manner facilitating application of
the suture to
tissue. The suture housing has an open position and a closed position, and the
needle can
be removed from the suture housing when in the open position.
The various embodiments provide a user a controlled opening mechanism that
allows the suture housing to be selectively opened should the needle fail to
be able to
advance and the suturing apparatus needs to be extracted. As will be described
below in
greater detail, this is achieved by employing either a spring biased, hinged
clamshell
suturing body opening when a crushable coupling mechanism is actuated, a
removable
pin/cable mechanism that holds the two halves of the suturing body together or
an
openable suture deployment system that can be re-closed for extraction from
the body.
In accordance with a first embodiment, and with reference to Figures 20 to 22,
and
as discussed above in greater detail, the suturing body 814 is composed of a
first housing
member 820 and second housing member 822 making up the suture housing 824. A
cam
pin set 870 locks the first housing member 820 and the second housing member
822
together, with, however, the ability to remove the cam pin set 870 from the
second
housing member 822 when it is desired to separate the first and second housing
members
820, 822 for removal of a jammed needle 828.
21
CA 02583071 2007-03-30
More particularly, the first and second housing members 820, 822 are hinged
872
along one end thereof, and the cam pin set 870 is positioned in a manner
opposite the
hinge 872 so the first and second housing members 820, 822 are securely held
together.
However, when the cam pin set 870 is removed, or otherwise removed from its
locking
position with a second housing member 822, the first and second housing
members 820,
822 are free to move apart pivoting about the hinge 872. Opening of the
suturing housing
824 is further facilitated by the inclusion of a spring 874 in the hinge 872
for encouraging
opening of the suturing housing 824 upon removal of the cam pin set 870.
Actuation of the cam pin set 870 is achieved via the use of a release member
876
that interacts to permit controlled locking and release of the cam pin set
870. In
particular, the release member 876 includes a series of interference members
878 which
interact with the heads 880 of the cam pin set 870 to retain them within
recesses 882
formed in the second housing member 822 (see Figure 21). When it is desired to
separate
the first and second housing members 820, 822, the release member 876 is
shifted, for
example, via a cable 884 extending for actuation by a user, to move the
interference
member 878 and allow the cam pin set 870 to move from within the second
housing
member 822 (see Figure 22).
In accordance with another embodiment, and with reference to Figures 23 and
24,
a tear strip 970 is disclosed. As with the prior embodiments, the suturing
body 914 is
composed of a first housing member 920 and second housing member 922 making up
the
suture housing 924. The first and second housing members 920, 922 are hinged
972 along
one end thereof, with a spring 974 biasing the first and second housing
members 920, 922
to an open orientation.
The tear strip 970 is positioned through the centerline of the first and
second
housing members 920, 922. In accordance with a preferred embodiment, the tear
strip
970 is secured to the first and second housing members 920, 922 either through
adhesive
or other mechanical frangible, plastic coupling features. When pulled, the
tear strip 970
"tears" the center out from between the first and second housing members 920,
922
allowing the suturing apparatus 910 to fall open. The tear strip 970 may be a
straight
adhesive or molded strip, or the tear strip 970 may include a camming feature
(as
22
CA 02583071 2007-03-30
discussed below) as part of the distal most end further spreading open the
halves as it is
removed.
A further embodiment is disclosed with reference to Figures 25 and 26. This
embodiment employs a pull cable 1070 to facilitate selective opening of the
suturing body
1014 for release of a jammed needle therefrom. In accordance with this
embodiment, the
suturing body 1014 is composed of a first housing member 1020 and second
housing
member 1022 making up a suture housing 1024. The first and second housing
members
1020, 1022 are hinged 1072 along one end thereof (or are separate non-
associated
halves). The first and second housing members 1020, 1022 are further provided
with
lacing loops 1074 along the open end thereof. The lacing loops 1074 are shaped
and
dimensioned to permit the placement of a pull cable 1070 therethrough in a
manner which
holds the first and second housing members 1020, 1022 together.
More particularly, the pull cable 1070 is laced through the lacing loops 1074
alternately positioned on the first and second housing members 1020, 1022 much
like the
hinge of a door. As long as the pull cable 1070 is present around the
perimeter of the first
and second housing members 1020, 1022, the first and second housing members
1020,
1022 are held together and the needle 1028 is retained therein. However, when
it is
desirable to remove the needle 1028 or otherwise open the suturing body 1014
of the
suturing apparatus 1010, the pull cable 1070 is pulled withdrawing it from the
lacing
loops 1074 and releasing the first and second housing members 1020, 1022 from
each
other. With the first and second housing members 1020, 1022 released, the
spring biased
hinge 1072 draws the first and second housing members 1020, 1022 apart by
pivoting
them along the hinge 1072.
A spreader plate 1170 embodiment is disclosed with reference to Figures 27 and
28. This is a variation on the tear strip design disclosed above with
reference to Figures
23 and 24. In accordance with this embodiment, the center connection member
1172 not
only joins and releases the two housing members 1120, 1122, but has a camming
member
1174 on the distal end of the center connection member 1172 that as it is
pulled through
the system actually cams the first and second housing members 1120, 1122 apart
not just
allowing them to freely fall apart.
23
CA 02583071 2007-03-30
More particularly, and as discussed above with the various other embodiments,
the suturing body 1114 includes a first housing member 1120 and a second
housing
member 1122 making up the suture housing 1124. The first and second housing
members
1120, 1122 are hinged 1176 along one end thereof, with a spring 1178 biasing
the first
and second housing members 1120, 1122 to an open orientation (or are separate
non-
associated non-spring biased halves). The central connection member 1172 is
positioned
through the centerline of the first and second housing members 1120, 1122. In
accordance with a preferred embodiment, the central connection member 1172 is
secured
to the first and second housing members 1120, 1122 through a member that is
rigid
enough to prevent inadvertent deployment of the system but can be broken or
disengaged
from the distal end of the suture housing 1124. When pulled, the central
connection
member 1172 releases the first and second housing member 1120, 1122 allowing
the
suture housing 1124 to fall open.
The opening of the suturing body 1114 upon removal of the central connection
member 1172 is facilitated by including a camming member 1174 at the distal
end 1180
of the central connection member 1172. The camming member 1174 is positioned
and
shaped such that it extends between the first and second housing members 1120,
1122 in
a manner pushing the first and second housing members 1120, 1122 apart for
removal of
the needle 1128 or to provide other access to the internal structure of the
suturing body
1114.
Referring to Figures 29, 30 and 31 yet a further embodiment of the present
invention is disclosed. The embodiment employs a series of crushable
interlocking
clamps 1270 in the selective opening of the suturing body 1214. As with the
cam pin set,
the interlocking clamps 1270 hold the first and second housing members 1220,
1222
together during normal function. When a cable 1272 secured to the interlocking
clamps
1270 is pulled, the interlocking clamps 1270 are crushed, unlocking the first
and second
housing members 1220, 1222 and allowing them to pivot open under the control
of the
spring biased hinge 1274.
In addition to the inclusion of a release structure for the housing structures
described above, each of these embodiments is provided with a housing outer
profile,
24
CA 02583071 2007-03-30
shaped and dimensioned to permit limited closing of the suturing body as it is
withdrawn
from the stomach. In particular, the outer profile is rounded with a convex
profile
designed such that the first and second housing member are at least partially
forced
together when the suturing device is withdrawn through a trans-oral tube.
With the convex profile in mind, it is contemplated it may be desirable to
hinge
the first and second housing members along their proximal ends (see Figures 27
and 28).
Either of the various release mechanism may be used in accordance with this
embodiment. However, by positioning the hinge at the proximal end thereof the
first and
second housing members are directly connected to the shaft allowing them to be
easily re-
closed during extraction rather than having numerous loose parts free to move
and fall
wherever.
One of the challenges of a suturing apparatus offering a needle that moves
through
a continuous circular path is to identify to the user where the needle is in
the stroke of the
device as well as give the user a method to stop at the end of one full stroke
around before
starting the next stroke. Current imaging techniques allow doctors to
visualize a variety
of endoscopic procedures. However, the techniques and devices must be designed
to
permit visualization. In addition, and where visualization is important to
completion of
the technique, it is important that physical feedback be combined with the
visual feedback
to ensure redundancy in the event visualization is not possible.
As such, the present suturing apparatus is provided with a variety of
indicators for
both physical and visual identification of the procedure being performed.
Briefly, and as
will be discussed below in greater detail, the present endoscopic suturing
device includes
means for identifying the position of the needle along its path both locally
in the surgical
field and externally on the actuation mechanism. In addition, the endoscopic
suturing
device includes a secondary mechanism designed to stop the needle at the end
of one full
actuation to indicate to the user that it is the proper time in the sequence
to re-position the
device for subsequent actuations.
More particularly, and in accordance with the various embodiments described
below, the surgical suturing apparatus includes a suture housing and a needle
mounted
CA 02583071 2007-03-30
within the suture housing for movement about an arcuate path. A drive assembly
operably associated with the needle for controlling movement of the needle
with a suture
secured thereto about the arcuate path in a manner facilitating application of
the suture to
tissue. A mechanism is provided for determining the position of at least one
of the distal
end of the needle and the proximal end of the needle at all points along the
arcuate path
about which the needle moves.
Referring to Figure 32, the endoscopic suturing device 1610 includes a spring
ball
lock 1670 shaped and dimensioned to provide a physical indication of the
needle 1628
position. In accordance with a preferred embodiment, a small ball bearing 1672
is spring
1674 biased into the path of the oncoming needle 1628 to stop its motion at
the end of its
travel. The ball bearing 1672 is mounted within the suturing body 1614 for
access to and
contact with the exterior surface of the needle 1628. The ball bearing 1672 is
spring 1674
biased toward the exterior surface of the needle 1628. As such, when the
needle 1628 is
moved along its arcuate path and comes into contact with the ball bearing
1672, tactile
feedback is provided to the user. The needle 1628 is provided with a recess
1676 along
its exterior surface (preferably adjacent the tip of the needle, although
multiple recesses
may be employed at various locations along the length of the needle to provide
physical
indications of needle position). The recess 1676 is shaped and dimensioned to
permit the
ball bearing 1672 to seat therein when the needle recess 1676 comes into
alignment with
the ball bearing 1672 providing the user with tactile feedback of the needle
positioned
1628. In accordance with a preferred embodiment, the ball bearing 1672 is
positioned
adjacent the entry point for the needle 1628 as it begins its throw loop and
the recess 1676
of the needle 1628 is formed therealong at a position such that the operator
is provided
with additional tactile feedback that a complete needle loop is achieved.
It is contemplated the ball bearing may be used in combination with a camming
mechanism to move it out of the path for the next stroke to occur or it can be
used at a
restricting force that only applies feedback to the user that the end of a
stroke has been
achieved, but can be overcome by the user though the application of more
force.
In accordance with an alternate embodiment, and with reference to Figure 33, a
spring ratchet pawl lock 1770 is oriented to interfere with movement of the
needle 1728
26
CA 02583071 2007-03-30
for identifying needle 1728 position and the completion of a needle loop. More
particularly, a pawl lock lever arm 1772 is secured along the forward end of
the needle
path for contact with the needle 1728 in a manner providing a physical
indication as to the
position of the needle 1728. The pawl lock lever arm 1772 is secured along the
forward
end of the needle path for contact with the needle 1728 in a manner providing
a physical
indication. The pawl lock lever arm 1772 includes a first end 1774 and second
end 1776.
The first end 1774 of the lever arm 1772 is pivotally secured to the suturing
body 1714 of
the suturing device 1710. The second end 1776 of lever arm 1772 extends toward
and
into contact with the exterior surface of the needle 1728. The lever arm 1772
is oriented
such that when the needle 1728 is moved in a counter-clockwise direction, the
lever arm
1772 slides over the exterior surface of the needle 1728.
However, and as with the prior embodiment, the exterior surface of the needle
1728 is provided with a recess 1778 along its exterior surface. The recess
1778 is shaped
and dimensioned to permit the second end 1776 of the lever arm 1772 to seat
therein
when the needle recess 1778 comes into alignment with the second end 1776 of
the lever
arm 1772. As mentioned above, and in accordance with a preferred embodiment,
the
lever arm 1772 is positioned adjacent the entry point for the needle 1728 as
it begins its
throw loop and the recess 1778 of the needle 1728 is formed therealong at a
position such
that the operator is provided with a tactile feedback that a complete needle
loop is
achieved.
Referring to Figures 34, 35, 36 and 37, the suturing apparatus includes a pop-
out
indicator pin 1870. The pin 1870 is shaped and dimensioned to pop out the side
of the
suturing body 1814 when the needle 1828 is in its advanced position giving the
surgeon
visible feedback as to the needle 1828 position within the surgical site of
the endoscope.
Once the needle 1828 is fully advanced, the pin 1870 is spring biased to the
hidden or in
position indicating the suturing apparatus 1810 is ready for repositioning
(see Figures 34
and 35). Visualization thereof is provided by coloring the exposed portion
1871 of the
pin 1870 in a distinctive color to allow ready identification that the needle
1828 is
positioned in a desired orientation.
27
CA 02583071 2007-03-30
More particular, the pin 1870 is spring biased within an aperture 1872 formed
in
the wall of the suturing body 1814. The pin 1870 is biased to a hidden
position and
includes a first end 1876 and a second end 1878. The first end 1876 is
positioned for
contact with the needle 1828 as it moves along its arcuate path, while the
second end
1878 is positioned adjacent the outer surface of the aperture 1872 for
movement between
a hidden position and an exposed position. With this in mind, the second end
1878 of the
pin 1870 is colored in a distinctive manner allowing ready visualization
thereof.
Movement of the pin 1870 is facilitated by the movement of the needle 1828
into
contact with the first end 1876 of the pin 1870. In particular, the first end
1876 of the pin
1870 is seated within the path of the needle 1828, although it is shaped and
dimensioned
to readily move once the needle 1828 moves into contact therewith (without
unduly
interfering with the movement of the needle as it makes its arcuate path).
In accordance with another embodiment and with reference to Figure 38, the
needle 1928 is colored to provide ready visualization thereof. More
particularly, the
needle 1928 is made with contrasting color to the surgical field to improve
the visibility
of the surgeon to identify where the needle 1928 is currently positioned. In
accordance
with a preferred embodiment, the tip 1970 is colored with the contrasting
color to provide
a ready identification the needle is exiting the suturing body.
Referring to Figure 39, yet a further embodiment is disclosed. In accordance
with
this embodiment, the needle 2028 position is calibrated with an indicator 2070
secured at
the handle of the suturing apparatus 2010. It is contemplated the indicator
2070 might be
several hemispherical patterned lights, a dial indicator or other circular
path indicator. In
accordance with this embodiment, the suturing body 2014 is provided with one
or
multiple Hall effect sensors 2074 working in conjunction with the needle 2028
to provide
the operator with an indication of the needle 2028 position. As the steel or
magnetized
steel needle 2028 passes adjacent the three sensors 2074 shown in Figure 39
the system
lights up the appropriate needle position indicator lights 2070 on handle
2072. Although
Hall effect sensors are disclosed in accordance with a preferred embodiment of
the
present invention, other electronic means known to those skilled in the art
could be used
within the spirit of the present invention. For example, the sensors could be
mechanical
28
CA 02583071 2007-03-30
spring biased switches, or even extremely low voltage contact or inductance
switches that
make contact through needle itself making contact with both side of the
switches (one
placed on either side of the needle track).
Improved functionality of the present suturing apparatus is achieved by the
provision of a mechanical attachment mechanism specifically adapted for
attaching the
vacuum chamber and suturing body to the end of the endoscope, allowing for
rotational
positioning of the endoscopic suturing device with respect to the endoscope.
The various
embodiments described below provide for a mechanical attachment mechanism that
attaches the vacuum chamber and suturing body at the end of the endoscope,
allowing for
flexible positioning of the vacuum chamber and suturing body away from the
endoscope
to increase visibility of the pocket. In accordance with one embodiment
described below,
the mechanical attachment mechanism includes a flexible connection arm that
collapses
against the endoscope during insertion for a low profile insertion, but then
springs away
from the endoscope once in the body to improve visibility of the vacuum
chamber and
suturing body for positioning and suture deployment.
In accordance with another embodiment, the mechanical attachment mechanism
attaches the vacuum chamber and suturing body to the end of the endoscope
through the
use of a detachable mechanism that can be removed and passed into a body
cavity prior to
the introduction of the endoscope, or for interchanging the suturing apparatus
with
another suturing body or even another endoscopic device. This could also allow
for
interchanging between a vacuum assist suture device and a non-assisted device.
The mechanisms provide for a unique method for access to a body cavity through
either a natural orifice or a surgical initiated orifice. In particular, the
present invention
provides a method for inserting a suturing apparatus, or other surgical
instrument, through
a body orifice. The instrument has a low profile orientation and a deployed
orientation
which is larger than the size of the body orifice through which it is to be
inserted. The
method is achieved by coupling the instrument to an endoscope and placing the
instrument in its low profile orientation, inserting the endoscope and the
instrument
through a natural orifice to a target position within a body while the
instrument is in its
low profile orientation, and actuating the instrument to it is deployed
orientation. Finally,
29
CA 02583071 2007-03-30
the instrument is returned to its low profile orientation and withdrawn from
the body
through the natural orifice.
Referring to Figure 40, a first embodiment in accordance with the present
invention is disclosed. In accordance with this embodiment, a scope attachment
ring
2170 is secured about the distal end 2172 of the endoscope 2174 to which the
present
suturing apparatus 2110 is to be mounted. The attachment ring 2170 generally
includes a
ring body 2176 having parallel apertures 2178, 2180 respectively shaped for
the receipt of
the endoscope 2174 and the support shaft 2182 of the present suturing
apparatus 2110 to
which the suturing body 2114 and vacuum chamber 2146 are attached. With regard
to the
endoscope 2174, the first aperture 2178 is shaped for frictional engagement
with the outer
surface of the endoscope 2174 in a manner preventing rotation of the
attachment ring
2170 relative to the endoscope 2174.
The second aperture 2180 is shaped and dimensioned for receiving the shaft
2182
of the suturing apparatus 2110, and in accordance with a preferred embodiment
thereof,
the second aperture 2180 is slightly larger than the shaft 2182 of the
suturing apparatus
2110. In this way, the suturing apparatus 2110 may be rotated relative to the
endoscope
2174 for improved access to tissue. Positioning of the suturing apparatus 2110
relative to
the attachment ring 2170 is achieved by positioning abutment members 2184,
2186 along
the shaft 2182 of the suturing apparatus 2110 on opposite sides of the
attachment ring
2170. These members 2184, 2186 can be coupled to the shaft 2182 via screw
threads
during manufacturing, pressed into place during manufacturing or be molded as
part of
the attachment ring itself. In this way, the suturing apparatus 2110 may be
freely rotated
relative to the endoscope 2174 while the suturing apparatus 2110 is
substantially
prevented from longitudinal movement relative thereto.
In accordance with another embodiment and with reference to Figures 41, 42 and
43, an endoscope attachment ring 2270 similar to that described above is
secured about
the distal end 2272 of the endoscope 2274 to which the present suturing
apparatus 2210 is
to be mounted. The attachment ring 2270 generally includes a ring body 2276
having
parallel apertures 2278, 2280 respectively shaped for the receipt of the
endoscope 2274
and the present suturing apparatus shaft 2282. With regard to the endoscope
2274, the
CA 02583071 2007-03-30
aperture 2278 is shaped for frictional engagement with the outer surface of
the endoscope
2274 in a manner preventing rotation of the attachment ring 2270 relative to
the
endoscope 2274.
As for the second aperture 2280 receiving the shaft 2282 of the suturing
apparatus
2210, and in accordance with a preferred embodiment thereof, the second
aperture 2280
is approximately the same size as the shaft 2282 of the suturing apparatus
2210. In this
way, the suturing apparatus 2210 is prevented from rotating relative to the
endoscope
2274 allowing for the elastic deployment off the axis of the endoscope 2274 to
permit
better visualization. Positioning of the suturing apparatus 2210 relative to
the attachment
ring 2270 is achieved by positioning abutment members 2284, 2286 along the
shaft 2282
of the suturing apparatus 2210 on opposite sides of the attachment ring 2270.
In an
alternate embodiment the fit between the endoscope attachment ring and the
elastic arm
could be a loose fit as discussed above with regard to the embodiment shown in
Figure 40
permitting it to be freely rotated relative to the endoscope while the
endoscopic suturing
device is substantially prevented from longitudinal movement relative thereto.
Improved access of the suturing apparatus is further facilitated by
manufacturing
the shaft 2282 distal from the second aperture 2280 of the attachment ring
2270 from a
flexible material that is biased to a position removed from the endoscope
2274. In this
way, the suturing apparatus 2210 may be held close to the endoscope 2274
during
insertion, reducing the profile of the structure being inserted trans-orally,
while allowing
for movement of the suturing apparatus 2210 away from the endoscope 2274 when
the
suturing apparatus 2210 reaches its desired location.
More particularly, the portion of the shaft 2282a providing for flexing of the
suturing body 2214 away from the endoscope 2274 is an elastomer lever arm
designed to
move the suturing apparatus 2210 off axis from the endoscope 2274 in a manner
improving visualization of the suturing apparatus 2210 and its usage while
still allowing
it to deflect against the endoscope during insertion and extraction, reducing
its overall
profile during these activities.
31
CA 02583071 2007-03-30
In accordance with an alternate embodiment of the present invention and with
reference to Figures 41 a and 42a, the attachment ring 2270a may be
constructed with a
connection member 2283a extending distally from second aperture 2280a. The
connection member 2283a is an elastomer lever arm designed to move the
suturing
apparatus 2210a, with the shaft 2282a thereof extending through the connection
member
2283a off axis from the endoscope 2274a in a manner improving visualization of
the
suturing apparatus 2210 and its usage while still allowing it to deflect
against the
endoscope 2274a during insertion and extraction, reducing its overall profile
during these
activities.
As briefly mention above, the connection member 2283a is shaped and
dimensioned to fit about the shaft 2282a of the suturing apparatus 2210a. The
connection
member 2283a is constructed of a resilient material and is biased to a
position removed
from the endoscope 2274a. In this way, the connection member 2283a with the
shaft
2282a of the suturing apparatus 2210 extending therethrough may be held close
to the
endoscope 2274a during insertion, reducing the profile of the structure being
inserted
trans-orally. However, once the suturing body 2214a is positioned within the
body
cavity, the connection member 2283a is released, allowing it to extend away
from the
endoscope 2274a. Because the shaft 2282a of the suturing apparatus 2210 is
positioned
within the connection member 2283a, the shaft 2282a and the suturing body
2214a are
moved away from the endoscope 2274a as the connection member 2283a moves away
from the endoscope 2274a.
In addition to the various embodiments discussed above and with reference to
Figures 44, 45 and 46, it is contemplated a guidewire introducer 2470 for a
suturing
apparatus 2410 may be employed. Such a device is used in combination with a
detachable vacuum chamber 2446 and suturing body 2414 detailed above. The
distal end
components, that is, the vacuum chamber 2446 and the suturing body 2414 are
passed, for
example, through the oral cavity in advance of the endoscope 2472 and
subsequently
attached to the endoscope attachment ring 2474 via a guide wire 2470 which is
pulled
through a support shaft 2476 in a manner drawing the suturing body 2414 and
vacuum
chamber 2446 onto the support shaft 2476. The endoscope 2472 itself can be
used to
32
CA 02583071 2007-03-30
advance the detached vacuum chamber 2446 and a suturing body 2414 down the
oral
cavity. The pre-positioned guide wire 2470 within the working channel of the
endoscope
2472 is terminated at its distal end 2471 by connection to the vacuum chamber
2446 and
suturing body 2414. Once passed into the stomach, the vacuum chamber 2446 and
suturing body 2414 are pulled back into attachment to the distal end of the
endoscope
2472 and onto a support shaft 2476 by pulling the suturing body 2414 and
vacuum
chamber 2446 into engagement with the endoscope 2472 through the action of the
guidewire 2470 to which the vacuum chamber 2446 and suturing body 2414 are
connected. This allows for use of a vacuum chamber 2446 and suturing body 2414
that
are laterally and thickness wise larger than could be passed in fixed
attachment to the
endoscope during insertion.
As an alternative embodiment, the vacuum chamber can be interchangeable used
with non-vacuum equipment that looks similar or identical to the vacuum
version, but
does not utilize the vacuum to position the tissue and merely relies upon
placing the
chamber adjacent to the tissue to be sutured. This drastically reduces the
bite size, but
also reduces the possible trauma to the tissue that vacuuming the tissue into
the pocket
may cause.
In particular, there are some procedures that would preferably be used without
a
vacuum assist to pull the tissue into the vacuum chamber, but rather would
merely throw
the suture with minimal tissue bite depth. There are even clinical situations
where the
vacuum could induce damage to the tissue. An interchangeable vacuum chamber
that has
a differing cavity depth and profile could be used with the suturing apparatus
without a
vacuum assist.
A quick handle disconnect is also contemplated in accordance with present
invention and is shown with reference to Figures 47, 48, 49, 50 and 51. This
feature may
be used in combination with or separately from the guidewire introducer as
described
above. Briefly, this embodiment employs a suture housing 2524, a needle 2528
mounted
within the suture housing 2524 for movement about an arcuate path, a drive
assembly
operably associated with the needle 2528 for controlling movement of the
needle 2528
with a suture secured thereto about the arcuate path in a manner facilitating
application of
33
CA 02583071 2007-03-30
the suture to tissue, a handle 2570, an elongated flexible member, for
example, a drive
cable 2542 having a distal end attached to the suture housing 2524 and a
proximal end
attached to the handle 2570, and a mechanism for releasing and reattaching the
handle
2570 to the flexible member 2542.
The utilization of a quick handle disconnect facilitates distal detachment and
pre-
passing of the suturing apparatus 2510 through the selective attachment and
detachment
of the handle 2570 from the flexible drive cable 2542 to which the suturing
body 2514
and vacuum chamber 2546 are connected. In accordance with this embodiment, the
drive
cable 2542 may function much like the guidewire previously discussed in
allowing one to
pass the suturing body 2514 and the vacuum chamber 2546 into position prior to
complete assembly. This improvement allows one to pre-pass the suturing
apparatus
2510 from the distal end of the endoscope in manner reducing the required
profile
because the suturing apparatus 2510 is positioned distal of the endoscope
during passage
thereof rather than passing the suturing apparatus 2510 from the proximal end
of the
endoscope in a manner increasing the required passageway since the profile
must
accommodate both.
More particularly, the handle 2570 is composed of a handle body 2574 in which
the drive cable 2542 is releasably secured for actuation. With this in mind,
the handle
body 2574 includes a central passageway 2578 in which the drive cable 2542 is
stored
and mounted. The handle body 2574 is composed of a central grip 2580 and a
slide
member 2581 that moves relative to the central grip 2580 in a manner discussed
below in
greater detail. The central passageway 2578 includes a first open end 2582 and
a second
closed end 2584. Adjacent the second closed end 2584 is a spring loaded
trigger lock
2586 secured to the central grip 2580. The trigger lock 2586 is shaped and
dimensioned
to engage a protrusion 2594 (for example, a bullet nose tip) along the
proximal tip 2588
of the drive cable 2542. In this way, the proximal tip 2588 of the drive cable
2542 is
mounted within a recess 2590 in the proximal end 2592 of the passageway 2578
and
within the central grip 2580 (for centering thereof), and the trigger lock
2586 is moved
downward into engagement with the protrusion 2594 for maintaining the drive
cable 2576
within the handle body 2574. When it is desired to remove the handle 2570 from
the
34
CA 02583071 2007-03-30
drive cable 2578, one need only actuate the trigger lock 2586 to its release
position and
the handle body 2574 may be freely removed from the drive cable 2542.
Retention of the
drive cable 2542 within the handle body 2574 is further facilitated by the
inclusion of a
locking slide 2596 along the slide member 2581. The locking slide 2596
frictionally
interacts with a collar 2598 formed on drive cable 2542 for retention of the
handle body
2574 thereon.
In practice, the distal end of the drive cable 2542 is inserted within the
passageway 2578 formed in the slide member 2581. The drive cable 2542 is
inserted to
such a point that the collar 2598 of the drive cable 2576 is aligned with
openings 2583
formed along the slide member 2581. At this point, the locking slide 2596 is
slid along
the slide member 2581 and is moved over the collar 2598 into engagement
therewith.
The drive cable 2542 is, at this point, secured to the slide member 2581. The
slide
member 2581 is then moved proximally relative to the central grip 2580 until
the
proximal end 2588 of the drive cable 2542 is seated within the recess 2590
formed in the
central grip 2580. The trigger lock 2586 is then spring actuated to engage the
protrusion
2594 at the proximal tip 2588 of the drive cable 2542 for securing it to the
central grip
2580 and the handle body 2574.
Once the handle 2570 is secured to the drive cable 2542, release thereof is
achieved by reversing the attachment steps discussed above. In particular, the
trigger
lock 2586 is rotated forward to permit release of the protrusion 2594 from
within the
recess 2590 of the central grip 2580.
As discussed above, the present handle 2570 allows for actuation of the drive
cable 2542 in a manner operating the present suturing apparatus 2510. In
particular,
relative movement of the central grip 2580 and the slide member 2581 while the
drive
cable 2542 is seated within the central grip 2580 causes actuation thereof
permitting the
drive assembly to function in the manner described above.
Although the selectively releasable connection is described above with
reference
to the handle of a suturing apparatus, it is contemplated the releasable
connection could
similar be applied in the selective connection of the suturing body to the
shaft connecting
CA 02583071 2007-03-30
the suturing body to the handle. In this way, one could selectively connect
the suturing
body to the shaft once the suturing body is positioned within the body cavity
and ready
for use in the application of a suture to tissue.
The vacuum pressure available in different operating room suites varies
greatly
from location to location. Improvements to the vacuum chamber minimizing the
necessary vacuum required have been discussed above. However, such structural
changes might not be sufficient to ensure the present endoscopic suturing
apparatus can
be used in any location. The embodiments detailed herein are improvements to
the
handle to locally increase the vacuum in the vacuum chamber.
Each of these embodiments provides an endoscopic instrument, for example, a
suturing apparatus, adapted for use with an endoscope. The instrument includes
an
elongated tube having a distal end and a proximal end, an end effector, for
example, the
suturing body of the suturing apparatus, attached to the distal end of the
elongated tube,
and a handle attached to the proximal end. The handle includes a mechanism for
attaching the instrument to a first vacuum source. The handle further includes
a second
vacuum source integral with the handle for amplifying the first vacuum source,
whereby
the first and second vacuum sources combine to operate the end effector.
Referring to Figure 64, this problem is addressed by the provision of a
syringe
based handle vacuum assist device 2970. In accordance with a preferred
embodiment of
the present invention, a syringe mechanism 2972 is placed in parallel to the
main vacuum
attachment 2973 to the suturing apparatus 2910. This allows the normal
operating room
vacuum source to be used to accomplish as much as it is capable of and, if
additional
vacuum is still necessary to get a good tissue bite, the syringe mechanism
2972 can be
pulled by the surgeon to increase the vacuum in the vacuum chamber 2946. Since
the
normally available vacuum source of the operating room is the primary
mechanism for
drawing tissue into the vacuum chamber 2946, the volume necessary in the
syringe
mechanism 2972 is minimized as the tissue will already be engaged in the
vacuum
chamber 2946, although not to its full depth. An additional benefit of this
method of
assisting an operating room vacuum source is that fluids will have already
been evacuated
36
CA 02583071 2007-03-30
from the vacuum chamber 2946 by the normal or primary operating room suction
means
and the syringe mechanism 2972 will not be filled with bodily fluids.
In accordance with another embodiment, and with reference to Figures 65, a
battery 3071 powered multi-stroke vacuum assist device 3070 for suction
actuation is
provided. The vacuum assist device 3070 includes a rotary fluid pump 3072
(lobe pump,
gear pump, peristalsis pump, etc.) to be used in a multi-stroke fashion to
increase the
maximum volume of gasses that can be extracted from the vacuum chamber after
the
primary vacuum source of the operating room is completely engaged. This has
the same
benefits of the syringe based system, but provides for the ability to exchange
a greater
volume of gas.
Similarly, and with reference to Figure 66, a battery 3171 operated disposable
vacuum pump 3170 is associated with a disposable deployment handle 3172 used
in
conjunction with the present suturing apparatus 3110. Like the mechanical
multi-stroke
mechanism detailed above, a battery operated, motor driven, disposable fluid
pump 3170
is included in the handle 3172 to supplement the vacuum available from the
operating
room.
Although Figures 65 and 66 disclose systems that are automatically actuated to
create a secondary vacuum source, Figure 67 discloses a trigger actuated
system 3070a.
The trigger 3074a employs trigger handles 3076a in conjunction with a gearing
arrangement 3078a to drive a fluid pump, for example, a single lobe fluid pump
3072a.
As with the prior embodiments, actuation of the trigger 3074a and the fluid
pump 3072a
increases the maximum volume of gases that may be extracted from the vacuum
chamber
after the primary vacuum source of the operating room is completely engaged.
This has
the same benefits of the syringe based system and the automated system, but
provides for
manual actuation offering a surgeon greater control.
It is further contemplated the vacuum assist may be created via a squeeze bulb
with a one-way valve or a bellow mechanisms with a one-way valve or a
secondary
suction line. In addition, an idling vane 3172a could also be incorporated to
intermittently provide vacuum assist (see Figure 68).
37
CA 02583071 2007-03-30
As discussed above, visualization of the suturing apparatus 3510 is often
critically
important to the proper use thereof. With this in mind, the suturing apparatus
3510 may
be modified to improve imaging thereof. In particular, the apparatus 3510
includes a
flexible member 3516, for example, a support shaft or endoscope, having a
distal end
attached to a suturing body 3514 for insertion of the suturing body 3514
through an
orifice and into a body cavity. The suturing body 3514 includes a suture
housing 3524 in
which a needle 3528 and drive assembly are housed for movement of the needle
3528
with a suture secured thereto about an arcuate path facilitating application
of the suture to
tissue. A non-visible spectrum sensing member 3570 is associated with the
suturing body
3514 for communicating a parameter of the procedure to a visual display 3572.
In
accordance with a preferred embodiment, the non-visible spectrum sensing
member is
wirelessly linked to the visual display.
For example, it is contemplated the suturing apparatus 3510 may be modified
through implementation of ultrasonic transducers 3570 in the suturing body
3514 (see
Figures 83 and 84). Similarly, the suturing apparatus 3510 maybe modified by
the
inclusion of a magnetic resonance imaging source transducer based within the
suturing
body or vacuum chamber to image the local suture site. Further, it is
contemplated the
endoscopic suturing device may be modified with the inclusion of an infrared
based
imaging sensor within the suturing body or vacuum chamber to evaluate blood
flow to the
sutured area post suture deployment or to identify blood rich areas in the
interior lining
pre-suture deployment for blood flow visualization. The endoscopic suturing
device may
also include Laser Doppler, oxygen, or carbon dioxide based sensors located
within the
suturing device to evaluate the blood flow characteristics before or after the
suture line is
deployed.
These various visualization techniques provide for non-visible (outside the
normal
visible spectrum) imaging integrated into the suturing apparatus to improve
the
visualization of the site during suturing. As mentioned above, the
contemplated
mechanisms could be ultrasonic, infrared, MRI, Laser Doppler, oxygen and
carbon
dioxide sensors or other sensor system. In addition, the sensors provide for
tissue
penetration visualization means for viewing the location of surrounding organ
geometry
38
CA 02583071 2007-03-30
and Tissue penetration visualization means for viewing the suture deployment
depth and
bite size.
Referring to Figure 85 a cartridge 3670 for the loading of needles 3628 and
sutures 3612 of different sizes is disclosed. In accordance with a preferred
embodiment, a
reloadable cartridge 3670 is capable of loading differing size needles 3628
and differing
size sutures 3612. The cartridge 3670 is shaped and dimensioned for ready
attachment
within the channe13672 in which the needle 3628 is mounted in accordance with
the
embodiment disclosed. In particular, the suturing body 3614 is provided with a
cover
3674 providing access to and closure of the channel 3672 in which the needle
3628 is
located. Through the implementation of a cartridge based system the detachable
cartridge
3670 can be removed and replaced with a fresh needle 3628 and suture 3612 or
even a
different size of needle or suture.
In accordance with a preferred embodiment, the needle 3628 is supported in a
track member 3676, which readily seats within the channel 3672 to create an
assembly
substantially similar to that disclosed above with reference to Figures 3 to
10.
The cartridge based system may further be adapted to allow for the adjustment
of
the needle size through a simple cartridge replacement. In particular, and
with reference
to Figure 86, the track 3780 of the cartridge 3770 is provided with a spacer
wedge 3782
taking up the space lost with the inclusion of a smaller needle 3728. The
spacer wedge
3782 is shaped and dimensioned to interact with the friction camming member
3738 in a
manner allowing the suturing apparatus 3710 to operate in accordance with this
spirit of
the present invention.
While a cartridge based system is disclosed above, the suturing body of the
suturing apparatus could be designed to permit simple replacement of the
needle alone.
Referring to Figures 87 and 88 this is achieved through the provision of an
openable
suturing body 3814. Rather than having a cartridge based reload, this
embodiment for
reloading merely controls the needle 3828 and suture 3812, making quick
loading of a
device without a removable section. The needle 3828 would be coupled to the
reloader
3870 via a clamp 3872 that could be released or easily broken and the suture
3812 would
39
CA 02583071 2007-03-30
be maintained on the handhold section 3874 of the reloader 3870. This would
facilitate
manipulation of the needle 3828 without touching it directly and would provide
some
form of suture management prior to being loaded into the suturing apparatus
3828.
One of the difficulties in performing endoscopic procedures is efficiently and
securely forming knots once the suturing is completed. It is desired the two
ends, or
leads, of the suture could be pulled tight simultaneously and a knotting
element could
then be used to tighten the adjacent ends. This would maximize the number of
stitches
that could be thrown before the suture needs to be cinched down since both
ends of the
suture could be pulled in a manner equally cinching from both ends of the
suture.
In accordance with a preferred embodiment of the present invention, a suture
is
secured by inserting the suture through a passageway into the body of a
patient. The
suture is then thrown into and back out of tissue. Finally a knot is tied
along the length of
suture in a manner securing the suture in place. The knot is then fused
through the
application of energy mechanically linking the first and second leads of the
suture
forming the knot. In accordance with a preferred embodiment, the term "fusing"
is meant
to refer to any technique by which the suture and/or knotting element are
brought together
in a manner whereby their material components are fixedly connected.
In accordance with preferred embodiments of the present invention, tying of
the
knot is achieved in a variety of manners, wherein the first and second leads
are entangled
in a manner holding the leads relative to each other. As such, those skilled
in the art will
appreciate that a variety of knotting techniques may be used in accordance
with the
present invention. For example, a traditional tying technique may be used
wherein the
first and second leads of the suture are tied in a mechanical knot which is
subsequently
fused.
In accordance with a preferred embodiment, and with reference to Figure 62, a
suture hooking device 2710 is disclosed for tying first and second leads 2730,
2732 of a
suture together. The hooking device 2710 utilizes two parts to lock the suture
together in
a cap like fashion. The advantage to this method is that the cap 2712 has two
extension
arms 2714, 2716 that allow it to be twisted about its axis winding the suture
2718 mid-
CA 02583071 2007-03-30
lengths onto its shaft. The cap 2712 would then be crushed into the outside
collar 2720
locking the suture ends 2718. This would allow for fine tensioning just prior
to locking
the suture together.
More particularly, the suture hooking device 2710 includes an outside collar
2720
and a cap 2712 shaped and dimensioned to fit within the outside collar 2720.
The outside
collar 2720 is generally cylindrical and includes an open upper edge 2722 and
a close
base 2724. The cap 2712 includes an upper disk 2726 and a downwardly depending
central shaft 2728. The upper disk 2726 is shaped and dimensioned to fit
within the open
upper edge 2722 of the outside collar 2720 such that it is frictionally
retained therein.
The central shaft 2728 is smaller and functions as a guide for suture 2718
wrapped
thereabout.
The cap 2712 further includes opposed downwardly extending extension arms
2714, 2716. These arms 2714, 2716 provide for wrapping of the suture 2718
about the
cap 2712 upon rotation of the cap 2712. Once the suture 2718 is wrapped about
the cap
2712, the disk 2726 is fixed within the outside collar 2720, securing the
suture 2718 in a
"knotted" arrangement.
Although various mechanical knotting techniques are disclosed above, it is
contemplated other fastening techniques may be used without departing from the
spirit of
the present invention. For example, and with reference to Figure 63, fusing of
the tied
suture is preferably achieved by RF, ultrasonic, or electrocautery for melting
of suture
knot 2810 to improve knot holding capability. This method would allow for a
normal
endoscopic knot to be tied adjacent the cinched tissue area. But since it
would have a
tendency to untie, an energy source (cautery, ultrasonic, RF, or other heat
source) would
then be applied to the knot fusing the knot together.
The lacing pattern, the cinching method, and the anchoring means of the suture
all
contribute greatly to ease of use of the device. With this in mind, various
suturing
techniques have been developed. The present disclosure is meant to detail at
least the
preferred lacing method and an alternate anchoring method for cinching both
ends
simultaneously.
41
CA 02583071 2007-03-30
In accordance with the various lacing technique described below, the present
method is achieved by providing a suture with a needle attached thereto. The
suture
includes a first lead and a second lead. The needle and suture are then
inserted into an
organ through a passageway. A single stitch is thrown through a first tissue
member and
a single stitch is thrown through an opposed and spaced apart second tissue
member. The
step of throwing stitches is repeated at least once and the first and second
tissue members
are brought into contact by tensioning the suture, whereby suture drag is
minimized
during the tensioning and even tissue compression substantially achieved.
Finally, the
suture is secured in positioned with the first and second tissue members in
apposition.
In accordance with a first embodiment shown in Figure 52, resistance to
cinching
of a stitched suture 4212 is achieved via a throw reversing pin technique. The
technique
is initiated using traditional stitching techniques. That is, the needle and
suture 4212 are
inserted and alternating stitches are thrown along opposed tissue members
4274, 4276.
The stitches are consistently thrown in the proximal to distal direction, that
is, the stitch is
initiated by inserting the needle through the tissue proximally to the point
at which the
needle stitch is completed by reentering the tissue. Although the terms
distally and
proximally are used in the present description, those skilled in the art will
appreciate that
these terms are relative and ultimately the specific direction of stitching
may be reversed
without departing from the spirit of the present invention.
However, the final throw 4270 of the suture 4212 (that is, the final loop or
last
stitch of the suture through the tissue) is altered to reduce friction during
final cinching of
the suture 4212. More particularly, and in accordance with a preferred
embodiment of the
present invention, drag and friction are reduced by positioning a reversing
pin 4272
between the suture 4212 and the tissue wa114274 after the last stitch 4270 is
completed.
This allows the suture 4212 to be cinched without it overlapping itself and
twisting up.
Such an arrangement will significantly reduce the friction necessary to
overcome and
cinch closed the lacing.
In accordance with another embodiment, and with reference to Figure 53,
resistance to cinching of a stitched suture 4312 is achieved via a throw
reverse throw-over
technique. The technique is initiated using traditional stitching techniques.
That is, the
42
CA 02583071 2007-03-30
needle and suture 4312 are inserted and alternating stitches are thrown along
opposed
tissue members 4374, 4376. The stitches are consistently thrown in the
proximal to distal
direction, that is, the stitch is initiated by inserting the needle through
the tissue
proximally to the point at which the needle stitch is completed by reentering
the tissue.
That is, the needle and suture 4312 are inserted and alternating stitches are
thrown along
opposed tissue members. The stitches are consistently thrown in the proximal
to distal
direction, that is, the stitch is initiated by inserting the needle through
the tissue
proximally to the point at which the needle is stitch is completed by
reentering the tissue.
However, the final throw 4370 of the suture 4312 is reversed to reduce
friction during
final cinching of the suture; that is, the final throw 4370 is completed by
inserting the
needle through the tissue in a direction distal to the point at which the
needle stitch is
completed by reentering the tissue.
More particularly, the final stitch 4370 is reversed in the direction in which
it is
thrown such that it is directed toward the position from which the surgeon
will be pulling
upon the suture line to cinch the suture 4312. This allows the suture to be
cinched
without it overlapping itself and twisting up. Such an arrangement will
significantly
reduce the friction necessary to overcome and cinch closed the lacing.
In accordance with an alternate embodiment, and with reference to Figure 54,
an
initial locking loop 4470 is employed to enhance the ability of one to cinch
the suture
4412 upon completion of the stitching. In particular, a first lead 4412a of
the suture 4412
is anchored to the tissue along the first lead 4412a of the suture line rather
than needing to
have both ends accessed by the user throughout the procedure. More
particularly, the first
lead, or leading end, 4412a of the suture line is stitched and a portion
thereof is anchored
to the tissue. Thereafter the stitching is completed, with the final stitch
4470 and the
second lead, or trailing end, 4412b of the suture line is accessed for
cinching thereof.
However, and in contrast to traditional cinching techniques, only the second
lead 4412b
of the suture line need be pulled to cinch the suture 4412. As shown in
Figures 52 and
53, such an initial locking may be employed with other lacing techniques
within the spirit
of the present invention.
43
CA 02583071 2007-03-30
It is contemplated each set of sutures may be locally cinched before the next
set is
deployed from the suturing apparatus. This minimizes, but does not eliminate
the need
for the last stitch steps discussed above.
As shown in Figures 55 to 61, the preceding techniques for lacing opposed
tissue
members may be expanded in various ways. For example, and with reference to
Figure
55, the suture 4512 may be applied in separate segments 4513 with the first
and second
ends 4512a, 4512b of each segment 4513 anchored to respective first and second
tissue
members 4574, 4576. The first end 4512a of the suture 4512 is subsequently
tensioned
and tied off to cinch the suture. By using segments of stitches in this manner
(and as
discussed below in accordance with other embodiments), local cinching of each
segment
of stitches may be performed in a manner which may assist in improving the
drawing of
tissue together.
Referring to Figure 56, the suture 4612 may be applied in separate segments
4613
with the first and second ends 4612a, 4612b of the suture 4612 coupled via a
knotting
element 4614. The first and second ends 4612a, 4612b are subsequently
tensioned to
cinch the suture 4612 and the knotting element 4614 and suture 4612 are fused
to secure
the suture in position.
With reference to Figure 57, the suture 4712 is once again applied in separate
segments 4713. The first end 4712a of the suture 4712 is provided with a loop
4716
through which the remaining portion of the suture 4712 is passed to couple the
first end
4712a of the suture 4712 to a first tissue member 4774. As to the second end
4712b of
the suture 4712, it is secured via a knotting element 4714 as discussed above.
More
particularly, the second end 4712b is secured to the knotting element 4714
with a looping
structure composed of a first loop 4718 which is coupled to the knotting
element 4714
while a portion of the second end 4712b passes through the second tissue
member 4776 to
form a second loop 4720, the end of which is also coupled to the knotting
element 4714.
Thereafter, the second end 4712b may be tensioned, in particular, the first
loop 4718 may
be drawn through the knotting element 4714 and the knotting element 4714 and
suture
4710 are fused to secure the suture 4710 in position.
44
CA 02583071 2007-03-30
With reference to Figure 58, the suture 4812 is applied in separate segments
4813
with the first and second ends 4812a, 4812b of the suture 4812 coupled via a
knotting
element 4814. However, the final throw 4870 of the suture 4812 is reversed as
discussed
above with regard to Figures 53 and 54. The first and second ends 4812a, 4812b
are
subsequently tensioned to cinch the suture 4812 and the knotting element 4814
and suture
4812 are fused to secure the suture 4812 in position.
Referring to Figure 59, the suture 4912 may be applied in separate segments
4913
with the first and second ends 4912a, 4912b of each segment 4913 anchored to
respective
first and second tissue members 4974, 4976. However, each throw of the suture
4912 is
reversed as discussed above with regard to Figures 53 and 54, and extends in a
distal to
proximal direction as the suture is applied in the distal direction. The first
end 4912a of
the suture 4912 is subsequently tensioned and tied off to cinch the suture
4912. Referring
to Figure 60, the same lacing technique is applied with the exception it is
not completed
in segments.
As shown in Figure 61, an overhand knot 5022 may be used to secure the second
end 5012b of the suture 5012, while the first end 5012a of the suture 5012 is
anchored to
the tissue.
In accordance with the present invention, it is preferred to apply medical
fluid/sealant for improving the suture lines ability to engage and retain the
tissue.
Particular, the suture line is subjected to substantial strain for a short
period of time after
its application while the tissue applies substantial tension in its attempt to
retain to its
original configuration. This generally lasts for 7-10 days after the surgery
is completed,
and it is during this time period in which potential suture breaks are more
likely. With
this in mind, and as the following embodiments disclose, an adhesive, sealant,
or medical
fluid delivery mechanism can be used in conjunction with the present suturing
device to
increase the short term strength of the stomach pouch by adhesively binding
the opposed
tissue. A method of deployment of sealants or other medical fluid changes the
stiffness
properties of the tissue to improve the suture strength of the gastroplasty by
adhesively
binding the opposed tissue.
CA 02583071 2007-03-30
As such, and in accordance with a preferred embodiment of the present
invention shown in Figure 69, adhesive 3210 is used to improve short term
strength of the
suture line 3213, that is, the line of tissue held together via the suture
3212. A fluid
deploying mechanism is utilized to lay down a line of fluid sealant or
adhesive 3210
along the suture line 3214 after the suture line 3214 is completed to improve
holding
strength of the line. Either a thin layer adhesive or a foaming (void filling)
adhesive or
sealant 3210 can be used in conjunction with the suture 3212.
In accordance with an alternate embodiment, and with reference to Figures
70, 71 and 72, the suture 3312 is a hollow tube suture with periodic
perforations 3314
along its length. Once the suture line 3313 is finished, the suture 3312 would
be pumped
full of the sealant or adhesive 3314 allowing it to be distributed all along
its length
increasing both the effective diameter of the suture, minimizing suture
migration as well
as providing a complimentary adhesive bond of the tissue together in addition
to the
suture line 3313.
Referring to Figures 73 to 82, yet a further embodiment is disclosed. A liquid
polymer extrusion 3350 is used to form a sleeve 3352 around the internal pouch
3353
formed in, for example, the stomach 3354. The entire inside of the small
gastroplasy
created pouch 3353 and some length of the intestines would be coated with the
polymer/adhesive 3350. This not only improves the strength of the pouch suture
line, it
also potentially creates some form of malabsorption compliment to the
procedure that
improves weight loss.
More particularly, and with reference to the various figures, a suction and
application device 3356 is first transorally inserted within the stomach 3354.
A vacuum
is then created drawing opposed tissue surfaces 3358, 3360 together as shown
in Figures
73 and 74. Thereafter, the liquid polymer extrusion 3350 is applied to the
opposed tissue
surfaces 3358, 3360 while the vacuum continues to be applied in a manner
keeping the
walls 3358, 3360 of the stomach 3354 in apposition. Eventually, the liquid
polymer
extrusion 3350 will cure holding the apposed tissue walls 3358, 3360 in
apposition.
Thereafter, and with reference to Figures 79 and 80, the suction and
application device
3356 in accordance with the present invention may be withdrawn and the
internal profile
46
CA 02583071 2007-03-30
of the stomach 3354 is reduced to a simple passageway extending therethrough
with a
substantial portion of the stomach closed off from food absorption. Although
the process
described above does not employ sutures, the pouch could certainly be formed
with
suturing of the opposed tissue with the subsequent application of adhesives as
described
above.
While the preferred embodiments have been shown and described, it will be
understood that there is no intent to limit the invention by such disclosure,
but rather, is
intended to cover all modifications and alternate constructions falling within
the spirit and
scope of the invention.
47
