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Patent 2610129 Summary

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(12) Patent Application: (11) CA 2610129
(54) English Title: DISPOSABLE SYRINGE WITH BUILT-IN CARPULE
(54) French Title: SERINGUE JETABLE AVEC CARPULE INTEGREE
Status: Dead
Bibliographic Data
(51) International Patent Classification (IPC):
  • A61M 5/32 (2006.01)
(72) Inventors :
  • SHUE, MING-JENG (Taiwan, Province of China)
  • HUANG, DEBORAH (Taiwan, Province of China)
  • SHUE, PHILLIP (Taiwan, Province of China)
(73) Owners :
  • SHUE, MING-JENG (Taiwan, Province of China)
  • HUANG, DEBORAH (Taiwan, Province of China)
  • SHUE, PHILLIP (Taiwan, Province of China)
(71) Applicants :
  • SHUE, MING-JENG (Taiwan, Province of China)
  • HUANG, DEBORAH (Taiwan, Province of China)
  • SHUE, PHILLIP (Taiwan, Province of China)
(74) Agent: BERESKIN & PARR LLP/S.E.N.C.R.L.,S.R.L.
(74) Associate agent:
(45) Issued:
(22) Filed Date: 2007-11-09
(41) Open to Public Inspection: 2009-05-09
Examination requested: 2007-11-09
Availability of licence: N/A
(25) Language of filing: English

Patent Cooperation Treaty (PCT): No

(30) Application Priority Data: None

Abstracts

English Abstract




A disposable syringe includes a barrel, a seat member
held by a grip member in the barrel such that a needle cannula
extends through the seat member, a carpule configured to
be fitted in a rear compartment of the barrel, and having
front and rear seal members to confine a sealed chamber
communicated with the needle cannula for holding liquid
medicament, and a plunger operable to move the rear seal
member forwardly to expel the liquid medicament through the
needle cannula so as to bring the carpule in a used-up position,
and to further move the front seal member from the used-up
position so as to remove the grip member from the seat member
to thereby bring the seat member to the disengaging position.
A biasing member is disposed to bias the seat member together
with the carpule rearwardly so as to retract the used needle
cannula into the barrel.


Claims

Note: Claims are shown in the official language in which they were submitted.




23

WE CLAIM:


1. A disposable syringe with a built-in carpule comprising:
a barrel including front and rear barrel ends opposite
to each other along an axis in an axial direction, a
surrounding barrel wall which interconnects said front
and rear barrel ends, and which includes front and rear
wall portions that are disposed proximate to said front
and rear barrel ends, respectively, and that define front
and rear compartments, respectively;

a needle cannula having a tip end which is disposed
forwardly of said front barrel end in a position of use,
and a communicating end which is opposite to said tip end
along the axis;

a seat member which has a surrounding gripped portion
surrounding the axis;

a grip member which is detachably retained on said rear
wall portion, and which is configured to be frictionally
engaged with said gripped portion to provide a resisting
force that guards said gripped portion against movement
relative to said rear wall portion in the axial direction
during a piercing action of said needle cannula for
injection, and that permits disengagement of said grip
member from said gripped portion so as to enable a
subsequent movement of said seat member when said grip
member is subjected to a pressing force;

a carpule which has a tubular wall that is configured
to be fitted in said rear compartment, and that extends




24

towards said grip member to terminate at a tubular edge
surface, and front and rear seal members that are spaced
apart from each other in the axial direction, and that,
in cooperation with said tubular wall, form a sealed chamber
for holding liquid medicament, said rear seal member being
disposed to be movable to abut against said front seal
member in an initial course so as to expel the liquid
medicament out of said sealed chamber, thereby placing
said carpule in a used-up position, said front seal member
having a mating surface which is configured to permit said
communicating end to be retained with and to pass through
said mating surface such that said needle cannula is in
fluid communication with said sealed chamber, and such
that once said rear seal member abuts against said front
seal member in the used-up position, the pressing force
is transmitted through said tubular wall to force said
tubular edge surface against said grip member in a
subsequent course so as to effect disengagement of said
grip member from said gripped portion, thereby placing
said seat member in a disengaging position, where said
mating surface is closer to said front barrel end than
that in the used-up position;

a plunger which has a push end that is disposed to engage
and move said rear seal member forwardly along said tubular
wall to bring said carpule to the used-up position, and
to move said mating surface forwardly from the used-up
position so as to permit said seat member to be placed




25

in the disengaging position, and an operating end that
is opposite to said push end in the axial direction, and
that is disposed to extend outwardly of said rear barrel
end to be subjected to an external force which is greater
in the subsequent course than in the initial course; and

a biasing member which is disposed in said front
compartment such that, once said seat member is in the
disengaging position, said biasing member biases said seat
member together with said carpule towards said rear barrel
end to retract said tip end of said needle cannula into
said barrel, thereby placing said needle cannula in a
disposal position.


2. The disposable syringe with a built-in carpule of Claim
1, wherein said plunger includes

a first plunger body having said push end which is
disposed to engage and move with said rear seal member,
and a first rear end portion opposite to said push end,
and

a second plunger body including said operating end,
and a second front end portion which is opposite to said
operating end, and which is releasably retained with said
first rear end portion by a frictional force that is greater
than the external force in the initial course so as to
permit said rear seal member to be moved forwardly by
the external force along said tubular wall to thereby
place said carpule in the used-up position, and that is
smaller than the external force in the subsequent course




26



to permit said second plunger body to move relative to
said first plunger body so as to impart the external force
to said tubular wall to thereby force said tubular edge
surface against said grip member with the pressing force.


3. The disposable syringe with a built-in carpule of Claim
2, wherein said tubular wall of said carpule has a rear
wall end which is opposite to said tubular edge surface,
and a rear annular shoulder which extends radially and
inwardly from said rear wall end, said second plunger
body having an abutment which is disposed on said second
front end portion of said second plunger body and which
is configured to abut against said rear annular shoulder
when said carpule is in the used-up position so as to
impart the external force to said tubular wall.


4. The disposable syringe with a built-in carpule of Claim
3, wherein said rear annular shoulder is configured to
guard against a rearward movement of said rear seal member
relative to said tubular wall.


5. The disposable syringe with a built-in carpule of Claim
2, wherein said barrel wall has a retaining portion
adjacent to said rear barrel end, said second plunger
body being configured such that said operating end is
retained with said retaining portion once said seat member
is placed in the disengaging position so as to guard
against a rearward movement of said second plunger body.


6. The disposable syringe with a built-in carpule of Claim
2, wherein said first rear end portion and said second




27



front end portion respectively have an annular retaining
groove and an annular retaining protrusion which are
matingly engaged with each other to generate the
frictional force.


7. The disposable syringe with a built-in carpule of Claim
1, wherein said seat member is disposed to fix said needle
cannula and to permit rearward extension of said
communicating end of said needle cannula therethrough,
said communicating end being configured to be pointed
so as to pierce said mating surface of said front seal
member to thereby communicate said needle cannula with
said sealed chamber.


8. The disposable syringe with a built-in carpule of Claim
7, wherein said mating surface of said front seal member
has a cavity which extends inwardly and towards said
sealed chamber so as to receive said gripped portion of
said seat member when said seat member is in the
disengaging position, thereby ensuring that said carpule
is kept together with said seat member when said seat
member is biased towards said rear barrel end.


9. The disposable syringe with a built-in carpule of Claim
7, wherein said front seal member has an annular flange
which is disposed forwardly of said tubular wall and which
is brought to abut against said tubular edge surface so
as to ensure fluid-tight engagement between said front
seal member and said tubular wall.


10. The disposable syringe with a built-in carpule of Claim




28



7, wherein said rear wall portion includes a first wall
segment which is integrally formed with and which extends
rearwardly from said front wall portion to receive said
seat member and said grip member, and a second wall segment
which is detachably coupled to said first wall segment
to receive said carpule and said plunger.


11. The disposable syringe with a built-in carpule of Claim
10, further comprising a first end cap which is connected
to said first wall segment for shielding said
communicating end of said needle cannula, and a second
end cap which is connected to said second wall segment
for shielding said carpule.


12. The disposable syringe with a built-in carpule of Claim
1, wherein said carpule has a tubular needle holding
portion which extends forwardly from said mating surface
along the axis and which holds said communicating end
of said needle cannula to communicate said needle cannula
with said sealed chamber.


13. The disposable syringe with a built-in carpule of Claim
12, further comprising a tip protector which is removably
sleeved on said barrel wall for shielding said needle
cannula, and an elastomeric packing which is stuffed
in said tip protector such that when said tip protector
is sleeved on said barrel wall, said tip end of said needle
cannula is trapped in said elastomeric packing.


14. The disposable syringe with a built-in carpule of Claim
1, wherein said rear compartment is larger than said front




29



compartment in diameter so as to form a front annular
shoulder therebetween, which extends towards the axis
and terminates at an inner peripheral edge that surrounds
said needle cannula.


15. The disposable syringe with a built-in carpule of Claim
14, wherein said seat member includes a surrounding front
abutment surface which is disposed to confront said front
compartment, and a rear seat end surface which is opposite
to said surrounding front abutment surface, and which
confronts said mating surface to hold said communicating
end steadily so as to facilitate passage of said
communicating end through said mating surface.


16. The disposable syringe with a built-in carpule of Claim
15, wherein said seat member includes a tubular mount
which extends from said surrounding front abutment
surface into said front compartment, and which is spaced
apart from said inner peripheral edge in radial directions
by an inserted clearance that receives a lower end of
said biasing member so as to permit said biasing member
to abut against said surrounding front abutment surface.


17. The disposable syringe with a built-in carpule of Claim
16, wherein said tubular mount extends through said front
compartment to engage with said front barrel end.


18. The disposable syringe with a built-in carpule of Claim
17, wherein said surrounding front abutment surface is
disposed to be spaced apart from said front annular
shoulder such that said lower end of said biasing member




30


is exposed.


19. The disposable syringe with a built-in carpule of Claim
18, wherein said barrel has a tubular spacer which is
disposed between said front annular shoulder and said
surrounding front abutment surface of said seat member,
and which encloses said exposed lower end of said biasing
member, said tubular spacer being configured to be
integrally formed with said front annular shoulder.


20. The disposable syringe with a built-in carpule of Claim
16, wherein said seat member includes an annular stepped
surface which is spaced apart from said front annular
shoulder in the axial direction, and which extends
radially and outwardly to join said surrounding gripped
portion, and a plurality of fin spacers which are
angularly displaced from one another about the axis, and
each of which is interposed between said annular stepped
surface and said front annular shoulder so as to brace
said annular stepped surface against said front annular
shoulder.


21. The disposable syringe with a built-in carpule of Claim
1, wherein said carpule has a keyslot which is disposed
adjacent to said tubular edge surface and which extends
in the axial direction, said seat member having a key
which extends rearwardly from said gripped portion and
which is disposed to slide in and along said keyslot.


22. The disposable syringe with a built-in carpule of Claim
1, further comprising a tubular touching member that



31

includes a tubular touching wall which surrounds the axis,
and which has a rear engaging end that is slidably engaged
with said front wall portion, and a front touching end
that is movable by virtue of a sliding movement of said
rear engaging end between a forward position, where said
touching end is disposed forwardly of said tip end of
said needle cannula for touching a patient's skin prior
to piercing the patient's skin with said tip end, and
a rearward position, where said touching end is retracted
to expose said tip end for a piercing action.


23. The disposable syringe with a built-in carpule of Claim
22, further comprising a spring which is disposed to bias
said touching end to the forward position.


24. The disposable syringe with a built-in carpule of Claim
22, wherein said barrel has a tubular front wall which
extends forwardly from said rear wall portion in the axial
direction and which is spaced apart from said front wall
portion in radial directions to define a sliding channel
therebetween, said sliding channel being configured to
receive said touching member and guide the movement of
said rear engaging end relative thereto, said syringe
further comprising a needle protector which is configured
to removably cover said tubular front wall so as to shield
said needle cannula.


25. The disposable syringe with a built-in carpule of Claim
1, further comprising a plunger protector which is
detachably sleeved on said rear wall portion for shielding





32



said plunger, and which has a releasably engaging region
that is brought into frictional engagement with said
operating end of said plunger when said plunger protector
is sleeved on said rear wall portion.

Description

Note: Descriptions are shown in the official language in which they were submitted.



CA 02610129 2007-11-09
r 1

DISPOSABLE SYRINGE WITH BUILT-IN CARPULE
BACKGROUND OF THE INVENTION

1. Field of the Invention

This invention relates to a disposable syringe, more
particularly to a disposable syringe with a carpule.

2. Description of the Related Art

In U.S. Patent No. 6,221, 055 B1 for a retractable dental
syringe as shown in Figs. 1 and 2, there is disclosed a
pre-filled syringe 9, which includes a barrel 91 having an

open widened rear end 911 to receive an operating end 973
of a plunger 97, a needle holder 93 for holding a double-ended
needle 94, a push ring 92 for holding the needle holder 93
in the barrel 91, a biasing member 95 disposed between a
front end 912 of the barrel 91 and the needle holder 93,

and a carpule 96 positioned in the barrel 91 from the rear
end 911. The carpule 96 has a front seal 963 disposed to
seal a front end 962 thereof, and a slidable piston seal
including an outer rim member 99 and a releasable core member
98 to seal a rear end 961 of the carpule 96 so as to define

a sealed medicament chamber 964. The plunger 97 has inner
and outer walls 971,972 parallel to and spaced apart from
each other and connected at the operating end 973.

In operation, the rear end 961 of the carpule 96 is
associated with the front of the plunger 97. Then the plunger
and carpule assembly is introduced into the barrel 91 from

the rear end 911, and the carpule 96 is moved forwardly until
the front seal 963 is punctured by a communicating end 941


CA 02610129 2007-11-09

2
of the needle 94, as shown in Fig. 1. As a tip end 942 of
the needle 94 is inserted into a patient, the plunger 97
is pressed forwardly to inject the contents of the chamber
964 through the needle 94, as shown in Fig. 2. At the end

of an injection, the plunger 97 is further pressed to move
the carpule 96 forwardly to remove the push ring 92, thereby
freeing the needle holder 93 for retraction of the needle
holder 93, the needle 94, the front seal 963 and the core
member 98 into the carpule 96 by virtue of a biasing action
of the biasing member 95, as shown in Fig. 3.

Although the syringe 9 can be operated to retract the
needle 94 for safe disposal, the following drawbacks arise:
1. The assembly of the carpule 96 and the plunger 97

to the barrel 91 before the injection operation is
complicated and inconvenient to conduct. In addition, with
such construction, the carpule 96 cannot be accommodated
in the barrel 91 in advance, and the carpule 96 and the barrel
91 have to be packed separately for subsequent assembly in
use, thereby resulting in increased operation time.

2. Since the used needle 94 and the needle holder 93
are retracted within the inner wall 971 of the plunger 97,
before triggering the biasing action of the biasing member
95, the respective retaining engagements between the push
ring 92 and the needle holder 93, between the front seal

963 and the carpule 96, and between the core member 98 and
the outer rim member 99 have to be released at the same time.
Thus, the retraction of the used needle 94 may fail. Such


CA 02610129 2007-11-09

3
complicated structural relationship makes the manufacture
of the syringe 9 troublesome.

SUMMARY OF THE INVENTION

The object of the present invention is to provide a
disposable syringe with a built-in carpule which ensures
retraction of a used needle into a syringe barrel for safe
disposal, which has a carpule that can be pre-assembled in
the barrel before injection so that the injection operation
is simplified and convenient to conduct, and which can be

conveniently rendered unreusable after injectionina single
operation.

According to this invention, the disposable syringe with
a built-in carpule includes a barrel including front and
rear barrel ends opposite to each other along an axis in

an axial direction, a surrounding barrel wall which
interconnects the front and rear barrel ends, and which
includes front and rear wall portions that are disposed
proximate to the front and rear barrel ends, respectively,
and that define front and rear compartments, respectively.

A needle cannula has a tip end which is disposed forwardly
of the front barrel end in a position of use, and a
communicating end which is opposite to the tip end along
the axis. A seat member has a surrounding gripped portion
surrounding the axis. A grip member is detachably retained

on the rear wall portion, and is configured to be frictionally
engaged with the gripped portion to provide a resisting force
that guards the gripped portion against movement relative


CA 02610129 2007-11-09

4
to the rear wall portion in the axial direction during a
piercing action of the needle cannula for injection, and
that permits disengagement of the grip member from the
gripped portion so as to enable a subsequent movement of

the seat member when the gripmember is subj ected to a pressing
force. A carpule has a tubular wall which is configured to
be fit in the rear compartment, and which extends towards
the grip member to terminate at a tubular edge surface, and
front and rear seal members which are spaced apart from each

other in the axial direction, andwhich, in cooperation with
the tubular wall, form a sealed chamber for holding liquid
medicament. The rear seal member is disposed to be movable
to abut against the front seal member in an initial course
so as to expel the liquidmedicament out of the sealed chamber,

thereby placing the carpule in a used-up position. The front
seal member has a mating surface which is configured to permit
the communicating end to be retained with and to pass through
the mating surface such that the needle cannula is in fluid
communication with the sealed chamber, and such that once

the rear seal member abuts against the front seal member
in the used-up position, the pressing force is transmitted
through the tubular wall to force the tubular edge surface
against the grip member in a subsequent course so as to effect
disengagement of the grip member from the gripped portion,

thereby placing the seat member in a disengaging position,
where the mating surface is closer to the front barrel end
than when the carpule is in the used-up position. A plunger


CA 02610129 2007-11-09

has a push end which is disposed to move the rear seal member
forwardly along the tubular wall to bring the carpule to
the used-up position, and to move the mating surface
forwardly from the used-up position so as to permit the seat

5 member to be placed in the disengaging position, and an
operating end which is opposite to the push end in the axial
direction, and which is disposed to extend outwardly of the
rear barrel end to be subjected to an external force which
is greater in the subsequent course than in the initial course.

A biasing member is disposed in the front compartment such
that, once the seat member is in the disengaging position,
the biasing member biases the seat member together with the
carpule towards the rear barrel end to retract the tip end
of the needle cannula into the barrel, thereby placing the
needle cannula in a disposal position.

BRIEF DESCRIPTION OF THE DRAWINGS

Other features and advantages of the present invention
will become apparent in the following detailed description
ofthe preferred embodiments of the invention, with reference
to the accompanying drawings, in which:

Fig. 1 is a sectional view of a conventional retractable
syringe in a ready-to-use position;

Fig. 2 is a sectional view of the conventional retractable
syringe in a state after completion of an injection stroke;
Fig. 3 is a sectional view of the conventional retractable

syringe, showing that a needle-holding structure is fully
retracted into a carpule;


CA 02610129 2007-11-09

6
Fig. 4 is an exploded sectional view of the first preferred
embodiment of a disposable syringe according to this
invention;

Fig. 5 is a sectional view of the first preferred
embodiment in an initial assembled position;

Fig. 6 is a fragmentary sectional view of the first
preferred embodiment;

Fig. 7 is a sectional view of the first preferred
embodiment during an injection stroke;

Fig. 8 is a sectional view of the first preferred
embodiment after completion of the injection stroke;
Fig. 9 is a sectional view of the first preferred

embodiment, showing the state of disengagement of a seat
member from a grip member;

Fig. 10 is a sectional view of the first preferred
embodiment, showing that a needle cannula is fully retracted
into a barrel;

Fig. 11 is a sectional view of the second preferred
embodiment of a disposable syringe according to this
invention;

Fig. 12 is a sectional view of the third preferred
embodiment of a disposable syringe according to this
invention in the initial assembled position;

Fig. 13 is a sectional view of the third preferred
embodiment during an injection stroke;

Fig. 14 is a sectional view of the third preferred
embodiment, showing that a needle cannula is fully retracted


CA 02610129 2007-11-09

7
into a barrel;

Figs. 15 to 18 respectively are sectional views of the
fourth, fifth, sixth, and seventh preferred embodiments of
a disposable syringe according to this invention;

Fig. 19 is a sectional view of the eighth preferred
embodiment of a disposable syringe according to this
invention in the initial assembled position;

Fig. 20 is a sectional view of the eighth preferred
embodiment, showing that a needle cannula is fully retracted
into a barrel;

Fig. 21 is a sectional view of the ninth preferred
embodiment of a disposable syringe according to this
invention;

Fig. 22 is an exploded sectional view of the tenth
preferred embodiment of a disposable syringe according to
this invention;

Fig. 23 is a sectional view of the tenth preferred
embodiment in the initial assembled position;

Figs. 24 and 25 respectively are sectional views of the
eleventh and twelfth preferred embodiments of a disposable
syringe according to this invention;

Fig. 26 is a sectional view of the thirteenth preferred
embodiment of a disposable syringe according to this
invention in the initial assembled position;

Fig. 27 is a sectional view of the thirteenth preferred
embodiment, showing that a needle cannula is fully retracted
into a barrel; and


CA 02610129 2007-11-09

8
Fig. 28 is a sectional view of the fourteenth preferred
embodiment of a disposable syringe according to this
invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

Before the present invention is described in greater
detail, it should be noted that same reference numerals have
been used to denote like elements throughout the
specification.

Referring to Figs. 4 to 6, the first preferred embodiment
of a disposable syringe according to the present invention
is shown to comprise a barrel 1, a needle cannula 23, a seat
member 22, a grip member 21, a biasing member 24, a tip
protector 25, a carpule 3, a plunger 4, and a plunger protector
5.

The barrel 1 includes front and rear barrel ends 122, 121
opposite to each other along an axis in an axial direction,
a surrounding barrel wall 12 which interconnects the front
and rear barrel ends 122, 121, and which includes front and
rear wall portions 124,123 that are disposed proximate to

the front and rear barrel ends 122,121 respectively, and
that define front and rear compartments (lla,llb),
respectively, and a finger flange 15 which is disposed
proximate to the rear barrel end 121. In this embodiment,
the rear compartment (llb) is larger than the front

compartment (lla) in diameter so as to form a front annular
shoulder 125 therebetween. The shoulder 125 has a plurality
of fins 14 which extend towards the axis to terminate at


CA 02610129 2007-11-09
+
9
an inner peripheral edge 141 that surrounds the axis.
Moreover, a recess-like retaining portion 126 is disposed
in the rear compartment (llb) adjacent to the rear barrel
end 121. An annular stopper 127 is disposed forwardly of

the retaining portion 126. A retaining ring 128 is disposed
on the rear wall portion 123 adj acent to the front wall portion
124.

The needle cannula 23 has a tip end 232 which is disposed
forwardly of the front barrel end 122 in a position of use
(as shown in Fig. 5), and a communicating end 231 which is

opposite to the tip end 232 along the axis andwhich is pointed.
The seat member 22 has a rear seat end surface 225 which
holds the needle cannula 23, which permitsrearward extension
of the communicating end 231 of the needle cannula 23

therethrough, and which confronts rearwardly, a surrounding
gripped portion 222 which surrounds the axis, and a
surrounding front abutment surface 223 which is opposite
to the rear seat end surface 225 andwhich confronts forwardly.
The seat member 22 further has a tubular mount 226 which

extends from the surrounding front abutment surface 223 into
the front compartment (lla) , and which is spaced apart from
the inner peripheral edge 141 in radial directions by an
inserted clearance that receives a lower end 242 of the
biasing member 24 so as to permit the biasing member 24 to

abut against the surrounding front abutment surface 223.
The biasing member 24 is disposed in the front compartment
(11a) , and has an upper end 241 abutting against the front


CA 02610129 2007-11-09

barrel end 122. The seat member 22 further has an annular
stepped surface 227 which is spaced apart from the fins 14
of the shoulder 125 in the axial direction, and which extends
radially and outwardly to join the gripped portion 222, and

5 a plurality of fin spacers 221 which are angularly displaced
from one another about the axis, and each of which is
interposed between the annular stepped surface 227 and the
fins 14 so as to brace the annular stepped surface 227 against
the shoulder 125.

10 The grip member 21 is detachably retained on the rear
wall portion 123 by a retaining ring 128, and is configured
to be frictionally engaged with the gripped portion 222 so
as to provide a resisting force that guards the gripped
portion 222 against movement relative to the rear wall

portion 123 in the axial direction during a piercing action
of the needle cannula 23 for injection, and that permits
disengagement of the grip member 21 from the gripped portion
222 so as to enable a subsequent movement of the seat member
22 when the grip member 21 is subjected to a pressing force.

The tip protector 25 is removably sleeved on the barrel
wall 12 for shielding the needle cannula 23 in the position
of use.

The carpule 3 has a tubular wall 32 which is configured
to be fitted in the rear compartment ( llb) , and which extends
in the axial direction to terminate at a tubular edge surface

322 and a rear wall end 321. The carpule 3 further has front
and rear seal members 35, 34 which are spaced apart from each


CA 02610129 2007-11-09
1 1

other in the axial direction, and which, in cooperation with
the tubular wall 32, form a sealed chamber 31 for holding
liquid medicament. The front seal member 35 is secured to
the tubular wall 32 by means of inter-engagement of female

and male engaging portions 352,324. The rear seal member
34 is limited to the tubular wall 32 by means of
inter-engagement of female and male engaging portions
341,323 so as to guard against undesired movement of the
rear seal member 34 before inj ection, and is forced forwardly

to permit disengagement of the female engaging portion 341
from the male engaging portion 323 to be moved to abut against
the front seal member 35 in an initial course so as to expel
the liquid medicament out of the sealed chamber 31, thereby
placing the carpule 3 in a used-up position, as shown in

Fig. 8. The front seal member 35 has a mating surface 354
which is configured to have a cavity 351 that extends inwardly
and towards the sealed chamber 31. Thus, when the carpule
3 is assembled in the rear compartment (llb), the pointed
communicating end 231 of the needle cannula 23 can pierce

the mating surface 354 of the front seal member 35 to be
retained in and to pass through the mating surface 354 such
that the needle cannula 23 is in fluid communication with
the sealed chamber 31, as shown in Fig. 7. Moreover, the
tubular wall 32 of the carpule 3 has a rear annular shoulder

33 which extends radially and inwardly from the rear wall
end 321 to guard against a rearward movement of the rear
seal member 34 relative to the tubular wall 32. Thus, once


CA 02610129 2007-11-09

12
the rear seal member 34 abuts against the front seal member
35 in the used-up position, thepressing force is transmitted
through the tubular wall 32 to force the tubular edge surface
322 against the grip member 21 in a subsequent course so

as to effect disengagement of the grip member 21 from the
gripped portion 222, thereby placing the seat member 22 in
a disengaging position, as shown in Fig. 9, where the mating
surface 354 is closer to the front barrel end 122 than when
the carpule 3 is in the used-up position. At this time, the

gripped portion 222 is received in the cavity 351 to ensure
that the carpule 3 is kept together with the seat member
22.

The plunger 4 includes first and second plunger bodies
43,41. The first plunger body 43 has a push end 432 which
is connected to the rear seal member 34 by virtue of a

frictional force, and a first rear end portion 433 opposite
to the push end 432 in the axial direction. The second plunger
body 41 includes an operating end 42 which is disposed to
extend outwardly of the rear barrel end 121 to be subjected

to an external force (i.e., a pressing force applied by a
user) that is greater in a subsequent course ( i. e. , a needle
retraction stroke) than in an initial course (i.e., an
injection stroke) , and a second front end portion 413 which
is opposite to the operating end 42, and which is releasably

retained with the first rear end portion 433 by means of
a mating engagement between an annular retaining protrusion
411 and an annular retaining groove 431 so as to generate


CA 02610129 2007-11-09

13
a frictional force that is greater than the external force
in the initial course and is smaller than the external force
in the subsequent course. Moreover, the second plunger body
41 has an abutment 412 which is disposed on the second front
end portion 413.

The plunger protector 5 is detachably sleeved on the
rear wall portion 123 for shielding the plunger 4, and has
a releasably engaging region 53 which is disposed on a
peripheral wall 51 thereof and which is brought into

frictional engagement with a periphery 421 of the operating
end 42 of the plunger 4 when the plunger protector 5 is sleeved
on the rear wall portion 123. The plunger protector 5 further
has a step edge 52 which is disposed to abut against the
rear barrel end 121 for positioning the plunger protector
5 in place.

Referring to Figs. 5 and 7, in the injection stroke,
the tip and plunger protectors 25,5 are removed first to
expose the needle cannula 23 and the plunger 4. The operator
holds the finger flange 15 with his/her index and middle

fingers and presses the operating end 42 of the plunger 4
forwardly with his/her thumb such that the carpule 3 is moved
forwardly in the rear compartment (llb) to cause the
communicating end 231 of the needle cannula 23 to pierce
the mating surface 354 of the front seal member 35 so as

to communicate the needle cannula 23 with the sealed chamber
31. The external pressing force is subsequently applied to
the operating end 42 to cause the rear seal member 34 to


CA 02610129 2007-11-09

14
be moved forwardly along the tubular wall 32 of the carpule
3 so as to place the carpule 3 in the used-up position, thereby
completing the injection stroke, as shown in Fig. 8. When
the carpule 3 is in the used-up position, the abutment 412

of the plunger 4 abuts against the rear annular shoulder
33 so as to impart the external force to the tubular wall
32 of the carpule 3.

As shown in Figs. 8 and 9, the external pressing force
is subsequently applied to the operating end 42 to force
the tubular edge surface 322 against the grip member 21 so

as to effect disengagement of the grip member 21 from the
gripped portion 222 resulting from blocking of the seat
member 22 by the fins 14, thereby placing the seat member
22inthe disengaging position.In this embodiment, referring

once again to Fig. 6, the front abutment surface 223 of the
seat member 22 is spaced apart from the fins 14 by a small
clearance in the position of use. The clearance can serve
as a triggering space for facilitating a rearward movement
of the seat member 22 after the seat member 22 is moved

forwardly with the front seal member 35 to bring the front
abutment surface 223 into abutment against the fins 14.
Once the grip member 21 is blocked by the fins 14, the

external pressing force causes the gripped portion 222 of
the seat member 22 to be received in the cavity 351 in the
front seal member 35, further causes the disengagement of

the retaining protrusion 411 of the second plunger body 41
from the retaining groove 431 in the first plunger body 43


CA 02610129 2007-11-09

to permit a forward movement of the second plunger body 41
relative to the first plunger body 43 until the periphery
421 of the operating end 42 is retained with the retaining
portion 126 of the barrel 1 so as to guard against a rearward

5 movement of the second plunger body 41 for preventing reuse
of the syringe.

As shown in Fig. 10, when the seat member 22 is in the
disengaging position, thebiasingforce ofthe biasing member
24 is released to bias the seat member 22 together with the

10 carpule 3 towards the rear barrel end 121 so as to retract
the tip end 232 of the needle cannula 23 into the front
compartment (lla), thereby placing the needle cannula 23
in a disposal position. The carpule 3 is stoppedby the annular
stopper 127. At the same time, a large part of the first

15 plunger body 43 is retracted into the second plunger body
41.

Referring to Fig. 11, the second preferred embodiment
of a disposable syringe according to this invention is shown
to be similar to the previous embodiment in construction.

In the second embodiment, the front seal member 35 has an
annular flange 353 which is disposed forwardly of the tubular
wall 32 and which is brought to abut against the tubular
edge surface 322 so as to ensure fluid-tight engagement of
the front seal member 35 with the tubular wall 32. An annular

barrier 36 is disposed to abut against the rear wall end
321 of the carpule 3, and is detachably sleeved on the rear
seal member 34 to serve as the rear annular shoulder. Moreover,


CA 02610129 2007-11-09

16
a sleeve 13 extends rearwardly from the inner peripheral
edge 141 of the front annular shoulder 125 such that the
annular stepped surface 227 of the seat member 22 abuts
against the sleeve 13 in the position of use.

Referring to Figs. 12 to 14, the third preferred
embodiment of a disposable syringe according to this
invention is shown to be similar to the first embodiment
in construction. In the third embodiment, the barrel 1 has
a tubular front wall 129 which extends forwardly from the

rear wall portion 123 in the axial direction and which is
spaced apart from the front wall portion 124 in radial
directions to define a sliding channel 120 therebetween.
A tubular touching member 16 is received in the sliding
channel 120, and includes a tubular touching wall which

surrounds the axis, and which has a rear engaging end 162
that is slidably engaged with the front wall portion 124,
and a front touching end 161 that is movable by virtue of
a sliding movement of the rear engaging end 162 between a
forward position, where the touching end 161 is disposed

forwardly of the tip end 232 of the needle cannula 23 for
touching a patient' s skin prior to piercing of the skin with
the tip end 232, and a rearward position, where the touching
end 161 is retracted to expose the tip end 232 for a piercing
action. The front touching end 161 has a rough surface. The

needle protector 25 removably covers the tubular front wall
129 so as to shield the needle cannula 23 before use.
During the injection stroke, the front touching end 161


CA 02610129 2007-11-09

17
is brought to touch a patient's skin and is forced to move
rearwardly to the rearward position to expose the tip end
232 of the needle cannula 23 for the piercing action. When
the touching member 16 comes into contact with the patient' s

skin, the patient's attention to the needle cannula 23 is
diverted thereto, thereby minimizing the injection pain.
Referring to Fig. 15, the fourth preferred embodiment

of a disposable syringe according to this invention is shown
to be similar to the third embodiment in construction. In
thefourth embodiment, the syringe f urther comprises a spring

17 which is disposed in the sliding channel 120 to bias the
touching end 161 of the touching member 16 to the forward
position.

Referring to Fig. 16, the fifth preferred embodiment
of a disposable syringe according to this invention is shown
to be similar to the fourth embodiment in construction. In
the fifth embodiment, the front seal member 35 has an annular
flange 353 which is disposed forwardly of the tubular wall
32 and which is brought to abut against the tubular edge

surface 322 so as to ensure fluid-tight engagement between
the front seal member 35 and the tubular wall 32. An annular
barrier 36 is disposed to abut against the rear wall end
321 of the carpule 3, and is detachably sleeved on the rear
seal member 34 to serve as the rear annular shoulder.

Referring to Fig. 17, the sixth preferred embodiment
of a disposable syringe according to this invention is shown
to be similar to the fourth embodiment in construction. In


CA 02610129 2007-11-09

18
the sixth embodiment, the tubularmount 226of the seatmember
22 extends through the front compartment (lla) to abut
against the front barrel end 122. The barrel 1 has a tubular
spacer 18 which is integrally formed with and which extends

rearwardly from the front annular shoulder 125 to permit
abutment of the front abutment surface 223 of the seat member
22 thereagainst, and which encloses the lower end 242 of
the biasing member 24 for steadying the biasing action of
the biasing member 24.

Referring to Fig. 18, the seventh preferred embodiment
of a disposable syringe according to this invention is shown
to be similar to the sixth embodiment in construction. In
the seventh embodiment, the carpule 3 is the same as that
of the second embodiment. The surrounding front abutment

surface 223 of the seat member 22 is disposed to be spaced
apart from the fins 14 of the front annular shoulder 125
so as to expose the lower end 242 of the biasing member 24.
Thus, the tubular spacer 18 is omitted, and the biasing member
24 may have a larger dimension to enhance the biasing strength
thereof.

Referring to Figs. 19 and 20, the eighth preferred
embodiment of a disposable syringe according to this
invention is shown to be similar to the third embodiment
in construction. In the eighth embodiment, the carpule 3

has an annular keyslot 37 which is disposed adjacent to the
tubular edge surface 322 and which extends in the axial
direction to surround the front seal member 35. The seat


CA 02610129 2007-11-09

19
member 22 has an annular key 224 which extends rearwardly
from the gripped portion 222 and which is disposed to slide
in and along the keyslot 37 for facilitating a forward
movement of the carpule 3 along the axis when the seat member

22 is brought to the disengaging position. Besides, the
engagement of the keyslot 37 with the key 224 facilitates
rearward movement of the seat member 22 together with the
carpule 3 toward the rear barrel end 121 so as to ensure
retraction of the needle cannula 23 to the disposal position.

By means of the provision of the keyslot 37 and the key 224,
the carpule 3 can be firmly received in the rear compartment
(llb), thereby preventing the communicating end 231 from
accidentally piercing the front seal member 35 during
transport.

Referring to Fig. 21, the ninth preferred embodiment
of a disposable syringe according to this invention is shown
to be similar to the eighth embodiment in construction,
except that the barrel 1 is the same as that of the first
embodiment.

Referring to Figs. 22 and 23, the tenth preferred
embodiment of a disposable syringe according to this
invention is shown to be similar to the first embodiment
in construction. In the tenth embodiment, the barrel 1 has
two parts. Particularly, the rear wall portion 123 of the

barrel wall 12 includes a first wall segment (123a) which
is integrally formed with and which extends rearwardly from
the front wall portion 124 to receive the seat member 22


CA 02610129 2007-11-09

and the grip member 21 as a first unit, and a second wall
segment (123b) which is threadedly engaged with the first
wall segment (123a) to receive the carpule 3 and the plunger
4 as a second unit. A first end cap 6 is threadedly connected

5 to the first wall segment (123a) for shielding the
communicating end 231 of the needle cannula 23. A second
end cap 7 is threadedly connected to the second wall segment
(123b) for shielding the carpule 3. Thus, the first and second
units can be packed separately to meet a variety of inj ection
10 requirements.

Referring to Fig. 24, the eleventh preferred embodiment
of a disposable syringe according to this invention is shown
to be similar to the tenth embodiment in construction, except
that the seat member 22 and the carpule 3 are the same as
15 those of the ninth embodiment.

Referring to Fig. 25, the twelfth preferred embodiment
of a disposable syringe according to this invention is shown
to be similar to the tenth embodiment in construction, except
that the front wall portion 124 of the barrel 1, the tubular

20 touching member 16, and the spring 17 are the same as those
of the fourth embodiment.

Referring to Figs. 26 and 27, the thirteenth preferred
embodiment of a disposable syringe according to this
invention is shown to be similar to the first embodiment

in construction. In the thirteenth embodiment, the front
seal member 325 of the carpule 3 is integrally formed with
the tubular wall 32. Instead of the seat member 22 which


CA 02610129 2007-11-09

21
holds the needle cannula 23, the carpule 3 has a tubular
needle holding portion 327 which extends forwardly from the
mating surface 326 along the axis and which holds the
communicating end 231 of the needle cannula 23 to communicate

the needle cannula 23 with the sealed chamber 31. The carpule
3 further has an annular keyslot 37 which extends forwardly
fromthemating surface 326 in the axial direction to surround
the needle holding portion 327. The seat member 22 has an
annular key 224 which extends rearwardly from the gripped

portion 222 and which is disposed to slide in and along the
keyslot 37. Moreover, an elastomeric packing 26 is stuffed
in the tip protector 25 such that when the tip protector
25 is sleeved on the barrel wall 12, the tip end 232 of the
needle cannula 23 is trapped in the elastomeric packing 26,
thereby preventing fluid leakage.

Referringto Fig. 28, the fourteenth preferred embodiment
of a disposable syringe according to this invention is shown
to be similar to the thirteenth embodiment in construction,
except that the barrel 1 and the tubular touching member
16 are the same as those of the third embodiment.

As illustrated, the disposable syringe of this invention
has the following advantages:

1. Since the communicating end 231 of the needle cannula
23 is held by the carpule 3 after the carpule 3 is mounted
in the barrel 1, and since the seat member 22 is mated with

the front seal member 35, 325 when the seat member 22 is in
the disengaging position, the seat member 22 can be moved


CA 02610129 2007-11-09

22
together with the carpule 3 towards the rear barrel end 121
by the biasing action of the biasing member 24 in the needle
retraction stroke, thereby ensuring the retraction of the
needle cannula 23 into the barrel 1.

2. Since the carpule 3 can be pre-assembled in the barrel
1, clinical injection operation by health care workers is
simplified and convenient to conduct. In addition, the
syringe can be conveniently rendered unreusable after
injection in a single operation.

3. Since, the resisting force generated between the grip
member 21 and the seat member 22, and the frictional force
generated between the first and second plunger bodies43,41
during pressing of the plunger 4 are overcome by the external
pressing force, the injection and needle retraction strokes
are smooth and successful.

4. Since the operating end 42 of the plunger 4 is retained
with the retaining portion 12 6 of the barrel 1 to guard against
a rearward movement of the plunger 4 after the operating
end 42 is fully pressed in the barrel 1, reuse of the syringe
can be prevented.

While the present invention has been described in
connection with what are considered the most practical and
preferred embodiments, it is understood that this invention
is not limited to the disclosed embodiments but is intended

to cover various arrangements included wit.hin the spirit
and scope of the broadest interpretations and equivalent
arrangements.

Representative Drawing
A single figure which represents the drawing illustrating the invention.
Administrative Status

For a clearer understanding of the status of the application/patent presented on this page, the site Disclaimer , as well as the definitions for Patent , Administrative Status , Maintenance Fee  and Payment History  should be consulted.

Administrative Status

Title Date
Forecasted Issue Date Unavailable
(22) Filed 2007-11-09
Examination Requested 2007-11-09
(41) Open to Public Inspection 2009-05-09
Dead Application 2010-11-09

Abandonment History

Abandonment Date Reason Reinstatement Date
2009-11-09 FAILURE TO PAY APPLICATION MAINTENANCE FEE

Payment History

Fee Type Anniversary Year Due Date Amount Paid Paid Date
Application Fee $400.00 2007-11-09
Request for Examination $800.00 2007-11-09
Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
SHUE, MING-JENG
HUANG, DEBORAH
SHUE, PHILLIP
Past Owners on Record
None
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
Documents

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Document
Description 
Date
(yyyy-mm-dd) 
Number of pages   Size of Image (KB) 
Drawings 2007-11-09 28 546
Abstract 2007-11-09 1 23
Claims 2007-11-09 10 328
Description 2007-11-09 22 798
Representative Drawing 2009-04-16 1 12
Cover Page 2009-05-06 1 44
Assignment 2007-11-09 3 93