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Patent 2737308 Summary

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(12) Patent: (11) CA 2737308
(54) English Title: PACKING UNIT, SHIPPING UNIT AND A METHOD OF MANUFACTURING A PACKING UNIT
(54) French Title: UNITE D'EMBALLAGE, UNITE D'EXPEDITION ET PROCEDE DE PRODUCTION D'UNE UNITE D'EMBALLAGE
Status: Granted
Bibliographic Data
(51) International Patent Classification (IPC):
  • B65D 71/06 (2006.01)
  • B65B 5/08 (2006.01)
  • B65B 11/02 (2006.01)
  • B65D 71/00 (2006.01)
  • B65D 71/12 (2006.01)
(72) Inventors :
  • MARBE, PETER (Sweden)
  • ANDERSSON, LARS-ERIK (Sweden)
(73) Owners :
  • ECOLEAN AB (Sweden)
(71) Applicants :
  • ECOLEAN RESEARCH & DEVELOPMENT A/S (Denmark)
(74) Agent: SMART & BIGGAR LP
(74) Associate agent:
(45) Issued: 2015-07-07
(86) PCT Filing Date: 2009-10-21
(87) Open to Public Inspection: 2010-05-06
Examination requested: 2013-12-16
Availability of licence: N/A
(25) Language of filing: English

Patent Cooperation Treaty (PCT): Yes
(86) PCT Filing Number: PCT/SE2009/051195
(87) International Publication Number: WO2010/050880
(85) National Entry: 2011-03-09

(30) Application Priority Data:
Application No. Country/Territory Date
0802324-4 Sweden 2008-10-31

Abstracts

English Abstract



The invention relates to a
packing unit (4) comprising a group of
packages (1) filled with a liquid product
which are of the collapsible type and
comprise a bottom wall and two opposite
side walls, which packages (1) in their
upright position have an upwardly tapering
shape, characterised in that the packages (1)
are so arranged that each package (1)
has a side wall facing a bottom o
the packing unit (4), the packages (1) are
stacked one over another in a plurality of
layers with a plurality of packages (1) in
each layer, the packages (1) having an alternating
orientation in a first direction
and a second direction opposite to the
first direction and the packages (1) of an
individual layer having a uniform orientation
in the first or the second direction,
and a plastic film cover (5) which at least
partly surrounds the group of packages
(1) for providing dimensional stability to
the packing unit (4), the plastic film cover (5)
being made of a web of plastic film
material which has been joined together
along four or fewer elongate sealing portions
for forming said plastic film cover, and a shipping unit and a method of
manufacturing said packing unit. The application
also includes a shipping unit and a method of manufacturing a packing unit.


French Abstract

Linvention concerne une unité demballage (4) comprenant un groupe demballages (1) remplis dun produit liquide qui sont de type pliable et comprennent une paroi inférieure et deux parois latérales opposées, lesquels emballages (1) en position verticale ont une forme tronquée vers le haut, caractérisée en ce que les emballages (1) sont placés de sorte que chaque emballage (1) a une paroi latérale faisant face au fond de lunité demballage (4), les emballages (1) sont empilés les uns sur les autres en une pluralité de couches comportant une pluralité demballages (1) dans chaque couche, les emballages (1) ayant une orientation alternée dans une première direction et dans une seconde direction opposée à la première et les emballages (1) dune couche individuelle ayant une orientation uniforme dans la première ou seconde direction, et un élément de recouvrement (5) sous forme d'un film plastique qui entoure au moins partiellement le groupe demballages (1) pour offrir une stabilité dimensionnelle à lunité demballage (4), l'élément de recouvrement (5) étant constitué dune bande de matière plastique sous forme de film qui a été reliée à quatre parties étanches allongées ou moins pour former ledit film plastique. L'invention concerne également une unité d'expédition et un procédé de fabrication de ladite unité demballage.

Claims

Note: Claims are shown in the official language in which they were submitted.



18

CLAIMS:

1. A packing unit defined by six faces comprising
a group of packages filled with a liquid product which are of the
collapsible type and comprise a bottom wall and two opposite side walls, which

packages in their upright position have an upwardly tapering shape, wherein
the
packages are so arranged that each package has a side wall facing a bottom of
the
packing unit, and wherein said packages having an alternating orientation in a
first
direction and a second direction opposite to the first direction, and
a film cover which at least partly surrounds the group of packages for
providing dimensional stability to the packing unit, wherein the film cover
makes
contact with the packages on at least four of said six faces of the packing
unit,
wherein
the packages are arranged one over another in a plurality of layers with
a plurality of packages in each layer, and
the packages of an individual layer having a uniform orientation in the
first or the second direction,
the film cover being made of a web of plastic film material which has
been joined together along four or fewer elongate sealing portions for forming
said
film cover, and
the sealing portions are flexible and/or bendable.
2. A packing unit as claimed in claim 1, wherein the packing unit
comprises a handle.
3. A packing unit as claimed in claim 1 or 2, wherein the number of
packages in each layer is identical.


19

4. A packing unit as claimed in any one of claims 1 to 3, wherein the group

of packages filled with a liquid product comprises four, six, eight or ten
packages.
5. A packing unit as claimed in any one of claims 1 to 4, wherein the
plastic film cover completely surrounds the group of packages.
6. A packing unit as claimed in claim 5, wherein the plastic film cover has

one longitudinal and two transverse seals.
7. A packing unit as claimed in any one of claims 1 to 6, wherein the
plastic film cover is a shrink film.
8. A packing unit as claimed in any one of claims 1 to 7, wherein the
plastic film cover surrounds the group of packages without a tightening force.
9. A packing unit as claimed in any one of claims 1 to 8, wherein the
plastic film cover surrounds the group of packages with a tightening force.
10. A shipping unit comprising a plurality of packing units as claimed in
claim 1.
11. A shipping unit as claimed in claim 10, wherein the packing units are
stacked on a load carrier.
12. A shipping unit as claimed in claim 10 or 11, wherein a stack formed of

said packing units is at least partly surrounded by a plastic film cover.
13. A method of manufacturing a packing unit defined by six faces,
comprising the steps of
arranging a group of packages filled with a liquid product which are of
the collapsible type and comprise a bottom wall and two opposite side walls,
which
packages in their upright position have an upwardly tapering shape, stacked
one over
another in a plurality of layers with a plurality of packages in each layer
such that the
packages have an alternating orientation in a first direction and a second
direction


20

opposite to the first direction, the packages of an individual layer having a
uniform
orientation such that each package has a side wall facing a bottom of the
packing
unit,
at least partly surrounding the packages with a film cover so that the
film cover makes contact with the packages on at least four of said six faces
of the
packing unit, and providing the film cover with four or fewer seals for
providing
dimensional stability to the packing unit, the film cover being made of a web
of plastic
film material which is joined together along four or fewer sealing portions
for forming
said film cover, wherein the sealing portions are flexible and/or bendable.
14. A method as claimed in claim 13, wherein said plastic film cover is a
film wrap which is wrapped around the packages.
15. A method as claimed in claim 13 or 14, wherein said plastic film cover
is
a shrink film which is shrunk onto the packages.

Description

Note: Descriptions are shown in the official language in which they were submitted.


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1
Packing unit, shipping unit and a method of manufacturing a
packing unit
Technical Field
The present invention relates to a packing unit comprising a group of
packages filled with a liquid product which are of the collapsible type and
comprise a bottom wall and two opposite side walls, which packages in their
upright position have an upwardly tapering shape.
The invention further relates to a method of manufacturing the packing unit
and a shipping unit comprising packing units of the kind stated by way of
introduction.
Background Art
In the food industry it is common for packages that hold liquid foodstuffs to
be
packed in boxes for further distribution or storage.
Traditional packages used in the food industry are made of rigid packing
materials such as paperboard. Packages of this kind can be manufactured
with a shape such that they are stackable, for example, and capable of
carrying a load. This means that they can be easily packed in larger units by
arranging them side-by-side and on top of each other, for example on a pallet
or in a cardboard box for further transport.
Packages of the collapsible type are becoming widely used in the food
industry and other industries. Such packages are made of a flexible plastic
film material, which means that the packages do not have the same rigid
quality as the package type discussed above.
It is a problem that collapsible packages cannot be stacked one over another,
for example prior to transport. And so, a number of collapsible packages are
often packed together in a cardboard box. When transporting such boxes
vibrations and forces acting on the packages during transport can cause wear
to the packages. In some cases such wear, especially in combination with the

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formation of folds in the packaging material, can cause leakage of the
package contents.
European Patent Application No EP 0 681 970 discloses a method of folding
collapsible packages to make them stackable one over another.
Summary of the invention
It is an object of the present invention to make available a packing unit that
is
suitable for storing and transporting of collapsible packages. A further
object
of the present invention is to make available a method of manufacturing
packing units that are suitable for storing and transporting of collapsible
packages. It is also an object of the present invention to make available a
shipping unit comprising a plurality of packing units which is suitable for
storing and transporting of collapsible packages.
According to a first aspect, the present invention relates to a packing unit
comprising a group of packages filled with a liquid product which are of the
collapsible type and comprise a bottom wall and two opposite side walls,
which packages in their upright position have an upwardly tapering shape,
characterised in that the packages are so arranged that each package has a
side wall facing a bottom of the packing unit, the packages are stacked one
over another in a plurality of layers with a plurality of packages in each
layer,
said packages having an alternating orientation in a first direction and a
second direction opposite to the first direction and the packages of an
individual layer having a uniform orientation in the first or the second
direction, and a plastic film cover which at least partly surrounds the group
of
packages for providing dimensional stability to the packing unit, the plastic
film cover being made of a web of a plastic film material which has been
joined together along four or fewer elongate sealing portions for forming said
plastic film cover.
By packages of the collapsible type is meant, for example, packages which
have a chamber defined by flexible walls, which walls are joined together
along a connecting portion. Such packages can have the advantages of low
weight, of allowing efficient production thereof and, in their non-filled
state, of
taking up less space in their than corresponding packages made of rigid
packaging material.

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In some embodiments, there is provided a packing unit defined by six faces
comprising a group of packages filled with a liquid product which are of the
collapsible type and comprise a bottom wall and two opposite side walls, which

packages in their upright position have an upwardly tapering shape, wherein
the
packages are so arranged that each package has a side wall facing a bottom of
the
packing unit, and wherein said packages having an alternating orientation in a
first
direction and a second direction opposite to the first direction, and a film
cover which
at least partly surrounds the group of packages for providing dimensional
stability to
the packing unit, wherein the film cover makes contact with the packages on at
least
four of said six faces of the packing unit, wherein the packages are arranged
one
over another in a plurality of layers with a plurality of packages in each
layer, and the
packages of an individual layer having a uniform orientation in the first or
the second
direction, the film cover being made of a web of plastic film material which
has been
joined together along four or fewer elongate sealing portions for forming said
film
cover, and the sealing portions are flexible and/or bendable.

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By virtue of the fact that the packages are so arranged that each package has
a side wall facing a bottom of the package unit it is possible, for example,
for
the packages to be placed in a stable manner on a surface. Moreover, the
packing unit can be made with a large base surface, which may enable the
packing unit to be placed in a stable manner on a surface, the side walls of
the packages being substantially parallel to said surface.
Said plurality of layers is at least two layers, for example 2, 3, 4, 5, 6, 7,
8 or
more layers. Said plurality of layers can be at least two layers and an even
number of layers, for example 2, 4, 6, 8 or more. Said plurality of layers can

enable for example packing in such manner that the packing unit assumes
the shape of a right parallelepiped. As a result, rational stacking of the
packing unit is made possible.
A plurality of packages in each layer can be for example 2, 3, 4, 5, 6, 7, 8
or
more packages in each layer. By arranging a plurality of packages in each
layer the packing unit can be made with a large base surface, which may
allow the packing unit to be placed in a stable manner on a surface.
Said plurality of packages in each layer can be two or more packages in each
layer.
By virtue of the fact that the packages have an alternating orientation in a
first
direction and a second direction opposite to the first direction and that the
packages of an individual layer have a uniform orientation in the first or the
second direction, or that the packages are arranged head to foot, the
packages can be tightly packed and packed in such a manner that the
packing unit assumes essentially the shape of a right parallelepiped, which
shape can be desirable for storage and/or transport.
The plastic film cover, which at least partly surrounds the packages, is
arranged such that dimensional stability of the packing unit is achieved. It
is a
considerable advantage that packing units comprising packages of the
collapsible type can be dimensionally stable. Such dimensionally stable
packing units can for example be adapted to carry a load, which means, for
instance, that the packages can be stacked. A plurality of packing units can
be stacked for example on a pallet, which enables easy handling and

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transport not only of a plurality of packages but also of a plurality of
packing
units. Moreover, owing to the plastic cover that at least partly surrounds
them
and despite the shaking and vibrations that may occur for example during
transport, the packages will not rub against each other or will rub against
each other considerably less than during transport of conventional packing
units. As a result the risk that the packages are damaged and that leakage
should occur is reduced. When packages of the collapsible type are packed
together in boxes, for example, folds may occur in the flexible walls of the
packages, which folds aggravate any damage related to wear to the wall of
the package caused by a rubbing effect during transport. Fold problems of
this kind are minimised by the invention. Accordingly, the invention solves a
number of problems relating to the transport of packages of the collapsible
type.
The fact that the plastic film cover is made of a web of plastic film material
which has been joined together along four or fewer elongate sealing portions,
or longitudinal seals, for forming said plastic film cover may enable, for
instance, a rational production of the plastic film cover.
Said longitudinal seals have a component in the longitudinal direction of the
plastic film.
The seals, longitudinal and/or transverse, according to the invention can be
flexible and/or bendable. Said flexible and/or bendable sealing portions can
help to reduce or minimize the risk that the packages are damaged and that
package leakage occurs.
The packing unit according to the invention can comprise a handle. A handle
on the packing unit can be a considerable advantage when the individual
packing units are to be transported by carrying them in your hand. The
packing unit can for example consist of a number of packages, each with a
certain volume, such that the packing unit according to the invention is
suitable for easy transport of for example beverages by a customer who has
bought the packing unit in a shop. A packing unit containing for example
between 1 and 24 packages, each with a liquid volume of, for example,
between 10 and 200 centilitres, can be carried in this manner.

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The packages can comprise or be made of for example plastic, paper,
laminated materials, or combinations thereof.
The number of packages in each layer of the packing unit can be identical.
5
The group of packages can contain, for example, four, six, eight or ten
packages.
The plastic film cover can surround the packing unit in such a way that each
individual package has a fixed position in the unit. In this way, the plastic
film
cover can ensure that the packages of the group of packages maintain their
relative positions also, for example, during transport or when subjected to a
load.
The plastic film cover can surround the group of packages completely. In this
way, the group of packages can be protected from all sides and improved
dimensional stability can be obtained, regardless of the direction of the load
to
which the group is subjected. The group of packages can for example have
six faces, all of which are surrounded by said plastic film cover. The group
of
packages, and also the packing unit, can thus form for example a right
parallelepiped, which is a suitable geometry for packing units, since a
plurality
of such packing units can be tightly packed, thereby taking up very little
storage and cargo space. Fewer than all the sides of the group of packages
can be surrounded by the plastic film cover, for example five or four sides.
At
least four sides of the packing unit should be surrounded by the plastic film
cover in order to provide the dimensional stability according to the
invention.
The packing unit can have four or fewer transverse sealing portions, or
transverse seals, for example three or fewer transverse seals.
Said transverse seals have a component across the longitudinal direction of
the plastic film.
Different combinations of the number of longitudinal and transverse seals can
be used in the packing unit. The packing unit can for example have four or
fewer longitudinal seals and four or fewer transverse seals.

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The plastic film cover can for example have one longitudinal and two
transverse seals. Thus, the plastic film cover can be a piece of plastic film
that
is sealed around the group of packages, permitting efficient application of
the
plastic film cover.
The plastic film cover can for example have two longitudinal and two
transverse seals.
According to the invention the seals can be positioned on the sides of the
packing unit.
The seals may be positioned on the sides of the packing unit and on three or
fewer edges of the packing unit.
The seals may be positioned on the sides of the packing unit and not on the
edges of the packing unit.
By dimensional stability according to the invention is meant that the plastic
film cover should surround the group of packages in such a manner that the
individual packages are held in a substantially fixed position relative to
each
other. Dimensional stability according to the invention can also be achieved
when the packing unit is subjected to a load, since the group of packages are
surrounded by a plastic film cover.
The plastic film cover can surround the group of packages completely without
a tightening force. The plastic film can for example be so arranged to loosely

surround the group of packages while at the same time provide dimension
stability to the packing unit. The loosely surrounding plastic film does in
this
case not absolutely fix the individual package in its position, but ensures
that
the package may be moved slightly in relation to the rest of the packages in
the group, However, dimension stability is none the less provided as the
plastic film prevents the individual package from falling out from the packing

unit. When the packing unit is subjected to a load, displacement of the
packages may occur but the plastic film still prevents fallout of packages.
Thus, a plastic film cover of this kind can provide dimensional stability to
the
packages.

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The plastic film cover can also surround the group of packages with a
tightening force. Thus, a plastic film cover of this kind can provide
dimensional stability to the packages
The plastic film cover of the packing unit can be arranged to surround the
packages with a tightening force such that the contents of the packages form
back-pressure beams to accomplish said dimensional stability of the packing
unit.
The plastic film cover of the packing unit can be for example a shrink film. A
shrink film can be positioned in a desirable and suitable manner around the
packages and subsequently be allowed to shrink, for example by means of
heating, in order to enclose even more tightly the packing unit and, where
desirable, to generate tightening forces.
The plastic film cover of the packing unit can be for example a film wrap.
Film
wrapping is an effective way of applying a cover around the packages.
Furthermore, wrapping allows a tension to be created in the cover, such that
dimensional stability can be obtained in the packing unit according to the
invention.
The plastic film cover of the packing unit can be a film wrap in the form of a

shrink film.
The plastic film cover of the package can be a film wrap which has been
provided with transverse and/or longitudinal seals.
The plastic film cover of the packing unit can comprise or be made of, for
example, thermosetting plastics or resins, or other polymer materials that are
suitable according to the invention.
The plastic film cover of the packing unit can have a thickness of less than
100 micrometers, but can also be thicker than one hundred micrometers. The
plastic film cover can for example have a thickness of 5-50 or
10-30 micrometers.

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The shipping unit according to the invention can comprise a plurality of
packing units. It may be advantageous when transporting the packing units to
handle several packing units as one shipping unit. Lifting, or other handling
operations, can be minimized, for example, if several packing units are
handled as one unit. A shipping unit can also comprise, for instance, a
suitable number of packing units for distribution to and storage at shops.
The packing units of the shipping unit can be stacked on a load carrier. A
load
carrier that carries the shipping unit can, for example, facilitate the
handling
and transport of the shipping unit and the packing units. The load carrier can
for example be arranged for lifting and loading or for transport by means of a

truck, such as a fork-lift truck or a hand-driven truck.
The packing units of the shipping unit can be arranged in a stack, which stack
is at least partly surrounded by a plastic film cover. A plastic film cover of
this
kind can for example hold the packing units together and steady them during
transport. Furthermore, the plastic film cover can secure the packing units to

the load carrier, in those cases where the packing units are stacked on a load

carrier. The plastic film cover can be for example a film wrap, which film
wrap
can be a shrink film.
According to a second aspect, the present invention relates to a method of
manufacturing packing units, comprising the steps of arranging a group of
packages filled with a liquid product which are of the collapsible type and
comprise a bottom wall and two opposite side walls, which packages in their
upright position have an upwardly tapering shape, stacked one over another
in a plurality of layers with a plurality of packages in each layer such that
the
packages have an alternating orientation in a first direction and a second
direction opposite to the first direction, the packages of an individual layer
having a uniform orientation in the first or the second direction and the
packages being arranged such that each package has a side wall facing a
bottom of the packing unit, at least partly surrounding the packages with a
plastic film cover and providing the plastic film cover with four or fewer
seals
in order to provide dimensionally stability to packing unit, the plastic film
cover
being made of a web of plastic film material which is joined together along
four or fewer elongate sealing portions for forming said plastic film cover.

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In some embodiments, there is provided a method of manufacturing a packing
unit
defined by six faces, comprising the steps of arranging a group of packages
filled with
a liquid product which are of the collapsible type and comprise a bottom wall
and two
opposite side walls, which packages in their upright position have an upwardly
tapering shape, stacked one over another in a plurality of layers with a
plurality of
packages in each layer such that the packages have an alternating orientation
in a
first direction and a second direction opposite to the first direction, the
packages of an
individual layer having a uniform orientation such that each package has a
side wall
facing a bottom of the packing unit, at least partly surrounding the packages
with a
film cover so that the film cover makes contact with the packages on at least
four of
said six faces of the packing unit, and providing the film cover with four or
fewer seals
for providing dimensional stability to the packing unit, the film cover being
made of a
web of plastic film material which is joined together along four or fewer
sealing
portions for forming said film cover, wherein the sealing portions are
flexible and/or
bendable.

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The plastic film cover according to the method can be a film wrap that is
wrapped around the packages.
The plastic film cover according to the method can be a shrink film that is
shrunk onto the packages.
Where applicable, the above discussion relating to the packing unit is also
relevant to the method and the shipping unit.
Brief Description of the Drawings
Figure 1 is a schematic perspective view of packages, the packages having
an alternating orientation in a first direction and a second direction
opposite to
the first direction and the packages of an individual layer having a uniform
orientation in the first or the second direction, according to the invention.
Figure 2 is a schematic perspective view of a packing unit surrounded by a
plastic film cover with longitudinal and transverse seals, which packing unit
is
illustrated as seen from two different directions (a) and (b), respectively.
Figure 3 illustrates schematically different embodiments of the packing unit
with longitudinal and transverse seals.
Figure 4 is a schematic perspective view of a packing unit according to the
invention, which packing unit is partly surrounded by a plastic film cover.
Figure 5 illustrates schematically a method for surrounding a group of
packages with a plastic film cover.
Figure 6 represents schematic perspective views of (a) 24, (b) 3, (c) 2 and
(d)
24 packing units according to the invention, which packing units are
positioned on a load carrier.
Figure 7 illustrates schematically how a packing unit is wrapped in a plastic
film cover.

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Figure 8 illustrates schematically a packing unit comprising six packages,
which packing unit further comprises handles.
Description of Embodiments
5
The invention will now be described in more detail and specific preferred
embodiments, and variations of the same, will be shown. The discussions are
intended to be clarifying and explanatory and are not to be regarded as
limiting the scope of the invention. The figures referred to are schematical
10 illustrations and are not necessarily drawn to scale.
With reference to Figure 1, packages 1 will now be discussed, the packages
having an alternating orientation in a first direction and a second direction
opposite to the first direction and the packages of an individual layer having
a
uniform orientation in the first or the second direction, according to the
invention. In Figure 1 six packages 1 are illustrated. The packages 1 have in
the upright position an upwardly tapering shape, with a narrower end 2 and a
wider end 3. It will be appreciated that the packages are schematically
illustrated. The packing unit 1 is so arranged that each package 1 has a side
wall facing a bottom of the packing unit 4. Figure 1 illustrates six packages
1
arranged one over another in two layers. However, according to the invention
the packages 1 may be arranged in more than two layers. The number of
packages can be a number other than six, for example four or higher. It is
evident from Figure 1 that the even number of layers enables the group of
packages to assume essentially the shape of a right parallelepiped. It is
understood that the shape does not exactly correspond to that of a right
parallelepiped.
It may be preferable according to the invention for the packages to have two
opposite side walls and a bottom wall, which side walls and bottom wall are
flexible, and the figures are intended, for example, to illustrate such
packages.
With reference to Figure 2a and b, a specific embodiment of the invention will
now be described. Figures 2a and b illustrate a packing unit 4 seen from two
different angles. The packing unit 4 comprises six packages 1 a-f, which
packages are filled with a liquid product. The packages 1 are made of plastic

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and are of the collapsible type and they have in the upright position an
upwardly tapering shape. The packages 1 have an alternating orientation in a
first direction and a second direction opposite to the first, the packages of
an
individual layer having a uniform orientation in the first or the second
direction
and being surrounded by a plastic film cover 5.
The number of packages of a packing unit according to the invention can be a
number other than six. The number of packages can be four or higher. The
number of packages can be two or higher. The number of packages of each
layer can be two or higher.
The plastic film cover 5 provides dimensional stability to the packing unit 4
by
fixing the positions of the separate packages.
The packing unit 4 has six faces, four of which are shown and referred to in
the Figure as faces 6 a-d, the other two sides, which are not illustrated in
the
Figure, are diametrically opposed to side 6a and side 6c. In this example, the

plastic film cover 5 surrounds all six sides 6 of the packing unit, and the
plastic film cover 5 has three seals 13a-c, the seal 13a being a longitudinal
seal and the seals 13b and c being transverse seals.
It will be appreciated that the plastic film cover 5 can have a number of
seals
13 other than the number illustrated in Figures 2a and b. The number of seals
13 can be greater or smaller than the number illustrated in the Figures 2a and
b. The plastic film cover 5 can for example have seals 13 at all six faces of
the packing unit 4. The faces may be without seals 13, for example as
illustrated in Figures 2a and b. According to the invention, the number of
longitudinal seals is four or lower. There can be more than one seal 13 per
face, but it might be preferable to have only one seal 13 per face.
The example further illustrates inventive packages having an alternating
orientation in a first direction and a second direction opposite to the first,
the
packages of an individual layer having a uniform orientation in the first or
the
second direction. The packages comprise a first layer of packages (1 b, d, f)
with a first direction R1 and a second layer of packages (1a, c, e) with a
direction R2 opposite to the first direction R1. In this example the
directions
R1 and R2 are identical to the directions of tapering of the packages and the

CA 02737308 2011-03-09
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12
directions are indicated by the arrows R1 and R1 in the Figure. It will be
appreciated that directions R1 and R2 might as well be reversed.
With reference to Figures 3a-c, different embodiments of the packing unit with
longitudinal and transverse seals will be discussed. For the purpose of
clarity
the packages of the packing unit are not shown; only the plastic film cover 5,

which in the present example is transparent, is reproduced in order to
illustrate the packing unit.. In this way seals will be visible in the Figure
no
matter on which side of the packing unit 4 they are located. The plastic film
cover 5 is illustrated with a shape essentially corresponding to that of a
parallelepiped. The web of plastic film according to the example has a
longitudinal direction that substantially coincides with the direction of the
seal
13a. Figure 3a and b illustrates a packing unit with two longitudinal seals 13
a
and d and two transverse seals 13b and c. Figure 3c illustrates a packing unit
with one longitudinal seal 13a and two transverse seals 13 band c.
The seals can be heat welded, for example, or joined together in another
manner using heat and/or pressure. The seals can, for example, also be
glued.
With reference to Figure 4, a specific embodiment of the invention will now be

described. The Figure illustrates a packing unit 4 comprising six packages la-
f, which packages are filled with a liquid product. The packages 1 are made of

plastic and of the collapsible type and they have in the upright position an
upwardly tapering shape. The packages 1 have an alternating orientation in a
first direction and a second direction opposite to the first, the packages of
an
individual layer having a uniform orientation in the first or the second
direction
and being partly surrounded by a plastic film cover 5, which has been
wrapped around the packages 1. The packing unit 4 has six faces, four of
which are faces 6a-d surrounded by said plastic film cover 5. The plastic film
cover 5 affords the packing unit 4 dimensional stability. Moreover, the
example illustrates inventive packages having an alternating orientation in a
first direction and a second direction opposite to the first direction, the
packages of an individual layer having a uniform orientation in the first or
the
second direction, comprising a first set of packages (1b, d, f) with a first
direction R1 and a second set of packages (la, c, e) with a direction R2
opposite to the first direction R1. In this example the directions R1 and R2
are

CA 02737308 2011-03-09
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13
identical with the directions of tapering of the packages and the directions
are
indicated by the arrows R1 and R2 in the Figure. It will be appreciated that
the
directions R1 and R2 might as well be reversed.
With reference to Figure 5a-d, the method of manufacturing a packing unit
according to the invention will be described below. The method comprises,
inter alia, surrounding a group 14 of packages 1 with a plastic film cover 5,
which completely surrounds the group 14 of packages, said surrounding
operation affording the packages dimensional stability. It will be appreciated
that the orientation of the packages in the group 14 can differ, within the
scope of the invention, from that which is illustrated in Figures 5a-d. In
this
example, the plastic film 9 is shown as being non-transparent. Figure 5a
illustrates the group 14 of packages 1, which packages have been arranged
so that they have an alternating orientation in a first direction and a second
direction opposite to the first, the packages of an individual layer having a
uniform orientation in the first or the second direction, and a plastic film
9. In
this example, the plastic film is arranged in the Figure in what might be
considered a V-shape and the plastic can be considered to be folded in a
V-shape.
In Fig. 5b the plastic film has been arranged so that it substantially follows
the
contours of certain sides of the group 14 of packages 1.
In Fig. Sc a longitudinal seal 13a has been created. According to the
invention, as described by way of this and other embodiments or examples, a
longitudinal seal 13a can thus be defined as a seal having a component in the
longitudinal direction of the plastic film and a transverse seal as a seal
having
a component across the longitudinal direction of the plastic film. The
longitudinal direction of the plastic film will be further discussed with
reference
to Fig. 7. In this example the seals can be of the type mentioned above, or of
any other available and suitable type. The parts of the plastic film that
project
from the seal can be removed in conjunction with the sealing operation, for
example by cutting or any other optional method of removal. Moreover, the
dimensions of the plastic film and the appearance of the seal can be such that
substantially none or only little of the plastic film project from the seal.
The
width of the plastic film can for example be selected to be only slightly
wider
than the distance along which it surrounds the group of packages.

CA 02737308 2011-03-09
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14
Furthermore, according to the invention projecting parts of the plastic film
can
be folded tightly against the package. As is evident from the illustration,
four
sides of the group of packages are thus surrounded by a plastic film cover. If

it is desirable and indeed convenient that only four sides should be
surrounded by a plastic film cover, parts of the plastic film 9 can
conveniently
be removed so that, for example, it does not project at all or only a little
beyond the sides of the group 14 of packages 1 that are not surrounded. This
means that the plastic film cover can be considered to only partly surround
the group of packages. Fig. 5d illustrates the group of packages that are now
completely surrounded by a plastic film cover and where two transverse seals
have been created, of which the transverse seal 13b is visible in the Figure
and the transverse seal 13c and the longitudinal seal 13a are indicated by
dashed lines. In this example, the transverse seals are oriented in the manner

shown in the Figure, but they could have, still within the scope of the
invention, another orientation, for example they could have an extension from
below upwards, which orientation differs substantially 90 degrees from the
illustrated orientation. Those parts, if any, of the plastic film that project
from
the transverse seals can be removed or folded in the manner described
above with reference to longitudinal seals.
As a result, a packing unit has been created which comprises a group 14 of
packages 1 and a plastic film cover 5, which completely surrounded the group
of packages. The plastic film cover can be shrunk by heat treatment, which
may provide dimensional stability, or increase the dimensional stability.
The plastic film can have, within the scope of the invention, a folded shape
other than the illustrated folded V-shape. The plastic film can for example
have the shape of a tube or a pipe in which the packages are positioned. The
plastic film cover thus produced can have, for instance, one longitudinal and
two transverse seals, by analogy with the discussions regarding the folded V-
shape web of plastic film. The tube, or V-folded web of plastic film, can be
made up of two webs of plastic film which are joined together along a
longitudinal seal, the plastic film cover having two transverse and two
longitudinal seals. Furthermore, according to the invention a group of
packages can be placed in a plastic bag or, alternatively, a tube which is
sealed at one end, whereupon the plastic bag or the end-seal tube is sealed

CA 02737308 2011-03-09
WO 2010/050880 PCT/SE2009/051195
in the transverse direction such that the packing unit comprises one or two,
or
more, transverse seals.
If the plastic film is tightened about the group 14 of packages 1, for example
5 by shrinking, so that the circumference of the plastic film is slightly
smaller
than the circumference of the group of packages, this method enables the
plastic film cover 5 to surround the group of packages with a tightening
force.
The tightening force can be varied depending on how tightly the film is shrunk

about the group of packages. Shrinking can also be carried out in such a
10 manner that the cover surrounds the group without a tightening force. If
the
plastic film is applied substantially without a tightening force, this method
enables the plastic film cover 5 according to the invention to surround the
group of packages without a tightening force. Where a film wrap is used said
tightening force can be achieved by wrapping, possibly in combination with
15 shrinking, of the plastic film cover. The tightening force can provide
additional
dimensional stability to the packing unit 4 by more tightly fixing the
positions
of the separate packages.
With reference to Figs 6a-d, shipping units 7a-d comprising a plurality of
packing units 4a-d according to the invention will now be discussed. Each
packing unit 4a-d comprises a plurality of packages which are not illustrated
in the Figure. In the examples illustrated in the Figures the shipping units
7a-d
are positioned or stacked on load carriers 8a-d.
In Fig. 6b the shipping unit 7b is surrounded by wrapping a plastic film 9
around it, which may, inter alia, provide protection during transport,
increase
the dimensional stability of the shipping unit 7b, the packing unit 4b and the

inventive packages. In the example illustrated in the Figure, four sides of
the
shipping unit 7b will be surrounded by plastic film 9, but even five or six
sides,
for example, could have been surrounded.
The shipping unit 7d in Fig. 6d comprises packing units 4 which are stacked
in binding layers, which binding layers enable a more stable stacking.
With reference to Fig. 7, wrapping of a packing unit 4 comprising a group 14
of packages 1 for forming a plastic film cover 5 which at least partly
surrounds
the packages for providing dimensional stability to the packages will now be

CA 02737308 2011-03-09
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16
discussed. The Figure is schematic and illustrates wrapping of a first turn
around the packages. In this context, a system of coordinate's x-y-z is
introduced, as illustrated in the Figure, and it is considered that the
wrapping
according to the Figure occurs in the x-z plane. When the wrapping occurs
only in this plane, four out of a total of six sides of the group 14 of
packages 1
will be surrounded by the plastic film cover 5. If wrapping occurs also in the
x-
y plane, five or six sides may be surrounded by the plastic film cover. It may

be convenient to wrap the cover several turns, since the tightening force
produced by the plastic film cover can be greater than it would with fewer
turns, which may be desirable for example where there is a desire to create
counter pressure beams in the liquid contained in the packages. Wrapping
several turns may also afford a more substantial mechanical protection than
wrapping only a single turn. It will be appreciated that wrapping may also
occur only in the x-y plane. The wrapping planes can be selected depending
on which orientation the package unit 4 will have during transport and,
possibly stacking, of packing units. It will be appreciated that the part of
the
plastic film on the plastic film roll 10 that projects beyond the packing unit
4
might be folded back over the packing unit 4, for instance when the tightening

force is increased. The longitudinal direction of a plastic film according to
the
invention can be considered to be the direction of the plastic film from the
plastic film roll 10, which direction is indicated by the arrow 15, or the
reversed direction, and this longitudinal direction is applicable to both
plastic
film used for wrapping and plastic film that is sealed. The longitudinal
direction of a plastic film according to the invention can be defined as the
direction of longitudinal extension of the plastic film. The plastic film may
be a
shrink film; it may for example be selected such that it shrinks when heating
the packing unit 4 after wrapping, which shrinking may increase the tightening

force.
A plastic film cover 5 that is obtained by means of wrapping according to the
invention can be provided with both transverse and longitudinal seals
according to the invention. As a result, it is possible, for example, to
increase
the dimensional stability and/or strength of the packing unit 4 or the
packages
1.

CA 02737308 2011-03-09
WO 2010/050880 PCT/SE2009/051195
17
With reference to Figs 8a-b, a packing unit 4 comprising handles 11a-c will
now be discussed.
Fig. 8a illustrates the packing unit comprising a group of packages 1 which
are surrounded by the plastic film cover 5. Part 12 c of the handle is glued
to
the plastic film cover, which allows the packing unit to be carried by means
of
the handle, without the handle coming loose from the packing unit. In the
cases where, for example, the plastic film cover surrounds four sides of the
group of packages, the handle can be attached to one or more of the
packages or to the plastic film, whereupon plastic film is applied.
Fig. 8a illustrates the packing unit comprising a group of packages 1 which
are wrapped in a plastic film cover 5. The plastic film cover 5 is wrapped
around those parts 12a and b of the handles 11 that have been positioned
such that after wrapping they are situated between the plastic film cover 5
and the packages, which wrapping can be sufficient to allow the packing unit
to be carried by means of the handles, without the handles coming loose from
the packing unit. The handles may also be attached, before wrapping, to one
or more of the packages or to the plastic film, so as to ensure, for example,
a
better adhesion of the handles to the packing unit.
The packing units illustrated in Fig. 8 can suitably be carried by means of
the
handles and six packages is a convenient number when selling for example
beverages. Each of the packages can hold, for example, one litre of
beverage, but other volumes between for example 330 ml and 2 litres may
also be convenient. The number of packages can be a number other than six.
Packages as discussed in the above examples and with reference to the
Figures are packages according to the invention, which packages are of the
collapsible type. By packages of the collapsible type is meant, for example,
packages which have a chamber defined by flexible walls, which walls are
joined together along a connecting portion. The walls normally comprise two
opposite side walls and a bottom wall.

Representative Drawing
A single figure which represents the drawing illustrating the invention.
Administrative Status

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Administrative Status

Title Date
Forecasted Issue Date 2015-07-07
(86) PCT Filing Date 2009-10-21
(87) PCT Publication Date 2010-05-06
(85) National Entry 2011-03-09
Examination Requested 2013-12-16
(45) Issued 2015-07-07

Abandonment History

There is no abandonment history.

Maintenance Fee

Last Payment of $263.14 was received on 2023-09-19


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Payment History

Fee Type Anniversary Year Due Date Amount Paid Paid Date
Application Fee $400.00 2011-03-09
Maintenance Fee - Application - New Act 2 2011-10-21 $100.00 2011-03-09
Maintenance Fee - Application - New Act 3 2012-10-22 $100.00 2012-09-27
Registration of a document - section 124 $100.00 2013-02-08
Maintenance Fee - Application - New Act 4 2013-10-21 $100.00 2013-09-26
Request for Examination $800.00 2013-12-16
Maintenance Fee - Application - New Act 5 2014-10-21 $200.00 2014-10-01
Final Fee $300.00 2015-04-13
Expired 2019 - Filing an Amendment after allowance $400.00 2015-04-13
Maintenance Fee - Patent - New Act 6 2015-10-21 $200.00 2015-09-30
Maintenance Fee - Patent - New Act 7 2016-10-21 $200.00 2016-09-21
Maintenance Fee - Patent - New Act 8 2017-10-23 $200.00 2017-09-22
Maintenance Fee - Patent - New Act 9 2018-10-22 $200.00 2018-09-24
Maintenance Fee - Patent - New Act 10 2019-10-21 $250.00 2019-09-20
Maintenance Fee - Patent - New Act 11 2020-10-21 $250.00 2020-09-21
Maintenance Fee - Patent - New Act 12 2021-10-21 $255.00 2021-09-20
Maintenance Fee - Patent - New Act 13 2022-10-21 $254.49 2022-09-19
Maintenance Fee - Patent - New Act 14 2023-10-23 $263.14 2023-09-19
Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
ECOLEAN AB
Past Owners on Record
ECOLEAN RESEARCH & DEVELOPMENT A/S
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
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Document
Description 
Date
(yyyy-mm-dd) 
Number of pages   Size of Image (KB) 
Abstract 2011-03-09 1 80
Claims 2011-03-09 3 89
Drawings 2011-03-09 8 207
Description 2011-03-09 17 839
Representative Drawing 2011-03-09 1 15
Cover Page 2011-05-10 2 63
Claims 2011-03-10 3 93
Description 2015-04-13 19 897
Representative Drawing 2015-06-23 1 11
Cover Page 2015-06-23 2 58
PCT 2011-03-09 4 145
Assignment 2011-03-09 2 65
Prosecution-Amendment 2011-03-09 5 173
Prosecution-Amendment 2013-12-16 2 81
Fees 2012-09-27 1 66
Assignment 2013-02-08 3 147
Prosecution-Amendment 2013-09-26 2 77
Fees 2014-10-01 2 81
Correspondence 2015-04-13 2 94
Prosecution-Amendment 2015-04-13 4 157
Prosecution-Amendment 2015-04-30 1 23
Correspondence 2015-01-15 2 63
Maintenance Fee Payment 2015-09-30 2 86